User Manual Test Surftest SJ - 210
User Manual Test Surftest SJ - 210
User Manual Test Surftest SJ - 210
99MBB079A5
SERIES No.178
Surface
Roughness Tester
User's Manual
Read this User’s Manual thoroughly
before operating the instrument. After reading,
retain it close at hand for future reference.
Mitutoyo
CONVENTIONS USED IN USER'S
Safety Precautions MANUAL
To operate the instrument correctly and safely, Mitutoyo manuals use various safety signs (Signal
Words and Safety Alert Symbols) to identify and warn against hazards and potential accidents.
Indicates an imminently hazardous situation which, if not avoided, will result in serious
injury or death.
DANGER
Indicates a potentially hazardous situation which, if not avoided, could result in serious
injury or death.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property damage.
CAUTION
The following signs indicate specific warnings or prohibited actions, or indicate a mandatory action:
Alerts the user to a specific hazardous situation. The given example means “Caution,
risk of electric shock”.
Prohibits a specific action. The given example means “Do not disassemble”.
o
Specifies a required action. The given example means “Ground”.
i No. 99MBB079A
An important note is a type of note that provides information essential to the completion of a task. You cannot disregard this
note to complete the task.
An important note is a type of precaution, which if neglected could result in a loss of data, decreased accuracy or instrument
malfunction/failure.
CONVENTIONS USED IN USER'S
A tip is a type of note that helps the user apply the techniques and procedures described in the text to their specific needs.
MANUAL
It also provides reference information associated with the topic being discussed.
On Various Types of Notes
The following types of notes are provided to help the operator obtain reliable measurement data
through correct instrument operation.
IMPORTANT
NOTE A note emphasizes or supplements important points of the main text. A note supplies
information that may only apply in special cases (e.g.. Memory limitations, equipment
configurations, or details that apply to specific versions of a program).
TIP
Mitutoyo assumes no liability to any party for any loss or damage, direct or indirect,
caused by use of this instrument not conforming to this manual.
Information in this document is subject to change without notice.
© Copyright Mitutoyo Corporation. All rights reserved.
No. 99MBB079A ii
This instrument has a sharp stylus at the edge of the detector. Take care not to be / • \ injured.
CAUTION —----------------------------------------------------------------------------------------------------------------
PRECAUTIONS
IMPORTANT • For the power supply, follow the conditions described on the AC adapter supplied. Do not use other than the
AC adapter provided.
• Do notTo obtain the highest
disassemble performance
the instrument from otherwise
unless this instrument and to in
specified usethis
it safely,
User’sread this User’s
Manual. It willManual
result in
prior to
instrument use. or damage. The instrument has been rigorously adjusted and assembled at the factory.
failure
• Do notThis
drop or give
user's impact
manual to the detector.
is intended The
for users of detector
surface is a precision
roughness part. and SJ-201R. “SJ-
testers SJ-201P
• Do not201P”
use the instrument in an environment where it is subject to dust or vibrations.
is used in almost all descriptions of this user's manual. If using model Alsothis
SJ-201R read keep it as far
apart manual
from noise generator such as large power supply, high-voltage relay switch
assuming “SJ-201P” as “SJ-201R”. Unless otherwise noted, the manual gives commonas possible.
• Avoid information
using the instrument where and
about the SJ-201P there is sudden temperature change, and operate it where the
SJ-201R.
temperature is between 0 and 30°C(RH: 85 % or less). Do not operate/store the instrument close to a
Observeorthe
room heater in following
the directprecautions
sunlight. to get the most of the instrument and to attain high accuracy for
• Store long time.
the instrument where the temperature can be controlled between -10 and 40°C.
• When mounting the detector to the drive unit, take care not to apply excessive force to the drive unit.
• Before connecting /detaching the connector or connecting cable, turn the power off (by auto sleep
function).
• The stylus tip is machined precisely. Take care not to break it.
• Before measurement, wipe off oil or dust on the workpiece surface to be measured.
WARRANTY
This instrument has been manufactured, adjusted, and inspected under rigorous quality control
system of Mitutoyo. In the event that this instrument should fail within one year from the original
date of purchase through normal use conforming to the User’s Manual provided with the product,
we will repair or replace it, at our option, free of charge, upon its prepaid return to Mitutoyo.
This warranty shall not apply if the product has been subject to fair wear and tear, abuse through
misuse or improper use/handling/storage/maintenance/service/repair or through
adaptation/modification by the original purchaser or any third party without prior written consent of
Mitutoyo or as a result of damage by an actual disaster or circumstances beyond the control of
Mitutoyo.
This warranty is not transferable and is only valid within the country of the original purchase.
3 MEASUREMENT OPERATION
3.1 Overall Measurement Flow............................................................................3-1
3.2 Power ON and OFF ..................................................................................... 3-4
3.2.1 Turning the power on/off ................................................................ 3-4
3.2.2 Setting the auto-sleep function in use of the built-in battery ........... 3-7
3.3 Calibration ................................................................................................... 3-8
3.3.1 Calibration preparation ................................................................... 3-8
3.3.2 Performing calibration .................................................................. 3-11
3.4 Measurement ............................................................................................. 3-14
3.4.1 Setting the workpiece and SJ-201P...............................................3-14
3.4.2 Starting measurement....................................................................3-16
3.4.3 Switching the objective parameter to be displayed.........................3-17
3.4.4 Detector retraction procedure.........................................................3-18
3.4.5 Displaying the detector stylus position ......................................... 3-20
3.5 Daily Care .................................................................................................. 3-22
3.5.1 Storage of SJ-201P........................................................................3-22
3.5.2 Recharging the built-in battery........................................................3-22
3.5.3 Checking for normal operation.......................................................3-25
No. 99MBB079A iv
1.1 Modifying the Traversing speed ................................................................4-29
1.2 Modifying the Calibration Conditions.........................................................4-31
1.3 Resetting to the Factory-Set Defaults........................................................4-34
1.4 Switching the Unit of Measurements.........................................................4-36
5 TROUBLESHOOTING.......................................................................................... 8-1
6 PRODUCT SPECIFICATIONS..............................................................................9-1
6.1 Detector......................................................................................................... 9-1
6.2 Drive Unit....................................................................................................... 9-1
6.3 Display Unit................................................................................................... 9-2
6.3.1 Compatible surface roughness standard......................................... 9-2
6.3.2 Measured profiles and applicable filters ......................................... 9-2
6.3.3 Cutoff length/sampling length, number of sampling lengths,
and sampling interval ..................................................................... 9-2
6.3.4 Roughness parameters and display range ..................................... 9-3
6.3.5 Evaluation length ............................................................................ 9-3
6.3.6 Measurement range and resolution ................................................ 9-3
6.4 Power Supply .............................................................................................. 9-4
6.5 Temperature/Humidity Range ...................................................................... 9-4
6.6 External Dimensions and Mass ................................................................... 9-4
6.7 Optional Accessories ................................................................................... 9-5
6.8 SPC Output Specifications .......................................................................... 9-6
6.9 Connection Specifications with a Personal Computer ................................. 9-8
6.10 RS-232C Communication Specifications ................................................... 9-9
v No. 99MBB079A
7 REFERENCE INFORMATION............................................................................10-1
7.1 Surface Roughness Standard....................................................................10-1
7.1.1 Evaluation according to JIS B0601-1982 ................................... 10-1
7.1.2 Evaluation according to JIS B0601-1994 ................................... 10-2
7.1.3 Evaluation according to DIN........................................................10-3
7.1.4 Evaluation according to JIS B0601-2001, ISO.............................10-4
7.1.5 Evaluation according to ANSI......................................................10-5
7.2 Assessed Profile and Applicable Filters.....................................................10-6
7.2.1 Measured profile..........................................................................10-6
7.2.2 Filters.............................................................................................. 10-9
7.2.3 Difference of filter characteristics ............................................. 10-12
7.2.4 Amplitude characteristic of 2RC and PC50 (Gaussian) filters ... 10-13
7.3 Mean line compensation ........................................................................ 10-14
7.4 Traversing Length .................................................................................. 10-15
7.5 Definitions of the SJ-201P Roughness Parameters ............................... 10-19
7.5.1 Arithmetic mean deviation of the profile, Ra ............................... 10-19
7.5.2 Root-mean-square deviation of the profile, Rq ........................... 10-19
7.5.3 Maximum height of the profile, Ry (JIS'82, JIS'94)...................... 10-20
7.5.4 Ten-point height of irregularities, Rz (JIS'82, JIS'94)....................10-21
7.5.5 Maximum two point height of the profile, Ry (DIN, ANSI)............ 10-22
7.5.6 Maximum height of the profile, Rz (DIN, ISO, ANSI, JIS'01).......10-22
7.5.7 Maximum profile peak height, Rp (DIN, ISO, JIS'94, JIS'01).......10-22
7.5.8 Total height of the profile, Rt........................................................10-22
7.5.9 Mean width of the profile elements, Sm (JIS, ISO, DIN)..............10-23
7.5.10 Peak count, Pc (JIS, ISO, DIN)..... . ....................................... 10-23
7.5.11 Material ratio of the profile, mr[c] (tp:material ratio of the profile) .. 10-
24
7.5.12 Base roughness depth, R3z.......................................................10-24
7.5.13 Mean spacing of local peaks of the profile, S.............................10-25
7.5.14 Material ratio curve of the profile (Abbott Firestone curve), BAC .. 10-
26
7.5.15 Bearing length ratio, mr (mrd:bearing length ratio).....................10-26
7.5.16 Core roughness depth, Rk
(Depth of the roughness core profile)...........................................10-27
7.5.17 Reduced peak height, Rpk
(Average height of the protruding peaks above
the roughness core profile)...........................................................
7.5.18 Reduced valley depth, Rvk
(Average depth of the profile valleys projecting through the roughness
core profile)..................................................................................10-27
7.5.19 Material portion, Mr1...................................................................10-27
7.5.20 Material portion, Mr2...................................................................10-27
7.5.21 Peak area, A1 . ..........................................................................10-27
7.5.22 Valley area, A2...........................................................................10-27
7.5.23 Measuring volume Vo.................................................................10-28
No. 99MBB079A vi
MEMO
DP-1VR
(optional)
Workpiece
surface Prints the measurement
results and saved data.
Stylus
NOTE No power is drawn from the battery while the instrument is supplied power via the AC adapter.
For more information about the built-in battery, refer to “3.5.2 Recharging the built-in battery” and
“Chapter 7 Replacement of the Built-in Battery Pack”.
• Wide measurement range and various roughness parameters
The instrument has a maximum measurement range of 350 pm (-200 pm to +150 pm) or 13780 pin (-7880 pin
to +5900 pin) and can represent surface texture using various surface roughness parameters.
• Auto-sleep function to save power
With auto-sleep set to ON under operation on the built-in battery, the SJ-201P automatically turns the power off
(enters the auto-sleep state) if it is not in operation for 30 seconds even when the power is on. The SJ-201P still
retains the set measurement conditions in memory even if the power is turned off.
• Large-size LCD and external output functions
Measurement results are displayed on the large easy-to-view LCD unit. These measurement results can also be
outputted externally as SPC (Statistical Process Control) data. If connected to a personal computer, the SJ-201P
can be remotely controlled (for output or measurement commands) via the RS-232C communication interface.
• Measurement result saving function
The SJ-201P can save measurement results up to 10 cases of measurements. It can also call the saved data to
display and print the data.
• Compatible with various surface roughness standards
The SJ-201P outputs measurement results conforming to a variety of surface roughness standards, including JIS
(JIS-B-0601-2001, JIS-B-0601-1994, JIS-B-0601-1982), DIN, ISO, and ANSI.
NOTE Unless otherwise noted, the manual gives common information about the SJ-201P and SJ-201R.
Phillips screwdriver
No.538612
*: One of the suffixes below is added to the No. according to the AC voltage used. None: 100V, K: 220V, A: 120V, D: 230(220)V,
DC: 220V, E: 240V
Detector
No.178-290 (measuring force: 4mN)
No.178-296 (measuring force: 0.75mN)
Detector (with slot)
No.178-280 (SJ-201R for MAC)
Standard accessory
Carrying case Connection cable (1m) AC adapter No.526688 (100V)
No.12BAA304 No.12BAA303 No.526688A (120V)
No.526688D (230V)
No.526688E (240V)
s> No.526688K
(220V)
NO.526688DC (220V)
Phillips screwdriver
No.538612
*: One of the suffixes below is added to the No. according to the AC voltage used. None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V,
E: 240V
IMPORTANT
*: One of the suffixes below is added to the No. according to the AC voltage used.
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: w0v
■ SJ-
201R for
MAC set
configurati
on
Display unit
Connection cable
Drive/detector unit
TIP For a complete list of optional accessories refer to “Chapter 5 Installing the SJ-201P
with Optional Accessories”.
Drive/detector unit
Display unit
TIP For information about attaching and detaching the drive/detector unit refer to “1.4
Attaching and Detaching the Drive/Detector Unit”.
Display unit
Cover
> LCD
Rear of the display unit View with rear cover of display unit removed
retaining pin
IMPORTANT Always hold the detector body if it is being attached or detached. If the tip or stylus is held during
attachment or detachment, the detector may be damaged.
/ Drive unit
IMPORTANT • If fitting the detector into the drive unit, do not force the detector. Doing so may
damage the instrument.
• The detector moves smoothly at first being fitted with the guide way in the drive unit, then
pins of the connectors on the detector and the drive unit must be fitted to each other.
After the detector is felt tight in the guide of the drive unit, further push in the detector
until it stops with the pins on the connectors fitted.
If the detector is firmly fitted in the drive unit, the screw on the top of the detector is
aligned with the end face of the drive unit.
oIA Ĩ
NOTE If the detector cannot return to the origin, press the [START/STOP] key to return to the origin after
measurements the detector is not in contact with a workpiece, the SJ-201P displays an error message,
but returns the detector to the origin.
TIP For information about releasing the detector from retraction, refer to “3.4.4 Detector
Retraction Procedure”.
downward.
NOTE When pressing the [START/STOP] key, the SJ-201R performs measurement and restores the front
escape status of the detector. If the detector is not in contact with a workpiece, the SJ-201R displays an
error message, but restores the front escape status of the detector.
downward.
1 - 14 No. 99MBB079A
1. SJ-201P OVERVIEW
IMPORTANT Do not hold the detector when detaching the drive/detector unit. Otherwise, the detector
may be damaged.
No. 99MBB079A 1 - 17
1.4.4 Using the connection cable
To operate the drive/detector unit separately from the display unit, use the connection cable as shown
below.
Display unit
Connection cable
Drive/detector unit
Upper lid
1 - 20 No. 99MBBỠ79A
1. SJ-201P OVERVIEW
■ Housing accessories
Accessories of SJ-201P can be stored in position as specified below.
No. 99MBB079A 1 - 21
MEMO
1 - 22 No. 99MBB079A
2.1 Relationship Between SJ-201P Functions and Available Keys
In addition to the normal measurement mode, the SJ-201P has a calibration mode and condition setting mode, any
of which can be selected by a simple key operation.
FUNCTIONS AND
KEY OPERATIONS
No. 99MBB079A 2 -1
Power ON
( ): Abbreviation displayed on the LCD
---------Measurement mode
RS-232C communication mode RMT Press [POWER/DATA] while holding down [6.5]
[REMOTE u] during auto sleep.
Retraction:
Press [POWER/DATA] while holding down
[START/STOP] during auto sleep.
OFF
Detector retraction mode [3.4.4]
ON Canceling retraction:
Press [START/STOP] if the detector is retracted and
the power is on.
SJ-201P:
With the power supply being off (in auto-sleep), press
the [POWER/DATA] key while holding down the
Detector position display mode POS [PARAMETER] key. [3.4.5]
SJ-201PR:
[MODE/ESC]
CUTOFF
T
n
Switching objective
Moving to the calibration mode ENT parameter of display
CURVE FILTER
TOL/CUST
CAL
MODE
ESC
Moving to the RS-232C baud rate setup mode
SPD
Moving to the print language setting mode
LAN
Moving to the detector position display mode Rz
POS
Moving to the measurement
range setup mode
RA
N
• Power off
• Shifting the digit place for Accepting the entered numeric
entering a numeric value value
(if a numeric value is entered)
-:'0
0000i.im
Swit 00'
chin o':- 0.25 Switching the number of sampling
g lengths/switching to the arbitrary
the evaluation length input mode (if the
cuto
T cursor key number of sampling lengths is set)
ff
• Count-up of numeric value
leng
• Switching the setup item REMOTE x5
th ■
ị
Moving to the measured
profile setting mode
mm/inch conversion * CRV \
|im
ựin
ị cursor key
Moving to the filter setup mode
• Count-down of numeric value
• Switching the setup item This is only possible if one of the FIL \
parameters Pc, Sm and mr has
been set.
Moving to the GO/NG judgment
function setup mode
TOL \
Moving to the parameter
calculating condition Moving to the calibrating
setup mode condition setup mode Moving to the parameter
/PAR CAL setup mode /CUS \
CAL
_STD_ n
RANGE ENT
CURVE
REMOTE -FILTER.
TOL/CU
ST
ị MODE
ESC
Move to the RS-232C communication Moving to the detector position display mode
mode (The SJ-201R requires another operation. For detailed
information, refer to “3.4.5 Displaying the detector stylus
position”.)
PARA-
if whil METER
the e
pow holdi
er is ng
off dow
(aut n
o- the
slee
p).
CAL
STD n
RANGE ENT
REMOTE
CURVE
.FILTER, RMT
TOL/CUS
T
ị MODE
ESC
■ Key operation required to enter a numeric value to modify the measurement condition
The following keys are used to enter a numeric value.
• [CUTOFF T] key: Count-up (increment the numeric value)
• [ị] key: Count-down (decrement the numeric value)
• [REMOTE ^] key: Shifting the objective digit place for input
• [n/ENT] key: Accepting the entered numeric value
The following are two practical methods to enter a numeric value.
• No specific digit place is selected but the whole digits can be the objective for an increment.
• Selecting a specific digit place for an increment.
These two methods are explained using an example where a calibration value is modified from “3.00” to “2.95”.
Remains in the calibration mode, ready for the entry of a
numeric value. “03.00” flashes.
Selecti E
ng a [REMOTE OF^]
Remains in the calibration mode, ready for the entry of a
specifi THE numeric value. “03.00” flashes.
2 /cplace
digit
SJ-
for an 201P
Press the [REMOTE key once.
increm
ent njnrj \ FUN CTI ■=> The digit in the second decimal places flashes.
[CUTOFFONSt] or
[ f] AND
KEY
3
/ CTL OPE
RAT Press the [CUTOFF t] key five times.
\ ION ■=> The digit in the second decimal place changes to “5”.
HD nềS\
: Not necessary to
... perform regularly
3 MEASUREMENT
OPERATION
In this chapter the surface roughness measurement with the SJ-201P is
described according to the general procedures.
3.1
O Set up the SJ-201P (attaching/detaching the drive
v Setting the SJ-201P unit/detector, and cable connection, etc.) according to
the feature of the workpiece to be measured.
“1.4 Attaching and Detaching
e the Drive/Detector Unit”
a MEASUREMENT CONDITIONS”
t "Chapter 6
COMMUNICATING MEASUREMENT
SAVING/OUTPUTTING/
RESULTS"
via RS-232C interface.
F
l I After measurement, store the SJ-201P safely by detaching
the drive/detector unit, etc. Recharge the built-in
Daily maintenance
o “3.5 Daily Care”
battery as required.
No. 99MBB079A 3 -1
Measurement condition Relate
Default value Remark d
section
Cutoff length (sampling length) 0.8 mm (.03 4.1
in)
Number of sampling lengths x5 4.2
List of measurement
conditions If measurement is not performed with the cutoff length and the
Arbitrary evaluating length that can
Thebe
following table
None numbershows the measurement
of sampling conditions
lengths provided that set
by the SJ-201P, cananbe modified
4.3 by the user. If they are
modified arbitrary
not modified, then length for traversing.
measurement will be performed according to the default values (factory settings).
Surface roughness standard *1 Set to the desired standard. 4.6
Measured profile R profile Switch this to a measured profile to be used. 4.7
Filter Pc50 Switch this to a filter to be used. 4.8
Application of GO/NG judgment None Set the upper or lower roughness limit to discriminate between 4.9
and the range measured workpieces to be accepted or rejected.
Surface roughness parameter Only Ra, Rz, Parameters to be yielded can be set on/off. 4.10
Rq
Traversing speed 0.5 mm/s Default traversing speed can be modified. 4.11
(.02 in/s)
Since the existing surface roughness standards require the pre-
travel/post-travel length to be included in the traversing length, the
To include pre-travel/post-travel setting is usually set to “ ON” . However, if these lengths can not
ON 4.4
length in the traversing length be traced due to the limited space, the setting can be changed to “
OFF” .
Calibration value 3.00 gm Can be set according to the value of the precision reference 4.12
(118 gin) specimen.
Unit of measurement *2 Depending on the model/destination. 4.14
Change this to a baud rate when communicating with a personal
Baud rate 19200bps computer or the printer. Either 9600bps or 19200bps can be 6.5
selected.
Set this when changing the item to be printed. Select a print item
Print item 0111 from measurement condition, measured profile, calculated results, 6.3.3
and BAC.
Vertical print magnification Auto Set the vertical magnification of a printed profile. 6.3.4
Horizontal print magnification Auto Set the horizontal magnification of a printed profile. 6.3.4
Print language setup 0 Set the print language to English or Japanese. 6.3.5
Measurement result output setup 0 Select whether measurement results are to be saved, printed, or 6.1
outputted as SPC data.
Sets the auto-sleep function to ON/OFF in use of the built-in
Auto-sleep setup ON battery. 3.2.2
*: One of the suffixes below is added to the No. according to the AC voltage used.
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: 100V
SJ-201R
*: One of the suffixes below is added to the No. according to the AC voltage used.
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: 100V
■ What is calibration?
Calibration of a surface roughness measuring instrument is performed by measuring (called
“calibration measurement”) a reference workpiece (precision roughness specimen) and adjust
the difference (gain adjustment), if any between the measured value and reference value
(precision roughness specimen).
With the SJ-201P, adjustment of the difference between the measured value and reference
value (gain adjustment) can be easily achieved by calibration measurement.
Calibration should be performed periodically according to how much and in which conditions
the SJ-201P is used. If the instrument is used for the first time or if the detector is mounted/
replaced, calibration is essential. Without properly calibrating the instrument, correct mea-
surement data can not be obtained.
IMPORTANT • Do not connect the AC adapter to a power line which may cause electrical interference. Although this
instrument has reasonable protection against electrical interference, supplying power from such a
line may hamper correct measurement.
• If you have removed the rear cover of the display unit, take care and do not connect the AC adapter
plug to the SPC or RS232C connector. Instrument failure will result.
• Do not turn on/off the battery switch with the AC adapter connected to the SJ-201P. This can cause
the battery to be overcharged. Only turn on/off the battery switch if the AC adapter has been
disconnected.
3.3 Turn on the battery switch prior to the connection of the AC adapter. (See the
following page to locate the battery switch.) Proceed to the next step if the battery switch is
on.
AC adapter plug
Connector cap
[POWER/DATA] key
Two screws
Rear cover
Battery switch
OFF ON
[POWER/DATA] key
CAL n
_STD_
RANGE ENT
CURVE
CUTOFF REMOTE FILTER
T <T- TOL/CUST
MODE
ị
ESC
TIP For information about recharging the battery refer to “3.5.2 Recharging the built-in battery”.
■ Turning the power off
The following two methods are available for tuning the power off.
• Power off using the [REMOTE<] key
• Power off with auto-sleep in use of the built-in battery
• Power off using the [REMOTE<] key
Press the [REMOTE<] key under the measurement mode and the remote mode, then the power is turned off.
• Power off with auto-sleep in use of the built-in battery
With the built-in battery in use and auto-sleep set to ON, if the SJ-201P is not operated for more than a constant
time after power-on, the power is automatically turned off with the auto-sleep function.
NOTE If the AC adapter is used, auto-sleep will not function irrespective of the setup for the
auto-sleep function. To turn off the SJ-201P power, press the [REMOTE< ] key.
The measurement conditions are retained when the power is turned off by the auto-sleep
function.The measurement results will also be retained if the battery switch is on. If this is
the case,the measurement results will be displayed on the LCD the next time the power is
turned on.
Specified period
of
time elapses.
TIP • If a request signal (REQUEST signal) is inputted from an external device during SPC data output, the
SJ-201P power will not be turned off for a specified period of time after signal input.
• For information about turning off the SJ-201P power while in the RS-232C communication
mode refer to “6.5 Connecting with a Personal Computer”.
3.2.2 Setting the auto-sleep function in use of the built-in battery
The SJ-201P is capable of setting the auto-sleep function in use of the built-in battery.
NOTE If the AC adapter is used, auto-sleep will not function irrespective of the setup for the
auto-sleep function. To turn off the SJ-201P power, press the [REMOTE< ] key.
■ Operating procedure
[CUTOFFt]
Press the [CUTOFF<] key or [ị] key.
or
[ị] |=> Each time the key is pressed, the auto-sleep function is
switched to either of “On” or “OFF”.
On: The auto-sleep function is enabled.
OFF: The auto-sleep function is disabled.
[n/ENT] Confirm the display, and then press the [n/ENT] key.
▼ ■=> The setup content is accepted, returning to the measure-
ment mode.
3.6 Calibration
NOTE If calibration needs to be performed with a standard other than the supplied precision roughness
specimen, it must only be done after the default calibration conditions have been modified so they are
suitableThe
for process
the roughness specimen.
of calibration For
involves theinformation
measurement about the procedure
of a reference used(precision
workpiece to modify the calibrating
conditions refer tospecimen)
roughness “4.12 Modifying the Calibration
and the adjustment of the Conditions”.
difference (gain adjustment), if there is one
between the measured value and the reference value (precision roughness specimen).
On the SJ-201P this difference can be easily adjusted through calibration measurement.
Depending on the usage of the SJ-201P, calibration should be performed periodically. In
addition, if the instrument is used for the first time or if the detector has been mounted/
replaced, calibration is essential. Without properly calibrating the instrument, correct mea-
surements can not be obtained.
Calibration stage
3. Set the SJ-201P so that the detector traversing direction is perpendicular to the cutter mark
of the precision roughness specimen.
specimen
NOTE If calibrating the SJ-201R, check whether the detector is parallel with the measuring
surface using the detector position display mode. For information about the detector
position display mode, refer to “3.4.5 Displaying the detector stylus position”.
NOTE If the SJ-201P needs to be calibrated with a standard other than the supplied precision
roughness specimen, the default calibration conditions must be modified for the
roughness specimen to be used. For information about the procedure used to modify
the calibration conditions refer to “4.12 Modifying the Calibration Conditions”.
TIP •■IfCalibration
the SJ-201P procedure
is being calibrated for the first time, “3.00 pm (118 pin)” will be displayed.
• See also “2.2 Key Operation to Enter Numeric Values”.
1• The calibration value to be set is the Ra value marked on the specimen.
• To cancel the numeric entry operation press the [MODE/ESC] key. This restores the measurement mode.
▼
3
[n/ENT] Confirm the displayed value, then press the [n/ENT] key.
|=> The entered calibration value is set.
4
[n/ENT]
• If “BAT Err” appears, charge the battery with the AC adapter. See “3.5.2. Re-
charging the built-in battery”.
• To cancel the calibration result (calibration factor) press the [MODE/ESC] key. This
restores the measurement mode and retains the calibration factor obtained in the
previous calibration.
3. Confirm that the stylus is in proper contact with the measured surface. In addition,
confirm that the detector is parallel to the measured surface.
Front view of detector
■ Measurement procedure
1
nnnn
uuuu ịim
▼
|=> After the measurement has been completed, the measured
value will be displayed.
[PARAMETER] Press the [PARAMETER] key until the desired parameter value
is displayed on the LCD.
[PARAMETER]
TIP • For information on how to switch the displayed
parameter refer to “4.10 Setting Parameters
Other Than Ra, Ry, Rz, and Rq”.
• Parameter value Rz can be calculated and
displayed even from peaks and valleys of the
insufficient number for the specifications. In
this case, a message “LEP” is displayed as
shown below. If there is no peaks and valleys,
a display of “L-P” results.
\LEP U.8,S
Rz
IMPORTANT
3.4.4 Detector
• Doretraction
not performprocedure
detector retraction if an extension rod (optional) is installed. The extended detector is
subject to an external force: This may cause breakage of the drive unit.
• The SJ-201R cannot use the retraction function due to the front escape type.
1 [OFF
2 (Escaping range)
NOTE The SJ-201R cannot use the retraction function due to the front escape type.
Ĩ
H
—
i
—
[MODE/
V////
ESC] 77/7
Press the [MODE/ESC] key several times in the measurement
mode until it changes to the detector position display/setting
7/////
mode.
7//Ả
[n/ENT] Press the [n/ENT] key to enter the detector position display
mode.
■=> The detector is released from the escape status and moves
to the measurement start position.
/
/
[MODE/
PUS ^//////
ESC]
pm //////
|=> After the escape status has been released, the detector
stylus position is displayed.
[POWER/ 7Ă
Press the [POWER/DATA] key.
DATA]
■=> The current stylus position is set to 0pm.
Mount the supporting legs so that the detector stylus position
is in the vicinity of 0pm with the processing unit remains in
the same state.
nn U.U
pm
[MODE/
ESC]
3 - 20 No. 99MBBỠ79A
3. MEASUREMENT OPERATION
V/^7////////////A
[PARAMETER] With the power supply being off, press the [POWER/DATA]
+ key while holding down the [PARAMETER] key.
[POWER/DATA]
■=> The detector stylus position is displayed.
ụm
V7777777//7777777/Ă
[POWER/DATA] Press the [POWER/DADTA] key.
|=> The current stylus position is set to 0pm.
[PARAMETER]
No. 99MBB079A 3 - 21
3.1 Daily Care
3.5.1 Storage of SJ-201P
NOTE Keep the battery switch on unless the SJ-201P will not be used for a long period of time (more than 2 to
3 weeks). With the battery switch on, measurement results obtained immediately before the SJ-201P is
turned off by the auto-sleep function will be saved and displayed on the LCD the next time the
instrument is used. However, if the battery switch is off, the measurement results will be lost.
The setup specifications, however, will not be lost even if the battery switch is turned to off in the auto-
sleep mode.
TIP For information on how to detach the drive/detector unit and the separation of the two,
refer to “1.4 Attaching and Detaching the Drive/Detector Unit”.
■ Cleaning
If the SJ-201P is soiled, wipe it using a soft, dry cloth. Do not use thinner or benzine for
cleaning.
• If the battery power is supposed to be exhausted after having performed significant times of
measurements although the low battery voltage alarm indicator is not flashing.
3 - 22 No. 99MBB079A
NOTE The battery will not be charged in the following cases if the low battery voltage alarm indicator is not
flashing. 3. MEASUREMENT OPERATION
• If the battery switch is off.
• If more than 50% of battery power remains.
The low battery voltage alarm indicator does not turn on in this case.
TIP If almost all the battery power is exhausted, it takes about 16 hours to fully recharge it.
Two screws
Battery switch
OFF ON
AC adapter plug
Connector cap
No. 99MBB079A 3 - 23
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF
T
If theand
Recharging starts AC-adapter is connected
the low battery voltagetoalarm
the display unitturns
indicator whileon.
it is on, recharging of the battery will
automatically start. The low battery voltage alarm indicator turns on during charging and goes off if
If fully charged, the low battery voltage alarm indicator goes off.
the battery is fully charged.
NOTE Do not turn off the battery switch during charging. Charging will be terminated if the switch is turned off.
• If the AC-adapter is connected to the display unit while it is off (auto-sleep mode), proceed to
step 3 below.
3.
Pre
ss The
the low
[P batt
ery
O volt
WE age
R/ alar
[POWER/DATA] key
DA m
indi
TA cato
] r
key turn
. s
on.
CAL
_STD_ n
RANGE ENT
REMOTE
CURVE
FILTER
TOL/CU
STJ
MODE
ị
ESC
3 - 24 No. 99MBB079A
3.5.2 Checking for normal operation
3. MEASUREMENT OPERATION
To judge whether the SJ-201P is in normal operation, after calibrating it with the supplied roughness specimen
(Order No.178-601) check that the dispersion of Ra values is within ±0.05 pm, which are obtained from repeated
measurements of the same point.
However, if the measured point on the supplied roughness specimen (Order No.178-601) is changed during
repeated measurement, the dispersion of ±0.09 pm (±3% of the nominal value) included in the roughness
specimen will be added to that of the Ra values. Care should be exercised.
NOTE This dispersion in the roughness specimen is a value obtained under the conditions that
there are no dent and abrasion on the detector stylus tip and no scratch and abrasion
on the specimen surface.
No. 99MBB079A 3 - 25
MEMO
3 - 26 No. 99MBB079A
Modify the measurement conditions according to the surface roughness parameters, the amplitude of roughness,
the conditions of the objective area of measurement, etc.
The SJ-201P can obtain each roughness parameter based on the JIS'01, JIS'94, JIS'82, DIN, ISO, and ANSI
standards.
Refer to “Chapter 10 REFERENCE INFORMATION” for measurement conditions to be set according to the
surface roughness standard. MODIFYING
4.1 Switching the Cutoff Length
THE MEASUREMENT
The cutoff length can be switched to either 0.8, 2.5, or 0.25mm (.03, .1, or .01").
Cutoff length
Ra
n
ENT
CURVE
FILTER
JOL/CUST
MODE
ESC
[CUTOFF?] key
[CUTOFFT]
[CUTOFFT]
4 ữ?Sx5
Ra
um
[CUTOFFT]
TIP
of
ị
N ESC
DI
S TI
a O
N
m S
pl
in
g
L
e
n
gt
h
s
1 lengths
Ra
/im
[n/ENT]
[n/ENT]
4 |=> The “L” indicates that the input wait state has been entered
for an arbitrary evaluation length. In this stage an evaluation
length can be entered. See also “4.3 Setting the Evaluation
Length to an Arbitrary Length”.
[n/ENT]
[n/ENT]
[n/ENT]
TIP For information about the relationship between the arbitrary evaluation length and cutoff length if the
roughness profile (R) is specified, refer to “9.3.3 Cutoff length/ sampling length, number of sampling
lengths, and sampling interval”.
POW PAR
ER START A-
DATA STOP MET
ER
■
Dis
pla “L” is displayed in place of the number of
sampling lengths and the arbitrary evaluation
y length that is currently specified flashes.
an
d
op
era
tio
n
key
s
n
ENT
CURVE
FILTER [n/ENT] key
TOL/CU
ST
MODE
ESC
[n/ENT] In the measurement mode press the [n/ENT] key until an “L”
appears in place of the number of sampling lengths.
T
TIP For information about the method used to enter
a numeric value refer to “2.2 Key Operations to
3 - ----------------------\ \ >----------------■
- n !Q Í- \ Enter Numeric Values”.
z u (5 I
Ra
D in \
[n/ENT] Confirm the displayed value and press the [n/ENT] key.
▼ ■=> This accepts the entered value.
IMPORTANT Generally, the pre-travel/post-travel length should be set to “ON”. If it is set to OFF errors in the
calculated value may result depending on the workpiece.
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF REMOTE
T
TIP
more
information
■ about the
Dis traversing
pla length refer Pre-
trav
y to “10.4 el/
an Traversing post
d Length”. -
op Ĩ trav
el
era
tio
R leng
Hn
th
n setu
key p
mod
s e
CAL
_STD n
_ ENT
RANG
CURVE
FILTER [n/ENT] key
TOL/
CUSTJ
MODE
ị
ESC
[MODE/ESC] key
The measurement
F range on the SJ-201P can be selected from “Auto”, 350, 100, 50, or 10gm
o (14000, 4000, 2000,
YI or 400gin). Generally it should be set to “Auto”, since a highly-sensitive
(narrow) measurement range may easily cause an over-range error.
di N
■ G
fy
Dis T
in
pla
y
HMeasurement range setup mode
E
gd
an
M
th
op R E Disp
era lay
etio R A of
n N S the
M
key U
mea
sure
e
s
R
men
t
as E rang
e
M
u E [CAL/STD/RANGE] key
re RANGE
N ENT n
T
m C
[n/ENT] key
e ị O
nt N
DI
R TI
a O
N
n S
g
e
f w1
- inn -
[n/ENT] After the desired range is displayed, press the [n/ENT] key.
This accepts the selected measurement range.
TIP For about 1 second after the power is turned on the current setting contents, including the surface
roughness standard, are displayed. Use this display to confirm the currently set surface roughness
standard.
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF
T
JIS'01 JIS
JIS'94 nJI
JIS'82 S oJI
■
Dis S
DIN dIn Surface roughness standard setup mode
pla
ISO y IS
ANSI an O An
d SI
op Display of the current surface
era roughness standard
tio
n
key
s
[CAL/STD/RANGE] key
n
RANGE ENT
CURVE
REMOTE FILTER [n/ENT] key
TOL/CU
ST
ị MODE
ESC
•
Corresponde
nce between Surface roughness
the surface Displayed notation
standard
roughness
standards and
their
notations on
the display
No. 99MBB079A 4 - 11
• If the [MODE/ESC] key is pressed before the [n/ENT] key has been pressed, the selected surface roughness standard is
canceled and the measurement mode is restored.
• Changing a surface roughness standard causes the filter setting to be automatically changed accordingly.
■ Operating procedure
[CUTOFFt]
Press the [CUTOFF t] key or [ị] key until the desired surface
or roughness standard appears on the LCD.
[ị]
TIP
4.3 O
DI
C The measured Fprofile can be changed to either primary profile (P profile), R profile, or
h DIN4776. YI
a NOTE N
G
n The SJ-
201R is T
gi
■
Dis
not H
compatibl EMe
n
pla
y
e with
Masu
g DIN4776.
an
red
Eprof
d ile
th
op Asetti Me
era Sng asu
e
tio
mo
Ude red
prof
M
n
key
R ile
disp
se E lay
M
as E
u N
T n
re CAL
STD
RANG
C ENT
E
d <T-O
REMOTE
CURVE
FILTER
,TOL/O
UST.
[n/ENT] Key
P ị
N MODE [CURVE/FILTER/TOL/CUST] Key
ESC
DI
r TI
of O
[CUTOFFT] Key
N [ị] Key
il S
e
[n/ENT] When the measured profile to be set is displayed, press the [n/
▼ ENT] key to load the measured profile.
4 - 14 No. 99MBB079A
4.5 Changing the Filter
4. MODIFYING THE MEASUREMENT CONDITIONS
If the measured profile is set to R profile or DIN4776, the filter can be switched to either "2RC", "Pc50", or
"Pc75". If the measured profile is set to P profile, the SJ-201P automatically selects "No filter".
TIP For information about the measured profile and filter definitions, refer to “10.2 Assessed Profile and
Applicable Filters”.
POW PAR
ER START A-
DATA STOP MET
. ER
CUTOFF
T
NOTE If changing the roughness standard, note that the filter is automatically changed
according to a selected roughness standard.
■
Dis
pla Filte
r
y setti
an ng
d mod
op e Filte
era r
tio disp
lay
n
key
s
CAL n
_ST.D ENT
_ CURVE
REMOTE FILTER [n/ENT] Key
,TOL~
CUST
ị MODE [CURVE/FILTER/TOL/CUST] Key
ESC
[CUTOFFT] Key
[ị] Key
1
Ra
iu ụm
[CUTOFFt]
Press the [CUTOFF t] key or [ị] key until a filter desired to be
set is displayed.
or [ị]
[n/ENT]
When the filter to be set has been set, press the [n/ENT] key
to load the filter.
TIP For information about the method used to set the parameters refer to “4.10 Setting Parameters Other
Than Ra, Ry, Rz, and Rq”.
POW PAR
ER START A-
DAT STOP MET
A ER
■
Dis
pla GO/ Objective parameter of GO/NG judgment
NG
y judg
Indicator that the GO/NG
an / judgment function is on.
men
d t rj _ i r t ft «—Measurement > Upper limit
op func COĨ- Measurement < Lower limit.
tion
era setu
tio p
n mod Limi
key e ụm t
s
CAL
_STD_ n
RANG ENT
E
CURVE
CUTOFF REMOTE FILTER [n/ENT] key
t [TOL/C
U ST
ị MODE [CURVE/FILTER/TOL/CUST] key
ESC
No. 99MBB079A 4 - 17
TIP For information on how to enter a numeric value refer to “2.2 Key Operations to Enter Numeric Values”.
During numeric entry if the [MODE/ESC] key is pressed before the [n/ENT] key has been pressed, the entered value
is canceled and the measurement mode is restored.
■ Operating procedure
1
Ra
/im
[CURVE/FILTER/
TOL/CUST]
In the measurement mode press the [CURVE/FILTER/TOL/
CUST] key three times.
[n/ENT]
Press the [n/ENT] key.
|=> If this function has already been set, then the set value will
be displayed.
3
from
step 9
[n/ENT]
While the desired parameter is flashing, press the [n/ENT] key.
The objective parameter of the GO/NG judgment is accepted.
5
AJU.ỤiẠịum
Enter the upper limit.
[CUTOFFt],
[ị]
or
[REMOTE^]
[n/ENT] Confirm the limit value displayed, then press the [n/ENT]
key.
[n/ENT] Confirm the limit value displayed, then press the [n/ENT]
key.
4 - 20 No. 99MBBỠ79A
Roughness
standard JIS'82 JIS'94 4. JIS'01 ISO ANSI DIN All
Rk Rk - Rk
Rpk Rpk - Rpk
Rvk Rvk - Rvk
Mr1 Mr1 - Mr1
Mr2 Mr2 - Mr2
A1 A1 - A1
A2 A2 - A2
Vo Vo - Vo
POW PAR
ER START A-
DATA STOP MET
ER
CUT REM
OFF
Ĩ OTE
■
Dis
pla Par
ame
y ter
an setu
d p
op tLLIS- mod
e
era
tio
n
key
s
CAL
_STD_ n
RANG ENT
E
CURVE
FILTER [n/ENT] key
TOL/C
U ST
ị MODE [CURVE/FILTER/TOL/CUST] key
ESC
No. 99MBB079A 4 - 21
1/ _ £5x5 \
Ra ’ \
J. iu pm
■
Opera
ting [CURVE/FILTER/
proce TOL/CUST]
dure . \ \ Ị Ị /
2i
cus:- \
'/1 V\'
\IJ/z
3/ cus \
\ Press the [n/ENT] key.
[PARAMETER]
11//z
4/ Rzcus \
OFF \ Press the [PARAMETER] key until the desired parameter
symbol is displayed on the LCD.
4 - 22 No. 99MBB079A
5 4. MODIFYING THE MEASUREMENT CONDITIONS
6 [Rz ĩũs~Ầ
- -
1
' i/n c
— ' / / C\ 'x-------------------------
[n/ENT]
ủn
[PARAMETER]
Switch to another parameter.
7 -ỈRT: ĩũs~ỵ
ijn
TIP • If the [PARAMETER] key is pressed after the settings for all the necessary parameters have been made, the
measurement mode is restored.
• To return to the measurement mode, press the [MODE/ESC] key.
No. 99MBB079A 4 - 23
POW X
ER START PAR
DATA STOP MET
ER
CUTOFF
T
■ Setting the calculating conditions if Pc, Sm, or mrc is set
If the Pc, Sm, or mrc parameter is set, the count level and slice level, which are the calculating
conditions, must be set.
Below is an explanation of the operating procedure that must be used if all of parameters Pc,
Sm, and mrc are set.
•
Dis
pla Par
am
y eter
and calc
ope ulati
rati w?- ng
con
on ditio
key n
s setu
p
mo
de
CAL
_STD n
_ ENT
RANG
CURVE
REMOTE , [n/ENT] key
FILTER
.
MODE
ị
ESC
[MODE/ESC] key
For information about parameter display, refer to “ ■ Outline of the parameter setup function”
described previously.
4 - 24 No. 99MBB079A
Parameter
Setting display
Pc mrc
4.
Pc o - MODIF
Sm
•
o - YING
Operating
mrc procedure o THE
1 MEASU
REME
NT In the measurement mode press the [MODE/ESC] key.
CONDI |=> This switches to the parameter calculating condition setup
TIONS mode.
2
3 <Sequence A>
Press the [PARAMETER] key.
[n/ENT]
Enter the count level.
The permissible range is as follows:
4.2 /ft 1 to 99% (at 1% increments)
0.1 to 100.0 pm (at 0.1 pm increments)
[CUTOFFt] , [ị] or or 5 ~ 4000 pin (at 1 pin increments)
[REMOTE^]
No. 99MBB079A 4 - 25
- ỉìn n%
[CUTOFFt]
[ị]
or
4
[REMOTE^]
5 mr c |=> Switches to the input wait state for the slice level of
parameter mrc.
[n/ENT] After the desired value is specified, press the [n/ENT] key.
|=> This accepts the entered value.
7 mr c
4 - 26 No. 99MBB079A
4. MODIFYING THE MEASUREMENT CONDITIONS
[n/ENT]
Press the [n/ENT] key when mr starts flashing.
|=> The display is changed to enter a reference line of param-
eter mr.
No. 99MBB079A 4 - 27
-nnn Ị -
^uuu. i am
[CUTOFFt]
[ị]
or Continued
[REMOTE^]
am
—
mr
[n/ENT] Display a required slice level, and then press the [n/ENT] key.
|=> The entered value is loaded, returning to the measurement
mode.
Ra
am
4 - 28 No. 99MBB079A
4.8 Modifying the Traversing speed THE MEASUREMENT CONDITIONS
4. MODIFYING
If the cutoff length has been set to 0.8 mm (.03") and the evaluation length has been set to an arbitrary length (1.2
to 4.0 mm/.05 to .15"), then either 0.25 mm/s (.01"/s) or 0.5 mm/s (.02"/ s) can be selected as the traversing speed.
The factory-set default value is 0.5 mm/s.
■ Relationship between the cutoff length (= sampling length) and traversing speed
Cutoff length (= sampling Arbitrary length Traversing speed
length)
0.25 mm (.01") 0.3 < L< 1.2 mm (.01" < L < .05") 0.25 mm/s (.01"/s)
0.8 mm (.03") 1.2 < L < 4.0 mm (.05" < L<.15") 0.25 mm/s (.01"/s) or 0.5 mm/s (.02"/s)
2.5 mm (.1") 4.0 < L < 12.5 mm (.15" < L < .49") 0.5 mm/s (.02"/s)
POW PARA
ER START -
DAT STOP MET
A ER
CUTOFF
T
■
Dis
pla Traversing speed setup mode
y
an
d
op
era
tio
n
key u.
s
CAL
_STD_ n
RANGE ENT
CURVE
REMOTE FILTER [n/ENT] key
TOL/C
UST
MODE
ị
ESC
[MODE/ESC] key
No. 99MBB079A 4 - 29
11 ~\
Ra __
□ ỈỈ1
■ J. iu pm
Opera
ting
proce [MODE/ESC]
dure
TSP
\
2/ X\\/ // \
\
In the measurement mode press the [MODE/ESC] key until
the traversing speed setup mode is entered.
[CUTOFF?] or [ị]
TSP
Press the [CUTOFF?] key or [ị] key.
\
3
/ ■=> Each time the key is pressed the display toggles between
0.5 and 0.25 (mm/s) (.02 and .01 (in/s)).
[n/ENT]
4/ TSP \
nc \
U.J \
If the desired speed is displayed, press the [n/ENT] key.
This determines the traversing speed.
Ra
\
|=> The measurement mode is restored.
4 - 30 No. 99MBBỠ79A
For calibration with other precision roughness specimen than the currently used, it is necessary to adjust the
4. under
calibration conditions to those MODIFYING
which the newTHE MEASUREMENT
roughness specimen is evaluated. CONDITIONS
In this case, modify the cutoff length, number of sampling lengths, and filter settings accordingly.
4.4 Modifying the Calibration Conditions
Ra
n
ENT
[n/ENT] key
[MODE/ESC] key
No. 99MBB079A 4 - 31
■ Operating procedure
■=> Each time the key is pressed a cutoff length of either 2.5,
3 0.25, or 0.8 mm (.1, .01, or .03 inches) appears.
[n/ENT] Press the [n/ENT] key if the desired cutoff length appears.
[n/ENT]
4 - 32 No. 99MBB079A
4. MODIFYING THE MEASUREMENT CONDITIONS
Ra
firn
No. 99MBB079A 4 - 33
4.13 Resetting to the Factory-Set Defaults
The SJ-201P measurement conditions can be reset to the default values (factory settings).
NOTE This operation must be executed carefully. Resetting to the default conditions will erase all the
measurement conditions set up by the user.
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF REMOTE
T
TIP
information
■
about the
measurement
default
conditions that can
values
be refer
modified”.
■ to “3.1
Dis Overall
pla Measuremen Def
y t Flow ault
valu
an e
d rest
op orati
on
era mod
tio e
n
key
s
Press [POWER/DATA] while holding down
[START/STOP] and [PARAMETER].
CAL
_STD n
_ ENT
RANGE
CURVE
FILTER
TOL/CU
ST
MODE
ị
ESC
4 - 34 No. 99MBB079A
4. MODIFYING THE MEASUREMENT CONDITIONS
■ Operating procedure
No. 99MBB079A 4 - 35
4.14 Switching the Unit of Measurements
The unit of measurements can be selected from either mm (millimeter) or inches with the mm/inch model.
POW PAR
ER START A-
DATA STOP MET
ER
CUT REM
OFF
T OTE
<T-
mm/
inch
ị
■
_ ổ?Sx5
Dis
Ra pla
_z
y 3 tn J. iu ựm
an
d
op
era Unit
tio of
n mea
sure
key men
s ts
(m
m/i
nc
h CAL
_STD_ n
mo RANGE ENT
CURVE
del FILTER
TOL/CU
[mm/inch ị] key
) ST
MODE
ESC
4 - 36 No. 99MBB079A
INSTALLING THE SJ-201P
WITH OPTIONAL
ACCESSORIES
Various optional accessories are offered for the SJ-201P so it can measure a curved (cylindri-
cal, etc.) workpiece or a workpiece with a measured surface smaller than the size of the SJ-
Support feet
NO.12AAA216
Unit : mm (inch)
Workpiece
No. 99MBB079A 5 -1
• Attaching the support feet
1. Fit the two support feet in the grooves on the edges of the drive unit.
2. Align the drive/detector unit so it is parallel to the measured surface.
3. After alignment fix the support feet by tightening the clamp screw clockwise.
Clamp screw
Support feet
Drive unit
Guide groove
Detector
SJ-201P
Drive unit
Workpiece
NOTE When attaching the nosepiece to the drive/detector unit, exercise care so that it does
not interfere with the detector body.
Drive unit
Detector
Nosepiece for flat surface
No. 12AAA217
Screw
NOTE When attaching the nosepiece to the drive/detector unit, exercise care so that it does not interfere with
thecylinder
■ Nosepiece for detector body.
Used to protect and guide the detector when measuring a cylindrical workpiece which is
smaller than the SJ-201P.
• Dimensions and application example
Unit : mm (inch)
Support feet
Drive unit
Detector
Nosepiece for cylinder
NO.12AAA218
Screw
Drive unit
Workpiece
Drive unit
Detector
Adapter for vertical application
NO.I2AAA219
Screw
Unit : mm (inch)
Drive unit
Extension rod
Workpiece
Detector
Drive unit
Detector
Unit : mm (inch)
A : 8mm or 3/8"
Magnetic stand
Drive/detector unit
Drive unit
Screw
Detector
Height Gage
Drive unit
Workpiece
Drive unit
Screw
Detector
6
the measurement results are listed in the following table.
Output
setting
Measurement result processing
Outputs SPC data (measurement results and
SAVING/OUTPUTTING/
Reference section
1
units) to the data processor, etc.
COMMUNICATING THE
Saves measurement results (up to 10 cases) in the 6.2.1 Saving measurement results
MEASUREMENT RESULTS
built-in memory.
Outputs SPC data (measurement results and
units) to the data processor, etc., and saves 6.4 SPC Data Output
2
measurement results (up to 10 cases) in the built- 6.2.1 Saving measurement results
in memory.
Prints on the printer (measurement conditions, 6.3 Printing Measurement Results
3 calculation results, measured profile, and BAC) and Saved Data
The SJ-201P has the functions to output the measurement results displayed in the LCD as SPC
data, save them in the built-in memory, and print them on the printer (optional accessory) or
output them to an external device via RS-232C interface.
If data is output to an external device being connected with an RS-232C communication cable, the output
setting of measurement results can be set to either of 0 to 3 (there is no effect on the SJ-201P).
No. 99MBB079A 6 -1
■ Display and operation keys
[CUTOFFT] Key
[ị] Key
■ Operating procedure
[n/ENT] When the value to be set has been displayed, press the [n/
ENT] key to load it.
▼
4 ■=> The SJ-201P returns to the measurement mode.
TIP For information about measurement result output setup, refer to "6.1 Setting the
Measurement Result Output".
2. Perform measurement.
Nu
Ra mbe
r of
the
sav
ed
data
NOTE To print or delete the saved data, or output it as SPC data, first call the saved data
from memory.
CAL
STD
[CUTOFFT] Key RANGE
[n/ENT] Key
[ị] Key
[MODE/ESC] Key
■ Setting
- ----------------- Z/ procedure
71 \;
[CUTOFFt]
■x_z or 1
[ị]
When the data number to be called has been displayed, press
the [n/ENT] key.
I=> The contents of the saved data are displayed.
[MODE/ESC] Press the [MODE/ESC] key several times in the measurement
I=> The displayed parameter will flash on the screen where the
mode until "RMR" (saved data call and delete setting mode) is
contents of the saved data are displayed.
displayed.
3 key.
I=> The SJ-201P returns to the measurement mode.
[n/ENT]
£Ra;
/'ll"C H.Sb ym
[MODE/ESC]
Press the [CUTOFF t] key or [ị] key several times until the
data number to be deleted is displayed.
[CAL/STD/RANGE] When the data number to be deleted has been displayed, press
the [CAL/STD/RANGE] key.
TIP If either case of saved data is deleted, the LCD shows the data number less by one than
that of the deleted data. For example, if the number of the data to be deleted is 3, the
displayed data number changes to 2.
5 iT5P ■=> The SJ-201P enters the next operation mode. To return to
the measurement mode, press the [MODE/ESC] key
several times.
U.J
Screws
Rear cover
3. Connect the RS-232C communication connector on the rear of the SJ-201P with the RS-
232C port on the printer using the optional RS-232C printer cable.
Printer
SJ-201P
RS-232C port
RS-232C printer cable
RS-232C communication
connector
TIP For more information about the setting procedure of printer communication conditions,
refer to the User's Manual of the printer.
JOUUS
1
—-—o /' \ >— [CUTOFFt] or [ị]
|=> The RS-232C baud rate setting will flash on the LCD.
|=> Each time the key is pressed, the flashing baud rate will be
toggled between "9600" and "19200".
[n/ENT] When the required baud rate has been displayed, press the [n/
ENT] keys to load the baud rate.
4
r S8xs \ |=> After loading the baud rate, the SJ-201P returns to the
Ra measurement mode.
nnnn \
/ uuuu \
■ Printing procedure
1. Connect the printer to the SJ-201P, then perform setup for the connection.
TIP For information about connecting the SJ-201P and printer, refer to "6.3.1 Connecting the SJ-201P and
printer".
2. Set the print items, print magnification, and print language as required.
TIP • For information about the print item setup, refer to "6.3.3 Setting the print items".
• For information about the print magnification setup, refer to "6.3.4 Setting the print magnification".The
print magnification of the vertical and horizontal size has been factory-set to "Auto" (automatic setup
for the optimal magnification).
1. Before performing
• For information about themeasurement or callingrefer
print language, the saved data, set
to "6.3.5 the measurement
Setting the print result output
language".The print
language mode
hastobeen
"Printfactory-set
(3)". to English.
TIP For information about measurement result output setup, refer to "6.1 Setting the
Measurement Result Output".
NOTE The measurement result output mode has been factory-set to "SPC output (0)". When
printing data on the printer, be sure to change the output mode.
Ra
_________________
n asZT
Ra
-
Ra
L
'.s
s
Ịim
[PO
WE
R/
DA
TA]
key
CAL n
_STD ENT
_ CURVE
REMOTE FILTER
TOL/C
UST
ị MODE
ESC
■ Printout examples
The printout examples of the SJ-201P are shown below.
R-PROFILE
Mitutoyo SJ - 201P VER. 1.0Lim/cm
X10K
STANDARD JIS1994
PROFILE R
FILTER GAUSS
Ấc 0.8mm 5
N RANGE AUTO
M-SPEED 0.5mm/s
ON
PRE/POST
Note 1
PARAMETER
Rmr[c] 10%
■
Dis
pla Prin
t
y item
an setti
d ng
op P mod
e
era
tio
R
n N nnn Ị-
key
s
IJIJIJ i
In the print item setting mode, the LCD shows a 4-digit number that indicates whether to
print each of the four print items. The following shows the meaning of each digit number.
PRN
non ị
uuu f
Measurement conditions (0: Not printed, 1: Printed)
Calculated results (0: Not printed, 1: Printed)
Measured profile (0: Not printed, 1: Printed)
BAC (0: Not printed, 1: Printed)
NOTE "0111" has been factory-set for the print items (the measurement conditions, calcu-
lated results, and measured profile are printed, and the BAC is not printed).
[n/ENT] If the required setting has been displayed, press the [n/ENT]
key to load the setting.
6 |=> After loading the setting, the SJ-201P returns to the
measurement mode.
20 20
50 6.3.3 Setting
50 the print magnification
100 100
The SJ-201P can change the vertical and horizontal magnifications at the print of a measured
200 200 profile.
500 500
1E3 ■ Kind of 1000
vertical and horizontal magnifications
2E3 2000 The following tables show the print magnifications that can be set for vertical magnification
5E3 5000 and horizontal magnification along with each magnification display.
1E4 10000
2E4 20000 Vertical Horizontal
magnification magnificatio
5E4 50000 n
1E5 100000
Automatic setup of the
Auto optimal magnification
Display
magnificatio Print magnification
n
1 1
2 2
5 5
10 10
20 20
50 50
100 100
200 200
500 500
1E3 1000
Horizontal
magnification
display
CAL CAL
STD n STD n
[CU RANGE ENT RANG ENT
E
TOF CURVE CURVE
CUTOFF REMO [n/ FILTER
F T] [ 4] L TE FILTER
[TOL/C
TOL/CUST
ENT U ST
Key Key ]
MODE MODE
4 4
ESC Key ESC
[MODE/ESC] Key
■ Setting procedure
[CUTOFFt] Press the [CUTOFF t] key or [ị] key several times until the
or value desired to be set is displayed.
[ị]
[n/ENT] When the value to be set has been displayed, press the [n/
ENT] key to load it.
4 |=> After loading the value, the SJ-201P returns to the mea-
surement mode.
Press the [CUTOFF T] key or [ị] key several times until the
value desired to be set is displayed.
When the value to be set has been displayed, press the [n/
ENT] key to load it.
|=> After loading the value, the SJ-201P returns to the mea-
4 surement mode.
6 - 20 No. 99MBBỠ79A
POW PAR
ER START A-
DATA STOP MET
ER
6.
CURVE
FILTER SA
TOL/CUSTJ
MODE 6.3.5 VI
Setting the print language
ESC
N The SJ-201P can use English or Japanese for the print language at the print of measurement
G/ results on the printer.
O
U
TP
■
Dis U
pla TT Print language setting mode
y IN
an G/
d
C
op
era O
Prin
tio M t
n M lang n
u-
uag
key U e
s
NI setti
ng
C
A
TI
N CAL
_ST.D_ n
RANG
G [CUTOFF t] Key E ENT
No. 99MBB079A 6 - 21
■ Setting procedure
■=> Each time the key is pressed, the displayed setting will be
3 toggled between "0" and "1".
6 - 22 No. 99MBB079A
6.4 SPC 6.Data Output
SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
If the SJ-201P is connected to a Mitutoyo Digimatic Data Processor (DP-1VR, etc.), it can output the
measurement results (including the unit of measurement) as SPC data.
IMPORTANT The SPC data available from the SJ-201P is the measurement of the parameter being displayed on the
LCD and the unit of measurement. Parameter names, etc., will not be output.
For the data of multiple parameters to be statistically processed with a data processor (DP-1VR), it is
necessary to arrange the measurement sequence so that data sampling can be performed
consecutively on the same parameter data for the specified sample size, etc. without being mixed up
with data of different parameters. An error occurs if multiple pieces of parameter data having different
number of decimal places and units are mixed during sampling of SPC data.
No. 99MBB079A 6 - 23
TO
L. STA
CE
T
LI
FE DA
ED TA
1. Remove the two screws securing the rear cover of the SJ-201P, then remove the rear cover.
2. Use the dedicated connection cable to link the SJ-201P and DP-1VR.
SJ-201P
Data processor
Dp-1VR
SPC
connector
PO
WEI
Q
(PR
INT
ER^
ij^
CL S
^j
P
C
C c
o a
n bl
n e
e
3. Turn on the DP-1-VR. c
t
Data processor t
Dp-1VR o
t
h
e
d
a
t
a
i
n
p
u
t
c
Turn
o to “ON” position.
n
n
e
c
t
o
r
o
n
t
h
e
I
N
P
U
T
s
i
d
6 - 24 e
.
No. 99MBB079A
6.4.1 Outputting the measurement results or saved data
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
To output the measurement results or saved data from the SJ-201P to the DP-1VR, set the measurement result
output to "SPC output (0)" or "SPC output and save (2)".
After performing measurement or calling the saved data under the above setting, press the [POWER/DATA] key
on the SJ-201P or the [DATA] button on the DP-1VR, and then the measurement results or saved data will be
output.
1. Before performing measurement or calling the saved data, set the measurement result
output to "SPC output (0)" or "SPC output and save (2)".
TIP For information about output setup for measurement results, refer to "6.1 Setting the
Measurement Result Output".
NOTE The measurement result output has been factory-set to "SPC output (0)".
No. 99MBB079A 6 - 25
• For information about measurement, refer to "Chapter 3 MEASUREMENT
OPERATION".
• For information about calling the saved data, refer to "6.2.2 Calling the saved
data". 2. Perform measurement or call the saved data.
TIP
Ra
n asZT
Ra -
4. Press the [PARAMETER] key of the SJ-201P until the objective parameter for output is
displayed.
[PARAMETER] key
6 - 26 No. 99MBB079A
POW PAR
ER START A-
DATA
<
STOP MET
ER
6.
SA
VI 5. P
N ress
Data processor
G/ the DP-1VR
[P
O O
U WE
TP R/
U DA
TT TA
]
IN key
G/ of
C the
O SJ-
M 201
P
M or [POWER/DATA] Key
U the
NI [D
C AT
A A]
butt
TI The measurement result or saved data will be outputted from the SJ-201P to the DP-1VR.
on
N on
G TIP the
For the statistical processing operation of the measurement result, see also the DP-
T DP
1VR User's Manual.
H -
1V
E
R.
M
E
AS
U
R
E
M
E
N
T
R
ES
U
LT
S
No. 99MBB079A 6 - 27
6.5 Connecting with a Personal Computer
When the SJ-201P is connected to a personal computer, etc., it is possible to output measurement results or
measurement conditions from the SJ-201P to the personal computer. It is also possible to send a measurement
start signal from the personal computer to the SJ-201P.
NOTE For mm/inch model determine the unit of measurement before connecting to a personal
computer. Once the SJ-201P is connected to a personal computer with the RS-232C
cable, the unit of measurement can not be switched with the key or command from
the personal computer.
6 - 28 No. 99MBB079A
Communication method Start/stop method
Baud rate 6. 9600bps/19200bps
Data bits SAVING/OUTPUT
8bits
Parity TING/COMMUNI
EVEN3. Connect the RS-232C communication connector located at the rear of the SJ-201P display
Stop bit CATING1bit
THEunit and the RS-232C port of the personal computer with the RS-232C communication
X parameter MEASUREMENT
ON cable (optional).
POW RESULTS
PAR Personal computer
ER START A-
DATA STOP MET
ER
CUTOFF REMOTE
T
communication connector
•
Dis
pla RS-
232
y C
and bau
ope
S
d
rati rate RS-
setu 232
on
key
s
PfQjnn - p
mod
e
C
ban
d
Hi JL UU rate
disp
lay
CAL
_STD_ n
RANGE ENT
CURVE
FILTER [n/ENT] key
,TOL/OUS
T,
MODE
ị
ESC
[MODE/ESC] key
No. 99MBB079A 6 - 29
1
r OSes \
Ra
nnnn \ I uuuu \
• Operating procedure
[MODE/ESC]
2 rspjj
jpuiK
1
—-—o / \ \x— [CUTOFFt] or [ị]
[n/ENT]
1 Press the [CUTOFF?] key or [ị] key.
■=> Each time the key is pressed the display toggles between
“9600” and “19200”.
4
r u.8xs \
Ra ■=> This accepts the selected baud rate. After it has been
nnnn \ accepted the measurement mode is restored.
/ uuuu \
6 - 30 No. 99MBBỠ79A
TIP • For information about the communication commands refer to “9.10 RS-
6. SAVING/OUTPUTTING/COMMUNICATING THE
232C Communication Specifications”.
MEASUREMENT RESULTS • A sample program list in VB-Basic is given in the following pages.
■ Switching the SJ-201P to the RS-232C communication
mode
[REMOTE^] When the power is off (auto-sleep mode) press the [POWER/
+ DATA] key while holding down the [REMOTE^] key.
[POWER/DATA]
■=> This enters the RS-232C communication mode.
No. 99MBB079A 6 - 31
Start Interrupt
Measuremen Measuremen
t t
■ Sample program
for communication
with the SJ- Sample program for
201P(VB-Basic) communication with
the SJ-201P
End
Interrupt Measured
Commnication condition Measurement Profile
End Sub
6 - 32 No. 99MBB079A
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
End Sub
Call CMD_SEND("WRCAN0000101")
Call STS_RD(sts)
'— Specify the data call starting as the first point.
End Sub
No. 99MBB079A 6 - 33
'* Issue the Send Command *
d$ = send_cmd+Chr$(13)
MAComm1.Output = d$
End Sub
Do
DoEvents
a$ = MSComm1.Input
b$ = Right(a$, 1)
d$ = d$ + a$
Loop Until (b$ = Chr$(13))
L = Len(d$)
status = Mid$(d$, 1, L - 1)
End Sub
Do
DoEvents
a$ = MSComml.Input
b$ = Right(a$, 1)
d$ = d$ + a$
Loop Until (b$ = Chr$(13))
6 - 34 No. 99MBB079A
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
d$ = Mid$(d$, 3)
j=0
RES(j) = ""
i=0
Text1.Text = ""
Do
i=i+1
a$ = Mid$(d$, i, 1)
If (a$ = "," Or a$ = Chr$(13)) Then
RES(j) = RES(j) + Chr$(13) + Chr$(10)
Text1.Text = Text1.Text + RES(j)
Print #1, RES(j);
j=j+1
Else
RES(j) = RES(j) + a$
End If
Loop Until (a$ = Chr$(13))
Close 1#
End If
End Sub
'* End *
No. 99MBB079A 6 - 35
MEMO
6 - 36 No. 99MBB079A
7.1 Purchasing a Built-In Battery Pack
The maximum rechargeable capacity of the built-in battery will gradually deteriorate after extended use. In other
words, the hours of service it can provide per recharge will become less and less each time it is fully recharged. If
7
this maximum hours of service reaches a level at which the measuring operation may not be performed properly,
REPLACEMENT OF THE
then the battery pack must be replaced.
To purchase a replacement battery pack (Part No. 12BAA240), contact the sales representative from which your
SJ-201P was purchased. BUILT-IN BATTERY PACK
IMPORTANT Follow the directions given below and exercise care when replacing the built-in battery
pack not to break or damage the PCB or cable.
NOTE The battery pack replacement should be done where there is as little dust and other
shop contaminations as possible. In addition, exercise care so that dust or oil mist
does not penetrate the display unit. During the battery pack replacement the circuit
board in the SJ-201P is temporarily exposed. A malfunction may result if dust or shop
contaminations soil the circuit board.
Tapping screw
Display unit
4. Disconnect the two connectors from the circuit board inside the display unit: One connects
the top and bottom sections of the display unit, and the other is connected to the battery
pack.
NOTE When re-connecting the two connectors note their location and orientation (pin
positions). Firmly connect them. If the connectors are not firmly connected, the
instrument may not operate properly.
7. Reconnect the two connectors to their original connections on the circuit board.
IMPORTANT Exercise care not to have the cable pinched by the PCBs or by the upper and lower
sections of the display unit when fitting the lower section to the upper section. Cable
or display unit breakage may result.
8. Couple the bottom section of the display unit with the top section.
NOTE The tapping screws must not be tightened to more than 29.4 N«cm (3 kgf«cm).
Otherwise, the display unit may be damaged.
9. While confirming that the hooks on the drive/detector unit retaining plate are correctly
aligned, tighten the two tapping screws on the bottom face of the display unit.
8
SJ-201P can not be turned on if Poor connection of the AC adapter. Connect the AC adapter properly.
the AC adapter is connected.
Other than the above.
TROUBLESHOOTING Contact your dealer or the nearest Mitutoyo sales
office.
Built-in battery can not be Battery switch is set to OFF. Set the battery switch to ON.
recharged.
The battery has deteriorated. Replace the battery pack.
Power supply is put in the OFF (Auto-sleep) mode. Press the [POWER/DATA] key after connecting the
AC adapter.
The capacity of the built-in battery is more than
50% of the rated one. Recharge the battery with its capacity reduced to 50%
or less.
An AC adapter other than that supplied with the
SJ-201P/PR was used. Use the supplied AC adapter only.
Troubleshooting
The display goes off (1/3)was turned off by pressing the
The power Press the [POWER/DATA] key to turn on the power.
unexpectedly. [REMOTER key under the measurement mode.
The power was turned off by the Auto-sleep
function.
The power will not be turned off. The AC adapter is used. Enter the measurement mode, and then press the
The Auto-sleep function has been set to OFF. A [REMOTER key to turn off the power.
status other than the measurement mode has been
entered.
Abnormal measurement result. Detector is not properly connected to the drive Properly connect the detector to the drive unit.
unit.
Other than the above. Contact your dealer or the nearest Mitutoyo sales
office.
Display unit is operating abnormally. Contact your dealer or the nearest Mitutoyo sales
RRM office.
No. 99MBB079A 8 -1
■ Troubleshooting (2/3)
Connecting condition of the detector is abnormal. Properly connect the detector to the drive unit.
Remaining battery voltage is low. Connect the AC adapter and recharge the battery.
Measurement is performed during the low battery Recharge the battery with the AC adapter.
voltage alarm indicator is flashing.
All parameters are disabled according to the Enable the necessary parameters.
parameter setup function.
SPC cable is not connected correctly. Properly connect the SPC cable
Digimatic data processor is turned off. Turn on the Digimatic data processor.
Result of calibration measurement exceeds the Check the value of the precision roughness
possible range of calibration. specimen and the inputted calibration value.
Also check the calibration measurement setup
conditions.
L-P
The displayed Rz value is determined from peaks
LEP 08.s and valleys of the number less than the
specifications.
Rz
S.SS
■ The SJ-201P is not properly connected with the Connect the printer properly with the SJ-201P.
printer.
The printer head unit was raised. Position the printer head unit properly.
PRN
The settings of the SJ-201P baud rate and printer Set the printer band rate to the same numeric value
baud rate are not identical. as that of the SJ-201P band rate. Next, turn off the
Err I power to the printer and the SJ-201P (put the SJ-
201P in the Auto-sleep state), then turn on the
both power again
Abnormal temperature was generated on the Turn off the power to the printer once, then turn it
printer head. on again after a while. Use the AC adapter
supplied with the printer. If the error still occurs,
Abnormal power was supplied to the printer. contact your dealer or the nearest Mitutoyo sales
office.
PRODUCT
2pm (80pin) (0.75mN measuring force type)
Measuring force : 4mN (0.4gf)
0.75mN (0.075gf) (0.75mN measuring force type)
Radius of skid curvature SPECIFICATIONS
: 40mm (1.57in)
9.1 Detecto
r
9.2 Drive
Unit
No. 99MBB079A 9 -1
Measured
Filter
profile
PC50 (Gaussian)
R profile PC75
9.3 D
P profile
2RC75 (without phase compensation)
-
isplay
DIN4776
PC50 (Gaussian)
PC75
Unit
9.3.1 Compatible
2RC75 (without surface roughness
phase compensation) standard
Cutoff length (Ac) JIS'01 (JIS B 0601-2001)
Sampling length Sampling Number of pieces Number of
JIS'94 (€)
(JIS Ấs
B 0601-1994) of data in a
interval sampling lengths
JIS'82 (JIS B 0601-1982) sampling length
0.25mm 0.25mm 2.5pm 0.25pm 10 1, 3, 5
(.01in) (.01in)
DIN 00
0.8mm 0.8mm (98.4p in)pm
2.5 pin)pm
(9.840.5 16 1, 3, 5
ISO
(.03in) (.03in) (98.4p in)8pm pin)pm
(19.691.5 00
2.5mm ANSI
2.5mm 16 1, 3, 5
(.1in) (.1in) (315pin) (59.1pin) 66
Cutoff length ẤC Number of pieces
Arbitrary evaluation length (L) Ấs Sampling interval
*1 of data
9.3.2 Me
0.3mm (.01in) < L < 1.2mm (.05in) 0.25mm (.01in) 2.5pm 0.25pm (9.84pin) 1000 to
(98.4p2.5
in)pm 4800
asured
1.2mm (.05in) < L < 4.0mm (.15in) 0.8mm 0.5pm (19.69pin) 2400 to
(.03in) (98.4pin) 8000
profiles
4.0mm (.15in) < L < 12.5mm (.49in) 2.5mm (.1in) 8pm (315pin) 1.5pm (59.1pin) 2666 to
8333
and
applicable
filters
9.3.3 Cutoff
length/sampli
ng length,
number of
sampling
lengths, and
sampling
interval
S 2nm to 4000nm
Sm (80nin to 0.16in)
9.3.6 M
easurement
range and
resolution
9.4
E
U
x 71.5 (2.815")
61 (2.402") 1
ni
t:
t 1
0
.
m
m
e 6
.
5 (i
n
4 c
r (. Mass: 18 g h
6 )
n 4.8
4
6
a (.190"
)
")
l
D
i
m
e M
a
n s
s:
s 1
9
M
i 0
g a
s
o s
:
n 2
9
s 0
g
a
n
9-4 No. 99MBB079A
M
a
9. PRODUCT SPECIFICATIONS
61 (2.402") 10.5
(.413")
*16.4*
(.646")
3.5, 4.8
(.138" (.190") 59.5 (2.343")
)
■ Timing chart
• [POWER/DATA] key output
RDY
REQ
CK
DATA
RDY
REQ
CK
DATA
5432
mm: 0
inch: 1
■ Communication flow control and transmission/reception processing between the SJ-201P and a per-
sonal computer
Here, communication is performed by a hardware control method using two RTS and CTS
lines.
If the RTS at the personal computer side is turned off during transfer, the transfer is inter-
rupted. Transmission is resumed after waiting for the RTS at the SJ-201P to be turned on.
If the data can not be received at the SJ-201P side, the RTS is turned off.
O K
M
C 9. PRODUCT SPECIFICATIONS
R
H Data E
eade
O K * * 9.9 R M
R
C
Header
S- Status
“EM” and
EM
N G * CR
Status 232C
“CR”,
* which
appear
Meaningin the
EM : End mark
Status Meaning
01 Com tables, have
Command following
anomaly
CR 09
: Carriage return
Hardware anomaly
02 Processing in progress 10 Communication error
03 muni
■ Basic answer
Time-out data
the following
error 11 Out of the range
meanings: • Normal response
04 catio
No corresponding data 12 Data is not ready
05
07
n Over-range
Drive/detector unit is missing
16 Prohibited setting error
08 Speci
Detector is missing
ficati
ons
• Abnormal response
The
contents of
the status
column
shown
above
follows:
R D R T N * * CR
Sub-field • Power off
Meaning Data range
STU Status information 00 to 01
FLG Saved data valid flag
CON Saved measurement conditions 00: Measurement data
30 01 to 10: Saved data
DTA secon profile data
Saved measured 00: Measurement data
ds • Detector 01 to 10: Saved data
RES after retraction
Saved results 00: Measurement data
this 01 to 10: Saved data
CUS comm
Customized information **
Header and is
Data EM
This
issued
O K * *
comm * *4 *5 *6 *7 *8 C
1 2
the 3 R
and
SJ- is • Cancel
not
201P detector
availa
is retraction
ble
turne
for
d off.
Read the
command SJ-
201R. • Basic command
The contents
of the sub-
field column
shown above
follows:
• Return
data to
RDSTU00
command
The contents of *1 *2... above follow:
*14: Pc setting value is left-justified and padded with space codes (20H) from the right.
Numeric section includes a “ . ” (decimal point).
Example: Ra 5.45pm, RPc 32.9/cm (GO/NG judgment with an Ra upper limit of 5.00pm) OKRa U 5.45pm, RPc
32.9/cm CR
T
h
e
c
o
n
t
e
• Sub-field n
FIL t
s
o
f
The *
contents1
of *1 a
and *2 n
in the d
above *
data 2
columni
follow: n
t
No. 99MBB079A h 9 -13
e
a
b
o
v
e
d
Header Sub-field Data E
M
W R L _ *1 *2 C
_
R
Data
Bytes Meaning
* 1 Unit • Sub- 1 1: mm, 2: in
field
*2 Arbitrary evaluation length
L 5 *****
Header Sub-field Data E
M
W R U N T *1 C
The contents of *1
R and *2 in the above data column follow:
Data
Bytes Meaning
* 1 Unit 1 1: mm, 2: in
Header Sub-field Data E
M
W R S T D *1 C
*: The remaining portion
R of the data field is padded with space codes (20H).
Data The numeric section includes a “ . ” (decimal point).
Bytes Meaning
Example: 3.6mm (^.-,3.6)
*1 Standard 1 1: JIS'82, 2: JIS'94, 3: DIN, 4: ISO, 5: ANSI, 7: JIS'01
Header Sub-field Data E
• Sub- M
W R R field
A N *1 C
R
Data UNT
Bytes Meaning
*1 Range 1
1: 350LLI11 (14000|ún) 2: 100LLIH (4000LLÍI1) 3: 50LLI11
The content of *1
(2000LLÍI1)
in the above
4: 10LU11 data
(40011111)
A: Auto follows:
column
Header Sub-field Data E
M
W R T _ _ *1 C
• Sub- R
Data
field
Bytes Meaning
* 1 Time-out period STD2 1 to 60 (second)
The content of *1
in the above data
column follows:
• Sub-
field
RAN
The content of *1
in the above data
column follows:
• Sub-
field
T
The content of *1
in the above data
column follows:
W R L C D *1
M
C 9. PRODUCT SPECIFICATIONS
R
Data
Bytes Meaning
• Sub-field
*** ON/OFF
* 1 LCD display LCD3 Left-justified and padded with space codes (20H) from the right.
Header Sub-field Data E
M
W R S P D *1 C
Data
The R
Bytes content Meaning
* 1 Traversing speed 1
of2:
*10.25mm/s (.01in/s)
in
3: 0.5mm/s (.02in/s)
the
Header Sub-field above Data E
M
W R P c _data *1 *2 C
column
• Sub-field R
Data
Bytes Meaning
SPD follows:
* 1 Unit 1 1: mm, 2: in
*2 Count level 8 ***** (numeric value) +*** (unit) Unit: Llm, Llin, %
Header Sub-field Data E
The M
W R m r _ C
content *1 R
Data
Bytes of *1 in Meaning
* 1 Slice level 3 the
**%
Header Sub-field
above Data E
data M
W R C C
•USub-field
Scolumn *1
R
PcBytes follows:
Data
Meaning
*1 Customized Variable Ra, Ry, Rz,
information length • mr Separated by a comma “ , ”
Rq- •
The
cont
ents
of *1
and
*2 in *: Left-justified and padded with space codes (20H) from the right.
the The numeric section includes a “ . ” (decimal point).
abov Example: 10Lim (1^^,1_,10iLim)
e
• Sub-field
data
mr
colu
mn
follo
Thew:
content
of *1 in
the
above
data
• Sub-field
CUS column
follows:
The
content
of *1 in
the
above
data
column
follows:
W R C A N the *1 *2 CR
Data
abov
• Sub- Bytes
e Meaning
* 1 Start data point 5 ***** Specifies the head of data to be
field data transferred with the RDDTA command.
NUM colu
*2 Measured profile selection 2 ** 00: Measurement data
mn 01: Measured profile data
follo
The
ws: content
of *1 in the
above data
column
follows:
• Sub-
field
CAN
The
conte
nts of
*1
and
*2 in
the
abov
e
data
colu
mn
are
listed
in the
follo
wing
table:
■
Stan
dard Range of Ry Sampling length (€)
sam (pm) (mm)
pling
lengt
h for
Ry
■
St
an
dar
d
sa
mp
lin
g
len
gth
for
Rz
No. 99MBB079A 10 -1
Range of Ra
Cutoff length (Ác) Sampling length (f) Evaluation length
(jtm)
(mm) (mm) (in) (mm)
(0.006) < Ra < 0.02 0.08 0.08 0.4
0 < Ra < 0.1 0.25 0.25 1.25
.02 0 10.1.2 Evaluation according to JIS B0601-1994
< Ra < 2.0 0.8 0.8 4
.1
2 Ra < 10.0 2.5and evaluation length
2.5 12.5
.0 ■<Standard cutoff length for Ra
10 < Ra < 80.0 8 8 40
.0
Range of Rz Cutoff length (Ác) Sampling length (f) Evaluation length
(jtm) (mm) (mm) (in)
(mm)
(0.025) < Rz < 0.08 0.08 0.4
0.10 < Rz < 0.25 0.25 1.25
0.50 < Rz < 10.0 0.8 0.8 4
10.0 < Rz < 50.0 2.5 2.5 12.5
50.0 < Rz < 200.0 8 8 40
Range of Ry
Cutoff length (Ác) Sampling length (f) Evaluation length
(jtm)
■ Standard cutoff (mm) (mm) (in) (mm)
< Ry < sampling
(0.025)length, 0.08 0.08 0.4
Ry <
0.10 < length and 0.25 0.25 1.25
0.50 evaluation
< Ry < length
10.0 0.8 0.8 4
10.0 for Rz
< Ry < 50.0 2.5 2.5 12.5
50.0 < Ry < 200.0 8 8 40
Range of Cutoff length (Ác) Sampling length (f) Evaluation length
Sm
(mm) (mm) (mm) (in) (mm)
0.013 < < 0.0 0.08 0.08 0.4
Sm 0 < 40.1
< 0.25 0.25 1.25
.04 Sm 3
0 < < 0.4cutoff 0.8 0.8 4
.13 ■ Standard
Sm
0 <
length,< sampling
1.3 2.5 2.5 12.5
.4 Sm
1 length
< <and4.0 8 8 40
.3 Sm
evaluation length
for Ry
■
Sta
nd
ard
cut
off
len
gth
,
sa
mpl *: See also “ 10.5.9 Mean width of the profile elements, Sm (JIS, ISO, DIN)” .
ing
len
gth
an
d
eva
luat
ion
len
gth
for
Sm
10 - 2 No. 99MBBỠ79A
Value of roughness
parameter Sm (mm) Cutoff length (Ác) Sampling length Minimum value of
(mm) (€e) (mm) 10.
evaluation length (€n)
(mm)
0. < Sm < 0.04 0.08 0.08 REFERENC
0.4
<10.1.3 Evaluation0.25according to 0.25
DIN
01 0.
Sm < 0.13 1.25 E
04
13
0. < Sm < 0.4 0.8 Shown below are0.8 the standard cutoff length,
4 INFORMATI
sampling length, and evaluation length for
0.
4
< Sm < 1.3 2.5 evaluation according
2.5 to DIN. 12.5 ON
1. < Sm < 4 8 8 40
3
Range of Cutoff length (Ác) Evaluation length
Standard
Ra■(i-tm) cutoff length, sampling length, and evaluation
(€n) length for Ra, Rz, and Ry (DIN) from periodic
(mm) (mm)
roughness profile
Ra < 0.02 0.08 0.4
0 < Ra < 0.1 0.25 1.25
.02
0 < Ra < 2 0.8 4
.1
2 < Ra < 10 2.5 12.5
10 < Ra 8 40
Range of Cutoff length (Ác) Sampling length Evaluation length
Rz
(i-tm) (mm) (€e) (mm) (€n) (mm)
Rz < 0.1 0.08 0.08 0.4
0 < Rz < 0.5 0.25 0.25 1.25
.1 *:
0 < Rz < 10 0.8 0.8 4
.5 See
1 < Rz < 50 2.5
also 2.5 12.5
0 “8
5 ■< Rz 8 40
0 10.5.
Sta 9
nd Mea
ard n
cut widt
h of
off the
len profi
gth le
an elem
ents,
d Sm
eva (JIS,
luat ISO,
ionStandard cutoff
■ length,
DIN sampling length and evaluation length for Rz (DIN) from non-periodic roughness
)” .
len profile
gth
for
Ra
fro
m
no
n-
per
iodi
c
rou
gh
nes
s
pro
file
No. 99MBB079A 10 - 3
RSm Sampling length (f) Evaluation length
(mm) (mm) (€n) (mm)
0.0 < RSm < 0.0 0.08 0.4
13 0.0 4 0.1
< RSm < 0.25 1.25
4
0.1
10.1.4 Evaluation
3 according to JIS B0601-2001, ISO
< RSm < 0.4 0.8 4
3
0.4 < RSm < 1.3 Shown
2.5 below are the12.5
standard sampling length and evaluation length for evaluation according
1.3 < RSm < 4 to 8ISO. 40
■ Standard sampling length and evaluation length for measurement of Rz, Rp, and Rt from non-periodic
roughness profiles
10 - 4 No. 99MBBỠ79A
Sm
Cutoff length (Ác) Evaluation length (€n)
0.013 S < 0.0 mm 0.08 mm 0.4 mm
10. REFERENCE
< (0.000 m
S 4
< 0.0016 in) (0.0 in) (0.01 in) INFORMATION
m10.1.5 Evaluation according mmto ANSI
5< 03 6
0.040 S < 0.1 mm 0.25 1.25 mm
< (0.001 m
S < 30.0 (0.0 below
in) Shown in) are the standard
(0.05cutoffin)
length and the evaluation length for evaluation accord-
6< m 05 10
0.13 S < 0.4 mm ing0.80
to ANSI.mm 4. 0 mm
< (0.005 m
S < 00.0 (0.0
in) in) (0.16 in)
< m■ Standard
16 3 length and evaluation length for R-parameters from periodic profiles
cutoff
0.40 S < 1.3 mm 2.5 mm 12.5 mm
< (0.016 m
S < 0.0 in) (0.1 in) (0.5 in)
< m 5 0
1.3 S < 4.0 mm 8. 0 mm 40.0 mm
< (0.05 m
S < 0.1 in) (0.3 in) (1.6 in)
< m 6
Ra
Cutoff length (Ác) Evaluation length (€n)
Ra 0.02 nm 0.08 mm 0.40 mm
< 0 in) (0.0 (0.01
( Ra < n in) in)
.8 03 6
0. < Ra < 0.10 nm 0.25 mm 1.25 mm
02 in) (0.0
(0.8 < Ra < 4 n in) (0.05 in)
10
0. < Ra < 2 nm 0.80 mm 4.0 mm
10 .0 in)
(4 < Ra < 80 (0.0 in) (0.16 in)
n
3
2. < Ra < 10 nm 2.5 mm 12.5 mm
0 (0.1
(80 < Ra < 400 nin) in) (0.5 in)
0
10 < Ra nm For8.0selection
mmof profile filter
40cutoff among
mm from the table, estimate the roughness parameter
(400 < Ra nin) Sm(0.3 in) from an unfiltered
graphically (1.6 in) trace.
profile
No. 99MBB079A 10 - 5
10.2 Assessed Profile and Applicable Filters
■ Primary profile P
A profile obtained by intersecting a surface with a plane normal to the nominal surface. It is a
representation of the real profile (a profile of the real surface) obtained by a surface roughness
measuring instrument.
■ Roughness profile R
A profile obtained by filtering the primary profile with a long-wavelength cutoff filter (high
pass filter) to remove the waviness components (long wavelength components).
10 - 6 No. 99MBBỠ79A
10. REFERENCE INFORMATION
■ DIN4776 profile
For surfaces to be measured having deep valleys with respect to the irregularity on the
surface, the position of the mean line may be calculated to the position shifted from the
position where it is supposed to be for surface roughness evaluation.
However, by this procedure, those negative effect can be avoided to a certain extent.
The actual procedure is shown below.
1. The first mean line is obtained with respect to the input data.
3. The second mean line is obtained with respect to the data obtained in the step 2.
No. 99MBB079A 10 - 7
4. Original input data is compensated with reference to the second mean line.
TIP The filters specified in DIN4777 are used for calculating both the first and second mean
lines. For information about this, refer to section 10.1.3, “Evaluation according to DIN”.
10 - 8 No. 99MBBỠ79A
Name Amplitude
Phase characteristic Amplitude transmittance at the cutoff
characterist
wavelength 10.
ic
2RC 75 2RC Without phase compensation 75% REFER
PC 75 10.2.22RCFilters Phase compensation type 75% ENCE
PC 50 Gaussian Phase compensation type 50% INFOR
■ Filter types
MATI
The following 3 types of filters are available on the SJ-201P.
ON
Transmission characteristic: H ( À) - 1
2
1+
V3ÀC
No. 99MBB079A 10 - 9
• PC50 (Gaussian)
The transmission characteristic is approximately -11.6dB/oct and the amplitude transmit-
tance at the cutoff length is 50%. The transmission characteristic is shown in figure below.
E
tn
* 7.’^^ X2
.. 7)
, .. _ í n2 V
, where a - ------------
\n/
•= 0.4697
The use of this filter results in a simple formula of addition:
Primary profile = Roughness profile + Waviness profile
Therefore, the low-pass filter is characterized by:
.. , .... u n \ Ị a * 7c X 2
Transmission characteristic : H (7) - e ( 7)
Low-pass filter
High-pass filter
75%
50%
75%
50%
■ Standards of filters
Table lists the correspondence between the filter types and their standards.
Arbitrary A line obtained through the least square method over the
evaluation length evaluation length
Primary profile
Lines obtained through the least square method for each
Sampling length sampling length
2RC 75 A line obtained through the least square method over the evaluation length
Roughness PC 75 A line obtained through the least square method over the evaluation length
profile
PC 50 The mean line processing is performed within the PC50 filter processing.
NOTE The pre-travel length and the post-travel length will vary depending on the filter used. If the traversing
length setting (Refer to “4.12 Modifying the Calibration Conditions”) is set to “No”, the traversing length
is reduced by as much as the pre-travel length and the post-travel length.
Approa Pre-travel (€ = Xc)
chlength length Evaluation length
0.5mm exn
(.02")
Measuring operation
Measurement starts from the origin limit position. If measurement has been completed, the
detector returns to the origin limit.
<-----------------------------------------Traversing length------------------------------------------►
n Normal measuring
position
Origin
<-----------------------------------------Traversing length------------------------------------------►
Normal measuring
position
Origin
Data from the pre-travel and post-travel lengths are calculated assuming that their lengths are
€/2.
Data from the pre-travel and post-travel lengths are calculated assuming that their lengths are
€.
• If measuring with an arbitrary evaluation length for the primary profile (P)
Approach
length Evaluation length
0.5mm €xn, L
Escaping range
2mm
Approach Pre-travel
length length Evaluation length
2.5mm € €xn
Traversing length
Normal measuring
position
Origin
Escaping range
2mm
Approach Pre-travel
length length Evaluation length Post-travel length
Escaping range
2mm
Approach Pre-travel
length length Evaluation length Post-travel length
2.5mm €xn
Traversing length
Normal measuring
position
Origin
Normal measuring
position
• If measuring with an arbitrary evaluation length or the primary profile (P)
Origin
Escaping range
TIP If measuring the2mm
roughness profile without pre-travel and post-travel lengths is selected, calculation is
performed with the pre-travel and post-travel data assumed to be folded (nulled).
This also applies to the measurement with roughness profile for an arbitrary length.
Approach
length Evaluation length
;
2.5mm xn. L
Each parameter explained below is defined as calculated within a sampling length. Specific
parameters to be obtained over the evaluation length will be noted as required.
1N
Ra = -^ y |Yi|
N
i=1
• For ANSI, Ra is defined over the entire evaluation length.
Ry (JIS'82, JIS'94) = Yp + Yv
10 - 20 No. 99MBBỠ79A
10. REFERENCE INFORMATION
1 X 1 Vw ■
Rz (JIS) = -^ XYpi + -^ XYvi
No. 99MBB079A 10 - 21
10.5.5 Maximum two point height of the profile, Ry (DIN, ANSI)
Z1+Z2+Z3+Z4+Z5
Rz (DIN) =---------------------------
5
(where the number of sampling lengths n = 5)
Rp1+Rp2+Rp3+Rp4+Rp5
Rp
=—55 —
(where the number of sampling lengths n = 5)
• Rp (ANSI. JIS'82) is the height from the highest peak to the mean line over the evaluation
length.
10 - 22 No. 99MBBỠ79A
10. REFERENCE INFORMATION
1 n
Sm =
n XSmi
i=1
No. 99MBB079A 10 - 23
AA /n %A A i
10.5.11 Material ratio of the profile, mr[c] (tp:material ratio of the profile)
Ratio (%) of the material length of the profile elements at a given level (slice level) to the
evaluation length. Here the slice level is defined as the depth from the highest peak, and is
-<-bi ->u<-
<-b1 called a bn
“peak reference”. The slice level is represented by a ratio of the depth (0 to 100%) to
the Rt value.
Evaluation length ỉn
np 'A u.
mr[c] = x 100 (%) n p = y bi
i=i
Slice level
Evaluation length
10 - 24 No. 99MBBỠ79A
1
S Si S
1 1 n
A uv L J
u
0
10.5.13 Mean spacing of local peaks of the profile, S .
VyV V
S is the mean spacing of adjacent local peaks. For ANSI, this S is defined over the evaluation
length.
R
E
F
Ỉ 1
E
VV
S Si
n i=1 R
= E
N
C
E
I
N
F
O
R
M
A
• Local peaks
T
If an upward convex portion of an assessedI profile has concavities on both sides, the highest
OHowever, if the lateral distance between the
point of the convexity is called a local peak.
adjacent convexities is less than 1% of the Nsampling length €, or if the depth of the
concavities is less than 10% of Ry, the convex portion is not regarded as a local peak.
No. 99MBB079A 10 - 25
10.5.14 Material ratio curve of the profile (Abbott Firestone curve), BAC
A curve representing the material ratio of the profile as a function of (slice) level, where the mr
values are plotted on the abscissa while the slice levels are on the ordinate.
10 - 26 No. 99MBBỠ79A
10. REFERENCE INFORMATION
*1: The abscissa of the BAC represents mr values; the ordinate represents slice levels (ỊTm).
No. 99MBB079A 10 - 27
(100-Mr2)x Rvk
2000
10.5.23 Measuring volume Vo
Volume Vo is a value determined from the closed area (S) lower than the slice level (a) where
the mr value falls at Mr2 on the BAC (material ratio curve) and upper than the BAC.
Vo = Mr2:%,Rvk>m
This parameter is a value that is converted from the volume (mm3) of the concave portion
lower than the slice level to a volume per area (cm2) when viewed from the top of a
workpiece, if the measured profile and slice level are assumed as a plane in a 3-dimensional
space.
10 - 28 No. 99MBBỠ79A
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