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    Industrial Engineering and Operations Research Department College of Engineering University of The Philippines Diliman

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    doobie.doo1263
    This document provides instructions for answering 7 questions about industrial quality control and statistical sampling plans. The questions cover topics such as estimating measurement error and gauge capability from gauge studies, isolating gauge repeatability and reproducibility, calculating operating characteristic and average outgoing quality curves for a single sampling plan, deriving Dodge-Romig and MIL-STD sampling plans, and determining acceptance of a lot using a variables sampling plan from MIL-STD414.

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    Industrial Engineering and Operations Research Department College of Engineering University of The Philippines Diliman

    Uploaded by

    doobie.doo1263
    6 views2 pages
    This document provides instructions for answering 7 questions about industrial quality control and statistical sampling plans. The questions cover topics such as estimating measurement error and gauge capability from gauge studies, isolating gauge repeatability and reproducibility, calculating operating characteristic and average outgoing quality curves for a single sampling plan, deriving Dodge-Romig and MIL-STD sampling plans, and determining acceptance of a lot using a variables sampling plan from MIL-STD414.

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    IA # 5

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    This document provides instructions for answering 7 questions about industrial quality control and statistical sampling plans. The questions cover topics such as estimating measurement error and gauge capability from gauge studies, isolating gauge repeatability and reproducibility, calculating operating characteristic and average outgoing quality curves for a single sampling plan, deriving Dodge-Romig and MIL-STD sampling plans, and determining acceptance of a lot using a variables sampling plan from MIL-STD414.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    6 views2 pages

    Industrial Engineering and Operations Research Department College of Engineering University of The Philippines Diliman

    Uploaded by

    doobie.doo1263
    This document provides instructions for answering 7 questions about industrial quality control and statistical sampling plans. The questions cover topics such as estimating measurement error and gauge capability from gauge studies, isolating gauge repeatability and reproducibility, calculating operating characteristic and average outgoing quality curves for a single sampling plan, deriving Dodge-Romig and MIL-STD sampling plans, and determining acceptance of a lot using a variables sampling plan from MIL-STD414.

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    INDUSTRIAL ENGINEERING AND OPERATIONS RESEARCH DEPARTMENT

    COLLEGE OF ENGINEERING
    UNIVERSITY OF THE PHILIPPINES DILIMAN

    IE 135: Industrial Quality Control


    1st Semester AY 2023-2024

    Individual Activity # 5

    Instructions: Answer the following questions completely. Show all solutions and box your final answers. Answers may be
    handwritten or typewritten.

    1) Ten parts are measured three times by the same operator in a gage capability study. The data are shown below.
    Part # 1 2 3 4 5 6 7 8 9 10
    Measurements 1 100 95 101 96 98 99 95 100 100 100
    2 101 93 103 95 98 98 97 99 100 98
    3 100 97 100 97 96 98 98 98 97 99

    a) Describe the measurement error that results from the use of this gauge.
    b) Estimate the total variability and product variability.
    c) What percentage of total variability is due to the gauge?
    d) If the specifications on the part are 100±15, find the P/T Ratio for this gauge. Is the gauge adequate?

    2) In a study to isolate both gauge repeatability and gauge reproducibility, two operators use the same gauge to
    measure ten parts three times each. The data are shown below.
    Part # 1 2 3 4 5 6 7 8 9 10
    Measure- Operator 1 1 50 52 53 49 48 52 51 52 50 47
    ments 2 49 52 50 51 49 50 51 50 51 46
    3 50 51 50 50 48 50 51 49 50 49
    Operator 2 1 50 51 54 48 48 52 51 53 51 46
    2 48 51 52 50 49 50 50 48 48 47
    3 51 51 51 51 48 50 50 50 49 48

    a) Estimate gauge repeatability and reproducibility.


    b) Estimate the standard deviation of measurement error.
    c) If the specifications are at 50±10, what can you say about gauge capability?

    3) Suppose that a single-sampling plan with n = 150 and c = 2 is being used for receiving inspection where the
    supplier ships the product in lots of size N = 3,000.

    a) Draw the OC curve for this plan.


    b) Draw the AOQ curve and find the AOQL.
    c) Draw the ATI curve for this plan.

    4) A product is shipped in lots of size N = 2000. We would like to find the Dodge-Romig single sampling plan for
    which the LTPD = 1%, assuming that the process average is 0.25% defective. What is n, c, and the AOQL (in
    percentage) for this sampling plan?
    5) MIL STD 105E is being used to inspect incoming lots of size N = 5000. Single sampling, general inspection level II,
    and an AQL of 0.15% are being used. Determine the sample size (n), acceptance number (Ac), and rejection
    number (Re) for a reduced inspection level.

    6) A belt that is used in a drive mechanism in a copier machine is required to have a minimum tensile strength of
    LSL = 150 lb. It is known from long experience that σ = 5 lb for this particular belt. Find a variables sampling plan
    so that p1 = 0.005, p2 = 0.02, α = 0.05, and β = 0.10. Assume that Procedure 1 (k-method) is to be used.

    7) An inspector for a military agency desires a variable sampling plan for a normal inspection level with an AQL of
    1.5%, assuming that lots are of size 7000. If the standard deviation of the lot is unknown and LSL is set to be 24.3
    units, derive a single sampling plan for variables using Procedure 1 from the MIL-STD414. Using the number of
    samples from the sampling plan, if we estimated 𝑥̅ = 25.2 and s = 0.5 from the samples of one lot, would we
    accept that lot?

    Deadline of submission: Jan 9 (Tue), 11:59 PM


    Please submit via the designated submission bin in UVLe.

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