User Manual Test Surftest SJ - 210

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NO.

99MBB079A5
SERIES No.178

Surface
Roughness Tester

User's Manual
Read this User’s Manual thoroughly
before operating the instrument. After reading,
retain it close at hand for future reference.

Mitutoyo
CONVENTIONS USED IN USER'S
Safety Precautions MANUAL
To operate the instrument correctly and safely, Mitutoyo manuals use various safety signs (Signal
Words and Safety Alert Symbols) to identify and warn against hazards and potential accidents.

The following signs indicate general warnings:

Indicates an imminently hazardous situation which, if not avoided, will result in serious
injury or death.
DANGER

Indicates a potentially hazardous situation which, if not avoided, could result in serious
injury or death.
WARNING

Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property damage.
CAUTION

The following signs indicate specific warnings or prohibited actions, or indicate a mandatory action:

Alerts the user to a specific hazardous situation. The given example means “Caution,
risk of electric shock”.

Prohibits a specific action. The given example means “Do not disassemble”.

o
Specifies a required action. The given example means “Ground”.

i No. 99MBB079A
An important note is a type of note that provides information essential to the completion of a task. You cannot disregard this
note to complete the task.
An important note is a type of precaution, which if neglected could result in a loss of data, decreased accuracy or instrument
malfunction/failure.
CONVENTIONS USED IN USER'S
A tip is a type of note that helps the user apply the techniques and procedures described in the text to their specific needs.

MANUAL
It also provides reference information associated with the topic being discussed.
On Various Types of Notes
The following types of notes are provided to help the operator obtain reliable measurement data
through correct instrument operation.

IMPORTANT

NOTE A note emphasizes or supplements important points of the main text. A note supplies
information that may only apply in special cases (e.g.. Memory limitations, equipment
configurations, or details that apply to specific versions of a program).

TIP

Mitutoyo assumes no liability to any party for any loss or damage, direct or indirect,
caused by use of this instrument not conforming to this manual.
Information in this document is subject to change without notice.
© Copyright Mitutoyo Corporation. All rights reserved.

No. 99MBB079A ii
This instrument has a sharp stylus at the edge of the detector. Take care not to be / • \ injured.
CAUTION —----------------------------------------------------------------------------------------------------------------

PRECAUTIONS
IMPORTANT • For the power supply, follow the conditions described on the AC adapter supplied. Do not use other than the
AC adapter provided.
• Do notTo obtain the highest
disassemble performance
the instrument from otherwise
unless this instrument and to in
specified usethis
it safely,
User’sread this User’s
Manual. It willManual
result in
prior to
instrument use. or damage. The instrument has been rigorously adjusted and assembled at the factory.
failure
• Do notThis
drop or give
user's impact
manual to the detector.
is intended The
for users of detector
surface is a precision
roughness part. and SJ-201R. “SJ-
testers SJ-201P
• Do not201P”
use the instrument in an environment where it is subject to dust or vibrations.
is used in almost all descriptions of this user's manual. If using model Alsothis
SJ-201R read keep it as far
apart manual
from noise generator such as large power supply, high-voltage relay switch
assuming “SJ-201P” as “SJ-201R”. Unless otherwise noted, the manual gives commonas possible.
• Avoid information
using the instrument where and
about the SJ-201P there is sudden temperature change, and operate it where the
SJ-201R.
temperature is between 0 and 30°C(RH: 85 % or less). Do not operate/store the instrument close to a
Observeorthe
room heater in following
the directprecautions
sunlight. to get the most of the instrument and to attain high accuracy for
• Store long time.
the instrument where the temperature can be controlled between -10 and 40°C.
• When mounting the detector to the drive unit, take care not to apply excessive force to the drive unit.
• Before connecting /detaching the connector or connecting cable, turn the power off (by auto sleep
function).
• The stylus tip is machined precisely. Take care not to break it.
• Before measurement, wipe off oil or dust on the workpiece surface to be measured.

WARRANTY
This instrument has been manufactured, adjusted, and inspected under rigorous quality control
system of Mitutoyo. In the event that this instrument should fail within one year from the original
date of purchase through normal use conforming to the User’s Manual provided with the product,
we will repair or replace it, at our option, free of charge, upon its prepaid return to Mitutoyo.
This warranty shall not apply if the product has been subject to fair wear and tear, abuse through
misuse or improper use/handling/storage/maintenance/service/repair or through
adaptation/modification by the original purchaser or any third party without prior written consent of
Mitutoyo or as a result of damage by an actual disaster or circumstances beyond the control of
Mitutoyo.
This warranty is not transferable and is only valid within the country of the original purchase.

iii No. 99MBB079A


CONTENTS
CONVENTIONS USED IN USER'S MANUAL..................................................................i
PRECAUTIONS............................................................................................................... iii
WARRANTY.................................................................................................................... iii

1 SJ-201P OVERVIEW............................................................................................ 1-1


1.1 Outline of the SJ-201P...................................................................................1-1
1.2 Standard SJ-201P Configuration...................................................................1-3
1.3 Name of Each Part on the SJ-201P...............................................................1-7
1.4 Attaching and Detaching the Drive/Detector Unit........................................1-11
1.4.1 Attaching and Detaching the Detector............................................1-11
1.4.2 Attaching and detaching the drive/detector unit..............................1-15
1.4.3 Plugging in and unplugging the display unit cable..........................1-17
1.4.4 Using the connection cable............................................................1-18
1.5 Carrying Case.............................................................................................. 1-20

2 OUTLINE OF THE SJ-201P FUNCTIONS AND KEY OPERATIONS..................2-1


2.1 Relationship Between SJ-201P Functions and Available Keys.....................2-1
2.2 Key Operations to Enter Numeric Values......................................................2-6

3 MEASUREMENT OPERATION
3.1 Overall Measurement Flow............................................................................3-1
3.2 Power ON and OFF ..................................................................................... 3-4
3.2.1 Turning the power on/off ................................................................ 3-4
3.2.2 Setting the auto-sleep function in use of the built-in battery ........... 3-7
3.3 Calibration ................................................................................................... 3-8
3.3.1 Calibration preparation ................................................................... 3-8
3.3.2 Performing calibration .................................................................. 3-11
3.4 Measurement ............................................................................................. 3-14
3.4.1 Setting the workpiece and SJ-201P...............................................3-14
3.4.2 Starting measurement....................................................................3-16
3.4.3 Switching the objective parameter to be displayed.........................3-17
3.4.4 Detector retraction procedure.........................................................3-18
3.4.5 Displaying the detector stylus position ......................................... 3-20
3.5 Daily Care .................................................................................................. 3-22
3.5.1 Storage of SJ-201P........................................................................3-22
3.5.2 Recharging the built-in battery........................................................3-22
3.5.3 Checking for normal operation.......................................................3-25

4 MODIFYING THE MEASUREMENT CONDITIONS .............................................4-1


4.1 Switching the Cutoff Length...........................................................................4-1
4.2 Modifying the Number of Sampling Lengths..................................................4-3
4.3 Setting the Evaluation Length to an ArbitraryLength.....................................4-5
4.4 Setting the Pre-travel/Post-travel Length to OFF...........................................4-7
4.5 Modifying the Measurement Range...............................................................4-9
4.6 Switching the Surface Roughness Standard...............................................4-11
4.7 Changing the Measured Profile...................................................................4-13
4.8 Changing the Filter......................................................................................4-15
4.9 Setting the GO/NG Judgment Function ..................................................... 4-17
4.10 Setting Parameters Other Than Ra, Ry, Rz,and Rq ................................ 4-20

No. 99MBB079A iv
1.1 Modifying the Traversing speed ................................................................4-29
1.2 Modifying the Calibration Conditions.........................................................4-31
1.3 Resetting to the Factory-Set Defaults........................................................4-34
1.4 Switching the Unit of Measurements.........................................................4-36

2 INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES.........................5-1

3 SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS ... 6-


1
3.1 Setting the Measurement Result Output........................................................6-1
3.2 Saving/Calling/Deleting Measurement Results..............................................6-3
3.2.1 Saving measurement results............................................................6-3
3.2.2 Calling the saved data......................................................................6-5
3.2.3 Deleting the saved data....................................................................6-7
3.3 Printing Measurement Results and Saved Data.............................................6-9
3.3.1 Connecting the SJ-201P and printer..............................................6-10
3.3.2 Printing the measurement results or saved data............................6-13
3.3.3 Setting the print items.....................................................................6-16
3.3.4 Setting the print magnification........................................................6-18
3.3.5 Setting the print language ............................................................ 6-21
3.4 SPC Data Output........................................................................................6-23
3.4.1 Connecting the SJ-201P and DP-1VR ......................................... 6-24
3.4.2 Outputting the measurement results or saved data ...................... 6-25
3.5 Connecting with a Personal Computer........................................................6-28

4 REPLACEMENT OF THE BUILT-IN BATTERY PACK.....................................7-1


4.1 Purchasing a Built-In Battery Pack................................................................7-1
4.2 Replacing the Built-In Battery Pack...............................................................7-2

5 TROUBLESHOOTING.......................................................................................... 8-1

6 PRODUCT SPECIFICATIONS..............................................................................9-1
6.1 Detector......................................................................................................... 9-1
6.2 Drive Unit....................................................................................................... 9-1
6.3 Display Unit................................................................................................... 9-2
6.3.1 Compatible surface roughness standard......................................... 9-2
6.3.2 Measured profiles and applicable filters ......................................... 9-2
6.3.3 Cutoff length/sampling length, number of sampling lengths,
and sampling interval ..................................................................... 9-2
6.3.4 Roughness parameters and display range ..................................... 9-3
6.3.5 Evaluation length ............................................................................ 9-3
6.3.6 Measurement range and resolution ................................................ 9-3
6.4 Power Supply .............................................................................................. 9-4
6.5 Temperature/Humidity Range ...................................................................... 9-4
6.6 External Dimensions and Mass ................................................................... 9-4
6.7 Optional Accessories ................................................................................... 9-5
6.8 SPC Output Specifications .......................................................................... 9-6
6.9 Connection Specifications with a Personal Computer ................................. 9-8
6.10 RS-232C Communication Specifications ................................................... 9-9

v No. 99MBB079A
7 REFERENCE INFORMATION............................................................................10-1
7.1 Surface Roughness Standard....................................................................10-1
7.1.1 Evaluation according to JIS B0601-1982 ................................... 10-1
7.1.2 Evaluation according to JIS B0601-1994 ................................... 10-2
7.1.3 Evaluation according to DIN........................................................10-3
7.1.4 Evaluation according to JIS B0601-2001, ISO.............................10-4
7.1.5 Evaluation according to ANSI......................................................10-5
7.2 Assessed Profile and Applicable Filters.....................................................10-6
7.2.1 Measured profile..........................................................................10-6
7.2.2 Filters.............................................................................................. 10-9
7.2.3 Difference of filter characteristics ............................................. 10-12
7.2.4 Amplitude characteristic of 2RC and PC50 (Gaussian) filters ... 10-13
7.3 Mean line compensation ........................................................................ 10-14
7.4 Traversing Length .................................................................................. 10-15
7.5 Definitions of the SJ-201P Roughness Parameters ............................... 10-19
7.5.1 Arithmetic mean deviation of the profile, Ra ............................... 10-19
7.5.2 Root-mean-square deviation of the profile, Rq ........................... 10-19
7.5.3 Maximum height of the profile, Ry (JIS'82, JIS'94)...................... 10-20
7.5.4 Ten-point height of irregularities, Rz (JIS'82, JIS'94)....................10-21
7.5.5 Maximum two point height of the profile, Ry (DIN, ANSI)............ 10-22
7.5.6 Maximum height of the profile, Rz (DIN, ISO, ANSI, JIS'01).......10-22
7.5.7 Maximum profile peak height, Rp (DIN, ISO, JIS'94, JIS'01).......10-22
7.5.8 Total height of the profile, Rt........................................................10-22
7.5.9 Mean width of the profile elements, Sm (JIS, ISO, DIN)..............10-23
7.5.10 Peak count, Pc (JIS, ISO, DIN)..... . ....................................... 10-23
7.5.11 Material ratio of the profile, mr[c] (tp:material ratio of the profile) .. 10-
24
7.5.12 Base roughness depth, R3z.......................................................10-24
7.5.13 Mean spacing of local peaks of the profile, S.............................10-25
7.5.14 Material ratio curve of the profile (Abbott Firestone curve), BAC .. 10-
26
7.5.15 Bearing length ratio, mr (mrd:bearing length ratio).....................10-26
7.5.16 Core roughness depth, Rk
(Depth of the roughness core profile)...........................................10-27
7.5.17 Reduced peak height, Rpk
(Average height of the protruding peaks above
the roughness core profile)...........................................................
7.5.18 Reduced valley depth, Rvk
(Average depth of the profile valleys projecting through the roughness
core profile)..................................................................................10-27
7.5.19 Material portion, Mr1...................................................................10-27
7.5.20 Material portion, Mr2...................................................................10-27
7.5.21 Peak area, A1 . ..........................................................................10-27
7.5.22 Valley area, A2...........................................................................10-27
7.5.23 Measuring volume Vo.................................................................10-28

No. 99MBB079A vi
MEMO

vii No. 99MBB079A


SJ-201P OVERVIEW

1.1 Outline of the SJ-201P


The Surftest SJ-201P is a shop-floor type surface-roughness measuring instrument, which
traces the surfaces of various machine parts, calculates their surface roughness based on
roughness standards, and displays the results.
This section explains the principle of surface roughness measurement and the features of the
SJ-201P.

■ SJ-201P surface roughness measurement principle


A pick-up (hereinafter referred to as the “stylus”) attached to the detector unit of the SJ-201P
will trace the minute irregularities of the workpiece surface. The vertical stylus displacement
during the trace is processed and digitally displayed on the liquid crystal display of the SJ-
201P.
2. The vertical stylus displacement produced AC adapter
during tracing the workpiece surface is (The instrument can also be
converted into electrical signals. powered by the built-in battery.)
3. The electrical signals are subject to
various calculation processes.

1. The detector stylus traces the SJ-201P


workpiece surface
(measurement surface).

DP-1VR
(optional)

Workpiece 4. The calculation results (measurement


results) are displayed on the LCD.
Printer Prints the measurement results
(Optional) and saved data.
It is provided with the statistical
Direction of detector traverse processing function.

Workpiece
surface Prints the measurement
results and saved data.

Stylus

No. 99MBB079A 1-1


• Designed to be convenient
The SJ-201P has a lightweight (0.5 kg) design for excellent portability. In addition, it is made compact so that it
can be held and operated in one hand.
■ Features of the
TheSJ-201P
built-in battery makes it easy to perform roughness measurement on the shop floor or other sites where
there may be no AC power supply.

NOTE No power is drawn from the battery while the instrument is supplied power via the AC adapter.
For more information about the built-in battery, refer to “3.5.2 Recharging the built-in battery” and
“Chapter 7 Replacement of the Built-in Battery Pack”.
• Wide measurement range and various roughness parameters
The instrument has a maximum measurement range of 350 pm (-200 pm to +150 pm) or 13780 pin (-7880 pin
to +5900 pin) and can represent surface texture using various surface roughness parameters.
• Auto-sleep function to save power
With auto-sleep set to ON under operation on the built-in battery, the SJ-201P automatically turns the power off
(enters the auto-sleep state) if it is not in operation for 30 seconds even when the power is on. The SJ-201P still
retains the set measurement conditions in memory even if the power is turned off.
• Large-size LCD and external output functions
Measurement results are displayed on the large easy-to-view LCD unit. These measurement results can also be
outputted externally as SPC (Statistical Process Control) data. If connected to a personal computer, the SJ-201P
can be remotely controlled (for output or measurement commands) via the RS-232C communication interface.
• Measurement result saving function
The SJ-201P can save measurement results up to 10 cases of measurements. It can also call the saved data to
display and print the data.
• Compatible with various surface roughness standards
The SJ-201P outputs measurement results conforming to a variety of surface roughness standards, including JIS
(JIS-B-0601-2001, JIS-B-0601-1994, JIS-B-0601-1982), DIN, ISO, and ANSI.

■ Features of the SJ-201R


• Detector retraction function
In the SJ-201R, the detector escapes all the way to the front. Thereby, the detector can be set up for
measurement without the detector tip being in contact with a workpiece.

NOTE Unless otherwise noted, the manual gives common information about the SJ-201P and SJ-201R.

1-2 No. 99MBB079A


1.1 Standard SJ-201P Configuration 1. SJ-201P OVERVIEW
This section explains the standard configuration, the standard set, and typical uses of the optional accessories.

■ Standard SJ-201P configuration


After unpacking, confirm that all the items given below are present in your SJ-201P package.

Display unit Drive/detector unit


No.178-243-2* (mm)
No.178-248-2* (mm/inch)

No.178-390 (Measuring force 4mN)


No.178-296 (Measuring force 0.75mN)

|—- Standard accessory


Carrying case Connection cable (1m/40") AC adapter No.526688 (100V)
No.12BAA304 No.12BAA303 No.526688A (120V)
No.526688D (230V)
No.526688E (240V)
No.526688K (220V)
No.526688DC (220V)

Precision roughness specimen (with case) Calibration stage


No.178-601 (mm) No.353134
No.178-602 (mm/inch)

Operation manual Quick reference manual


99MBB079A (English) 99MBB081A (English)

Phillips screwdriver
No.538612

*: One of the suffixes below is added to the No. according to the AC voltage used. None: 100V, K: 220V, A: 120V, D: 230(220)V,
DC: 220V, E: 240V

No. 99MBB079A 1-3


•Use the supplied AC adapter only for this tester. If the AC adapter is used for any
instrument other than this tester, the adapter or instrument may be damaged.
• Unless otherwise noted, the manual gives common information about the SJ-
■ SJ-201R Standard configuration
201Pand SJ-201R. (set no.178-985: measuring force 4mN/178-995: measuring force
0.75mN/178-992A: measuring force 4mN SJ-201R for MAC)
Check that the SJ-201R package you purchased contains all the products shown in the
following figure.

Display unit Drive/detector unit


No.178-250-* (mm) Drive unit
No.178-251-* (mm/inch) No.178-235
No.178-236 (SJ-201R for MAC)

Detector
No.178-290 (measuring force: 4mN)
No.178-296 (measuring force: 0.75mN)
Detector (with slot)
No.178-280 (SJ-201R for MAC)
Standard accessory
Carrying case Connection cable (1m) AC adapter No.526688 (100V)
No.12BAA304 No.12BAA303 No.526688A (120V)
No.526688D (230V)
No.526688E (240V)
s> No.526688K
(220V)
NO.526688DC (220V)

Roughness specimen (with case) Calibration stage


No.178-601 (mm) No.353134
No.178-602 (mm/inch)

Operation manual Quick reference manual


99MBB079A (English) 99MBB081A (English)

Phillips screwdriver
No.538612

*: One of the suffixes below is added to the No. according to the AC voltage used. None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V,
E: 240V

IMPORTANT

1-4 No. 99MBB079A


Model
SJ-201P SJ-201P AC adapter
No.
(Measuring force: 4mN) (Measuring force: 0.75mN) 1. SJ-
mm mm/inch mm mm/inch 201P
Order Line voltage
No.
■ SJ-201P set configuration
178-920-2C - 178-930-2C - 100 V OVERV
526688
- 178-923-2 - 178-933-2 526688 100V IEW force, measurement unit
The following combinations are provided depending on the measuring
178-920-2K system
- and AC adapter used. -
178-930-2K 526688K 220 V
Set No.
178-920-2A 178-923-2A 178-930-2A 178-933-2A 526688A 120V
178-920-2D 178-923-2D 178-930-2D 178-933-2D 526688D 230(220) V
178-920-2DC 178-923-2DC 178-930-2DC 178-933-2DC 526688DC 220 V
178-920-2E 178-923-2E 178-930-2E 178-933-2E 526688E 240 V
Detetor 178-390 178-296 -
Drive unit 178-230-2 -
Display 178-243-2* 178-248- 178-243-2* 178-248- -
2* 2*
Model
SJ-201R SJ-201R AC adapter
No.
(Measuring force: 4mN) (Measuring force: 0.75mN)
mm mm/inch mm mm/inch Order Line voltage
No.
178-985-C - 178-995-C - 526688 100 V
178-986 - 178-996 526688 100 V
178-985-K - 178-995-K - 526688K 220 V
Set No.
178-985-A 178-986-A 178-995-A 178-996-A 526688A 120 V
178-985-D *:178-986-D
One of the suffixes below
178-995-D is added to the
178-996-D No. according
526688D to the AC voltage used.
230(220)V
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: w0v
178-985-DC 178-986-DC 178-995-DC 178-996-DC 526688DC 220 V
178-985-E 178-986-E 178-995-E 178-996-E 526688E 240 V
Detector 178-290
IMPORTANT 178-296 AC adapter for this instrument.
Only use the supplied - Otherwise, not only the
Drive unit 178-235 but that equipment it is used with may
adapter - be damaged.
Display 178-250* 178-251* 178-250* 178-251* -
Model
No. SJ-201 R for MAC AC adapter
■ SJ-201R
(Measuring force: 4mN)
set mm/inch Order No. Line voltage
Set No.configurati
178-992A 526688A 120 V
on
Detector 178-280 -
Drive unit 178-236 -
Display 178-251A -

*: One of the suffixes below is added to the No. according to the AC voltage used.
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: w0v

■ SJ-
201R for
MAC set
configurati
on

No. 99MBB079A 1-5


■ SJ-201P optional accessories
Depending on the shape of the workpiece, it may be necessary to use optional accessories to set
up the SJ-201P. Consider the shape of the workpiece when purchasing an optional accessory.
The following illustration gives an example of how optional accessories can be used.

Display unit

Support feet (optional accessory)

Connection cable

Drive/detector unit

Nosepiece for flat surface (optional accessory)


Workpiece

TIP For a complete list of optional accessories refer to “Chapter 5 Installing the SJ-201P
with Optional Accessories”.

1-6 No. 99MBB079A


1.2 Name of Each Part on the SJ-201P 1. SJ-201P OVERVIEW
This section gives the name of each key on the display unit.

■ Display unit and drive/detector unit


The SJ-201P consists of the display unit and drive/detector unit. The drive/detector unit is
designed to be removable from the display unit. Depending on the shape of the workpiece, it
may be easier to perform measurement without mounting the drive/detector unit to the display
unit.

Drive/detector unit

Display unit

TIP For information about attaching and detaching the drive/detector unit refer to “1.4
Attaching and Detaching the Drive/Detector Unit”.

No. 99MBB079A 1-7


■ Names of each part on the drive/detector unit

■ Display unit cover


The top cover of the display unit slides to allow access to the setting modification keys
underneath.

Display unit

Cover

1-8 No. 99MBB079A


1. SJ-201P OVERVIEW

■ Name of each part on the display unit

> LCD

Primary operation keys


< ~\
The primary operations of the SJ-201P
are performed with three keys: the
[POWER/DATA] key, [START/STOP]
key, and [PARAMETER] key.

> Setting modification keys

< Items to be displayed on LCD > A: In measurement mode:


Objective parameter name
In condition setting mode: Abbreviation of the mode name
B: Cutoff length
C: Number of sampling lengths
D: Low battery voltage alarm
E: GO/NG judgment result
F: Objective parameter name
G: Calculation result (measurement result) H: Unit of measurement

<Names of each key>


[POWER/DATA] key (Power/Data key)
[START/STOP] key (Start/Stop key)
[PARAMETER] key (Parameter key)
[CAL/STD/RANGE] key (Calibration/Standard/Range key)
[n/ENT] key (n/Enter key)
[CUTOFF T] key (Cutoff/Increment key)
[REMOTE ^] key (Remote/Digit shift/Power off key)
[CURVE/FILTER/TOL/CUST] key (Curve/Filter/Tolerancing/Customize key)
[ị] key Decrement key.
With the mm/inch model, the following key is provided and can also be used for metric/inch
conversion. mm/inch

In the following pages, it is represented by [ị] if used as the decrement key.
[MODE/ESC] key (Mode/Escape key)

No. 99MBB079A 1-9


■ Names of the connectors on the display unit

Rear of the display unit View with rear cover of display unit removed

retaining pin

1 -10 No. 99MBBỠ79A


1.3 Attaching and Detaching the Drive/Detector Unit
1. SJ-201P OVERVIEW

1.4.1 Attaching and Detaching the Detector


The detector can be detached from the drive unit. Each time a measurement task has been completed with the SJ-
201P, it is recommended that the detector be detached from the drive unit and stored in a safe place to prevent
damage caused by such as a blow, etc.

IMPORTANT Always hold the detector body if it is being attached or detached. If the tip or stylus is held during
attachment or detachment, the detector may be damaged.

/ Drive unit

IMPORTANT Never touch the stylus, otherwise it may be damaged.

No. 99MBB079A 1 -11


• For SJ-201P, do not attempt inserting the detector in the drive unit if it is in detector retraction state. The
connector at the recess of the detector guide way in the drive unit may not be located with the detector.
• Concerning the SJ-201R, attach the detector to the connector with the detector escaped all the way to the
■ Attaching thefront.
detector
Otherwise, the detector may not be attached because the connector is located deep in the drive unit.

IMPORTANT • If fitting the detector into the drive unit, do not force the detector. Doing so may
damage the instrument.
• The detector moves smoothly at first being fitted with the guide way in the drive unit, then
pins of the connectors on the detector and the drive unit must be fitted to each other.
After the detector is felt tight in the guide of the drive unit, further push in the detector
until it stops with the pins on the connectors fitted.
If the detector is firmly fitted in the drive unit, the screw on the top of the detector is
aligned with the end face of the drive unit.

oIA Ĩ

1 -12 No. 99MBB079A


• Attaching the detector of SJ-201P
1. SJ-201P OVERVIEW
1. Check whether the detector is in the retraction state or in such an abnormal state that it cannot return to the
origin.
If the detector is not in retraction or not abnormal, advance to step 4.
If the detector is in retraction or abnormal, press the [POWER/DATA] key.
2. Press the [START/STOP] key to move the detector to the origin.

NOTE If the detector cannot return to the origin, press the [START/STOP] key to return to the origin after
measurements the detector is not in contact with a workpiece, the SJ-201P displays an error message,
but returns the detector to the origin.

TIP For information about releasing the detector from retraction, refer to “3.4.4 Detector
Retraction Procedure”.

1. Press the [REMOTE^] key to turn off the power.


2. After confirming the orientation of both detector and drive unit connectors (pin positions),
gently and straightforward insert the detector into the drive unit hole.

downward.

No. 99MBB079A 1 -13


'//////////77///////////Z
If the detector is escaped all the way to the front, advance to step 4.
If theof
• Attaching the detector detector
SJ-201Ris not escaped to the front, press the [POWER/DATA] key.
1. Press1.theCheck that the detector
key toisrestore
in the front escape status.
[START/STOP] the front escape status of the detector.

NOTE When pressing the [START/STOP] key, the SJ-201R performs measurement and restores the front
escape status of the detector. If the detector is not in contact with a workpiece, the SJ-201R displays an
error message, but restores the front escape status of the detector.

2. Press the [REMOTE^] key to turn off the power.


3. After confirming the orientation of both detector and drive unit connectors (pin positions),
gently and straightforward insert the detector into the drive unit hole.

downward.

■ Detaching the detector


Gently pull the detector straightforward from the drive unit.

1 - 14 No. 99MBB079A
1. SJ-201P OVERVIEW

1.4.1 Attaching and detaching the drive/detector unit


Follow the method below to attach and detach the drive/detector unit to/from the display unit:

■ Detaching the drive/detector unit


1. While pressing section A in the direction indicated by the arrow (1), erect the drive/ detector
unit in the direction indicated by the arrow (2).
2. Pull out section B from the drive/detector unit retaining pin on the display unit and lift it in
the direction indicated by the arrow (3).

IMPORTANT Do not hold the detector when detaching the drive/detector unit. Otherwise, the detector
may be damaged.

No. 99MBB079A 1 -15


■ Mounting the drive/detector unit
1. Push the drive/detector unit all the way into the display unit as indicated by the arrow (1). It
fits with the drive unit retaining pin.
2. Lower the drive/detector unit in the direction indicated by the arrow (2) while pressing it in
the direction indicated by the other arrow (1) until it is caught by the hook on the drive unit
retaining plate.

unit retaining pin

1 -16 No. 99MBB079A


1.4.2 Plugging in and unplugging the display unit cable
1. SJ-201P OVERVIEW
IMPORTANT These connections (or disconnections) should be made while the power to the SJ-
201P is off (or in the auto-sleep mode).

■ Disconnecting the display unit cable


Slide the shown section in the direction indicated by the arrow (1) and remove the drive/
detector unit connection plug from the socket connector at the rear of the drive unit.

■ Connecting the display unit cable


After confirming the orientation of the socket connector (pin positions) at the drive unit and
that of the drive/detector unit connection plug (pin positions), insert the plug into the connec-
tor.

No. 99MBB079A 1 - 17
1.4.4 Using the connection cable
To operate the drive/detector unit separately from the display unit, use the connection cable as shown
below.

Display unit

Connection cable

Drive/detector unit

1 -18 No. 99MBB079A


1. SJ-201P OVERVIEW

■ Plugging in and unplugging the connection cable


Plug in and unplug the connection cable as shown below:

• Connecting the connection cable plug


Confirm the orientation of the mating connector and plug, then insert the plug into the drive
unit connector while firmly holding section B.

• Disconnecting the connection cable plug


While holding the section A, slide A towards B, then pull out the plug.

■ Retaining the connection cable


The connection cable should be positioned such that it is held in place by the hook provided
on the bottom of the display unit.

No. 99MBB079A 1 -19


1.4 Carrying Case
The carrying case supplied is convenient for safekeeping and carrying the SJ-201P.
It is also possible to perform measurement with the drive/detector unit being connected via connecting cable to the
display unit housed in the case.

■ Opening the upper lid


Open the upper lid as shown below and the LCD display of the display unit is located,
permitting operation of the primary operation keys. When not in use, close the upper lid for
safekeeping.

Upper lid

1 - 20 No. 99MBBỠ79A
1. SJ-201P OVERVIEW

■ Connecting the connecting cable


There are windows on both sides of the carrying case as shown below, through which you
can connect the display unit in the case to the external drive/detector unit.

■ Housing accessories
Accessories of SJ-201P can be stored in position as specified below.

precision roughness specimen.

No. 99MBB079A 1 - 21
MEMO

1 - 22 No. 99MBB079A
2.1 Relationship Between SJ-201P Functions and Available Keys
In addition to the normal measurement mode, the SJ-201P has a calibration mode and condition setting mode, any
of which can be selected by a simple key operation.

OUTLINE OF THE SJ-201P


IMPORTANT Do not press the keys with a pointed object or fingernail. This can brake the key.

FUNCTIONS AND
KEY OPERATIONS

■ List of SJ-201P operation modes


The SJ-201P has various operation modes including the measurement mode, calibration mode,
condition setting mode, RS-232C communication mode, detector retraction mode, and
detector position display mode.
• Measurement mode
In this mode, the SJ-201P can start and stop measurement, calculate measurements
(parameters) and switch display contents, save measurement results, print data, and output
SPC data.
• Calibration mode
Sets the calibration value prior to measurement and performs calibration measurement.
• Condition setting mode
Sets and modifies measurement conditions. This mode has 18 sub-modes.
• RS-232C communication mode
Used for communication with a personal computer.
• Detector retraction mode
Retracts the detector as required.
• Detector position display mode
Displays the current detector stylus position.

No. 99MBB079A 2 -1
Power ON
( ): Abbreviation displayed on the LCD
---------Measurement mode

Calibration mode (CAL)

Condition setting mode Surface roughness standard setup mode (STD)


Sets the applicable surface roughness standard.
Measured profile setting mode (CRV)
Sets a measured profile.
Measurement range setup mode (RAN)
Sets the measurement range.

Filter setup mode (FIL)


Selects the filter type appropriate for the measured profile.
GO/NG judgment function setup mode (TOL)
Selects the application of the GO/NG judgment function to the measurement result and
sets the judgment criteria.
Parameter setup mode (CUS)
Adds or deletes a parameter.
Parameter calculating condition setup mode (PAR)
Sets the calculating conditions to obtain Pc, Sm, or mrc.
Traversing speed setup mode (TSP)
Sets the traversing speed.
Pre-travel/post-travel length setup mode (TRA)
Includes pre-travel and post-travel lengths in the traverse length.
RS-232C baud rate setup mode (SPD)
Sets the communication speed with a personal computer.
Measurement result output setting mode (DAK)
Sets measurement result outputs to be saved/outputted as SPC data/printed.
Saved data call/delete setting mode (RMR)
Sets the saved data to be called or deleted.
Print item setting mode (PRN)
Sets the print items.
Vertical magnification setting mode (VER)
Sets the vertical magnification of printed profiles.
Horizontal magnification setting mode (HOR)
Sets the horizontal magnification of printed profiles.
Print language setting mode (LAN)
Sets a print language.
Calibrating condition setup mode (CAL)
Sets the conditions for calibration measurement.
Default value restoration mode (INI)
Resets the measurement conditions of the SJ-201P to the factory settings (default values).
Auto-sleep setup mode (SLP)
Sets the auto-sleep function to ON/OFF in use of the built-in battery.

RS-232C communication mode (RMT)

Detector retraction mode (OFF/ON)

Detector position display mode (POS)

2-2 No. 99MBB079A


Operation mode Symbol Related
2. OUTLINE (on
LCD)
OF THE Key for mode switching section
Calibration mode SJ-201P FUNCTIONS
CAL [CAL/STD/RANGE] [3.3.2]
Relationship
Surface roughness AND
standard setup modeKEY
between the
STD [CAL/STD/RANGE] [4.6]
operation modes andRAN
Measurement range OPERATIONS [CAL/STD/RANGE]
setup mode
available keys
[4.5]
Measured profile setting mode CRV [CURVE/FILTER/TOL/CUST] [4.7]
Filter setup mode FIL [CURVE/FILTER/TOL/CUST] [4.8]
GO/NG judgment function setup mode TOL [CURVE/FILTER/TOL/CUST] [4.9]
Parameter setup mode CUS [CURVE/FILTER/TOL/CUST] [4.10]
Parameter calculating condition setup
mode PAR [MODE/ESC] [4.10]

Traversing speed setup mode TSP [MODE/ESC] [4.11]


Pre-travel/post-travel length setup mode TRA [MODE/ESC] [4.4]
RS-232C baud rate setup mode SPD [MODE/ESC] [6.3.1]
Measurement result output setting mode DAK [MODE/ESC] [6.1]
Saved data call/delete setting mode RMR [MODE/ESC] [6.2.2]
Print item setting mode PRN [MODE/ESC] [6.3.3]
Vertical magnification setting mode VER [MODE/ESC] [6.3.4]
Horizontal magnification setting mode HOR [MODE/ESC] [6.3.4]
Print language setting mode LAN [MODE/ESC] [6.3.5]
Calibrating condition setup mode CAL [MODE/ESC] [4.1.2]
Auto-sleep setup mode SLP [MODE/ESC] [3.2.2]
Press [POWER/DATA] while simultaneously
Default value restoration mode INI holding down [PARAMETER] and [START/STOP] [4.1.3]
during auto sleep.

RS-232C communication mode RMT Press [POWER/DATA] while holding down [6.5]
[REMOTE u] during auto sleep.
Retraction:
Press [POWER/DATA] while holding down
[START/STOP] during auto sleep.
OFF
Detector retraction mode [3.4.4]
ON Canceling retraction:
Press [START/STOP] if the detector is retracted and
the power is on.
SJ-201P:
With the power supply being off (in auto-sleep), press
the [POWER/DATA] key while holding down the
Detector position display mode POS [PARAMETER] key. [3.4.5]

SJ-201PR:
[MODE/ESC]

No. 99MBB079A 2-3


Moving to the surface roughness standard setup mode
/STD
POW PAR
ER START A-
DAT STOP MET
A ER
■ Functions and how they are represented on the LCD
_STD_ RANGE
CAL

CUTOFF
T
n
Switching objective
Moving to the calibration mode ENT parameter of display
CURVE FILTER
TOL/CUST
CAL
MODE
ESC
Moving to the RS-232C baud rate setup mode
SPD
Moving to the print language setting mode
LAN
Moving to the detector position display mode Rz
POS
Moving to the measurement
range setup mode
RA
N

• Power off
• Shifting the digit place for Accepting the entered numeric
entering a numeric value value
(if a numeric value is entered)

-:'0
0000i.im
Swit 00'
chin o':- 0.25 Switching the number of sampling
g lengths/switching to the arbitrary
the evaluation length input mode (if the
cuto
T cursor key number of sampling lengths is set)
ff
• Count-up of numeric value
leng
• Switching the setup item REMOTE x5
th ■


Moving to the measured
profile setting mode
mm/inch conversion * CRV \
|im
ựin
ị cursor key
Moving to the filter setup mode
• Count-down of numeric value
• Switching the setup item This is only possible if one of the FIL \
parameters Pc, Sm and mr has
been set.
Moving to the GO/NG judgment
function setup mode
TOL \
Moving to the parameter
calculating condition Moving to the calibrating
setup mode condition setup mode Moving to the parameter
/PAR CAL setup mode /CUS \

Moving to the traverse Moving to the measurement Moving to the vertical


speed setup mode result output mode /DAK \ magnification setting mode
/TSP \ /VER \

Moving to the pre-travel/


post-travel length setup Moving to the saved data Moving to the horizontal
mode call/delete setting mode magnification setting mode
/TRA \ /RMR /HOR \

This function is only performed if data


Moving to the auto-sleep has been stored in internal memory.
setup mode /SLP \

'This is only available for SJ-201R.


* : Function unique to mm/inch model.

2-4 No. 99MBB079A


POWER
DATA
START
STOP
2. OUTLINE OF THE SJ-201P FUNCTIONS AND KEY OPERATIONS
POWER
DATA
POWE
R ■ Functions
START
PARA- enabled by pressing multiple keys and how they are represented on the LCD
METE
DATA STOP R
\
______ Detector retraction/cancel (The Default value restoration (default
retraction function is not CUTOFF
T
value restoration mode)
POWER available for the SJ-201R)
DATA
POWER
DATA
Press while holding down Press whil
POW PAR
ER START A- e
START PARA-
DATA STOP MET
if the holdi simu
STOP and METER
ER ltane
pow ng
CUTOFF with ousl
_____
er is T
dow
the
n y
off
pow
(auto
er off
-
(auto
slee
-
p).
slee
p).

CAL
_STD_ n
RANGE ENT
CURVE
REMOTE -FILTER.
TOL/CU
ST

ị MODE
ESC

Move to the RS-232C communication Moving to the detector position display mode
mode (The SJ-201R requires another operation. For detailed
information, refer to “3.4.5 Displaying the detector stylus
position”.)

Press while holding down REMOTE


With the power supply being off (in auto-sleep), press the

PARA-
if whil METER
the e
pow holdi
er is ng
off dow
(aut n
o- the
slee
p).

CAL
STD n
RANGE ENT

REMOTE
CURVE
.FILTER, RMT
TOL/CUS
T
ị MODE
ESC

No. 99MBB079A 2-5


2.2 Key Operations to Enter Numeric Values
With the SJ-201P it is sometimes necessary to enter numeric values for such operations as modifying the
measurement condition. This section explains how to enter a numeric value.

■ Key operation required to enter a numeric value to modify the measurement condition
The following keys are used to enter a numeric value.
• [CUTOFF T] key: Count-up (increment the numeric value)
• [ị] key: Count-down (decrement the numeric value)
• [REMOTE ^] key: Shifting the objective digit place for input
• [n/ENT] key: Accepting the entered numeric value
The following are two practical methods to enter a numeric value.
• No specific digit place is selected but the whole digits can be the objective for an increment.
• Selecting a specific digit place for an increment.
These two methods are explained using an example where a calibration value is modified from “3.00” to “2.95”.
Remains in the calibration mode, ready for the entry of a
numeric value. “03.00” flashes.

Press the [ị] key five times.


|=> The four digits will change to “02.95” and keep flashing.
NOTE Do not press the [n/ENT] key before the numeric value has been entered. Only press
the [n/ENT] key to terminate numeric value entry and accept it at that point in time.
TIP Keep holding down the [CUTOFF T] or [ị] key
to increase the count-up or count-down speed.
• No specific digit place is selected but the whole digits can be the objective for an increment.

Confirm that the correct value is displayed, then press the


1 [n/ENT] key.
|=> The entered value is accepted.
NJlUUd/m
L-------- ' Ó--- NOTE Numeric values to be entered may be subject
[CUTOFFT] to limitations.
or An arbitrary evaluation length, for example,
[ị] should be within a 0.3 mm (.01") to 12.5 mm
(.49") range.
If the [n/ENT] key is pressed after a numeric
2 ITFiL value that is outside the permissible range is
entered as the arbitrary evaluation length, it will
UL,J m be automatically corrected to the lower limit
1
--------------- s f f \ \ '— (0.3 mm/.01") or upper limit (12.5 mm/.49")
[n/ENT]
before it is accepted.

2-6 No. 99MBB079A


1/ m. 2.
\ OUT
• -n 3LIN
1
rift \
//..>\‘

Selecti E
ng a [REMOTE OF^]
Remains in the calibration mode, ready for the entry of a
specifi THE numeric value. “03.00” flashes.
2 /cplace
digit
SJ-
for an 201P
Press the [REMOTE key once.
increm
ent njnrj \ FUN CTI ■=> The digit in the second decimal places flashes.
[CUTOFFONSt] or
[ f] AND
KEY
3
/ CTL OPE
RAT Press the [CUTOFF t] key five times.
\ ION ■=> The digit in the second decimal place changes to “5”.
HD nềS\

[REMOTE^] Press the [REMOTE ^] key once.


▼ |=> The digit in the first decimal place flashes.
4

[CUTOFFt] Press the [CUTOFF t] key nine times.


or
[ f] |=> The digit in the first decimal place changes to “9”.

[REMOTE^] Press the [REMOTE ^] key once.


|=> The digit in the units position flashes.
6

No. 99MBB079A 2-7


5

[CUTOFFt] Press the [ị] key once.


or [ị]

7 |=> The digit in the units position changes to “2”.

Confirm that the correct value is displayed, then press the


[n/ENT]
[n/ENT] key.
|=> The entered value is accepted.

2-8 No. 99MBB079A



: Perform regularly

: Not necessary to
... perform regularly

3 MEASUREMENT
OPERATION
In this chapter the surface roughness measurement with the SJ-201P is
described according to the general procedures.

3.1
O Set up the SJ-201P (attaching/detaching the drive
v Setting the SJ-201P unit/detector, and cable connection, etc.) according to
the feature of the workpiece to be measured.
“1.4 Attaching and Detaching
e the Drive/Detector Unit”

r I Select either the AC adapter or built-in battery as


a Power on the power supply.

ll “3.2 Power ON and OFF”

M Modifying the measurement condition


Modify the measurement conditions as necessary.
For information about measurement conditions that can
e “Chapter 4 MODIFYING THE
be modified refer to the next page.

a MEASUREMENT CONDITIONS”

s Calibration is a means of adjusting the detector gain so that


Performing calibration
u “3.3 Calibration”
the SJ-201P can yield correct measurements. This can be
easily performed by measuring a supplied precision
roughness specimen.
r
e
I
Executing the actual measurement of
Measure the roughness specimen and display the result.

the roughness specimen


m “3.4 Measurement”
e
n Outputting measurement results
Measurement results can be saved, printed, outputted as
SPC data, and communicated with a personal computer

t "Chapter 6
COMMUNICATING MEASUREMENT
SAVING/OUTPUTTING/
RESULTS"
via RS-232C interface.

F
l I After measurement, store the SJ-201P safely by detaching
the drive/detector unit, etc. Recharge the built-in
Daily maintenance
o “3.5 Daily Care”
battery as required.

No. 99MBB079A 3 -1
Measurement condition Relate
Default value Remark d
section
Cutoff length (sampling length) 0.8 mm (.03 4.1
in)
Number of sampling lengths x5 4.2
List of measurement
conditions If measurement is not performed with the cutoff length and the
Arbitrary evaluating length that can
Thebe
following table
None numbershows the measurement
of sampling conditions
lengths provided that set
by the SJ-201P, cananbe modified
4.3 by the user. If they are
modified arbitrary
not modified, then length for traversing.
measurement will be performed according to the default values (factory settings).
Surface roughness standard *1 Set to the desired standard. 4.6
Measured profile R profile Switch this to a measured profile to be used. 4.7
Filter Pc50 Switch this to a filter to be used. 4.8

Application of GO/NG judgment None Set the upper or lower roughness limit to discriminate between 4.9
and the range measured workpieces to be accepted or rejected.

Surface roughness parameter Only Ra, Rz, Parameters to be yielded can be set on/off. 4.10
Rq

Traversing speed 0.5 mm/s Default traversing speed can be modified. 4.11
(.02 in/s)
Since the existing surface roughness standards require the pre-
travel/post-travel length to be included in the traversing length, the
To include pre-travel/post-travel setting is usually set to “ ON” . However, if these lengths can not
ON 4.4
length in the traversing length be traced due to the limited space, the setting can be changed to “
OFF” .

Calibration value 3.00 gm Can be set according to the value of the precision reference 4.12
(118 gin) specimen.
Unit of measurement *2 Depending on the model/destination. 4.14
Change this to a baud rate when communicating with a personal
Baud rate 19200bps computer or the printer. Either 9600bps or 19200bps can be 6.5
selected.
Set this when changing the item to be printed. Select a print item
Print item 0111 from measurement condition, measured profile, calculated results, 6.3.3
and BAC.

Vertical print magnification Auto Set the vertical magnification of a printed profile. 6.3.4
Horizontal print magnification Auto Set the horizontal magnification of a printed profile. 6.3.4
Print language setup 0 Set the print language to English or Japanese. 6.3.5

Measurement result output setup 0 Select whether measurement results are to be saved, printed, or 6.1
outputted as SPC data.
Sets the auto-sleep function to ON/OFF in use of the built-in
Auto-sleep setup ON battery. 3.2.2

3-2 No. 99MBB079A


Measurement condition Set No.
178-920-2* 178-923-2* 178-930-2* 178-933-2*
3.
* Surface roughness standard JIS'01
1
*
MEASUREMEN
Unit of measurement mm inch mm inch
2
Measurement condition
*
Set No.
T OPERATION
1
, SJ-201P178-986*
178-985* 178-995* 178-996*
* Surface roughness standard * JIS'01
1
* 2
Unit of measurement mm inch mm inch
2 :

*: One of the suffixes below is added to the No. according to the AC voltage used.
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: 100V

SJ-201R

*: One of the suffixes below is added to the No. according to the AC voltage used.
None: 100V, K: 220V, A: 120V, D: 230(220)V, DC: 220V, E: 240V, C: 100V

■ What is calibration?
Calibration of a surface roughness measuring instrument is performed by measuring (called
“calibration measurement”) a reference workpiece (precision roughness specimen) and adjust
the difference (gain adjustment), if any between the measured value and reference value
(precision roughness specimen).
With the SJ-201P, adjustment of the difference between the measured value and reference
value (gain adjustment) can be easily achieved by calibration measurement.
Calibration should be performed periodically according to how much and in which conditions
the SJ-201P is used. If the instrument is used for the first time or if the detector is mounted/
replaced, calibration is essential. Without properly calibrating the instrument, correct mea-
surement data can not be obtained.

No. 99MBB079A 3-3


An AC adapter and a built-in battery are provided to supply power to the SJ-201P.
If an external power supply is available, connect the AC adapter to the SJ-201P and turn on the power.

3.2 Power ON and OFF


If the AC adapter is not connected, power is supplied from the built-in battery.

3.2.1 Turning the power on/off


■ Using the AC adapter

IMPORTANT • Do not connect the AC adapter to a power line which may cause electrical interference. Although this
instrument has reasonable protection against electrical interference, supplying power from such a
line may hamper correct measurement.
• If you have removed the rear cover of the display unit, take care and do not connect the AC adapter
plug to the SPC or RS232C connector. Instrument failure will result.
• Do not turn on/off the battery switch with the AC adapter connected to the SJ-201P. This can cause
the battery to be overcharged. Only turn on/off the battery switch if the AC adapter has been
disconnected.

3.3 Turn on the battery switch prior to the connection of the AC adapter. (See the
following page to locate the battery switch.) Proceed to the next step if the battery switch is
on.

3.4 Connect the AC adapter to the wall outlet.

AC adapter plug

Connector cap

4. Press the [POWER/DATA] key.

[POWER/DATA] key

3-4 No. 99MBB079A


NOTE Retain the battery switch to on unless the SJ-201P will not be used for a long period of time
(approximately 2 to 3 weeks). 3. MEASUREMENT OPERATION
If the battery switch is off, the measurement results and conditions may not be stored.
■ Using
TIPthe
Thebuilt-in battery
indicator showing that recharging is in progress (low battery voltage alarm indicator) also stays on
during auto-sleep. Forthe
1. Remove more
two information
screws on therefer
rear to “3.5.2
cover Recharging
using the built-in battery”.
a Phillips screwdriver.
For information about the
2. Remove therear
auto-sleep
cover. setup, refer to “3.2.2 Setting the auto-sleep function in use of the
3. Turn on the battery switch.
built-in battery”.
4. Replace the rear cover and the two screws removed in step 1.

Two screws
Rear cover
Battery switch

OFF ON

5. Press the [POWER/DATA] key.

[POWER/DATA] key

CAL n
_STD_
RANGE ENT
CURVE
CUTOFF REMOTE FILTER
T <T- TOL/CUST

MODE

ESC

No. 99MBB079A 3-5


NOTE • If battery power falls below 1/4 of the full capacity, the low battery voltage alarm indicator starts
flashing. “Err” will result if measurement is started under this condition.
• If the built-in battery power is almost consumed, the power supply cannot be turned on. Charge the
built-in battery to drive the SJ-201P again with the battery. Notice that the data including
measurement results saved in the built-in memory will be cleared.
If the low battery voltage alarm indicator is flashing, recharge the built-in battery as soon as possible.

TIP For information about recharging the battery refer to “3.5.2 Recharging the built-in battery”.
■ Turning the power off
The following two methods are available for tuning the power off.
• Power off using the [REMOTE<] key
• Power off with auto-sleep in use of the built-in battery
• Power off using the [REMOTE<] key
Press the [REMOTE<] key under the measurement mode and the remote mode, then the power is turned off.
• Power off with auto-sleep in use of the built-in battery
With the built-in battery in use and auto-sleep set to ON, if the SJ-201P is not operated for more than a constant
time after power-on, the power is automatically turned off with the auto-sleep function.

NOTE If the AC adapter is used, auto-sleep will not function irrespective of the setup for the
auto-sleep function. To turn off the SJ-201P power, press the [REMOTE< ] key.

The measurement conditions are retained when the power is turned off by the auto-sleep
function.The measurement results will also be retained if the battery switch is on. If this is
the case,the measurement results will be displayed on the LCD the next time the power is
turned on.

Specified period
of
time elapses.

Power automatically turned off.

3-6 No. 99MBB079A


SJ-201P operation mode
Auto-sleep function
3.
The power is automatically turned off if no key operation is performed for 30
Measurement mode seconds.
MEASUREME
Calibration mode Condition The power is automatically turned off if no key operation is performed for 5
setting mode minutes.The relationship NT
between the auto-sleep
RS-232C communication mode function and each
OPERATION
Auto-sleep does not take place. The power of the SJ-201P should be turned off
either by pressing the [REMOTE <] key or via a communication command.
The poweroperation mode
is automatically is off if no key operation is performed for 30
turned
Detector retraction mode seconds given below:
after detector retraction has been completed.
Detector position display mode Auto-sleep does not take place.

TIP • If a request signal (REQUEST signal) is inputted from an external device during SPC data output, the
SJ-201P power will not be turned off for a specified period of time after signal input.
• For information about turning off the SJ-201P power while in the RS-232C communication
mode refer to “6.5 Connecting with a Personal Computer”.
3.2.2 Setting the auto-sleep function in use of the built-in battery
The SJ-201P is capable of setting the auto-sleep function in use of the built-in battery.

NOTE If the AC adapter is used, auto-sleep will not function irrespective of the setup for the
auto-sleep function. To turn off the SJ-201P power, press the [REMOTE< ] key.

■ Operating procedure

[MODE/ESC] Press the [MODE/ESC] key a several times in the measure-


ment mode.
|=> The SJ-201P is switched to the auto-sleep setting mode.

[CUTOFFt]
Press the [CUTOFF<] key or [ị] key.
or
[ị] |=> Each time the key is pressed, the auto-sleep function is
switched to either of “On” or “OFF”.
On: The auto-sleep function is enabled.
OFF: The auto-sleep function is disabled.

[n/ENT] Confirm the display, and then press the [n/ENT] key.
▼ ■=> The setup content is accepted, returning to the measure-
ment mode.

No. 99MBB079A 3-7


3.3.1 Calibration preparation
Use the supplied precision roughness specimen for calibration.

3.6 Calibration
NOTE If calibration needs to be performed with a standard other than the supplied precision roughness
specimen, it must only be done after the default calibration conditions have been modified so they are
suitableThe
for process
the roughness specimen.
of calibration For
involves theinformation
measurement about the procedure
of a reference used(precision
workpiece to modify the calibrating
conditions refer tospecimen)
roughness “4.12 Modifying the Calibration
and the adjustment of the Conditions”.
difference (gain adjustment), if there is one
between the measured value and the reference value (precision roughness specimen).
On the SJ-201P this difference can be easily adjusted through calibration measurement.
Depending on the usage of the SJ-201P, calibration should be performed periodically. In
addition, if the instrument is used for the first time or if the detector has been mounted/
replaced, calibration is essential. Without properly calibrating the instrument, correct mea-
surements can not be obtained.

■ Setting up the precision roughness specimen, calibration stage, and SJ-201P


1. Place the precision roughness specimen and calibration stage on a level table.

Calibration stage

Precision roughness specimen

3-8 No. 99MBB079A


3. MEASUREMENT OPERATION

2. Mount the SJ-201P on the calibration stage.

3. Set the SJ-201P so that the detector traversing direction is perpendicular to the cutter mark
of the precision roughness specimen.

specimen

No. 99MBB079A 3-9


4. Confirm that the detector is parallel to the measured surface.
• Front view of detector

• Side view of detector

NOTE If calibrating the SJ-201R, check whether the detector is parallel with the measuring
surface using the detector position display mode. For information about the detector
position display mode, refer to “3.4.5 Displaying the detector stylus position”.

3 -10 No. 99MBBỠ79A


Calibrating condition setup
Default value
item 3.
Parameter Ra MEASUREME
Cutoff length 3.3.1 Performing
2.5mm (.1") calibration NT
Number of sampling lengths 5
OPERATION
■ Calibrating with
Measurement range Auto the default values
Measured profile/filter If calibrating the SJ-201P with the roughness specimen supplied, be sure to calibrate with the
R-profile/Pc50(depends)
Pre-travel/post-travel length ON default values shown below that have been used for calibrating the roughness specimen.

NOTE If the SJ-201P needs to be calibrated with a standard other than the supplied precision
roughness specimen, the default calibration conditions must be modified for the
roughness specimen to be used. For information about the procedure used to modify
the calibration conditions refer to “4.12 Modifying the Calibration Conditions”.

No. 99MBB079A 3 -11


If the displayed value is different from that marked on the precision roughness specimen, modify the calibration value.
If the calibration value does not require modification, proceed to the next step.

TIP •■IfCalibration
the SJ-201P procedure
is being calibrated for the first time, “3.00 pm (118 pin)” will be displayed.
• See also “2.2 Key Operation to Enter Numeric Values”.
1• The calibration value to be set is the Ra value marked on the specimen.
• To cancel the numeric entry operation press the [MODE/ESC] key. This restores the measurement mode.

[CAL/STD/RANGE] Press the [CAL/STD/RANGE] key in the measurement mode.


The calibration mode is entered and the current calibration
value is displayed. In this state the calibration value can be
modified.

[[Only if the calibration value


needs to be changed]]
[CUTOFFT],
[ị]
or
[REMOTE^]


3

[n/ENT] Confirm the displayed value, then press the [n/ENT] key.
|=> The entered calibration value is set.
4

3 -12 No. 99MBB079A


CTL 3. MEASUREMENT OPERATION
ninn UJ.UU ụm
CTL £5X5 \ 3
Ra 2 \
8.88 w \
|=> When the calibration measurement has been completed, the measured value will be displayed.
4 The calibration value has now been set.

Press the [n/ENT] key.


■=> The calibration factor is updated, completing the entire calibration operation.
[START/STOP] Press the [START/STOP] key.

■=> A calibration measurement with the precision roughness


specimen is performed, and “-----” is displayed during the
calibration measurement (while the detector is traversing).

NOTE Calibration measurement can not be started if


the low battery voltage alarm indicator is
flashing. See “3.2 Power On and Off’ for details.

[n/ENT]

• If “CAL Err” appears, perform calibration measurement again.


If the same error persists, refer to “Chapter 8 TROUBLESHOOTING”.

• If “BAT Err” appears, charge the battery with the AC adapter. See “3.5.2. Re-
charging the built-in battery”.

• To cancel the calibration result (calibration factor) press the [MODE/ESC] key. This
restores the measurement mode and retains the calibration factor obtained in the
previous calibration.

No. 99MBB079A 3 -13


3.4.1 Setting the workpiece and SJ-201P
■ Placing the workpiece and SJ-201P
If the workpiece surface is large enough for the SJ-201P, place the SJ-201P on the workpiece.
3.7 Measurement
For surface roughness measurement to be successful, it should be performed on a firm base that is insulated as
To start from
well as possible measurement, setofthe
all sources SJ-201PIfonmeasurement
vibration. a workpieceisand press thebeing
performed [START/STOP] key.
subject to significant vibrations,
After
results may bemeasurement
unreliable. has been completed, the measurement result will be displayed on the LCD
for confirmation.
TIP In cases where the measured surface is smaller than the SJ-201P or where the surface is curved
(cylindrical, etc.), install the SJ-201P using an appropriate optional accessory. See also “Chapter 5
INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES”.

1. Position the workpiece so that the measured surface is level.


2. Place the SJ-201P on the workpiece.
In this operation support the SJ-201P by reference surfaces A and B, as shown below.

3 -14 No. 99MBB079A


3. MEASUREMENT OPERATION

3. Confirm that the stylus is in proper contact with the measured surface. In addition,
confirm that the detector is parallel to the measured surface.
Front view of detector

• Side view of detector

No. 99MBB079A 3 -15


3.4.2 Starting measurement

■ Measurement procedure

1
nnnn
uuuu ịim

[START/STOP] Press the [START/STOP] key in the measurement mode.



■=> The detector starts traversing to perform measurement.

|=> While measurement is being performed (detector is


traversing), “-----” is displayed on the LCD.


|=> After the measurement has been completed, the measured
value will be displayed.

NOTE Measurement can not be started if the low


battery voltage alarm indicator is flashing. See
"3.2 Power On and Off' for details.

3 -16 No. 99MBB079A


3. MEASUREMENT OPERATION

3.4.3 Switching the objective parameter to be displayed


The objective parameter to be displayed can be switched by pressing the [PARAMETER]
key while the measurement result is being displayed on the LCD.

■ Switching the parameter display

A measurement result (on parameter Ra) is being displayed


1 now.
Ra
firn

[PARAMETER] Press the [PARAMETER] key until the desired parameter value
is displayed on the LCD.

2 |=> Each time the key is pressed, the displayed parameter


changes in the following order: Ra -> Ry -> Rz -> Rq ->
Ry Ra.
firn

[PARAMETER]
TIP • For information on how to switch the displayed
parameter refer to “4.10 Setting Parameters
Other Than Ra, Ry, Rz, and Rq”.
• Parameter value Rz can be calculated and
displayed even from peaks and valleys of the
insufficient number for the specifications. In
this case, a message “LEP” is displayed as
shown below. If there is no peaks and valleys,
a display of “L-P” results.

\LEP U.8,S
Rz

No. 99MBB079A 3 -17


If moving the SJ-201P or if it will not be used for a long period of time, prevent damage to the detector or
workpiece caused by the detector tip interfering with the workpiece by retracting the detector.

IMPORTANT
3.4.4 Detector
• Doretraction
not performprocedure
detector retraction if an extension rod (optional) is installed. The extended detector is
subject to an external force: This may cause breakage of the drive unit.
• The SJ-201R cannot use the retraction function due to the front escape type.

■ Retracting the detector

■ Detector retraction procedure

NOTE The retraction function will not work while the


power is on or when the SJ-201R is used.

When the power is off, press the [POWER/DATA] key while


[START/STOP]
+ holding down the [START/STOP] key.
[POWER/DATA] |=> This retracts the detector.
2 During retraction “-----” will be displayed on the LCD.

NOTE If the AC adapter is used or if the auto-sleep


function is set to OFF, the power is turned off.
Press the [REMOTE^] key to turn off the power.
With auto-sleep set to ON, if key operation is not
performed for more than 30 seconds after the
detector retraction, the power turns off with the
auto-sleep function.

3 -18 No. 99MBB079A


3. MEASUREMENT OPERATION

■ Canceling detector retraction

1 [OFF

[START/STOP] While the detector is in retraction, press the [START/STOP]


key.

2 |=> The detector returns to the position it was in before


retraction started.
While the detector is being moved, “-----” will be dis
played on the LCD.
As the detector is restored to its previous position, the
string of disappears gradually.

■=> If the detector is completely released from retraction, the


measurement mode is entered.

■ Escape status of the SJ-201R detector


The SJ-201R detector is always escaped to the front before starting measurement. When the
[START/STOP] key is pressed, the SJ-201R drives the detector from the escape position and
starts measurement after passing the escape range.

2 (Escaping range)

NOTE The SJ-201R cannot use the retraction function due to the front escape type.

No. 99MBB079A 3 -19


11

Ĩ
H

i

3.4.5 Displaying the detector stylus position


777777777 The SJ-201P/R is capable of displaying the current detector stylus position to easily check for
the correct tilt adjustment of the drive unit and contact of the stylus with a measuring surface if
measurement is made using supporting legs, etc.
Here is explained the tilt adjustment of the drive unit when measurement is performed using the
supporting legs.

■ Displaying the detector stylus position in the SJ-201R

Set the drive unit on a horizontal surface (e.g. a glass sheet).

[MODE/
V////
ESC] 77/7
Press the [MODE/ESC] key several times in the measurement
mode until it changes to the detector position display/setting
7/////
mode.

7//Ả
[n/ENT] Press the [n/ENT] key to enter the detector position display
mode.
■=> The detector is released from the escape status and moves
to the measurement start position.

/
/
[MODE/
PUS ^//////
ESC]
pm //////
|=> After the escape status has been released, the detector
stylus position is displayed.

[POWER/ 7Ă
Press the [POWER/DATA] key.
DATA]
■=> The current stylus position is set to 0pm.
Mount the supporting legs so that the detector stylus position
is in the vicinity of 0pm with the processing unit remains in
the same state.
nn U.U
pm

[MODE/
ESC]

Press the [MODE/ESC] key to return to the measurement


mode, restoring the escape status.

3 - 20 No. 99MBBỠ79A
3. MEASUREMENT OPERATION

■ Displaying the detector stylus position in the SJ-201P

Set the drive unit on a horizontal surface (e.g. a glass sheet).

V/^7////////////A
[PARAMETER] With the power supply being off, press the [POWER/DATA]
+ key while holding down the [PARAMETER] key.
[POWER/DATA]
■=> The detector stylus position is displayed.

Displayed stylus position displacement:


About 2 to 400pm

ụm

V7777777//7777777/Ă
[POWER/DATA] Press the [POWER/DADTA] key.
|=> The current stylus position is set to 0pm.

NOTE When the [POWER/DATA] key is pressed, the


SJ-201P sets the current stylus position to 0pm
POE and then displays the subsequent stylus
positions as relative values. As the result the
nn minus sign will not be displayed.
U.U ụm
Mount the supporting legs so that the detector stylus position
is in the vicinity of 0pm with the processing unit remains in
the same state.

[PARAMETER]

Press the [PARAMETER] key to return to the measurement


mode.

No. 99MBB079A 3 - 21
3.1 Daily Care
3.5.1 Storage of SJ-201P

■ Detaching the drive/detector unit


After a measurement task has been completed, detach the drive/detector unit from the display unit and separate the
detector from the drive unit. Store all the SJ-201P components and its accessories in cases to keep out dust and
moisture.

NOTE Keep the battery switch on unless the SJ-201P will not be used for a long period of time (more than 2 to
3 weeks). With the battery switch on, measurement results obtained immediately before the SJ-201P is
turned off by the auto-sleep function will be saved and displayed on the LCD the next time the
instrument is used. However, if the battery switch is off, the measurement results will be lost.
The setup specifications, however, will not be lost even if the battery switch is turned to off in the auto-
sleep mode.

TIP For information on how to detach the drive/detector unit and the separation of the two,
refer to “1.4 Attaching and Detaching the Drive/Detector Unit”.

■ Selecting a suitable storage place


Store the SJ-201P in a suitable place where the temperature can be maintained in a range
between -10°C and 40 °C. The service life of the built-in battery varies a substantial amount
depending on the ambient temperature conditions, etc.

■ Cleaning
If the SJ-201P is soiled, wipe it using a soft, dry cloth. Do not use thinner or benzine for
cleaning.

3.5.1 Recharging the built-in battery


Charge the battery in the following cases:
• If the low battery voltage alarm indictor starts flashing (during measurement) as illustrated
below.

• If the battery power is supposed to be exhausted after having performed significant times of
measurements although the low battery voltage alarm indicator is not flashing.

3 - 22 No. 99MBB079A
NOTE The battery will not be charged in the following cases if the low battery voltage alarm indicator is not
flashing. 3. MEASUREMENT OPERATION
• If the battery switch is off.
• If more than 50% of battery power remains.
The low battery voltage alarm indicator does not turn on in this case.

TIP If almost all the battery power is exhausted, it takes about 16 hours to fully recharge it.

■ Recharging the battery


The battery switch must be on to recharge the battery. If the switch is off, remove the rear
cover by loosening the specified screws and turn the switch on.

Two screws

Battery switch

OFF ON

1. Connect the AC adapter to the wall outlet.


2. Remove the connector cap from the rear cover, then insert the AC adapter plug into the
connector.

AC adapter plug

Connector cap

No. 99MBB079A 3 - 23
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF
T
If theand
Recharging starts AC-adapter is connected
the low battery voltagetoalarm
the display unitturns
indicator whileon.
it is on, recharging of the battery will
automatically start. The low battery voltage alarm indicator turns on during charging and goes off if
If fully charged, the low battery voltage alarm indicator goes off.
the battery is fully charged.
NOTE Do not turn off the battery switch during charging. Charging will be terminated if the switch is turned off.

• If the AC-adapter is connected to the display unit while it is off (auto-sleep mode), proceed to
step 3 below.

3.
Pre
ss The
the low
[P batt
ery
O volt
WE age
R/ alar
[POWER/DATA] key
DA m
indi
TA cato
] r
key turn
. s
on.

CAL
_STD_ n
RANGE ENT

REMOTE
CURVE
FILTER
TOL/CU
STJ
MODE

ESC

3 - 24 No. 99MBB079A
3.5.2 Checking for normal operation
3. MEASUREMENT OPERATION
To judge whether the SJ-201P is in normal operation, after calibrating it with the supplied roughness specimen
(Order No.178-601) check that the dispersion of Ra values is within ±0.05 pm, which are obtained from repeated
measurements of the same point.
However, if the measured point on the supplied roughness specimen (Order No.178-601) is changed during
repeated measurement, the dispersion of ±0.09 pm (±3% of the nominal value) included in the roughness
specimen will be added to that of the Ra values. Care should be exercised.

NOTE This dispersion in the roughness specimen is a value obtained under the conditions that
there are no dent and abrasion on the detector stylus tip and no scratch and abrasion
on the specimen surface.

No. 99MBB079A 3 - 25
MEMO

3 - 26 No. 99MBB079A
Modify the measurement conditions according to the surface roughness parameters, the amplitude of roughness,
the conditions of the objective area of measurement, etc.
The SJ-201P can obtain each roughness parameter based on the JIS'01, JIS'94, JIS'82, DIN, ISO, and ANSI
standards.
Refer to “Chapter 10 REFERENCE INFORMATION” for measurement conditions to be set according to the
surface roughness standard. MODIFYING
4.1 Switching the Cutoff Length
THE MEASUREMENT
The cutoff length can be switched to either 0.8, 2.5, or 0.25mm (.03, .1, or .01").

■Display and operation keys


CONDITIONS
POW PAR
ER START A-
DAT STOP MET
A ER

Cutoff length

Ra

n
ENT
CURVE
FILTER
JOL/CUST

MODE
ESC

[CUTOFF?] key

No. 99MBB079A 4-1


Ra , _
□ Ịfĩ
J. iu um
TIP Each time theprocedure
■ Operating [CUTOFF T] key is pressed, the displayed cutoff length changes as follows: 0.8 2.5 0.25 0.8 (mm)
(.03 .1 .01
Each time the [CUTOFF T] key is pressed, the displayed cutoff length changes in the
.03 (in)). following order: 0.8 2.5 0.25 0.8 (mm) (.03 .1 .01 .03 (in)).
• For information on how to set the evaluation length to an arbitrary length refer to “4.3 Setting the Evaluation Length to an
Arbitrary Length”.
Cutoff length
• If the cutoff length has been set to 0.8 (.03), either 0.5 mm/s (.02in/s) or 0.25 mm/s (.01in/ s) can be selected as the
1
traversing speed. See also “4.11 Modifying the Traversing Speed”.

[CUTOFFT] Press the [CUTOFF T] key in the measurement mode.

2 ■=> The displayed cutoff length changes to “0.8”.

[CUTOFFT]

[CUTOFFT]

4 ữ?Sx5
Ra
um

[CUTOFFT]

TIP

4-2 No. 99MBB079A


POW PAR
ER START A-
DAT
A
STOP MET
ER
4.
CUTOFF REMOTE
T
M
4.1 O
DI
M The “evaluationFlength” (sampling length x number of sampling lengths) can be set on the SJ-
o 201P by switching
YI the number of sampling lengths to either “1”, “3”, “5”, or “L”. If “L” is
selected, the evaluation length can be set as desired within the range between 0.3mm (.01") and
di 12.5mm (.49").
N
G
fy
■ T
in
Dis
pla
H
Number of sampling lengths
E
gy M
(1,3, 5, or L)
an
t
d E
op
h
era
A
Ra S
en
tio
U
N
key
s
R
u E
M
m E
b CAL
_STD T
N
n
e _
RANG ENT
C CURVE
FILTER. [n/ENT] key
r TOL/C
O U ST
MODE

of

N ESC
DI
S TI
a O
N
m S
pl
in
g
L
e
n
gt
h
s

No. 99MBB079A 4-3


_ 00.3 L
Ra “ procedure
■ Operating
□ Ịfĩ
J. iu jum /Number of
sampling

1 lengths

Ra
/im

[n/ENT] Press the [n/ENT] key in the measurement mode.

2 ■=> Each time the [n/ENT] key is pressed, the displayed


number of sampling lengths changes in the following
order: 3^5^L^1.

[n/ENT]

[n/ENT]

4 |=> The “L” indicates that the input wait state has been entered
for an arbitrary evaluation length. In this stage an evaluation
length can be entered. See also “4.3 Setting the Evaluation
Length to an Arbitrary Length”.

[n/ENT]

[n/ENT]

6 |=> Returns to the step in which the number of sampling


lengths was selected.

[n/ENT]

4-4 No. 99MBB079A


4.2 Setting the Evaluation Length to an Arbitrary Length
4. MODIFYING THE MEASUREMENT CONDITIONS
On the SJ-201P the evaluation length can be set as desired in a range between 0.3mm and 12.5mm (.01" and .49").

TIP For information about the relationship between the arbitrary evaluation length and cutoff length if the
roughness profile (R) is specified, refer to “9.3.3 Cutoff length/ sampling length, number of sampling
lengths, and sampling interval”.
POW PAR
ER START A-
DATA STOP MET
ER


Dis
pla “L” is displayed in place of the number of
sampling lengths and the arbitrary evaluation
y length that is currently specified flashes.
an
d
op
era
tio
n
key
s

n
ENT
CURVE
FILTER [n/ENT] key
TOL/CU
ST
MODE
ESC

[REMOTE^] , [CUTOFF?], or [ị] key

No. 99MBB079A 4-5


■ Operating procedure

[n/ENT] In the measurement mode press the [n/ENT] key until an “L”
appears in place of the number of sampling lengths.

2 |=> The input wait state for an arbitrary evaluation length is


entered.

[CUTOFFt], Enter a desired length.


[ị]
or This value must be between 0.3 (.01") and 12.5 mm (.49")
[REMOTE^] with 0.1 mm (.01") increments.

T
TIP For information about the method used to enter
a numeric value refer to “2.2 Key Operations to
3 - ----------------------\ \ >----------------■
- n !Q Í- \ Enter Numeric Values”.
z u (5 I
Ra
D in \
[n/ENT] Confirm the displayed value and press the [n/ENT] key.
▼ ■=> This accepts the entered value.

If the [n/ENT] key is pressed for a length that is out of range,


it will be automatically corrected to either of the following,
then set.
If the setting value is less than the lower limit, 0.3 mm (.01")
is set.
If the setting value is greater than the upper limit, 12.5 mm
(.49") is set.

TIP If the arbitrary evaluation length is set to


between 1.2 mm and 4.0 mm, the traversing
speed can be set to between 0.5 mm/s or
0.25 mm/s (.02"/s or .01"/s).

4-6 No. 99MBB079A


4.3 Setting the Pre-travel/Post-travel Length to OFF
4. MODIFYING THE MEASUREMENT CONDITIONS
The use of the pre-travel/post-travel lengths can be set to none (OFF) in specific cases where the traversing length
must be limited for the measurement in which the roughness profile is employed as the measured profile. Doing so
can reduce the traversing length as much as the pre-travel length and post-travel length, allowing the measurement
to be performed in the limited range.
The pre-travel/post-travel length is factory-set to “ON”.

IMPORTANT Generally, the pre-travel/post-travel length should be set to “ON”. If it is set to OFF errors in the
calculated value may result depending on the workpiece.
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF REMOTE
T

TIP
more
information
■ about the
Dis traversing
pla length refer Pre-
trav
y to “10.4 el/
an Traversing post
d Length”. -
op Ĩ trav
el
era
tio
R leng

Hn
th
n setu
key p
mod
s e

CAL
_STD n
_ ENT
RANG
CURVE
FILTER [n/ENT] key
TOL/
CUSTJ
MODE

ESC

[MODE/ESC] key

No. 99MBB079A 4-7


■ Operating procedure

[MODE/ESC] In the measurement mode press the [MODE/ESC] key until


the pre-travel/post-travel length setup mode is entered.

[CUTOFFt] Press the [CUTOFF t] key or [ị] key.


or [ị] ■=> Each time the key is pressed the display toggles between
“On” and “OFF”.
3 On: Includes the pre-travel and post-travel lengths in the
traversing length.
OFF: Does not include the pre-travel and post-travel
lengths in the traversing length.

[n/ENT] Press the [n/ENT] key.


This accepts the switched setting.

|=> The measurement mode is restored.

4-8 No. 99MBB079A


POW PAR
ER START A-
DATA STOP MET
ER
4.
CUTOFF REMOTE
T
M
4.2
CURVE FILTER TOL/CUSTJ
O MODE
DI
M
ESC

The measurement
F range on the SJ-201P can be selected from “Auto”, 350, 100, 50, or 10gm
o (14000, 4000, 2000,
YI or 400gin). Generally it should be set to “Auto”, since a highly-sensitive
(narrow) measurement range may easily cause an over-range error.
di N
■ G
fy
Dis T
in
pla
y
HMeasurement range setup mode
E
gd
an
M
th
op R E Disp
era lay
etio R A of
n N S the
M
key U
mea
sure

e
s
R
men
t

as E rang
e
M
u E [CAL/STD/RANGE] key

re RANGE
N ENT n

T
m C
[n/ENT] key

e ị O
nt N
DI
R TI
a O
N
n S
g
e

No. 99MBB079A 4-9


or
[ị]
RRN
■ Operating procedure
\ \ //

f w1
- inn -

TIP • If the [MODE/ESC] key is pressed before the


[n/ENT] key has been pressed, the selected
measurement range is canceled and the
measurement mode is restored.
[CAL/STD/RANGE] • IfIna the measurementrange
measurement mode is
press the [CAL/STD/RANGE]
changed, the key
three times.
resolution is automatically changed accord-
2 ingly.
|=> Used to switch to the measurement range setup mode.

Press the [CUTOFF t] key or [ị] key until the desired


[CUTOFFt]
measurement range appears on the LCD.

3 ■=> Each time the key is pressed the display changes as


follows: Auto <—» 350 <—> 100 <—> 50 <—> 10 (pm).
(Auto <—> 14000 <—> 4000 <—> 2000 <—> 400 (pin))

[n/ENT] After the desired range is displayed, press the [n/ENT] key.
This accepts the selected measurement range.

|=> The measurement mode is restored.

4 -10 No. 99MBBỠ79A


4.4 Switching the Surface 4.Roughness
MODIFYINGStandard
THE MEASUREMENT CONDITIONS
The SJ-201P is compatible with each of the JIS'01, JIS'94, JIS'82, ISO, and ANSI surface roughness standards.

TIP For about 1 second after the power is turned on the current setting contents, including the surface
roughness standard, are displayed. Use this display to confirm the currently set surface roughness
standard.
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF
T
JIS'01 JIS
JIS'94 nJI
JIS'82 S oJI

Dis S
DIN dIn Surface roughness standard setup mode
pla
ISO y IS
ANSI an O An
d SI
op Display of the current surface
era roughness standard
tio
n
key
s

[CAL/STD/RANGE] key

n
RANGE ENT
CURVE
REMOTE FILTER [n/ENT] key
TOL/CU
ST

ị MODE
ESC


Corresponde
nce between Surface roughness
the surface Displayed notation
standard
roughness
standards and
their
notations on
the display

No. 99MBB079A 4 - 11
• If the [MODE/ESC] key is pressed before the [n/ENT] key has been pressed, the selected surface roughness standard is
canceled and the measurement mode is restored.
• Changing a surface roughness standard causes the filter setting to be automatically changed accordingly.
■ Operating procedure

[CAL/STD/RANGE] In the measurement mode press the [CAL/STD/RANGE] key


twice.

2 ■=> The surface roughness standard setup mode is entered.

[CUTOFFt]
Press the [CUTOFF t] key or [ị] key until the desired surface
or roughness standard appears on the LCD.
[ị]

3 ■=> Each time the key is pressed the display changes as


follows: “JIS” “oJIS” <—» “DJIS” <—» “dIn” «—>
“ISO” <—» “AnSI” .

[n/ENT] Press the [n/ENT] key if the desired Standard is selected.


I This accepts the selected surface roughness standard.
4

|=> The measurement mode is restored.

TIP

4 -12 No. 99MBB079A


POW PAR
ER START A-
DATA STOP MET
ER
4.
M CUTOFF
T

4.3 O
DI
C The measured Fprofile can be changed to either primary profile (P profile), R profile, or
h DIN4776. YI
a NOTE N
G
n The SJ-
201R is T
gi

Dis
not H
compatibl EMe
n
pla
y
e with
Masu
g DIN4776.
an
red
Eprof
d ile
th
op Asetti Me
era Sng asu
e
tio
mo
Ude red
prof
M
n
key
R ile
disp
se E lay
M
as E
u N
T n
re CAL
STD
RANG
C ENT
E
d <T-O
REMOTE
CURVE
FILTER
,TOL/O
UST.
[n/ENT] Key

P ị
N MODE [CURVE/FILTER/TOL/CUST] Key
ESC
DI
r TI
of O
[CUTOFFT] Key

N [ị] Key
il S
e

No. 99MBB079A 4 -13


■ Operating procedure

[CURVE/FILTER/ Press the [CURVE/FILTER/TOL/CUST] key several times in


TOL/CUST] the measurement mode.
■=> The SJ-201P is switched to the measured profile setting
2 mode (CRV display) to display the settings.
P: Primary profile (P profile)
r: R profile
d: DIN4776
[CUTOFFt]
Press the [CUTOFF t] key or [ị] key until a measured profile
or [ị]
desired to be set is displayed.

3 ■=> Each time either key is pressed, the measured profile is


switched in the order of "P" <—» "r" <—» "d".

[n/ENT] When the measured profile to be set is displayed, press the [n/
▼ ENT] key to load the measured profile.

■=> The SJ-201P returns to the measurement mode.

TIP If the [MODE/ESC] key is pressed before loading the


measured profile, the selected measured profile
will be canceled, and then the SJ-201P returns
to the measurement mode.

4 - 14 No. 99MBB079A
4.5 Changing the Filter
4. MODIFYING THE MEASUREMENT CONDITIONS
If the measured profile is set to R profile or DIN4776, the filter can be switched to either "2RC", "Pc50", or
"Pc75". If the measured profile is set to P profile, the SJ-201P automatically selects "No filter".

TIP For information about the measured profile and filter definitions, refer to “10.2 Assessed Profile and
Applicable Filters”.
POW PAR
ER START A-
DATA STOP MET
. ER
CUTOFF
T

NOTE If changing the roughness standard, note that the filter is automatically changed
according to a selected roughness standard.


Dis
pla Filte
r
y setti
an ng
d mod
op e Filte
era r
tio disp
lay
n
key
s

CAL n
_ST.D ENT
_ CURVE
REMOTE FILTER [n/ENT] Key
,TOL~
CUST
ị MODE [CURVE/FILTER/TOL/CUST] Key
ESC

[CUTOFFT] Key

[ị] Key

No. 99MBB079A 4 -15


■ Operating procedure

1
Ra
iu ụm

[CURVE/FILTER/ Press the [CURVE/FILTER/TOL/CUST] key several times in


TOL/CUST] the measurement mode.
■=> The Surftest is switched to the filter setting mode (FIL
2 display) to display the settings.
PC5O: PC50
2cr: 2RC75
Pc75: PC75

[CUTOFFt]
Press the [CUTOFF t] key or [ị] key until a filter desired to be
set is displayed.
or [ị]

3 |=> Each time either key is pressed, the filter to be set is


switched in the order of "Pc50" <—>"Pc75" <—»"2cr".

[n/ENT]
When the filter to be set has been set, press the [n/ENT] key
to load the filter.

■=> The SJ-201P returns to the measurement mode.


Ra
pm
TIP If the [MODE/ESC] key is pressed before loading the
filter, the selected filter will be canceled, and then the
SJ-201P returns to the measurement mode.

4 -16 No. 99MBB079A


4.6 Setting the GO/NG Judgment Function
4. MODIFYING THE MEASUREMENT CONDITIONS
The SJ-201P is provided with the GO/NG judgment function to facilitate GO/NG judgment of workpieces based
on the surface roughness.
With this GO/NG judgment function the measurement result is compared to its upper and lower limits, and if it
exceeds either of the limits, the judgment result will be indicated by “ t” or “ị”.

■ GO/NG judgment is possible for up to two parameters


The GO/NG judgment function can be set for two parameters. To perform GO/NG judgment for parameters other
than those currently set, cancel the setting of this function for either of the two (by setting the upper limit to zero),
then set this function to the objective parameter. This function is valid only for parameters that can be displayed
on the LCD.

TIP For information about the method used to set the parameters refer to “4.10 Setting Parameters Other
Than Ra, Ry, Rz, and Rq”.
POW PAR
ER START A-
DAT STOP MET
A ER


Dis
pla GO/ Objective parameter of GO/NG judgment
NG
y judg
Indicator that the GO/NG
an / judgment function is on.
men
d t rj _ i r t ft «—Measurement > Upper limit
op func COĨ- Measurement < Lower limit.
tion
era setu
tio p
n mod Limi
key e ụm t
s

CAL
_STD_ n
RANG ENT
E
CURVE
CUTOFF REMOTE FILTER [n/ENT] key
t [TOL/C
U ST
ị MODE [CURVE/FILTER/TOL/CUST] key
ESC

No. 99MBB079A 4 - 17
TIP For information on how to enter a numeric value refer to “2.2 Key Operations to Enter Numeric Values”.
During numeric entry if the [MODE/ESC] key is pressed before the [n/ENT] key has been pressed, the entered value
is canceled and the measurement mode is restored.
■ Operating procedure

1
Ra
/im

[CURVE/FILTER/
TOL/CUST]
In the measurement mode press the [CURVE/FILTER/TOL/
CUST] key three times.

2 |=> The GO/NG judgment function setup mode is entered.

[n/ENT]
Press the [n/ENT] key.
|=> If this function has already been set, then the set value will
be displayed.
3
from
step 9

[PARAMETER] Press the [PARAMETER] key, if required, to switch to the


parameter for which the GO/NG judgment function is to be set.

4 If there is no need to switch from the current parameter,


proceed to the next step without pressing the [PARAMETER]
key.
■=> The currently flashing parameter changes.

[n/ENT]
While the desired parameter is flashing, press the [n/ENT] key.
The objective parameter of the GO/NG judgment is accepted.
5
AJU.ỤiẠịum
Enter the upper limit.
[CUTOFFt],
[ị]
or
[REMOTE^]

4 -18 No. 99MBB079A


4. MODIFYING THE MEASUREMENT CONDITIONS

6 NOTE Here, if “00.00” or “0000” is accepted with the


[n/ENT] key, the GO/NG judgment is not to be
performed.

[n/ENT] Confirm the limit value displayed, then press the [n/ENT]
key.

7 |=> The entered value is accepted and the display remains in


the input wait state for a lower limit.
-iinrift-
jjckuij
[CUTOFFT], Enter the lower limit.
[ị]
or
[REMOTE^] NOTE Here, if “00.00” or “0000” is accepted as the
lower limit, the GO/NG judgment according to
8 the lower limit is not performed.

[n/ENT] Confirm the limit value displayed, then press the [n/ENT]
key.

9 |=> This accepts the entered value.


to step 3
ụm To continue setting the GO/NG judgment function for other
parameters, return to step 3.
To exit from the GO/NG judgment function setup procedure,
[MODE/ESC]
press the [MODE/ESC] key.

10 |=> The measurement mode is restored.


Ra 2 ỈỈ1 J. iu pm

No. 99MBB079A 4 -19


4.7 Setting Parameters Other Than Ra, Ry, Rz, and Rq
Surface roughness measurement can be performed with parameters other than Ra, Ry, Rz, and Rq.

■ Outline of the parameter setup function


With the factory settings parameters Ra, Ry, Rz, and Rq are calculated and displayed without particular setup
operation.
For measurement with other parameters it is necessary to set (enable) them individually in this parameter setup
mode. To prevent a parameter from being displayed, disable it. Only through this parameter setup can the
necessary parameters be set so they are calculated and displayed.
As a result of parameter selection the time required to calculate the measurement result is reduced, and operation
of the parameter-related keys, such as those for switching the parameter display, can be simplified.
NOTE If the Pc, Sm, or mr parameters are set, the count level and slice level, which are the calculating
conditions, must be set.
For information on how to set the count level and slice level if a Pc, Sm, or mrc parameter has been set,
refer to “■ Setting the calculating conditions if Pc, Sm, or mrc is set”.
For the definition of each parameter calculation refer to “10.5 Definitions of the SJ- 201P Surface
Roughness Parameters”.
Parameters [Py] and [Ry] are not calculated if roughness standard “JIS'01” and “ISO” are referred to.

4 - 20 No. 99MBBỠ79A
Roughness
standard JIS'82 JIS'94 4. JIS'01 ISO ANSI DIN All

Standar Display P R P R P MODIFYIN


R P R P R P R DIN4776
d
Ra Ra - Ra
The
Pa
parameters
Ra Pa G THE
thatRa
can be
Pa
set differ
Ra
depending
Pa Ra
on
Pa
the selected
Ra
measured
-
profile. The
combinations of each measured profile and parameters are listed in the following table.
Ry Ry Ry - Py Ry - MEASURE
- - - Py Ry Py Ry -
Rz Rz Rz - Pz Rz Pz MENT Rz Pz Rz Pz Rz Pz Rz -
Displayed parameter
Rq Rq Rq Rq Pq Rq Pq CONDITIO
Rq Pq Rq Pq Rq Pq Rq -
Rt Rt Rt Rt Pt Rt Pt NSRt Pt Rt Pt Rt Pt Rt -
Rp Rp Rp Rp Pp Rp Pp Rp Pp Rp Pp Rp Pp Rp -
Sm Sm Sm Sm PS RS PS RS PS RS PS RS PS RS -
m m m m m m m m m m
S S S S PS RS PS RS PS RS PS RS PS RS -
Pc Pc Pc Pc PPc RPc PPc RPc PPc RPc PPc RPc PPc RPc -
mr[c mrc mrc mrc Pmr Rm Pmr Rmr Pmr Rm Ptp Rtp Pmr Rm -
] c rc c c c rc c rc
R3z R3z R3z R3z P3z R3z P3z R3z P3z R3z P3z R3z P3z R3z -
mr mr mr mr Pmr Rm Pmr Rmr Pmr Rm Pmr Rm Pmr Rm -
r r r r

Rk Rk - Rk
Rpk Rpk - Rpk
Rvk Rvk - Rvk
Mr1 Mr1 - Mr1
Mr2 Mr2 - Mr2
A1 A1 - A1
A2 A2 - A2
Vo Vo - Vo
POW PAR
ER START A-
DATA STOP MET
ER
CUT REM
OFF
Ĩ OTE


Dis
pla Par
ame
y ter
an setu
d p
op tLLIS- mod
e
era
tio
n
key
s

CAL
_STD_ n
RANG ENT
E
CURVE
FILTER [n/ENT] key
TOL/C
U ST
ị MODE [CURVE/FILTER/TOL/CUST] key
ESC

No. 99MBB079A 4 - 21
1/ _ £5x5 \
Ra ’ \
J. iu pm

Opera
ting [CURVE/FILTER/
proce TOL/CUST]
dure . \ \ Ị Ị /
2i
cus:- \
'/1 V\'

\ In the measurement mode press the [CURVE/FILTER/TOL/


CUST] key four times.
[n/ENT] ■=> The parameter setup mode is entered.

\IJ/z

3/ cus \
\ Press the [n/ENT] key.

[PARAMETER]

11//z

4/ Rzcus \
OFF \ Press the [PARAMETER] key until the desired parameter
symbol is displayed on the LCD.

[n/ENT] If the desired parameter symbol is displayed, press the [n/


ENT] key.
5
[Rt ĨŨĨ \ iOFF'z \
[CUTOFFt]
or
[ị]

Press the [CUTOFF t] or [ị] key.


6
|=> Each time the key is pressed the display toggles between
“On” and “OFF”.
On: Calculates and displays the parameter.
OFF: Does not calculate and display the parameter.

4 - 22 No. 99MBB079A
5 4. MODIFYING THE MEASUREMENT CONDITIONS

6 [Rz ĩũs~Ầ
- -

1
' i/n c
— ' / / C\ 'x-------------------------

[n/ENT]

Confirm the displayed content, then press the [n/ENT] key.


7
■=> The setting content is accepted.

ủn

[PARAMETER]
Switch to another parameter.

7 -ỈRT: ĩũs~ỵ

ijn
TIP • If the [PARAMETER] key is pressed after the settings for all the necessary parameters have been made, the
measurement mode is restored.
• To return to the measurement mode, press the [MODE/ESC] key.

No. 99MBB079A 4 - 23
POW X
ER START PAR
DATA STOP MET
ER
CUTOFF
T
■ Setting the calculating conditions if Pc, Sm, or mrc is set
If the Pc, Sm, or mrc parameter is set, the count level and slice level, which are the calculating
conditions, must be set.
Below is an explanation of the operating procedure that must be used if all of parameters Pc,
Sm, and mrc are set.


Dis
pla Par
am
y eter
and calc
ope ulati
rati w?- ng
con
on ditio
key n
s setu
p
mo
de

CAL
_STD n
_ ENT
RANG
CURVE
REMOTE , [n/ENT] key
FILTER
.
MODE

ESC

[MODE/ESC] key

For information about parameter display, refer to “ ■ Outline of the parameter setup function”
described previously.

4 - 24 No. 99MBB079A
Parameter
Setting display
Pc mrc
4.
Pc o - MODIF
Sm

o - YING
Operating
mrc procedure o THE
1 MEASU
REME
NT In the measurement mode press the [MODE/ESC] key.
CONDI |=> This switches to the parameter calculating condition setup
TIONS mode.
2

If the count level for Pc or Sm is not set, follow sequence A


[n/ENT]
shown at the left.

3 <Sequence A>
Press the [PARAMETER] key.

If the count level for Pc or Sm is set, follow sequence B


shown at the left.
<Sequence B>
Press the [n/ENT] key.

Specify the unit of the count level for Pc or Sm.


Each time the [CUTOFF t] or [ị] key is pressed the unit of
the level toggles between “%” and “pm (pin)”.
Here, the explanation assumes that “%” is used as the unit of
4.1 the level.

[n/ENT]
Enter the count level.
The permissible range is as follows:
4.2 /ft 1 to 99% (at 1% increments)
0.1 to 100.0 pm (at 0.1 pm increments)
[CUTOFFt] , [ị] or or 5 ~ 4000 pin (at 1 pin increments)
[REMOTE^]

4.3 TIP For information on how to enter a numeric value


[Pc refer to “2.2 Key Operation to Enter Numeric
Values”.
[n/ENT]

After the desired count level is specified, press the [n/ENT]


4 key.
The setting of the count level is identical for both Pc and Sm,
since they are reciprocals of one another.
[n/ENT]
Therefore, if the Sm is selected, “Pc” is displayed in the setting
display.
5

No. 99MBB079A 4 - 25
- ỉìn n%

[CUTOFFt]
[ị]
or
4
[REMOTE^]

5 mr c |=> Switches to the input wait state for the slice level of
parameter mrc.

Enter the slice level.


This value should be between 1 to 99% and at 1% increments.

TIP For information on how to enter a numeric value refer


6 mr c to “2.2 Key Operation to Enter Numeric Values”.

[n/ENT] After the desired value is specified, press the [n/ENT] key.
|=> This accepts the entered value.

7 mr c

|=> The measurement mode is restored.


Ra
firn

4 - 26 No. 99MBB079A
4. MODIFYING THE MEASUREMENT CONDITIONS

Calculation condition setup when mr is set in SJ-201R


If parameter mr is set in the SJ201R, it is necessary to set a reference line or slice line that
comprises a calculation condition.
The following describes the operating procedure exercised when parameter mr has been set.

Parameter mr cannot be calculated in the SJ-201P.

[MODE/ESC] Press the [MODE/ESC] key in the measurement mode.


|=> The display is switched to the parameter
calculationcondition setting mode.

[n/ENT] When PAR (parameter calculation condition setting mode) is


+ displayed, press the [n/ENT] key.
[PRAMETER]
Press and hold the [PARAMETER] key until mr starts
flashing.

[n/ENT]
Press the [n/ENT] key when mr starts flashing.
|=> The display is changed to enter a reference line of param-
eter mr.

Enter a reference line.


The entry range is between 0 and 100%.

TIP For information about how to enter a numeric value,


refer to "2.2 Key Operations to Enter Numeric
Values".

Display a required reference line, and then press the [n/ENT]


key.
■=> The display is changed to enter a reference line of param-
Continued
eter mr.

No. 99MBB079A 4 - 27
-nnn Ị -
^uuu. i am
[CUTOFFt]
[ị]
or Continued
[REMOTE^]
am

mr

Enter a reference line.


The entry range is between 0.1 and 350mm.

TIP For information on how to enter a numeric


value refer to “2.2 Key Operation to Enter
mr Numeric Values”.

[n/ENT] Display a required slice level, and then press the [n/ENT] key.
|=> The entered value is loaded, returning to the measurement
mode.

Ra
am

4 - 28 No. 99MBB079A
4.8 Modifying the Traversing speed THE MEASUREMENT CONDITIONS
4. MODIFYING
If the cutoff length has been set to 0.8 mm (.03") and the evaluation length has been set to an arbitrary length (1.2
to 4.0 mm/.05 to .15"), then either 0.25 mm/s (.01"/s) or 0.5 mm/s (.02"/ s) can be selected as the traversing speed.
The factory-set default value is 0.5 mm/s.

■ Relationship between the cutoff length (= sampling length) and traversing speed
Cutoff length (= sampling Arbitrary length Traversing speed
length)
0.25 mm (.01") 0.3 < L< 1.2 mm (.01" < L < .05") 0.25 mm/s (.01"/s)
0.8 mm (.03") 1.2 < L < 4.0 mm (.05" < L<.15") 0.25 mm/s (.01"/s) or 0.5 mm/s (.02"/s)
2.5 mm (.1") 4.0 < L < 12.5 mm (.15" < L < .49") 0.5 mm/s (.02"/s)
POW PARA
ER START -
DAT STOP MET
A ER
CUTOFF
T


Dis
pla Traversing speed setup mode
y
an
d
op
era
tio
n
key u.
s

CAL
_STD_ n
RANGE ENT
CURVE
REMOTE FILTER [n/ENT] key
TOL/C
UST
MODE

ESC

[MODE/ESC] key

No. 99MBB079A 4 - 29
11 ~\
Ra __
□ ỈỈ1
■ J. iu pm
Opera
ting
proce [MODE/ESC]
dure

TSP
\
2/ X\\/ // \
\
In the measurement mode press the [MODE/ESC] key until
the traversing speed setup mode is entered.

[CUTOFF?] or [ị]

TSP
Press the [CUTOFF?] key or [ị] key.
\
3
/ ■=> Each time the key is pressed the display toggles between
0.5 and 0.25 (mm/s) (.02 and .01 (in/s)).

[n/ENT]

4/ TSP \
nc \
U.J \
If the desired speed is displayed, press the [n/ENT] key.
This determines the traversing speed.

Ra

\
|=> The measurement mode is restored.

4 - 30 No. 99MBBỠ79A
For calibration with other precision roughness specimen than the currently used, it is necessary to adjust the
4. under
calibration conditions to those MODIFYING
which the newTHE MEASUREMENT
roughness specimen is evaluated. CONDITIONS
In this case, modify the cutoff length, number of sampling lengths, and filter settings accordingly.
4.4 Modifying the Calibration Conditions

NOTE This operation should not be performed unless absolutely necessary.

■ Display and operation keys

Calibration condition setup mode

Ra

POWER START PARA-


DATA STOP METER

n
ENT

[n/ENT] key

[MODE/ESC] key

No. 99MBB079A 4 - 31
■ Operating procedure

[MODE/ESC] In the measurement mode press the [MODE/ESC] key until


the calibration condition setup mode is entered.

[CUTOFFt] Press the [CUTOFF t] key or [ị] key.


or [ị]

■=> Each time the key is pressed a cutoff length of either 2.5,
3 0.25, or 0.8 mm (.1, .01, or .03 inches) appears.

[n/ENT] Press the [n/ENT] key if the desired cutoff length appears.

▼ ■=> The selected cutoff length is accepted.


4

[CUTOFFt] Press the [CUTOFF t] key or [ị] key.


or [ị]

■=> Each time the key is pressed the number of sampling


5 lengths, either “1”, “3”, or “5”, appears.

[n/ENT]

Press the [n/ENT] key, if the desired number of sampling


6 lengths appears.
|=> The selected number of sampling lengths is accepted.

4 - 32 No. 99MBB079A
4. MODIFYING THE MEASUREMENT CONDITIONS

[CUTOFFt] Press the [CUTOFF t] key or [ị] key.


or
[ị]
|=> Each time the key is pressed the filter, either “Pc75”,
7 “Pc50”, or “2rc”, appears.

[n/ENT] Press the [n/ENT] key, if the desired filter appears.


▼ |=> The selected filter is accepted.
8

|=> The measurement mode is restored.

Ra
firn

No. 99MBB079A 4 - 33
4.13 Resetting to the Factory-Set Defaults
The SJ-201P measurement conditions can be reset to the default values (factory settings).

NOTE This operation must be executed carefully. Resetting to the default conditions will erase all the
measurement conditions set up by the user.
POW PAR
ER START A-
DATA STOP MET
ER
CUTOFF REMOTE
T

TIP
information

about the
measurement
default
conditions that can
values
be refer
modified”.
■ to “3.1
Dis Overall
pla Measuremen Def
y t Flow ault
valu
an e
d rest
op orati
on
era mod
tio e
n
key
s
Press [POWER/DATA] while holding down
[START/STOP] and [PARAMETER].

CAL
_STD n
_ ENT
RANGE
CURVE
FILTER
TOL/CU
ST
MODE

ESC

4 - 34 No. 99MBB079A
4. MODIFYING THE MEASUREMENT CONDITIONS

■ Operating procedure

Power-off state (auto-sleep)

[START/STOP] In the power-off state (auto-sleep mode) press the [POWER/


+ DATA] key while holding down the [START/STOP] and
[PARAMETER] [PARAMETER] keys.
+
[POWER/DATA]

|=> All the settings on the SJ-201P will be reset to their


2 defaults. While restoration is being performed “-----” will
be displayed.

<=ỳ The measurement mode is restored.


iSxs
nnnn
IJU.ULI firn

No. 99MBB079A 4 - 35
4.14 Switching the Unit of Measurements
The unit of measurements can be selected from either mm (millimeter) or inches with the mm/inch model.
POW PAR
ER START A-
DATA STOP MET
ER
CUT REM
OFF
T OTE
<T-
mm/
inch


_ ổ?Sx5
Dis
Ra pla
_z
y 3 tn J. iu ựm
an
d
op
era Unit
tio of
n mea
sure
key men
s ts
(m
m/i
nc
h CAL
_STD_ n
mo RANGE ENT
CURVE
del FILTER
TOL/CU
[mm/inch ị] key
) ST
MODE
ESC

1 Now it is set to the metric (mm) system.

[mm/inch ị] Press the [mm/inch ị] key.

|=> The metric system changes to the inch system.


2
The displayed value is automatically converted.

[mm/inch ị] If the [mm/inch ị] key is pressed again, the unit of measurements


is switched to metric (mm). The displayed value will also be
converted.
3

4 - 36 No. 99MBB079A
INSTALLING THE SJ-201P
WITH OPTIONAL
ACCESSORIES

Various optional accessories are offered for the SJ-201P so it can measure a curved (cylindri-
cal, etc.) workpiece or a workpiece with a measured surface smaller than the size of the SJ-

Used to measure a workpiece which is smaller than the drive/detector unit.


Dimensions and application example
Use the support feet on the drive/detector unit to adjust it to the required height as shown

Support feet
NO.12AAA216

Unit : mm (inch)

Detector Drive unit

Workpiece

No. 99MBB079A 5 -1
• Attaching the support feet
1. Fit the two support feet in the grooves on the edges of the drive unit.
2. Align the drive/detector unit so it is parallel to the measured surface.
3. After alignment fix the support feet by tightening the clamp screw clockwise.

TIP See also “3.4.1 Setting the workpiece and SJ-201P”.

Clamp screw

Support feet

Drive unit

Guide groove
Detector

5-2 No. 99MBB079A


5. INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES

■ Nosepiece for flat surface


Used to protect the detector when measuring a flat workpiece which is smaller than the SJ-
201P.
• Dimensions and application example
Unit : mm (inch)

'■S97 Support feet

SJ-201P

Drive unit

Nosepiece for flat surface Nosepiece for flat surface

Workpiece

• Attaching the nosepiece for flat surface

NOTE When attaching the nosepiece to the drive/detector unit, exercise care so that it does
not interfere with the detector body.

1. Fit the SJ-201P detector into the slot of the nosepiece.


2. Using the supplied Allen wrench tighten the two screws specified.

Drive unit

Detector
Nosepiece for flat surface
No. 12AAA217

Screw

No. 99MBB079A 5-3


• Attaching the nosepiece for cylinder

NOTE When attaching the nosepiece to the drive/detector unit, exercise care so that it does not interfere with
thecylinder
■ Nosepiece for detector body.
Used to protect and guide the detector when measuring a cylindrical workpiece which is
smaller than the SJ-201P.
• Dimensions and application example
Unit : mm (inch)

Support feet

Drive unit

Nosepiece for cylinder


Workpiece

1. Fit the SJ-201P detector into the slot of the nosepiece.


2. Using the supplied Allen wrench tighten the two screws specified.
Drive unit

Detector
Nosepiece for cylinder
NO.12AAA218

Screw

5-4 No. 99MBB079A


5. INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES

■ Adapter for vertical application


Used to support the drive/detector unit for measuring a vertical groove in which the drive/
detector unit can not be placed.
• Dimensions and application example

Drive unit

Hold down by hand.


Adapter for vertical application

Workpiece

• Attaching the adapter for vertical application


1. Put the detector through the hole of the adapter.
2. Using the supplied Allen wrench tighten the two screws specified.

Drive unit

Detector
Adapter for vertical application
NO.I2AAA219

Screw

No. 99MBB079A 5-5


■ Extension rod
Used to measure the inside surface of a deep hole.

IMPORTANT • Be sure to perform calibration when an extension rod is attached or removed.


• If an extension rod is installed, measurement is not possible to perform with the
stylus facing up.

• Dimensions and application example

Unit : mm (inch)

Drive unit

Extension rod
Workpiece
Detector

• Attaching the extension rod


1. Insert the extension rod into the drive unit.
2. Attach the detector to the extension rod.

Drive unit

Extension rod (50 mm / 2")


NO.12AAA210

Detector

5-6 No. 99MBB079A


5. INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES

■ Adapter for magnetic stand


Used to secure the drive/detector unit to the magnetic stand.
This adapter is useful if there is insufficient space for the SJ-201P (or the drive/detector unit)
or if the drive/detector unit can not be held by hand.
• Dimensions and application example

Unit : mm (inch)

A : 8mm or 3/8"

Magnetic stand

Adapter for magnetic stand

Drive/detector unit

• Attaching the adapter for magnetic stand


1. Attach the adapter for magnetic stand to the rear of the drive/detector unit.
2. Using the supplied Allen wrench tighten the two screws specified.
ỘA
Adapter for magnetic stand
No. 12AAA220 (Ộ
3/8")
No. 12AAA221 (Ộ

Drive unit
Screw

Detector

No. 99MBB079A 5-7


■ Adapter for Height Gage
Used to secure the drive/detector unit to the Height Gage.
The Height Gage is used to set the height of the measuring position manually or if the
drive/detector unit can not be held by hand.
• Dimensions and application example
Unit : mm (inch)
A x B : 9 mm x 9 mm or 1/4" x 1/2"

Adapter for the Height Gage

Nosepiece for flat surface

Height Gage

Drive unit

Workpiece

• Attaching the adapter for the Height Gage


1. Attach the adapter to the rear of the drive unit.
2. Using the supplied Allen wrench tighten the two screws specified.

Adapter for the Height Gage


No.12AAA222
(A x B = 9 x 9)
No.12AAA233
(A x B = 1/4" x 1/2")

Drive unit
Screw

Detector

5-8 No. 99MBB079A


6.1 Setting the Measurement Result Output
In the "Measurement result output setting" mode, set whether the SJ-201P outputs the measurement results as SPC
data, saves the results in the built-in memory, or prints the results on the printer. The contents that can be set for

6
the measurement results are listed in the following table.
Output
setting
Measurement result processing
Outputs SPC data (measurement results and
SAVING/OUTPUTTING/
Reference section

0 6.4 SPC Data Output

1
units) to the data processor, etc.
COMMUNICATING THE
Saves measurement results (up to 10 cases) in the 6.2.1 Saving measurement results

MEASUREMENT RESULTS
built-in memory.
Outputs SPC data (measurement results and
units) to the data processor, etc., and saves 6.4 SPC Data Output
2
measurement results (up to 10 cases) in the built- 6.2.1 Saving measurement results
in memory.
Prints on the printer (measurement conditions, 6.3 Printing Measurement Results
3 calculation results, measured profile, and BAC) and Saved Data

The SJ-201P has the functions to output the measurement results displayed in the LCD as SPC
data, save them in the built-in memory, and print them on the printer (optional accessory) or
output them to an external device via RS-232C interface.

If data is output to an external device being connected with an RS-232C communication cable, the output
setting of measurement results can be set to either of 0 to 3 (there is no effect on the SJ-201P).

No. 99MBB079A 6 -1
■ Display and operation keys

[CUTOFFT] Key

[ị] Key

■ Operating procedure

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement


mode until "DAK" (measurement result output setting mode) is
displayed.

2 IW ■=> The output setting value of the measurement results will


flash on the LCD.
0: SPC data output
1: Saving in the built-in memory
2: Outputting SPC data and saving in the built-in memory
3: Printing on the printer
[CUTOFFT]
Press the [CUTOFF T] key or [ị] key several times until the
or [ị]
value desired to be set is displayed on the LCD.

[n/ENT] When the value to be set has been displayed, press the [n/
ENT] key to load it.

4 ■=> The SJ-201P returns to the measurement mode.

6-2 No. 99MBB079A


6.2 Saving/Calling/Deleting Measurement Results
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
The SJ-201P can save measurement results up to 10 cases. Also, it can call the saved data and delete data from
memory.
TIP Even if measurement results have been saved, all saved data is cleared in the following cases.
• The SJ-201P power supply cannot be turned on due to low level power of the built-in battery.
• The SJ-201P is used with the built-in battery switch being off, or the built-in battery switch is turned
off.
6.2.1 Saving measurement
• All saved results
data has been deleted. (Refer to "6.2.3 Deleting the Saved Data".)
The SJ-201P is equipped as standard with the built-in memory that can save up to 10 cases of
measurement results.
One of the data numbers 1 to 10 is appended in ascending order to each of the saved mea-
surement results. If more than 10 cases of measurement results are to be saved, data numbers
are repeatedly used from 1 as saving destinations. At the same time, the surplus existing
measurement results are deleted from data number 1.

1 ^2^3^ • • • • ^9^10^1 ^2^ • • • •



Data No.1 is used again at the time the
eleventh measurement result is saved.

■ Procedure for saving measurement results


1. Before performing measurement, set "Save" (or "SPC Output & Save").

Set the measurement result


output mode to 1 (or 2).

TIP For information about measurement result output setup, refer to "6.1 Setting the
Measurement Result Output".

2. Perform measurement.

No. 99MBB079A 6-3


POW PAR
ER START A-
DAT STOP MET
A ER

3. Press the [POWER/DATA] key.


When the data is saved, the number of the saved data is displayed for approximately two seconds as
shown in the following figure.
When the data has been saved, the display changes to the calculated results.

Nu
Ra mbe
r of
the
sav
ed
data

6-4 No. 99MBB079A


TIP Even if measurement results have been saved, all saved data is cleared in the following cases.
6.• SAVING/OUTPUTTING/COMMUNICATING
The SJ-201P power supply cannot be turned on due toTHE MEASUREMENT
low level RESULTS
power of the built-in battery.
• The SJ-201P is used with the built-in battery switch being off, or the built-in battery switch is turned
6.2.2 Callingoff. the saved data
• All saved The
datasaved
has measurement
been deleted. (Refer
results to "6.2.3
(saved data) Deleting the Saved
can be called Data".)
to display on the LCD.

NOTE To print or delete the saved data, or output it as SPC data, first call the saved data
from memory.

■ Display and operation keys

Saved data call and delete setting mode

Number of cases of saved data

Data number to be called

POWER START PARA-


DATA STOP METER

CAL
STD
[CUTOFFT] Key RANGE

[n/ENT] Key
[ị] Key

[MODE/ESC] Key

No. 99MBB079A 6-5


RMR 3

■ Setting
- ----------------- Z/ procedure
71 \;
[CUTOFFt]
■x_z or 1
[ị]
When the data number to be called has been displayed, press
the [n/ENT] key.
I=> The contents of the saved data are displayed.
[MODE/ESC] Press the [MODE/ESC] key several times in the measurement
I=> The displayed parameter will flash on the screen where the
mode until "RMR" (saved data call and delete setting mode) is
contents of the saved data are displayed.
displayed.

2 TIP • Each I=>


timeThe
thedata
[PARAMETER] key on
number will flash is the LCD.
pressed, a displayed parameter of the called
measurement results is switched.
• Press the [n/ENT] key once more to return to
RMR. Press the [CUTOFF t] key or [ị] key several times until the
data number to be called is displayed.
To terminate calling the saved data, press the [MODE/ESC]

3 key.
I=> The SJ-201P returns to the measurement mode.

[n/ENT]

£Ra;
/'ll"C H.Sb ym

[MODE/ESC]

6-6 No. 99MBB079A


POW PAR
ER START A-
DATA STOP MET
ER
6.
SA
6.2.3 VI
Deleting the saved data
N There are two methods of deleting the saved data from memory: deleting one selected case of
G/ data and deleting all the saved data.
O
■ Number U change due to deletion of the saved data
TP If either case of saved data is deleted, the data numbers greater than that of the deleted data are
U reduced by one. For example, if the data of number 6 is deleted from 10 cases of saved data,
TT number 7 and greater data numbers are changed from 7 to 6, from 8 to 7, from 9 to 8, and from
IN 10 to 9, respectively.
G/
■ Deleting all the saved data
C
O To delete all the saved data, press the [POWER/DATA] key while holding down the
[MODE/ESC] key in the power-off state. All the data is deleted and the number of cases of
M
saved data becomes zero.
M
U
■ Deleting one case of saved data
NI
• DisplayCand operation keys
A
Sav
TI ed
N data Nu
call mbe
G and r of
T R dele
te
cas
es
H M setti
Nu
of
mbe
E ng rsav
of
M R mod ed
data
e data
to
E be
AS dele
ted
U
R
E [CA
L/ CAL
M STD [CU _STD_
RANG
n
ENT
E / TOF
E
CURVE
CUTOFF REMOTE FILTER
RA F T]
N NG Key
[ị] T TOL/C
UST
Key
T E] ị MODE
ESC
Key
R [MODE/ESC] Key
ES
U
LT
S

No. 99MBB079A 6-7


RMR 3
? ' L? Zz
• Setting procedure
■--------
[CUTOFFt]
■x_z or 1
[ị]

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement


mode until "RMR" (saved data call and delete setting mode) is
displayed.

2 ■=> The data number will flash on the LCD.

Press the [CUTOFF t] key or [ị] key several times until the
data number to be deleted is displayed.

[CAL/STD/RANGE] When the data number to be deleted has been displayed, press
the [CAL/STD/RANGE] key.

4 |=> The selected case of saved data is deleted. The LCD


shows the data number less by one than that of the deleted
data.

TIP If either case of saved data is deleted, the LCD shows the data number less by one than
that of the deleted data. For example, if the number of the data to be deleted is 3, the
displayed data number changes to 2.

[MODE/ESC] To terminate deleting the saved data, press the [MODE/ESC]


key.

5 iT5P ■=> The SJ-201P enters the next operation mode. To return to
the measurement mode, press the [MODE/ESC] key
several times.
U.J

6-8 No. 99MBB079A


6.3 Printing Measurement Results and Saved
6. SAVING/OUTPUTTING/COMMUNICATING THEData
MEASUREMENT RESULTS
Connect the SJ-201P and the printer (optional accessory) using the RS-232C printer cable (optional accessory).
This allows the printer to print measurement conditions, calculation results, measured profile, and BAC. The SJ-
201P can print not only the data immediately after measurement, but also the data saved in the built-in memory
after calling it.
The operation flow for printing measurement results is described below.

No. 99MBB079A 6-9


Transmission speed
9600bps/19200bps
Data length 8 bits
Parity Even
6.3.1
Control mode Connecting
SBUSYthe SJ-201P and printer
mode
To print data on the printer, connect the SJ-201P and printer with the RS-232C printer cable,
and then set the communication conditions on the printer side and the baud rate on the SJ-
201P side.

■ Procedure for connecting the RS-232C printer cable


1. Unscrew the two screws on the SJ-201P rear cover with a Phillips screwdriver.
2. Remove the rear cover.

Screws

Rear cover

3. Connect the RS-232C communication connector on the rear of the SJ-201P with the RS-
232C port on the printer using the optional RS-232C printer cable.

Printer
SJ-201P

RS-232C port
RS-232C printer cable

RS-232C communication
connector

■ Setting the communication conditions on the printer side


Set the communication conditions on the printer side. Meet the setting contents with the
following protocol.

TIP For more information about the setting procedure of printer communication conditions,
refer to the User's Manual of the printer.

6 -10 No. 99MBBỠ79A


POW PAR
ER START A-
DATA STOP 6.
MET
ER
SA CUTOFF
T
VI for setting the baud rate on the SJ-201P side
CURVE FILTER TOL/CUSTJ
■ Procedure
MODE
N Set the RS-232C baud rate of theESC
SJ-201P to 9600bps or 19200bps.
G/
O NOTE The baud rate to be set on the SJ-201P side must be identical to that on the printer
U side.
TP
• U
Dis TT
pla IN RS-232C baud rate setting mode
y G/
an C
d
op O
RS-
era M 232
tio M C
n bau
U d
key NI rate
s disp
C lay
A
TI
N
G CAL
_ST.D_
RANG
n
ENT
T [CU
E

TOF REMOTE [n/ENT] Key


H F T]
E Key ị
M
[ị] [MODE/ESC] Key
E Key
AS
U
R
E
M
E
N
T
R
ES
U
LT
S

No. 99MBB079A 6 -11


1
r OSes \
Ra
nnnn \ / uuuu \

2 [ẼPĨ• Setting procedure

JOUUS
1
—-—o /' \ >— [CUTOFFt] or [ị]

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement


mode until "SPD" (RS-232C baud rate setting mode) is
displayed.

|=> The RS-232C baud rate setting will flash on the LCD.

Press the [CUTOFF t] key or [ị] key.

|=> Each time the key is pressed, the flashing baud rate will be
toggled between "9600" and "19200".

[n/ENT] When the required baud rate has been displayed, press the [n/
ENT] keys to load the baud rate.
4
r S8xs \ |=> After loading the baud rate, the SJ-201P returns to the
Ra measurement mode.
nnnn \
/ uuuu \

6 -12 No. 99MBB079A


6.3.1 Printing the measurement results or saved data
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
To print the measurement results or saved data from the SJ-201P to the printer, set the measurement result output
mode to "Print (3)".
Immediately after measurement or after calling the saved data, press the [POWER/DATA] key, and then the data
will be printed.
If necessary, reset the "print items (items to be printed)", "print magnification", and "print language" to change the
print image. Printout examples are shown in the later page. Also, the reference sections that give each print setting
method are described in the following printing procedure.

■ Printing procedure
1. Connect the printer to the SJ-201P, then perform setup for the connection.
TIP For information about connecting the SJ-201P and printer, refer to "6.3.1 Connecting the SJ-201P and
printer".
2. Set the print items, print magnification, and print language as required.
TIP • For information about the print item setup, refer to "6.3.3 Setting the print items".
• For information about the print magnification setup, refer to "6.3.4 Setting the print magnification".The
print magnification of the vertical and horizontal size has been factory-set to "Auto" (automatic setup
for the optimal magnification).
1. Before performing
• For information about themeasurement or callingrefer
print language, the saved data, set
to "6.3.5 the measurement
Setting the print result output
language".The print
language mode
hastobeen
"Printfactory-set
(3)". to English.

Set the measurement result


output mode to "Print (3).

TIP For information about measurement result output setup, refer to "6.1 Setting the
Measurement Result Output".

NOTE The measurement result output mode has been factory-set to "SPC output (0)". When
printing data on the printer, be sure to change the output mode.

No. 99MBB079A 6 -13


3. Perform measurement or call the saved data.
TIP • For information about measurement, refer to "Chapter 3 MEASUREMENT OPERATION".
• For information about calling the saved data, refer to "6.2.2 Calling the saved data".
POW PAR
ER START A-
DAT STOP MET
A ER
CUTOFF
T

< When performing measurement >


Enter the screen at the end of measurement (screen in which measurement results are displayed),

Ra

_________________

< When calling the saved data >


Enter the screen in which the contents of the saved data to be printed are displayed and the
parameter display is flashing.

n asZT
Ra
-

5. Press the [POWER/DATA] key.


The measurement results or saved data will be printed on the printer.

Ra
L
'.s
s
Ịim
[PO
WE
R/
DA
TA]
key
CAL n
_STD ENT
_ CURVE
REMOTE FILTER
TOL/C
UST

ị MODE
ESC

6 -14 No. 99MBB079A


6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS

■ Printout examples
The printout examples of the SJ-201P are shown below.

< Measurement conditions > < Measured profile >

R-PROFILE
Mitutoyo SJ - 201P VER. 1.0Lim/cm
X10K
STANDARD JIS1994
PROFILE R
FILTER GAUSS
Ấc 0.8mm 5
N RANGE AUTO
M-SPEED 0.5mm/s
ON
PRE/POST
Note 1
PARAMETER
Rmr[c] 10%

Note 1: The "Preliminary length" ON/OFF setup indicates the


presence/absence of pre-travel and post-travel length
setup.
For information about the pre-travel/post-travel length,
refer to "4.4 Setting the Pre-travel/Post-travel to OFF".
Note 2: "#" appended to a numeric value indicates that the value
has been calculated from the number of peaks and valleys
that is less than specified in the standard.

No. 99MBB079A 6 -15


POW PAR
ER START A-
DATA STOP MET
ER

6.3.2 Setting the print items


The SJ-201P can print the measurement conditions, calculated results, measured profile, and
BAC on the printer.
These items are referred to as the print items of the SJ-201P. It is possible to set whether to
print the item content for individual print items.


Dis
pla Prin
t
y item
an setti
d ng
op P mod
e
era
tio
R
n N nnn Ị-
key
s
IJIJIJ i

In the print item setting mode, the LCD shows a 4-digit number that indicates whether to
print each of the four print items. The following shows the meaning of each digit number.

PRN

non ị
uuu f
Measurement conditions (0: Not printed, 1: Printed)
Calculated results (0: Not printed, 1: Printed)
Measured profile (0: Not printed, 1: Printed)
BAC (0: Not printed, 1: Printed)

NOTE "0111" has been factory-set for the print items (the measurement conditions, calcu-
lated results, and measured profile are printed, and the BAC is not printed).

6 -16 No. 99MBB079A


PRN 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
_ X I/
nnn-f
uuu i
■ Setting procedure
Change the number (if necessary) with the [CUTOFF T] or [ ị ] key, then press the [REMOTE ^] key.
PRN
\I/_
nnn Ị
uuu i

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement
mode until "PRN" (print item setting mode) is displayed.
■=> The setting for the print items is displayed and the digit
2 PRN (rightmost) of measurement conditions flashes on the LCD.
0: Not printed
nnn_ Ị - 1: Printed
uuu I ■
Change the number (if necessary) Press the [CUTOFF T] key or [ị] key, if necessary, to change
with the [CUTOFF T] or [ ị ] key, the number, then press the [REMOTE ^] key.
then preSs the [REMOTE key.
■=> The digit (second from the rightmost) of calculated results
3 flashes.
0: Not printed
1: Printed

Press the [CUTOFF T] key or [ị] key, if necessary, to change


the number, then press the [REMOTE key.

4 |=> The digit (third from the rightmost) of a measured profile


flashes.
0: Not printed
1: Printed
Press the [CUTOFF T] key or [ị] key, if necessary, to change
the number, then press the [REMOTE key.

|=> The digit (leftmost) of a BAC flashes.


5 0: Not printed
1: Printed

[n/ENT] If the required setting has been displayed, press the [n/ENT]
key to load the setting.
6 |=> After loading the setting, the SJ-201P returns to the
measurement mode.

No. 99MBB079A 6 -17


Display
magnification Print magnification

20 20
50 6.3.3 Setting
50 the print magnification
100 100
The SJ-201P can change the vertical and horizontal magnifications at the print of a measured
200 200 profile.
500 500
1E3 ■ Kind of 1000
vertical and horizontal magnifications
2E3 2000 The following tables show the print magnifications that can be set for vertical magnification
5E3 5000 and horizontal magnification along with each magnification display.
1E4 10000
2E4 20000 Vertical Horizontal
magnification magnificatio
5E4 50000 n
1E5 100000
Automatic setup of the
Auto optimal magnification
Display
magnificatio Print magnification
n
1 1
2 2
5 5
10 10
20 20
50 50
100 100
200 200
500 500
1E3 1000

Automatic setup of the


Auto
optimal NOTE
magnification
Each vertical and horizontal magnification has been factory-set to "Auto" (automatic
POW
ER START
PAR
A-
setup for the optimal magnification).
DATA STOP MET
ER
_____
POW PAR
ER ■ START A-
DATA
Dis STOP MET
ER
CUTOFFpla
REMOTE Vertical magnification Horizontal magnification
L setting mode setting mode
y
an
Vertical
d magnification
op display
era
tio
n
key
s

Horizontal
magnification
display

CAL CAL
STD n STD n
[CU RANGE ENT RANG ENT
E
TOF CURVE CURVE
CUTOFF REMO [n/ FILTER
F T] [ 4] L TE FILTER
[TOL/C
TOL/CUST
ENT U ST
Key Key ]
MODE MODE
4 4
ESC Key ESC

[MODE/ESC] Key

6 -18 No. 99MBB079A


6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS

■ Setting procedure

• Procedure for setting a vertical magnification

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement


mode until "VER" (vertical magnification setting mode) is
displayed.

2 ■=> The vertical magnification setting will flash on the LCD.

[CUTOFFt] Press the [CUTOFF t] key or [ị] key several times until the
or value desired to be set is displayed.
[ị]

[n/ENT] When the value to be set has been displayed, press the [n/
ENT] key to load it.

4 |=> After loading the value, the SJ-201P returns to the mea-
surement mode.

No. 99MBB079A 6 -19


• Procedure for setting a horizontal magnifi-
cation

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement


mode until "HOR" (horizontal magnification setting mode) is
displayed.
2 ■=> The horizontal magnification setting will flash on the
LCD.

Press the [CUTOFF T] key or [ị] key several times until the
value desired to be set is displayed.

When the value to be set has been displayed, press the [n/
ENT] key to load it.
|=> After loading the value, the SJ-201P returns to the mea-
4 surement mode.

6 - 20 No. 99MBBỠ79A
POW PAR
ER START A-
DATA STOP MET
ER
6.
CURVE
FILTER SA
TOL/CUSTJ
MODE 6.3.5 VI
Setting the print language
ESC
N The SJ-201P can use English or Japanese for the print language at the print of measurement
G/ results on the printer.
O
U
TP

Dis U
pla TT Print language setting mode
y IN
an G/
d
C
op
era O
Prin
tio M t
n M lang n
u-
uag
key U e
s
NI setti
ng
C
A
TI
N CAL
_ST.D_ n
RANG
G [CUTOFF t] Key E ENT

T CUTOFF REMOTE [n/ENT] key


[T] Key t
H T
E
M [MODE/ESC] key
E
AS
U
R
E
M
E
N
T
R
ES
U
LT
S

No. 99MBB079A 6 - 21
■ Setting procedure

[MODE/ESC] Press the [MODE/ESC] key several times in the measurement


mode until "LAN" (print language setting mode) is displayed.

2 |=> The print language setting will flash on the LCD.


0: English
1: Japanese

Press the [CUTOFF T] key or [ị] key.

■=> Each time the key is pressed, the displayed setting will be
3 toggled between "0" and "1".

When the required print language setting has been displayed,


press the [n/ENT] keys to load the setting.

4 |=> After loading the print language, the SJ-201P returns to


the measurement mode.

6 - 22 No. 99MBB079A
6.4 SPC 6.Data Output
SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
If the SJ-201P is connected to a Mitutoyo Digimatic Data Processor (DP-1VR, etc.), it can output the
measurement results (including the unit of measurement) as SPC data.

IMPORTANT The SPC data available from the SJ-201P is the measurement of the parameter being displayed on the
LCD and the unit of measurement. Parameter names, etc., will not be output.
For the data of multiple parameters to be statistically processed with a data processor (DP-1VR), it is
necessary to arrange the measurement sequence so that data sampling can be performed
consecutively on the same parameter data for the specified sample size, etc. without being mixed up
with data of different parameters. An error occurs if multiple pieces of parameter data having different
number of decimal places and units are mixed during sampling of SPC data.

The operation flow of outputting SPC data is described below.

No. 99MBB079A 6 - 23
TO
L. STA
CE
T
LI
FE DA
ED TA

6.4.1 Connecting the SJ-201P and DP-1VR


Connect the SJ-201P and DP-1VR using the SPC cable according to the following procedure.

1. Remove the two screws securing the rear cover of the SJ-201P, then remove the rear cover.
2. Use the dedicated connection cable to link the SJ-201P and DP-1VR.
SJ-201P
Data processor
Dp-1VR

SPC
connector

PO
WEI
Q
(PR
INT
ER^
ij^
CL S
^j
P
C
C c
o a
n bl
n e
e
3. Turn on the DP-1-VR. c
t
Data processor t
Dp-1VR o
t
h
e
d
a
t
a
i
n
p
u
t
c
Turn
o to “ON” position.
n
n
e
c
t
o
r
o
n
t
h
e
I
N
P
U
T
s
i
d
6 - 24 e
.
No. 99MBB079A
6.4.1 Outputting the measurement results or saved data
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS
To output the measurement results or saved data from the SJ-201P to the DP-1VR, set the measurement result
output to "SPC output (0)" or "SPC output and save (2)".
After performing measurement or calling the saved data under the above setting, press the [POWER/DATA] key
on the SJ-201P or the [DATA] button on the DP-1VR, and then the measurement results or saved data will be
output.

■ Procedure for outputting SPC data


1. Connect the SJ-201P and DP-1VR.
TIP For information about the connection of the SJ-201P and DP-1VR, refer to "6.4.1 Connecting the SJ-
201P and DP-1VR".

1. Before performing measurement or calling the saved data, set the measurement result
output to "SPC output (0)" or "SPC output and save (2)".

Set the measurement


result output to 0 (or 2).

TIP For information about output setup for measurement results, refer to "6.1 Setting the
Measurement Result Output".

NOTE The measurement result output has been factory-set to "SPC output (0)".

No. 99MBB079A 6 - 25
• For information about measurement, refer to "Chapter 3 MEASUREMENT
OPERATION".
• For information about calling the saved data, refer to "6.2.2 Calling the saved
data". 2. Perform measurement or call the saved data.
TIP

< When performing measurement >


Enter the screen at the end of measurement (screen in which measurement results are displayed),

Ra

< When calling the saved data >


Enter the screen in which the contents of the saved data to be printed are displayed and the
parameter display is flashing.

n asZT
Ra -

4. Press the [PARAMETER] key of the SJ-201P until the objective parameter for output is
displayed.

[PARAMETER] key

6 - 26 No. 99MBB079A
POW PAR
ER START A-
DATA
<
STOP MET
ER
6.
SA
VI 5. P
N ress
Data processor
G/ the DP-1VR
[P
O O
U WE
TP R/
U DA
TT TA
]
IN key
G/ of
C the
O SJ-
M 201
P
M or [POWER/DATA] Key
U the
NI [D
C AT
A A]
butt
TI The measurement result or saved data will be outputted from the SJ-201P to the DP-1VR.
on
N on
G TIP the
For the statistical processing operation of the measurement result, see also the DP-
T DP
1VR User's Manual.
H -
1V
E
R.
M
E
AS
U
R
E
M
E
N
T
R
ES
U
LT
S

No. 99MBB079A 6 - 27
6.5 Connecting with a Personal Computer
When the SJ-201P is connected to a personal computer, etc., it is possible to output measurement results or
measurement conditions from the SJ-201P to the personal computer. It is also possible to send a measurement
start signal from the personal computer to the SJ-201P.

■ Procedure for connecting with a personal computer

NOTE For mm/inch model determine the unit of measurement before connecting to a personal
computer. Once the SJ-201P is connected to a personal computer with the RS-232C
cable, the unit of measurement can not be switched with the key or command from
the personal computer.

■ Connecting the RS-232C cable


1. Use a Phillips screwdriver to remove the two screws that secure the rear cover of the SJ-
201P.
2. Remove the cover.

6 - 28 No. 99MBB079A
Communication method Start/stop method
Baud rate 6. 9600bps/19200bps
Data bits SAVING/OUTPUT
8bits
Parity TING/COMMUNI
EVEN3. Connect the RS-232C communication connector located at the rear of the SJ-201P display
Stop bit CATING1bit
THEunit and the RS-232C port of the personal computer with the RS-232C communication
X parameter MEASUREMENT
ON cable (optional).
POW RESULTS
PAR Personal computer
ER START A-
DATA STOP MET
ER
CUTOFF REMOTE
T

communication connector

■ Setting the communication conditions at the personal computer side


Set the communication conditions at the personal computer side as follows:

■ Setting the baud rate at the SJ-201P side


Set the RS-232C baud rate at the SJ-201P side to either 9600 bps or 19200 bps.


Dis
pla RS-
232
y C
and bau
ope
S
d
rati rate RS-
setu 232
on
key
s
PfQjnn - p
mod
e
C
ban
d
Hi JL UU rate
disp
lay

CAL
_STD_ n
RANGE ENT
CURVE
FILTER [n/ENT] key
,TOL/OUS
T,

MODE

ESC

[MODE/ESC] key

No. 99MBB079A 6 - 29
1
r OSes \
Ra
nnnn \ I uuuu \
• Operating procedure
[MODE/ESC]

2 rspjj
jpuiK
1
—-—o / \ \x— [CUTOFFt] or [ị]

31 5PU Press the [MODE/ESC] key several times in the measurement


mode until “SPD” is displayed.
\ |=> This enters the RS-232C baud rate setup mode.

[n/ENT]
1 Press the [CUTOFF?] key or [ị] key.

■=> Each time the key is pressed the display toggles between
“9600” and “19200”.

Press the [n/ENT] key.

4
r u.8xs \
Ra ■=> This accepts the selected baud rate. After it has been
nnnn \ accepted the measurement mode is restored.
/ uuuu \

6 - 30 No. 99MBBỠ79A
TIP • For information about the communication commands refer to “9.10 RS-
6. SAVING/OUTPUTTING/COMMUNICATING THE
232C Communication Specifications”.
MEASUREMENT RESULTS • A sample program list in VB-Basic is given in the following pages.
■ Switching the SJ-201P to the RS-232C communication
mode

[REMOTE^] When the power is off (auto-sleep mode) press the [POWER/
+ DATA] key while holding down the [REMOTE^] key.
[POWER/DATA]
■=> This enters the RS-232C communication mode.

NOTE While in the RS-232C communication mode the


SJ-201P can be turned off by pressing the
[REMOTE^] key.

No. 99MBB079A 6 - 31
Start Interrupt
Measuremen Measuremen
t t

■ Sample program
for communication
with the SJ- Sample program for
201P(VB-Basic) communication with
the SJ-201P
End

Interrupt Measured
Commnication condition Measurement Profile

Baud rate 19200bps Parity RES.TXT CURV.CSV


EVEN
Data bits 8bit Ry
Rz 1.00 um
Stop bit 1bit Rq 0.88 um
Rt 0.15 um
Rp
Pc 1.00 um
mr
R3z 0.46 um
1092/cm
1%
0.88 um

• Sample program list using the VB-Basic


Option Explicit

'* Start Measurement *

Private Sub Command2_Click() Dim sts As String

If MSComml.PortOpen = False Then MSComml.PortOpen = True '— open the line.

Call CMD_SEND("WRSTA") '--- Send the command.


Call STS_RD(sts) '— Receive the status.

If sts = "OK" Then Text1.Text = "Start Measurement' '— Nomal status.


End Sub

'* Interrupt Measurement *

Private Sub Command3_Click() Dim sts As String

If MSComm1.PortOpen = False Then MSComm1.PortOpen = True


Call CMD_SEND("WRSTP")
Call STS_RD(sts)

If sts = "OK" Then Text1.Text = "Interrupt Measurement'

End Sub

6 - 32 No. 99MBB079A
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS

'* Call Calculated Results *

Private Sub Command4_Click()


If MSComm1.PortOpen = False Then MSComm1.PortOpen = True
Call CMD_SEND("RDRES00")
Call RES_RD '— Call Calculated Results.

End Sub

'* Call Measured Profile Data *

Private Sub Command5_Click()


Dim sts As String

If MSComm1.PortOpen = False Then MSComm1.PortOpen = True

Call CMD_SEND("WRCAN0000101")
Call STS_RD(sts)
'— Specify the data call starting as the first point.

If sts = "NG02" Then


Text1.Text = "Under measurement"
Else
Call CMD_SEND("WRNUM00001")
Call STS_RD(sts)
'— Specify one-time transfer size of the data call command as one point.

If sts = "NG02" Then


Text1.Text = "Under measurement"
Else
Open "CURV.CSV" For Output As #1 '— Data save file "CURV.CSV"
Do
Call CMD_SEND("RDDTA00") '--- Data call command
Call STS_RD(sts)
Text1.Text = Mid$(sts, 8)
Print #1, Mid$(sts, 8)
Loop Until (sts = "NG04")
Close #1
Text1.Text = "End reading"
End If
End If

End Sub

No. 99MBB079A 6 - 33
'* Issue the Send Command *

Private Sub CMD_SEND(send_cmd As String)


Dim d$

d$ = send_cmd+Chr$(13)
MAComm1.Output = d$

End Sub

'* Receive the Status *

Private Sub STS_RD(ByRef status As String)


Dim a$, b$, d$
Dim L As Integer

Do
DoEvents
a$ = MSComm1.Input
b$ = Right(a$, 1)
d$ = d$ + a$
Loop Until (b$ = Chr$(13))

L = Len(d$)
status = Mid$(d$, 1, L - 1)

End Sub

'* Receive the Calculated Results *

Private Sub RES_RD()


Dim a$, b$, d$
Dim L As Integer
Dim i As Integer
Dim j As Integer
Dim RES(0 To 30) As String

Do
DoEvents
a$ = MSComml.Input
b$ = Right(a$, 1)
d$ = d$ + a$
Loop Until (b$ = Chr$(13))

6 - 34 No. 99MBB079A
6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS

If Mid$(d$, 1, 4) = "NG04" Then Textl.Text = "No calculated result"


If Mid$(d$, 1, 4) = "NG02" Then Text1.Text = "Under measurement"

If Mid$(d$, 1, 2) = "OK" Then


Open "RES.TXT" For Output As #1

d$ = Mid$(d$, 3)
j=0
RES(j) = ""
i=0
Text1.Text = ""
Do
i=i+1
a$ = Mid$(d$, i, 1)
If (a$ = "," Or a$ = Chr$(13)) Then
RES(j) = RES(j) + Chr$(13) + Chr$(10)
Text1.Text = Text1.Text + RES(j)
Print #1, RES(j);
j=j+1
Else
RES(j) = RES(j) + a$
End If
Loop Until (a$ = Chr$(13))
Close 1#
End If

End Sub

'* End *

Private Sub Command1_Click()


End
End Sub

No. 99MBB079A 6 - 35
MEMO

6 - 36 No. 99MBB079A
7.1 Purchasing a Built-In Battery Pack
The maximum rechargeable capacity of the built-in battery will gradually deteriorate after extended use. In other
words, the hours of service it can provide per recharge will become less and less each time it is fully recharged. If

7
this maximum hours of service reaches a level at which the measuring operation may not be performed properly,

REPLACEMENT OF THE
then the battery pack must be replaced.
To purchase a replacement battery pack (Part No. 12BAA240), contact the sales representative from which your
SJ-201P was purchased. BUILT-IN BATTERY PACK

No. 99MBB079A 7-1


7.2 Replacing the Built-In Battery Pack
■ Replacement procedure of built-in battery pack

IMPORTANT Follow the directions given below and exercise care when replacing the built-in battery
pack not to break or damage the PCB or cable.

NOTE The battery pack replacement should be done where there is as little dust and other
shop contaminations as possible. In addition, exercise care so that dust or oil mist
does not penetrate the display unit. During the battery pack replacement the circuit
board in the SJ-201P is temporarily exposed. A malfunction may result if dust or shop
contaminations soil the circuit board.

1. Separate the drive/detector unit from the display unit.


2. Remove the two tapping screws at the bottom of the display unit using a Phillips
screwdriver. Do not lose the tapping screws and drive/detector unit retaining plate during this
operation.
Tapping screw

Tapping screw
Display unit

Drive/detector unit Drive/detector unit


retaining plate

7-2 No. 99MBB079A


Exercise care when removing the bottom section of the display unit.
7. REPLACEMENT
The top and bottom sections of the displayOF
unit THE BUILT-IN
are connected BATTERY
with cables, which, PACK
including the connectors, may be damaged if excessively strained.
IMPORTANT

4. Disconnect the two connectors from the circuit board inside the display unit: One connects
the top and bottom sections of the display unit, and the other is connected to the battery
pack.

No. 99MBB079A 7-3


5. Remove the battery pack from the display unit.

Built-in battery pack

6. Place a new battery pack inside the display unit.

NOTE When re-connecting the two connectors note their location and orientation (pin
positions). Firmly connect them. If the connectors are not firmly connected, the
instrument may not operate properly.

7. Reconnect the two connectors to their original connections on the circuit board.

7-4 No. 99MBB079A


7. REPLACEMENT OF THE BUILT-IN BATTERY PACK

IMPORTANT Exercise care not to have the cable pinched by the PCBs or by the upper and lower
sections of the display unit when fitting the lower section to the upper section. Cable
or display unit breakage may result.

8. Couple the bottom section of the display unit with the top section.

NOTE The tapping screws must not be tightened to more than 29.4 N«cm (3 kgf«cm).
Otherwise, the display unit may be damaged.

9. While confirming that the hooks on the drive/detector unit retaining plate are correctly
aligned, tighten the two tapping screws on the bottom face of the display unit.

No. 99MBB079A 7-5


MEMO

7-6 No. 99MBB079A


Symptom/Error display Possible causes Remedies
SJ-201P can not be turned on if it Remaining battery voltage is low. Recharge the battery.
is powered by the built-in battery
Battery switch is set to OFF. Set the battery switch to ON.
(and with the AC adapter
disconnected).

8
SJ-201P can not be turned on if Poor connection of the AC adapter. Connect the AC adapter properly.
the AC adapter is connected.
Other than the above.
TROUBLESHOOTING Contact your dealer or the nearest Mitutoyo sales
office.
Built-in battery can not be Battery switch is set to OFF. Set the battery switch to ON.
recharged.
The battery has deteriorated. Replace the battery pack.

Power supply is put in the OFF (Auto-sleep) mode. Press the [POWER/DATA] key after connecting the
AC adapter.
The capacity of the built-in battery is more than
50% of the rated one. Recharge the battery with its capacity reduced to 50%
or less.
An AC adapter other than that supplied with the
SJ-201P/PR was used. Use the supplied AC adapter only.

Troubleshooting
The display goes off (1/3)was turned off by pressing the
The power Press the [POWER/DATA] key to turn on the power.
unexpectedly. [REMOTER key under the measurement mode.
The power was turned off by the Auto-sleep
function.
The power will not be turned off. The AC adapter is used. Enter the measurement mode, and then press the
The Auto-sleep function has been set to OFF. A [REMOTER key to turn off the power.
status other than the measurement mode has been
entered.
Abnormal measurement result. Detector is not properly connected to the drive Properly connect the detector to the drive unit.
unit.

Calibration measurement was not performed Re-calibrate the SJ-201P.


correctly due to improper setup of the SJ-201P.
Contact your dealer or the nearest Mitutoyo sales
Stylus is worn. office.
Drive/detector unit is not properly connected to the Properly connect the drive/detector unit to the display
w display unit. unit.

Other than the above. Contact your dealer or the nearest Mitutoyo sales
office.

Display unit is operating abnormally. Contact your dealer or the nearest Mitutoyo sales
RRM office.

No. 99MBB079A 8 -1
■ Troubleshooting (2/3)

Symptom/Error display Possible causes Remedies


Measurement is started under a condition of Properly set the detector on the workpiece.
detector over-range.

Connecting condition of the detector is abnormal. Properly connect the detector to the drive unit.

Over-range error occurs during measurement. I


f

Calculation result of the parameter exceeds the


display range.

Remaining battery voltage is low. Connect the AC adapter and recharge the battery.

Measurement is performed during the low battery Recharge the battery with the AC adapter.
voltage alarm indicator is flashing.

All parameters are disabled according to the Enable the necessary parameters.
parameter setup function.

SPC cable is not connected correctly. Properly connect the SPC cable

Digimatic data processor is turned off. Turn on the Digimatic data processor.

Result of calibration measurement exceeds the Check the value of the precision roughness
possible range of calibration. specimen and the inputted calibration value.
Also check the calibration measurement setup
conditions.

Parameter Rz can not be calculated as there exists


no peak/valley.

8-2 No. 99MBB079A


Symptom/Error message Possible causes Remedies
Insufficient number of peaks and valleys for Sm 8. TROUBLESHOOTING
RSm calculation.
u8xSTroubleshooting (3/3)

L-P
The displayed Rz value is determined from peaks
LEP 08.s and valleys of the number less than the
specifications.
Rz

S.SS
■ The SJ-201P is not properly connected with the Connect the printer properly with the SJ-201P.
printer.

Load the recording paper on the printer.


When printout is started, no recording paper is
loaded on the printer.

The printer head unit was raised. Position the printer head unit properly.
PRN
The settings of the SJ-201P baud rate and printer Set the printer band rate to the same numeric value
baud rate are not identical. as that of the SJ-201P band rate. Next, turn off the
Err I power to the printer and the SJ-201P (put the SJ-
201P in the Auto-sleep state), then turn on the
both power again

Abnormal temperature was generated on the Turn off the power to the printer once, then turn it
printer head. on again after a while. Use the AC adapter
supplied with the printer. If the error still occurs,
Abnormal power was supplied to the printer. contact your dealer or the nearest Mitutoyo sales
office.

No. 99MBB079A 8-3


MEMO

8-4 No. 99MBB079A


Detection method : Differential inductance method
Measurement range : 350pm (-200pm to +150pm)
13780pin (-7880 pin to +5900pin)
Stylus material : Diamond
Tip radius : 5 pm (200pin)

PRODUCT
2pm (80pin) (0.75mN measuring force type)
Measuring force : 4mN (0.4gf)
0.75mN (0.075gf) (0.75mN measuring force type)
Radius of skid curvature SPECIFICATIONS
: 40mm (1.57in)

Detector drive range : 21mm (.82in)


Traversing speed Measurement : 0.25mm/s, 0.5mm/s (.01in/s, .02in/s)
Return : 0.8mm/s (.03in/s)
Detector retraction : Stylus UP
function : V-way
Bottom configuration

9.1 Detecto
r

9.2 Drive
Unit

No. 99MBB079A 9 -1
Measured
Filter
profile
PC50 (Gaussian)
R profile PC75

9.3 D
P profile
2RC75 (without phase compensation)
-

isplay
DIN4776
PC50 (Gaussian)
PC75
Unit
9.3.1 Compatible
2RC75 (without surface roughness
phase compensation) standard
Cutoff length (Ac) JIS'01 (JIS B 0601-2001)
Sampling length Sampling Number of pieces Number of
JIS'94 (€)
(JIS Ấs
B 0601-1994) of data in a
interval sampling lengths
JIS'82 (JIS B 0601-1982) sampling length
0.25mm 0.25mm 2.5pm 0.25pm 10 1, 3, 5
(.01in) (.01in)
DIN 00
0.8mm 0.8mm (98.4p in)pm
2.5 pin)pm
(9.840.5 16 1, 3, 5
ISO
(.03in) (.03in) (98.4p in)8pm pin)pm
(19.691.5 00
2.5mm ANSI
2.5mm 16 1, 3, 5
(.1in) (.1in) (315pin) (59.1pin) 66
Cutoff length ẤC Number of pieces
Arbitrary evaluation length (L) Ấs Sampling interval
*1 of data
9.3.2 Me
0.3mm (.01in) < L < 1.2mm (.05in) 0.25mm (.01in) 2.5pm 0.25pm (9.84pin) 1000 to
(98.4p2.5
in)pm 4800
asured
1.2mm (.05in) < L < 4.0mm (.15in) 0.8mm 0.5pm (19.69pin) 2400 to
(.03in) (98.4pin) 8000
profiles
4.0mm (.15in) < L < 12.5mm (.49in) 2.5mm (.1in) 8pm (315pin) 1.5pm (59.1pin) 2666 to
8333
and
applicable
filters

9.3.3 Cutoff
length/sampli
ng length,
number of
sampling
lengths, and
sampling
interval

*1: These cutoff lengths Ấc are applied if the R profile is specified.

9-2 No. 99MBB079A


Paramete
Display range
r 9. PRODUCT SPECIFICATIONS
Ra 0.01nm to 100nm
Rq (Anin to 4000pin)
9.3.4
Ry
Rz Ro
Rt ughness
paramet0.02nm to 350nm
Rp
R3z ers and (.8ninto 14000nin)
Rk display
Rpk
range
Rvk

S 2nm to 4000nm
Sm (80nin to 0.16in)

Pc 2.5 to 5000/cm (6.35 to


12500/in)
mrc
Mr1
0%to 100%
Mr2
mr
A1
0 to 15000
A2
Vo 0mm3/cm2 to
10000mm3/cm2
Measured
Evaluation length
profile
R profile Àc xn(n = 1, 3, or 5)
P profile Sampling length (€)
Measurement range
Resolution
Auto 0.01nm to 0.4nm depending on the measurement range
350nm (14000nin) 0.4nm (12.8nin)
9.3.5
100nm (4000nin) 0.1nm (3.2nin)
Eval
50nm (2000nin) 0.05nm (1.6nin)
uation
10nm (400nin) 0.01nm (.4nin)
length

9.3.6 M
easurement
range and
resolution

No. 99MBB079A 9-3


9.1 Power Supply
• AC adapter
Rating : 9V, 500mA
Supply voltage : 100V, 120V, 230V (to be specified when ordering)

• Built-in battery (Ni-H battery)


Charging hours : 16 hours maximum
Number of measurements per charge : 500 approx. (with full charge) Charging temperature : 5°C to 35°C
Auto-sleep function : Display turns off if not operated for 30 seconds.

9.2 Temperature/Humidity Range


Operation temperature : 5°C to 40°C
Storage temperature : -10°C to 40°C
(. 3
4 "
1 )

9.4
E
U
x 71.5 (2.815")
61 (2.402") 1
ni
t:
t 1
0
.
m
m

e 6
.
5 (i
n
4 c
r (. Mass: 18 g h
6 )
n 4.8
4
6
a (.190"
)
")

l
D
i
m
e M
a
n s
s:
s 1
9
M
i 0
g a
s
o s
:
n 2
9

s 0
g

a
n
9-4 No. 99MBB079A

M
a
9. PRODUCT SPECIFICATIONS

9.5 Optional Accessories


SR10 Detector (Stylus tip R:10pm) No.178-391/SJ-201R for MAC:No.178-281
Small hole detector (0 4.5mm) No.178-392/SJ-201R for MAC:No.178-282
Ultra-small hole detector No.178-393/SJ-201R for MAC:No.178-283
Deep groove detector No.178-394/SJ-201R for MAC:No.178-284
No.178-296
Low measuring force detector
No.12AAA216
Support feet No.12AAA217
Nosepiece for flat surface No.12AAA218
Nosepiece for cylinder No.12AAA219
Adapter for vertical application No.12AAA210/SJ-201R for
Extension rod (50mm/2") MAC:No.12AAF490
Adapter for magnetic stand (0 3/8") No.12AAA220
No.12AAA221
Adapter for magnetic stand (0 8mm)
No.12AAA222
Adapter for Height Gage (9mm x 9mm) No.12AAA233
Adapter for Height Gage (1/4" x 1/2") No.936937
SPC cable, 1m No.965014
SPC cable, 2m No.12AAA208 (for DOS/V)
RS-232C communication cable No.178-420A
No.178-420D
Printer
No.178-420E
Printer No.12AAC243
Printer
Recording paper (20 rolls)

External Dimensions of Detectors Unit : mm (inch)

SR10 Detector / Low measuring force detector


178-391 178-296
71.5 (2.815")

61 (2.402") 10.5
(.413")
*16.4*
(.646")

3.5, 4.8
(.138" (.190") 59.5 (2.343")
)

No. 99MBB079A 9-5


9.3 SPC Output Specifications
■ Connector pin assignment
Pin No.
Signal name Description
1 GND Ground
2 DATA
3 CK Open-collector
2 4 6 output
4 READY 8 10
Front view
5 REQUEST Pull up to VDD (5V)
6 to 10 N.C to N.C 1 3 -
5
7 9

■ Timing chart
• [POWER/DATA] key output

RDY

REQ

CK

DATA

200ns < T3 < 400ns


200|is < T4 < 400|is

• Output request (interrupt) by external device

RDY

REQ

CK

DATA

200ns < T3 < 400ns


200ns < T4 < 400ns

9-6 No. 99MBB079A


Digits 1 2 3 4 5 6 7 8 9 1 1 1 13
di di di di d d d d d d d d
0
d
1
d
2
d d13d13d13d 9. PRODUCT SPECIFICATIONS
20 21 22 23 2 3 4 5 6 7 8 9 1 1 1 20 21 22 23
0 1 2
I II II II II • Data format
All “F” Sign Measured data (6 Decimal point
+: 0 (0000) -: 8 Each piece
digits)of data consists of 13X.hexadecimal
X X. X. XX digits, 4 bits/digit. The data is output
(0001) serially, starting from the LSB (20) of d1 and up to the MSB (2 ) of d13.
3

5432

mm: 0
inch: 1

No. 99MBB079A 9-7


9.9 Connection Specifications with a Personal Computer
■ Pin assignment of the connector between the SJ-201P and a personal computer
Example connection: DOS/V personal computer
Pin No.
Signal name Description In/Out
1 GND Signal ground -
2 RXD Receive data In
3 CTS Clear toSJ-201P
send In
side Personal computer side
4 TXD Modular
Send data connector, 6-pin Out D-SUB connector, 9-pin
5 RTS Request to send Out
6 FG Frame ground -

■ Communication flow control and transmission/reception processing between the SJ-201P and a per-
sonal computer
Here, communication is performed by a hardware control method using two RTS and CTS
lines.
If the RTS at the personal computer side is turned off during transfer, the transfer is inter-
rupted. Transmission is resumed after waiting for the RTS at the SJ-201P to be turned on.
If the data can not be received at the SJ-201P side, the RTS is turned off.

9-8 No. 99MBB079A


Header E

O K
M
C 9. PRODUCT SPECIFICATIONS
R
H Data E
eade
O K * * 9.9 R M
R
C
Header
S- Status
“EM” and
EM

N G * CR
Status 232C
“CR”,
* which
appear
Meaningin the
EM : End mark
Status Meaning
01 Com tables, have
Command following
anomaly
CR 09
: Carriage return
Hardware anomaly
02 Processing in progress 10 Communication error
03 muni
■ Basic answer
Time-out data
the following
error 11 Out of the range
meanings: • Normal response
04 catio
No corresponding data 12 Data is not ready
05
07
n Over-range
Drive/detector unit is missing
16 Prohibited setting error

08 Speci
Detector is missing

ficati
ons
• Abnormal response

The
contents of
the status
column
shown
above
follows:

• Response timing to command


A response will be returned to the write command and read command after processing.
A response is returned to the control command according to the command reception status.

No. 99MBB079A 9-9


Header Sub-field E
M
W R S T A C
R
Header Sub-field E
Control M
C
W R S T P
command • StartR E
Header Sub-field
measureme
M
W R O F ntF R C
Header Sub-field E
M
W R E S P C
R
Header Sub-field • Interrupt
E
measureme
M
W R R T N C
nt R
Header Sub-field Data EM

R D R T N * * CR
Sub-field • Power off
Meaning Data range
STU Status information 00 to 01
FLG Saved data valid flag
CON Saved measurement conditions 00: Measurement data
30 01 to 10: Saved data
DTA secon profile data
Saved measured 00: Measurement data
ds • Detector 01 to 10: Saved data
RES after retraction
Saved results 00: Measurement data
this 01 to 10: Saved data
CUS comm
Customized information **
Header and is
Data EM
This
issued
O K * *
comm * *4 *5 *6 *7 *8 C
1 2
the 3 R
and
SJ- is • Cancel
not
201P detector
availa
is retraction
ble
turne
for
d off.
Read the
command SJ-
201R. • Basic command

The contents
of the sub-
field column
shown above
follows:

• Return
data to
RDSTU00
command
The contents of *1 *2... above follow:

9 -10 No. 99MBBỠ79A


Data
Byte Meaning
* 1 Instrument operation 1 9. PRODUCT SPECIFICATIONS
status 0: Ready
1: Measurement in progress
2: Calculation in progress
3: No operation
4: Detector is retracted or is being retracted
5: Detector is being returned or in operation
*2 Existence of data 1
0: No measurement data 1: Measurement data present
*Normally this is set at the completion of calculation.
*3 Battery status 1 0: Properly charged 1: Poorly charged
*4 Start key status 1 0: Start key OFF 1: Start key pressed
*This is cleared after it is read once.
*5 Stop key status 1 0: Stop key OFF 1: Stop key pressed
*This is cleared after it has been read once.
*6 Electronics status 1 1: Normal
*7 *8 2 Spare
Header data EM
O K *1 *2 *3 *21 CR
Data
Bytes Meaning
*1 Cutoff length 1
• 2: 0.25mm (.01in)
3: 0.8mm (.03in)
to 4: 2.5mm (.1in)
RDCON**
*2 Number of sampling lengths 1 1: x 1, 3: x3,5:x 5, L: L
command
*3 Profile 1 1: P, 2: R, 4: DIN4776
*4 Filter The1 1: 2RC75, 2: PC75, 3: PC50, 4: None
*5 Standard content
1 1: JIS'82, 2: JIS'94, 3: DIN, 4: ISO, 5: ANSI, 7: JIS'01
*6 Range s of1 *1
*2... 1: 350 Llm (14000Llin) 2: 100LLIH (400011111) 3:
above 50LLH1 (2000LLÍI1)
4: 10Lm (400Lin)
follow: A: Auto

*7 Data correction 1 1: None


*8 Inclination correction 1 1: None
*9 Traversing speed 1
2: 0.25mm/s (.01in/s)
3: 0.5mm/s (.02in/s)
*10 Unit 1 1: mm, 2: in
*11 Arbitrary evaluation length 5 mm: ***.*, in: *.***
*12 Sampling interval 5 ** **
*13 Number of pieces of data 5 *****(Number of data pieces that can be transmitted)
*14 Pc setting 8 ***** (numeric value) + *** (unit) Unit: mm, Lin, %
*15 mr setting 3 **%
*16 GO/NG judgment applied 7 ***,*** Two parameters
parameter
*17 Upper/lower limits 35 U = ****** L = ****** U = ******, L = ******

*18 Time-out period 2 **: 1 to 60 (second)


*19 File name 8 ******** File No. 01 to 20 Spaces
*20 Calibration factor 7 * *****

*21 Traverse length 1 0: Not included, 1: Included


*22 126 Spare

*14: Pc setting value is left-justified and padded with space codes (20H) from the right.
Numeric section includes a “ . ” (decimal point).

No. 99MBB079A 9 -11


Header Effective
number of data Measurement data EM
pieces
O K * * * * * ± *** ** ± ** CR
Header Data • Return
O K R a _ _
data
_
to_ ± * _ u m ■
* * * *
RDDTA** E
command M
P P c ± / c m C
_ _ _ * * * * * R
Header Data EMIf there is no data to be transmitted during measurement, the effective number of data pieces is
assumed as 0.
O K *1 IfCthere is no data to be transmitted after the end of measurement, an error code is returned.
R A space after a sign of measurement data is removed. The data is right-justified. Example: _-0.30
Data
Bytes Meaning
* 1 Customized •
Variable length Ra, Ry, Rz, • mr separated by “ , ”
information Return Rq- •
data to
RDRE
S**
comma
nd

Example: Ra 5.45pm, RPc 32.9/cm (GO/NG judgment with an Ra upper limit of 5.00pm) OKRa U 5.45pm, RPc
32.9/cm CR

• Calculation results of all set parameters are transmitted.


• Communication format: Calculation result is transmitted immediately after the parameter name.
• Each of the parameters is separated by a comma (‘,’).
• Only a negative sign is added.
• To NG data resulting from GO/NG judgment, “L” (below the lower limit), “U” (over the upper
limit) is appended after the sign.

• Return data to RDCUS** command

The content of *1 above follows:

9 -12 No. 99MBB079A


Header Sub-field Data EM
W R * *1 * CR
9. PRODUCT SPECIFICATIONS
* * 2
Sub-field Content of set data
■ Write
CUT Cutoff length/Number of sampling lengths
command •
FIL P, R ,DIN4776 and filter
command
L___ Arbitrary evaluation length/interval
UNT Unit
STD Standard
The contents of the above sub-field column and *1 *2... in the data column follow:
RAN Range

T___ Time-out period • Sub-field


CAL Calibration factor
LCD LCD ON/OFF
SPD Traversing speed
Pc__ Count level
mr___ Slice level
CUS Customized information
TRA Traversing length
NUM Sets the required number of data pieces
CAN Specifies the head of data to be transferred
with the RDDTA command and specifies
the measured profile selection
Header Sub-field Data E
M
W R C U T *1 * C
2 R
Data
Bytes Meaning
*1 Cutoff length 1
2: 0.25mm (.01in)
3: 0.8mm (.03in)
4: 2.5mm (.1in)
*2 Number of sampling lengths 1 1: x1, 3: x3, 5: x5, L: L
Header Sub-field Data E
M
W R F I L *1 * C
2 R
Data
Bytes Meaning
• Sub-field
*1 Profile 1 1: P, 2: R, 4: DIN4776
CUT
*2 Filter 1 1: 2RC75, 2: PC75, 3: PC50, 4: None

T
h
e
c
o
n
t
e
• Sub-field n
FIL t
s
o
f
The *
contents1
of *1 a
and *2 n
in the d
above *
data 2
columni
follow: n
t
No. 99MBB079A h 9 -13
e
a
b
o
v
e
d
Header Sub-field Data E
M
W R L _ *1 *2 C
_
R
Data
Bytes Meaning
* 1 Unit • Sub- 1 1: mm, 2: in
field
*2 Arbitrary evaluation length
L 5 *****
Header Sub-field Data E
M
W R U N T *1 C
The contents of *1
R and *2 in the above data column follow:
Data
Bytes Meaning
* 1 Unit 1 1: mm, 2: in
Header Sub-field Data E
M
W R S T D *1 C
*: The remaining portion
R of the data field is padded with space codes (20H).
Data The numeric section includes a “ . ” (decimal point).
Bytes Meaning
Example: 3.6mm (^.-,3.6)
*1 Standard 1 1: JIS'82, 2: JIS'94, 3: DIN, 4: ISO, 5: ANSI, 7: JIS'01
Header Sub-field Data E
• Sub- M
W R R field
A N *1 C
R
Data UNT
Bytes Meaning
*1 Range 1
1: 350LLI11 (14000|ún) 2: 100LLIH (4000LLÍI1) 3: 50LLI11
The content of *1
(2000LLÍI1)
in the above
4: 10LU11 data
(40011111)
A: Auto follows:
column
Header Sub-field Data E
M
W R T _ _ *1 C
• Sub- R
Data
field
Bytes Meaning
* 1 Time-out period STD2 1 to 60 (second)

The content of *1
in the above data
column follows:

• Sub-
field
RAN

The content of *1
in the above data
column follows:

• Sub-
field
T

The content of *1
in the above data
column follows:

9 -14 No. 99MBB079A


Header Sub-field Data E

W R L C D *1
M
C 9. PRODUCT SPECIFICATIONS
R
Data
Bytes Meaning
• Sub-field
*** ON/OFF
* 1 LCD display LCD3 Left-justified and padded with space codes (20H) from the right.
Header Sub-field Data E
M
W R S P D *1 C
Data
The R
Bytes content Meaning
* 1 Traversing speed 1
of2:
*10.25mm/s (.01in/s)
in
3: 0.5mm/s (.02in/s)
the
Header Sub-field above Data E
M
W R P c _data *1 *2 C
column
• Sub-field R
Data
Bytes Meaning
SPD follows:
* 1 Unit 1 1: mm, 2: in
*2 Count level 8 ***** (numeric value) +*** (unit) Unit: Llm, Llin, %
Header Sub-field Data E
The M
W R m r _ C
content *1 R
Data
Bytes of *1 in Meaning
* 1 Slice level 3 the
**%
Header Sub-field
above Data E
data M
W R C C
•USub-field
Scolumn *1
R
PcBytes follows:
Data
Meaning
*1 Customized Variable Ra, Ry, Rz,
information length • mr Separated by a comma “ , ”
Rq- •

The
cont
ents
of *1
and
*2 in *: Left-justified and padded with space codes (20H) from the right.
the The numeric section includes a “ . ” (decimal point).
abov Example: 10Lim (1^^,1_,10iLim)
e
• Sub-field
data
mr
colu
mn
follo
Thew:
content
of *1 in
the
above
data
• Sub-field
CUS column
follows:

The
content
of *1 in
the
above
data
column
follows:

No. 99MBB079A 9 -15


Header Sub-field Data E
M
W R T R A *1 C
R
Data
Bytes Meaning
Sub- 0: With pre-travel/post-travel lengths
* 1 Traversing length setting field 1 1: Without pre-travel/post-travel lengths
TRA
Header Sub-field Data E
M
W R N U M *1 C
Data The R
conteBytes Meaning
* 1 Required number of data pieces 5 *****
nt of
Header Sub-field *1 in Data EM

W R C A N the *1 *2 CR
Data
abov
• Sub- Bytes
e Meaning
* 1 Start data point 5 ***** Specifies the head of data to be
field data transferred with the RDDTA command.
NUM colu
*2 Measured profile selection 2 ** 00: Measurement data
mn 01: Measured profile data
follo
The
ws: content
of *1 in the
above data
column
follows:
• Sub-
field
CAN

The
conte
nts of
*1
and
*2 in
the
abov
e
data
colu
mn
are
listed
in the
follo
wing
table:

9 -16 No. 99MBB079A


10
REFERENCE
INFORMATION
Range of Ra Cutoff length (Ác) Evaluation length
(pm) (mm) (€n) (mm)
Ra < 12.5 0.8 2.4 or greater
12.5 < Ra < 100 2.5 7.5 or greater
Ry < 0.8 0.
25
<
0.8 < 6.3 0.
Ry 8
6.3 < < 25 2.
Ry 5
25 < < 100 8
Ry
100 < < 400 25
Ry
Range of Rz Sampling length (€)
(pm10.1 Surfa (mm)
) Rz
0 ce
<
<
0.8
< 6.3
0.25
0.8
.8
.3
6 Roughness
Rz10.1.1 Evaluati
< < 25
Rzon according to
2.5
2 <
5
100
Standard
Rz■
JIS
< 100
<Standard cutoff
B0601-1982
< 400
8
25
Rzlength and
evaluation length
for Ra (Use the
2RC75 filter.)


Stan
dard Range of Ry Sampling length (€)
sam (pm) (mm)
pling
lengt
h for
Ry


St
an
dar
d
sa
mp
lin
g
len
gth
for
Rz

No. 99MBB079A 10 -1
Range of Ra
Cutoff length (Ác) Sampling length (f) Evaluation length
(jtm)
(mm) (mm) (in) (mm)
(0.006) < Ra < 0.02 0.08 0.08 0.4
0 < Ra < 0.1 0.25 0.25 1.25
.02 0 10.1.2 Evaluation according to JIS B0601-1994
< Ra < 2.0 0.8 0.8 4
.1
2 Ra < 10.0 2.5and evaluation length
2.5 12.5
.0 ■<Standard cutoff length for Ra
10 < Ra < 80.0 8 8 40
.0
Range of Rz Cutoff length (Ác) Sampling length (f) Evaluation length
(jtm) (mm) (mm) (in)
(mm)
(0.025) < Rz < 0.08 0.08 0.4
0.10 < Rz < 0.25 0.25 1.25
0.50 < Rz < 10.0 0.8 0.8 4
10.0 < Rz < 50.0 2.5 2.5 12.5
50.0 < Rz < 200.0 8 8 40
Range of Ry
Cutoff length (Ác) Sampling length (f) Evaluation length
(jtm)
■ Standard cutoff (mm) (mm) (in) (mm)
< Ry < sampling
(0.025)length, 0.08 0.08 0.4
Ry <
0.10 < length and 0.25 0.25 1.25
0.50 evaluation
< Ry < length
10.0 0.8 0.8 4
10.0 for Rz
< Ry < 50.0 2.5 2.5 12.5
50.0 < Ry < 200.0 8 8 40
Range of Cutoff length (Ác) Sampling length (f) Evaluation length
Sm
(mm) (mm) (mm) (in) (mm)
0.013 < < 0.0 0.08 0.08 0.4
Sm 0 < 40.1
< 0.25 0.25 1.25
.04 Sm 3
0 < < 0.4cutoff 0.8 0.8 4
.13 ■ Standard
Sm
0 <
length,< sampling
1.3 2.5 2.5 12.5
.4 Sm
1 length
< <and4.0 8 8 40
.3 Sm
evaluation length
for Ry


Sta
nd
ard
cut
off
len
gth
,
sa
mpl *: See also “ 10.5.9 Mean width of the profile elements, Sm (JIS, ISO, DIN)” .
ing
len
gth
an
d
eva
luat
ion
len
gth
for
Sm
10 - 2 No. 99MBBỠ79A
Value of roughness
parameter Sm (mm) Cutoff length (Ác) Sampling length Minimum value of
(mm) (€e) (mm) 10.
evaluation length (€n)
(mm)
0. < Sm < 0.04 0.08 0.08 REFERENC
0.4
<10.1.3 Evaluation0.25according to 0.25
DIN
01 0.
Sm < 0.13 1.25 E
04
13
0. < Sm < 0.4 0.8 Shown below are0.8 the standard cutoff length,
4 INFORMATI
sampling length, and evaluation length for
0.
4
< Sm < 1.3 2.5 evaluation according
2.5 to DIN. 12.5 ON
1. < Sm < 4 8 8 40
3
Range of Cutoff length (Ác) Evaluation length
Standard
Ra■(i-tm) cutoff length, sampling length, and evaluation
(€n) length for Ra, Rz, and Ry (DIN) from periodic
(mm) (mm)
roughness profile
Ra < 0.02 0.08 0.4
0 < Ra < 0.1 0.25 1.25
.02
0 < Ra < 2 0.8 4
.1
2 < Ra < 10 2.5 12.5
10 < Ra 8 40
Range of Cutoff length (Ác) Sampling length Evaluation length
Rz
(i-tm) (mm) (€e) (mm) (€n) (mm)
Rz < 0.1 0.08 0.08 0.4
0 < Rz < 0.5 0.25 0.25 1.25
.1 *:
0 < Rz < 10 0.8 0.8 4
.5 See
1 < Rz < 50 2.5
also 2.5 12.5
0 “8
5 ■< Rz 8 40
0 10.5.
Sta 9
nd Mea
ard n
cut widt
h of
off the
len profi
gth le
an elem
ents,
d Sm
eva (JIS,
luat ISO,
ionStandard cutoff
■ length,
DIN sampling length and evaluation length for Rz (DIN) from non-periodic roughness
)” .
len profile
gth
for
Ra
fro
m
no
n-
per
iodi
c
rou
gh
nes
s
pro
file

No. 99MBB079A 10 - 3
RSm Sampling length (f) Evaluation length
(mm) (mm) (€n) (mm)
0.0 < RSm < 0.0 0.08 0.4
13 0.0 4 0.1
< RSm < 0.25 1.25
4
0.1
10.1.4 Evaluation
3 according to JIS B0601-2001, ISO
< RSm < 0.4 0.8 4
3
0.4 < RSm < 1.3 Shown
2.5 below are the12.5
standard sampling length and evaluation length for evaluation according
1.3 < RSm < 4 to 8ISO. 40

Ra Sampling length (€) Evaluation length


■ Standard
(nm) sampling (mm)
length and evaluation
(€n) length for the measurement of R-parameters of periodic profiles,
(mm)
(0.0 < Raand
< RSm
0.0 of periodic
0.08or non-periodic profiles
0.4
06) 0.0 2
< Ra < 0.1 0.25 1.25
2
0.1 < Ra < 2 0.8 4
2 < Ra < 10 2.5 12.5
10 < Ra < 80 8 40

Rz Sampling length (f) Evaluation length


(nm) (mm) (€n) (mm)
(0.0 < Rz < 0.1 0.08 0.4
25)
0.1 < Rz < 0.5 0.25 1.25
0.5 < Rz < 10 0.8 4
■ Standard sampling length and evaluation length for the measurement of Ra and Rq from non-periodic
10 < Rz < 50 2.5 12.5
roughness profiles
50 < Rz < 200 8 40

■ Standard sampling length and evaluation length for measurement of Rz, Rp, and Rt from non-periodic
roughness profiles

10 - 4 No. 99MBBỠ79A
Sm
Cutoff length (Ác) Evaluation length (€n)
0.013 S < 0.0 mm 0.08 mm 0.4 mm
10. REFERENCE
< (0.000 m
S 4
< 0.0016 in) (0.0 in) (0.01 in) INFORMATION
m10.1.5 Evaluation according mmto ANSI
5< 03 6
0.040 S < 0.1 mm 0.25 1.25 mm
< (0.001 m
S < 30.0 (0.0 below
in) Shown in) are the standard
(0.05cutoffin)
length and the evaluation length for evaluation accord-
6< m 05 10
0.13 S < 0.4 mm ing0.80
to ANSI.mm 4. 0 mm
< (0.005 m
S < 00.0 (0.0
in) in) (0.16 in)
< m■ Standard
16 3 length and evaluation length for R-parameters from periodic profiles
cutoff
0.40 S < 1.3 mm 2.5 mm 12.5 mm
< (0.016 m
S < 0.0 in) (0.1 in) (0.5 in)
< m 5 0
1.3 S < 4.0 mm 8. 0 mm 40.0 mm
< (0.05 m
S < 0.1 in) (0.3 in) (1.6 in)
< m 6
Ra
Cutoff length (Ác) Evaluation length (€n)
Ra 0.02 nm 0.08 mm 0.40 mm
< 0 in) (0.0 (0.01
( Ra < n in) in)
.8 03 6
0. < Ra < 0.10 nm 0.25 mm 1.25 mm
02 in) (0.0
(0.8 < Ra < 4 n in) (0.05 in)
10
0. < Ra < 2 nm 0.80 mm 4.0 mm
10 .0 in)
(4 < Ra < 80 (0.0 in) (0.16 in)
n
3
2. < Ra < 10 nm 2.5 mm 12.5 mm
0 (0.1
(80 < Ra < 400 nin) in) (0.5 in)
0
10 < Ra nm For8.0selection
mmof profile filter
40cutoff among
mm from the table, estimate the roughness parameter
(400 < Ra nin) Sm(0.3 in) from an unfiltered
graphically (1.6 in) trace.
profile

■ Standard cutoff length


and evaluation length for
R-parameters from non-
periodic profiles

No. 99MBB079A 10 - 5
10.2 Assessed Profile and Applicable Filters

10.2.1 Measured profile

■ Primary profile P
A profile obtained by intersecting a surface with a plane normal to the nominal surface. It is a
representation of the real profile (a profile of the real surface) obtained by a surface roughness
measuring instrument.

■ Roughness profile R
A profile obtained by filtering the primary profile with a long-wavelength cutoff filter (high
pass filter) to remove the waviness components (long wavelength components).

10 - 6 No. 99MBBỠ79A
10. REFERENCE INFORMATION

■ DIN4776 profile
For surfaces to be measured having deep valleys with respect to the irregularity on the
surface, the position of the mean line may be calculated to the position shifted from the
position where it is supposed to be for surface roughness evaluation.
However, by this procedure, those negative effect can be avoided to a certain extent.
The actual procedure is shown below.
1. The first mean line is obtained with respect to the input data.

3. The second mean line is obtained with respect to the data obtained in the step 2.

No. 99MBB079A 10 - 7
4. Original input data is compensated with reference to the second mean line.

TIP The filters specified in DIN4777 are used for calculating both the first and second mean
lines. For information about this, refer to section 10.1.3, “Evaluation according to DIN”.

10 - 8 No. 99MBBỠ79A
Name Amplitude
Phase characteristic Amplitude transmittance at the cutoff
characterist
wavelength 10.
ic
2RC 75 2RC Without phase compensation 75% REFER
PC 75 10.2.22RCFilters Phase compensation type 75% ENCE
PC 50 Gaussian Phase compensation type 50% INFOR
■ Filter types
MATI
The following 3 types of filters are available on the SJ-201P.
ON

Each of the filter characteristics will be explained below.


The transmission characteristic of each filter will be represented by that of a high-pass filter.
• 2RC 75
This has the same transmission characteristic as that of two R-C circuits having identical
time constants connected in series.
The transmission characteristic is -12dB/oct and the amplitude transmittance at the cutoff
length is 75%, as shown in figure below.

Transmission characteristic: H ( À) - 1
2

1+
V3ÀC

No. 99MBB079A 10 - 9
• PC50 (Gaussian)
The transmission characteristic is approximately -11.6dB/oct and the amplitude transmit-
tance at the cutoff length is 50%. The transmission characteristic is shown in figure below.

E
tn

Transmission characteristic of PC50 (Gaussian)

* 7.’^^ X2
.. 7)

, .. _ í n2 V
, where a - ------------
\n/

•= 0.4697
The use of this filter results in a simple formula of addition:
Primary profile = Roughness profile + Waviness profile
Therefore, the low-pass filter is characterized by:
.. , .... u n \ Ị a * 7c X 2
Transmission characteristic : H (7) - e ( 7)

10 -10 No. 99MBBỠ79A


10. REFERENCE INFORMATION

• Phase compensation filters


Output waveforms passing through the general 2RC filters may be distorted due to phase
deviations that vary with each wavelength.
Figure shows the response of a low-pass filter to square wave input, and figure shows that
of a high-pass filter.

Low-pass filter

High-pass filter

No. 99MBB079A 10 -11


10.2.3 Difference of filter characteristics
• Difference in amplitude transmittance of 2RC (and PC) type at the cutoff length
Both are the same type of filters, except with different cutoff lengths.
The difference between the two is shown in figures.

75%

50%

Difference in cutoff lengths of the filters

75%

50%

Comparison of two filters at the same cutoff length

10 -12 No. 99MBBỠ79A


JIS ISO ANSI/ASME DIN
B0601-1982
10.
3274
2RC 75 B0610-1987
(1975)
B46.1-1985 4762 REF
B0651-1976
10.2.4 Amplitude characteristic of 2RC and PC50 (Gaussian) ERE filters
PC 75
NCE
• About the amplitude characteristic of 2RC and PC50 (Gaussian) filters
B0601-1994 11562
PC 50
B0651-1996 (1996) The difference in amplitude characteristicsINFO
B46.1-1995 4777 between a 2RC filter and a PC50 (Gaussian)
filter is shown in figures. RMA
TIO
N

■ Standards of filters
Table lists the correspondence between the filter types and their standards.

No. 99MBB079A 10 -13


10.1 Mean line compensation
The following table shows the definition of mean line of each profile as associated with the filter.
Profile Filter Mean line

Arbitrary A line obtained through the least square method over the
evaluation length evaluation length
Primary profile
Lines obtained through the least square method for each
Sampling length sampling length
2RC 75 A line obtained through the least square method over the evaluation length
Roughness PC 75 A line obtained through the least square method over the evaluation length
profile
PC 50 The mean line processing is performed within the PC50 filter processing.

Mean lines obtained through the


least square method for each
sampling length

Mean line obtained through the


least square method over the
whole evaluation length

10 -14 No. 99MBBỠ79A


10.2 Traversing Length 10. REFERENCE INFORMATION
A traversing length is defined as being the evaluation length plus the approach length, pretravel length, and post-
travel length.

NOTE The pre-travel length and the post-travel length will vary depending on the filter used. If the traversing
length setting (Refer to “4.12 Modifying the Calibration Conditions”) is set to “No”, the traversing length
is reduced by as much as the pre-travel length and the post-travel length.
Approa Pre-travel (€ = Xc)
chlength length Evaluation length
0.5mm exn
(.02")

Measuring operation

1 reciprocal movement cycle ---------------------► 0.5mm/s (.02in/s)


-<---------- 0.8mm/s (.03in/s)

Measurement starts from the origin limit position. If measurement has been completed, the
detector returns to the origin limit.

■ Traversing length for SJ-201P


• If the 2RC75 filter is selected

<-----------------------------------------Traversing length------------------------------------------►

n Normal measuring
position

Origin

• If the PC50 filter is selected


Approach Pre-travel (€ = Xc)
length length Evaluation length Post-travel length
0.5mm €/2 €xn €/2
(.02")

<-----------------------------------------Traversing length------------------------------------------►
Normal measuring
position

Origin

Data from the pre-travel and post-travel lengths are calculated assuming that their lengths are
€/2.

No. 99MBB079A 10 -15


TIP If measuring the roughness profile without pre-travel and post-travel lengths is selected, the data corresponding
to the cutoff length Xc are virtually obtained from the measured profile and added on both ends of the
evaluation length.
• If theto
This also applies PC75 filter is selected with roughness profile for an arbitrary length: virtual data for the length
the measurement
correspondingApproach
to Xc isPre-travel
obtained from both ends of the traversing length and is used(€as= Xc) data of pre-travel and
post-travel data for assessment.
length length Evaluation length Post-travel length
0.5mm i €xn €

Data from the pre-travel and post-travel lengths are calculated assuming that their lengths are
€.
• If measuring with an arbitrary evaluation length for the primary profile (P)
Approach
length Evaluation length
0.5mm €xn, L

10 -16 No. 99MBBỠ79A


10. REFERENCE INFORMATION

■ Traversing length for SJ-201R


• If the 2CR75 filter is selected

Escaping range
2mm

Approach Pre-travel
length length Evaluation length
2.5mm € €xn

Traversing length

Normal measuring
position

Origin

• If the PC50 filter is selected

Escaping range
2mm

Approach Pre-travel
length length Evaluation length Post-travel length

• If the PC75 filter is selected

Escaping range
2mm

Approach Pre-travel
length length Evaluation length Post-travel length
2.5mm €xn

Traversing length

Normal measuring
position

Origin

No. 99MBB079A 10 -17


<---------------------------------------- Traversing length ------------------------------------------►

Normal measuring
position
• If measuring with an arbitrary evaluation length or the primary profile (P)
Origin
Escaping range
TIP If measuring the2mm
roughness profile without pre-travel and post-travel lengths is selected, calculation is
performed with the pre-travel and post-travel data assumed to be folded (nulled).
This also applies to the measurement with roughness profile for an arbitrary length.

Approach
length Evaluation length
;
2.5mm xn. L

10 -18 No. 99MBBỠ79A


10.3 Definitions of the SJ-201P Roughness 10.
Parameters
REFERENCE INFORMATION
This section gives the definitions (calculation methods) of the roughness parameters that can be measured with the
SJ-201P.

Each parameter explained below is defined as calculated within a sampling length. Specific
parameters to be obtained over the evaluation length will be noted as required.

10.5.1 Arithmetic mean deviation of the profile, Ra


Ra is the arithmetic mean of the absolute values of the profile deviations (Yi) from the mean
line.

1N

Ra = -^ y |Yi|
N
i=1
• For ANSI, Ra is defined over the entire evaluation length.

10.5.2 Root-mean-square deviation of the profile, Rq


Rq is the square root of the arithmetic mean of the squares of profile deviations (Yi) from the
mean line.
N_ 1
1 22
R
q=<N y Yi )
i=1

No. 99MBB079A 10 -19


10.5.3 Maximum height of the profile, Ry (JIS’82, JIS’94)
Ry (JIS) is the sum of height Yp of the highest peak from the mean line and depth Yv of the
deepest valley from the mean line.

Ry (JIS'82, JIS'94) = Yp + Yv

10 - 20 No. 99MBBỠ79A
10. REFERENCE INFORMATION

10.5.4 Ten-point height of irregularities, Rz (JIS’82, JIS’94)


Sum of the mean height of the five highest profile peaks and the mean depth of five deepest
profile valleys measured from a line parallel to the mean line.

1 X 1 Vw ■
Rz (JIS) = -^ XYpi + -^ XYvi

• Profile peak/highest peak and profile valley/deepest valley of assessed profiles


A portion that projects upward (convex) from the mean line of the assessed profile is called
the “profile peak”, and that which projects downward (concave) is called the “profile valley”.
The highest point of each profile peak is called the “highest peak”, and the deepest point of
each profile valley is called the “deepest valley”.
However, if the profile peak height, or the profile valley depth is less than 10% of the Ry
value, it is not regarded as the highest peak or deepest valley, respectively.

No. 99MBB079A 10 - 21
10.5.5 Maximum two point height of the profile, Ry (DIN, ANSI)

10.5.6 Maximum height of the profile, Rz (DIN, ISO, ANSI, JIS’01)


Obtain the sum Zi of profile peak height Pi and profile valley depth Vi within each sampling
length. The maximum value of all Zi’s over the evaluation length is defined as Ry (DIN,
ANSI), and the mean value is Rz (DIN, ISO, ANSI, JIS’01). In the following figure Zn
corresponds to Ry (DIN, ANSI).

Z1+Z2+Z3+Z4+Z5
Rz (DIN) =---------------------------
5
(where the number of sampling lengths n = 5)

• Profile peak/highest peak and profile valley/deepest valley of assessed profiles


A portion that projects upward (convex) from the mean line of the assessed profile is called
the “profile peak”, and that which projects downward (concave) is called the “profile valley”.
The highest point of each profile peak is called the “highest peak”, and the deepest point of
each profile valley is called the “deepest valley”.

10.5.7 Maximum profile peak height, Rp (DIN, ISO, JIS’94, JIS’01)


Obtain profile peak height Rpi within each sampling length. The mean value of the Rpi’s over
the evaluation length is defined as Rp.

Rp1+Rp2+Rp3+Rp4+Rp5
Rp
=—55 —
(where the number of sampling lengths n = 5)
• Rp (ANSI. JIS'82) is the height from the highest peak to the mean line over the evaluation
length.

10.5.8 Total height of the profile, Rt


Rt is the sum of the height of the highest peak and the depth of the deepest valley over the
evaluation length.

10 - 22 No. 99MBBỠ79A
10. REFERENCE INFORMATION

10.5.9 Mean width of the profile elements, Sm (JIS, ISO, DIN)


A portion projecting upward over the given upper count level is called a peak, and a portion
projecting downward below the given lower count level is called a valley. The mean of the
profile element (profile peak and the adjacent profile valley) widths within a sampling length
is defined as Sm.

1 n
Sm =
n XSmi
i=1

Sm1 Smi Smn

* Dead zone equidistant about the mean line.

• The following restrictions are provided to determine a profile element:


• Peaks and valleys must appear alternately.
• The intersection of the assessed profile with the mean line immediately before the profile
element is the start point of it and is the end point of the previous profile element.
• At the start point of the sampling length, however, if either the peak or valley is missing, the
profile element width is not taken into account.
• For ANSI, Sm is defined over the evaluation length.

10.5.10 Peak count, Pc (JIS, ISO, DIN)


The reciprocal of the mean width of the profile elements, Sm, is “Pc”.

Pc = Unit length/Sm (Unit length = 1 cm or 1 inch)

• For ANSI, Pc is defined over the evaluation length.

No. 99MBB079A 10 - 23
AA /n %A A i
10.5.11 Material ratio of the profile, mr[c] (tp:material ratio of the profile)
Ratio (%) of the material length of the profile elements at a given level (slice level) to the
evaluation length. Here the slice level is defined as the depth from the highest peak, and is
-<-bi ->u<-
<-b1 called a bn
“peak reference”. The slice level is represented by a ratio of the depth (0 to 100%) to
the Rt value.
Evaluation length ỉn

np 'A u.
mr[c] = x 100 (%) n p = y bi
i=i

Slice level

10.5.12 Base roughness depth, R3z


The sum (3Zi) of the height of the third highest profile peak and the depth (absolute value) of
the third deepest profile valley is determined within each sampling length. The arithmetic mean
of the 3 Zi’s over the evaluation length is R3z.

Evaluation length

• Profile peak/highest peak and profile valley/deepest valley of assessed profiles


A portion that projects upward (convex) from the mean line of the assessed profile is called
the “profile peak”, and that which projects downward (concave) is called the “profile valley”.
The highest point of each profile peak is called the “highest peak”, and the deepest point of
each profile valley is called the “deepest valley”.
However, if the profile peak height, or the profile valley depth is less than 10% of the Ry
value, it is not regarded as the highest peak or deepest valley, respectively.

10 - 24 No. 99MBBỠ79A
1
S Si S
1 1 n

A uv L J

u
0
10.5.13 Mean spacing of local peaks of the profile, S .

VyV V
S is the mean spacing of adjacent local peaks. For ANSI, this S is defined over the evaluation
length.
R
E
F
Ỉ 1
E

VV
S Si
n i=1 R
= E
N
C
E
I
N
F
O
R
M
A
• Local peaks
T
If an upward convex portion of an assessedI profile has concavities on both sides, the highest
OHowever, if the lateral distance between the
point of the convexity is called a local peak.
adjacent convexities is less than 1% of the Nsampling length €, or if the depth of the
concavities is less than 10% of Ry, the convex portion is not regarded as a local peak.

No. 99MBB079A 10 - 25
10.5.14 Material ratio curve of the profile (Abbott Firestone curve), BAC
A curve representing the material ratio of the profile as a function of (slice) level, where the mr
values are plotted on the abscissa while the slice levels are on the ordinate.

10.5.15 Bearing length ratio, mr (mrd: bearing length ratio)


Let a slice line whose mr[c] value falls between 0% and 99% (in 1% increments) be the
reference line *1, and provide more slice lines in constant increments (in micrometers) below
the reference line. mr[c] values at each slice level are referred to as mr values.

*1: This slice line is called a reference line.

10 - 26 No. 99MBBỠ79A
10. REFERENCE INFORMATION

10.5.16 Core roughness depth, Rk


(Depth of the roughness core profile)

10.5.17 Reduced peak height, Rpk


(Average height of the protruding peaks above the roughness core profile)

10.5.18 Reduced valley depth, Rvk


(Average depth of the profile valleys projecting through the roughness core profile)

10.5.19 Material portion, Mr1

10.5.20 Material portion, Mr2

10.5.21 Peak area, A1

10.5.22 Valley area, A2


Referring to the figure, a straight line is calculated for the central region of the material ratio
curve *1 which passes through two points (A and B) different in the material ratio by 40% and
having the smallest gradient. The core roughness depth Rk is the vertical distance between the
ordinate values (i.e. slice levels) of the straight line intersecting two lines at mr = 0% position
(C) and mr =100% position (D), respectively.
Parameters Rpk and Rvk are calculated as the height of the right-angle triangle (CHJ or DEG)
which is constructed to have the same area as the “peak area”(CHI) or “valley area”(DEF),
respectively. The right-angle triangle corresponding to the “peak area, A1” has Mr1 as its base,
and that corresponding to the “valley area, A2” has 100% - Mr2 as its base.

*1: The abscissa of the BAC represents mr values; the ordinate represents slice levels (ỊTm).

No. 99MBB079A 10 - 27
(100-Mr2)x Rvk
2000
10.5.23 Measuring volume Vo
Volume Vo is a value determined from the closed area (S) lower than the slice level (a) where
the mr value falls at Mr2 on the BAC (material ratio curve) and upper than the BAC.

Vo = Mr2:%,Rvk>m

This parameter is a value that is converted from the volume (mm3) of the concave portion
lower than the slice level to a volume per area (cm2) when viewed from the top of a
workpiece, if the measured profile and slice level are assumed as a plane in a 3-dimensional
space.

10 - 28 No. 99MBBỠ79A
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