INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2200 CUSTOMER PART #:2643U222 UC MODEL NO.: DB2435-5221
GOV. REGULATION: 8-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 1004T4LR5 PERKINS ENGINES LIMITED EDITION NO.: 12
APPLICATION: BACKHOE LOADER DATED: 11/17/2017
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.962" ± .001"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (49.83 ± .025 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) LONG. 2. GOVERNOR LINKAGE GAP: .125" TO .145" (3.2-3.7 mm)
3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95).
a. TEMPERATURE AT INLET: 100°-108°F (38°-42°C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. ELECTRONIC ADVANCE INDICATOR 39938. a. CHECK SHUT-OFF 4 mm³/STROKE, MAX.
b. CHECK FOR MIN.TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION:IT-028 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2200 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) 8° a. SET TRANSFER PUMP PRESSURE FOR 94-95 PSI,
#1 CYL.-8-O'CLOCK** THOT MAX.(∠C) 25° (648-655 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. (∠ F) N/A PUMP PRESSURE.
E.S.O.(12V E.T.R.) c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
d. ADJUST ADVANCE TRIMMER SCREW FOR FULL ADVANCE. SET
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END CAM READOUT DEVICE FOR 4.5°.
6. 1650 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 2.0°.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 1300 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY FOR
AIR TIMED TO HOUSING (SEE SPECIAL NOTES)(S.B. 177) 77.0-78.0 mm³/STROKE.
8. 2200 RPM (WOT): SET TORQUE SCREW FOR 66.5-67.5 mm³/STROKE.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 9. 2350 RPM (WOT): ADJUST HIGH IDLE SCREW FOR
(REF. SL-222) 12-15 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 10. 1000 RPM (L.I.): SET THROTTLE LEVER LOW IDLE SCREW FOR 10-12
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. mm³/STROKE.
2. 2350 RPM: RESET HIGH IDLE SCREW IF NECESSARY TO OBTAIN 10- 11. CHECK POINTS:
12 mm³/STROKE.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) THROTTLE CAM T.P.
RPM POSITION mm³/STROKE MOVEMENT PRESSURE
THROTTLE CAM a. 200 WOT 45 MIN. 0° ± 0.5° 10 MIN.**
RPM POSITION mm³/STROKE MOVEMENT b. 400 WOT* 4 MAX. --- ---
a. 200 WOT 40 MIN. 0° ± 0.5° c. 1000 L.I. 10-12 --- ---
b. 400 WOT* 4 MAX. --- d. 1200 WOT --- **** ---
c. 1000 L.I.** 10-12 --- e. 1300 WOT 77.0-78.0 --- ---
d. 1200 WOT --- *** f. 2000 WOT --- 4.5.° ---
e. 1300 WOT 75.5-80.5 --- g. 2200 WOT 66.5-67.5 --- 94-95***
f. 2000 WOT --- 4.5° h. 2200 WOT* 4 MAX. --- ---
g. 2200 WOT 64.0-70.0 --- i. 2350 WOT 10-12 --- ---
h. 2200 WOT* 4 MAX. --- j. 2400 WOT 5 MAX. --- ---
i. 2350 WOT 10-12 ---
j. 2400 WOT 5 MAX. --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (648-655 kPa)
**** READING TO BE SAME AS READING OBTAINED IN STEP 11a
* E.S.O. DE-ENERGIZED
** RESET USING LOW IDLE SCREW, IF NECESSARY 12. SPECIAL NOTES:
*** READING TO BE SAME AS READING OBTAINED IN STEP 3a a. TORQUE ALL FASTENERS PER S.B. 106.
b. SEAL FASTENERS PER S.B. 134R AND 365R1.
c. CHECK PUMP FOR MODIFICATION NAME PLATES PER
S.B. 490.
d. AIR TIME PUMP USING STANADYNE AIR TIMING FIXTURE 42973
WITH HUB ADAPTER 29711. CONNECT AIR SUPPLY WITH 60-100
PSI (4.1-6.9 BAR) TO #1 CYLINDER OUTLET. SET TOOL TO 296°
AND INSTALL TO DRIVE SHAFT. SLOWLY ROTATE TOOL
CLOCKWISE UNTIL ROLLERS STRIKE CAM RING AND TOOL
STOPS, SCRIBE LINE ON HOUSING FLANGE. REPEAT
PROCEDURE TO ENSURE ACCURACY IF INTERFERENCE
BETWEEN STRAIGHT EDGE AND HOUSING FLANGE OCCURS.
PLACE WASHER (i.e. 13521) BETWEEN STRAIGHT EDGE AND
TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
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Note:

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 22250 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note: ASSEMBLE 16241 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG.
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Note: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
15093 THROTTLE SHAFT BUSHING REPLACEMENT 06/20/1995 23893 1
32980 PILOT TUBE REPLACEMENT (REF SB 171C) 08/15/1995 23893 2
33814 GASKET KIT 12/01/1995 24133M 3
03/06/1996 23893 4
11/11/1996 23893 5
02/14/1997 24733 6
06/09/1997 24992 7
09/19/1997 25189 8
05/20/1999 26308 9
07/18/2008 31503 10
01/30/2014 36592 11
11/17/2017 39745 12