TBC Wop Epc Gen Mes 00002 00

THE PROCURER THE INDEPENDENT THE CONTRACTOR THE BUILDING CONTRACTOR
CERTIFIER
(TBA)
Date: 13 Jun. 21
The Procurement of TBC’s Schools Infrastructure Programme – Wave 1 Rev. 00
Contract No.
Dates 13 June 2021
REVISION SHEET
Date Des
No. Form Rev. No. Page Item /Line
crip
June 13, 2021 tion MES 00 - -
1. Issued for Submission
2 August 15 ,2021 Issued for Submission MES 01 - -
DOCUMENT DISTRIBUTION LIST
Copy
Recipient Position Location
No.
1 Wave One Project Co. Ltd General Manager For the Contractor
Building Contractors’ Site
2 Al Bawani Co. Ltd / K&A Project Director
Offices
3 Al Bawani Co. Ltd / K&A EPC Construction Manager Contractor’s Site Office
Al Bawani Co. Ltd / K&A Building Contractors’ Site
4 EPC QA/QC Manager
Offices
Al Bawani Co. Ltd / K&A Building Contractors’ Site
5 Designer of Records
Offices
Page 2 of 12 WAVE - 1 PPP - 60 Schools Project

Waterproofing of Underground & Tanks
CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
Controlled Copy No. Date of Distribution
Table of Contents
Revision Sheet ............................................................................................................... 2

Document Distribution List ........................................................................................... 2
1.0 Purpose .............................................................................................................. 4
2.0 Scope .................................................................................................................. 4
3.0 References ......................................................................................................... 4
4.0 Responsibilities ................................................................................................. 4
5.0 Manpower ........................................................................................................... 6
6.0 Tools and Equipment ........................................................................................ 6
7.0 Materials ............................................................................................................. 7
8.0 Prior Activities ................................................................................................... 7
9.0 Execution and Testing ...................................................................................... 8
10.0 Health, Safety and Environmental .................................................................... 9
11.0 Inspection ......................................................................................................... 11
12.0 Record .............................................................................................................. 12
13.0 Attachments ..................................................................................................... 12

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
1) Purpose
▪ The purpose of this method statement is to describe the procedures, sequence, and
responsibilities for the installation of double layers of APP modified bituminous
waterproofing system that are to be executed as per project specification and safety
requirements throughout the progress of works.
2) Scope of Work
▪ This method statement describes the measures and ways of proper application of
waterproofing of underground and tanks in our project. Work shall be carried out as per
the drawing, project specification, PQP and Project Safety Plan.
3) References
▪ Specifications:
- Section 07 13 27 - SBS Waterproofing Membrane

▪ Shop Drawings.
▪ ITP.
▪ Material Approvals.
▪ BKS MES REF NO: 06042-04-2021
4) Responsibilities
4.1 Project Director

▪ The Project Director is responsible liaising with the client and the supplier with regards
to deliveries, fabrication dates, conveying the information to the construction manager
ensuring the method statement are approved and passed to construction manager.
▪ Will have the overall responsibility of the project for execution, quality, and safety.
4.2 Construction Manager/ Cluster Manager

▪ The Construction Manager is responsible for the verification of this method statement
and of any subsequent revisions and application of method statement for the works,
ensuring the method statements are passed to the staff and QA/QC manager with
delivery dates and advance delivery documentation.
4.3 HSE Manager
▪ The HSE Manager is responsible for reviewing this procedure in the method statement,
ensuring that the method statement STA are carried out at the required time by the
safety officer.
▪ Ensuring that all operatives are briefed on the method statement and operatives have
signed to confirm receipt of briefing.

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
4.4 Health & Safety Officer (report directly to the HSE manager)
▪ Ensure that all safety requirements to start the activity are provided by the construction
group as per project HSE manual and specification.
▪ To conduct daily inspection to ensure that safety requirements are being maintained up
to the completion of this activity.
▪ Ensure JSA have been carried out.
▪ Ensure operatives understand the method statement and are briefed on the method
statement.
▪ Advise operatives on their responsibilities and safety requirements.
4.5 Site Engineer
▪ To adopt these Methodology of work as a Guidelines on the Installation, Testing and

Inspection procedure.
▪ Ensure site Supervisor/ Foreman and Workmen assigned to do this job are specialist
and well trained.
▪ Ensure availability of required tools/ equipment's at site in good operating condition.
▪ Guide the Workmen to do the job carefully and safely.
▪ To ensure that the materials to be installed are as per approved Project Specifications
and Document.
▪ To coordinate with the Quality Control, of all activities.
4.6 The Surveyor
Shall be responsible for site coordinates and providing the correct reference, elevation,
invert level, location and position at site if required.
4.7 Site Foreman
▪ Supervise the execution of the work and ensure that it is being done as per project
approved specification and drawings and approved work procedure.
▪ Ensure that manpower and equipment are properly distributed.
▪ Coordinate with other construction team working adjacent to his location of work.

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
▪ Ensure that all control measures to arrest the hazard are being implemented
▪ Arrange for the required materials, tools, and equipment.
▪ Prepare and submit the daily report.
▪ Will be responsible for the day-to-day, job on site for coordinating.
▪ Work with the technicians or any other staff assigned to his area.
4.8 Quality Control Engineer (QCE)
▪ To ensure that Inspection and Testing followed Project Specifications, Approved

Execution Drawings & Inspection Test Plan (ITP).
▪ Continuously monitoring of all site execution and progress of work and to ensure
materials used are following approved Project Specifications.
▪ Timely inspections with Site Engineer/ staff.
▪ To assist the site as Technical Assistance when necessary as needed.
5) Manpower
▪ Construction Managers
▪ Cluster Managers
▪ Site Engineers
▪ Site Supervisors
▪ Surveyor
▪ Safety Supervisors
▪ QA/QC Engineers
▪ Approved WP Supplier
6) Tools, Plant & Equipment
▪ Bobcat or JCB
▪ Wheel Borrow
▪ Metal Tape
▪ Torch
▪ Personal Protective Equipment (PPE)
▪ Round-nosed trowel.
▪ Cutting blade.

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
7) Materials
▪ Screed to slope,
▪ Or Light weight foam concrete, 450 kg/cbm average dry density, 40 mm minimum thick, 80
mm average thickness.
▪ Solvent Base primer conforming to ASTM D41.
▪ “IZOMAKS VIA II” APP modified bituminous membrane, 4mm thick, double reinforced with
200gr/sqm polyester and 60gr/sqm fiberglass. Or “GS PLASTO 4F”, APP modified bituminous
membrane, 4mm thick, double reinforced with 200gr/sqm polyester.
▪ Separation layer of polyethylene sheet, 150 microns, loose laid.
▪ “IZOMAKS VIA 200 Slated” or "GS PLASTO 4G Slated", APP modified bituminous slated
membrane, 4mm thick, reinforced with 200gr/sqm polyester, auto protected with mineralized
granule finished facing against U.V. ray's protection, torch applied, fully bonded at an average
height of 200 mm.
▪ “ESSCOFOAM” or “Bitutherm” or Equivalent, Thermal insulation extruded polystyrene board,
130mm thick, with rebated edges, 32-35 kg/cbm nominal density.
▪ Protection layer, “GEOMATT NPS 14” or “IZOFELT”, 140 gr/m² non-woven geotextile sheets.
▪ 50 x 50 mm Mortar Cantstrip.
▪ Aluminium Counter flashing 1.0 mm*50 mm
8) Prior Activities
▪ Handling and Storage: Apply all Delivery for materials in manufacturer's unopened,
labelled packing and in compliance with the manufacturer's storage, handling,
installation, and protection requirements.
▪ Sweep substrate as necessary to remove laitance, loose materials and other

contaminants which will have detrimental effect on membrane (by client).
▪ Fill voids in all surfaces as recommend by membrane manufacturer (by client).
▪ Prime vertical substrates and other substrates where membrane is to be applied as

recommended by membrane manufacture for optimum adhesion of materials. Allow
primer to dry before application of the membrane waterproofing.
▪ All pipe penetrations shall be fitted with an approved pipe sleeve with a welded flange
bolted and sealed to structural concrete. All external corners shall be rounded or
chamfered. All internal corners shall receive a 50x50mm mortar chamfer.

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
▪ Surveying check before commencement insulation work for blinding formation in case
of entity differences in levels, trenches, sum pit …. etc.
9) Execution and Testing
9.1 Execution (Please refer to BKS MES REF NO: 06042-04-2021)
9.2 Testing:
A. Engage a site representative qualified by waterproofing membrane manufacturer to inspect

substrate conditions, surface preparation; membrane application, flashings, protection, and
drainage components, and to furnish daily reports to Engineer.
B. Flood Testing: Flood test each deck area for leaks, according to ASTM D 5957, after
completing waterproofing but before overlying construction is placed. Install temporary
containment assemblies, plug or dam drains, and flood with potable water.
1.Flood to an average depth of 65 mm with a minimum depth of 25 mm and not exceeding a depth
of 100 mm. Maintain 50 mm of clearance from top of sheet flashings.
2. Flood each area for 72 hours.
3. After flood testing, repair leaks, repeat flood tests, and make further repairs until waterproofing
installation is watertight.

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
10) Health, Safety & the Environment
10.1 Construction Hazards (tick as appropriate)

Extremel
Highly
y Highly
Corrosive Oxidizing flammabl Toxic Irritating Harmful
flammabl Toxic
e
e
       
Danger for
Danger of Falling
the Constrain Slippery
Explosive Electrocuti from Other
Environme ed Space Surface
on Height
nt
___________________
_
___________________
_
___________________
_
___________________
     
_
▪ The hazards identified above will be controlled under the overall Project Safety Plan which is a
separate document communicated to all parties on the project.
10.2 Personal Protective Equipment (tick as appropriate)

▪ The works subject of this document requires that the following PPE be used:
Safety Eye Face Mask Respirator Ear

Helmet Hi-Viz
Precaution Protection Protection Required Required Protection
       

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
Safety
Gloves Protective Safety Equipment
Shoes Lifejacket Other
Required Clothing Harness Guards
Required
___________________
_
___________________
_
___________________
_
___________________
     
_
10.3 Safety Training and Emergency procedures

▪ Before commencing any works, all employees will attend a site safety induction training to
ensure all safety measures are understood and implemented and to cover specific procedures
in case of emergency. If necessary, practical training exercises will be conducted on escape
routes, signage, evacuation, and rescue.
10.4 First Aid
▪ Prior to the commencement of work, arrangements will be made for medical facilities and
medical personnel to be available from prompt attention to the injured person. The contractor’s
vehicle assigned to the job site will be used for transporting the injured person to the first aid
station and to the nearest hospital when required.
Name of On-Site First
Aider/s:
First Aid Box Location:
Location of Nearest
Hospital:
First Aid and Medical Supplies available at site:

Potable Water
10x6cm Sterile Gauze Pad
10x10cm Sterile Gauze Pad
Large Sterile Gauze Pad
Burn Dressings
7.5cm Elastic Bandage

CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
Triangular Bandage
Adhesive Skin Tape
Emergency Blanket
First Aid Scissors
Disposable Gloves
Non-prescription Medicines (Aspirin,
Ibuprofen, Acetaminophen)
10.5 HSE General Requirements

▪ Prior to the commencement of any activities, the workforce will receive an induction talk on the
project site safety requirements. This induction talk will include both activity, safety issues, as
well as general safety requirements.
▪ The necessary safety measures will be taken to prevent accident or injury at all times. This may
include barriers, warning tape/net, signage, watchman, flashing and rotating lights at night.
▪ Where work upon existing services may be required, the necessary work permits, and safety
equipment should be obtained prior to the activity commencement.
▪ The Front-Line Supervisor will ensure that Personal Protective Equipment is worn by site
personnel at all times during construction activities.
▪ Heat Stress Training will be provided.
▪ Provisions of adequate cool drinking water, shade, and salt tablets will be in place.
▪ Plant & Equipment will be provided with back-up alarms, lights, and all other applicable safety
devices.
▪ Safety requirements as defined in the Project Specification will be implemented.
11) Inspection (Refer to Attached ITP)
Before starting waterproofing works, the Contractor shall carry out an inspection to ensure that
all preparations are complete, including the provision of the necessary equipment and
personnel, and shall ensure that sufficient materials are available to complete the work
proposed. After completion of this inspection the work shall be offered for inspection, sufficient
time being allowed for inspection and correction of any defects, the following items need
inspected:
▪ WIR for Mockup
▪ Material to be used for damp-proofing is approved.
▪ Storage of materials
▪ Apply bitumen first coat after approval of surface preparation.
▪ "Install waterproofing membrane onto prepared surface coated side down, fully torch welded
in accordance with manufacturer’s recommendations”.
▪ Apply bitumen second coat after approval of first layer.
▪ "Install waterproofing membrane second layer after bitumen coat, fully torch welded in
▪ accordance with manufacturer’s recommendations"
▪ Pipes and other projections protruding to or penetrating through waterproofing membrane
shall be properly treated with counter flashing, reinforcing strips, collars, etc.
CERTIFIER
(TBA)
Date: 13 Jun. 21
Contract No.
▪ the waterproofing membrane shall be protected with protection board or other approved
protection.
▪ Prior to backfilling or covering, the waterproofing membrane shall be inspected to ensure no
damage.
12) Records
▪ Records generated during the execution shall demonstrate the achievement of the required
quality and shall be readily identifiable and maintained in a satisfactory manner by the QC Dept.
▪ The original of the properly authorized WIR shall be retained by the QC Department for inclusion
in the quality records.
▪ Registration and record of all WIRs and Test Results.
▪ The identification, retention, protection, storage, and disposition of the record identified are
documented within the Quality Records Table located in each procedure and work instruction,
as applicable.
▪ Records retained are required to be legible, readily identifiable, and appropriately retrievable.
▪ Quality records which can be faxed within an acceptable time frame are also considered readily
retrievable.
▪ It is the responsibility of the ISO Management Representative and/or the departmental manager
to maintain the quality records table found in each procedure and/or work instruction.
13) Attachments
▪ ITP- Inspection and Testing Plan

▪ ICL- Checklist
▪ RA- Safety Risk Assessment
▪ BKS MES REF NO: 06042-04-2021

THE PROCURER THE INDEPENDENT CERTIFIRER THE CONTRACTOR THE BUILDING CONTRACTOR
PROJECT QUALITY PLAN: TBC Wave 1 PPP Schools Project

INSPECTION AND TEST PLAN APPENDIX C
SPECIFICATION SECTION 07105 PART 2- ITP DETAILS: Inspection and Test Plan for Wateproofing System
Ref. Standard Action Pay Item

Survey, Test or Frequency of Verification Verification
Item No. Activity Description Acceptance Criteria /Specification/Method Statement
Method of Inspection Inspection Personnel Document
and/or Drawing No.
SC BC QC Code
1 SUBMITTAL REVIEW
Proj. Specification, Section 07 10 50 -
Bituminous Damp Proofing
07 13 27 - SBS Waterproofing
Intial Submission
Project Specifications Membrane CM, QCM Approved MES
1.1 Method Statements Submittal of MES prior to start H H H
and Standards 07 13 55 - APP Waterproofing and HSE Submittal
work
Membrane
07 14 16 - Cold Fluid Applied
Membrane
Intial Inspection
Project Contract, PQP and QA System PM, CM, Approved Pre‐
1.2 Waterproofing Suppliers Submittals of PQD Project Specifications , Drawings and Standards prior to H H H
(Acceptance Criteria) QCM Qualifications
production
Contract Documents Proj. Specification, Section 07 10 50 - Intial Inspection

Material to be used for damp-
1.3 Submittal of MAR and Project Bituminous Damp Proofing prior to PM, QCM H H H Approved MAR
proofing is approved.
Specifications Part 2 production
2 STORAGE AND SURFACE PREPARATION
Proj. Specification, Section 07 10 50 - Intial Inspection
PM, CM, Material
2.1 Delivary and storage Matrial Inspection Project Specifications and Standards Bituminous Damp Proofing prior to start H H H
QCM Receiving Report
Part 2 work
Any protrusion or sharp edges shall

be removed prior to applying of
Proj. Specification, Section 07 10 50 - Intial Inspection
primer. Surface contaminants such PM, CM,
2.2 Visual Inspection Project Specifications and Standards Bituminous Damp Proofing prior to start W W S,R Chcecklist
as form oil, grease etc, must be QCM
Part 2 work
removed, laitance can be removed
by wire brush.


and/or Drawing No.
SC BC QC Code
3 EXECUTION
Project Specifications Proj. Specification, Section 07 10 50 - Intial Inspection
Apply bitumin first coat after PM, CM,
3.1 Visual Inspection and approved shop Bituminous Damp Proofing and W W S,R Chcecklist
surface preparation. QCM
drawings Part 3 after completion
Project Specifications Proj. Specification, Section 07 10 50 - Intial Inspection

Apply bitumin second coat after Work Inspection PM, CM,
3.2 and approved shop Bituminous Damp Proofing and H H H Approved WIR
approval of first layer. Request QCM
drawings Part 2 after completion
Proj. Specification,07 13 27 - SBS
Install waterproofing membrane Waterproofing Membrane
onto prepared surface coated side Project Specifications 07 13 55 - APP Waterproofing Intial Inspection
Work Inspection PM, CM,
3.3 down, fully torch welded in and approved shop Membrane and H H H Approved WIR
Request QCM
accordance with manufacturer’s drawings 07 14 16 - Cold Fluid Applied after completion
recommendations Membrane
Part 3
Pipes and other projections Proj. Specification,07 13 27 - SBS
protruding to or penetrating through Waterproofing Membrane
Project Specifications 07 13 55 - APP Waterproofing Intial Inspection
waterproofing membrane shall be PM, CM,
3.4 Visual Inspection and approved shop Membrane and W W S,R Chcecklist
properly treated with counter QCM
drawings 07 14 16 - Cold Fluid Applied after completion
flashing, reinforcing strips, collars, Membrane
etc. Part 3
Waterproofing Membrane
The waterproofing membrane shall Project Specifications 07 13 55 - APP Waterproofing Intial Inspection
PM, CM,
3.5 be protected with protection board Visual Inspection and approved shop Membrane and W W S,R Chcecklist
QCM
or other approved protection drawings 07 14 16 - Cold Fluid Applied after completion
Membrane
Part 3
4 TESTING


and/or Drawing No.
SC BC QC Code

Waterproofing Membrane
The waterproofing membrane shall 07 13 55 - APP Waterproofing Intial Inspection
Work Inspection PM, CM,
4.1 be tested against water leakage ( Project Specifications and Standards Membrane prior to start H H H Approved WIR
Request QCM
Flood Test ) 07 14 16 - Cold Fluid Applied work
Membrane
Part 3
LEGEND H-HOLD POINT (Signature Required or Proceed S- Surveillance (Random attendance, NO Signature) S- Subcontractor E-Engineer
W - Witness (Attendance Expected, Signature on check sheet) R - Record Review C-Contractor
Document Prepared by :QA/QC Manager Sherif Ragab REVISION No. 0

Document No. TBC‐WOP‐EPC‐GEN‐ITP‐CIV‐00003
Reviewed By :Project Director Marwan Zahnan Date: 11-Apr-21
CERTIFIER
(TBA)
Date: April 11, 2021

INSPECTION CHECKLIST FOR WATERPROOFING TBC-WOP-EPC-GEN-ICL-CIV-00003 Rev. 00
Contract No.
Project Name: _TBC 60 Schools Project – Wave One Drawing No.: _______________
ITP No.: GEN-ITP-CIV-00003 MES No.: GEN-MES-CIV-00003
Cluster No: _All Ref. Specs: DIV 071050 & 071327 & 071355 & 071416
School No: _ All Location: _________________
Inspected by: _________________ Date: __________ Attachment: __________________
Date of
Item Description of work YES NO N/A Remarks
Inspection
01. General
Related Specifications & water proofing
materials are submitted and approved
02. Water proofing
Availability of approved method
02.01
statement, ITP, and Shop Drawings
02.02 Blinding concrete Cured
Cement sand fillet provided at all internal
02.03
corners
02.04 Surface prepared and clean
Any protrusion or sharp edges shall be
removed prior to applying of primer.
02.05
Surface contaminants such as form oil,
grease etc.
Apply bitumen first coat after surface
02.06
preparation.
02.07 Establish of grid lines, levels, and datum
Check approved membrane and primer
02.08 materials; manufacturing and expiration
dates
02.09 Approved applicator performing the work.
Prepare mockup and approved represent
02.10
finish applications.
02.11 Check concrete substrate cured as
required.
02.12 Substrate surfaces to receive primer are
durable, clean free from foreign matter
detrimental to adhesion.
02.13 Substrate surface shall be dry, smooth and
no rough concrete appearance.
02.14 Substrates to receive membrane are flat,
free sharp protrusions, dust or sand, and
water or moisture on surfaces.
1|Page
CERTIFIER
(TBA)
Date: April 11, 2021

INSPECTION CHECKLIST FOR WATERPROOFING TBC-WOP-EPC-GEN-ICL-CIV-00003 Rev. 00
Contract No.
02.15 Homogenous application of Primer should

be (dark black) dry and wet is not allowed
to receive membrane.
02.16 Installation layers of waterproofing
membrane as shown in drawing.
02.17 No air bubble or de-bonding of membrane
is allowed.
02.18 Waterproofing membrane shall have min.
200mm Hor. And 150mm Ver,
overlapping on edges and ends.
02.19 All external and internal angles or corners
shall be reinforced of min. 300 wide extra
strip.
02.20 Pipes and other projection penetrating to
waterproofing membrane shall be properly
treated with flashing, counter strips, and
collars as per manufacturer’s
recommendation.
02.21 Horizontal membrane shall be protected
with 300micron thickness. polyethylene
sheet and 50mm sand-cement screed.
02.22 Vertical membrane shall be protected with
2-layers 10mm. thickness. of approved
protection boards.
02.23 Install batten metal strips at top end of
waterproofing membrane.
02.24 Water flood testing shall be72 hours, with
at least 50mm min. depth of clean water.
02.25 Work completed and acceptable
QA/QC Remarks:
Subcontractor Site Manager QA/QC Engineer

Name: Name: Name:
Signature: Signature: Signature:
Date: Date: Date:
2|Page
CERTIFIER
(TBA)
th
Date: 11 April 2021
Rev. 00
Occupational Health, Safety & Environmental Risk assessment for water proofing
Contract
No.
Risk
Assessment # Project: TBC’s Schools Infrastructure Programme Activity: 05 Water proofing Location: Date: 14th April 2021
005
Persons Exposed No. Other workers Public/visitors Young persons Total persons at risk Person conducting assessment:
Employees 05 to 07 None None As assigned Person Managing the work:
5 5 10 15 20 25 Likelihood Severity
4 4 8 12 16 20 Rating 1 = First aid injury or illness
3 3 6 9 12 15 Rating 1 = Very unlikely
Severity
Rating 2 = Unlikely Rating 2 = Minor injury or illness

2 2 4 6 8 10
Rating 3 = Likely Rating 3 = “3 day” injury or illness
1 1 2 3 4 5
1 2 3 4 5 Rating 4 = Major injury or illness
Rating 4 = Very likely
Likelihood Rating 5 = Almost certain Rating 5 = Disabling, Fatality
Risk = Likelihood x Severity (RISK FACTORS)
LOW MEDIUM HIGH
(1-3) (4-6) (8-25)
1 2 3 4 5 6 7 8 9 10 11
Factors of Factors of
PERSON Responsible
ACTIVITY HAZARD / RISK Harm CONTROL MEASURES/PRECAUTIONS Harm
AFFECTED Person
L S RR L S RR
Eye contact Associated 5 5 25 - All the persons must be attend the HSE induction 1 2 2 Supervisor/Site
Skin contact workers - All person must be follow Covid19 procedures, must wear mask Engineer
Inhalation always
Ingestion - No traditional dress allowed inside site
Fire - Must be obtaining PTW before starting the activities.
Flying objects - Must be use a media that prevent contamination
Application of - Must be use proper PPE for applying bitumen including mask
Bituminous - Need to follow MSDS requirements
Damp - Must use disposable cover all when applying bitumen
proofing - Inspected colour corded fire extinguisher must be available in work
place
- All the requirements must be communicated through TBT before
starting the activity.
- Housekeeping must be important before and after
Page | 1
CERTIFIER
(TBA)
th
Date: 11 April 2021
Rev. 00
Contract
No.
modified Fire - All the persons must be attend the HSE induction 3
Explosion 5 5 25 - All person must be follow Covid19 procedures, must wear mask 1 3
Bituminous
Slip trip fall Associated always
Sheet workers
Eye contact - No traditional dress allowed inside site Cluster
Installation Skin contact - The hoses and the cylinder must be in good condition Manager / Site
Inhalation - Torch and cylinders must attach with flash back arrestor supervisor /Site
Ingestion - Cylinders must be in upright position with proper stand engineer
- Must be provided adequate fire extinguisher for the activity
- Must be provide fire watchmen
- The solvents must be keep away from the risk area
- Flammable Chemical must be stored in a separate container / area
- Follow all the MSDS requirement and it need to be communicate
with all the crew involved
- Must be prepare hot work permit before stating the activity
- All the safety precautions need to follow
- Only skilled / trained / qualified / experienced persons are allow to
perform the installation
- All PPE requirements need to follow
- All the combustible materials need to remove from the work
locations
- In case of emergencies also need to communicate with the crew
- Housekeeping is compulsory before and after
-
Protection, Flying objects All in the - Must use proper relevant PPE including electrical insulated gloves 1 2 2
Repair, And Slip trip fall work area - All person must be follow Covid19 procedures, must wear mask Site
Cleaning Collapse 3 3 9 always Engineer
Inhalation - No traditional dress allowed inside site Site
- Need to follow all the site safety rules Supervisor
- All the tools must be in good condition
- No handmade tools allowed in site
- Need to do housekeeping before and after
- All the PPE requirement need to follow
- Work permit shall be submitted & get it approved by HSE
department of ABW or site HSE.
Page | 2
CERTIFIER
(TBA)
th
Date: 11 April 2021
Rev. 00
Contract
No.
Note: Risk assessment is based on method statement attachment.

In order to determine the risk of a hazard, multiply its likelihood rating by its severity rating. The higher the score, the higher the risk is and the higher the
hazard's priority for workplace precautions or other actions. These ratings have to be subjective. They depend on your judgment given your knowledge at
the time. Further, they are not absolute, 0 does not mean it can never happen. Note that if there is zero likelihood or zero severity, the hazard will have zero
risk. The law says that risks should be reduced “so far as is reasonably practicable”.
Since risk = likelihood x severity, there are only three basic ways of reducing risk.
1. Reduce the likelihood

2. Reduce the severity
3. Reduce both the likelihood & the severity
Risk Assessment Team:
Name Designation Signature

Lijish John HSE Manager
Eng. Marwan Zahnan Project Director
Page | 3
Project:
TBC SCHOOLS PROJECT - WAVE ONE Reference No.: 06042-04-2021
Main Contractor: Revision No.: 0
Issued Date: 21-04-2021
AL BAWANI CO
Waterproofing Contractor:
BKS - RIYADH
TECHNICAL SUBMITTAL
SCOPE: WATERPROOFING FOR UNDERGROUND & TANKS
PROJECT SPECIFICATIN: 07 13 27
AREA OF APPLICATION: UNDERGROUND AREA
INDEX
1. METHOD STATEMENT
2. DRAFT WARRANTY
3. CERTIFIED APPLICATOR
4. TECHNICAL DATA SHEETS ALONG ITS COMPLIANCE SHEET
5. SECTION DETAILS OF PROPOSED SYSTEM
TECHNICAL SUBMITTAL
FOR UNDERGROUND
1- METHOD OF STATEMENT
TBC SCHOOLS PROJECT - WAVE ONE
METHOD OF STATEMENT FOR UNDERGROUND Date: 21-04-2021
WATERPROOFING SYSTEM USING SBS MODIFIED
Rev.: 0
MEMBRANE
Ref. No: TECH-JOB-06042-11-20 Page | 1 of 11
TABLE OF CONTENTS
1. GENERAL..........................................................................................................................................................2
1.1 PURPOSE .................................................................................................................................................2
1.2 SCOPE ......................................................................................................................................................2
1.3 ROLES ABD RESPONSIBILITY ....................................................................................................................2
1.4 QUALITY ASSURANCE ..............................................................................................................................3
1.5 SITE PLANNING ........................................................................................................................................3
2. PRODUCTS .......................................................................................................................................................4
2.1 WATERPROOFING MATERIALS ................................................................................................................4
2.2 TOOLS / EQUIPMENTS .............................................................................................................................4
2.3 MATERIAL STORAGE AND HANDLING .....................................................................................................5
2.4 MATERIAL APPROVAL REQUEST (MAR) ..................................................................................................5
3. EXECUTION ......................................................................................................................................................6
3.1 PRE-APPLICATION....................................................................................................................................6
3.2 INSTALLATION PROCEDURE ....................................................................................................................6

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1. GENERAL
1.1 PURPOSE
The purpose of this method statement is to describe the procedures, sequence and responsibilities
for the installation of double layers of APP modified bituminous waterproofing system that are to be
executed as per project specification and safety requirements throughout the progress of works.
1.2 SCOPE
1.2.1 The scope of this method statement is to describe how underground waterproofing materials
will be installed as per manufacturer’s recommendations and to detail the methods, sequence
and quality procedures for the application double layers of APP modified bituminous
waterproofing membrane system and related accessories.
1.2.2 This method statement has been issued to ensure that those involved in this activity will do so in
a correct and safe manner.
1.2.3 The content of this method statement is to be fully understood by all those involved in
waterproofing activities.
1.2.4 The waterproofing works will not start until the substrates conditions are satisfactory and
acceptable
1.3 ROLES ABD RESPONSIBILITY
1.3.1 Sub-Contractor:
 All waterproofing items including torch-applied membrane & accessories, will be carried out
by BKS.
 Site Engineer shall be responsible for supervision of construction activities and ensure that work
is done as per specification and approved drawings and all safety measures are
implemented.
 Designated Foreman/Supervisor shall be supervising closely the activities designated to them

and ensure that all instructions are followed and all necessary work permits are in place prior
to commencing the work and safety procedures of the project are strictly adhered to.
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1.4 QUALITY ASSURANCE
1.4.1 Suitability of Related Work and Conditions:
Ensure that all trades are provided with necessary details of related types of work. Before starting
each new type or section of work, ensure that:
 Previous, related work is appropriately complete, in accordance with the project documents,
to a suitable standard and in a suitable condition to receive the new work.
 All necessary preparatory work has been carried out, including provision for services, openings,
supports, fixings, damp proofing, priming and sealing.
 The environmental conditions are suitable, particularly that the building is suitably weather tight
when internal components, services and finishes are installed.
1.4.2 General Quality of Workmanship:
 Workers must be appropriately skilled, trained and experienced for the type and quality of work.
 Take all necessary precautions to prevent damage to the work from sun, rain and other hazards.
 Inspect components and products carefully before fixing or using and reject any which are
defective.
 Fix or lay securely, accurately and in alignment.
 Adjust location and fixing of components and products so that joints which are to be finished
with sealant or otherwise left open to view are even and regular.
1.5 SITE PLANNING AND PREPARATION
1.5.1 Conduction of Safety Toolbox Talks and Start Up Cards with the operatives to ensure that the
content of this Method Statement and all hazard control measures are communicated and
understood by the Supervision and Workforce.
1.5.2 The Emergency Procedure related to the project will be communicated to the workforce and
supervision, prior commencement of any work.
1.5.3 Lighting plan to be in place.
1.5.4 Temporary protection to be provided on the area to be waterproofed before and during the
waterproofing.
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2. PRODUCTS
2.1 WATERPROOFING MATERIALS
2.1.1 A solvent base primer confirming to Primer ASTM D-41.
2.1.2 "IZOMAKS GOLD" Bituminous membrane reinforced with polyester, modified with SBS (Styrene
butadiene Styrene). Because of its high quality and durability all areas requiring waterproofing
are safer with modified with high performance SBS polymer with polyester reinforcement 200
gr/m2 has been designed for high-end construction thanks to its long-lived structure.
2.1.3 "Geomatt NPS 14" or "IZOFELT" Protection layer of non-woven geotextile 200 gr/m².
2.1.4 50*50 Mortar Cantstrip
2.1.5 Separation layer of Polyethylene sheet, 300 microns, loose laid.
2.1.6 Protection boards "ADPLAST" Protection board 4mm thick, spot bonded onto vertically applied
waterproofing membrane.
2.1.7 Aluminum counter flashing 1mm thick x 50mm girth.
2.1.8 Protection sealant.
2.1 TOOLS / EQUIPMENTS
2.1.6 Power Tools – Needed for the case of application.
2.1.7 Air Compressor – Needed to clean the working area.
2.1.8 Cylinder – Propane gas for torching the membrane.
2.1.9 Trowel – for corner application.
2.1.10 Soft Bristle Broom – to push the membrane against the substrate.
2.1.11 Fire Extinguisher – Needed in case of fire for the safety of the
labor's.
2.1.12 Cutting Knife – to cut the membrane.
2.1.13 Measure – to take the dimension for the executions.

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2.2 MATERIAL STORAGE AND HANDLING
2.3.1 All products have a shelf life of 12 months if stored in a cool, dry store, away from sources of
heat, in the original unopened packing. It should be stored vertically and care as to be taken
not to damage them.
2.3.2 For the primer; for handling open and handle receptacle with care. Flammable mixtures with air
can be formed in emptied containers. Do not puncture, cut, drill, heat or weld uncleaned drums.
Store in original containers. Storage one common facility, keep ignition sources away – Do not
smoke. Use only in explosion protected area.
2.3.3 Follow the project safety procedures and regulations while loading and off-loading the materials
at the job site.
2.3.4 All materials should be inspected by QC prior released from store and to be used at site.
2.3.5 MATERIAL APPROVAL REQUEST (MAR)
2.3.6 Where approval of a product is specified or requested during the works the establishment of
MAR is obligatory.
2.3.7 Submit a sample, technical data sheet or other evidence of suitability.
2.3.8 Do not confirm orders or use the product until approval of the material / sample has been
obtained.
3 EXECUTION
3.1 PRE-APPLICATION
Surface Preparation Activities (by others)
3.1.1 BKS specialist contractor experienced in the correct installation and procedures of
Manufacturer’s Products will install the waterproofing system.
3.1.2 Concrete up stands shall be dry, clean and smoothly finished, CMU (Concrete Masonry Units)
up stands must be properly plastered smoothly finished.
3.1.3 Establish mortar cantstrip at junction lines between horizontal and vertical surfaces.
3.1.4 Up stands edge lines should be slightly chamfered and smoothly finished.
3.1.4 Establish mortar cones around the bases of service pipes protruding from roof slab if there is any.
3.1.6 Water drains base ring must come flush with the screed top face, at the same level of
waterproofing membrane to allow for free discharge of water.
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3.1.7 BKS is to approve the conditions of the substrates prior to the application of the waterproofing.
If necessary, Contractor shall rectify conditions as necessary to obtain the manufacturer’s
representative’s approval.
3.1.8 BKS representative shall verify that the installation complies with the waterproofing
manufacturer’s requirements and shall prevent entry of water into the building and structural
components so that the installation can be guaranteed.
3.2 INSTALLATION PROCEDURE
 Structural cast in-situ reinforced concrete slab should be dry and clean from construction debris.
3.2.1 Application of Waterproofing Membrane (Horizontal):
 The surface to be waterproofed must be thoroughly cleaned. All parts liable to come off
must be removed. The same should be applied to all laying surface protrusions.
 Prime the substrate to receive the waterproofing system, allow this coating to dry thoroughly.
In time of high humidity, it should be left overnight.
 When primer is dry, the actual installation may start. Installation is performed using a cylinder-
fed propane gas torch, a trowel to seal the seams of the membranes and a knife for cutting
the membranes, if necessary.
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 The membrane should be placed in the correct torching on position.
 The membrane is then re-rolled for about a half of its length without changing its orientation.
 The membrane is then unrolled again and torched-on by means of propane gas torch.
 The same operation is repeated for the second half of the membrane.
 The second roll to be placed in position is the one adjacent to first. At minimum of 10cm
overlapping seams are needed and 15cm wide staggered end laps. Installation is performed
following the previously described procedures.
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 This operation is repeated until the entire surface is covered. The torch has to be carefully used
avoiding to keep the flame on the same point for too long so as to prevent thermal
degradation of polymers and bitumen of the mixture.
 The waterproofing membranes shall be extended 200mm beyond the perimeter limit of raft
foundation, so that to allow enough membrane extension required for proper connection to
the vertically applied waterproofing membranes in later stage.
 Repeat the same procedure to apply a second layer of APP waterproofing membrane and
as per the detail below to comply with the project requirements.
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Second Layer
100m
mm
First
100mm
First Roll
150mm
Second Roll
 This operation is repeated until the entire surface is covered. The torch has to be carefully
used avoiding to keep the flame on the same point for too long so as to prevent thermal
degradation of polymers and bitumen of the mixture.
Protection Layer:
 A layer of non-woven geotextile "Geomatt NPS 14" or "IZOFELT", 200 gr/m² shall be laid over
the horizontal membrane, loose laid.
 A Separation layer of Polyethylene sheet, 300 microns, loose laid.
 A layer of screed protection will be applied over the geotextile with 5cm thickness. (by
others)
3.3 Application of Waterproofing Membrane (Vertical):
3.3.1 Primer Application:
 Prime the substrate to receive the waterproofing system, allow this coating to dry thoroughly.
In time of high humidity, it should be left overnight.
3.3.2 Waterproofing Membrane Application:
 Apply double layers of "IZOMAKS GOLD" Bituminous membrane reinforced with polyester,
modified with SBS (Styrene butadiene Styrene). Because of its high quality and durability all
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areas requiring waterproofing are safer with modified with high performance SBS polymer
with polyester reinforcement 200 gr/m2 has been designed for high-end construction thanks
to its long-lived structure.
 The upper layer shall have its side laps staggered to those of the base layer. Proper
connection between the vertical membranes and the membranes extension at horizontal
surface must be ensured, for full waterproofing system.
3.3.3 Membrane Termination:

 Upper ends of "IZOMAKS GOLD" Bituminous membrane reinforced with polyester, modified
with SBS at vertical walls, shall be mechanically fastened at minimum 15cm above finish
layer, by means of aluminum counter flashing (1mm X 50mm) and sealed with UV Protection
sealant.
 Waterproofing Dressing around Water Inlets/Outlets & Pipe Penetrations:
Water outlets shall be first dressed and reinforced with extra strip layer of " IZOMAKS GOLD"
after the application of the horizontally laid SBS waterproofing membrane.
3.3.4 Protection Boards Installation (Vertical Surface):
 The vertically applied sbs waterproofing membranes shall be protected using Protection
Board "ADPLAST" 4mm thick, spot bonded onto the vertically applied waterproofing
membrane.
 A temporary support must be installed until the backfilling starts.
Backfilling Works (By Main Contractor):
 Backfilling works shall be done properly as per project requirements.
 During the backfilling works, care must be taken to ensure the protection boards is not
dragged down.
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TECHNICAL SUBMITTAL
FOR UNDERGROUND
2- DRAFT WARRANTY
Ref: BKS-DR-WR-030 Current Date: 21-04-2021
WARRANTY CERTIFICATE
Whereas, BKS hereinafter called the Sub-Contractor, has caused to have applied, pursuant
to the project specifications and inspection, the necessary materials for the
UNDERGROUND WATERPROOFING of the project as described below:
Project : TBC SCHOOLS PROJECT - WAVE ONE
Scope : (To be mentioned in original)
Main Contracter : M/s Al Bawani Co.
Location : (To be mentioned in original)
BKS Job No. : 00-0000
Date of Completion : (To be mentioned in original)
Period of Warrantee : Ten (10) Years
Executed Qty. : (To be mentioned in original)
Type of W/P System : (To be mentioned in original)
And whereas by careful examination of the said works, it has been determined that the
required quantities of waterproofing materials have been used and that the materials have
been applied in conformance with the requirements. The Sub-Contractor hereby
warrantees, subject to the condition stated herein that the waterproofing is effectively
watertight, warranting it against defects in workmanship and/or materials as applied and
supervised by the Sub-Contractor personnel.
Now therefore, the Sub-Contractor warrantees to the above mentioned Main

Contractor/Owner that as set forth below, during a period of time as specified above from
the date of completion of the waterproofing described, the Sub-contractor will at his own
expense make or cause to be made, any repairs to its waterproofing elements that may be
necessary, as arise out of defects in workmanship and/or materials and shall maintain the
waterproofing in watertight condition, free from all leaks arising from such causes. For
The purpose of this warranty, damages to the waterproofing caused by unusual natural
phenomena shall not be deemed to be "Normal Wear and Tear" by the elements.
Cont’d………. P. 2
Exclusions:
This warranty does not cover and the Sub-Contractor shall not be liable for:
1. Damages to the installed waterproofing materials caused by any other party than its
own personnel.
2. Damages to the installed waterproofing materials caused by repairs or penetrations

or modifications in the structure.
3. Damages caused by fire, faulty design, failure of the structure, or misuse of the
waterproofed area.
4. Damages to the building’s inside contents and finishes.
5. Leaks caused by other trades’ works.
6. Damages caused by significant differential settlement.
7. Damages to the structural integrity as a result of any water leakage.
Inspection and Repair:
Upon written notice to his registered office requesting any waterproofing repairs, the Sub-
Contractor shall inspect the site and start the repair works following such inspection:
1. The Sub-Contractor shall at his own expense make such waterproofing repairs as
are required by this Warranty, on the condition that the Main Contractor/Owner will
allow for free access to the waterproofing elements.
2. In case the requested repairs are not covered by the Warranty such as, but not
limited to, damages caused by any other parties than the Sub-Contractor personnel,
the Sub-Contractor shall make, or cause to be made, such repairs at the Main
Contractor/Owner expenses in accordance to the specifications and normal
procedures as set forth by the Sub-Contractor, and this warranty shall, thereupon,
remain in effect for the unexpired period of its original terms.
3. If repairs are made by any other party than the Sub-Contractor design, this
warranty shall be automatically terminated.
The Main Contractor/Owner agree to accept repairs referred to herein as Owner’s sole and
exclusive remedy and as the limit of Sub-Contractor’s liability regardless of Owner’s
damages, and Sub-Contractor disclaims all liability for such damages beyond performance
of the repairs referred to herein, including direct, incidental and consequential theory,
including tort, contract or strict liability, and regardless of whether such damages arise out
of or result from faults or other product system application future.
Cont’d…………P. 3
Condition:
This Warranty will only be valid if the Main Contractor has paid the Sub-Contractor
the full value of the Contract.
On behalf of BKS - Saudia:
Specialized Contraction Co.(BKS)
Name : ___________________
Position : ___________________
Signature : ___________________
Date : ___________________
Co. Stamp : ___________________

TECHNICAL SUBMITTAL
FOR UNDERGROUND
3- CERTIFIED APPLICATOR
TECHNICAL SUBMITTAL
FOR UNDERGROUND
4- TECHNICAL DATA SHEETS

GeoMatt NPS XL Range TECHNICAL DATA SHEET
Non-Woven Geotextile manufactured from superior virgin polymeric Version 01, Dated Aug 17, 2015
staple fibres, needle punched
Typical Test NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS
Units
Properties Method 8XL 10XL 12XL 14XL 18XL 20XL 30XL 50XL 60XL 80XL 100XL
Physical
EN ISO
Weight g/m2 80 100 120 140 180 200 300 500 600 800 1000
9864
Thickness under EN ISO

mm 1.2 1.4 1.6 1.8 2.2 2.3 2.8 4.0 4.5 5.5 7.0
2 kPa 9863 – 1
Mechanical
Wide Width
EN ISO
Tensile Strength kN/m 2.6 4 5 6 8 9 13.5 22 26 34 41
10319
(MD)
Wide Width
EN ISO
Tensile Strength kN/m 3.5 4.5 6 7 9 11 16 25 30 39 47
10319
(CMD)
EN ISO
Elongation (MD) % 50 50 50 50 50 50 50 50 50 50 50
10319
Elongation EN ISO
% 60 60 60 60 60 60 55 55 55 55 55
(CMD) 10319
CBR Puncture EN ISO

N 475 750 975 1150 1500 1700 2550 4250 5000 6000 7250
resistance 12236
Dynamic Cone EN ISO

mm 34 32 30 27 25 23 16 7 5 5 0
Drop 13433
Hydraulic
EN ISO
Permeability l(m2.s) 110 95 90 85 83 80 60 40 37 30 20
11058
Durability
Durability
To be covered within 15 days after installation.
Protection
Chemical Excellent resistance to chemicals and salts normally present in the soil and are unaffected by prolonged contact with
Resistance common organic solvents such as gasoline and diesel.
Resistance to
Weathering Excellent UV resistance and retained Strength of ≥ 70% on test of weathering resistance to EN 12224.
Heat Resistance Melting point 260°C.
MD: Machine Direction – CMD : Cross Machine Direction – NR : Not Required for application
TOLERANCE ON ROLL WIDTH: ± 5 cm. TOLERANCE ON ROLL LENGTH: ± 2% IF LENGTH ≤ 200 m, ± 1% IF LENGTH > 200 m.
STANDARD CORES: DIAMETER INNER 75mm /OUTER 81mm ± 5%. TOLERANCE ON GROSS/NET WEIGHT ± 10%.TOLERANCE ON MECHANICAL & PHYSICAL SPEC ± 10%.
TOLERANCE ON ELONGATION @ BREAK ± 20%. TOLERANCE ON HYDRAULIC SPECIFICATION ± 30%.
Our products are tested on regular basis in our laboratory and on periodical basis by international independent laboratories
Notes:
1. Mattex Geosynthetics reserves the right to alter product specifications without prior notice. Made in Saudi Arabia
2. It is the responsibility of all users to satisfy themselves that the above data is current.
3. The above figures are average values obtained from testing based on current EN geotextile test standards.
Although, not guaranteed, these results, to the best of our knowledge, offer a true & accurate record of products performance.
4. We cannot accept responsibility for the performance of these products as the conditions of use are beyond our control.
5. Installations details & storage guidelines are available on request.
6. This document should not be construed as engineering advice.
Factory of Jubail Saudi Company for Geotextile Solutions

Plot No. 2713, Road 148 – Industrial Area Unit No. 1 | Al-Jubail 35723-7373 | Kingdom of Saudi Arabia
Tel. +966(13)3411488 | Fax. +966(13)3416928 | Web: www.mattexgeo.com | e-mail: sales@mattexgeo.com
CONSTRUCTIONS USE:
polyboard differs from any other materials.

It is made from (polypropylene) used to
protect the waterproofing membrane.
polyboard is extremely strong in puncture
and injury resistance It is engineered to
resist punctures.
enjoys flexibility which enables to use for
tacking corners , protrusions , rounded
surfaces and also uneven.
PP board protects retaining walls , planter
boxes , lift pit walls and general areas that
are going to be subjected practices and
backfill.
PP Board protects walls, rooftops, floors,
furniture, in fact virtually any surface you
wish to protect also used as a protection
boards for various finishes and others
during constructions phases.
ADVANTAGE:
 Protects membrane from impacts.
 Suited for vertical and horizontal

applications.
 Simple adhesive or tape fixing.
 Light weight and easy to transport

and handle.
 Cost effective.
 Multiple use.
APPLICATIONS:
PP Protection Board is applied on hot asphalt
liquid membranes, torched applied asphalt
membranes and on rubber based waterproofing
membranes.
1. Hot applied liquid membrane: Board is simply

laid down on top of hot asphalt before it cools
down.
2. Torched applied asphalt membrane: before

application of Board, the exposed side of the
membrane shall be lightly torched in separate
spots. When the top exposed layer of the
membrane changes into a sticky shiny layer,
Board protection boards are applied with gentle
pressure.
3. Rubber waterproofing membrane: a solvent

based glue (Patex or similar) is applied as an
adhering agent between the waterproofing
membrane and the protection board.
4. PP Board is also used as a protection boards

for various finishes. And others during
constructions phases.
TechnicalData:
material polypropylene
size 1000mm*open length
thickness 3mm - 6mm
approximate weight 350g/sq.m-1100g/sq.m

tear resistance 13kg -14kg
water absorption none
resistance to Na OH 60%-30% not affected
resistance to H2SO4 30% not affected
resistance to HCi 10% not affected
resistance to mineral oil not affected
resistance to puncture 1600 N
-CORRUGATED - HOLLW
-CARTONPLAST -FLUTED
-COROPLAST -CORREX
-CORFLUTE
P . V .C
p.v.c of construction : polyvinyl chloride
standard sheet size : 1220mm *2440mm up to 1520mm width
thickness: 1,2,3,4,5,6,7,10 (mm)
corona treatment : all sheets are corona treated thickness tolerance: 10%
weight tolerance: 5%
length tolerance: -0/ 10mm
width tolerance: -0/ 3mM
P.P sheets (corrugated):
material of construction : polypropylene
standard sheet size :1000*2000M
2
1220*2440M up to
1500*2000M width.
thickness :2mm ,3mm ,4mm ,5mm ,6mm ,8mm .
corona treatment : 40 dynes/cm
heat distortion : 80 minimum
thickness tolerance : 10%
weight tolerance :5%
length tolerance : 0 /10mm
across width tolerance:0/3mm
thickness colors density range in GSM (grams square
meter) 2mm all colors prices are quoted based on350 , 450
GSM 3mm all colors prices are quoted based on 450 , 650
GSM 4mm all colors prices are quoted based on600,750
GSM 5mm all colors prices are quoted based on 700 , 1000
GSM 6mm all colors prices are quoted based on 900 ,
1200GSM 8mm all colors prices are quoted based on 1100
,1300GSM
note: sheets of both products with special sizes and colors (length ,width, color)
can be made , and produced upon customer request at premium cost .
FEATURES:
PP Board uses in order to increase impact and low
temperature performance. It retains the ability to be
flexed an unlimited number of times without breaking.
It is chemically inert, with a NIL pH factor and most
oils, solvents and water have no effect. Performs well
under adverse weather conditions or when exposed
to harsh chemicals.
Polypropylene Protection Board performs well
under adverse weather conditions or when
exposed to harsh chemical.
PRODUCT DATA SHEET
Sikaflex® Construction Sealant
ONE-COMPONENT, ALL PURPOSE, POLYURETHANE SEALANT
PRODUCT DESCRIPTION CHARACTERISTICS / ADVANTAGES

Sikaflex® Construction Sealant is a premium grade, mois- ▪ High elasticity – cures to a tough, durable, flexible con-
ture-cured, 1-component, polyurethane based, non-sag sistency with exceptional cut and tear resistance.
elastomeric sealant. ▪ Stress relaxation.
▪ Excellent adhesion – bonds to most construction ma-
USES terials without a primer.
▪ Excellent resistance to aging, weathering.
▪ Designed for all types of joints where maximum depth ▪ Non-staining.
of sealant will not exceed 1/2”. ▪ Urethane-based; suggested by EPA for radon reduction.
▪ Suitable for vertical or horizontal joints. ▪ Paintable with water, oil and rubber-based paints
▪ Has many applications as an elastic sealant between ▪ Capable of ±35 % joint movement.
materials with dissimilar coefficients of expansion.
▪ Available in 4 colors (Limestone, White, Capital Tan, APPROVALS / STANDARDS
Dark Bronze)
▪ ASTM C 920, Type S, Grade NS, Class 35, use NT, T, O,
Ideal for: M, G
▪ Weatherproofing of joints between brickwork, block- ▪ Federal specification TT-S-00230 C Type II, Class A
work, masonry, wood and concrete or metal frames ▪ Canadian Standard CANICGSB 19.13-M87
▪ Sealing joints in walls, floors, balconies, around win-
dow or door frames Environmental:
▪ Sealing expansion joints ▪ LEED® EQc 4.1
▪ SCAQMD, Rule 1168
▪ BAAQMD, Reg. 8, Rule 51
PRODUCT INFORMATION
Chemical Base Polyurethane
Packaging 10.1 fl. oz. (299 ml), moisture-proof composite cartridges, 12/case
Color White, Limestone, Capitol Tan, Dark Bronze
Shelf Life 12 months in original, unopened containers
Storage Conditions Store at 40 to 95 °F (4 to 35 °C). Condition material to 65 to 75 °F (18 to 24 °C)
before using
Product Data Sheet

November 2018, Version 01.05
020511010000000070
1/5
TECHNICAL INFORMATION
Shore A Hardness 40±5 (21 days) (ASTM C-661)
Teasted at:
73 °F (23 °C)
50 % R.H.
Tensile Strength 175 psi (1.21 MPa) (28 days) (ASTM D-412)
Tested at:
73 °F (23 °C)
50 % R.H.
Tensile Stress at Specified Elongation Curing time Tension (ASTM D-412)

21 days 25 % 35 psi (0.24 MPa) Tested at:
21 days 50 % 60 psi (0.41 MPa) 73 °F (23 °C)
21 days 100 % 85 psi (0.59 MPa) 50 % R.H.
Elongation at Break 550 % (21 days) (ASTM D-412)

Teasted at:
73 °F (23 °C)
50 % R.H.
Adhesion in Peel Substrate Peel Strength Adhesion Loss (TT-S-00230C, ASTM

Concrete 20 lb. 0% C-794)
Aluminium 20 lb. 0% Tested at:
Glass 20 lb. 0% Teasted at:
73 °F (23 °C)
50 % R.H.
Tear Strength 55 lb./in. (ASTM D 624)
Movement Capability ±35 % (ASTM C-719)
Chemical Resistance Good resistance to water, diluted acids, and diluted alkalines.
Resistance to Weathering Excellent (ASTM C-793)
Service Temperature -40 to 170 °F (-40 to 77 °C)
APPLICATION INFORMATION
Product Data Sheet

020511010000000070
2/5
Coverage 10.1 oz (299 ml) Cartridge: Yield in Linear fleet
Depth 1/4" Depth 3/8" Depth 1/2"

Width
1/4" 24.2
3/8" 16.2 10.8
1/2" 12.1 8.1 6.1
3/4" 8.1 5.4 4.0
1" 3.0
20 oz (591 ml) Sausage: Yield in Linear fleet

Depth 1/4" Depth 3/8" Dpeth 1/2"
Width
1/4" 48.1
3/8" 32.1 21.4
1/2" 24.1 16.0 12.0
3/4" 16.0 10.7 8.0
1" 6.0
Backing Material Use closed cell, polyethylene foam backing rods.

Ambient Air Temperature 40 to 100 °F (4 to 38 °C). Sealant should be installed when joint is at midrange
of its anticipated movement.
Substrate Temperature 40 to 100 °F (4 to 38 °C). Sealant should be installed when joint is at midrange
of its anticipated movement.
Curing Rate Final cure: 5–7 days
Tack Free Time 3-6 hrs
APPLICATION INSTRUCTIONS 1/4” minimum and 1/2” maximum thickness for sealant.
Proper design is 2:1 width to depth ratio. For use in hori-
SUBSTRATE PREPARATION zontal joints in traffic areas, the absolute minimum
depth of the sealant is 1/2” and closed cell backer rod is
Clean all surfaces. Joint walls must be sound, clean, dry, recommended. Tool sealant to ensure full contact with
frost-free, and free of oil and grease and any other con- joint walls and remove air entrapment. Tool as neces-
taminants. Install bond breaker tape or backer rod to sary, dry or with clean water.
prevent bond at base of joint.
CLEANING OF TOOLS
Priming
Priming is not usually necessary. Most substrates only Uncured material can be removed with approved
require priming if testing indicates a need. Consult solvent. Cured material can only be removed mechanic-
Sikaflex® Primer Product Data Sheet or Technical Service ally. For spillage, collect, absorb, and dispose of in ac-
for additional information on priming. cordance with current, applicable local, state, and feder-
al regulations.
APPLICATION METHOD / TOOLS
Recommended application temperatures: 40 to 100 °F (4
to 38 °C). For cold weather application, condition units at
approximately 70 °F (21 °C); remove prior to using. For
best performance, Sikaflex Construction Sealant should
be gunned into joint when joint slot is at mid-point of its
designed expansion and contraction. Place nozzle of gun
into bottom of the joint and fill entire joint. Keep the
nozzle in the sealant, continue on with a steady flow of
sealant preceding the nozzle to avoid air entrapment.
Avoid overlapping of sealant to eliminate entrapment of
air. Tool as required. Joint dimension should allow for
Product Data Sheet

020511010000000070
3/5
LIMITATIONS BASIS OF PRODUCT DATA
▪ Allow 1 week cure at standard conditions when using Results may differ based upon statistical variations de-
Sikaflex® Construction Sealant in total water immer- pending upon mixing methods and equipment, temper-
sion and prior to painting. ature, application methods, test methods, actual site
▪ Avoid exposure to high levels of chlorine. (Maximum conditions and curing conditions.
continuous level is 5ppm of chlorine.)
▪ Maximum depth of sealant must not exceed 1/2”; min- OTHER RESTRICTIONS
imum depth is 1/4”.
▪ Maximum width of sealant must not exceed 1”. See Legal Disclaimer.
▪ Maximum expansion and contraction should not ex-
ceed 35 % of average joint width. ENVIRONMENTAL, HEALTH AND SAFETY
▪ Do not cure in the presence of curing silicone sealants.
▪ Avoid contact with alcohol and other solvent cleaners For further information and advice regarding transporta-
during cure. tion, handling, storage and disposal of chemical
▪ Do not apply when moisture-vapor-transmission condi- products, user should refer to the actual Safety Data
tion exists from the substrate as this can cause bub- Sheets containing physical, environmental, toxicological
bling within the sealant. and other safety related data. User must read the cur-
▪ To avoid bubbling, do not apply when ambient air and rent actual Safety Data Sheets before using any
substrate temperatures exceed 100o F (38o C). In ex- products. In case of an emergency, call CHEMTREC at 1-
treme summertime conditions, preferably install seal- 800-424-9300, International 703-527-3887.
ant when ambient air and substrate temperatures are
falling.
▪ Use opened cartridges the same day.
▪ When applying sealant, avoid air-entrapment.
▪ Since system is moisture-cured, permit sufficient ex-
posure to air.
▪ The ultimate performance of Sikaflex® Construction
Sealant depends on good joint design and proper ap-
plication with joint surfaces properly prepared.
▪ Do not tool with detergent or soap solutions.
▪ White color tends to yellow slightly when exposed to
ultraviolet rays.
▪ Light colors can yellow if exposed to direct gas fired
heating elements
▪ Do not use in contact with bituminous / asphaltic ma-
terials.
▪ When overcoating with water-based, oil-based or rub-
ber-based paints, compatibility and adhesion testing of
mock-up installations is essential.
▪ Do not use paints which are silicone based or have a
high solvent content. Avoid solvent-based and alcohol-
based primers, stains, sealers and coatings.
Product Data Sheet

020511010000000070
4/5
LEGAL DISCLAIMER
• KEEP CONTAINER TIGHTLY CLOSED
• KEEP OUT OF REACH OF CHILDREN
• NOT FOR INTERNAL CONSUMPTION
• FOR INDUSTRIAL USE ONLY
• FOR PROFESSIONAL USE ONLY
Prior to each use of any product of Sika Corporation, its

subsidiaries or affiliates (“SIKA”), the user must always
read and follow the warnings and instructions on the
product’s most current product label, Product Data
Sheet and Safety Data Sheet which are available at
usa.sika.com or by calling SIKA’s Technical Service De-
partment at 800-933-7452. Nothing contained in any
SIKA literature or materials relieves the user of the oblig-
ation to read and follow the warnings and instructions
for each SIKA product as set forth in the current product
label, Product Data Sheet and Safety Data Sheet prior to
use of the SIKA product.
SIKA warrants this product for one year from date of in-
stallation to be free from manufacturing defects and to
meet the technical properties on the current Product
Data Sheet if used as directed within the product’s shelf
life. User determines suitability of product for intended
use and assumes all risks. User’s and/or buyer’s sole
remedy shall be limited to the purchase price or replace-
ment of this product exclusive of any labor costs. NO
OTHER WARRANTIES EXPRESS OR IMPLIED SHALL AP-
PLY INCLUDING ANY WARRANTY OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE. SIKA
SHALL NOT BE LIABLE UNDER ANY LEGAL THEORY FOR
SPECIAL OR CONSEQUENTIAL DAMAGES. SIKA SHALL
NOT BE RESPONSIBLE FOR THE USE OF THIS PRODUCT
IN A MANNER TO INFRINGE ON ANY PATENT OR ANY
OTHER INTELLECTUAL PROPERTY RIGHTS HELD BY OTH-
ERS.
Sale of SIKA products are subject to the Terms and Con-

ditions of Sale which are available at
https://usa.sika.com/en/group/SikaCorp/termsandcon-
ditions.html or by calling 201-933-8300.
Sika Corporation Sika Mexicana S.A. de C.V. Sika Canada Inc.

201 Polito Avenue Carretera Libre Celaya Km. 8.5 601 Delmar Avenue
Lyndhurst, NJ 07071 Fracc. Industrial Balvanera Pointe Claire
Phone: 800-933-7452 Corregidora, Queretaro Quebec H9R 4A9
Fax: 201-933-6225 C.P. 76920 Phone: 514-697-2610
Phone: 52 442 2385800 Fax: 514-694-2792
Fax: 52 442 2250537
SikaflexConstructionSealant-en-US-(11-2018)-1-5.pdf
Product Data Sheet

020511010000000070
5/5
KOSTER NB 1 Grey
Technical Data Sheet W 221 025
W - Waterproofing systems
Issued: 04-05-21
Positive and negative side cementitious waterproofing

Features than 1/32-in to a minimum of 1/2-in x 1/2-in and repair with KOSTER
KOSTER NB 1 Grey is a rigid coating for waterproofing masonry and Repair Mortar at least 24 hours prior to application of KOSTER NB 1
concrete. It forms a waterproof barrier on the substrate and it contains Grey. Treat moving cracks as expansion joints. Dampen substrates or
pore/capillary plugging and crystallizing agents. These penetrate into treat with KOSTER Polysil TG 500 before application of KOSTER NB 1
the substrate where they form crystals which fill voids and capillaries, Grey. Brush and prime dusty or salt-damaged substrates with
producing an integral waterproofing effect. KOSTER NB 1 Grey is KOSTER Polysil TG 500 before application of KOSTER NB 1 Grey.
approved for use in drinking water environments according to Never apply KOSTER NB 1 Grey over standing or running water.
NSF/ANSI 61. KOSTER NB 1 Grey is used on the positive or negative
side of structures. It resists over 200 psi of hydrostatic pressure and is Application
a permanent waterproofing system as long as the substrate remains Mixing:
sound. Freezing and thawing cycles will not affect the material. Mix using a slow speed mixer, adding the powder to the liquid in
KOSTER NB 1 Grey is supplied in powder form. It can be mixed with portions. Mix one 55 lb bag of KOSTER NB 1 Grey with one of the
water or a solution of KOSTER SB Bonding Emulsion and water. following:
KOSTER SB Bonding Emulsion is added to improve curing and - 6.5 qt of water plus 2 qt of KOSTER SB Bonding Emulsion or,
adhesion. KOSTER SB Bonding Emulsion also improves the abrasion - 8.5 qt of water
resistance and elastic properties of the material. The addition of KOSTER SB Bonding Emulsion to the mixing liquid
increases the ability of the material to retain water and prevents
Technical Data premature drying of the coating in cases of unfavorable weather
Fresh mortar density 15.4 lb/gal conditions. When used in contact with drinking water, do not add
Pot life, 70°F Approx. 2 hours KOSTER SB Bonding Emulsion to the mix. This will negate the
Color Grey Drinking Water Certification.
Resistant to foot traffic Approx. 2 days
Full cure Approx. 2 weeks Use KOSTER SB Bonding Emulsion in both coats of KOSTER NB 1
Compressive strength (28 days) > 3330 PSI (ASTM C109) Grey when installing over CMU, masonry, brick, stone, or other porous
Tensile strength (28 days) 340 PSI (ASTM C190) cementitious substrates.
Abrasion resistance (28 days) 2.7 x 10-4 (gram per cycle, ASTM
4060) Application:
Pull-off strength > 170 PSI (100% break in Apply the material in at least two coats with a brush or a suitable
substrate) spraying device. Make sure the coating is not exposed to heat, frost, or
Water permeability, 200 PSI strong wind during application and for at least 24 hours afterwards.
negative side (28 days) Brush the material both vertically and horizontally to work into the
Water permeability, 200 PSI substrate. Mist first coat with water to promote curing.
positive side (28 days)
Vapor permeability (28 days) µ = 60 (DIN 52 615) Waterproofing with bituminous building materials:
Potable water certification Approved, NSF 61 When applying a combined waterproofing system of KOSTER NB 1
Grey and bituminous coatings (KOSTER Deuxan or KOSTER KBE
Fields of Application Liquid Film), KOSTER NB 1 Grey can be applied directly to a void free
KOSTER NB 1 Grey can be used in new construction and repair for masonry with flush-filled joints. After 24 hours, install the bituminous
horizontal and vertical waterproofing of concrete, masonry or coating by brushing, troweling, or spraying. Preparing the substrate
cementitious plaster, on porous concrete, shotcrete, in wet rooms, with KOSTER NB 1 Grey increases the reliability of the system
bathrooms, showers, basements, elevator shafts, tunnels, leaking significantly, and serves as an additional waterproofing layer. It
retaining walls, leaking ceilings, tanks, silos, sewage treatment plants, prevents lateral movement of water and functions as a negative side
manholes, and drinking water tanks. waterproofing during the construction phase.
Substrate Negative side waterproofing in case of repair of widespread moisture

Surfaces to be waterproofed with KOSTER NB 1 Grey must be sound, penetration:
solid, and free of bonding inhibiting agents such as grease, oil, laitance, Active leaks and water weeping down a wall can be stopped with
loose particles, dust, form release oil, or curing compounds. The KOSTER KD 2 before application of KOSTER NB 1 Grey. Clean brittle
substrate must be absorptive. Open up surface honeycombs to ensure and loose material out of joints, and repoint joints with KOSTER Repair
an uninterrupted, even coating application. Open static cracks wider Mortar Plus. After approx. 2 hours, prime the surface to be sealed with
The information contained in this technical data sheet is based on the results of our research and on our practical experience in the field. All given test data are average values which have been obtained under defined
conditions. The installer is responsible for the correct application taking into consideration the specific conditions of the construction site and the final results of the construction process. This may require adjustments
to the recommendations given here for standard cases. Specifications made by our employees or representatives which deviate from the specifications contained in any Company literature may not be relied upon in
the absence of written confirmation from the Company. The installer must comply with all testing, technical requirement, guidelines, and industry customs at all times. The terms, conditions, and limitations contained
in the written warranty for the product controls over the specifications contained herein. This guideline has been technically revised; all previous versions are invalid.
KOSTER AMERICAN CORPORATION | 2585 Aviator Drive | Virginia Beach, VA 23453

Phone (757) 425-1206 | Fax (757) 425-9951 | info@kosterusa.com | www.kosterusa.com
KOSTER NB 1 Grey 1/2

KOSTER Polysil TG 500 (Minimum 340 sq ft/gal, in case of strongly KOSTER IN 7 Art.-Nr. IN 270
absorbent substrates up to 160 sq ft/gal). After 30 minutes, apply the KOSTER Joint Sealant FS-V Art.-Nr. J 231
W - Waterproofing systems
first coat of KOSTER NB 1 Grey at 0.3 lb/sq ft. When the first coat of KOSTER Joint Sealant FS-H Art.-Nr. J 232
KOSTER NB 1 Grey has set sufficiently so that it is not damaged by KOSTER Joint Tape 20 Art.-Nr. J 820 020
the application of a second coat, apply a second coat of KOSTER NB 1 KOSTER Polysil TG 500 Art.-Nr. M 111
Grey at 0.3 lb/sq ft. KOSTER Restoration Plaster White Art.-Nr. M 662 025
KOSTER NB 2 White Art.-Nr. W 222 025
Allow KOSTER NB 1 Grey to cure for a minimum of 48 hours on the KOSTER KBE Liquid Film Art.-Nr. W 245
positive side and 4 days on the negative side before exposing to water KOSTER KD 2 Blitz Powder Art.-Nr. W 512
pressure. KOSTER Repair Mortar Art.-Nr. W 530 025
KOSTER Repair Mortar Plus Art.-Nr. W 532 025
Coverage KOSTER Waterstop Art.-Nr. W 540 015
One 55 lb bag will cover approx. 110 sq ft. A minimum of 0.5 lb/sq ft is KOSTER SB Bonding Emulsion Art.-Nr. W 710
required for most applications. If brush applied at 0.5 lb/sq ft, apply 2 KOSTER NB 1 Brush for slurries Art.-Nr. W 913 001
coats at 0.25 lb/sq ft each. KOSTER Peristaltic Pump Art.-Nr. W 978 001
For example, a 220 square foot area would take 2 bags of material - 2
coats, each at 220 sq ft per bag. If coating is sprayed and installed in 1
coat, the coverage would be 110 square feet per bag.
Cleaning
Clean all mixing and application equipment with water immediately
after use.
Packaging
W 221 025 55 lb bag
Storage
Store the material dry. In originally sealed packages, the material can
be stored for approx. 12 months.
Safety
Consult Safety Data Sheet. Always wear proper personal protective
equipment when handling this product.
Limited Warranty
KOSTER warrants that its product shall be in accordance with the
specifications published in the current revision of the products data
sheet. KOSTER covenants that in the event any of its products fail to
meet their published specifications, KOSTER shall replace those
products proved to be defective. KOSTER shall not be responsible for
any incidental or consequential damages due to the breach of its
warranties. Notwithstanding the foregoing, KOSTER’s sole liability
hereunder shall not exceed the cost of the defective product originally
purchased. EXCEPT AS SET FORTH ABOVE, KOSTER MAKES NO
OTHER WARRANTIES EXPRESS OR IMPLIED AND MAKES NO
WARRANTY AS TO THE MERCHANTABILITY OR FITNESS OF
THE PRODUCT FOR A PARTICULAR PURPOSE. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON
THE FACE HEREOF. The user must determine if the product is suited
for the intended use and the user must bear the risks and liabilities
associated with it.
Related products
KOSTER IN 1 Art.-Nr. IN 110
KOSTER 2 IN 1 Art.-Nr. IN 201
The information contained in this technical data sheet is based on the results of our research and on our practical experience in the field. All given test data are average values which have been obtained under defined
conditions. The installer is responsible for the correct application taking into consideration the specific conditions of the construction site and the final results of the construction process. This may require adjustments
to the recommendations given here for standard cases. Specifications made by our employees or representatives which deviate from the specifications contained in any Company literature may not be relied upon in
the absence of written confirmation from the Company. The installer must comply with all testing, technical requirement, guidelines, and industry customs at all times. The terms, conditions, and limitations contained
in the written warranty for the product controls over the specifications contained herein. This guideline has been technically revised; all previous versions are invalid.
KOSTER AMERICAN CORPORATION | 2585 Aviator Drive | Virginia Beach, VA 23453

Phone (757) 425-1206 | Fax (757) 425-9951 | info@kosterusa.com | www.kosterusa.com
KOSTER NB 1 Grey 2/2

Powered by TCPDF (www.tcpdf.org)
SUPER WHITE
class R3  25 MPa
Crystalline waterproofing Compressive strength
Chloride ion content  0.05%
Adhesive bond  0.8 MPa 0761
• in-depth waterproofing and protection slurry Carbonation resistance passed Vandex Isoliermittel-GmbH
Modulus of elasticity  20 GPa Industriestr. 19-23
• permanent active Thermal compatibility: DE-21493 Schwarzenbek
14
• applied to pressure or non-pressure concrete face Part 4: Dry thermal cycling
Capillary absorption
 0.8 MPa
 0.5 kg/m²·h0,5
002
EN 1504-3:2005/ZA.1a
• approved for drinking water structures Reaction to fire class A1
CC fine mortar for non-structural repair
Dangerous substances complies with 5.4
• white (based on hydraulic cement)
PRODUCT DESCRIPTION APPLICATION

VANDEX SUPER WHITE is a cementitious, ready-mixed, in- VANDEX SUPER WHITE is applied with brush, suitable
depth waterproofer. VANDEX SUPER WHITE uses white spray equipment or by dry sprinkling.
cement as binding agent.
Brush application
AREAS OF APPLICATION Ensure that all cavities in the substrate are filled. Crosswise
 substrate: concrete application: vertically bottom-up, then horizontally.
 active or passive waterproofing and protection against
water and moisture Spray application
 foundations, slabs, retaining walls, construction joints, VANDEX SUPER WHITE can be applied with a suitable fine
sewage treatment plants, swimming pools, backfilled mortar spraying device. For maximum spray pattern it
structural elements, etc. should be possible to adjust volume of product as well as
 drinking water structures air pressure and volume. The nozzle diameter is approx. 4
mm. The first layer of Vandex is applied in circular motion
PROPERTIES with the spray nozzle held at a 90% angle to the substrate.
It consists of white Portland cement, specially treated quartz The final layer can be left as a spray finish or treated to a
sand and a compound of active chemicals. specified finish.
When VANDEX SUPER WHITE is applied to a concrete
Apply subsequent coat whilst previous coat is still damp at
surface the active chemicals combine with the free lime and
the surface. The waiting time before applying the following
moisture present in the capillary tract, to form insoluble
coat depends on local climate conditions such as humidity,
crystalline complexes. These crystals block the capillaries
temperature, etc. The previous coat must not be damaged
and minor shrinkage cracks in the concrete to prevent any
during application of the following coat.
further water ingress (even under pressure). However, the
To maintain workability of the material do not add water,
Vandex layer will still allow the passage of water vapour
simply re-stir the mixture.
through the structure (i.e. the concrete will still be able to
"breathe"). In addition to waterproofing the structure,
Dry sprinkle and power trowel application
VANDEX SUPER WHITE protects concrete against sea
The concrete is poured, vibrated and screeded as usual.
water, waste water, aggressive ground water and certain
When the concrete to be treated starts to reach initial set,
chemical solutions. VANDEX SUPER WHITE is tested for use
the specified amount of VANDEX SUPER WHITE is dry-
in contact with drinking water.
distributed by hand using a sieve (mesh size of 1 mm) or
suitable spreader on to the concrete surface. The powder is
SURFACE PREPARATION
then trowelled into the substrate until coverage is uniform
The substrate to be treated must be sound and even, open-
and the specific finish is achieved.
pored, roughened and its surface free from voids, large
cracks or ridges. Any adhesion reducing substances like Do not apply at temperatures below +5 °C or to a frozen
bitumen, oil, grease, remains of paint or laitance have to substrate.
be removed by suitable means.
Water leaks must be stopped e.g. with VANDEX PLUG. CURING
Thoroughly moisten the substrate, it must be damp but not Keep damp for at least 5 days and provide suitable pro-
wet at the time of application. Any surface water on hori- tection against extreme weather conditions (e.g. sun, wind,
zontal surfaces must be removed. frost) while setting. The freshly treated surface should be
protected from rain for a minimum period of 24 h. In closed
MIXING spaces and deep pits, suitable air circulation should be
Mix by volume 5 parts of VANDEX SUPER WHITE with provided for 24 hours following the VANDEX SUPER WHITE
approx. 2 parts of tap water (25 kg + approx. 7–8.5 litres) treatment.
in a clean container for at least 3 minutes to a lump-free,
homogeneous consistency of thick oil paint. Use a
mechanical mixer.

BACKFILLING FILLING OF WATER RETAINING STRUCTURES
Backfilling can be carried out 3 days after completion of Filling can take place when the surface treatment has
the Vandex treatment. hardened sufficiently, usually not less than 14 days after
application. However, if earlier filling is specifically re-
PLASTERING/COATING quired, filling may be considered after not less than 7 days,
Surfaces treated with Vandex products which are to be provided the surface is thoroughly checked for hardness.
coated or painted should be left to cure for at least 28 A careful cleaning and disinfection prior to the first opera-
days. tion is essential. Observe national laws and regulations.
At the end of the curing period, prior to the application of
coatings or paints, the surfaces should be saturated with PACKAGING
water and neutralised with diluted hydrochloric acid (1:8 / 25 kg PE-lined paper bag
approx. 3.5%). Observe precautionary measures! Following
this, the area must be thoroughly rinsed with water. STORAGE
When a plaster or render finish is required on top of a When stored in a dry place in unopened, undamaged
Vandex treatment it is essential to apply a rough cast of original packaging, shelf life is 12 months.
sand and cement on the final Vandex coat while it is still
tacky. On hardened Vandex surfaces apply an appropriate HEALTH AND SAFETY
bonding agent before rendering. Please refer to Safety Data Sheet on www.vandex.com.
Coatings on top of a Vandex treatment have to be alkali
resistant. Decorative coatings applied on the passive water
pressure side are recommended to be water vapour per-
meable.
CONSUMPTION
STRUCTURAL ELEMENT TYPE OF IMPACT TYPE OF APPLICATION CONSUMPTION

Concrete slab positive or negative water pressure dry sprinkle, brush or spray 1.2 kg/m²
in 1 coat
Concrete slab moisture / no water pressure brush or spray in 1 coat 0.8 kg/m²
Concrete walls positive or negative water pressure brush or spray in 2 coats 1.5 kg/m²
Construction joints water pressure brush in 1 coat 1.5 kg/m²
(horizontal and/or vertical)
For details please refer to specifications.
TECHNICAL DATA
Appearance white powder.

VANDEX SUPER WHITE is not a decorative material.
Workability at 20 °C [min] approx. 30

Setting time at 20 °C [h] 2–3
Further data –
All data are averages of several tests under laboratory conditions. In practice, climatic variations such as temperature, humidity, and porosity of substrate may affect
these values.
The information contained herein is based on our long-term experience and the best of our knowledge. We can, however, make no guarantee since for a successful outcome, all circumstances in an individual case must be taken into
VXDS002E1214
consideration. Indications of quantities required are only averages which in certain cases might be greater.
HEAD OFFICE AND INTERNATIONAL SALES:

Vandex International Ltd
P.O. Box · CH-4501 Solothurn/Switzerland
+41 32 626 36 36 · info@vandex.com · www.vandex.com
PRODUCTION:
Vandex Isoliermittel-Gesellschaft m.b.H.
P.O. Box · D-21487 Schwarzenbek/Germany
Nitoflor EPU100
(Formerly known as Nitoflor EU100) constructive solutions
Flexible protective floor and wall coating,

based on epoxy polyurethane resins
Uses Properties
Provides chemical and abrasion resistance to prevent Specific Gravity

1.48 g/cm³ at 23°C
corrosion of concrete surfaces for applications such as: (ASTM D1475)
Pot Life 3 hours @ 23°C
Wall and floor coating for concrete protection. (ASTM D2471) 1.5 hours @ 35°C
Car parks and as a traffic deck protection system. Tack Free Time: 6 hours @ 23°C
Warehouses, factory floors and walls, workshops, clean (ASTM D1640) 3 hours @ 35°C
1-2 hours @ 45°C
rooms.
Min. Over Coating Time 8 hours @ 23°C
Foundations and sub-structures waterproofing. 4 hours @ 35°C
(ASTM D1640)
2 hours @ 45°C
Advantages Full Cure 7 hours @ 23°C
(ASTM D1640) 4 hours @ 35°C
Flexible coating. Adhesion Strength
1.5 - 2.5 N/mm²*
Cost saving - prime less system, easy brush roller or (ASTM D4541)
spray application. Water Absorption
0.2%
Added value system - acts as an impermeable (ASTM C570)
waterproof Tensile Strength
10 N/mm²
(BS2782)
Coating and excellent resistance to underground
Elongation at Break
environment. Approx 25%
(BS2782)
Excellent chemical resistance, UV resistance.
Resistance to bacterial growth. * Depending on the type of concrete substrate
Description Chemical resistance
Nitoflor EPU100 is based on hybrid combination of epoxy Tests were carried out in accordance with ASTM D1308, at
polyurethane resins. It is supplied as a two pack material in room temperature of 23°C and specimens were soaked in
pre-weighed quantities ready for on-site mixing and use. the solution for a period of 7 days.
Nitoflor EPU100 is applied as a two coat application. It is
generally applied at a wet film thickness of 200 microns per Acids (m/v)
coat. Nitoflor EPU100 is available in a standard Grey color, Hydrochloric acid 10% : Resistant
other colors are available subject to minimum order quantities. Sulphuric acid 25% : Resistant
Nitric acid 10% : Resistant
Specification Phosphoric acid 15% : Resistant
The corrosion resistant coating shall be Nitoflor EPU100, a tar Aqueous solutions
free, a flexible epoxy-polyurethane coating. It shall possess Tap water : Resistant
excellent bond to the concrete substrate. The coating shall be Sea water : Resistant
resistant to underground conditions, alkalis, salt solutions and Ground water : Resistant
acidic solutions. Sewage : Resistant
Technical support Consult the local Fosroc office for specific

recommendations to meet each operating condition
Fosroc offers a comprehensive technical support service to
specifiers, end users and contractors. It is also able to offer Instructions for use
on-site technical assistance, an AutoCAD facility and
dedicated specification assistance in locations all over the Preparation
world.
All surfaces to be treated with Nitoflor EPU100 must be
clean and free from dust or loose material.
Page 1
Nitoflor EPU100
(Formerly known as Nitoflor EU100)
Metal surfaces Spray application
Any metal surfaces should be grit blasted to a bright finish, Where large areas are to be coated, it is advisable to
meeting the requirements of Swedish Standard SA 2½ or consider spray application. Consult the local Fosroc office
equal. for further details and recommendations.
Concrete surfaces Cleaning
All laitance must be removed by grit blasting, or other suitable Tools and equipment should be cleaned with Fosroc
removal methods. Following the preparation of a concrete Solvent 102* immediately after use.
surface, care should be taken to ensure that any surface
irregularities are filled with Nitomortar FC or Nitomortar Hot weather working practices
TC2000.
Whilst the performance properties of Nitoflor EPU100 at
Priming elevated temperatures are assured, application under such
conditions can sometimes be difficult. It is therefore
Concrete surfaces suggested that, for temperatures above 35°C, the following
guidelines are adopted as a prudent working regime:
Priming is not normally required provided the substrate is
sound, untreated (no curing compound) and good quality non i. Store unmixed materials in a cool (preferably
porous concrete. However, if concrete surface is porous, or temperature controlled) environment, avoiding exposure
w/c ratio is >0.5 it is recommended to use Nitoprime 31. to direct sunlight.
ii. Keep mixing and placing equipment cool, arranging
Metal surfaces shade protection if necessary. It is especially important
to keep cool those surfaces of the equipment which will
All metal surfaces should be coated immediately after
preparation. If this is not possible and to eliminate formation of come into direct contact with the material itself.
rust, prime the metal surfaces using Nitoprime 28. iii. Try to eliminate application in the middle of the day, and
certainly avoid application in direct sunlight.
Mixing iv. For hand application, ensure that there are sufficient
operatives available to complete application within the
The contents of the resin should be thoroughly stirred to pot life of the material.
disperse any possible settlement. The entire contents of both
the hardener and resin cans should be poured into a suitable v. Have a ready supply of Fosroc Solvent 102 available for
sized mixing vessel. immediate cleaning of tools after use.
It is recommended that the two components are mixed Repairing and over-coating
together mechanically using a slow speed electric drill fitted
with a Fosroc Mixing Paddle (MR3). Mixing should be carried Any applications of Nitoflor EPU100 which have become
out continuously for 3 to 5 minutes, until a uniform consistency damaged can be readily over-coated.
is achieved.
The existing surface should be well abraded, using a stiff
Application wire brush, or similar, to ensure that a good mechanical
bond will be achieved between the two layers.
A minimum 2 coat application is generally recommended to
ensure a full, unbroken coating is achieved. Any loose material should be removed.
Brush/Roller application Over-coating works can then proceed as for new work,
always ensuring that the prepared substrate is free from any
Once mixed, the material should be immediately applied, moisture.
ensuring that a continuous coating is obtained. The first coat is
applied to achieve a uniform coating with a wet film thickness Limitations
not less than 200 microns, and should be allowed to dry for at
least 4 hours at 35°C before the application of the second
Nitoflor EPU100 is formulated for application to clean
coat.
sound substrates of steel or concrete; and where it can
be protected from contact with water for the first 24
The second coat should be applied after 4 hours (at 35°C)
hours after application as discoloration could occur.
from the application of the first coat. The second coat should
be applied as above again achieving a wet film thickness not For cold weather working (down to 5°C), it is
less than 200 microns. recommended that materials are stored in a heated
building and only removed immediately before use.
Accelerated heating methods are not to be utilized
under any circumstances.
constructive solutions Page 2

Nitoflor EPU100
(Formerly known as Nitoflor EU100)
Estimating If swallowed seek medical attention immediately - do not

induce vomiting.
Supply
For further information, please consult the Material Safety
Nitoflor EPU100 10 litre packs
Data Sheet for Nitoflor EPU100.
Nitoprime 31 1, 5 & 15 kg packs
Nitoprime 28 1 , 5 & kg packs Fire
Fosroc Solvent 102 4 & 25 litre packs
Nitoflor EPU100, Nitoprime 31, Nitomortar FC and Nitomortar
Coverage TC2000 are non-flammable.
2
Nitoflor EPU100: 5.0 m /litre @ 200 microns WFT
(per coat) Nitoprime 28 and Fosroc Solvent 102 are flammable. Do not
2 use near a naked flame.
Nitoprime 31: 4 - 5 m /kg
2
Nitoprime 28: 4 - 6 m /kg Flash points
Note: Coverage figures quoted are theoretical, and based Nitoprime 28: 55°C
upon application to a properly prepared substrate of nominal Fosroc Solvent 102: 33°C
C30 concrete.
Since application conditions vary greatly due to substrate Additional Information

porosity, quality of surface preparation, application thickness
and wastage factors, the on-site figures may vary from those Fosroc manufactures a wide range of complementary
shown above. products which include:
Storage Waterproofing membranes & waterstops

Joint sealants & filler boards
Nitoflor EPU100 supplied in 10 liter packs have a shelf life of Cementitious & epoxy grouts
12 months, when stored in warehouse conditions below
35°C. Specialized flooring materials
Precautions Fosroc additionally offers a comprehensive package of

products specifically designed for the repair and
refurbishment of damaged concrete. Fosroc’s ‘Systematic
Health and safety
Approach’ to concrete repair features the following:
Nitoflor EPU100, Nitoprime 28, Nitoprime 31 and Fosroc
Solvent 102 should not come in contact with skin or eyes, nor Hand-placed repair mortars
should they be swallowed. Avoid inhalation of vapours and Spray grade repair mortars
ensure adequate ventilation. Some people are sensitive to
resins, hardeners and solvents. Fluid micro-concretes
Wear suitable protective clothing, gloves and eye/face Chemically resistant epoxy mortars
protection. Barrier creams such as Kerodex Antisolvent or
Rozalex Antipaint provide additional skin protection. Should Anti-carbonation/anti-chloride protective coatings
accidental skin contact occur, remove immediately with a Chemical and abrasion resistant coatings
resin removing cream such as Kerocleanse Standard Grade
Skin Cleanser or Rozaklens Industrial Skin Cleanser, For further information on any of the above, please consult
followed by washing with soap and water - do not use your local Fosroc office – as below.
solvent. In case of contact with eyes, rinse immediately with
plenty of water and seek medical advice.
Important note:
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions
for the Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that
any advice, recommendation, specification of information it may give is accurate and correct, it cannot, because it has no direct
or continuous control over where or how its products are applied, accept any liability either directly or indirectly arising from the
use of its products, whether or not in accordance with any advice, specification, recommendation of information given by it.
Fosam Company Limited

Head Office Telephone: +966 12 637 5345 Fax: +966 12 637 5891 email: fosam@fosroc.com
Post Box 11081 Regional Offices
Jeddah – 21453 Jeddah Sales Office Tel: (012) 608 0999 Fax: (012) 638 0693 Yanbu Tel: (014) 322 4280 Fax: (014) 391 2980
Jeddah Showroom Tel: (012) 665 0187 Fax: (012) 667 4844 Makkah Tel: (012) 542 0869 Fax: (012) 542 0869
Saudi Arabia Riyadh Tel: (011) 482 9303 Fax: (011) 482 7562 Medinah Tel: (014) 855 0091 Fax: (014) 855 0047
Dammam Tel: (013) 814 1282 Fax: (013) 814 1581 Jubail Tel: (013) 362 3904 Fax: (013) 362 3875
www.fosroc.com Khamis Mushayt Tel: (017) 250 0469 Fax: (017) 250 0469 CSD Tel: (012) 608 0999 Fax: (012) 638 0693
Registered Office: Industrial Area, Phase 4, Road No. 102, Street No. 82
Page 3 FO SA/ NITOFLOR EPU100 /0808/19
TECHNICAL SUBMITTAL
FOR UNDERGROUND
5- SECTION DETAILS OF PROPOSED

SYSTEM
LEGEND:
1 Lean Concrete
2 Primer
3 Double Layer of SBS Izomaks
Gold Waterproofing Membrane 4mm
INNER SPACES 4 Geotextile Protection 200g/M2
5 Polyethylene Sheet 300 micros
6 RCC Floor slab
7 Cant strip
8 Adplast PP Protection board 4mm
9 Aluminum Counter Flashing
1.0mm x 50mm
10 UV Protection Sealant.
TANK PUMP ROOM
EPU 100
BACK FILLING
SUB CONTRACTOR:
SPECIALIZED CONTRACTING COMPANY
CONTRACTOR:
AL BAWANI CO.
PROJECT NAME:
1 DRAWING TITLE:
UNDERGROUND WATER & HOLDING TANK

2
3 Signature Signature Signature
5 21-00 TECH-DWG-0007

TBC Wop Epc Gen Mes 00002 00

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THE PROCURER THE INDEPENDENT THE CONTRACTOR THE BUILDING CONTRACTOR

Dates 13 June 2021

2 August 15 ,2021 Issued for Submission MES 01 - -

DOCUMENT DISTRIBUTION LIST

Page 2 of 12 WAVE - 1 PPP - 60 Schools Project

Controlled Copy No. Date of Distribution

Revision Sheet ............................................................................................................... 2

Page 3 of 12 WAVE - 1 PPP - 60 Schools Project

- Section 07 13 27 - SBS Waterproofing Membrane

4.1 Project Director

4.2 Construction Manager/ Cluster Manager

4.3 HSE Manager

Page 4 of 12 WAVE - 1 PPP - 60 Schools Project

▪ Ensure JSA have been carried out.

▪ Advise operatives on their responsibilities and safety requirements.

4.5 Site Engineer

▪ To adopt these Methodology of work as a Guidelines on the Installation, Testing and

▪ Ensure availability of required tools/ equipment's at site in good operating condition.

▪ Guide the Workmen to do the job carefully and safely.

▪ To coordinate with the Quality Control, of all activities.

4.6 The Surveyor

4.7 Site Foreman

▪ Ensure that manpower and equipment are properly distributed.

Page 5 of 12 WAVE - 1 PPP - 60 Schools Project

▪ Arrange for the required materials, tools, and equipment.

▪ Prepare and submit the daily report.

▪ Will be responsible for the day-to-day, job on site for coordinating.

4.8 Quality Control Engineer (QCE)

▪ To ensure that Inspection and Testing followed Project Specifications, Approved

▪ Timely inspections with Site Engineer/ staff.

▪ To assist the site as Technical Assistance when necessary as needed.

6) Tools, Plant & Equipment

Page 6 of 12 WAVE - 1 PPP - 60 Schools Project

▪ Sweep substrate as necessary to remove laitance, loose materials and other

▪ Fill voids in all surfaces as recommend by membrane manufacturer (by client).

▪ Prime vertical substrates and other substrates where membrane is to be applied as

Page 7 of 12 WAVE - 1 PPP - 60 Schools Project

9) Execution and Testing

9.1 Execution (Please refer to BKS MES REF NO: 06042-04-2021)

A. Engage a site representative qualified by waterproofing membrane manufacturer to inspect

Page 8 of 12 WAVE - 1 PPP - 60 Schools Project

10) Health, Safety & the Environment

10.1 Construction Hazards (tick as appropriate)

10.2 Personal Protective Equipment (tick as appropriate)

Safety Eye Face Mask Respirator Ear

Page 9 of 12 WAVE - 1 PPP - 60 Schools Project

10.3 Safety Training and Emergency procedures

First Aid Box Location:

First Aid and Medical Supplies available at site:

Page 10 of 12 WAVE - 1 PPP - 60 Schools Project

10.5 HSE General Requirements

11) Inspection (Refer to Attached ITP)

▪ ITP- Inspection and Testing Plan

Page 12 of 12 WAVE - 1 PPP - 60 Schools Project

PROJECT QUALITY PLAN: TBC Wave 1 PPP Schools Project

Ref. Standard Action Pay Item

Contract Documents Proj. Specification, Section 07 10 50 - Intial Inspection

Any protrusion or sharp edges shall

PROJECT QUALITY PLAN: TBC Wave 1 PPP Schools Project

Inspected by: _ Date: Attachment: ____