Ipn Gear Pumps

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Voith Turbo

IPN Catalog
Low-pressure internal gear pumps

Benefits that impress Features that count Machines that run

Internal gear pumps from Voith The market requires hydraulic Rarely seen, but hard at work in
Turbo are working reliably in hun- pumps with compact dimensions, countless machines, Voith Turbo
dreds of thousands of machines low operating noise levels, minimal internal gear pumps reliably provide
around the world. Sophisticated pressure and volume pulsation, high pressures. They are mainly
technology, robust design and cost- whilst at the same time being highly used in the plastic and sheet-metal
efficient operation have convinced efficient. Voith Turbo has met these processing sectors, presses as well
thousands of customers to trust demands by developing IPN pumps as conveying and lifting equipment.
Voith. Based on that trust, we have based on the Superlip® principle. An The pumps are also in demand for
become the world market leader for innovative gap compensation be- shipbuilding, municipal vehicles,
high-pressure internal gear pumps tween internal gear and pinion, as power plants and special machine
with gap compensation. well as a volume-optimized involute building.
gearing make a major contribution
to meeting these requirements.
Contents

Pressure cast machine, pump with variable


pump flow thanks to drive speed control
Page

Design and function 3

Performance data 4

IPN 4 6

IPN 5 8

IPN 6 10

SAE suction and pressure flange 12

Type code 13
Order designation

Multi-flow pumps 14
Pump combinations

Models 15
Design and function

nR - nH = nR (1 - 11 ) 1 4 6 4 6 5 2 3 5 1 Pinion shaft
12 2 Internal gear
3 Seal lips
(compensation)
4 Plain bearing
5 Hydrostatic
relieved bearing
6 Housing

nH Suction chamber
Pressure chamber

nR

Design features Function Combinations

■ Internal gear principle When the gears rotate through an IPN pumps can be combined to form
■ Sleeve bearing angle of 180° in the pump, the gear dual or multi-flow pumps. Combina-
■ Radial gap compensation with chamber opens and draws in the tions with other Voith Turbo pump
Voith Superlip principle pressure fluid (as a rule, hydraulic series are also possible. Used in con-
■ Volume-optimized involute oil) into the cavity between the pinion junction with pumps from the medium
gearing and the internal gear. and high-pressure series, Voith
equipment can handle a wide range
The gear chambers are sealed in a
Product characteristics of potential applications.
radial direction by gear meshing and
■ Long service life by the seal lips and pinion head. For further information on possible
■ High volumetric efficiency This design minimizes volume losses combinations, see page 14 and our
■ High overall efficiency and increases efficiency. brochure No. G1714 (Voith multi-
■ Very low flow and pressure flow pumps).
When the gears rotate a further 180°
pulsation
the pinion teeth enter the gaps Combinations with third-party
■ Low noise levels
between the internal gear teeth and products are generally possible.
■ Compact dimensions
displace the pressure fluid. We'll be happy to discuss your needs.
■ Low weight
■ Wide speed range
Variable volume flow
■ Excellent suction properties
■ Large viscosity range We supply complete hydraulic units
■ Simple maintenance with IPN pumps, asynchronous
■ Multiple pumps and pump motors and frequency converters
combinations possible (EPA/EPAF system) to generate
■ Suitable for variable-speed variable volume flows. For further
drives (variable volume flow) information, see our brochure
■ Motor operation possible No. G1420 (Voith EPA System).
(energy recovery)

2
3
Performance data

Technical data Calculations


Design Internal gear pump with radial gap Delivery Q = Vg th · n · ηv · 10-3 [l/min]
compensation (Voith Superlip principle)
Type IPN Q · ∆p
Power P= [kW]
Mounting types SAE hole flange; ISO 3019/1 or 600 · ηg

VDMA hole flange; ISO 3019/2 Vg th Pump volume per revolution [cm3]
Line mounting SAE suction and pressure flange J 518 C code 61
Rotation direction clockwise or anti-clockwise n Speed [min-1]

Mounting position any ηv Volumetric efficiency


Shaft load For details of radial and axial drive shaft loads,
please contact your Voith Turbo representative ηg Overall efficiency

Input pressure 0.8…3 bar absolute pressure ∆p Differential pressure [bar]


(at start, briefly 0.6…3 bar)
Pressure fluid HLP mineral oils DIN 51524, part 2 or 3
Viscosity range of the pressure fluid 10…300 mm2s-1 (cSt)
Permissible start viscosity max. 2000 mm2s-1 (cSt)
Permissible temperature
of the pressure fluid -20…+80 °C
Necessary purity of the pressure fluid
in accordance with NAS 1638 Class 8
Filtration Filtration quota min. β20 ≥ 75,
recommended β10 ≥ 100 (longer service life)
Permissible ambient temperature -10…+60 °C
Characteristics
Pressures within the range
Speed Delivery
nmin…nmax
Type, Displacement
size – per revolution min. max. at 1500 min-1 Continuous pressure Peak pressure
delivery [cm3] [min-1] [min-1] [l/min] [bar] [bar]

IPN 4 – 32 32.1 400 3600 48.1 100 125

IPN 4 – 40 40.1 400 3600 60.1 80 100

IPN 4 – 50 50.2 400 3600 75.3 63 80

IPN 5 – 64 64.2 400 2500 96.3 100 125

IPN 5 – 80 79.9 400 2500 119.8 80 100

IPN 5 – 100 100.2 400 2500 150.3 63 80

IPN 6 – 125 125.0 400 2000 187.5 100 125

IPN 6 – 160 159.9 400 2000 239.8 80 100

IPN 6 – 200 199.7 400 2000 299.5 63 80

The values given apply for: Notes:


■ Pumping of mineral oils with a ■ Peak pressures apply to 15% of

viscosity of 20…40 mm2 s-1 operating time and a maximum


■ An input pressure of 0.8...3.0 bar cycle time of 1 minute.
■ Please enquire about pressures

at speeds lower than nmin.


■ Due to production tolerances, the

pump volume may be approx.


1.5% lower.

4
5
IPN 4
Standard design

Design and dimensions


44.5 20 c/2 c/2 31 170
58 48
9 11 v 146

6h9
36
48

22.5

13.5
g

r
60

20h7

h8
6
1.
w M6x13

10
Z

ø
c
h
l
Z

k
i

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Depending on the pump position, filling or ventilation is possible here prior to commissioning.

Design Dimensions Weight SAE flange no.


c g h i k l r v w m
[mm] [mm] [mm] [mm] [mm] thread [mm] [mm] thread [kg]
IPN 4 – 32 100.5 23 32 58.7 30.2 M10x15 52.4 26.2 M10x15 6.1 12 13
IPN 4 – 40 113.5 25 38 70 36 M12x20 52.4 26.2 M10x15 7.0 12 30
IPN 4 – 50 130 30 40 70 36 M12x20 58.7 30.2 M10x15 8.1 13 30

A B

Allowed input torques:


Input shaft A: 160 Nm
Secondary shaft B: 100 Nm

Delivery Q Efficiency η v and η g


80 100
ηv

70 90
Delivery Q in l/min

Efficiency in %

60 80
ηg

50 70

40 60
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120

Operating pressure p in bar Operating pressure p in bar


Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPN 4 32 port dimensions on left
1 0 1
36

40

44.5 44.5

50
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 2-hole SAE flange
6 0
33.1

ANSI B92.1a
13T
16/32 DP 30°
41

VDMA 2-hole flange

4 1
20
12 109
7 36

6h9
34
11

ø1
22.5

20h7

44.5
44.5 ø 80h8

Designation according to type code Type code/order designation, see page 13

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
12 70 Speed: 1500 min-1
10
Viscosity of pressure fluid: 46 mm2 s-1
65 Operating temperature: 40 °C
Airborne noise level in dB(A)
Performance P in kW

6 60
Characteristic curves:
4
IPN 4 – 32
55
2 IPN 4 – 40
0 50
IPN 4 – 50
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120

Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room, the measurements lie approx. 5 dB(A) lower.
6
7
IPN 5
Standard design

Design and dimensions


52.5 26 c/2 c/2 33.5 170
70 60
9 14 146
v
8h9
42
60

13.5
g

28

r
75

25h7

h8
6
w M8x16

1.
10
Z

ø
c
h
l
Z

k
i

* Ensure the M10x1plug screw hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Depending on the pump position, filling or ventilation is possible here prior to commissioning.

Design Dimensions Weight SAE flange no.


c g h i k l r v w m
[mm] [mm] [mm] [mm] [mm] thread [mm] [mm] thread [kg]
IPN 5 – 64 119.5 30 40 70 36 M12x20 58.7 30.2 M10x15 11.3 13 30
IPN 5 – 80 135 32 50 77.8 42.9 M12x20 58.7 30.2 M10x15 12.7 13 15
IPN 5 – 100 155 38 50 77.8 42.9 M12x20 70 36 M12x20 14.7 30 15

A B

Allowed input torques:


Drive shaft A: 295 Nm
Secondary shaft B: 200 Nm

Delivery Q Efficiency η v and η g


160 100
ηv

140 90
Delivery Q in l/min

Efficiency in %

ηg
120 80

100 70

80 60
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120

Operating pressure p in bar Operating pressure p in bar


Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPN 5 64 port dimensions on left
1 0 1
42

80

52.5 52.5

100
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 2-hole SAE flange
6 38 0

ANSI B92.1a
15T
16/32 DP 30°

45.9

VDMA 2-hole flange

4 1
26
14 140 42
9

8h9
70
ø1
14

28

25h7

52.5 ø 100h8 52.5

Designation according to type code Type code/order designation, see page 13

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
25 75 Speed: 1500 min-1
Viscosity of pressure fluid: 46 mm2 s-1
20
70 Operating temperature: 40 °C
Airborne noise level in dB(A)
Performance P in kW

15
65
10 Characteristic curves:
IPN 5 – 64
60
5 IPN 5 – 80
0 55
IPN 5 – 100
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120

Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room the measured values lie approx. 5 dB(A) lower.
8
9
IPN 6
Standard design

Design and dimensions


68.5 24 c/2 c/2 40 210
85 75
9 181
v

10h9 58
75

*
g

18
35

r
90

32h7

h8
w M12x25

7
12
Z

ø
c

l h

k
i

* Ensure the M10x1plug screw, hexagon socket SW5, is tightened to a torque of 10 Nm during pumping operation.
Depending on the pump position, filling or ventilation is possible here prior to commissioning.

Design Dimensions Weight SAE flange no.


c g h i k l r v w m
[mm] [mm] [mm] [mm] [mm] thread [mm] [mm] thread [kg]
IPN 6 – 125 151 38 50 77.8 42.9 M12x20 70 36 M12x20 19.5 30 15
IPN 6 – 160 172.5 40 62 89 50.8 M12x20 70 36 M12x20 22.1 30 16
IPN 6 – 200 197 45 72 106.3 62 M16x25 77.8 42.9 M12x20 25.2 15 17

A B

Allowed input torques:


Input shaft A: 605 Nm
Secondary shaft B: 400 Nm

Delivery Q Efficiency η v and η g


320 100
ηv

280 90
Delivery Q in l/min

Efficiency in %

ηg
240 80

200 70

160 60
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120

Operating pressure p in bar Operating pressure p in bar


Type Pump sizes Rotation, suction connection Mounting flange Shaft end
Standard
Clockwise rotation, radial suction SAE 2-hole flange, dimensions on left Parallel shaft with keyway connection,
IPN 6 125 port dimensions on left
1 0 1
58

160

68.5 68.5

200
Variants
Anti-clockwise rotation, radial Involute gearing with
suction port 2-hole SAE flange 47.5
6 0

ANSI B92.1a
14T
12/24 DP 30°

55.4

VDMA 2-hole flange

4 1
24
9 180 58

10h9
18

10
ø2
35

32h7

68.5 ø 125h8 68.5

Designation according to type code Type code/order designation, see page 13

Input power P Airborne noise level Measurement site 1 m axial Measurement conditions:
50 80 Speed: 1500 min-1
Viscosity of pressure fluid: 46 mm2 s-1
40
75 Operating temperature: 40 °C
Airborne noise level in dB(A)
Performance P in kW

30
70
20 Characteristic curves:
IPN 6 – 125
65
10 IPN 6 – 160
0 60
IPN 6 – 200
0 10 20 30 40 50 60 70 80 90 100 110 120 0 10 20 30 40 50 60 70 80 90 100 110 120

Operating pressure p in bar Operating pressure p in bar

Note: Measurement taken in a low-noise room.


In an anechoic room the measured values lie approx. 5 dB(A) lower.
10
11
SAE suction and pressure flanges
according to SAE J 518 C code 61

SAE flange, single-piece

S2)

E1)

A
C
i

k D
B

SAE flange no. A B C D E1) i k S2) max. pressure


Thread [mm] [mm] [mm] Seal ring [mm] [mm] Thread [bar]
10 G 1/2 46 54 36 18.66 – 3.53 38.1 17.5 M 8 345

11 G 3/4 50 65 36 24.99 – 3.53 47.6 22.2 M 10 345

12 G1 55 70 38 32.92 – 3.53 52.4 26.2 M 10 345

13 G 1-1/4 68 79 41 37.69 – 3.53 58.7 30.2 M 10 276

143) G 1-1/2 82 98 50 47.22 – 3.53 70 36 M 12 3453)

30 G 1-1/2 78 93 45 47.22 – 3.53 70 36 M 12 207

15 G2 90 102 45 56.74 – 3.53 77.8 42.9 M 12 207

16 G 2-1/2 105 114 50 69.44 – 3.53 89 50.8 M 12 172

17 G3 124 134 50 85.32 – 3.53 106.3 62 M 16 138

18 G4 146 162 48 110.72 – 3.53 130 77.8 M 16 34

1) Round seal ring (O-ring) ISO-R 1629 NBR


2) Machine head screw EN ISO 4762
3) Special design, deviating from SAE J 518 C code 61
Type code
Order designation

IPN 5– 80 1 0 0 Example: IPN 5 – 80 100

Shaft end
0 Gear shaft ANSI B92.1a
1 Parallel shaft with keyway

Mounting flange
0 SAE 2-hole
4 VDMA 2-hole

Rotation, suction port


1 Clockwise rotation, radial suction port
6 Anti-clockwise rotation, radial suction port
4 Clockwise rotation, special design
9 Anti-clockwise rotation, special design

Delivery
Sizes Available deliveries
4 32 40 50
5 64 80 100
6 125 160 200

Sizes
4 5 6

Type of internal gear pump


IPN

12
13
Multi-flow pumps
Pump combinations

IPC 7 IPC 6 IPC 5 IPC 4 IPN 4


IPH 6 IPH 5 IPN 6 IPH 4 IPN 5 IPV 3
IPV 7 IPV 6 IPV 5 IPV 4 IPM 4

Pump combinations in order of type and size

Combinations of IPN pumps Combination of IPN/IP… pumps Selection

■ IPN pumps of the same or different ■ It is possible to combine IPN pumps 1. Determine the pressure ranges
sizes can be combined to form with other Voith Turbo pump series and then choose the appropriate
multi-flow pumps. (e.g. medium-pressure pumps IPC pump series.
■ All sizes with the respective pump or high-pressure pumps IPV). 2. Determine the deliveries, and then
volumes are available as two or ■ The pumps are arranged by type select the appropriate size(s).
three-flow pumps; four-flow pumps and size, as shown in the illustration 3. Define the sequence of the pumps.
must be designed by Voith Turbo. above. 4. Check the torque.
■ The pumps are arranged in ■ If identical types or identical sizes 5. Determine the direction of rotation
increasing order according to follow each other, the pump with and suction.
size and delivery. the higher pump flow is placed 6. Specify the mounting flange and
closer to the drive. shaft end.

Connection, assembly

■ As a rule, multi-flow pumps are


mounted to the drive using a flange.
All information on flange designs
and shaft ends is contained in the
relevant pump series catalog.
■ For further relevant information, such
as how to determine the adapter
housing, see brochure No. G 1714
(Voith Multi-flow Pumps).
Designs

Rotation and suction Mounting flange Shaft end

clockwise anti-clockwise

1 6

1 6 0 1 1 1 0

4 5 5
3 8
7

3 8 For designs and dimensions, see catalog For designs and


of the relevant pump series. dimensions, see catalog
of the relevant pump
series.
Special design 4 9 Special design 0 SAE 2- hole flange

1 SAE 4-hole flange

4 VDMA 2-hole flange

5 VDMA 4-hole flange

7 SAE 2-hole flange (variant)

14
15
Voith Turbo GmbH & Co. KG
Hydrostatics
Alexanderstr. 2
89522 Heidenheim, Germany
Tel. +49 7321 37-4573
Fax +49 7321 37-7809
hydrostatik@voith.com
www.voithturbo.com/hydrostatics.htm

Voith internal gear pumps


used around the world

Plastics injection molding machine Folding press Punching press

G 1418 e 02.2005 1000 KO/WA Changes attributable to further technical developments remain reserved.
Hydraulic unit Lifting platform Marine applications

Additional applications:

■ Die casting machines


■ Packing presses
■ Shears
■ Ground drilling machines
■ Test rigs
■ Hydraulic presses
■ Crane building
■ Lifting devices
■ Garbage collection vehicles

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