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    3010MS47 Samplers Rev 0

    Uploaded by

    Michael adu-boahen
    This document provides mechanical specifications for the design, manufacture, and supply of samplers for the Chirano Gold Mine Expansion Project. It specifies requirements for linear samplers, rotary samplers, electrical systems, surface protection, and assembly/testing. Linear samplers must have enclosed cutter trolleys, cutters, and track scrapers. Rotary samplers must have enclosed 360° rotary cutter assemblies. All equipment must withstand dust and weather at the site.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    3010MS47 Samplers Rev 0

    Uploaded by

    Michael adu-boahen
    6 views10 pages
    This document provides mechanical specifications for the design, manufacture, and supply of samplers for the Chirano Gold Mine Expansion Project. It specifies requirements for linear samplers, rotary samplers, electrical systems, surface protection, and assembly/testing. Linear samplers must have enclosed cutter trolleys, cutters, and track scrapers. Rotary samplers must have enclosed 360° rotary cutter assemblies. All equipment must withstand dust and weather at the site.

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    This document provides mechanical specifications for the design, manufacture, and supply of samplers for the Chirano Gold Mine Expansion Project. It specifies requirements for linear samplers, rotary samplers, electrical systems, surface protection, and assembly/testing. Linear samplers must have enclosed cutter trolleys, cutters, and track scrapers. Rotary samplers must have enclosed 360° rotary cutter assemblies. All equipment must withstand dust and weather at the site.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    6 views10 pages

    3010MS47 Samplers Rev 0

    Uploaded by

    Michael adu-boahen
    This document provides mechanical specifications for the design, manufacture, and supply of samplers for the Chirano Gold Mine Expansion Project. It specifies requirements for linear samplers, rotary samplers, electrical systems, surface protection, and assembly/testing. Linear samplers must have enclosed cutter trolleys, cutters, and track scrapers. Rotary samplers must have enclosed 360° rotary cutter assemblies. All equipment must withstand dust and weather at the site.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 10

    MECHANICAL SPECIFICATION

    3010 – MS47

    for the

    DESIGN, MANUFACTURE AND SUPPLY

    of

    SAMPLERS

    for the

    CHIRANO GOLD MINE EXPANSION PROJECT

    TABLE OF CONTENTS
    1.0 Scope of Work
    2.0 Standards and Codes
    3.0 General Requirements
    4.0 Mechanical Requirements
    5.0 Electrical Requirements
    6.0 Surface Protection
    7.0 Assembly and Testing

    ATTACHMENTS

    • Duty Specifications
    • Supplier Data Sheets
    • 1218-P-357 Thickener Area Piping Arrangement
    • 1218-M-310 Undersize Chute Details

    REFERENCES

    • 3010-GDS-001 Site Data Sheet


    • Mechanical Specification MS18 - Mechanical Plant and Equipment
    • Electrical Specification ES01- Low Voltage 415 V Electric Motors
    • Electrical Specification ES02 - Electrical Control Panels
    • Electrical Specification ES20 - Preferred Electrical Equipment List

    0 13-02-08 Issued for Tender DR IJM STC


    A 11-02-08 Issued for Internal Review DR IJM STC
    REV DESIGN PROJECT CLIENT
    NO. DATE DESCRIPTION OF REVISION DESIGNED APPR’D APPR’D APPR’D
    This document is the property of Lycopodium Engineering Pty Ltd. It must not be copied or reproduced in any way or transmitted on to any third party without written
    authority from Lycopodium Engineering Pty Ltd.
    DESIGN, MANUFACTURE AND SUPPLY OF Page 1
    SAMPLERS

    1.0 SCOPE OF WORK

    This purchase specification covers the design, manufacture and delivery of samplers as per attached data sheets.

    All deviations from the requirements of this specification shall be stated in the tender documentation. In the absence of such
    statements, it shall be understood that all requirements of this specification have been fulfilled without exception.

    1.1 Work Included

    Work shall include, but not be limited to, the following items:

    • Sampler assemblies as nominated in the Duty Specification sheets complete with:

    Linear Samplers

    - Fully enclosed pneumatically or electrically driven cutter trolley.

    - Sample cutter.

    - Cutter carriage track scrapers.

    Rotary (Arcual or Vezin) Samplers

    - Fully enclosed 360° rotary cutter assembly complete with electric drive.

    - Sample Cutter.

    • The supply of control systems hardware to automatically control the sampler operation, where necessary.

    • A prewired control panel containing all instrumentation and control devices, circuit breakers, motor starters, etc.

    • Shop assembly and testing of sampler assemblies.

    • Surface protection.

    • Furnishing a field supervisor at job site, if required.

    • Any additional instrumentation and devices required to provide a safe, efficient overall operation that ensures
    equipment and personnel protection.

    1.2 Work Excluded

    The following items are specifically excluded from the scope of this specification and will be supplied by others:

    • Structural support steel, including any anchor bolts / holding down bolts.

    • Supply and installation of all piping to and from the samplers.

    • Supply and installation of all power, control and instrumentation cabling external to the sampler assembly.

    • Lubricants other than initial oils / greases applied during shop assembly.

    • Unloading at site and erection / assembly into the plant.

    2.0 STANDARDS AND CODES

    The equipment shall conform to the latest edition of the following standards:

    AS 2129 Flanges for pipes, valves and fittings

    AS 3000 Electrical installations

    3.0 GENERAL REQUIREMENTS

    All components shall be capable of operating continuously in an environment containing high concentrations of fine, abrasive
    dust and at the extremes of ambient temperature specified for the site.

    All equipment will be exposed to the elements and cleaned by hosing down.

    All materials of construction for this equipment, components and accessories shall be new, suitable for the service and meet the
    requirements of codes as specified under Section 2.0.

    The components shall have minimum split sections determined by shipping weight or dimensional limitations for the intended job
    site.

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd


    DESIGN, MANUFACTURE AND SUPPLY OF Page 2
    SAMPLERS

    4.0 MECHANICAL REQUIREMENTS

    The sampler type shall be as nominated in the Duty Specification.

    Linear Samplers

    • The pneumatic drive, if applicable, shall be sized for use with 560 kPa instrument quality air. Alternatively, if
    electrically driven, the sampler shall be fitted with a suitable chain drive.

    • The sample cutter opening shall be field adjustable and fitted with replaceable blades.

    • The sampler control system shall be fitted with a manual override and adjustable timer.

    • The sampler travel shall be such that the cutter is a minimum of 150 mm clear of the slurry stream.

    • The following control signals shall be available from the sampler:

    Control Signal Type

    Sampler Fault Digital - volt free contact

    Sampler Healthy Digital - volt free contact

    Sampler On Digital - volt free contact

    • The sampler shall include the ability to receive a remote start / stop command signal (110 VAC, 50 Hz) from the
    remote PLC system.

    Rotary (Arcual and Vezin) Sampler

    • The sampler shall be self contained and modular.

    • The sampler housing shall be self draining, flanged to AS 2129 Table D, unless noted otherwise in the Duty
    Specification, and lined with 6 mm Remaline 40 rubber (40±5 IRHD) or approved equivalent.

    • The sample cutter opening shall be field adjustable and fitted with replaceable blades.

    • The sampler shall be fitted with a limit switch to ensure that the cutter stops (parks) diametrically opposite the slurry
    stream.

    • The following control signals shall be available from the sampler:

    Control Signal Type

    Sampler Fault Digital - volt free contact

    Sampler Healthy Digital - volt free contact

    Sampler On Digital - volt free contact

    • The sampler shall include the ability to receive a remote start / stop command signal (110 VAC, 50 Hz) from the
    remote PLC system.

    As a minimum all equipment components shall, were applicable, comply with Mechanical Specification MS18.

    5.0 ELECTRICAL REQUIREMENTS

    All low voltage, 3 phase electric motors shall comply with Electrical Specification ES01.

    All control panels shall comply with Electrical Specification ES02.

    All electrical equipment / components shall comply with Electrical Specification ES20.

    6.0 SURFACE PROTECTION

    The equipment called for herein shall be factory finished and painted in accordance with the manufacturer's standard finish,
    provided that the manufacturer's standard finish is compatible with the process fluids. If this is not the case, a suitable
    alternative shall be proposed.

    Painting and factory finish shall be suitable for outdoor installation and exposure to the elements. Standard colours shall be
    submitted with proposal for Purchaser’s selection.

    7.0 ASSEMBLY AND TESTING

    The equipment shall be completely shop assembled to ensure proper fit of all parts.

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd


    DESIGN, MANUFACTURE AND SUPPLY OF Page 3
    SAMPLERS

    Inspection procedures shall be in accordance with Manufacturer's standards or as required by specific codes.

    A copy of inspection and test reports for materials used shall be available upon request by the Purchaser.

    Components that must be disassembled for shipment shall be properly match marked.

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd


    DESIGN, MANUFACTURE AND SUPPLY OF Page A.1
    SAMPLERS]

    DUTY SPECIFICATION

    Sample System Tailings


    Equipment Name Tailings Primary and Secondary Samplers
    Equipment Number(s) 40-SA-01
    No. of Units Required 1
    Process Description The slurry will gravitate through the sampling system for collection of the sample, with
    the rejected slurry reporting to the tailings hopper.
    The sampling system shall connect to the carbon safety screen underpan flange
    nominated on 1218-M-310 and fit within the space limitation depicted on 1218-P-357.
    The main slurry stream discharge from the sampler shall gravitate into the tailings
    hopper.
    Duty Cycle Continuous
    Purpose of Sample (Control, Accounting
    Accounting, Inventory)
    Sample System Feed Characteristics Operating Design
    Solids, tph 438 438
    Liquid, tph 580 657
    Solids SG 2.65 2.65
    Liquid SG 1.00 1.00
    3
    Slurry, m /h 742 822
    Slurry SG 1.37 1.33
    Solids Concentration, % w/w 43 40
    Particle Size Distribution
    • P100, μm 600 600
    • P80, μm 106 106
    Reagents in Solution Traces of NaCN at pH 9.0 - 10.5 via lime addition
    Sample System Arrangement
    Primary Sampler
    • Sampler Type Rotary (Arcual) or Linear
    • Preferred Drive Type (if linear sampler) Not Applicable
    • Feed System (Pipe / Overflow Weir) Pipe (installed vertically, with slurry in freefall)
    Pipe Details (Size and Connection Type) DN600, flanged AS2129 Table D
    Overflow Weir Width, mm x mm Not Applicable
    • Cutter Body Material Supplier to Advise
    • Cutter Blade Material Supplier to Advise
    Secondary Sampler
    • Sampler Type Rotary (Vezin)
    • Feed System Flexible Pipe (ex primary sampler, diameter to suit)
    • Cutter Body Material Supplier to Advise
    • Cutter Blade Material Supplier to Advise
    Sample Requirements (l/h) 1.0
    Control Panel
    • Voltages Refer ES01 and ES02
    • Indoor / Outdoor
    • Type (refer ES02 section 7.0)
    Other
    1. The operating figures represent the nominal operating condition. The equipment shall be selected for the design point
    duty.

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd


    DESIGN, MANUFACTURE AND SUPPLY OF Page A.2
    SAMPLERS]

    2. All motors shall be tropic proofed.


    3. The Supplier shall provide complete details to evaluate the bid, including various cutter options available.

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd


    DESIGN, MANUFACTURE AND SUPPLY OF Page A.3
    SAMPLERS]

    SUPPLIER DATA SHEET

    INFORMATION TO BE
    SUPPLIED BY SUPPLIER

    Sample System Tailings


    Equipment Name Tailings Primary and Secondary Samplers
    Equipment Number(s)
    General
    Manufacturer
    Make / Model
    Sample System Volume, (l/h)
    Primary Sampler
    Type
    Drive
    • Manufacturer
    • Type
    • Volt / Phases
    • Frame Size
    • No. of Poles
    • Speed, rpm
    • Full Load Current, Amps
    • Rating, kW
    • Design Power / Current Draw
    Drive Gearbox
    • Manufacturer
    • Make / Model
    • AGMA Code (Adopted for Selection)
    • Service Factors
    Durability
    Strength
    Cutter
    • Speed Range, RPM
    • Body Material
    • Blade Material
    • Opening Range, mm
    Enclosure
    • Materials of Construction
    • Rubber Lining Specification
    Primary Sampler Volume, l/h
    Secondary Sampler
    Type
    Drive
    • Manufacturer
    • Type
    • Volt / Phases
    • Frame Size
    • No. of Poles
    • Speed, rpm

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd


    DESIGN, MANUFACTURE AND SUPPLY OF Page A.4
    SAMPLERS]

    • Full Load Current, Amps


    • Rating, kW
    • Design Power / Current Draw
    Drive Gearbox
    • Manufacturer
    • Make / Model
    • AGMA Code (Adopted for Selection)
    • Service Factors
    • Durability
    • Strength
    Cutter
    • Speed Range, RPM
    • Body Material
    • Blade Material
    • Opening Range, mm
    Enclosure
    • Materials of Construction
    • Rubber Lining Specification
    Secondary Sampler Volume, l/h
    Control Panel
    • Construction
    • IP Rating
    • Size (H x W x D)
    Equipment Make / Model
    • Contactors
    • Overloads
    • Circuit Breakers (Main)
    • Circuit Breakers (Control)
    • Indicator Lights
    • Push Buttons
    • Latching Stop Buttons
    • Relays
    PLC System Make / Model
    Instrumentation Type / Make / Model
    • Supplier to List
    Other
    1. The Supplier shall provide a complete description of the proposed control panels.
    2. The Supplier shall provide a complete description of the sampler control philosophy.

    J3010\08.01.01\3010-MS47_0 Lycopodium Engineering Pty Ltd

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