Yokogawa PCS

CS3000 R3
Engineering Course

By: Jonathan Quiazon

Yokogawa Philippines, Inc.

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2008
 Trainer’s Profile

Engr. Jonathan C. Quiazon obtained his BSEE degree from Nueva Ecija
University of Science and Technology. He’s currently handling the position of
Service Technical Trainer at Yokogawa Philippines Incorporated.

Name: Jonathan C. Quiazon

Age: 30
Position: Technical Trainer
Company: Yokogawa Philippines Incorporated
Department: Customer Support Center
Line of Expertise: CS3000
Others: ARCDI & TTC CADD Trainer
Experience/s: Training Coordinator – Sanyo Semiconductor Mfg. Phil.
(2001 – 2007)

Facility Supervisor – Toyota Cabanatuan (2000 -2001)

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 Trainees Introduction

• Name:

• Nickname:

• Department / Section:

• Knowledge in CS3000
(Zero / Basic / Intermediate / Advanced)

• Expectation/s
(What do I expect from this training?)

Choose from the questions below and answer it honestly!!!

Who’s your look-alike artist?

Which part of your body is your greatest asset? Why?

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 House Rules

Let’s be punctual so we can begin and end on time.

Refrain from going to your place of work during break to avoid being called.
Please put your cell phones on silent mode.

Anyone can feel free to raise questions, provide feedback and sharing.
“We all learn from one another.”
Timetable will be as follows:
Session Starts …………………… 08:30 am
Tea/Coffee Break ………………. 10:00 – 10:15 am
Lunch …………………………… 12:00 – 01:00 pm
Session Resume ………………… 01:00 – 03:00 pm
Tea/Coffee Break ………………. 03:00 – 03:15 pm
Session Ends ……………………. 04:30 pm

A hard & soft copy of handouts will be provided by the trainer for reference.

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 Objectives

At the end of this training, participants will be able to:

Understand the Centum CS 3000 system specification

Learn Project creation and attribute utility

Familiarize with FCS / IO / Software switches configuration,

message definition and control drawing builder.

Know regulatory and sequence control functions.

Understand HIS and Windows configuration.

& Learn how to use the graphics builder.

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 Centum CS3000 R3

Course Outline

Centum CS 3000 system specification

Project creation and attribute utility
Day 1
Project common definition
Laboratory Work

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 Centum CS3000 R3

Course Outline

FCS configuration
I/O module configuration
Day 2 Software switches configuration
Message definition
Control drawing builder
Laboratory Work

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 Centum CS3000 R3

Course Outline

Regulatory Control Function

Day 3 Sequence Control Function
Laboratory Work

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 Centum CS3000 R3

Course Outline

HIS configuration
Day 4 Windows configuration
Laboratory Work

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 Centum CS3000 R3

Course Outline

Day 5 Graphics builder

Laboratory Work

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 Centum CS
System
Specification/Overview

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 Yokogawa DCS History
2004
CENTUM CS3000 R3

Vnet/IP
1 GBPS
Dual Redundant
Ethernet
1993 1998
CENTUM CS CENTUM CS3000 R3 EWS AFV10

PICS
EWS Vnet/IP Router

Vnet ICS HIS

10 MBPS
Dual Redundant
1983 1988 Token Pass
CENTUM V CENTUM-XL PFCS FFCS

ENGS BCV LFCS KFCS

COPSV EOPS
HF-Bus
1MBPS
Dual Redundant 1974
Token Pass CENTUM
CFCS2 CFCD2 CFCS EFCD
COPS CFFS
F-Bus
250 KBPS
Dual Redundant
Token Pass

CFCS CFCD

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 CS3000 R3 Integration Highlights
HIS-TS Web Server

Ethernet

Console Open HIS

EWS APCS SOE GSGW

VnetIP
router

Vnet

ABC-H LFCS PFCS KFCS FFCS Pro-SAFE

HF-Bus Safety Loop

Digital IOs Subsystems

CENTUM-XL Conventional Analog Fieldbus

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 The CENTUM CS 3000 R3 meets the requirements of thermal, combustion, turbine,
renewable and nuclear power plants. The CENTUM CS 3000 R3 is in use in many
power plant operations and has proven its expandability, stability, performance
and reliability.

reliability

Non-stop controller technologies

- True redundancy technology
- Pair & spare CPU system at controller availability
- 99.99999% or seven 9s availability
Powerful engineering tools
- Application functional test that you can run on a PC
- SAMA-based graphical engineering tool
- On-line engineering tool for modifying the control database
Innovative maintenance
- Efficient maintenance with devices that support FOUNDATIONTM Fieldbus and other open field
networks
- Plant life cycle asset management with Plant Resource Manager (PRM)

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 System Specification

Centum CS 3000 Production Control System

The Centum CS 3000 Production Control System for

real-time control station consist of components such as
the HIS Human Interface Station and FCS Field
Control Station that are interconnected by the V net
token-bus.

Software running on HIS and FCS stations implements

operation/monitoring and other control functions
respectively. Ethernet may also be used to interconnect
HIS station.

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 DCS Networks

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 System Overview

Ethernet

Vnet

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Network Configuration

Ethernet

NIC 172.17.1.62 NIC 172.17.1.63 NIC 172.17.1.64

HIS HIS EWS

NIC 172.16.1.62 NIC 172.16.1.63 NIC 172.16.1.64

Bus 1 V net
T T
Bus 2
T T
FCS0101 FCS0102

ooo ooo

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 Vnet Control Network
Token-passing, Deterministic, High speed (10 MBPs)
Bus topology, coaxial or fiber optic cable
Type of communication transmitted:
read/write of FCS data
broadcast of FCS messages
broadcast of HIS messages
time equalization
communication of operating status display
online maintenance

Medium: Coaxial Cable

Data Rate: 10 Mbps
Segment Length: max. 185m./500m
Termination: 50 ohm, 1 Watt
Connection: BNC

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 Ethernet Information Network
Bus contention method, Non-Deterministic
High speed (10/100 MBPs)
Star topology, UTP or fiber-optic
Type of communication transmitted:
equalization communication
acquisition of status display data
other station trend
download, IOM download, tuning parameter save
recipe equalization
client-server processing
open data interface

Medium: 4-Pair Category 5 Cable

Data Rate: 10 Mbps (10BASE-T)
100 Mbps (100BASE-TX)
Segment Length: max. 100 m. (point-to-point)
Connection: RJ-45 Connector

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 DCS Major
Components
HIS, FCS, EWS

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 Field Control Station
(FCS)

Human Interface Station

(HIS)

Ethernet

Vnet

Bus 1
Bus 2

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 An HIS serves as a human interface for operating
and monitoring plant equipment.

The FCS performs regulatory and sequence control

and manages communication with subsystems
such as PLCs.

The EWS contains the software engineering

environment which creates all application
programs for control and man-machine interfaces.

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 System Components

A. Human Interface Station (HIS)

The HIS is mainly used for operation and monitoring.
- It displays process variables, control parameters, and alarms using
standard display windows to enable the operator to quickly grasp the
operating status of the plant.
- It provides detailed hardware diagnostics to quickly pinpoint the
defective component in order to reduce downtime.
- It provides the operator with tools on how to analyze process
operations so as to improve productivity.
- It provides data recording, as well as long-term data storage for review
of plant operations.

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 Types of HIS
LPCKIT Enclosed 19” TFT LCD LHS1100
Console Type Touch panel Std Operation &
HIS Operation kybd Monitoring Func
64 keys LHS1120 Console
Contact inputs HIS Support
Package for
Fan status, Enclosed Display
temp, AIP261 Style
YPCKIT Open Console 18” TFT LCD LHS1100
Type HIS Touch panel Std Operation &
Operation kybd Monitoring Func
Generic PC 32 keys LHS1130 Console
CPU Contact inputs HIS Support
Package for
Fan status, Open Display
AIP261 Style
Desktop PC Dual monitor 19” LCD or CRT LHS1100
Operation kybd Std Operation &
(optional) Monitoring Func
Matrox card LHS4600
Multiple-monitor
Package

Desktop PC Single monitor 19” LCD or CRT LHS1100

Operation kybd Std Operation &
(optional) Monitoring Func
Slide 27

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 HIS Hardware Requirements

• Hardware
Processor : Pentium 4 or better
Memory : 256 MB RAM (minimum),
10 GB HDD (recommended minimum)
Monitor : CRT or LCD (21” min recommended)
Video memory (2 MB minimum)
PCI slot : Matrox card (dual-stacked)
PCI slot : Vnet card (VF701)
USB port : Operation keyboard
Ethernet port : LAN connection
Serial port

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 Operator Keyboard

Security key Speaker

Function keys

Auxiliary keys
Panel keys

Conformation keys
Cursor keys

Data entry Scroll keys

Control keys
Acknowledgement Keys

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 HIS Requirements
• Software
Operating System : Windows XP, SP2 or Windows 2000, SP4
Application Programs : LHS1100 Standard Operation and Monitoring Function

HIS Optional Packages:

HIS Hardware
LHS1120 Console HIS Support Package for Enclosed Display Style (*6) HIS Types
LHS1130 Console HIS Support Package for Open Display Style (*6)
LHS4600 Multiple-monitor Package (*6)

Data Interface
LHS2411 Exaopc OPC Interface Package (for HIS) (*3)
LHS2412 CENTUM Data Access Library
LHS4450 Multi Project Connection Package (*4)
LHS6710 FCS Data Setting/Acquisition Package (PICOT)

Process Analysis
LHS4100 Configured Information Reference Package (*8)
LHS4200 Consolidated Historical Message Viewer (Meeting FDA) (*8)
LHS4410 Control Drawing Status Display Package
LHS4420 Logic Chart Status Display Package (*1)
LHS4510 Expert Trend Viewer Package (*5)
LHS4700 Advanced Alarm Filter Package (*7)
LHS6510 Long-term Data Archive Package
LHS4150 Recorder Output Package (*2)

Process Reports
LHS4190 Line Printer Support Package (*2)
LHS6530 Report Package + MS Excel
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 Optional Packages:
Network
LHS1150 Server for Remote Operation and Monitoring Function (*9)
LHS7110 Web Monitoring Package (*1)

Batch
LHS6600 CS Batch 3000 Process Management Package

Fieldbus
SSS7710 Plant Resource Management Client (*6)

Tag Handling
LHS4000 Million Tag Handling Package (*7)

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 B. Field Control Station (FCS)
The FCS handles process control
functions in CENTUM CS3000. It can
perform control functions – such as
continuous control, sequence control,
calculation – in continuous and batch
processes, in a wide range of
industries.

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 Field Control Station (FCS)

FCU
Field Control Unit

I/O
Nodes
Duplex CPU

Dual Vnet

Dual PSU

Dual FIO Com

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 FCS Types for FIO

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 CS3000
LFCS/LFCS2 KFCS/KFCS2

Integrated std.
Field control
station

PFCS FFCS
Compact
Field
control
station

RIO series FIO series

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 Standard FCS (Main Memory 16 MB)
AFS10S Field Control Unit (for RIO, 19-inch rack mountable type)
AFS10D Duplexed Field Control Unit (for RIO, 19-inch rack mountable type)
AFS20S Field Control Unit (for RIO, with cabinet)
AFS20D Duplexed Field Control Unit (for RIO, with cabinet)
AFS30S Field Control Unit (for FIO, 19-inch rack mountable type)
AFS30D Duplexed Field Control Unit (for FIO, 19-inch rack mountable type)
AFS40S Field Control Unit (for FIO, with cabinet)
AFS40D Duplexed Field Control Unit (for FIO, with cabinet)
For details of the above hardware, see the respective GSes.

Enhanced FCS (Main Memory 32 MB)

AFG10S Field Control Unit (for RIO, 19-inch rack mountable type)
AFG10D Duplexed Field Control Unit (for RIO, 19-inch rack mountable type)
AFG20S Field Control Unit (for RIO, with Cabinet)
AFG20D Duplexed Field Control Unit (for RIO, with Cabinet)
AFG30S Field Control Unit (for FIO, 19-inch rack mountable type)
AFG30D Duplexed Field Control Unit (for FIO, 19-inch rack mountable type)
AFG40S Field Control Unit (for FIO, with Cabinet)
AFG40D Duplexed Field Control Unit (for FIO, with Cabinet)
For details of the above hardware, see the respective GSes.

Compact FCS
PFCS-H Field Control Unit (19" rack mountable type)
PFCD-H Duplexed Field Control Unit (19" rack mountable type)
AFF50S Control Unit (for FIO, 19" rack mountable type)
AFF50D Duplexed Field Control Unit (for FIO, 19“ rack mountable type)

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 Migration Type FCS (Standard Type : Main Memory 16MB)
AFS81S Field Control Station Migration Kit for CENTUM V (for SIO/FIO)
AFS81D Duplexed Field Control Station Migration Kit for CENTUM V (for SIO/FIO)
AFS82S Field Control Station Migration Kit for CENTUM-XL (for SIO/FIO)
AFS82D Duplexed Field Control Station Migration Kit for CENTUM-XL (for SIO/FIO)
AFS83S Field Control Station Migration Kit for CENTUM V (for FIO)
AFS83D Duplexed Field Control Station Migration Kit for CENTUM V (for FIO)
AFS84S Field Control Station Migration Kit for CENTUM-XL (for FIO)
AFS84D Duplexed Field Control Station Migration Kit for CENTUM-XL (for FIO)

Migration Type FCS (Enhanced Type : Main Memory 32MB)

AFG81S Field Control Station Migration Kit for CENTUM V (for SIO/FIO)
AFG81D Duplexed Field Control Station Migration Kit for CENTUM V (for SIO/FIO)
AFG82S Field Control Station Migration Kit for CENTUM-XL (for SIO/FIO)
AFG82D Duplexed Field Control Station Migration Kit for CENTUM-XL (for SIO/FIO)
AFG83S Field Control Station Migration Kit for CENTUM V (for FIO)
AFG83D Duplexed Field Control Station Migration Kit for CENTUM V (for FIO)
AFG84S Field Control Station Migration Kit for CENTUM-XL (for FIO)
AFG84D Duplexed Field Control Station Migration Kit for CENTUM-XL (for FIO)

Basic Software
LFS1100 Control Function for Standard Field Control Station (for RIO)
LFS1120 Control Function for Compact Field Control Station (for RIO)
LFS1300 Control Function for Standard Field Control Station (for FIO) (*1)
LFS1130 Control Function for Enhanced Field Control Station (for RIO) (*2)
LFS1330 Control Function for Enhanced Field Control Station (for FIO) (*2)
LFS1350 Control Function for Compact type Field Control Unit (for FIO) (*3)

Optional Software
LFS3132 Valve Pattern Monitor Package
LFS8620 Off-site Block Package
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 Standard and Enhanced Model (KFCS/KFCS2)
Power Supply Units
Nest

Processor cards

V net coupler unit

ESB bus
interface card

CS 3000 Standard/Enhance type

Battery unit Battery unit

External interface
unit
Power
ESB bus coupler units distribution
board
Power supply
terminal

Fan units Air Filter

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 Eight FIO slots

CS 3000 Compact type

EC401 ESB bus coupler(Note) Power supply unit

CP401 CPU module
AIP504 Vnet coupler (10BASE2 Vnet cable is used.)
Note: Two I/O slots are to be used for NIU extension.
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 Power Supply
Unit

The power unit in an FCU

receives power supply from
the power distribution board,
converts it to an isolated
direct-current voltage, and
supplies that DC power to
each unit and card in the
FCU

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 Battery Unit

The battery unit backs up

the memory in the
processor card during a
power failure

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 Vnet Coupler

The Coupler is
where the Vnet
or Vlnet cable is
installed into the
FCS.

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 ESB Bus Interface Card

The ESB bus interface

(SB301) performs data
communication via
SB401 on the node unit
for FIO between I/O
modules

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 The ESB bus coupler unit
couples the ESB bus interface
ESB Bus card installed in the FCU to
Coupler Unit the ESB bus by modulating
and demodulating the signals

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 The fan used to suppress an increase of the temperature inside
the cabinet and prevent a temperature increase from causing
malfunctions and faster deterioration of the parts in the FCU and
nodes

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 Processor Card Unit

The Processor card unit performs

control calculation as well as monitors
its own CPU and power supply

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 Now! What’s happening inside
the FCU?

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 Field Control Unit: Redundancy
Synchronous hot standby with fully redundant
hardware and duplex functionality in design
Vnet

Coupler Coupler

Vnet I/F Vnet I/F

Main Main
memory Compa- CPU 1 CPU 1 Compa- memory
(with ECC) rator rator (with ECC)
CPU 2 CPU 2

PIO I/F PIO I/F

PIO I/F PIO I/F

Power card IO bus I/F IO bus I/F Power card

Coupler Coupler

I/O bus

Unique Pair & Spare Design

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 Full Redundancy of Node Unit

All redundant in a Rack

– Dual redundant backplane bus (SB-BUS) is
unique!
– Every type of I/O Module can be redundant

Vnet

24V

5V

SB-BUS

IO IO IO IO IO IO ESB ESB
-M -M
CPU CPU PW PW

ESB-BUS

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 Fault tolerant

Online Control Standby

Highest Reliability ＯＳ
Syn
c ＯＳ
Equalize

ｔ
Input Input
Input
processing processing
Sync
ＯＳ ＯＳ
Equalize
Input Input
Input
processing processing
Sync
ＯＳ ＯＳ
Special application program not required Arith. Arith.
calcs. calcs.
CENTUM-specific high reliability Sync
ＯＳ ＯＳ
technology Control Control
calcs. calcs.
Sync
ＯＳ ＯＳ

Output Output Output

processing processing
No output
from standby

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 Control Functions

FCS Control Functions

Standard Control Functions

Regulatory Control Block

Sequence Control Block

Calculation Block

Faceplate Block
Unit Management Functions

Option Functions
Subsystem Communication
Offsite Block Functions

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Batch Management Functions
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 Node

The Node is a signal processing

devices that convert process
input/output signals to or from the
field equipment and transmit them
to the field control unit.

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 Process Input/Output

The Process Input/Output is used to exchange

signals between field devices and FCSs. An FCS can
receive signals from process detectors and output
signals to process control signals to process control
elements.

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 CS 1000 CS 3000
Max. no. tags 8,000 100,000

Max. no. of 24 256

stations

Max. no. of 1 16
domains

Max. no. of HIS(8) HIS(16)

stations per
domain FCS(16)

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 Hardware Specs of an FCU

Processor: VR5432 (133 MHz)

Main Memory Capacity: 32 MByte

Memory Protection During Power Failure: Battery

Battery Back-up for Main Memory: Max. 72 hours

Battery Recharge Time: Min. 48 hours

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 FCU Status Contact Output:

2 terminals (NC, C)
Contact Points open during FCU failure

Communication Interface:

V net Interface: Dual-redundant

ESB Bus Interface : Dual-redundant or Single

In case of AFF50D, always redundant

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 No. of Node Units Connectable:

Max. 10/FCU (KFCS/KFCS2) Max. 3/FCU (FFCS)

No. of I/O modules:

Max. 8/Node

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 Local Node Connection:

When connecting a Local Node to FCU, install

ESB Bus Coupler Module (EC401) to FCU.

EC401 must be installed in slot 7 and slot 8. To

make single configuration, EC401 must be
installed in slot 7, and slot 8 must be empty.

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 Remote Node Connection:

When connecting a Remote Node to FCU,

install ER Bus Interface Master Module (EB401)
to FCU.

To make single configuration, EB401 must be

installed in an odd-number slot, and make a
space on the right side of the installed EB401

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 C. Engineering Workstation (EWS)
The Engineering Work Station is used to
perform CENTUM CS 3000 system
generation and maintenance
management.

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 • Hardware
Processor : Pentium 4 or better
Memory : 512 MB RAM (minimum),
80 GB HDD (recommended minimum)
Monitor : CRT or LCD (21” min recommended)
Video memory (2 MB minimum)
PCI slot : Vnet card (VF701)
Ethernet port : LAN connection
Serial port

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 Engineering Software

Control
LHS5100 Standard Builder Function
LHS5160 CS Batch 3000 Builder
LHS5161 CS Batch 3000 Recipe Management Package

Man-Machine Interfaces
LHS5150 Graphic Builder

Test Function
LHS5420 Test Function
LHS5425 Expanded Test Functions (*2)
LHS5426 FCS Simulator Package (*2)
LHS5427 HIS Simulator Package (*2)

Security
LHS5110 Access Control Package (*4)
LHS5170 Access Administrator Package (FDA: 21 CFR Part 11 compliant)(*4)

Documentation
LHS5490 Self-documentation Package
LHS5495 Electronic Instruction Manual

DCS Integration
LHS5450 Multiple Project Connection Builder (*2)

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 Engineering Software

Data Archiving
SSS4510 Long Term Trend Historian (*5)
SSS4520 Event Viewer (*5)

Fieldbus Technology
SSS5700 Engineering Tool for Foundation Fieldbus (*1)
SSS6700 Device Management Tool for Foundation Fieldbus (*1)
SSS7700 Plant Resource Management Server (*3)
SSS7710 Plant Resource Management Client (*3)
SSS7720 Field Communications Server (*3)

*1: Supported by R2.05 or later versions.

*2: Supported by R2.10 or later versions.
*3: Supported by R3.01 or later versions.
*4: Supported by R3.02 or later versions.
*5: Supported by R3.04 or later versions.
For details of the above functions, see the respective GSes.

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 Control Software Engineering Capability
Standard Regulatory and Sequence Control
Batch Control (ISA SP88 compliant)
Subsystem Integration
Man-Machine Interfaces
Report Generation

Features:
Concurrent Engineering
– Use multiple machines for parallel engineering
Import/Export of Builder files
– Software templates can be exported or imported for reusability
Virtual Test Functions
– Multiple controller tests and communication simulation are possible on PC
Online maintenance
- Saving of FCS tuning parameters to Project DB, automatic backup of
Project DB
Online manuals
New features on R3.06
- InTools integration, Device Panel for Fieldbus

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 Regulatory Control

Input Terminal

Analog Function
Block

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 Sequence Control
Sequence Table

Input
Condition

Status Logic

Output
Action

Jump

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 Sequence Control
Logic Chart

Input Terminal

Analog Function
Block (OR)

Output Terminal

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 Calculation
Block

f.e.: Calculation
Block

Definitions

Instructions

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 Sequential Function Charts (SFC)

Instruction
Container

Transition

Transition
instruction

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 Concurrent Engineering
Engineering done by multiple PCs simultaneously
Contributes to reducing engineering time

HMI
Engineering PC
Master Database

Engineering PC
DOWNLOAD
the project Controller

Backup

Engineering PC

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 Online Instruction Manuals

Keyword

Search by 2 viewpoints
Search by item
Search how to configure

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 Test Function Utility

Full-scale system test can be performed without target hardware.

Real Plant Virtual Test
Load HMI Configuration Load HMI Configuration

HMI HMI
Configuration Configuration
Data Data

Controller
Load Load
Control Function Control Function
FCS Simulator
Auto Wiring
Input Input

Output Real Plant Output Virtual Plant

In PC (HMI) Memory

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 Test Function

The Test Function is a group of tools (option packages LHS5420,

LHS5425, LHS5426, LHS5427) for efficiently debugging FCS software
created by the user.

Two types of tests :

Target Test
Target test uses an actual FCS. When there are no I/O modules
and I/O test devices, an FCS input and output can be simulated by
using the I/O Disconnect and Wiring Functions

Virtual Test
Virtual test uses an FCS simulator instead of an actual FCS. The
FCS simulator simulates the functions and operation of the FCS
and runs under an HIS.

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 Project Creation
and Attribute
Utility

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 Project Creation

A Project is a unit that manages the database of

the FCS and the HIS created by the user. All
builder files defined by various builders are
managed under the project.

Types of Project:

Default Project
Current Project
User Defined Project

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 Default Project

The project created the first time when the

System View starts is referred to as the Default
Project.

This project is downloadable to the FCS

The virtual test with the FCS simulator can be performed for this
project

This project is downloadable to the HIS

This project is downloadable off-line to the FCS of the target system

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 Current Project
When anyone of the FCS’ created in a default
project is successfully downloaded, the attribute
of the project changes from default project to a
Current Project.

Multiple current project cannot be created.

The Target test can be performed for this project.

This project is downloadable to the HIS

This project is downloadable to the FCS of the target system

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YOKOGAWA Incorporated
PHILIPPINES, INC.
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 User-Defined Project
A project copied either from the default project or
from the current project is referred to as User-De-
fined Project.

Multiple user-defined projects can be created in System View.

The Virtual test with FCS Simulator can be performed for this project.

This project is not downloadable to the FCS or HIS of the target

system

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 Project Creation

Click “Programs”

Click “System View”

Click “start”

Click “YOKOGAWA CENTUM”

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 Project Creation

Click “Create New”

Right Click “System View” Click “Project…”

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 Project Creation (Outline)
The Project
Information area
allows the project
creator to enter
arbitrary characters

Enter Information on the

process, plant name,
equipment name and the
person in charge of the
DCS, Company,
Organization, etc.

Now Click “OK”

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 Project Creation (Create New Project)
Project Name is an
Project Comment within 32
alphanumeric
alphanumeric characters or
character string less
16 double-byte characters
than 8 characters may be entered as project
description
Project Position is
the project’s
location in the hard
disk An Alias can be defined with
8 alphanumeric characters.

Now Click
“OK”

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 Project Creation (Create New FCS)

Assign the correct

station type. Check
for dual redundant
power supply and the
type of database

Assign the correct

station address as
they cannot be
modified upon
confirmation

Now Click “OK”

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 Project Creation (Create New HIS)

Assign
the
correct
station
type

Assign the
correct
station
address as
they cannot
be modified
upon
confirmation
Now
Click
“OK”

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YOKOGAWA Incorporated
PHILIPPINES, INC.
All rights reserved
TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 Project Creation

Subfolders of your project

Now you have your new project.

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TRAINING
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 ACTIVITY

Create 3 Projects each containing 1 FCS & 1 HIS.

Yokogawa Philippines, Incorporated

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 Projects Attribution Utility

The Project’s Attribution Utility is an engineering tool that

makes it convenient to register a project created from other
PC, to change a project’s properties or to remove the
registration of a project.

Before using the Project’s Attribution Utility, check that

the System View is not running. If it is running, the Project
Attribute Change Utility cannot run.

Only one project can exist as default project or current

project in System View

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TRAINING
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 Project Creation

Click “Programs”

Click “Project’s
Click “start”
Attribution Utility”

Click “YOKOGAWA CENTUM”

Yokogawa Philippines,
YOKOGAWA Incorporated
PHILIPPINES, INC.
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 Project Attribution Utility

Click “OK”

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TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 Project Attribution Utility
To change the Attribute of a Project
Click on the project
“PJT18”

Click “Change”

Yokogawa Philippines,
YOKOGAWA Incorporated
PHILIPPINES, INC.
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 Project Attribution Utility

Click “Apply”

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YOKOGAWA Incorporated
PHILIPPINES, INC.
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TRAINING
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 Project Attribution Utility
To Register a Project

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TRAINING
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 Project Attribution Utility

Double Click
“CS3000”

Double Click
“eng”

Double Click Click “OK”

“BKProject”
Click “Register”

Click “PJT18”

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YOKOGAWA Incorporated
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 Project Attribution Utility

Click “Exit”

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YOKOGAWA Incorporated
PHILIPPINES, INC.
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TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Close System View

Copy JQ01 from F-disk to C:\CS3000\eng\BKProject

Change project Attribute of JQ01 to “Default Project”.

Yokogawa Philippines, Incorporated

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2008
 Project Common
Item Definition

Yokogawa Philippines, Inc.

All rights reserved
2008
 Project Common Item Definition

 Station Configuration Viewer

 Security Builder
 Operation Mark Builder
 Engineering Unit Symbol Builder
 Switch Position Label Builder
 Alarm Builder
Alarm Priority Builder
Alarm Processing Table Builder
System Fixed Status Character String Viewer

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 Project Common Item Definition

From the System View

Click “COMMON”

Click “+-PJT18”

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 Project Common Item Definition

Station Configuration Viewer

Double Click
“StnConf”

The Station Configuration Viewer displays the overview of the station configured for the project
and a print out can be generated. However, modification to the configuration is not allowed in this
viewer

Yokogawa Philippines,
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PHILIPPINES, INC.
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TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Create 3 FCS & 3 HIS at System View and view / print it at Station
Configuration Viewer.

Yokogawa Philippines, Incorporated

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2008
 Project Common Item Definition
The security policy is set to prevent illegal operations and
Security Builder other problems and ensuring the safety of the system.

The User Name must be unique, maximum of 16

alphanumeric characters. Up to 100 and 250 users can be
defined for CS1000 and CS3000 respectively.

Double Click
“UserSec”

The users are classified into groups based on

their operation and monitoring authorities. Each
group is called User Group.
The operators performing the operation
and monitoring functions are classified
based on their privilege level (Authority)
This classification is called User
Yokogawa Philippines,
YOKOGAWA Incorporated
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2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Create 3 Users with S1, S2 & S3 privileges.

Yokogawa Philippines, Incorporated

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2008
 Project Common Item Definition

Operation Mark Builder

Colors may be used on this

operation
Tag Level write access right on
function blocks can be changed

Double Click
“OpeMarkDef “

A Tag Label is up to 8 single-byte

characters can be entered as the text
To attach or remove an operation mark on a
on the label
function block may temporarily disable or enable
the operation restriction on the instrument
faceplate

Yokogawa Philippines,
YOKOGAWA Incorporated
PHILIPPINES, INC.
All rights reserved
TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Create 3 Operation Marks with S1 to S3 privilege levels as shown below.

Yokogawa Philippines, Incorporated

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2008
 Project Common Item Definition

Engineering Unit Symbol Builder

Up to 256 engineering unit symbols
can be used for one project

Double Click
“Eng Unit “

Engineering Unit symbols nos. 1-8

cannot be changed or deleted.
Default values are from nos. 9-126

The Engineering Unit symbol is a unit symbol

attached to a data value.

Yokogawa Philippines,
YOKOGAWA Incorporated
PHILIPPINES, INC.
All rights reserved
TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Create 3 Engineering Units as shown below.

Yokogawa Philippines, Incorporated

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2008
 Project Common Item Definition

Switch Position Label Builder

Double Click
Label 1
“ InstLabel “

Label 3
Up to 64 switch position
labels can be used for one For a valve, faceplate VAL B is
project used

The Switch Position Labels refer to

character strings displayed as labels for
switches on the switch instruments, the
operations, logic operation blocks.
Yokogawa Philippines,
YOKOGAWA Incorporated
PHILIPPINES, INC.
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TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Create 3 Switch Position Labels as shown below.

Yokogawa Philippines, Incorporated

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2008
 Project Common Item Definition

Alarm Builder
Upon occurrence of the alarm, the color of the tag mark for the function
block corresponding to the alarm changes to the alarm color. The alarm
status is displayed in a character string, and the alarm is processed in a
predetermined manner.

Designating the Alarm Status

To engineer the alarm status, designate the following:

1. Alarm status character string (alarm name) or System-fixed Status Character

String Viewer.
Designate the alarm status character string in the User-Defined Status Character
String Builder.
The alarm status character strings available for each function block are in the
system-fixed character string viewer.
2. Alarm priority
Designate alarm priorities one by one in the Alarm Priority Builder.
3. Alarm processing table
Designate the alarm processing table in the Alarm Processing Table Builder.

Yokogawa Philippines, Incorporated

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2008
 Project Common Item Definition

Alarm Builder – Alarm Priority

Double Click
“AlmPrt“

Alarm Priority designate alarm

priorities one by one on the Alarm
Priority Builder

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YOKOGAWA Incorporated
PHILIPPINES, INC.
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 Project Common Item Definition

Alarm Builder – Alarm Status Character String

Double Click
“ AlrmStsLabel“

This designate the alarm status

character string in the User-
Defined Status Character String
builder

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YOKOGAWA Incorporated
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 Project Common Item Definition

Alarm Builder – Alarm Processing Table

Double Click
“Alm Tbl“

It designate color and priorities

This alarm designate the alarm processing

table in the Alarm Processing Table Builder

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YOKOGAWA Incorporated
PHILIPPINES, INC.
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TRAINING
2008 AND SUPPORT DEPARTMENT (TSD)
 ACTIVITY

Using the Monitoring Function Blocks, modify the appearance of the Faceplate’s
Alarm Status Label to High Priority – Cyan.

Yokogawa Philippines, Incorporated

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 ACTIVITY

Go to Function Blocks
Select 1 PVI from monitoring blocks (4TR021)
Edit detail
Set the alarm level to 5

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 ACTIVITY

Call 4TR021
• Notice that the color of Alarm label changes to what is set on the Alarm
Processing Table Builder

Yokogawa Philippines, Incorporated

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2008
Yokogawa Philippines, Incorporated
All rights reserved
2008