OP.12.

18 Work Permit Rev: 01

OP.12.18-F-14 JOB SAFETY ANALYSIS Date of Issue:

Page Number: Page 1 of 15
JOB DESCRIPTION: Tie-in Activities DATE: 24-09-2023 Attached Relevant SMP
MTCE/CONT. Group Leader ID #: ASSOCIATED WORK PERMIT TYPE: WP NO.:
JOB LOCATION PLANT: Farabi Yanbu Petrochemicals Company AREA:
RISK LEVEL RISK LEVEL
No. BASIC STEP POTENTIAL HAZARDS RECOMMENDATIONS / MITIGATION RESPONSIBILITY
(H/M/L) (H/M/L)
• All work force shall be worn appropriate PPE.
• Safe work procedures (MS), permits, and other
pertinent documents hall be provided and must
1 Preparation & • Operatives can be
be understood before starting work. • Safety In-Charge
compliance to work harmed due to lack of L
permit requirements coordination, caught in, • Ensure permit is obtained with gas test if required. • Task supervisor
/ toolbox safety by or between objects L • Sequence of work shall be discussed during daily • API/ APR &
meeting and unfamiliarity with toolbox meetings before work starts. Operatives
work procedures. • Site supervisor in-charge and area EHS personal
shall identify and restrict access to all pinches,
crushes, trip, fall, and caught-in hazards

• All work force shall be worn appropriate PPE.

• Ensure that all tools shall be inspected & color
coded.
• Ensure that safety and emergency equipment
should not obstructed.
2 Mobilization of • Slip Trip and Fall L • Working area should be barricaded with safety • Safety In-Charge
equipment, power • Equipment Failure signage. • Task supervisor L
tools, materials • Uninspected equipment • Access egress shall be maintained. • API/ APR &
& tools • All equipment’s must be third party certified & Operatives
• Obstruction & hit by inspected by SK and color coded.
object during lifting • Ensure that all workers are qualified and trained
Incompetent personnel to perform the job.
• All workers shall undergo safety induction from
Farabi.
• Driver/Operator must have valid heavy license and
third-party certificate.
• Ensure that materials are properly secured
• All mobile equipment shall be moved with the
guidance by flagman and Farabi speed limit shall
be fallowed.
 • All rigging gears shall have valid third-party
certificate.
• Operator and riggers shall have third party
certificate.
• Ensure crane checklist is filled on daily basis
before starting the activity by crane operator.
• Trained flagman will be appointed during vehicle
movement inside the plant.
• Ensure to categorize the area for critical lifts.
• Ensure that operator and rigger to be maintain
proper communication.
• Ensure that concerned rigger should know about
load and capacity of crane.
3 Loading and • Physical injuries M • Safety In-Charge L
• Ensure proper supervision during the activity.
offloading of tie in • Struck-by/crushing • Task supervisor
materials to the site • Area should be barricaded as per swing radius
incident with safety signage. API/ APR &
by crane • Roll-over incident Operatives
• All rigging equipment shall have SWL tag and
• Falling materials inspection color code.
• Trapping injuries • Crane shall be setup on stable ground with
• Overload/Collapse of outrigger pads.
crane • Outriggers shall be fully extended and standard
• uneven ground/surface outrigger pad should be used.
Strong wind • Lifting shall not be allowed the wind speed is
exceed 32 KM/H.
• Tagline shall be used to control the movement of
load.
• Nobody is allowed under suspended load.
• Riggers should not direct the load with hands
avoiding pinch points. Instead, they should use
two tag lines to control the loads.
• During dark hour work, work area shall be well
light and worker shall be wearing high visibility
vest.
• Ensure that safety and emergency equipment are
not obstructed.
Note: For additional inputs, use and attach a separate sheet.
 RISK LEVEL RISK LEVEL
No. BASIC STEP POTENTIAL HAZARDS RECOMMENDATIONS / MITIGATION RESPONSIBILITY
(H/M/L) (H/M/L)

• Authorized personnel from Farabi and wison will

lead the task for identification of the line
• Ensure that lines are isolated and tags are
provided prior to start the job.
Install blind for • Wrong/ misidentification M • Blind list shall be available at the work location • Safety In-Charge L
4 positive isolation of pipeline • Each crew must have personnel monitoring device • Task supervisor
• Release of unexpected • Job leader WPR and area safety shall be available • API/ APR &
energy at the Operatives
Falling hazards • Use appropriate PPE for the job
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder
• Work permit shall be taken from Farabi Permit
issuer after the site inspection of both permit
issuer and wison's Receiver
• Conduct pre task meeting
5 Line breaking by de- • Noncompliance of PTW M • Ensure that the line is isolated and insert the blind • Safety In-Charge L
bolting • Sudden release of energy prior to commence the job • Task supervisor
from existing line. • Tie-in checklist shall be available and filled prior to • API/ APR &
• Defective tools start the job Operatives
• Lack of supervision • Ensure that the line- breaking locations are
• Pinch point properly marked
• Height work • Bolt removal shall be as per below sequence:
• 1st stage: 10% bolt loosen and ensure there is no
gas leakage while loose
• 2nd stage: If there is no leak occurs loose again
10% and monitor the gas leak
• 3rd stage: continue the above step until final
removal of bolt
• Assign Competent workers to perform the activity
• All torqueing tools shall have inspection sticker
from Farabi.
• Supervisor, WPR and area safety will be available
at the job location
• Do not exposed your hands and any part of your
body in pinch point
• use appropriate PPE for the job
 • Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder
• Obtain valid hot work permit for the job.
• Tool box meeting shall be conducted prior to start
the job.
• Ask question to the crew members to check
6 Cutting, grinding by • Noncompliance of PTW M whether they understood the exact location • Safety In-Charge L
power tools on • Defective and uninspected • All power tools must have inspection sticker from • Task supervisor
existing line tools Farabi. • API/ APR &
• Electrocution • Temporary electrical cables shall be in good Operatives
• Personal injury condition and cables rout by above 2-meter height
• Fire hazard • All power tools sources shall be fixed with ELCB to
• Flying particles prevent electric hazards
• Noise hazard • Use only correct rated disc and Expired cutting/
• Falling Hazards grinding discs shall not allowed at site
• Qualified electrician shall be available at the site
• Unplug the tools when not in use
• Ensure Cables are not passing through hot or wet
surface.
• Grinder guards shall never be removing and
ensure dead man switch is working
• Always unplug the disc while replacing the disc
• Assign Farabi approved fire watch
• Provide suitable fire extinguisher
• Provide fire blanket around the area
• Gas test shall be done and each crew must have
multi gas detector
• All combustible and flammable materials are
removed from the area
• Hearing protection must be worn if the noise level
is exceeded 85dB
• Appropriate PPE must be worn
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder
 • Chain block shall have third-party certificate and
inspection sticker from Farabi
• Only certified rigger can perform the activity using
7 Fit up the spool by • Damage/ defective lifting L by chain block • Safety In-Charge L
chain block and the tool • Defective lifting gear must be removed from the • Task supervisor
crane • Tackles. site. • API/ APR &
• Hand injury due to pinch • Softener shall be used to avoid damages the web Operatives
point. sling.
• Falling Hazards Refer No 2 • Wear full body harness and maintain 100% tie off
always at site.
• Avoid Positioning hand and body in the line of fire
with load.
• Riggers should not direct the load with hands
avoiding pinch points. Instead, they should use
two tag lines to control the loads.
• Ensure that the scaffolding platform is tagged for
safe use
• Maintain 3-point contact while ascending or
descending on the ladder.
• Refer no 2
• Make sure that all working crew shall be trained
and skilled to perform the task.
• All workers shall be wearing appropriate PPE.
• Welding machine shall have third-party certificate
and Farabi inspection sticker.
8 Welding Activity • Electrocution L • Daily inspection checklist shall be filled prior to • Safety In-Charge L
• Fire hazard start the job • Task supervisor
• burn • Proper grounding shall be provided. • API/ APR &
• Welding fumes & smoke • Combustible materials in elevated area and in Operatives
• Miss handling of argon below shall be removed.
cylinder • Assign Farabi approved fire watch to closely
• Uninspected welding monitor the job.
machine. • Assign certified welder to execute the job.
• Welders use full sleeve leather gloves and welding
apron.
• Use welding gloves and welding Apron’s while
doing the cutting and welding activities to prevent
the sparks, hot metal slogs and burns.
• Welding cables, holder and earth clamp shall be in
good condition.
• Provide suitable and inspected fire extinguisher at
the hot work area
 • Fire blanket shall be provided around the hot
work area
• All combustible and flammable materials shall be
removed from the area
• Argon Cylinder shall be kept inside the cylinder
trolley with chain in vertical position and cap must
be provided when not in use.
• Argon Cylinder shall be fitted with correct
pressure regulators and ensure that regulators are
working properly.
• Argon Cylinder shall be transported, stored,
handled and used in the vertical position and daily
checklist shall be maintained.

Install valve and end • Incorrect flange and gasket L • Ensure that workers shall be wear appropriate • Safety In-Charge L
9 blind • Pinch Point PPE. • Task supervisor
• High Noise • All tools shall be inspected and color coded. • API/ APR &
• Defective tools • Appropriate hearing protection must be worn at Operatives
Falling Hazards all times.
• Confirm correct specification of flange.
• Use gasket with proper rating and specification as
required.
• Torque wrench shall be inspected prior to start the
job.
• Use of proper tools during opening and closing of
flange.
• Do not expose your hand and any part of your
body in pinch points.
• Wear full body harness and maintain 100% tie off
always at site.
• Ensure that the scaffolding platform is tagged for
safe use.
• Maintain 3-point contact while ascending or
descending on the ladder.
 • Written procedures approved prior to testing shall
be followed.
• All employees shall be use proper PPE according
to the job requirements, wear ear muff/plug for
noise protection.
• No unauthorized entry in working area.
10 • Hydro test • Test medium leak to M • Only trained Employees shall perform the task. • Safety In-Charge L
related surrounding of weld joints, • Only calibrated test gauges shall be used and they • Task supervisor.
activities valves & flanges. shall be mounted in the upright position. Pump • API/ APR &
• Filling of water • Failure or isolation discharge gauges must be visible to the pump Operatives
valves/blind flanges. operator for the duration of the test.
& test medium
• Excessive pressure.
air of pipe lines • All test equipment’s e.g., pressure gauges must be
• Failure of equipment
/ Isolation of placed or Readable out of” the line of fire” or kept
• Serious Injuries from Pipe
lines or pipe. Rupture &/ Or High- at safe distance out with the barricade area.
• Installation of Pressure Blast • Competent supervisor shall closely monitor the
relief valves • Testing Fluids / No activities.
gauges and Distance Barricades /High • Piping, vessels, supports and foundations
Noise/ designed for gas service shall not be overloaded
vents.
• Unauthorized entry. by the extra weight of the test liquid.
• Application of
• Tested line shall be supported and secured
pressure
• All Gasket shall be specified according to standard
(pneumatic/
and to be permanently used.
Hydro test. Air
blowing • Pressure should be given slowly and gradually.
• Working area should be barricade with safety
signage.
• Ensure that all blinds, flanges, nuts & bolts are
done correctly.
• A system under test shall be depressurized before
any work is done to stop leaks or repair weakness,
including the tightening of bolts.
• Keep the vents open during water filling.
• Be sure that all air is vented out and then only
close the vents.
• Work such as using spanner’s, adjusting supports
etc. are not allowed at any time without
depressurizing.
• Where isolation valves are used to contain test
pressures, they must be of adequate rating for the
pressure to be encountered.
• Ensure that respective pressure ratings are
 consistent with the test requirements.
• If isolation valves are used in line of blinds,
provisions shall be made to ensure that no over-
pressurizing can occur in equipment that is not
being tested, due to possible valve leak.
• Ensure that respective pressure ratings are
consistent with the test requirements.
• Prior to start air blowing work worn all nearby
workers with air horn to use ear plug.
Hydro test water shall be disposed according to
the environment standard.

• Ensure appropriate access (entry/exit) provided to

prevent trip, slip and falls hazards.
• Ensure appropriate Work Permits and all
associated documents,
• Keep away from heat/sparks/open flames or hot
surfaces.
• Ensure appropriate PPE are provided as per
11 Dye-Penetrating • Slip & Trip. L identified hazards. • Safety In-Charge L
Test • Poor work plan. • Ensure adequate ventilation to remove the fumes • Task supervisor.
• Fire & explosion. • API/ APR &
and prevent accumulation of vapors in explosive
• Irritation of eye Operatives
or toxic concentration.
• Irritation of lungs.
• Irritation of skin • Read the supplier SDS and container labels as
(dermatitis) or cracking of follow the instructions.
skin. • Ensure employees are trained about chemicals
• Headache. and safe work procedures.
• Nausea. • In case of contact in eye, immediately flush eyes
• Dizziness. with plenty of water for at least 15 minutes.
• Light-headedness.
• If any breathing difficulties remove to fresh air and
Environmental hazard due
to Improper disposal of keep at rest in position comfortable for breathing.
painting materials • If workings inside confined space follow
mandatory confined space safe entry, work
procedure and practices should follow.
• If worker exposed or concerned get medical
advice/ attention or lights in areas that may
contain the vapor of chlorinated solvent as very
toxic gases may be given off.
 • Ensure only competent/authorized personnel shall
be carrying out the task
• Dispose and storage of all empty containers in
accordance with Farabi , local procedure

• Magnetic probe tools must have inspection sticker

by WISON/FARABI Ensure appropriate Work
Permits and all associated documents for the work
are obtained by responsible person before
commencing works.
• Test area temperature should not more than 135-
degree Fahrenheit
• Keep away from heat/sparks/open flames or hot
surfaces.
• Ensure appropriate PPE are provided as per
identified hazards.
• Ensure adequate ventilation to remove the fumes
12 Magnetic Particle • Uninspected tools L and prevent accumulation of vapors in explosive • Safety In-Charge L
Testing • Poor work plan. or toxic concentration. • Task supervisor.
• Fire & explosion. • Read the supplier SDS and container labels as • API/ APR &
• Electrocution hazards. follow the instructions. Operatives
• Irritation of eye.
• Verify the date of expiry of MPI spray and expired
• Irritation of lungs
materials should not be use.
• Irritation of skin
(dermatitis) or cracking of • Ensure employees are trained about chemicals
skin. and safe work procedures.
• Headache. • In case of contact in eye, immediately flush eyes
• Nausea. with plenty of water for at least 15 minutes.
• Dizziness. • If any breathing difficulties remove to fresh air and
Light-headedness.
keep at rest in position comfortable for breathing.
• If worker exposed or concerned get medical
advice/ attention.
• Ensure only competent/authorized personnel shall
be carrying out the task.
• All power sources should be fixed with ELCB to
prevent electrocution hazards.
Suitable barricading and warning signs are to be
provided around the working area
 • Ensure appropriate Work Permits and all
associated documents.
• Radiation safety officers shall be available.
• Minimum 2 radiographers shall perform the
radiography job.
• Only Authorized, trained, experienced and
approved radiographers shall be allowed to
perform the job.
• Only use proper (check the scaffolding-tag and • Safety In-Charge L
13 Radiography Testing • Radiation Exposure to M • Task supervisor.
ensure the inspection date) scaffolding and must
radiographer and general • API/ APR &
public. wear a full body harness if working at height
Operatives
• Damage Equipment. above 1.8m.
• Radiation monitoring • Keep radiographic equipment in a safe and secure
device with low battery. position.
• Fall down of the • Approved and calibrated 880-Delta Projector shall
Radioactive Equipment. be used.
• Damage of source Loss of
• Shall use only calibrated and approved Radiation
source
• Slip & Trip & Health issues. Monitoring Device (Survey Meter, EPD, and TLD).
• Radiation warning sign boards, Barricades, Flash
Lights should be positioned at the controlled
Boundaries.
• Controlled area where the pre-calculated
radiation level is in excess of 3 µSv/hr. (0.35
mR/hr.) shall be enclosed with barricade ropes
and posted with a minimum four visible warning
signs.
• All the Danger radiation warning sign boards shall
be clearly visible.
• Use collimator & lead sheets wherever possible to
avoid excess radiation.
• Never leave the Radioactive Equipment
unattended.
• One of the Crew members shall keep the area
under constant surveillance to restrict the entry of
unauthorized personnel
• If any unauthorized person enters the controlled
area in-spite of constant surveillance and warning
 signs, the source shall be retracted and no expose
shall be made until the area is cleared from
unauthorized personnel.
• RT crew must survey after each exposure to make
sure that the source is in shielded position.
• The radiographer must complete the radiation
survey in the work area before transferring to the
other location.
• The barricades shall be dismantled upon
completion of the radiographic testing. The posted
radiation signs shall be collected and no single
piece shall be left on the site
• Exposure device shall be secured and returned to
the vehicle source box.
Radiation Protection Officer will take necessary
steps according to the emergency situation.

• Ensure adequate ventilation to remove the fumes

and prevent accumulation of vapors in explosive
or toxic concentration.
• Read the supplier SDS and container labels as
follow the instructions.
• Irritation of eye. •
14 Ultrasonic Testing L Ensure employees are trained about chemicals • Safety In-Charge L
Irritation of skin.
(Copland) and safe work procedures. • Task supervisor.
(dermatitis) or cracking of
• In case of contact in eye, immediately flush eyes • API/ APR &
skin
with plenty of water for at least 15 minutes. Operatives
• If workings inside confined space follow
mandatory confined space safe entry, work
procedure and practices should follow.
• If worker exposed or concerned get medical
advice/ attention
• Ensure only competent/authorized personnel shall
carrying out the task
Ensure appropriate PPE are provided as per
identified hazards.
 • Keep the area dry ensuring no water spillage
• Do not bring any flammable liquid or equipment
in energized condition when the heat treatment is
in progress
• Isolate power to the equipment when not in use.
• Do not touch the pipe segment which is being
heat heated
• Do not leave the tool or equipment in energized
condition when the heat treatment in progress.
• Isolate power to the equipment when not in use.
15 Pre-Weld Heat • Electric shock. L • Safety In-Charge L
• Fire. • Do not change (exceed/decrease) the • Task supervisor.
Treatment/ Post
• Burn. temperature or duration of heat treatment • API/ APR &
Weld Heat
• Un-attended Tool/ without permission from inspection engineer. Operatives
Treatment Equipment. • Isolate power to the equipment when not in use.
• Changing the temperature • Do not apply rapid heating or cooling of the pipe
or Duration of heat
segment.
treatment.
• Refer heat treatment procedure contact
• Thermal shock to pipe
segment. inspection engineer in case of doubt.
• Scattered material. • Ensure proper wind up & housekeeping at
• Incompetent workers. worksite.
• Electrical damage. • The accessories (the cable, heat tracing,
• Electric shock. terminals) not being used must be disconnected
• Burn Hazard. and stored separately.
Heat Stress.
• Conduct LMRA talk to the personnel regarding the
activity.
• Provide competencies that are in accordance with
the work to be carried out.
• Ensure that the isolation of the test equipment or
conduit has been carried out.
• Make sure all the tools must be calibrated and
there is test certificate
• The lest piece is properly insulated and grounded.
• Ensure that cable is in good condition and proper
connection.
• Make sure the work area is safe and free from
obstructions.
 • Insulation must be checked before starting the
activity.
• Ensure workers us proper PPE.
• Avoid the damaged connections and use proper
PPE.
• Provide proper air circulation.
• Provide enough space for each activity

• Painter shall be trained for safe using of chemical

handling by Wison.
• Paint & chemical SDS should be available at the
site.
• Painting activity not allowed nearby any cutting,
16 Painting works • Exposure to harmful vapor L grinding, or welding activity. • Safety In-Charge L
• Fire hazard • Drip tray shall be provided to keep the painting • Task supervisor.
• inhalation, ingestion, materials. • API/ APR &
absorption, injection • Fire extinguisher shall be available at the site. Operatives
• Spills • Emergency spill kit shall be available at the site.
Falling Hazards • Disposal of hazardous waste shall be done
accordingly waste management.
• Paint shall not be left unattended at site.
• Full body harness shall be worn and maintain
100% tie off.
• Tools shall be secured to avoid fall from height
• Wear full body harness and maintain 100% tie off
always at site
• Ensure that the scaffolding platform is tagged for
safe use
17 Insulation work • Fall from heights L • Maintain 3-point contact while ascending or • Safety In-Charge L
• Respiratory hazard descending on the ladder • Task supervisor.
• Skin and eye irritation • MSDS must be available at site • API/ APR &
Flying particles • Working area shall be covered by tarpaulin Operatives
• Worker should wear appropriate PPE according to
MSDS.
• Avoid any physical (skin) direct contact with
insulation materials
• Make sure good housekeeping must maintain • Safety In-Charge
Operatives and other after your duties or work. • Task supervisor. L
18 End of duties or disciplines can be harmed due L All unnecessary materials must be returned to the • API/ APR &
work to poor housekeeping after the staging areas or proper material designated area. Operatives
end of duties or work.
 • Operatives must be aware for:
• hazard identification/assessment
• emergency resources
• communication systems
• emergency response procedure
• communication procedure
• In case of any emergency, you must be call FYPC • Safety In-Charge L
19 Emergency • Operatives can be harmed L • Emergency Hotline No. 054-603-7646, • Task supervisor.
Response or lead to fatal Incidents • make sure that you have the following information • API/ APR &
due to: ready: Operatives
• Toxic Gas Release • Specific details about the location.
• Fire or any Explosion • Bldg. or area of the incident or Emergency.
Any emergencies need for • Provide landmarks if you can Specific details of the
evacuations. incident or Emergency.
• Speak clearly and as calmly as you can to the
person taking your call and if necessary, send your
workers to the nearest assembly point areas.
• All operatives must proceed to the nearest
Assembly Point Areas/Required FYPC Bldg. for any
Toxic Gas Release.
WISON: I have reviewed and agreed with all steps of this JSA

Name: AUTH No. Sign: Date:

Area Supervisor: I have reviewed and agreed with all steps of this JSA

Name: AUTH No. Sign: Date:

Concerned Engineer:
1. For any critical jobs, concerned Engineer [Mechanical, Electrical, Reliability, Instrument Engineer] should review JSA and sign
2. For any Electrical jobs on more than 480 volts, Electrical Engineer should review JSA and sign

Name: AUTH No. Sign: Date:

Notes:

* If job steps changes or further hazards are identified during execution, JSA should be reviewed and rewritten again. Yes N/A Updated by: ___________ AUTH No. ________ Sign: __________

Note: Maintenance manager and operation manager approval is required for the (Medium / High Risk) critical activities & non-standard activities.

* Approved by Maintenance Manager in case of Medium / High Risk (Critical or Non-standard activity). YES N/A Updated by: ___________ AUTH No. ________ Sign: __________

* Reviewed and acknowledged by Area Manager In case of Medium / High Risk (Critical or non-standard activity). YES N/A Updated by: ___________ AUTH No. ________ Sign: __________