No.

7-112
Char-Lynn ®
April, 1997

Hydraulic Motor

Repair Information

10 000 Series
Geroler® Motors 002 003 004
Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Parts Drawing

See Note 2 22
Page 3 13

9
See Note 2
37 Page 3
B 23
1-1/4 Split 24 14
36
Flange Ports 3
38 35 1 4
3

6
7
8 C—Standard Motor
16
5 40
17
18
15 See Note 2
20
19 Page 4
32
31
30
32 and 34
39 37
A
13 1-5/16 36
O-ring Ports
38 35
27
13
28
-002
25 -003
21
13
14

14
Bearingless Motor Flange
Replacement Part Below

-004
14

3
4
3
ZZ

D—Wheel Motor 2 —Bearingless Motor

2
Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Ref. Ref.
No. Description No. Description
1 Shaft S/A 23 Washer, Rear Thrust
2 Flange, Mounting /Wear Plate 24 Bearing, Rear Thrust
3 Bearing, Radial 25 Geroler
4 Spacer, Bearing 27 Plate, Valve
5 Spacer, Bearing Front 28 Drive, Valve
6 Whasher, Thrust 30 Seal, Outer Face
7 Bearing, Front Thrust 31 Seal, Inner Face
8 Whasher, Thrust (Thin) 32 Spring, Compression
9 Plug/O-ring S/A 33 and 34 Balance Ring/Pin Assembly
13 O-ring (Note 1) 35 Ball
14 O-ring (Note 1) 36 Spring, Compression
15 Retainer, Front 37 Plug/O-ring S/A
16 O-ring 38 Plug/O-ring S/A
17 Ring, Quad 39 Valve
18 Washer, Backup 40 Screw, Cap (replaces and interchanges with studs)
19 Seal, Dust A Kit, Housing, Valve (1-5/16 O-ring Ports)
20 Screw, Cap B Kit, Housing, Valve (1-1/4 Split Flange Ports)
21 Drive, Main C Kit, Housing, Bearing (Std. Motor)
22 Plate, Wear D Kit, Housing, Bearing (Whl. Motor)

Note 1: The -002 and -003 Bearingless motors use 4 O-rings while -004 motor uses 3 O-rings.
Note 2: DO NOT use spacer with current replacement shafts (Ref. No. 1). Motors with this shaft spacer
will still have to be reassembled with spacer unless the shaft was damaged and must be replaced.

See pages 10 and 11 for wheel motor and bearingless motor repair — Small screwdriver (150 mm [6 in.] — 200 mm [8 in.] long,
information. 6,3 mm [.25 in.] blade)

Tools required for disassembly and reassembly are: — Plastic or rubber hammer

— Torque wrench (170 Nm [1500 in-lb or 125 ft- lb] The following tools are not necessary for disassembly and
capacity) reassembly, but are extremely helpful.

— 1, 15/16, 1/2, and 5/16 inch sockets — Seal sleeve or bullet

— 300 mm [12 in.] - 400 mm [16 in.] breaker bar — Alignment studs (2) if required

* Motors with tie bolts and original studs not available.

Alignment Studs (2)

241,0
[9.50] 25,5
12,7 [.50]
[1.00]

12,7 [.50] 15,87 [.625] Dia. Steel Rod

Grind Flat Spots on Each Side 5/8-18 UNF

3
Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Disassembly

Cleanliness is extremely important when repairing a hydraulic motor.

Work in a clean area. Before disconnecting the lines, clean the port
area of the motor thoroughly. Use a wire brush to remove foreign
material and debris from the exterior joints of the motor. Check the
shaft and keyway, remove all nicks, burrs, or sharp edges that might
damage the shaft seals when installing the retainer over the shaft.
Before starting the disassembly procedures, drain the oil from inside
the motor.

Figure 2
Line Scribed
for reassembly
2 Remove 4 bolts (or nuts and washers for earlier models) from
motor. Remove studs (earlier models) per step 17.

3 Carefully lift the valve housing straight off. If this is done carefully,
the springs and balance ring assembly will remain on the valve for easy
removal.

4 Remove 2 check valve plug assemblies (plugs, springs, and steel

balls) from valve housing.

5 Place valve housing on bench with open end up, then carefully
remove 108 mm [4.25 in.] l.D. seal, and 9,4 mm[.37 in.] I.D. seal.

Motors
with
Studs Balance Ring Valve
Ass'y Spring (4) Drive
Balance
Ring

Figure 1

1 Place the motor in a vise with the output shaft down, or place the
motor (earlier models with studs) on a smooth, clean, flat surface; use
a piece of wood under the center section of the motor to raise the valve Inner Outer
housing end of the motor off the surface of your work area, see Fig. 1, Seal Seal Valve Valve Plate
for these preparations.
Figure 3
Note: It may be helpful for reassembly to scribe a line across the
length of the motor.

Although not all drawings show the motor in a vise, we recommend 6 Remove 4 balance ring assembly springs.
that you keep the motor in the vise during disassembly and reas-
7 Remove balance ring assembly.
sembly. Follow the clamping procedures explained throughout the
manual. 8 Remove inner and outer seals from balance ring.

4
Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Disassembly
Studs (4) (earlier models only)

9 Remove valve.

10 Remove valve plate.

11 Remove valve drive.

Seals Geroler

Seals Spacer

Figure 6

17 Use a stud remover or vise grips to remove studs (earlier models

only) see Fig. 6.

18 Remove 9,4 mm[.37 in.] I.D. seal, and 108 mm [4.25 in.] I.D. seal
from bearing housing.
Seals
19 Remove spacer from inside output shaft.
Figure 4
Note: Some units have shafts with a raised area at bottom of splined
cavity and do not use spacer.
12 Remove Geroler. Retain rollers in Geroler assembly.

13 Remove 9,4 mm[.37 in.] I.D. seals, and 108 mm [4.25 in.] I.D.
seals from the Geroler, 2 seals on each side of the Geroler.

Splined Wear Thrust

Drive Plate Washer

Soft
Pad

Thrust
Bearing

Figure 5

14 Remove splined drive from bearing housing. Figure 7

15 Remove wear plate.

20 Place bearing housing in vise, as shown in Figure 7. Loosen 8 cap
16 Remove thrust bearing and thrust washer from wear plate. screws (5/16 inch) in retainer.

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Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Disassembly
Cap Retainer Seal Output Shaft Plug
Screw (8) Assembly

Thrust Bearing Spacer

Washers

Plug
Assembly

Thrust Bearing

Figure 9
Dust Back-up Quad
Seal Washer Seal

Figure 8

21 Place bearing housing on a clean, flat surface. Remove 8 cap 23 Remove output shaft.
screws and retainer.
24 Remove 2 thrust washers and thrust bearing from the output shaft.
22 Remove quad-ring seal, back-up washer, 0-ring seal, and dust seal
from retainer. Use a small screw- driver to remove the dust seal. Do 25 Remove bearing spacer.
not damage bore of retainer.
26 Remove 2 plug assemblies (1 inch) from the bearing housing.

Note: The bearing housing and bearings inside the housing are not
sold separately. These bearings are hydraulicly pressed into the
bearing housing.

Reassembly

Check all mating surfaces. Replace any parts that have scratches or
burrs that couId cause leakage. Clean all metal parts in clean solvent.
Blow dry with air. Do not wipe with a cloth or paper towel because lint
or other matter can get into the hydraulic system and cause damage. Output Shaft Plug
Do not use coarse grit or try to file these parts. Check around the Assembly
keyway and chamfered area of the shaft for burrs nicks or sharp edges
that can damage the seals when reassembling the retainer. Bearing Spacer

Note: Lubricate all seals with petroleum jelly such as Vaseline. Refer
to the parts list (6-119) for replacement parts and proper seal kit
number.

Plug
Assembly

Figure 10

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Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors 6 Install back-up washer, quad ring seal, and 3-1/2” I.D. seal in the
retainer. Apply petroleum jelly to inside diameter of dust seal and quad
Resassembly ring seal.

7 Before installing retainer, place a protective sleeve or bullet, if

I Place bearing housing on a smooth, flat surface. Install 2 plug available, over shaft. To prevent damage to seals, install retainer over
assemblies, see Figure 10. Tighten to 100 Nm[900 lb-in or 75 lb-ft]. shaft with a twisting motion. Do not cut or distort retainer seals.
Damage to these seals will cause external leakage.
2 Install bearing spacer in bearing housing.

3 Install output shaft. Rotate shaft while instaling in bearing

housing.

1
Thickest
Washer 3 8

5 6
Thrust
Washers
7 4
2

Torquing Sequence

Figure 13
Thrust Bearing
8 Lubricate threads of 8 cap screws with a light film of oil. Install
Figure 11 and finger tighten screws. Place unit in a vise, as shown in Figure 7.
Tighten cap screws to 34 Nm [300 lb-in] of torque – in the sequence
shown in Figure 13.
4 Install 2 thrust washers and thrust bearing. Install thrust bearing
between the 2 thrust washers, thickest washer over shaft first, see 9 Install key (when used) in key slot of shaft.
Figure 11.
10 Reposition motor in vise, clamp housing flange, as shown in Fig. 1.

Dust Seal 11 Pour a small amount of hydraulic oil inside outnut shaft.
O-ring
Back-up Washer
Quad Seal
Stud (4) (earlier models only)
Retainer

Seal Replacement Seals Spacer

Figure 12
Figure 14

Note: Spacers are not used on units that have a raised area at bottom
5 Use a small press, if available, to install dust seal in retainer. Metal of splined cavity.
side of dust seal must face toward retainer, as shown in Figure 12. If a
press is not available, use a plastic or rubber hammer to tap dust seal 12 Install spacer in output shaft, guide spacer with a pencil.
in place.
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Disc Valve Hydraulic Motor

10 000 Series
18 Install splined drive in output shaft. For 345 cm3/r [21.0 in3/r]
Geroler Motors displacement motor insert longer splined end of drive first, see Fig. 16.
Resassembly 19 Apply petroleum jelly on 2 seals 9,4 mm[.37 in.] I.D. and 2 seals
108 mm [4.25 in.] I.D. Install them in the seal grooves of the Geroler,
13 Apply petroleum jelly to 108 mm [4.25 in. I.D. seal, and install in see Fig. 16, (one of each seal on both sides of the Geroler).
seal groove of the bearing housing see Fig. 14.
Note: Installation at this point involves 3 steps in the timing of the
14 Apply petroleum jelly to 9,4 mm [.37 in. I.D. seal. Install seal in motor. Timing determines the direction of rotation of the output shaft.
case drain groove of bearing housing.
The timing parts include . .
15 Install 2 studs (earlier models), diagonally opposed, in bolt holes
of bearing housing, see Fig. 15. If you replace studs with bolts, use 2 1. Geroler 3. Valve Plate
studs for alignment purposes when stacking parts. 2. Valve Drive 4. Valve

Rotate Valve Alignment Reference Largest

Wear Thrust Thrust Clockwise Ref. Only Mark Open
Plate Washer Bearing 1 tooth to Pocket
Engage Spline Slot
Opening

Case Drain

Figure 15 Anyone
of 8 ports
open to
outside Valve Case Valve Case
of valve Drive Drain Drive Drain Geroler
16 Install thrust washer and thrust bearing in wear plate – washer first,
see Fig. 15. A light film of lubricant on the washer and bearing will Timing Alignment
help hold them in place.
Figure 17
17 Align case drain hole in wear plate with case drain hole in bearing
housing. Install wear plate flush against bearing housing, see Fig. 15.
Timing Step 1—Locate the largest open pocket in the Geroler and
mark it on the outside edge of the Geroler, See Fig. 17.

20 Align case drain hole in Geroler with case drain hole in wear-plate.
Seals Seals Splined Install Geroler on wear plate, see Fig. 16. Be sure to retain rollers in
Drive Geroler assembly.

21 Install valve drive in Geroler.

22 Align case drain hole in valve plate with case drain hole in Geroler.
Install valve plate flush against Geroler, see Fig. 17.

Timing Step 2—Locate the slot opening in the valve plate which is in
line with the largest open pocket of the Geroler. See Fig. 17

Case Drain

Figure 16

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Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Resassembly Pin Inner Seal Outer Seal

23 Use the following procedure for installing the valve on the valve
plate.

Timing Step 3—Locate any one of the side openings of the valve that Balance Ring
goes through to the face of the valve. Line up this side opening with
Figure 20
the open slot of the valve plate that is in line with the largest open
pocket of the Geroler. Rotate the valve clockwise until the spline teeth
engage (1 spline tooth), see Fig. 17. This will provide the rotation
shown when pressurized as shown, see Fig. 18.
27 Apply petroleum jelly to inner and outer face seals. Install them on
balance ring as shown in Fig. 20.

Important: Install these face seals in the positions shown or the

motor will not operate properly. Do not force or bend these face
Counter Clockwise seals. Any damage to these seals will affect the operation of the
Rotation motor.

28 Align 2 pins in balance ring assembly with 2 holes in valve housing

as shown in Fig. 19. Install the balance ring assembly in the valve
housing.

Clockwise
Rotation

Figure 18

Balance Ring Balance Ring

Ass'y Spring (4) Spring Hole (4)

Case
Drain Figure 21

Balance Ring Valve

Ass'y Pin Hole (2) Housing
Figure 19 29 Insert a flat brass rod, or similar flat tool, through port of valve
housing to hold balance ring assembly in position until you install valve
housing. Align case drain hole in valve housing with case drain hole in
valve plate. Install valve housing against valve plate, see Fig. 21.
24 Apply grease to 4 balance ring assembly springs. Install springs in Remove brass rod as balance ring contacts the valve.
4 holes located inside bore face of valve housing, see Fig. 19.
Note: After installing valve housing on valve plate, check for proper
25 Apply a light film of petroleum jelly to 9,4 mm[.37 in.] I.D. seal. placement. Push down on the valve housing. You should get a slight
Install seal in case drain groove of valve housing. spring action.

26 Apply a light film of petroleum jelly to 108 mm [4.25 in.] I.D. seal. Note: After installing valve housing on valve plate, visually check
Install seal in outside seal groove of the valve housing. between body parts of motor for unseated seals.

9
Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Resassembly

4 1

O-ring (2)

2 3

Spring and Case Drain

Bolt Torquing Sequence Plug (2) Steel Ball (2) Plug Ass'y

Figure 22 Figure 23

30 Install and finger tighten 2 bolts (or studs for earlier models) 32 Install 2 springs in check valve holes, one spring in each hole.
opposite alignment studs. Remove alignment studs and install Install o-rings on plugs, then install plugs. Tighten to 9,6 Nm [85 lb-
remaining bolts (or studs, 4 washers, and 4 nuts for earlier models). in].
Torque bolts (or nuts) to 130-150 Nm[95-110 lb-ft], in sequence, see
Fig. 22. 33 Install case drain plug assembly. Tighten to 36 Nm [320 lb-in]. On
wheel motors, a different bearing housing is used, see Fig. 24. Other
31 Install 2 check balls in valve housing, one ball in each hole. To seat than this the parts are the same as the standard motor and the same
check balls, (on new valve housings only), tap lightly on ball with a disassembly and reassembly procedures apply.
punch, using a plastic (or rubber) hammer.

Cap Screw Retainer Seal

Wheel Motor

On wheel motors a different bearing housing is used, see Fig. 24.

Other than this the parts are the same as the standard motor and the
same disassembly and reassembly procedures apply.

Quad
Back-up Ring
Dust Seal Washer Seal Bearing Housing
Figure 24

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Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors
Resassembly
Note: Separate Wear Plate
Seal

Bearingless Motor -002 and -003

This motor is the same as the standard motor without the shaft/bearing
assembly, retainer, and bearing housing (mounting flange replaces the
bearing housing—see Fig. 25. Also, a thrust washer and needle thrust
bearing are not required in the wear plate for this bearingless motor. Seal Mounting Pipe
Follow the same disassembly and reassembly procedures as rear Flange Plug
section of standard motor.

Important: This motor requires Loctite in threaded holes of

mounting flange. Follow these procedures:

Adequate Loctite penetration and sealing depend highly on

cleanliness and dryness of threads. Use a non-petroleum base Attention:
solvent to clean excess oil from threads of flange after disassem Do not use more
bly. You may need to use a tap to clean threads of excess old than 3 drops of
Loctite. Then, after you have fully reassembled the motor, apply Loctite on
2 to 3 drops of Loctite no. 290 at top of threaded holes—see threaded portion.
example.

Note: Allow Loctite 5 minutes for thread penetration before installing

motor on gear case.
-002
-003
Figure 25

Bearingless Motor -004

-004
Seal
Loctite procedure does not apply to -004 design level.

This motor is the same as the standard motor without the shaft/bearing
assembly, retainer, and bearing housing (mounting flange/wear plate
replaces the bearing housing—see Fig. 26. Also, a thrust washer and
needle thrust bearing are not required in the wear plate for this
bearingless motor. Follow the same disassembly and reassembly
procedures as rear section of standard motor.

Mounting
Flange/ Pipe
Seal Wear Plate Plug
Figure 26

11
Disc Valve Hydraulic Motor

10 000 Series
Geroler Motors

Product Numbers—10 000 Series Motors For Additional Literature Contact Eaton Corp. Hydraulics
Displ. cm3/r [in3/r] Product Number
Division 15151 Highway 5 Eden Prairie, MN 55344.
345 480 665 940 Specifications and performance Data, Catalog No. 11-878
Mounting Shaft Ports [21.0] [29.3] [40.6] [57.4]
Replacement Part Numbers and Kit Information:
1-5/16 O-ring 119-1028 -1029 -1030 -1031
2-1/4 in. Straight 10 000 Series Motors Parts Information No. 6-119.
1-1/4 Split Flange 119-1040 -1041 -1042 -1043

2-1/8 Inch 1-5/16 O-ring 119-1032 -1033 -1034 -1035 How to Order Replacement Parts
Standard
16 T Splined 1-1/4 Split Flange 119-1044 -1045 -1046 -1047
1-5/16 O-ring 119-1036 -1037 -1038 -1039 Each Order Must Include the Following:
2-1/4 Inch
Tapered 1-1/4 Split Flange 119-1048 -1049 -1050 -1051 1. Product Number 4. Part Number
1-5/16 O-ring 120-1005 -1006 -1007 -1008
2-1/4 in. Straight 2. Date Code 5. Quantity of Parts
1-1/4 Split Flange 120-1017 -1018 -1019 -1020
3. Part Name
Wheel 2-1/8 Inch 1-5/16 O-ring 120-1009 -1010 -1011 -1012
Motor 16 T Splined
1-1/4 Split Flange 120-1021 -1022 -1023 -1024
1-5/16 O-ring 120-1013 -1014 -1015 -1016 Char-Lynn ® Date Code
2-1/4 Inch
Tapered Product number 00 00
1-1/4 Split Flange 120-1025 -1026 -1027 -1028
1-5/16 O-ring 121-1007 -1008 -1009 -1010
Bearingless Week of Last
1-1/4 Split Flange 121-1011 -1012 -1013 -1014 Eaton Corp. Hydraulics Div.
Eden Prairie, MN 55344
Year 01 Number(s)
Thru 52 of Year
Product Number
000 0000 000

Product Line Product Engineering

Identification Identification Change
Number Number Code

ACCREDITED BY
THE DUTCH COUNCIL
FOR CERTIFICATION
Reg. No. 24

Eaton Corporation Eaton Ltd. Eaton GmbH ISO-9001 CERTIFICATED FIRM

DET NORSKE VERITAS INDUSTRY BV, THE NETHERLANDS

Hydraulics Division Hydraulics Division Hydraulics Products

Quality System Certified
15151 Hwy. 5 Glenrothes, Fife Am Schimmersfeld 7 Products in this catalog are manufactured
Eden Prairie, MN 55344 Scotland, KY7 4NW 40880 Ratingen, Germany in an ISO-9001-certified site.
Telephone: 612/937-9800 Telephone: +44 (0)1592-771-771 Telephone: +49 (0)2102-406-830
Fax: 612/937-7130 Fax: +44 (0)1592-773-184 Fax: +49 (0)2102-406-800

http://www.eaton.com
Copyright Eaton Corporation, 1983, 1986, and 1997
All Rights Reserved
Form No. 7-112 Printed in USA