DECANTER CE 2TOUCH BCC DC LINK

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DOCUMENTATION STRUCTURE

Description Page In Use

Documentation Structure front page 0 1

List of Documents 1-4 2

Review Drawings and P&I Diagrams 5-9 3

Panel layout 10-19 1

Electrical diagrams 20-349 19

List of Panel parts 350-399 3

Total

Project Title: GENERIC BCC PANEL

1
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 0
Drn = A1 +P1.1
DOCUMENTATION STRUCTURE
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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List of Documents
PAGE DESCRIPTION REV.

=A1++P1.1/0 DOCUMENTATION STRUCTURE

=A1++P1.1/1 LIST OF CONTENTS

=A1++P1.1/2 LIST OF CONTENTS

=A1++P1.1/5 GENERAL INTERCONNECTION OVERVIEW

=A1++P1.1/6 POSITIONS

=A1++P1.1/7 CE WIRE COLORS

=A1++P1.1/10 PANEL LAYOUT

=A1++P1.1/20 POWER SUPPLY

=A1++P1.1/25 CONTROL VOLTAGE 24 VDC

=A1++P1.1/30 EMERGENCY STOP

=A1++P1.1/41 MAIN DRIVE MOTOR

=A1++P1.1/42 BACK DRIVE MOTOR

=A1++P1.1/50 OPTION FOR FLUSH VALVE

=A1++P1.1/80 DIGITAL O/P /INTERLOCK FOR EXTERNAL EQUIPMENT

=A1++P1.1/81 DIGITAL O/P /INTERLOCK FOR EXTERNAL EQUIPMENT

=A1++P1.1/83 DIGITAL O/P /INTERLOCK FOR EXTERNAL EQUIPMENT

=A1++P1.1/84 DIGITAL I/P FOR EXTERNAL EQUIPMENT

=A1++P1.1/86 DIGITAL I/P FOR EXTERNAL EQUIPMENT

=A1++P1.1/100 B&R BASIC DI MODULE

=A1++P1.1/101 B&R BASIC DO MODULE

=A1++P1.1/200 TERMINAL DIAGRAM

=A1++P1.1/201 TERMINAL DIAGRAM

=A1++P1.1/202 TERMINAL DIAGRAM

=A1++P1.1/203 TERMINAL DIAGRAM

=A1++P1.1/204 TERMINAL DIAGRAM

=A1++P1.1/300 Cable overview

0 2
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 1
Drn = A1 +P1.1
LIST OF CONTENTS
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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List of Documents
PAGE DESCRIPTION REV.

=A1++P1.1/350 Parts list

=A1++P1.1/351 Parts list

=A1++P1.1/352 Parts list

1 5
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 2
Drn = A1 +P1.1
LIST OF CONTENTS
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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BCC VFD PANEL

EM.STOP

RESET PANEL L.

-W42M1 POWER BACK DRIVE MOTOR

-W42M1T THERMISTORS (BT1.BT2)

+P2
+P1.1

JUNCTION
BOX
+P2 -W83JB MULTICABLE

-W41M1 POWER MAIN DRIVE MOTOR

-W41M1T THERMISTORS (MT1, MT2)

(L1,L2,L3,GND)

FROM CUSTOMER
POWER SUPPLY

2 6
Date 10/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 5
Drn = A1 +P1.1
GENERAL INTERCONNECTION OVERVIEW
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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Positions list general

+P0 = Distributions Panel +P11 = Valve bloc. +P26 = Disp.

+P1 = Control Panel +P12 = Disp. +P27 = Disp.
+P1.1 = VFD Panel +P13 = Disp. +P28 = Disp.
+P1.2 = Application Panel +P14 = Disp. +P29 = Disp.
+P1.3 = Disp. +P15 = Disp. +P30 = Disp.
+P1.4 = Other external Control Panel +P16 = Disp. +P31 = UL - (BD og MD)
+P2 = Decanter +P17 = Disp. +P32 = Disp.
+P3 = Aldrum +P18 = Disp. +P33 = Disp.
+P4 = Flocculation reactor +P19 = Container +P34 = 2touch HMI Display
+P5 = Sludge hopper +P20 = Unknown +P35 = 2Touch Controller Panel
+P6 = Feed +P21 = Main drive, (VFD decanter) +P36 = Disp.
+P7 = Discharge +P22 = Main drive, (Star/Delta) +P37 = Disp.
+P8 = Polymer equipment +P23 = Flushwater +P38 = Disp.
+P9 = Module frame +P24 = Outled - solid phase sludge +P39 = Disp.
+P10 = Purge Panel +P25 = Outled - solid phase liquid +P40 = Disp.

5 7
Date 27/05/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 6
Drn = A1 +P1.1
POSITIONS
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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Wire Colors!

Wire colour EN 60204-1 x The norm for some of the

wires, are chosen according
to IEC 60757

Colour Application mm² Marking Norm. Comments

Green/Yellow Earth * X

Light Blue N (230VAC) * X

Black Power Circuit (400VAC) * X If frequency inverters

used - Always use
cable with screen.

Red Control Circuit (230VAC) * X For example wires

from power supply

Blue Control Circuit (24VDC) 0.5 * X All digital output

Digital output signals

Brown Phase 230VAC

White +24VDC 0.5 *

Grey 0 VDC 0.5 *

Violet Digital input 0.5 *

Pink (Rosa) Analog input/output 0.5 *

Turquoise Potential Free

Orange Foreign Voltage X After Main switch off

Remaining Live power
Higher then 50VAC/DC

* In general rhe number of terminal connection is used for marking.

6 10
Date 27/05/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 7
Drn = A1 +P1.1
CE WIRE COLORS
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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25T1 20T6
42T6 41T6 20B8
X1 X1
IN IN

ABB ABB
ELDON ABB 7X
X2 X2 P/S -25P6
OUT OUT

20F6.2 TO 27F3 20F6

PANEL LIVE ESTOPRESET

FILTER -25P8 -30P6

320X320

100K0
-30S1

42T1 41T1

ABB
VFD 30K3 30K6 42K8 50K4
K1
K2

ABB
41K8 50K3 51K2
VFD

42F1 41F1
X1
X5:32 TO X5:67
80K1 TO 82K7

X5

83 87

MAIN SWITCH

20Q1

X9

NAME PLATE FAN+FILTER NOTES:-

320X320
ACTUAL PANEL SIZE DEPEND ON VFD / MOTOR SIZE
PANEL MATERIAL - MSCRCA, 2mm Thk.

FRONT VIEW L.SIDE VIEW MOUNTING PLATE 3mm GI

DEGREE OF PROTECTION - IP54
CABLE ENTRY - BOTTOM
COLOUR - RAL 7035
ALL DIEMENSIONS ARE IN MM.

7 20
Date 07/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 10
Drn = A1 +P1.1
PANEL LAYOUT
Chk DRG. No.
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Rev. & Modification Date Name Appr VPD 61244586
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L1 / 41.0
L1

L2 / 41.0
L2

L3 / 41.0
L3

230L1 / 25.0

2.5mm2

1 3 5
1 3 5
-20F6.1
-20Q1 Circuit Breaker 1-1.6A

U V W
I> I> I>
2 4 6

2
-20B8
Thermostat 3

-20T6
Transformer 400VA +20 0 -20 230 400 460

Main Supply

L1 L2 L3 PE
0 230

1
-20F6.2 L
Automatic Fuse 2A 2
-20G8

N
Name Plate

Type Label on Panel Door

230L2 / 25.0
230L2
PE / 25.0
PE

10 25
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 20
Drn = A1 +P1.1
POWER SUPPLY
Chk DRG. No.
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230L1 /
20.9 230L1 /
24VDC+ 1.5mm2 24VDC+
230L2 /
20.9 230L2 /
25F3.24L+
25F3.24L+ / 30.0

1 1 1
-25F3 -25F4 -25F6
Automatic Fuse 4A 2 Automatic Fuse 4A 2 Automatic Fuse 4A 2

AC AC
-25T1
Power Supply

-25P6
BCC HMI Display

100.2
+ -25X7
1 BCC ETH
BCC HMI DISPLAY
- PE
-25F4 / 100.0

24VDC
INTERNAL/EXTERNAL

X1
-25P8
Panel Live X2

1.5mm2 24L- / 30.0

24L-

20.9
PE / PE / 50.0

20 30
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 25
Drn = A1 +P1.1
CONTROL VOLTAGE 24 VDC
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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25.9
25F3.24L+ / 25F3.24L+ / 83.0

-X5 1 -X5 3 -X5 5

-X5 2 -X5 4 14
-30P6
/30.5 11
E Stop Reset

11 21
-30S.1
12 22

-30K3 A2 A1 Y1 Y2
13 23 33 41
EMS Relay

SAFETY RELAY ABB

C573

14 24 34 42

DI 101K2:13
ES.24L1+ / 41.6
-101K2

EM. STOP

-X5 6
DI 5

X1
101.2
-30P6
X2

25.9
24L- / 24L- / 41.0

E STOP RESET

25 41
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 30
Drn = A1 +P1.1
EMERGENCY STOP
Chk DRG. No.
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20.9
L1 / L1 /
ES.24L1+ /
30.4 / ES.24L1+ 42.5
20.9
L2 / L2 /

20.9
L3 / L3 /

BD VFD UDC+ / 42.1

BD VFD UDC- / 42.1 14

-41K8
/41.8 11

1 3

-41F2
DC Fuses, Upto 800V DC
2 4

DIP SWITCH 3 & 8 = ON

-41T1
ACS800
U1 V1 W1 UDC+ UDC- -41T6 X1:1 X1:3
X41 X2

ACS800 REPL-01 ASTO-11(+Q967) -101K5

ETHERNET

U2 V2 W2 PE X22:6 X22:7 X1:2 X1:4 MD ENABLE

Directly mounted
On the inverter
-X41T1 1 2 3 PE
-41X4
-41W4
DO 1
*Fasten the clamp -X5 7 8
on to the stripped
part of the cable! EPL MD VFD / 42.3
101.5

-W41M1
POWER MOTOR 1 2 3 PE -W41M1T 1 2 101K5:11
DO

=A1
M41T1

M41T2

+P2
U1 V1 W1 PE
-X1
M
3 1

2
A1
-41K8
THERMISTOR MD A2

30.9
24L- / 24L- / 42.0

14 11 /41.7

30 42
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 41
Drn = A1 +P1.1
MAIN DRIVE MOTOR
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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41.9
ES.24L1+ / ES.24L1+ /

41.3 / BD VFD UDC+

41.3 / BD VFD UDC-

14
-42K8
/42.8 11

Dip Switch 3 = ON

-42T1
ACS800
U1 V1 W1 UDC+ UDC- -42T6 X1:1 X1:3
X41 X2

ACS800 REPL-01 ABB ASTO-11 (+Q967) -101K5

ETHERNET

U2 V2 W2 PE X22:6 X22:7 X1:2 X1:4 BD ENABLE

Directly mounted -42X4
On the inverter
-X42T1 1 2 3 PE
-41X4 -42W4
DO 2
*Fastern the clamp -X5 9 10
on to the stripped
part of the cable! 41.5 / EPL MD VFD EPL BD VFD / 100.3
101.5

-W42M1
POWER MOTOR -W42M1T
DO 101K5:21
1 2 3 PE 1 2

=A1
M42T1

M42T2

+P2
U1 V1 W1 PE
-X1
M
3 1

2
A1
-42K8
THERMISTOR BD A2

41.9
24L- / 24L- / 50.0

14 11 /42.7

41 50
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 42
Drn = A1 +P1.1
BACK DRIVE MOTOR
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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50.9
26F2.24L+ / 26F2.24L+ / 50.0

-X5 11 -X5 16 -X5 21

14 14 14
-101K5 -101K5 -101K5
-50K5 -50K7 -50K8
/50.4 11 /50.6 11 /50.7 11

HI RPM FLUSH VALVE LO RPM FLUSH VALVE DIVERTER VALVE

DO 4 DO 5 DO 8
-X5 12 -X5 17 -X5 22

101.5 101.5 101.5

DO 101K5:22 DO 101K5:13 DO 101K5:24

-X5 13 -X5 18 -X5 23

+P23

-50Q0 -50Q1 -50Q2

OPTION: OPTION: OPTION:
HI RPM LO RPM DIVERTER
FLUSH FLUSH FLUSH

-X5 14 -X5 19 -X5 24

A1 A1 A1
-X5 15 -X5 20 -X5 25 -50K5 -50K7 -50K8
A2 A2 A2

42.9
24L- / 24L- / 80.0

25.9
PE / PE / 83.0
14 11 /50.0 14 11 /50.1 14 11 /50.2

42 80
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 50
Drn = A1 +P1.1
OPTION FOR FLUSH VALVE
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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-101K5 -101K5 -101K5

FEED PERMISSIVE DECANTER READY DECANTER RUNNING

DO 3 DO 9 DO 10

101.5 101.5 101.5

DO 101K5:12 DO 101K5:15 DO 101K5:25

12 14 12 14 12 14
-80K1 -80K3 -80K5
/80.1 11 /80.3 11 /80.5 11

-X5 26 27 28 -X5 29 30 31 -X5 32 33 34

=A1 =A1 =A1

+P20 +P20 +P20

NOTE:
X5 TERMINAL NUMBER ? ? ?
DIRECT ON RELAYS FEED
PERMISSIVE DECANTER DECANTER
READY RUNNING

A1 A1 A1
-80K1 MANDATORY -80K3 TO CUSTOMERS -80K5 TO CUSTOMERS
A2
TO REMOTE SYSTEM A2
SYSTEM OPTION A2
SYSTEM OPTION

50.9
24L- / 24L- / 81.0
14 11 /80.2 14 11 /80.4 14 11 /80.6
12 12 12

50 81
Date 09/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 80
Drn DIGITAL O/P /INTERLOCK FOR EXTERNAL = A1 +P1.1
Chk EQUIPMENT DRG. No.
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Rev. & Modification Date Name Appr VPD 61244586
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-101K5 -101K5 -101K5 -101K5

OPEN GATE/STOP DIV. CLOSE GATE/STOP DIV. ALARM HORN ALARM LIGHT

DO 6 DO 7 DO 11 DO 12

101.5 101.5 101.5 101.5

DO 101K5:23 DO 101K5:14 DO 101K5:16 DO 101K5:26

12 14 12 14 12 14 12 14
-81K1 -81K3 -81K5 -81K7
/81.0 11 /81.2 11 /81.5 11 /81.7 11

-X5 35 36 37 -X5 38 39 40 -X5 41 42 43 -X5 44 45 46

=A1 =A1 =A1 =A1

+P24 +P24 +P20 +P20

NOTE: ?
X5 TERMINAL NUMBER ? ? ?
DIRECT ON RELAYS OPEN CLOSE ALARM
GATE/STOP GATE/STOP ALARM LIGHT
DIV. DIV. HORN

A1 A1 A1 A1
-81K1 TO CUSTOMERS -81K3 TO CUSTOMERS -81K5 TO CUSTOMERS -81K7 TO CUSTOMERS
A2
SYSTEM OPTION A2
SYSTEM OPTION A2
SYSTEM OPTION A2
SYSTEM OPTION

80.9
24L- / 24L- / 83.0
14 11 /81.1 14 11 /81.4 14 11 /81.6 14 11 /81.8
12 12 12 12

80 83
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 81
Drn DIGITAL O/P /INTERLOCK FOR EXTERNAL = A1 +P1.1
Chk EQUIPMENT DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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DECANTER AND JUNCTION BOX ON DECANTER

=A1
+P2
BOWL RPM PINION RPM OPTION OPTION OPTION
SENSOR SENSOR PT100 SENSOR PT100 SENSOR COVER SWITCH OPTION
BEARING GEARBOX END BEARING MAIN DRIVE END ON DECANTER IFM VIBRATION SWITCH

-83S.1 -83S.2 -83R3 -83R4 -83X5.1 -83B7

L +24 VDC
Alarm
4-20mA+
L-0VDC
MULTIPLUG
ON JUNCTION BOX
- + - + /

X1 3 4 1 X2 3 4 1 X3 3 1 X4 3 1 X8 1 2 3 4 X10 3 2 4 1

2 1 4 3 5 6 7 8 17 18 21 23 24 19 -83X7
-W83JB
JB ON DECANTER
14x0.50 2 1 4 3 5 6 7 8 9 10 12 13 11 PE

-X1 2 1 -X1 4 3 -X1 5 6 -X1 7 8 -X1 17 18 -X1 21 23 19 PE

30.9
25F3.24L+ 25F3.24L+
81.9 100.0
24L- 24L-
50.9
PE PE

DI 101K0:11
DI 101K0:21
AI AI DI 101K2:23
AI
101K8:11 101K8:12 101K8:21 101K8:22 101K3:11 101K3:13
-101K0 -101K0 -101K8 -101K8 -101K2 -101K3

BOWL RPM PINION RPM GB END BE. MD END BE.

SENSOR SENSOR TEMP. PT100 TEMP. PT100 COVER SWITCH VIBRATION 4-20mA

CH 1 CH2 1 2 DI 6 1

101.0 101.0 101.8 101.8 101.2 101.3

PLEASE NOTE:
COMPONENTS MARKED WITH OPTION
ARE ORDER DEPEND IN DSS

IF ORDER INCLUDE PT100FOR BEARING TEMP.

PLC CARD 6 PAGES 101 WILL BE IN PLACE

81 84
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GENERIC BCC PANEL Page 83
Drn DIGITAL O/P /INTERLOCK FOR EXTERNAL = A1 +P1.1
Chk EQUIPMENT DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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84.9
26F2.24L+ / 26F2.24L+ / 84.0

-X5 47 -X5 49 -X5 51 -X5 53 -X5 55 -X5 57 -X5 59 -X5 61

REMOVE JUMPER IF USE INPUT "FEED SYSTEM READY"

REMOVE JUMPER IF USE REMOTE STOP
=A1 =A1 =A1 =A1 =A1
+P20 +P6 +P20 +P24 +P24
REMOTE START

CONVEYOR RUNNING F/B

SG FAULT (DIV)
REMOTE STOP

FEED RUNNING F/B

FEED SYSTEM READY

SG CLOSED
SG OPEN
OPTION OPTION OPTION OPTION
REMOTE REMOTE REMOTE REMOTE REMOTE REMOTE
SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM SYSTEM

-X5 48 -X5 50 -X5 52 -X5 54 -X5 56 -X5 58 -X5 60 -X5 62

DI 101K2:11
DI 101K2:21
DI 101K2:12
DI 101K2:22
DI 101K2:14
DI 101K2:24
DI 101K2:15
DI 101K2:25

-101K2 -101K2 -101K2 -101K2 -101K2 -101K2 -101K2 -101K2

REMOTE START REMOTE STOP FEED RUNNING FB FEED SYSTEM READY CONVEYOR RUNNING SG OPEN SG CLOSED SG FAULT (DIV)
F/B

DI 1 DI 2 DI 3 DI 4 DI 7 DI 8 DI 9 DI 10

101.2 101.2 101.2 101.2 101.2 101.2 101.2 101.2

83 86
Date 09/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 84
Drn = A1 +P1.1
DIGITAL I/P FOR EXTERNAL EQUIPMENT
Chk DRG. No.
Page 29
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+P20

POSSIBILITY: POSSIBILITY:
ANALOG I/P FOR REMOTE DIFF. SPEED SETPOINT ANALOG I/P FOR REMOTE TORQUE SETPOINT

+ 4-20mA - + 4-20mA -
-X? 1 -X? 2 -X? 3 -X? 4

-X5 63 64 -X5 65 66

AI AI
101K3:21

101K3:22

101K3:23

101K3:14

101K3:15

101K3:16
/

/
-101K3 -101K3

REMOTE DIFF. REMOTE

SPEED SETUP TORQUE SETUP

2 3

101.3 101.3

84 100
Date 09/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 86
Drn = A1 +P1.1
DIGITAL I/P FOR EXTERNAL EQUIPMENT
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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25.5
-25F4 /
-100K2 BCC CPU CARD 0
PS
CP 1448

-100K0 15

Order No. for a complete

standard BCC Controller
excl. card 5 and 6 (options)
X20-Alfa-DEC-LC-01
Alfa Laval Art. No.
61211272-80

14 24

IF5/USB

POTMETER
SETTING=0
STATION

IF4/USB

BATTERY
-25X7 -42X4 16

POTMETER
SETTING=1

25.8 / BCC ETH

42.5 / EPL BD VFD

83.9
24L- / 24L- / 101.0

86 101
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 100
Drn = A1 +P1.1
B&R BASIC DI MODULE
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
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Card 1 Card 2 Card 3 Card 4 Option Card 6

-101K0 -101K2 -101K3 -101K5 -101K8

DS1319 DI 9371 AI 4622 DO 9322 [*] OPTION AI 2222

83.0 84.0 83.7 41.8 83.3

CH 1 11 DI 1 11 11 DO 1 11 11
BOWL RPM SENSOR REMOTE START MD ENABLE
83.2 84.1 42.8 83.3
CH 2 21 DI 2 21 AI 1 12 DO 2 21 AI 1 12
PINION RPM SENSOR REMOTE STOP VIBRATION BD ENABLE GB END BE.
84.2 83.8 80.1
4-20mA TEMP. PT100
CH 3 12 DI 3 12 13 DO 3 12 13
FEED RUNNING FB FEED PERMISSIVE
84.4 86.1 50.4 83.4
CH 4 22 DI 4 22 21 DO 4 22 21
FEED SYSTEM READY FLUSH VALVE
30.2 86.1 50.6 83.5
CH 5 13 DI 5 13 AI 2 22 DO 5 13 AI 2 22
EMERGENCY STOP REMOTE DIFF LS FLUSH VALVE MD END BE.

SPACE SLOT
83.6 86.2 81.0
SPEED SETP. TEMP. PT100
CH 6 23 DI 6 23 23 DO 6 23 23
COVER SWITCH OPEN GATE/STOP DIV
84.5 86.3 81.2
CH 7 14 DI 7 14 14 DO 7 14
CONVEYOR RUNNING FB CLOSE GATE/STOP DIV
84.6 86.4 50.7
CH 8 24 DI 8 24 AI 3 15 DO 8 24
SG OPENED REMOTE DIVERTER FLUSH
84.8 86.4 80.3
TORQUE SETP.
-24VDC 15 DI 9 15 16 DO 9 15
SG CLOSED (DIV) DECANTER READY
84.9 80.5
+24VDC 25 DI 10 25 24 DO 10 25
SG FAULT (DIV) DECANTER RUNNING
81.5
GND 16 DI 11 16 AI 4 25 DO 11 16
SPARE ALARM HORN
81.7
GND 26 DI 12 26 26 DO 12 26
SPARE ALARM LIGHT

PLEASE NOTE:
CARD 6=OPTIONS
ONLY IN PLACE IF THE DSS ORDER SPECIFICATION CALL FOR PT100
BEARING TEMP.
100.9
24L- / 24L- /

100 200
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 101
Drn = A1 +P1.1
B&R BASIC DO MODULE
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
 101
0

Rev. & Modification

JB ON DECANTER

Cable Description
Cable Description

Date
Terminal Matrix
DECANTER CE 2TOUCH BCC DC LINK

Drn
1

Chk
Name Appr
Date
Type of Cable
Type of Cable

Signal Cable (Screen)

VPD
Terminal Strip

22/06/2011
X1
2

Cable Name

=A1+P2-83B7

Cable Name

Project Title:
Page
Current Path

To Connection Term. No. To Connection

+P2-83S.1:1 1 25F3.24L+ 83 1

+P2-83S.1:2 2 -101K0:11 83 0
3

+P2-83S.2:3 3 25F3.24L+ 83 2

+P2-83S.2:4 4 -101K0:21 83 2

+P2-83R3:5 5 -101K8:11 83 3

+P2-83R3:6 6 -101K8:12 83 3

GENERIC BCC PANEL

+P2-83R4:7 7 -101K8:21 83 4
4

+P2-83R4:8 8 -101K8:22 83 5

+P2-83X5.3 17 25F3.24L+ 83 6

+P2-83X6.3 18 -101K2:23 83 6

+P2-83B7:19 19 25F3.24L+ 83 8

+P2-83B7:21 21 24L- 83 7

+P2-83B7:23 23 -101K3:11 83 7
5

+P2-83X7 PE PE 83 8

Page Title:
6

Cable
Cable

TERMINAL DIAGRAM
7

DRG. No.
= A1
Function:
8

61244586
+P1.1
Placement:
9

Page

Page 29
200
201
 200
0

Rev. & Modification

THERMISTOR
THERMISTOR

Cable Description
Cable Description

Date
Terminal Matrix
DECANTER CE 2TOUCH BCC DC LINK

Drn
1

Chk
Name Appr
Date
Type of Cable
Type of Cable

Signal Cable (Screen)

Signal Cable (Screen)

VPD
Terminal Strip

22/06/2011
X5
2

Cable Name

Cable Name
=A1+P1.1-W42M1T
=A1+P1.1-W42M1T

Project Title:
Page
Current Path

To Connection Term. No. To Connection

1 24L- 30 1

-30S.1:11 2 30 1
3

3 25F3.24L+ 30 1

-30S.1:21 4 30 1

-30K3:33 5 30 4

6 -30K3:34 30 4

GENERIC BCC PANEL

1 +P2-X1:M41T1 7 -41T1:X22:6 41 2
4

2 +P2-X1:M41T2 8 -41T1:X22:7 41 3

1 +P2-X1:M42T1 9 -42T1:X22:6 42 2

2 +P2-X1:M42T2 10 -42T1:X22:7 42 3

-50K5:14 11 50 0

12 -50K5:11 50 0

+P23-50Q0 13 50 0
5

14 +P23-50Q0 50 0

15 50 0

-50K7:14 16 50 1

Page Title:
17 -50K7:11 50 1

+P23-50Q1 18 50 1
6

19 +P23-50Q1 50 1
Cable
Cable

20 50 1

-50K8:14 21 50 2

22 -50K8:11 50 2
TERMINAL DIAGRAM

+P23-50Q2 23 50 2

24 +P23-50Q2 50 2
7

25 50 2

26 -80K1:12 80 2

2
DRG. No.

+P20-? 27 -80K1:11 80
= A1
Function:

= 28 -80K1:14 80 2

29 -80K3:12 80 4
8

61244586

+P20-? 30 -80K3:11 80 4

= 31 -80K3:14 80 4

6
+P1.1

32 -80K5:12 80
Placement:

+P20-? 33 -80K5:11 80 7

= 34 -80K5:14 80 7
9

35 -81K1:12 81 1
Page

Page 29

81 1
201

+P8-? 36 -81K1:11
202
 201
0

Rev. & Modification

Cable Description
Cable Description

Date
Terminal Matrix
DECANTER CE 2TOUCH BCC DC LINK

Drn
1

Chk
Name Appr
Date
Type of Cable
Type of Cable

VPD
Terminal Strip

18/06/2011
X5
2

Cable Name

Cable Name

Project Title:
Page
Current Path

To Connection Term. No. To Connection

+P8-? 37 -81K1:14 81 2

38 -81K3:12 81 3
3

+P24-? 39 -81K3:11 81 4

= 40 -81K3:14 81 4

41 -81K5:12 81 6

+P24-? 42 -81K5:11 81 6

GENERIC BCC PANEL

= 43 -81K5:14 81 6
4

44 -81K7:12 81 8

=P20-? 45 -81K7:11 81 8

= 46 -81K7:14 81 8

+P20-? 47 26F2.24L+ 84 0

-101K2:11 48 +P20-? 84 0

+P20-? 49 26F2.24L+ 84 1
5

-101K2:21 50 +P20-? 84 1

+P6-? 51 26F2.24L+ 84 2

-101K2:12 52 +P6-? 84 2

Page Title:
+P20-? 53 26F2.24L+ 84 4

-101K2:22 54 +P20-? 84 4
6

+P20-? 55 26F2.24L+ 84 5
Cable
Cable

-101K2:14 56 +P20-? 84 5

+P24-? 57 26F2.24L+ 84 6

-101K2:24 58 +P24-? 84 6
TERMINAL DIAGRAM

+P24-? 59 26F2.24L+ 84 8

-101K2:15 60 +P24-? 84 8
7

+P24-? 61 26F2.24L+ 84 9

-101K2:25 62 +P24-? 84 9

1
DRG. No.

+P20-X?:1 63 -101K3:21 86
= A1
Function:

+P20-X?:2 64 -101K3:23 86 2

+P20-X?:3 65 -101K3:14 86 3
8

61244586

+P20-X?:4 66 86 4
+P1.1
Placement:
9

Page

Page 29
202
203
DECANTER CE 2TOUCH BCC DC LINK

0 1 2 3 4 5 6 7 8 9

Current Path

1
41

41

41

41
Page

Cable Description Type of Cable Cable Name Cable

-41T1:W2

-41T1:PE
-41T1:U2

-41T1:V2
To Connection
Terminal Matrix

Terminal Strip

No.
X41T1

PE
1

3
Term.
To Connection

+P2-41M1:W1

+P2-41M1:PE
+P2-41M1:U1

+P2-41M1:V1

PE

POWER MOTOR --- =A1+P1.1-W41M1

1

Cable Description Type of Cable Cable Name Cable

202 204
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 203
Drn = A1 +P1.1
TERMINAL DIAGRAM
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
DECANTER CE 2TOUCH BCC DC LINK

0 1 2 3 4 5 6 7 8 9

Current Path

1
42

42

42

42
Page

Cable Description Type of Cable Cable Name Cable

-42T1:W2

-42T1:PE
-42T1:U2

-42T1:V2
To Connection
Terminal Matrix

Terminal Strip

No.
X42T1

PE
1

3
Term.
To Connection

+P2-42M1:W1

+P2-42M1:PE
+P2-42M1:U1

+P2-42M1:V1

PE

POWER MOTOR --- =A1+P1.1-W42M1

1

Cable Description Type of Cable Cable Name Cable

203 300
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 204
Drn = A1 +P1.1
TERMINAL DIAGRAM
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
DECANTER CE 2TOUCH BCC DC LINK

0 1 2 3 4 5 6 7 8 9

List of Cables
CABLE NAME DESCRIPTION DIMENSION TYPE FROM TO

W41M1 POWER MOTOR ---- Signal Cable (Screen) =A1+P1.1-X41T1 =A1+P2-41M1

W41M1T THERMISTOR 2X0.75mm2+Sc Multiplex CY-JZ Signal Cable (Screen) =A1+P1.1-X5 =A1+P2-X1

W42M1 POWER MOTOR ---- Power Cable (Screen) =A1+P1.1-X42T1 =A1+P2-42M1

W42M1T THERMISTOR 2X0.75mm2+Sc Multiplex CY-JZ Signal Cable (Screen) =A1+P1.1-X5 =A1+P2-X1

W83JB JB ON DECANTER 14X0.50mm2+Sc Multiflex CY-JZ Signal Cable (Screen) =A1+P2-83B7 =A1+P1.1-X1

204 350
Date 22/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 300
Drn = A1 +P1.1
Cable overview
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
DECANTER CE 2TOUCH BCC DC LINK

0 1 2 3 4 5 6 7 8 9

List of Panel Parts

PRODUCT (-) DESCRIPTION PRODUCT GROUP TYPE MANUFACTURE MANUFACTURE NO. EAN NO.

-20B8 Thermostat
-20F6.1 Circuit Breaker 1-1.6A Hand Operated Motor Protection GV2-RT06-1-1.6A Schneider GV2-RT06 3389110520620
-20F6.2 Automatic Fuse 2A Switching Devices to DIN S201-D2 ABB 2CDS251001R0021 4016779529969
-20G8 Ventilator+Exhauster Filter Panel Material EF500R5 230AC 63W Eldon EF500R5 230AC 63W ----
-20G8 Ventilator+Exhauster Filter Panel Material EF500-700R5 Eldon EF500-700R5 ----
-20Q1 Main Switch with fuses Fuses (NH) --- ABB --- ---
-20Q1 Main Switch with fuses Switching Devices --- ABB --- 64170119479774
-20Q1 Main Switch with fuses Terminal Cover for Switch --- ABB --- 6417019179018
-20Q1 Main Switch with fuses Switching Devices & Plug Box --- ABB --- 6417019141466
-20T6 Transformer 400VA Transformer Standard Transfo-800-230,460/230 Yasho ---- ----
-25F3 Automatic Fuse 4A Switching Devices to DIN S201-C4 ABB 2CDS251001R0044 4016779523349
-25F4 Automatic Fuse 4A Switching Devices to DIN S201-C4 ABB 2CDS251001R0044 4016779523349
-25F6 Automatic Fuse 4A Switching Devices to DIN S201-C4 ABB 2CDS251001R0044 4016779523349
-25P6 BCC HMI Display 2 Touch 6124.4552-80 Alfa Laval 6124.4552-80 ---
-25P8 Panel Live Sundry Signal Equitment CL502W ABB 1SFA619402R5025 7320500250327
-25T1 Power Supply Power Supply CP-E 24/10.0 ABB 1SVR427035R0000 4016779669696
-25X7 Ethernet Link Cable Crossover PLC Control Ethernet Power Link Cable RJ45 to RJ45 - 2.0m B&R X20CA0E61.0020 ----
-30K3 EMS Relay Relay C573-24AC/DC ABB 1SAR501031R0001 ----
-30P6 E Stop Reset Sundry Signal Equitment KA2-2021 ABB 1SFA616921R2021 7320500201091
-30P6 E Stop Reset Sundry Signal Equitment MCBH-101 ABB 1SFA611605R1201 7320500307571
-30P6 E Stop Reset Sundry Signal Equitment MP1-11R, Red Push Button ABB MP1-11R ----
-30S.1 Emergency Stop Sundry Signal Equitment Rundt Plastik Plate Emergency Stop ABB 1SFA616915R1005 7320500201909
-30S.1 Emergency Stop Sundry Signal Equitment CE4T-10R-02 ABB 1SFA619550R1051 7320500260777
-41F2 DC Fuses, Upto 800V DC Fuse (NH) --- SIBA --- ---
-41F2 DC Fuses, Upto 800V DC Fuse Holder NH00,000 2 x 21 001 01 NH00,000 Fuse Holder SIBA 21 001 01 ---
-41K8 Relay MD VFD enable Relay CR-M3SS ABB 1SVR405651R2000 4013614373794
-41K8 Relay MD VFD enable Relay CR-M024DC3L ABB 1SVR405612R1100 4013614373411
-41T1 ACS800 Frequency Converter ACS 800 ABB ACS 800 ---
-41T1 ACS800 Frequency Converter REPL-02 Ethernet Powerlink ABB 3AUA0000085536 ---
300 351
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 350
Drn = A1 +P1.1
Parts list
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
DECANTER CE 2TOUCH BCC DC LINK

0 1 2 3 4 5 6 7 8 9

List of Panel Parts

PRODUCT (-) DESCRIPTION PRODUCT GROUP TYPE MANUFACTURE MANUFACTURE NO. EAN NO.

-41T6 ABB ASTO-11 (+Q967) Frequency Converter +Q967 ASTO-11 ABB +Q967 ASTO-11 ---
-41W4 ASTO-11 Link Cable Frequency Converter Spare Link Cable for ASTO-11 ABB Spare Link Cable for ASTO-11
----
-41X4 EPL Cable Crossover PLC Control Ethernet Power Link Cable RJ45 to RJ45 - 1.0m B&R X20CA0E61.0010 ----
-42K8 Relay MD VFD enable Relay CR-M3SS ABB 1SVR405651R2000 4013614373794
-42K8 Relay MD VFD enable Relay CR-M024DC3L ABB 1SVR405612R1100 4013614373411
-42T1 ACS800 Frequency Converter ACS 800 ABB ACS 800 ---
-42T1 ACS800 Frequency Converter REPL-02 Ethernet Powerlink ABB 3AUA0000085536 ---
-42T6 ABB ASTO-11 (+Q967) Frequency Converter +Q967 ASTO-11 ABB +Q967 ASTO-11 ---
-42W4 ASTO-11 Link Cable Frequency Converter Spare Link Cable for ASTO-11 ABB Spare Link Cable for ASTO-11
----
-42X4 EPL Cable Crossover PLC Control Ethernet Power Link Cable RJ45 to RJ45 - 2.0m B&R X20CA0E61.0020 ----
-50K5 Relay Flush Valve High Relay CR-M3SS ABB 1SVR405651R2000 4013614373794
-50K5 Relay Flush Valve High Relay CR-M024DC3L ABB 1SVR405612R1100 4013614373411
-50K7 Relay Flush Valve Low Relay CR-M3SS ABB 1SVR405651R2000 4013614373794
-50K7 Relay Flush Valve Low Relay CR-M024DC3L ABB 1SVR405612R1100 4013614373411
-50K8 Relay Flush Valve Low Relay CR-M3SS ABB 1SVR405651R2000 4013614373794
-50K8 Relay Flush Valve Low Relay CR-M024DC3L ABB 1SVR405612R1100 4013614373411
-80K1 Terminal Relay Feed Permissive Relay RB121-24VDC ABB 1SNA645064R0100 ----
-80K3 Terminal Relay Decanter Ready Relay RB121-24VDC ABB 1SNA645064R0100 ----
-80K5 Terminal Relay Decanter Running Relay RB121-24VDC ABB 1SNA645064R0100 ----
-81K1 Terminal Relay Poly Permissive Relay RB121-24VDC ABB 1SNA645064R0100 ----
-81K3 Terminal Relay Gate Open Relay RB121-24VDC ABB 1SNA645064R0100 ----
-81K5 Terminal Relay Diverting Relay RB121-24VDC ABB 1SNA645064R0100 ----
-81K7 Terminal Relay Spare Relay RB121-24VDC ABB 1SNA645064R0100 ----
-100K2 BCC Controller CPU PLC Control X20 CPU Celeron 266 c. PLKV1/V2,1X IF B&R X20CP1484 ----
-101K0 DS1319 PLC Control X20 Digital Signal 24V ABR/PR Emulation B&R X20DS1319 ----
-101K2 DI 9371 PLC Control X20 Digital 12xI, 24V, Sink, 1 wire B&R X20DI9371 ----
-101K3 AI 4622 PLC Control X20 Analog 4x1, +/-10V/0..20mA, 12Bit B&R X20AI4622 ----
-101K5
-101K5 DO 9322 PLC Control X20 Digital 12xO, 24V 0.5A, Source, 1 wire B&R X20DO9322 ----
350 352
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 351
Drn = A1 +P1.1
Parts list
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586
DECANTER CE 2TOUCH BCC DC LINK

0 1 2 3 4 5 6 7 8 9

List of Panel Parts

PRODUCT (-) DESCRIPTION PRODUCT GROUP TYPE MANUFACTURE MANUFACTURE NO. EAN NO.

-101K8 [*] OPTION AI 2222 PLC Control X20 ALFA-DEC-LC-OP-02 B&R 61211272-B2 ----
-NAME PLATE Name Plate Various Materials For Marking ---- Panse Lasers ---- ----
-TYPE LABEL Type Label on Panel Door Various Materials For Marking ---- Quality Printers ---- ----

351
Date 18/06/2011 Project Title: Page Title: Function: Placement:
GENERIC BCC PANEL Page 352
Drn = A1 +P1.1
Parts list
Chk DRG. No.
Page 29
Rev. & Modification Date Name Appr VPD 61244586