OHY1P4803 User Manual 19 September 2016 Chris Min
OHY1P4803 User Manual 19 September 2016 Chris Min
OHY1P4803 User Manual 19 September 2016 Chris Min
USER MANUAL
V2.2
Table of Contents
Table of Contents
1. Introduction ........................................................................................... 1
2. Important Safety Warning ..................................................................... 2
3. Unpacking & Overview ........................................................................... 4
3-1. Packing List ........................................................................................ 4
3-2. Product Overview ............................................................................... 4
4. Installation ............................................................................................. 5
4-1. Selecting Mounting Location ................................................................ 5
4-2. Mounting Unit .................................................................................... 5
5. Grid (Utility) Connection ........................................................................ 7
5-1. Preparation ........................................................................................ 7
5-2. Connecting to the AC Utility ................................................................ 7
6. PV Module (DC) Connection ................................................................... 9
7. Battery Connection ..............................................................................11
8. Load (AC Output) Connection ..............................................................13
9. Communication ....................................................................................14
10. Commissioning ...................................................................................15
11. Initial Setup .......................................................................................16
12. Operation ...........................................................................................31
12-1. Interface ........................................................................................ 31
12-2. LCD Information Define .................................................................. 31
12-3. Button Definition ............................................................................ 33
12-4 Query Menu Operation ..................................................................... 33
12-5. Operation Mode & Display ............................................................... 38
13. Charging Management .......................................................................44
14. Applications with Energy Meter .........................................................46
15. Maintenance & Cleaning ....................................................................47
16. Trouble Shooting ................................................................................48
16-1. Warning List ................................................................................... 48
16-2. Fault Reference Codes .................................................................... 49
17. Specifications .....................................................................................54
18. Limited Product Warranty..................................................................56
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1. Introduction
1. Introduction
This hybrid PV inverter can provide power to connected loads by utilizing PV power, utility
power and battery power.
Hybrid inverter
Distribution Board
PV modules Electricity grid
Load
Battery
Figure 1: Basic Hybrid PV System Overview
Note: When PV input voltage is lower than 250V for 3KW and 3KW plus and 150V for 2KW,
the PV input power will de-rate.
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2. Important Safety Warning
Before using the inverter, please read all instructions and cautionary markings on
the unit and this manual. Store the manual where it can be accessed easily. This
manual is for qualified personnel. The tasks described in this manual may be performed by
qualified personnel only.
WARNING! Warnings identify conditions or practices that could result in personal injury.
CAUTION! Caution identifies conditions or practices that could result in damage to the
unit or other equipment connected.
WARNING! Before installing and using this inverter, read all instructions and cautionary
markings on the inverter and all appropriate sections of this guide.
CAUTION! Authorized service personnel should reduce the risk of electrical shock by
disconnecting AC, DC and battery power from the inverter before attempting any maintenance
or cleaning or working on any circuits connected to the inverter. Turning off controls will not
reduce this risk. Internal capacitors can remain charged for 5 minutes after disconnecting all
sources of power.
CAUTION! To avoid the risk of fire and electric shock, make sure that existing wiring is in
good condition and that the wire is not undersized. Do not operate the Inverter with damaged
or substandard wiring.
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2. Important Safety Warning
CAUTION! Under high temperature environment, the cover of this inverter could be hot
enough to cause skin burns if accidentally touched. Ensure that this inverter is away from
normal traffic areas.
CAUTION! To reduce risk of fire hazard, do not cover or obstruct the cooling fans.
CAUTION! Do not operate the Inverter if it has been severely knocked, dropped, or otherwise
damaged in any way. If the Inverter is damaged, please contact your supplier.
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3. Unpacking & Overview
1) PV connectors
2) Grid connectors
3) Battery connectors
4) AC output connectors (Load connection)
5) RS-232 communication port
6) USB communication port
7) Intelligent slot
8) Ground connection
9) LCD display panel (Please check section 10 for detailed LCD operation)
10) Control buttons
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4. Installation
4. Installation
Installation to the wall should be implemented with the proper bolts. The device should be
bolted on securely.
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4. Installation
1. Drill four holes in the marked 2. Place the unit on the surface and align
locations with four screws. the mounting holes with the four screws.
3. Check that the solar inverter is firmly Note: Recommended specs for screws.
secured.
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5. Grid (Utility) Connection
5-1. Preparation
Before connecting to AC utility, install a separate AC circuit breaker between inverter and
AC utility. This will ensure the inverter can be securely disconnected for maintenance and is
fully isolated from the AC input.
NOTE1: Although this inverter is equipped with a 250VAC/30A fuse, it’s still necessary to
install a separate circuit breaker for safety consideration. Use a 250VAC/30A circuit breaker
between inverter and AC utility.
NOTE2: The overvoltage category of the AC input is III. It should be connected to a power
distribution board.
WARNING! It's very important for system safety and efficient operation to use appropriate
cable for grid (utility) connection. To reduce risk of injury, use the recommended cable size
as below:
Step 4: Connect wires according to polarities indicated on terminal block. Be sure to connect
PE protective conductor ( ) first.
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5. Grid (Utility) Connection
→Ground (yellow-green)
N→Neutral (blue)
Step 6: For safe operation, please use one additional wire with a ring terminal to connect
ground. Refer to Chart 3.
Ring terminal:
Chart 3
CAUTION: To prevent risk of electric shock, ensure the ground wire is properly earthed
before operating this hybrid inverter , regardless if the grid is connected or not.
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6. PV Module Connection
CAUTION: Do NOT connect battery or any other DC source to PV connectors. This will
cause inverter damage, which is NOT covered by warranty.
NOTE 1: Please use 600VDC/20A circuit breaker for 3KW, 600VDC/25A for 3KW Plus;
500VDC/25A for 2KW.
WARNING: Because this inverter is not isolated, only three types of PV modules are
acceptable: Only class A-rated, mono crystalline, poly crystalline or CIGS modules. To
avoid any malfunction, do not connect any PV modules with a possible leakage current to
the inverter. For example, grounded PV modules will cause leakage current to the
inverter. When using CIGS modules, be sure NOT to ground them.
CAUTION: A PV combiner box with fuses and surge protection is required. Otherwise,
lightning can cause inverter damage.
Step 1: Check the input voltage of PV array modules. The acceptable input voltage of the solar
inverter is 250VDC - 450VDC for 3KW/3KW Plus and 150VDC-320VDC for 2KW. This system
is only supplied for one PV string. Make sure that the maximum current to the PV input
connector does not exceed 13A for 3KW, 18A for 3KW Plus and 15A for 2KW.
CAUTION: Exceeding the maximum input voltage can destroy the unit!! Check the system
before wire connection. Not covered by warranty.
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6. PV Module Connection
WARNING! For system safety and efficient operation use only appropriate UV protected cable
for PV module connections. To reduce risk of injury, please use the proper recommended
cable size as below.
CAUTION: Never touch terminals of the inverter! It will cause lethal electric shock.
CAUTION: To avoid electric shock, do NOT touch the inverter. When PV modules are
exposed to sunlight, they will generate DC voltages.
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7. Battery Connection
7. Battery Connection
NOTE: Only use sealed or vented lead acid or Gel batteries. Please check maximum charging
voltage and current when commissioning this inverter. For Lithium iron or NiCad batteries,
consult with installer for applicable details.
NOTE: Use 60VDC/100A fuse / circuit breaker for 3KW/3KW Plus and 60VDC/80A fuse /
circuit breaker for 2KW.
Step 1: Check the nominal voltage of batteries. The nominal input voltage for hybrid inverter
is 48VDC.
Chart 7
Step 4: Make sure the wires are securely connected. The tightening torque is 2 N.m.
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7. Battery Connection
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8. Load Connection
CAUTION: To prevent continued supply to the load from the inverter during any mode of
operation, a disconnection device must be installed in the building distribution box
WARNING! It's very important for system safety and efficient operation to use the
appropriate cable for AC connection. To reduce risk of injury, use the recommended cable
size as listed below:
N→Neutral (blue)
Step 3: Make sure the wires are secure. The tightening torque is 0.8 N.m.
CAUTION: Connect load ONLY to “AC Output Connector”. NEVER connect the utility to
“AC Output Connector”.
CAUTION: Be sure to connect L terminal of load to L terminal of “AC Output Connector” and
N terminal of load to N terminal of “AC Output Connector”. The G terminal of “AC Output
Connector” is connected to ground of the load.
CAUTION: This inverter is not allowed to operate in parallel with another unit. This will
damage the inverter, and is not covered by warranty!
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9. Communication
9. Communication
The inverter is equipped with RS232 and USB ports and it is also equipped with a slot for
alternative communication interfaces in order to communicate with a PC with corresponding
software. This intelligent slot is suitable to install with SNMP card and Modbus card. Follow
below procedure to connect communication wiring and install the software.
For SNMP or MODBUS card, you should use RJ45 cables as follows:
Please install monitoring software in your computer. Detailed information is listed in the next
chapter. After software is installed, you may start the monitoring software and extract data
through communication port.
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10. Commissioning
10. Commissioning
Step 2: Switch on the battery circuit breaker and then switch on PV DC breaker. After that, if
there is a utility connection, switch on the AC circuit breaker. By now, the inverter is turned
on. However, there is no output generated for loads. Confirm:
If LCD lights up to display the current inverter status, commissioning has been
successfull. After pressing the “ON” button for 1 second when the utility is detected, the
inverter will start to supply power to the loads. If no utility exists, simply press the “ON”
button for 3 seconds. Then, the inverter will start to supply power to the loads.
If red LED lights up, or warning/fault indicator appears in LCD, an error has occurred.
Please inform your installer.
Step 3: Please insert CD into your computer and install monitoring software.
Follow below steps to install software:
1. Follow the on-screen instructions.
2. When your computer restarts, the monitoring software will appear as a shortcut icon
located in the system tray, near the clock.
NOTE: If using Modbus card as communication interface, please contact your local dealer for
details.
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11. Initial Setup
Before inverter operation, set up “Operation Mode” via software. Follow the steps below very
closely. For more details, please check software manual.
Step 1: After turning on the inverter and installing the software, please click “Open Monitor”
to enter main screen of this software.
Step 3: Select Device Control >> MyPower Management. This is where you set up inverter
operation mode and personalized interface. Refer to diagram below.
Modes
There are three operating modes: Grid-tie with backup, Grid-Tie and Off-Grid.
Grid-tie with backup: PV power can feed back to grid, provide power to the load
and charge battery. There are four options available in this mode: Grid-tie with
backup I, II, III, IV and V. In this mode, users can configure PV power supply
priority, charging source priority and load supply source priority. However,
when Grid-tie with backup IV option is selected in PV energy supply priority, the
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11. Initial Setup
inverter is only operated between two working logics based on defined peak time
and off-peak time of electricity. Only peak time and off-peak time of electricity are
able to be set up for optimized electricity usage.
Grid-Tie: PV power only can feed back to the grid.
Off-Grid: PV power only provides power to the load and to charge battery. No
feedback to grid is allowed.
SECTION A:
Standard: This will list local grid standard. A factory password is required to make any
changes. Please check with your distributor only when this standard change is requested.
Nominal Output Voltage: There are 5 options for high voltage system: 240V, 230V,
220V, 208V and 202V. For low voltage system, there are four options: 127, 120, 110
and 101.
Nominal Output Frequency: There are two options to select: 50HZ or 60HZ.
SECTION B:
This section contents may be different based on the operation selected.
If battery voltage <xx.x V. AC starts charging: When selected, and battery voltage is
lower than setting (xx.x V), AC will start to charge battery. If this condition is selected,
voltage setting can be changed. Otherwise, it is impossible to enter any values.
Allow AC charging duration: This is the time period during which AC (grid) is allowed to
charge battery. When the duration is set up as 0:00-00:00, there is no time limit for AC
to charge battery.
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11. Initial Setup
AC output ON/Off Timer: Set up on/off time for AC output of inverter. If setting is
00:00/00:00, this function is disabled.
Allow to feed into the Grid: This option is only valid under Grid-tie and Grid-tie with
backup modes. Users can decide if this inverter should feed into the grid.
Allow battery to feed-in to the Grid when PV is available: This option is only valid in
Grid-tie with backup II or Grid-tie with backup III modes.
Allow battery to feed-in to the Grid when PV is unavailable: This option is only valid in
all options of Grid-tie with backup mode.
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11. Initial Setup
PV energy supply priority setting: 1st Battery, 2nd Load and 3rd Grid.
PV power will charge battery first, and then provide power to the load. Any excess
solar power will be fed into the grid.
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11. Initial Setup
PV energy supply priority setting: 1st Load, 2nd Battery and 3rd Grid.
PV power will provide power to the load first. Then, it will charge battery. If there
is any excess PV power, this will be fed into the grid.
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11. Initial Setup
PV energy supply priority setting: 1st Load, 2nd Grid and 3rd Battery
PV will provide power to the load first. If there is additional PV power available, it will
feed into the grid. If feed-in power reaches max of feed-in power setting, the
remaining power will charge battery.
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11. Initial Setup
NOTE: The max feed-in grid power setting is available in parameter setting. Please
refer to software manual.
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11. Initial Setup
Grid-tie with backup (IV): Users are only allowed to set up peak time and off-peak
electricity demand.
PV energy supply priority: 1st Load, 2nd Battery and 3rd Grid
PV will provide power to the load first. If PV power is sufficient, it will charge battery
next. If there is remaining PV power left, it will feed-in to the grid. Feed-in to the grid
is default disabled.
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11. Initial Setup
PV energy supply priority: 1st Battery, 2nd Load and 3rd Grid
PV power will charge battery first. If PV power is sufficient, it will provide power to the
loads. The remaining PV power will be fed to the grid.
NOTE: The max feed-in grid power setting is available in parameter setting. Please
refer to software manual.
PV energy supply priority setting: 1st Load, 2nd Battery and 3rd Grid
PV power will provide power to the load first. If PV power is sufficient, it will charge
battery next. If there is remaining PV power left, it will be fed into the grid.
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11. Initial Setup
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11. Initial Setup
Grid-Tie
Under this operation mode, PV power only feeds-in to the grid. No priority setting is
available.
Off-Grid
Off-Grid (I): Default setting for off-grid mode.
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11. Initial Setup
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11. Initial Setup
Off-Grid (II)
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11. Initial Setup
Off-Grid (III)
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11. Initial Setup
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12. Operation
12. Operation
12-1. Interface
This display is operated by four buttons.
NOTICE: To accurately monitor and calculate the energy generation, please calibrate the
timer of this unit via software every month. For the detailed calibration, please check the
user manual of bundled software.
Real-time operation
status
Section 12-5 describes
all operation conditions
when the inverter is set
up in “Grid-tie with
backup (I)” mode.
Display Function
Indicates AC input voltage or frequency.
Vac: voltage, Hz: frequency
Indicates AC output power, voltage, frequency, or load
percentage.
KW: Power, Vac: Voltage, Hz: Frequency, %: Load
Percentage
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12. Operation
Indicates a fault.
Indicates utility.
Icon flashing indicates utility voltage or frequency is out of
range.
Indicates battery condition. The amount of bars indicates
battery capacity.
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12. Operation
NOTE: If backlight shuts off, you may activate it by pressing any button. When an error
occurs, the buzzer will sound continuously. You may press any button to mute it.
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12. Operation
2. 4. Down
Up
Down
1.
Enter
3. 5.
2. Enter Enter
Up Up
Down
4. Down
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12. Operation
2.
3. 5.
Up
Enter Enter
Down
Up
4. Down
1.
Enter
Enter
2. Up
Up Down
Down
3. 5.
Enter
4.
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12. Operation
1.
Enter
2.
Up
Down
3. 5.
Enter Enter
Up
4. Down
Enter
Up
Down
3.
Enter Enter
Up
4. Down
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12. Operation
LCD Display:
Procedure
1.
Enter
2.
Up
Down
6. Down
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12. Operation
LCD Display:
Procedure
1.
Enter
2.
Up
Down
3.
Enter
Up
4. Down
Esc
5.
Enter Enter Up Down
Sets year
Flashes
Enter
Returns to main menu
LCD Display:
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12. Operation
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12. Operation
Icon is flashing.
Icon is flashing.
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12. Operation
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12. Operation
Bypass mode
The inverter is working without DC/INV operation and connecting to the loads.
LCD Display Description
PV power is not available. Utility is
charging battery and providing power
to the load.
Icon is flashing.
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12. Operation
Standby mode:
The inverter is working without DC/INV operation and load connected.
LCD Display Description
The utility is out of range. The inverter
is disabled on AC output or AC power
output is enabled, but an error
occurred on AC output. Only PV power
is used to charge battery.
Icon is flashing.
Icon is flashing.
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13. Charging Management
Default
Charge voltage Notes
Values
Software adjustable from 5 to 25Amp
Max charge current 25A
In 3 stages:
This inverter can operate with: Sealed Lead Acid Battery, Vented Battery and Gel Battery.
Below is a recommended bulk and floating voltage charging table based on different battery
types:
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13. Charging Management
For sealed lead acid battery, set up the max charge current according to this formula:
The maximum charge current = Battery capacity (Ah) x 0.2
For a 125 Ah battery, the maximum charge current is 125 x 0.2=25 (A).
Use at least a 25Ah battery as the settable minimum value of charge current is 5A.
For AGM/Gel or other battery types, consult with installer for details.
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14. Applications with Energy Meter
With Modbus Card II and energy meter, your hybrid inverter can easily be integrated into a
household. For details please refer to Modbus card II manual.
1) For single inverter application: Equipped with Modbus card II, the hybrid inverter is
connected to the energy meter via itsRS485 communication port. Self-consumption via
Modbus card to control power generation and battery charging can be enabled.
2) For three-inverter application: Equipped with Modbus card II, three hybrid inverters are
connected to energy meter with RS485 communication port. As a control centre, Modbus
server will control power generation and battery charging of three inverters via Modbus
card for successful self-consumption.
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15. Maintenance & Cleaning
Check the following points to ensure proper operation of the solar system at regular
intervals.
Ensure all connectors of this inverter are clean.
Before cleaning this inverter, be sure to turn off all the breakers [AC breaker,
battery breaker / fuse and PV DC breaker / fuse(s) ].
Clean the inverter, during cool times of the day, whenever it is visibly dirty.
Periodically inspect the system to make sure that all wires and supports are securely
fastened in place.
WARNING: There are no user-replaceable parts inside of the inverter. Do not attempt to
service the unit yourself.
Battery maintenance
Servicing of batteries should be performed or supervised by personnel knowledgeable
about batteries and the required precautions.
When replacing batteries, replace with the same type and number of batteries or battery
packs.
The following precautions should be observed when working on batteries:
a) Remove watches, rings, or other metal objects.
b) Use tools with insulated handles.
c) Wear rubber gloves and boots.
d) Do not lay tools or metal parts on top of batteries.
e) Disconnect charging source prior to connecting or disconnecting battery terminals.
f) Determine if battery is inadvertently grounded. If inadvertently grounded, remove
source from ground. Contact with any part of a grounded battery can result in
electrical shock. The likelihood of such shock can be reduced if such grounds are
removed during installation and maintenance (applicable to equipment and remote
battery supplies not having a grounded supply circuit).
CAUTION: Batteries present a risk of electrical shock and have extremely high short-circuit
currents.
CAUTION: Do not dispose of batteries in a fire. The batteries may explode.
CAUTION: Do not open or damage batteries. Released electrolyte is harmful to the skin and
eyes. It may be toxic.
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16. Troubleshooting
When there is no information displayed in the LCD, please check if PV modules are correctly
connected.
NOTE: The warning and fault information can be recorded by remote monitoring software.
When a warning situation occurs, icon will flash and the fault code area will display
“WR” wordings. You may check software for the detailed warning situations. Please contact
your installer when below warning situations occur.
Warning Icon Description
(flashing)
CPU is performing the auto- Sampling adjustment is in process in DSP.
correction of AD signals.
Data saving failure. Flash memory fails.
PV Input is not acceptable. The PV input voltage is out of range.
PV input voltage reads low. The PV voltage is too low to start the inverter.
Power island Islanding condition detected.
An Error occurred in the CPU Initialization failed in CPU as the inverter is
initialization turned on.
Power grid voltage exceeds The grid voltage has exceeded the upper limit.
the upper threshold
Power grid voltage falls below The grid voltage is below the lower limit.
the lower threshold
Power grid frequency The grid frequency has exceeded the upper
exceeds the upper threshold limit.
Power grid frequency is The grid frequency is below the lower limit.
below the lower threshold
Power grid-connected Average feeding voltage has exceeded the
average voltage exceeds the upper limit
maximum threshold
Emergency grid disconnection The utility is abnormal.
Battery voltage is too low. The battery voltage is less than 42V.
Low battery Battery voltage is less than 25% of battery
capacity or the battery voltage less than 44V.
Battery is disconnected. Battery cannot be detected.
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16. Troubleshooting
Situation
Fault Icon Solution
Fault Event
Code (flashing)
01 DC bus voltage exceeds the 1. Disconnect AC circuit
upper threshold breaker first. Then,
02 DC bus voltage below lower disconnect DC circuit
threshold breaker.
2. Until LCD screen
03 DC bus voltage soft-start
completely shuts down,
time-out
turn on DC breaker first. It
04 Inverter soft-start time-out will show “No Utility” on
LCD screen. Turn on AC
05 An Inverter overcurrent breaker. After 300
event is detected seconds, the system will
07 A relay failure is detected automatically connect to
the grid.
08 DC component of the output 3. If the error message still
current exceeds the upper remains, please contact
threshold your installer.
11 Over-current on PV input is
detected
14 Inverter DC component
exceeds the allowable range
16 Leakage current CT failed
06 Over temperature fault 1. The internal temperature
is higher than specified.
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16. Troubleshooting
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16. Troubleshooting
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16. Troubleshooting
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16. Troubleshooting
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17. Specifications
17. Specifications
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17. Specifications
GENERAL
PHYSICAL
Protective Class I
Ingress Protection Rating IP20
Humidity 0 to 90% RH (Non condensing)
Operating Temperature 0 to 40°C
Altitude 0 ~ 1000 m**
*This figure may vary depending on different AC voltage.
**Power derating of 1% for every 100 m if above 1000m.
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18. Limited Product Warranty
Please Note: The Limited Warranty is subject to a number of important exclusions and
limitations. This Limited Warranty does not apply to any defect resulting from any of the
following, each of which may result in your Limited Warranty being voided:
In addition, this Limited Warranty does not cover normal wear and tear or deterioration, or
superficial defects, dents or marks that do not impact the performance of the Unit, noise or
vibration that is not excessive or uncharacteristic and does not impact your Unit’s performance,
damage or deterioration that occurs after the expiration or voiding of the warranty period or
theft of the Unit or any of its components.
Limitations of Liability: To the greatest extent permitted by law, Sinetech shall not be liable for
any consequential, incidental, indirect, special, and exemplary or punitive damages arising out
of or related to this limited warranty, regardless of the form of action and regardless of
whether Sinetech has been informed of, or otherwise might have anticipated, the possibility of
such damages. To the greatest extent permitted by law, Sinetech’s liability arising out of a
claim under this limited warranty shall not exceed the amount you paid for the Unit. Some
countries and regions do not allow, or restrict, the exclusion or limitation of damages, including
incidental or consequential damages, so the above limitation or exclusion may not apply to
you, or may only apply to a limited extent.
Limitation on Use: The Unit is not to be used as a primary or back-up power source for life-
support systems, other medical equipment, or any other application where product failure
could lead to injury to persons or loss of life or catastrophic property damage. Sinetech
disclaims any and all liability arising out of any such use of the Unit. Further, Sinetech reserves
the right to refuse to service any Unit used for these purposes and disclaims any and all
liability arising out of Sinetech’s service or refusal to service the Unit in such circumstances.
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OHY1P4803
Sinetech.
2 Samantha Street, Strijdom Park, Randburg, Johannesburg
Tel: (+27) 11 886-7874 (16 lines)
Fax: (+27) 11 787 0178
sales@sinetech.co.za
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