Hypro 9300 Hydraulic Centrifugal 325 C
Hypro 9300 Hydraulic Centrifugal 325 C
Hypro 9300 Hydraulic Centrifugal 325 C
Form L-0325C
Centrifugal Pumps
Description
Hypro centrifugal pumps are designed for agricultural and Hypro Series 9300 hydraulic motor-driven centrifugal pumps
industrial spraying and transfer of a variety of fluids: water, provide smooth performance. They can be conveniently
insecticides, herbicides, wettable powders, emulsives, liquid mounted on the tractor or sprayer, becoming part of the
fertilizers, etc. Polypropylene centrifugal pumps may also be vehicle’s hydraulic system and freeing the PTO for other
used to pump acid fertilizer, calcium chloride and other highly uses. The Hypro “close-coupled” design reduces the
corrosive liquids such as sulfuric and phosphoric acids. mounting space required, eliminating long shafts and
couplers between the pump and motor.
SERIES 9302C & 9302S SERIES 9303C & 9303S SERIES 9303P SERIES 9303C-SP
Cast Iron & Stainless Steel Cast Iron & Stainless Steel Polypropylene Cast Iron Centrifugal Pumps
Centrifugal Pumps Centrifugal Pumps Centrifugal Pumps
Max. Flow Rate: ..............122 gpm
Max. Flow Rate: ..............100 gpm Max. Flow Rate: ..............147 gpm Max. Flow Rate: ..............113 gpm Max. Pressure: ..................140 psi
Max. Pressure: ..................120 psi Max. Pressure: ..................145 psi Max. Pressure: ..................125 psi Ports: ....................1-1/2" NPT Inlet
Ports: ....................1-1/4" NPT Inlet Ports: ....................1-1/2" NPT Inlet Ports: ....................1-1/2" NPT Inlet ............................1-1/4" NPT Outlet
..................................1" NPT Outlet ............................1-1/4" NPT Outlet ............................1-1/4" NPT Outlet Hydraulic Ports: ......1/2" NPT Inlet
Hydraulic Ports: ......1/2" NPT Inlet Hydraulic Ports: ......1/2" NPT Inlet Hydraulic Ports: ....1/2" NPT Inlet ................................1/2" NPT Tank
................................1/2" NPT Tank ................................1/2" NPT Tank ................................1/2" NPT Tank
SERIES 9304C SERIES 9305C-HM3C SERIES 9305C- SERIES 9306C & 9306S
Cast Iron Centrifugal Pumps Cast Iron Centrifugal Pumps HM3C-SP, BSP Cast Iron & Stainless Steel
Cast Iron Centrifugal Pumps Centrifugal Pumps
Max. Flow Rate: ..............190 gpm
Max. Flow Rate: ..............190 gpm Max. Pressure: ..................180 psi Max. Flow Rate: ..............178 gpm Max. Flow Rate: ..............214 gpm
Max. Pressure: ..................130 psi Ports: ..........................2" NPT Inlet Max. Pressure: ..................154 psi Max. Pressure: ..................150 psi
Ports: ..........................2" NPT Inlet ............................1-1/2" NPT Outlet Ports: ..............2" NPT or BSP Inlet Ports: ..........................2" NPT Inlet
............................1-1/2" NPT Outlet Hydraulic Ports: ......1/2" NPT Inlet ......................2" NPT or BSP Outlet ............................1-1/2" NPT Outlet
Hydraulic Ports: ....1/2" NPT Inlet ................................1/2" NPT Tank Hydraulic Ports: ......1/2" NPT Inlet Hydraulic Ports: ....1/2" NPT Inlet
................................1/2" NPT Tank ................................1/2" NPT Tank ................................1/2" NPT Tank
General Safety Information
Notes are used to notify of installation, operation, or 1. Do not pump at pressures higher than the
maintenance information that is important but not maximum recommended pressure.
safety related.
2. Maximum liquid temperature is 140o F for Series
9300 centrifugal pumps.
Caution is used to indicate the presence of a hazard,
3. Disconnect power before servicing.
which will or may cause minor injury or property
damage if the notice is ignored. 4. Release all pressure within the system before
servicing any component.
Warning denotes that a potential hazard exists and 5. Drain all liquids from the system before servicing
indicates procedures that must be followed exactly to any component. Flush with water.
either eliminate or reduce the hazard, and to avoid
6. Secure the outlet lines before starting the pump. An
serious personal injury, or prevent future safety
unsecured line may whip, causing personal injury
problems with the product.
and/or property damage.
7. Check hose for weak or worn condition before each
Danger is used to indicate the presence of a hazard
use. Make certain that all connections are tightly
that will result in severe personal injury, death, or
secured.
property damage if the notice is ignored.
8. Periodically inspect the pump and the system
components. Perform routine maintenance as
Do not pump flammable or explosive fluids such as
required (See Repair Instructions).
gasoline, fuel oil, kerosene, etc. Do not use in explosive
atmospheres. The pump should be used only with 9. Use only pipe, hose and fittings rated for the
liquids compatible with the pump component materials. maximum psi rating of the pump.
Failure to follow this notice may result in severe
10. Do not use these pumps for pumping water or other
personal injury and/or property damage and will void
liquids for human or animal consumption.
the product warranty.
1. Always drain and flush pump before servicing or Never use your hand to check the condition of
disassembling for any reason. hydraulic lines or hoses. If hydraulic fluid penetrates
the skin, get medical help immediately. Failure to get
2. Always drain and flush pumps prior to returning
proper medical help may result in loss of limb or life.
unit for repair.
The safest way to check hydraulic lines or hoses is by
3. Never store pumps containing hazardous holding a piece of cardboard next to the hydraulic line
chemicals. or hose.
4. Before returning pump for service/repair, drain out
all liquids and flush unit with neutralizing liquid. The sound pressure level of the pump is 80dBA.
Then, drain the pump. Attach tag or include written Observe all safety precautions when operating the
notice certifying that this has been done. It is illegal pump within close proximity for extended periods of
to ship or transport any hazardous chemicals time by wearing hearing protectors. Extended exposure
without United States Environmental Protection to elevated sound levels will result in permanent loss of
Agency Licensing. hearing acuteness, tinnitus, tiredness, stress, and other
effects such as loss of balance and awareness.
-2-
General Information—Hydraulic Systems
Hydraulic Pumps
Hydraulic pumps come in two basic types:
• Constant displacement - which will continue to put
out its rated flow regardless of pressure, until the
Gerotor-Type
Inner
Hydraulic Motor
Ring
Three Systems
Open Center
Spool Valve Fitting these components together and installing a motor, we
In Neutral have one of the three types of systems: Open Center,
Position Closed Center (pressure compensated) and Closed Center
Load Sensing (flow and pressure compensated).
Open Center Systems
In an Open Center System, the hydraulic pump puts out a
Figure 1 constant flow. If the pump puts out more oil than the motor
can use, a portion of the oil must be bypassed around the
Spool Valves
motor. When the oil is bypassed around a loop and does no
There are two basic types of spool valves used in work, the energy put into it by the pump turns into heat.
conjunction with these pumps — Open and Closed Center. Therefore, the amount of oil bypassed should be kept to a
In the Open Center Valve (See Figure 1), the flow goes minimum. Use the largest motor possible.
straight through the valve when in the neutral position. This
Closed Center (Pressure-Compensated) Systems
type is used for constant displacement pumps where the
flow should never be shut off. The Closed Center Pressure-Compensated system has a
variable displacement pump which will deliver flow at the
necessary rate to maintain a specified pressure. It is
desirable to equip implements with a motor of a low flow
Closed Center range that will cause the pump to operate between 1800
Spool Valve and 2100 psi [124 and 145 BAR]. A motor that requires a
In Neutral large volume to obtain the correct implement speed usually
Position causes the hydraulic pump in a closed center system to
operate at a lower pressure than desirable. This low
pressure results in unnecessary flow and the generation of
heat that lowers the lubricating quality of the oil and may
Figure 2 damage transmission parts. Use the smallest motor
possible.
The Closed Center Valve (See Figure 2) is used with Closed Center Load Sensing Systems
variable displacement pumps. The flow is completely shut (Flow and Pressure-Compensating)
off in the neutral position, causing the pump stroke to adjust
to zero flow. The flow stops, but the pump maintains a static The Closed Center Flow-Compensated System is a
pressure up to the valve. variation of the pressure-compensated system, designed
primarily for more efficient operation and the generation of
Hydraulic Motors less heat. It works on the principle of maintaining a constant
pressure drop from the pump to the work port of the selector
Figure 3 shows an internal gear motor (Gerotor) where
valve. Any variation in demand at the motor will cause a
pressure causes the cavities between the gears to expand
change in flow. The system senses this change in flow due
on one side, developing torque. The Gerotor type of
to the change in pressure drop across the valve and causes
hydraulic motor is used on Hypro pumps for its superior
the pump to compensate by varying the pump flow. No
performance characteristics, including cooler running and
restrictor is used in the pressure line and no oil is bypassed.
higher rpm capabilities.
-3-
Plumbing Installation
REF. DESCRIPTION
NO.
1 Tank Lid
2 Vent Line #3430-0456
3 Jet Agitator
4 Shut-off Ball Valves
5 Centrifugal Pump
6 Spray Control Console
7 Centrifugal Pump Control
8 Manifold Boom Valve
9 Electromagnetic Flowmeter
10 Compact Jet Turret Nozzle Body
-4-
Installation Instructions
All Models — Open Center Systems Priming the Pump
Models include Tank Port Adapter with built-in Check Valve
Assembly and Pressure Port Adapter.
The Pump must not be run dry.
HM2C and HM4C Models Only — Closed Center and
Before starting the pump, the inlet line and pump must be
Small Open Center Systems.
filled with liquid and all discharge lines must be open. On
Models include Tank Port Adapter with built-in Check Valve self-priming models, only the pump chamber needs to be
Assembly and Pressure Port Adapter with three different filled with liquid. The pump must not be run unless it is
size metering orifices for HM4C models. The orifices are not completely filled with liquid because there is a danger of
required for use with closed center systems with flow damaging the mechanical seal, which depends on the liquid
control, such as John Deere closed center systems. Also, do for its lubrication.
not use for small open center systems with a maximum flow
Non-self-priming models should be mounted below the level
of 8 gpm [30.28 lpm] for HM2C model; 10 gpm [37.85 lpm]
of the liquid. The suction line should slope down to the
for HM4C model. If necessary, the pressure port adapter
pump and be free of dips and bends. If this cannot be done,
may be used without a metering orifice installed in any
a foot valve should be installed in the end of the inlet line so
closed center system, provided the pressure differential
that the line can be completely filled with liquid before
across the hydraulic motor does not exceed 2200 psi (15.2
starting the pump.
Mpa).
For best priming results, the top vent plug should be
NOTE: For applications over 2200 psi hyd: use HM1 or HM5. removed from the pump casing, and a vent line (1/4" [ 6.35
Preliminary to Mounting mm] tubing is sufficient) should be installed running back to
the top of the tank. This line prevents air lock and allows the
Consult the owners manual to determine the type and
pump to prime itself by bleeding off trapped air. The small
capacity of the hydraulic system. Make sure the hydraulic
stream of liquid that returns to the tank during operation is
system is recommended to operate with a continuous load.
negligible. The discharge from this line should be positioned
Refer to the Pump Selection Guide to confirm you have the
in the tank above the high liquid level. Self-priming models
proper pump for your hydraulic system.
can be primed by removing the top vent plug and filling the
Check to see that the pump impeller can be turned by hand. priming chamber. The priming chamber will fill to the level of
(Turn the shaft clockwise using a deep socket wrench on the inlet port. After use, the priming chamber should be
the impeller nut.) If it cannot be turned, open the pump flushed and drained to avoid chemical corrosion and damage
casing to look for obstructions. Clean out any corrosion build from freezing. Drain by removing the lower drain plug.
up where the casing fits over the eye of the impeller.
Controlling the Pump Flow
Pump Inlet Line
The best way to control the flow is by incorporating two
To achieve full capacity from the pump, the inlet line control valves in a pipe tee immediately after the strainer in
should be at least the same size as the inlet port on the the discharge line. This permits controlling agitation flow
pump. Reducing this line size will restrict the capabilities of independently of nozzle flow.
the pump. The line must also be free of air leaks. Check all
In any centrifugal pump, it is the large volume of liquid which
fittings and connections in the suction line for tightness.
puts load on the drive. Use only the flow needed to develop
The introduction of air may affect the priming and pumping
the pressure required at the boom and to maintain adequate
capabilities of the pump. Use good quality suction hose
agitation. Hydraulic motor-driven centrifugal pumps are
that will not be collapsed by suction.
easily adjusted to the exact flow required, as explained in
For non self-priming models, the centrifugal pump should the Operating Instructions of this manual.
be mounted below the liquid level and as near to the liquid
source as possible to allow for the shortest suction line Centrifugal Pump Control
practical. To achieve optimal performance, the suction line Hypro now offers many different components for spraying
should slope down into the pump. Avoid rises and humps systems. The Hypro centrifugal pump control incorporates
that could trap air in the line to the pump. The suction line the electric flow control valve, a self-cleaning line strainer,
and pump should be filled with liquid prior to starting the a visual pressure gauge and a manual agitation control
pump, and all discharge lines should be open. valve.
Pump Outlet Line Flow Control Valve
The recommended orientation for the outlet port is pointing A high-flow electric proportional valve allows for maximum
straight up. This allows liquid to stay in the pump while it is flow control to the boom valves. It provides smooth, rapid
priming. The outlet line should be the same size as the control that can be controlled from either an electronic rate
pressure port on the pump to give the optimal flow. The controller or switch box.
line should have as few restrictions and elbows as
Strainers
possible to optimize the pump performance and reduce
pressure drop from the pump to the spray tips. The recommended placement of the strainer for a
centrifugal pump is in the pump outlet line. This will
eliminate any possible restriction that the strainer could
create if it were installed in the inlet line. Ensure that the
-5-
Plumbing Installation
proper strainer size and screen mesh are used to limit the return line to the Tank Port Adapter. The port adapters on
pressure drop and achieve the best filtration. Line strainers the hydraulic motor are sized to accommodate 1/2" NPT
can also be installed in the tank fill line to filter liquid as it is fittings. For maximum performance, the hydraulic lines
loaded into the tank as well as in the boom lines to further should also be at least 1/2" [12.7 mm] in size. For lines
filter the solution prior to the spray tips. Tank baskets can longer than 8 feet [2.44 m] or for the HM3C models,
also be used to filter material added through the tank lid. hydraulic line size should be at least 3/4" [19.05 mm] in
order to reduce heat generation.
Agitation
The tank (OUT) port adapter with a built-in check valve
The centrifugal pump control contains a manual agitation
assembly will guard against reverse operation — allowing
control valve that can be adjusted to provide the right
you to reverse oil flow to operate other equipment. This
amount of flow to the jet agitators in the tank to ensure
adapter must not be removed. On HM2C and HM4C
proper mixing within the tank.
model pumps, the pressure (IN) port adapter is a two-piece
Flowmeter assembly consisting of an open (unrestricted) adapter with
To eliminate the mechanical problems of a turbine three orifices packed loose with the pump (See the
flowmeter, we recommend that an electromagnetic Operations Section).
flowmeter be used. These flowmeters have no moving When using the HM2C or HM4C unit on any flow-
parts to wear out and will provide a more consistent and compensated (load sensing) closed center system, or any
accurate flow reading. They can be input into just about small open center system with a maximum flow of 8 gpm
any electronic rate controller or switch box. [30.28 lpm] for HM2C or 10 gpm [37.85 lpm] for HM4C, the
metering orifice should be removed from the pressure port
Boom Section Valves adapter. When using these units on flow-compensated
For rapid response and reliability, we recommend electric systems, connect to the motor priority circuit if your tractor has
plunger valves be used for boom control. The valves one.
should be sized accordingly to minimize the pressure drop Standard spool valves, which are found on all tractor
and maximize the flow rate. The boom tubing or hose hydraulic systems, may cause potentially damaging high
should be sized accordingly to ensure that a pressure drop peak pressures in the hydraulic system when closed
in the lines does not occur, causing inconsistent pressures because of abrupt shut-off of oil flow in both the supply and
at the nozzles. return lines. When shutting off the pump, move the selector
Nozzle Bodies to the FLOAT position to allow the centrifugal pump to come
Nozzle bodies with shut-off check valves are to a stop gradually.
recommended to eliminate dripping from the spray tips
when the boom valves are shut down. For further information regard-
Hooking Up the Hydraulic Motor to the ing Hypro products, contact
your local dealer or
Tractor Hydraulic System
Hypro Series 9300HMC hydraulic motor-driven pumps can
be mounted on either the tractor or sprayer. When hooking Hypro directly at
www.hypropumps.com or by
up, make sure that no dirt or liquid gets into the hydraulic
motor. Keep all hydraulic connections clean. Be sure to
connect the hydraulic motor into the system correctly by calling 1-800-424-9776.
putting the pressure line to the Pressure Port Adapter and
Operation
Open Center Systems— All Models 3. Prime the centrifugal pump with all valves open (See
Adjusting Centrifugal Pump Output the Installation Instructions and System Configuration
Diagram).
HM1C and HM3C motors have a bypass screw set 1-1/2 4. Close the agitation line valve and keep the control valve
turns from fully closed at the factory. HM2C and HM4C have and the boom shut-off valve open. Note the spray
the bypass screw fully closed from the factory. pressure.
1. Open the bypass adjustment screw 2-1/2 turns from 5. Open the agitation line valve until you have desired
fully closed. Turn the bypass screw in to achieve the circulation in the tank. Recheck the spray pressure. If it
flow for the desired gpm and psi. is too low, close down the agitation line valve until the
desired spray pressure is reached. If the spray pressure
2. Start the tractor. Leave the directional valve in the is too high, throttle the centrifugal pump by closing down
neutral position and allow hydraulic oil to circulate for the control valve.
approximately 10 to 15 minutes or until adequately
warmed.
-6-
Closed Center (Pressure-Compensated) — compensated systems) which simplify system setup and
HM2C and HM4C Models Only eliminate many of the problems associated with using the
On a pressure-compensated system, the amount of oil that wrong size pump motors on a given hydraulic system.
is allowed to flow through the hydraulic motor is regulated Usually, any of Hypro’s 9300HMC models may be used on
by a metering orifice in the pressure port adapter. Three this type of system, provided the hydraulic system produces
different sizes of orifices are supplied with the HM2C and sufficient oil flow for the hydraulic motor being used (Refer
HM4C model pumps to allow flexibility in the flow required to the Pump Selection Guide).
for individual sprayer needs. This system maintains a constant flow of hydraulic oil for a
The smaller the orifice, the less hydraulic oil goes through given pressure drop. The flow is adjustable with a flow
the motor, so the pump will run slower and the flow of liquid control valve installed in the hydraulic system (such as the
pumped and the spray pressure will also be less. As the Tortoise/Hare control on John Deere tractors). Because this
hydraulic oil flow is increased (by installing a larger orifice), system has adjustable flow, there is no need to bypass
the amount of liquid being pumped and the spray pressure hydraulic oil as in an open center system, or to restrict the
is also increased. flow with orifices as in a closed center pressure-
compensated system.
Installing and Removing Metering Orifice
Adjusting Centrifugal Pump Output
1. Shut off the hydraulic system.
1. Make sure the orifice from the pressure port adapter of
2. Disconnect the line to the pressure port of the hydraulic the hydraulic motor has been removed (HM2C and
motor. HM4C models only).
3. Remove the adapter from the motor using a 1-1/16'' 2. Close and lock down the bypass adjusting screw in the
wrench. Make sure the o-ring is on the metering orifice hydraulic motor.
before installing into port adapter.
3. Set the tractor hydraulic flow control valve for minimum
4. The orifice is removed or installed in the port adapter by hydraulic oil flow to the remote outlet (Tortoise position).
tapping either in or out of the adapter.
4. Start the tractor and allow the hydraulic oil to circulate
A. To remove — tap the orifice out from the small end for approximately 10 to 15 minutes or until adequately
of the adapter. warmed.
B. To install — tap the orifice in from the large end of 5. Prime the centrifugal pump with all valves open (See
the adapter. The orifice is seated when a snap the Installation Instructions and System Configuration
sound is heard. Diagram).
Adjusting Centrifugal Pump Output 6. Close the agitation line valve and open the control valve
1. Open the bypass adjusting screw in the hydraulic motor and the boom shut-off valve.
three (3) turns. 7. Slowly adjust the tractor hydraulic flow control valve until
2. Start the tractor and allow the hydraulic oil to circulate the desired boom pressure is attained.
for approximately 10 to 15 minutes or until adequately 8. Open the agitation line valve until sufficient agitation is
warmed. observed. If spray pressure drops, readjust the tractor
3. Close and lock down the bypass adjusting screw in the hydraulic flow control valve to restore it to the desired
hydraulic motor. pressure.
4. Prime the centrifugal pump with all valves open (See Flush Pump After Use
Installation Instructions and System Configuration One of the most common causes for faulty pump
Diagram). performance is gumming or corrosion inside the pump.
5. Close the agitation line valve and the control valve; Flush the pump and entire system with a solution that will
open the boom shut-off valve. chemically neutralize the liquid pumped. Mix this solution
6. With the pump running, open the control valve until the according to the manufacturer’s directions. This will dissolve
pressure gauge indicates the desired spraying most residue remaining in the pump, leaving the inside of
pressure. the pump clean for the next use.
7. Open the agitation line valve until sufficient agitation is To Prevent Corrosion
observed. Then, if spray pressure drops, readjust the After cleaning the pump as directed above, flush it with a
control valve to restore to the desired pressure. permanent-type automobile antifreeze (Prestone®, Zerex®,
8. If a sufficient boom pressure cannot be attained, install etc.) containing a rust inhibitor. Use a 50% solution, half
the #2 size orifice and repeat Steps 5 through 7. antifreeze and half water, or fill the pump with FLUID FILM®
9. If a sufficient boom pressure still cannot be attained with and then drain it. A protective coating of FLUID FILM® will
the #2 size orifice, install the #3 size orifice and repeat remain on the inner pump surfaces. Save the excess FLUID
Steps 5 through 7. FILM® for the next application. Plug the ports to keep out air
10. If a sufficient boom pressure still cannot be attained during storage. For short periods of idleness, noncorrosive
with the #3 size orifice, remove the orifice and repeat liquids may be left in the pump, but air must be kept out.
Steps 5 through 7. Plug the ports or the seal port connections.
-7-
Repair Instructions
Large Retaining Ring Pliers No. 3010-0084 • Small Retaining Ring Bearing Gerotor
Pump Housing Disassembly 3. Once nut [and washer] is removed, place a screwdriver
on each side behind the Impeller and pry away from the
Mounting Flange (See Figure 7). Remove Woodruff Key
Instructions in italics describe procedures for the from the Shaft. Remove O-ring from the Mounting
Series 9300P Polypropylene Centrifugal Pumps, when Flange.
different than the cast iron pumps.
Pump Seal Removal
1. Using a 9/16" box end wrench, remove the four Hex
1. Lightly lubricate the Shaft for easier removal of the Seal.
Head Bolts holding the Pump Casing to the Mounting
Using two screwdrivers positioned opposite each other,
Flange. (If necessary, tap Pump Casing Outlet Port with
pry the rotary portion of the Seal from the Shaft (See
rubber mallet or hammer to separate.) [Using a 1/2"
Figure 8).
wrench, remove the six bolts from the front. For the two
bottom bolts securing the base, you will need to hold the
two nuts with another 1/2" wrench. Also remove the
5/16" screw from the rear near the outlet port.]
2. To remove the Impeller Nut, insert a large screwdriver or
file (at least 10" [254 mm] long) into Impeller Vanes to
prevent Impeller from turning when loosening nut. Use a
5/8" socket wrench to remove the Impeller Nut by
turning it counterclockwise (See Figure 6). [Use 7/8"
deep socket wrench to remove Plastic Seal Nut, then Figure 8
9/16" deep socket to remove Metal Jam Nut and
Washer.]
-8-
3. Using a screwdriver and hammer, tap out the stationary
portion of the Mechanical Seal from the Motor side of
The threads of the Plastic Seal Nut are fine and can be
the Mounting Flange. (If the Motor is not removed, the
easily cross threaded. To prevent cross threading, turn
Seal can be pried out with a small screwdriver.)
the Plastic Seal Nut counterclockwise until area of
thread engagement is detected; then turn the Plastic
Seal Nut clockwise until it is secure. Do not over tighten
The seal will be damaged by removal in this manner. A
the Plastic Seal Nut.
new seal must be used when pump is reassembled.
6. Insert a Woodruff Key into the Shaft key slot; then place
the Impeller on the Shaft and align it with the Key and
Clean-Up Of Pump Housing press against the Mechanical Seal Assembly. Apply a
blue thread locking compound to the Impeller Nut, and
1. Using a circular bottle-type wire brush with air or hand
using a 5/8'' socket wrench and using a screwdriver to
drill, clean the Outlet Port, Inlet Port and the sealing
hold the Impeller, install the Impeller Nut. [On
areas of the O-ring on the Pump Casing and Mounting
polypropylene models, insert the Woodruff Key into the
Flange. Using the port brush, clean the seal cavity in the
Shaft key slot. Place the Impeller on the Shaft and align
Mounting Flange. [The last step should not be
it with the Key; then press against the Mechanical Seal
performed on the 9300P.]
Assembly. Place the Metal Seal Washer on the Shaft.
2. After wire brush cleaning, it is recommended that the Apply a drop of blue thread locking compound on the
Pump Casing and Mounting Flange be further cleaned Impeller Nut and secure the Impeller to the Shaft as
in a solvent tank to remove rust and corrosion particles. described previously.]
7. Install the O-ring on the Mounting Flange. Replace the
O-ring if worn or damaged.
Seal Replacement/Pump Housing Reassembly
8. Place the pump casing on the mounting flange, insert
and tighten the bolts.
If the Hydraulic Motor requires repair, proceed to
Disassembly and Repair of the Hydraulic Motor
Disassembly and Repair of the Hydraulic Motor.
1. Lubricate the seal cavity in the Mounting Flange with
WD-40®, LPS or equivalent. Do not lubricate the shaft. The work area and motor should be as clean as
possible to prevent contamination of parts.
2. Install the stationary portion of the Mechanical Seal by
sliding over the Shaft with the ceramic side out.
Make sure both the seal cavity and seal are clean and
lubricated.
3. To seat the Seal in the seal cavity, use a piece of 3/4"
PVC pipe 4" to 6" [101.6 to 152.4 mm] in length.
Lubricate sealing surface on seal after it is seated. Do Figure 10
not lubricate the shaft.
4. To install the rotary portion of the mechanical seal, place 1. Remove the Mounting Flange from the Motor body and
it over the shaft with the carbon side facing in, and place Hydraulic Motor in vise (Figure 10).
press against the stationary portion (See Figure 9). 2. Remove Tank Port Adapter and Pressure Port Adapter
with large crescent wrench or 1-1/16" box end wrench
(See Figure 10).
3. Using a 9/16" box end wrench, loosen the Nut on the
Bypass Adjusting Screw (See Figure 10).
4. Using a small screwdriver, remove the Bypass Adjusting
Screw from the Motor. (This will remove the Screw, Nut,
Figure 9 Washer and Thread-Seal Gasket.)
5. Install rubber gasket 1700-0100 over shaft against 5. Using a 1/4" Allen wrench, remove the Socket Head
rotary portion of seal. Cap Screws from the Motor End Plate (See Figure 10).
6. If Motor End Plate will not lift off easily, use a small
screwdriver to carefully pry apart the boss portion of the
On Models 9305C-HM3C-SP, 9505C-HM3C-BSP, and
End Plate and Gerotor Housing until free (See Figure
9305C-HM3C, install the Washer on the Shaft prior to
11). If Gerotor Housing will not lift off easily, carefully pry
installing the Impeller Nut.
-9-
apart the boss area between the Gerotor Housing and Hydraulic Motor Shaft Disassembly and Repair
the Motor Body. (It may be necessary to alternate sides
1. Remove Large Retaining Ring from Shaft with a
when prying apart Motor sections.)
screwdriver. Remove Thrust Bearing Assembly from
Shaft (includes the Thrust Bearing and two Thrust
Bearing Races) and the Seal Spacer.
2. Remove the Small Retaining Ring next to the Shaft Ball
Bearing.
3. To remove the Bearing from the Shaft, place the Shaft
Figure 11 (threaded end up) in the arbor press fixture. Place the two
support bars provided in the repair kit opposite each other
7. Remove both parts of the Gerotor.
and between the Seal on the Shaft and the arbor press
8. On HM3C models, remove the Woodruff Key from the fixture. Using an arbor press, press the Shaft through the
Shaft. On HM1C, HM2C and HM4C models, remove Bearing, Seal Spacer and Seal (See Figure 13).
the Roll Pin from the Shaft.
9. Remove the O-ring from the Motor End Plate and Body
with a flat instrument such as a knife blade.
10. Inspect Motor End Plate, Body and Gerotor Housing for
wear and/or gouging. If gouging has occurred in both
the Motor End Plate and Body, the Motor is not
repairable. If gouging has occurred in the Motor End Figure 13
Plate, Body or Gerotor Housing, the part that is worn
4. Inspect the sealing area of the Shaft for wear. Inspect
must be replaced. If Gerotor Housing is damaged,
other Shaft Assembly Components for wear and replace
Gerotor parts must also be replaced.
if necessary.
5. While Motor is completely disassembled, clean all parts
To Remove the Shaft Assembly from the Motor Body in a solvent bath.
1. Remove the Slinger Ring from the Motor Shaft. To Install New Shaft Seal
1. The sealing lips on a new Seal must be expanded to fit
Special attention should be exercised when working on the Shaft. Press seal onto large end of Shaft with
with retaining rings. Always wear safety goggles when seal lip facing out. Do not push Seal past keyway on
working with spring or tension loaded fasteners or Shaft.
devices.
2. Once seal lip has been expanded, remove the Seal
2. Using the large retaining ring pliers, remove the Retaining from the Shaft.
Ring next to the Ball Bearing in the Motor Body.
3. With the seal lip facing the large end of the Shaft, slide
the Seal over the threaded end of Shaft and gently push
If Bearing is binding against the Retaining Ring so that onto the raised area of the Shaft, stopping
it cannot easily be removed, place the Motor Body approximately 1/4" [6.35 mm] from the Large Retaining
(threaded portion of the shaft up) on arbor press. Using Ring groove.
a piece of un-threaded metal pipe (1" dia. x 4" high [254.
4. Over the large end of the Shaft, install the Seal Spacer,
mm x 101.6 mm high]), slide over the Shaft and gently
Thrust Bearing Race, Thrust Bearing, second Thrust
press down with the arbor press just enough to relieve
Bearing Race and the Large Retaining Ring.
the pressure on the Retaining Ring.
To Install Shaft Bearing
1. Over the threaded end of the Shaft, install the Spacer
Ring and the Ball Bearing.
2. Insert the Shaft (threaded end down) into the arbor
press fixture. Place the two support bars opposite each
other and between the Bearing and the fixture. Place on
Figure 12 an arbor press and carefully press the Shaft down,
allowing just enough room for the Retaining Ring next to
3. Place Body in position on arbor press. Threaded portion the Bearing to be installed.
of the Shaft should be inside the fixture. Press out Shaft
assembly with arbor press (See Figure 12).
-10-
4. Install the outer portion of the Gerotor, making sure the
Gerotor is centered within the O-ring groove on the
Make sure the Spacer ring between the seal and
Body.
Bearing is free floating (not binding).
5. Install the Gerotor Housing, making sure the pins in the
Gerotor Housing line up with their respective holes in
Should the Main Needle Bearings in the Hydraulic Motor
the Body.
need replacement, a new Body and/or End Plate with
the Main Bearing already installed, must be used. If this 6. Lightly lubricate the area between the Inner and Outer
occurs, check other internal parts of the Motor for Gerotor and the Outer Gerotor and Gerotor Housing
damage and wear. with hydraulic oil or mineral oil.
To Install the Shaft Assembly in the Motor Body
Special attention should be exercised when working
1. Place the Shaft Assembly into the Motor Body bearing
with retaining rings. Always wear safety goggles when
bore with threaded end up (See Figure 14).
working with spring or tension-loaded fasteners or
devices.
7. Install O-ring on the motor end plate.
8. Place end plate on gerotor housing, making sure holes
in end plate line up with pins in the gerotor housing.
9. Install four Socket Head Cap Screws in Motor End
Figure 14 Plate, and using a 1/4" Allen wrench, tighten Cap
Screws alternately and evenly in a crisscross pattern to
2. On arbor press, place Body on arbor press fixture. approximately 15 foot pounds [ 20 Nm] of torque.
10. Install the Thread Seal Gasket on the Bypass Adjusting
Make sure the surface edge of the fixture is smooth and Screw. Put the Gasket on from the slotted end and turn
clean. until four threads on the Screw are showing. Install the
Washer and the Nut. Install Bypass Adjusting Screw in
An un-threaded piece of pipe (1" dia. x 4" [25.4 mm x the Motor end plate.
101.6 mm] high) is needed to support the outer bearing A. For closed center hydraulic systems, turn the
race on the shaft ball bearing. Place this pipe over the Bypass Adjusting Screw in until it bottoms out in the
shaft and press shaft assembly down until retaining End Plate. Tighten nut down with 9/16" box end
ring can be installed in its groove in the bearing core of wrench.
the motor body (Figure 15). B. For open center hydraulic systems, turn the Bypass
Adjusting Screw in until it bottoms out in the End
Plate; then turn back out 11⁄2 full turns. Holding the
Bypass Adjusting Screw with a screwdriver, tighten
Nut. (Motor will then have to be readjusted to tractor
system.)
11. Replace O-ring on both port adapters.
12. Install Pressure Port Adapter and Tank Port Adapter
Figure 15 back onto the Motor. (For ease of installation, tighten
the Pressure Port Adapter first, then the Tank Port
Reassembly of Remaining Hydraulic Motor Parts Adapter.)
1. Place Motor Body in a vise with large end of Shaft 13. Remove Hydraulic Motor from the vise. Turn Shaft by
facing up. hand to check for binding.
2. Install the O-ring in the Body. 14. Install Slinger Ring over Motor Shaft.
3. Install the Woodruff Key or Roll Pin on the Shaft. Place 15. Install Motor into Pump Mounting Flange. Insert four
the Inner Gear of the Gerotor onto the Shaft making Hex Head Bolts; then alternately and evenly tighten
sure Gerotor slot lines up with the key in the shaft. them. [For polypropylene models, secure the Hydraulic
Motor to the Mounting Flange with four Hex Head Cap
Screws and Nuts. The Nuts should be visible when the
The Woodruff Key can slide up behind the inner gear of
assembly is complete.]
the gerotor when the gear is installed. Make sure the
key is visible in the slot after the gear is in place.
-11-
Troubleshooting
If the proper Hydraulic Pump Unit has been selected or hydraulic system heat is excessive etc., check the
according to Hypro recommendations, and the unit has been following troubleshooting guide for possible problems and
correctly plumbed into the hydraulic system, operation should solutions.
be quite satisfactory. If spraying performance is unsatisfactory
Troubleshooting Guide
Symptom Probable Cause(s) Corrective Action(s)
Low Discharge Pump not primed. — Remove topmost vent plug from face of pump and run
pump to expel trapped air (See Installation Instructions).
Air leaks in inlet line. — Check and reseal inlet fittings.
Blocked or clogged line strainer. — Inspect strainer and clear any debris from screen.
Impeller plugged. — Inspect and clear obstruction.
Undersize inlet line or — Suction line should be the same diameter as inlet port of pump or larger.
collapsed hose.
Improperly sized hydraulic motor. — Refer to Pump Selection Guide to determine proper size
hydraulic motor for your hydraulic system.
Bypass Adjustment Screw not — Adjust bypass screw on side of hydraulic motor
set properly. in until the desired output is attained.
Eye of impeller rubbing on volute. — Remove volute (front cover) and inspect the impeller.
If wear detected, sand the impeller eye O.D. with emery cloth.
Hydraulic system Improper hydraulic motor size. — Refer to Pump Selection Guide to determine proper size for
overheating your hydraulic system.
Bypass Adjustment Screw — Close adjustment screw on side of hydraulic motor
set to bypass too much oil. to lessen the amount of oil being bypassed.
Improper metering orifice — Install proper size orifice. Refer to Installation section for proper sizing.
installed in pressure port.
Insufficient hydraulic hose size. — Check hydraulic hose size. Hose should be at least 1/2" [12.7 mm]. For
large open-center systems, 3/4" [19.05 mm].
-12-
Performance Graphs
GRAPHS FOR HYDRAULICALLY-DRIVEN CENTRIFUGALS
100 11GPM 7
P 6 B
S 80 A
5
I R
60 4
3
40
2
20
1
0 0
0 20 40 60 80 100 120
GPM
90
6
1-1/2˝ Inlet Hose
80
5
70
P 60 B
4
S A
I 50 R
3
40
30 2
20
1
10
Feet of lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
GPM
6
80
P 5 B
S A
60
I 4 R
3
40
2
20
1
Feet of lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
-13-
GPM
Performance Graphs
100 7
P 6 B
80
S A
5
I R
60 4
3
40
2
20
1
Feet of lift = 15 10 5 0
0 0
0 20 40 60 80 100 120
GPM
5
90 70
6GPM 6
1-1/2˝ Inlet Hose
80
60
5 4
70
5GPM P 50 B
P 60
B
4 S A
S A 3
40
I 50 R I R
4GPM 3
40 30 2
30 2 20
20 1
1 10
10 Feet of Lift = 15 10
5 0
0 0
0 0 0 20 40 60 80 100 120
0 10 20 30 40 50 60 70 80 90 100
GPM GPM
2.5 20 GPM
90
6
1-1/2˝ Inlet Hose
80
30 18 GPM
2 5
70
P B P B
60
S A 4
1.5 S A
20
I R I 50 15 GPM R
3
1 40
30 2
10
0.5 20
5
0 1
Feet of Lift = 15 10
10
0 0
0 10 20 30 40 50 60 70 80 0 0
0 20 40 60 80 100 120 140
GPM
-14-
GPM
Performance Graphs
3 90
1-1/2˝ Inlet Hose 7GPM 6
40
80
2.5
5
70 6GPM
P 30 2
B P B
60
S A S 4
A
5GPM
I R I 50 R
1.5
20 3
40
1
30 2
10
0.5 20
1
Feet of Lift = 15 10 5 10
0
0 0
0 20 40 60 80 100 0 0
0 20 40 60 80 100 120
GPM
GPM
20 3
40
1
2
10
20
Feet of Lift = 15 10 5 0 1
0 0
0 20 40 60 80 100 120 0
0
0 20 40 60 80 100 120 140 160
GPM GPM
80 80
1-1/2˝ Inlet Hose 1-1/2˝ Inlet Hose 5
5 70
70
60 60 4
4
P B P B
S 50 A S 50 A
I 3 R I 3 R
40 40
30 2 30 2
20 20
1 1
10 10
Feet of Lift = 15 10 5 0 Feet of Lift = 15 10 5 0
0 0 0 0
0 20 40 60 80 100 120
0 20 40 60 80 100 120
GPM
-15-
GPM
Performance Graphs
2 20
1
20 10
1
Feet of Lift = 15 10 5 0 0 0
0 0 0 10 20 30 40 50 60 70 80 90
0 20 40 60 80 100 120
GPM
GPM
90
1-1/2˝ Inlet Hose 7 20 GPM 6
100
80
6 18 GPM 5
70
80
P 5 B P B
60 4
S A S 15 GPM A
I 60 R
4 I 50 R
3
3 40
40
30 2
2
20
20
1 1
10
Feet of Lift = 15 10 5 0
0 0 0 0
0 20 40 60 80 100 120 0 20 40 60 60 100 120
GPM GPM
9303P-HM1C 9303P-HM4C
L/min L/min
0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300
140 90
6
9
13GPM 80
120 7GPM
8
5
12GPM 70
100 7
11GPM
60 6GPM 4
P 6 B P B
80
S A S 50 A
5
I R I 3 R
60 40
4 5GPM
3 30 2
40
2 20
20 1
1 10
0 0 0 0
0 20 40 60 80 100 120 0 10 20 30 40 50 60 70 80 90
-16-
GPM GPM
Performance Graphs
0 0
0 0
0 50 100 150 200 250
0 20 40 60 80 100 120
GPM GPM
100 7 18 GPM 9
12 GPM
120 17 GPM
8
6
80 11 GPM P 7
P B 100 B
5 S
S A 6 A
I 80
R
I 60 4 R 5
60 4
3
40
3
40
2
2
20 20
1 1
0 0
0 0 0 20 40 60 80 100 120 140 160 180 200
0 50 100 150 200 250
GPM
GPM
6
80
P 5 B
S A
I 60 R
4
3
40
2
20
1
Feet of Lift = 15 10 5 0
0 0
0 20 40 60 80 100 120 140 160
GPM
-17-
Performance Graphs
120
2˝ Inlet Hose 8
100 7
P 6 B
80
S A
5
I R
60 4
3
40
2
20
1
Feet of Lift = 15 10 5 0
0 0
0 20 40 60 80 100 120 140 160
GPM
10
140
2˝ Inlet Hose
120
8
P 100 B
S 6 A
I 80 R
60 4
40
2
20
Feet of Lift = 15 10 5 0
0 0
0 20 40 60 80 100 120 140 160
GPM
-18-
All 9302C and 9302S Series Pumps
33
38 34
37
36
35
32
31
30
9
29
28
27
7 22
8 39
6
25 26
NOTE: When ordering parts, give
40 24
QUANTITY, PART NUMBER,
5 23
DESCRIPTION, and COMPLETE
4 22
MODEL NUMBER. Reference
numbers are used ONLY to identify
3 20 21
19 parts in the drawing and are NOT
2 to be used as order numbers.
Adapter
10
Repair Parts Kit No. 3430-0332 Silicon Seal Kit No. 3430-0589 No. 3373-0020 (Size #1) Hydraulic Motor Part Nos.
Contains: One o-ring (Ref. 5), Contains one each: No. 3373-0021 (Size #2) 2500-0009C (HM1C Models)
one rubber gasket (Ref. 6), and 1720-0083 o-ring (Ref. 5) No. 3373-0022 (Size #3). 2500-0010C (HM2C Models)
one mechanical seal (Ref. 7). and mechanical seal (silicon car- No. 1720-0108 Adapter O-ring and 2500-0012C (HM4C Models)
bide) (Ref.7). No. 1720-0105 Orifice O-ring (Qty 3)
-19-
All 9303C and 9303S Series Pumps
33
2A 38 34
37
36
35
32
31
30
9
29
28
27
NOTE: When ordering parts, give
QUANTITY, PART NUMBER,
7 22
8 39
DESCRIPTION, and COMPLETE
6 26
MODEL NUMBER. Reference
25
-20-
All 9303C Self-Priming Series Pumps
33
38 34
37
36
35
32
1A
31
30
NOTE: When ordering parts, give
9
QUANTITY, PART NUMBER,
29
28 DESCRIPTION, and COMPLETE
MODEL NUMBER. Reference
numbers are used ONLY to identify
27
parts in the drawing and are NOT
7 22
39
to be used as order numbers.
8
6 26
25
one drain/vent plug (Ref. 1) and (HM2 and HM4 Models Only):
15
Contains one each:
14
one vent plug (Ref.1A).
No. 3360-0021 Pressure Port Adapter
12 13
No. 3373-0020 (Size #1)
11
Hydraulic Motor Part Nos. No. 3373-0021 (Size #2)
10
Silicon Seal Kit No. 3430-0589 2500-0009C (HM1C Models) No. 3373-0022 (Size #3).
Repair Parts Kit No. 3430-0332 Contains one each: 2500-0010C (HM2C Models)
Contains: One o-ring (Ref. 5), No. 1720-0108 Adapter O-ring and
1720-0083 o-ring (Ref. 5) 2500-0011C (HM3C Models) No. 1720-0105 Orifice O-ring (Qty 3).
one rubber gasket (Ref. 6), and mechanical seal (silicon 2500-0012C (HM4C Models)
and one mechanical seal (Ref 7.). carbide) (Ref. 7). 2500-0018C (HM5C Models)
-21-
All 9300 Polypropylene Series Pumps
13 15 16 17
14
18
11
19
9 20
29 28 22
1 4 5 27
7 26
2
34 32
NOTE: When ordering parts, give
3 21
35
QUANTITY, PART NUMBER,
22
DESCRIPTION, and COMPLETE
23
24
MODEL NUMBER. Reference
12
25
numbers are used ONLY to identify
10 37
parts in the drawing and are NOT
39
41 31 30
to be used as order numbers.
8 33
6 42 30
Parts Kit No. 3430-0178
44 36
Adapter Kit No. 3430-0187 44), thread seal gasket (Ref. 27),
1A
(HM2 and HM4 Models Only): and washer (Ref. 28); two each
Contains one each: motor housing o-rings (Ref. 30),
43
45
No. 3360-0021 Pressure Port and port adapter o-rings (Ref. 22).
Adapter
48
No. 3373-0020 (Size #1) Hydraulic Motor Part Nos.
49
Repair Parts Kit No. 3430-0445 No. 3373-0021 (Size #2) 2500-0019C (HM1C Models)
Contains: One o-ring (Ref. 12), Silicon Seal Parts Kit # 3430-0593
No. 3373-0022 (Size #3). 2500-0022C (HM2C Models)
one rubber gasket (Ref. 10), one Contains one each:
No. 1720-0108 Adapter O-ring and 2500-0013C (HM3C Models)
mechanical seal (Ref. 11), one mechanical seal (Ref. 11) and o-ring
No. 1720-0105 Orifice O-ring (Qty 3). 2500-0014C (HM4C Models)
gasket (Ref. 7) and one washer (Ref. 12).
2500-0021C (HM5C Models)
(Ref. 8).
Ref. Qty. Part Ref. Qty. Part
No. Req'd. No. Description No. Req'd. No. Description
1 4 2210-0087 Hex Head Cap Screw 31 1 3900-0023 Gerotor (HM2C Models)
1A 2 2210-0016 Hex Head Cap Screw (Base Only) 31 1 3900-0024 Gerotor (HM3C Models)
2 6 2270-0041 Washer 31 1 3900-0025 Gerotor (HM4C Models)
3 4 2406-0020 Pipe Plug 31 1 3900-0048 Gerotor (HM5C Models)
4 1 0700-9000P Pump Casing 32 1 1600-0042 Dowel Pin (HM2C & HM4C Models)
5 1 2250-0052 Impeller Nut 32 1 1600-0037 Dowel Pin (HM1C & HM5C Models)
6 1 2250-0051 Jam Nut 32 1 1600-0068 Dowel Pin (HM3C Models)
7 1 1700-0097 Gasket (Viton) 33 1 1600-0045 Dowel Pin (HM2C & HM4C Models)
8 1 2270-0057 Washer 33 1 1600-0044 Dowel Pin (HM1C & HM5CModels)
9 1 0402-9100P Impeller 33 1 1600-0052 Dowel Pin (HM3C Models)
10 1 1700-0100 Rubber Gasket 34 1 0701-2500C Gerotor Housing (HM2C Models) 1/4" Wide
11 1 2120-0009 Mechanical Seal (Std) 34 1 0700-2500C1 Gerotor Housing (HM1C Models) 1/2" Wide
11 1 3430-0593 Mechanical Seal (Silicon Carbide)(Optional) 34 1 0703-2500C Gerotor Housing (HM4C Models) 5/16" Wide
12 1 1721-0083 O-Ring 34 1 0702-2500C Gerotor Housing (HM3C Models) 1" Wide
13 1 0750-9300P Cover 34 1 0704-2500C Gerotor Housing (HM5C Models) 5/8" Wide
14 1 2210-0088 Screw 35 4 2210-0021 Hex Head Cap Screw
15 1 0750-9006C Intermediate Flange 36 1 0151-2500C Motor Body: Includes (1) Main Bearing
16 1 1510-0063 Base Plate 37 1 1610-0032 Roll Pin (HM2C & HM4C Models)
17 2 2250-0008 Hex Nut 37 1 1610-0031 Roll Pin (HM1C & HM5C Models)
18 1 1820-0038 Retaining Ring 37 1 1610-0055 Roll Pin (HM3C)
19 1 3260-0068 Poppet 39 1 1610-0012 Woodruff Key
20 1 3320-0049 Check Valve Body 40 1 0507-2500 Shaft (HM2C & HM4C Models) 7-1/16" Long
21 1 3360-0021 Pressure Port Adapter 40 1 0506-2501 Shaft (HM1C & HM5C Models) 7-21/64" Long
22 2 1720-0108 O-ring 40 1 0514-2500 Shaft (HM3C Models) 7-13/16" Long
23 4 2220-0045 Socket Head Cap Screw (HM2, HM4C Model) 41 1 1810-0026 Snap Ring
23 4 2220-0044 Socket Head Cap Screw (HM3C Model) 42 1 2029-0014 Thrust Bearing Assembly - Consists of:
23 4 2220-0021 Socket Head Cap Screw (HM1C Model) (1) Thrust Bearing & (2) Thrust Bearing Races
23 4 2220-0032 Socket Head Cap Screw (HM5C) 43 1 1410-0074 Seal Spacer
24 4 2270-0039 Washer 44 1 2104-0005 Shaft Seal
25 1 0251-2500C2 Motor End Plate: Includes (1) Main Bearing 45 1 1410-0073 Spacer
26 1 3220-0029 Valve Stem 46 1 2000-0010 Ball Bearing
27 1 1700-0047 Gasket 47 1 1810-0014 Snap Ring
28 1 2270-0027 Washer 48 1 1820-0013 Retaining Ring
29 1 2250-0038 Lock Nut 49 1 1410-0056 Slinger Ring
30 2 1720-0110 O-Ring
31 1 3900-0022 Gerotor (HM1C Models)
-22-
All 9304C Series Pumps (DISCONTINUED)
33
38 34
37
36
35
32
31
30
9
41
29
28
27
7 22
8 39
6
25 26
40 24
5 23
4 22
3 20 21
19
NOTE: When ordering parts, give
QUANTITY, PART NUMBER,
2
1
18 DESCRIPTION, and COMPLETE
MODEL NUMBER. Reference
17
numbers are used ONLY to identify
16
parts in the drawing and are NOT
15
to be used as order numbers.
14
12 13
11
Parts Kit No. 3430-0178
Contains: One each ball bearing
10
Repair Parts Kit No. 3430-0332 Silicon Seal Kit No. 3430-0589 Hydraulic Motor Part Nos. (Ref. 13), motor shaft seal (Ref. 15),
Contains: One o-ring (Ref. 5), Contains one each: 2500-0009C (HM1C Models) thread seal gasket (Ref. 36), and
one rubber gasket (Ref. 6), 1720-0083 o-ring (Ref. 5) 2500-0011C (HM3C Models) washer (Ref. 37); two each motor
and one mechanical seal (Ref. 7). and mechanical seal (silicon 2500-0018C (HM5C Models) housing o-rings (Ref. 22), and port
carbide) (Ref.7). adapter o-rings (Ref. 30).
-23-
Models 9305C-HM3C-SP and 9305C-HM3C-BSP
3
11
40 35
10 36
39
38
8
37
9 34
7
33
32
4 5
6 31
30
29
41 24
28
NOTE: When ordering parts, give
27
QUANTITY, PART NUMBER,
1 2 26
42
DESCRIPTION, and COMPLETE
25
MODEL NUMBER. Reference
24
22 numbers are used ONLY to identify
parts in the drawing and are NOT
23
to be used as order numbers.
21
-24-
Models 9305C-HM3C
10
39 34
9 35
38
37
7 36
8 33
6
32
31
4
3
5 30
29
28
40 23
27
2 26
25
NOTE: When ordering parts, give
1 41
24
QUANTITY, PART NUMBER,
DESCRIPTION, and COMPLETE
23
21 22 MODEL NUMBER. Reference
numbers are used ONLY to identify
parts in the drawing and are NOT
20
to be used as order numbers.
seal (Ref. 7) and O-ring (Ref. 8). motor housing o-rings (Ref. 23),
(Ref. 7), o-ring (Ref. 8), and rubber
11
and port adapter o-rings (Ref. 31).
gasket (Ref. 6).
-25-
All 9306C Series
2A
38 34 33
37
36
35
32
31
30
9
42 29
28
27
7 22
8 40
6 26
25
41 24
5
23
4 22
NOTE: When ordering parts, give
3 20
QUANTITY, PART NUMBER,
21
-26-
All 9306 Stainless Steel Series
32
37 33
36
35
34
31
30
29
8
41
28
27
26
6 25
7 38
24
23
40 22
5 21
4 25
3 19 20
18
2
1
17
16
15
14
13
11 12
10
9 Parts Kit No. 3430-0178 NOTE: When ordering parts, give
Contains: One each ball bearing QUANTITY, PART NUMBER,
(Ref. 12), motor shaft seal (Ref. DESCRIPTION, and COMPLETE
Silicon Carbide Seal Kit Hydraulic Motor Part Nos. 14), thread seal gasket (Ref. 35), MODEL NUMBER. Reference
No. 3430-0589 2500-0009C (HM1C Models) and washer (Ref. 36); two each numbers are used ONLY to identify
Contains one each: 2500-0011C (HM3C Models) motor housing o-rings (Ref. 25), parts in the drawing and are NOT
mechanical seal (Ref. 5) and 2500-0018C (HM5C Models) and port adapter o-rings (Ref. 29). to be used as order numbers.
o-ring (Ref. 6).
-27-
Limited Warranty on Hypro Pumps and Other Hypro Products
Hypro warrants to the original purchaser of its products (the “Purchaser”) that such products will be free from defects in material and
workmanship under normal use for the period of one (1) year for all products except: oil crankcase plunger pumps will be free from
defects in material and workmanship under normal use for the period of five (5) years, and accessories will be free from defects in
material and workmanship under normal use for the period of ninety (90) days. In addition, Hypro warrants to the purchaser all forged
brass pump manifolds will be free from defects in material and workmanship under normal use and from damage resulting from
environmental conditions for the life of the pump.
“Normal use” does not include use in excess of recommended maximum speeds, pressures, vacuums and temperatures, or use
requiring handling of fluids not compatible with component materials, as noted in Hypro product catalogs, technical literature, and
instructions. This warranty does not cover freight damage, freezing damage, normal wear and tear, or damage caused by
misapplication, fault, negligence, alterations, or repair that affects the performance or reliability of the product.
THIS WARRANTY IS EXCLUSIVE. HYPRO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
Hypro’s obligation under this warranty is, at Hypro’s option, to either repair or replace the product upon return of the entire product to
the Hypro factory in accordance with the return procedures set forth below. THIS IS THE EXCLUSIVE REMEDY FOR ANY BREACH
OF WARRANTY.
IN NO EVENT SHALL HYPRO BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND, WHETHER
FOR BREACH OF ANY WARRANTY, FOR NEGLIGENCE, ON THE BASIS OF STRICT LIABILITY, OR OTHERWISE.
Return Procedures
All pumps or products must be flushed of any chemical (ref. OSHA Section 0910.1200 (d)(e)(f)(g)(h)) and hazardous chemicals
must be labeled before being shipped* to Hypro for service or warranty consideration. Hypro reserves the right to request a
Material Safety Data sheet from the Purchaser for any pump or product Hypro deems necessary. Hypro reserves the right to
“disposition as scrap” pumps or products returned which contain unknown substances, or to charge for any and all costs incurred for
chemical testing and proper disposal of components containing unknown substances. Hypro requests this in order to protect the
environment and personnel from the hazards of handling unknown substances.
For technical or application assistance, call the Hypro Technical/Application number: 1-800-445-8360.
To obtain service or warranty assistance, call the Hypro Service and Warranty number: 1-800-468-3428;
or call the Hypro Service and Warranty FAX: (651) 766-6618.
Be prepared to give Hypro full details of the problem, including the following information:
1. Model number and the date and from whom you purchased your pump.
2. A brief description of the pump problem, including the following:
• Liquid pumped. State the pH and any non-soluble • Drive type (gas engine/electric motor; direct/belt drive;
materials, and give the generic or trade name. tractor PTO) and rpm of pump.
• Temperature of the liquid and ambient environment. • Viscosity (of oil, or other than water weight liquid).
• Suction lift or vacuum (measured at the pump). • Elevation from the pump to the discharge point.
• Discharge pressure. • Size and material of suction and discharge line.
• Size, type, and mesh of the suction strainer. • Type of spray gun, orifice size, unloader/relief valve.
Hypro may request additional information, and may require a sketch to illustrate the problem. Contact the factory to receive a return
material authorization before sending the product. All pumps returned for warranty work should be sent shipping charges prepaid to:
HYPRO
Attention: Service Department
375 Fifth Avenue NW
New Brighton, Minnesota 55112
* Carriers, including U.S.P.S., airlines, UPS, ground freight, etc., require specific identification of any hazardous materials being shipped.
Failure to do so may result in a substantial fine and/or prison term. Check with your shipping company for specific instructions.
Note: This warranty does not apply to Hypro Pump Kit Model 1538,
1551, 1538-SP and 1551-SP. This is because the user could incorrectly
assemble the parts and cause the pump to work improperly.
Hypro 2005
Printed in USA