TJR TUJR WF4 Manual 01 25 15

Operation and Maintenance Manual
Tenney Junior
Environmental Test
Chambers Model TUJR
Models TJR/TUJR
Order Number: 113119
Revision Date: 01-25-15
Model TJR
COPYRIGHT© 2014 THERMAL PRODUCT SOLUTIONS. ALL RIGHTS RESERVED
REPRODUCTION OF THIS MANUAL IN ANY MEDIUM WITHOUT THE EXPRESS PERMISSION OF
THERMAL PRODUCT SOLUTIONS IS PROHIBITED.
LIMITED RIGHTS NOTICE TECHNICAL DOCUMENTATION/DATA
This technical manual shall not, without the written permission of Thermal Product Solutions be either (a)
used, released, disclosed, or reproduced in whole or in part or (b) used in whole or in part for manufacture
except that (i) such release, disclosure or use is necessary for emergency repair or overhaul; (ii) such
release, disclosure, or use is made subject to a prohibition that the person to whom the data is released or
disclosed may not further release, disclose, or use such data; (iii) Thermal Product Solutions is notified of
such release, disclosure or use.
Table of Contents
1.0 INTRODUCTION ......................................................................................................................................... 1
1.1 CONTACT INFORMATION ........................................................................................................................................... 1
1.2 PARTS AND SERVICE INQUIRES.................................................................................................................................... 1
1.3 TECHNICAL SPECIFICATIONS ....................................................................................................................................... 2
2.0 SAFETY ...................................................................................................................................................... 3

2.1 SYMBOLS ............................................................................................................................................................... 3
2.2 WARNINGS............................................................................................................................................................. 4
3.0 SYSTEM OVERVIEW .................................................................................................................................... 6

3.1 APPLICATION .......................................................................................................................................................... 7
ENVIRONMENTAL CONDITIONING FUNCTIONS ....................................................................................................... 7
3.2 HEATING-ALL MODELS ............................................................................................................................................. 8
HEATER CONTROL ............................................................................................................................................ 8
3.3 COOLING-ALL MODELS ............................................................................................................................................. 9
CAPILLARY TUBE CONTROL DESCRIPTION ............................................................................................................ 11
LOW STAGE DESCRIPTION ............................................................................................................................... 11
HIGH STAGE DESCRIPTION ............................................................................................................................... 11
REFRIGERANT FLOW ....................................................................................................................................... 11
3.4 SAFETY DEVICES .................................................................................................................................................... 11
LOW PRESSURE CUT-IN SWITCH PS2 AND TIMER 1TDR ....................................................................................... 11
HIGH PRESSURE CUT-IN SWITCH PS1 ................................................................................................................ 12
COMPRESSOR MOTOR OVERLOADS ................................................................................................................... 12
3.5 AIR CIRCULATION .................................................................................................................................................. 12
3.6 OVER TEMPERATURE PROTECTION ............................................................................................................................ 13
3.7 WATLOW F4 TEMPERATURE CONTROLLER ................................................................................................................. 14
FEATURES .................................................................................................................................................... 14
DISPLAYS ..................................................................................................................................................... 14
INDICATOR LIGHTS ......................................................................................................................................... 14
KEYS ........................................................................................................................................................... 15
DATA COMMUNICATIONS................................................................................................................................ 15
CONTROLLER CONFIGURATION ......................................................................................................................... 15
4.0 OPTIONS ................................................................................................................................................. 16

4.1 BOOST HEAT ........................................................................................................................................................ 16
4.2 DRY AIR PURGE SYSTEM ......................................................................................................................................... 16
OPERATION .................................................................................................................................................. 16
DRY AIR EQUIPMENT DESCRIPTION ................................................................................................................... 16
4.3 GN2 PURGE SYSTEM .............................................................................................................................................. 18
4.4 LN2 BOOST COOLING SYSTEM .................................................................................................................................. 19
OPERATION .................................................................................................................................................. 19
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4.5 CO2 BOOST COOLING SYSTEM ................................................................................................................................. 21
OPERATION .................................................................................................................................................. 21
4.6 TEMPGARD IV IV ALARM AND SHUTDOWN CIRCUIT .................................................................................................. 22
4.7 INTRINSICALLY SAFE INTERIOR DESIGN ....................................................................................................................... 23
OVERVIEW ................................................................................................................................................... 23
INTRINSIC DESIGN FEATURES............................................................................................................................ 23
SHEATHED ELECTRICAL HEATERS........................................................................................................................ 23
HEATER SURFACE TEMPERATURE CONTROL ........................................................................................................ 24
WATLOW LV LIMIT CONTROLLER...................................................................................................................... 25
LOSS OF AIRFLOW .......................................................................................................................................... 25
NON-SPARKING CONDITIONER FAN DESIGN........................................................................................................ 25
INTRINSIC SAFETY BARRIERS ............................................................................................................................. 26
EXPLOSION PROOF INTERNAL LIGHT FIXTURES ..................................................................................................... 26
EXPLOSION RELIEF ......................................................................................................................................... 26
4.8 DATA AND COMMUNICATIONS PORTS ....................................................................................................................... 28
RS-485 INTERFACE........................................................................................................................................ 28
ETHERNET COMMUNICATIONS PORT ................................................................................................................. 28
IEEE COMMUNICATIONS PORT ........................................................................................................................ 28
4.9 LINKTENN32 SOFTWARE......................................................................................................................................... 29
4.10 CHART RECORDER.................................................................................................................................................. 30
5.0 INSTALLATION ......................................................................................................................................... 31

5.1 DELIVERY AND UNCRATING OF UNIT .......................................................................................................................... 31
5.2 LOCATION AND INSTALLATION OF UNIT ...................................................................................................................... 31
5.3 AIR SUPPLY CONNECTION........................................................................................................................................ 32
FLOW ADJUSTMENTS...................................................................................................................................... 32
5.4 GN2 CONNECTION ................................................................................................................................................. 33
FLOW ADJUSTMENT ....................................................................................................................................... 33
5.5 LN2 CONNECTION.................................................................................................................................................. 34
LN2 FLOW ADJUSTMENT ................................................................................................................................. 35
5.6 CO2 CONNECTION ................................................................................................................................................. 36
5.7 POWER SUPPLY SPECIFICATIONS AND CONNECTION...................................................................................................... 37
5.8 POWER CONNECTION ............................................................................................................................................. 37
MAKING THE POWER SUPPLY CONNECTION TO THE CHAMBER ............................................................................... 38
APPLICATION OF POWER ................................................................................................................................. 39
P a g e | ii Table of Contents
6.0 OPERATION ............................................................................................................................................. 40
6.1 STANDARD CONTROL PANEL .................................................................................................................................... 40
6.2 STANDARD OPERATION PROCEDURE.......................................................................................................................... 41
6.3 OPERATION WITH TEMPGARD IV IV INSTALLED ........................................................................................................... 42
6.4 OPERATION PROCEDURE ......................................................................................................................................... 42
ALARMS....................................................................................................................................................... 43
6.5 TEMPGARD IV IV ALARM SETPOINT ENTRY–WATLOW EZ ........................................................................................... 44
ALARM SETPOINT ENTRY PROCEDURE ................................................................................................................ 44
ALARM CONDITIONS ...................................................................................................................................... 44
SAVING AND RESTORING USER SETTINGS (COPIED FROM THE WATLOW LIMIT CONTROLLER MANUAL) .......................... 45
7.0 PREVENTIVE MAINTENANCE ..................................................................................................................... 45

7.1 MAINTENANCE CHECKS/PROCEDURES ....................................................................................................................... 45
7.2 PREVENTATIVE MAINTENANCE SCHEDULE / LOG .......................................................................................................... 47
8.0 TROUBLESHOOTING ................................................................................................................................. 48
9.0 MAINTENANCE AND SERVICING................................................................................................................ 51

9.1 REFRIGERATION SYSTEM ......................................................................................................................................... 51
INTRODUCTION ............................................................................................................................................. 51
HISTORY ...................................................................................................................................................... 51
HOW IT WORKS ............................................................................................................................................ 51
9.1.3.8 LOAD LIMIT SWITCH ................................................................................................................................... 53
LEAK TESTING ............................................................................................................................................... 53
TESTING BY STATIC CHARGE ............................................................................................................................. 53
EVACUATION ................................................................................................................................................ 54
CHARGING A LOW STAGE ................................................................................................................................ 54
9.2 SPARE PARTS ........................................................................................................................................................ 55
9.3 THERMAL CUTOFF REPLACEMENT ............................................................................................................................. 55
10.0 DRAWINGS AND OEM MANUALS .............................................................................................................. 56

OEM MANUALS ........................................................................................................................................... 56
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1.0 Introduction
Congratulations on purchasing a chamber from one of the fine divisions of Thermal Product Solutions. Your
chamber has been designed to operate with the reliability you expect for the demands you impose on your
product and research testing. We truly hope that every aspect of chamber design and quality will measure up
to your strictest standards.
Headquartered in New Columbia, Pennsylvania, Thermal Product Solutions includes the following five
divisions that manufacture environmental test chambers, industrial ovens, and furnaces. The Blue M,
Gruenberg, Tenney, and Lindberg divisions are located in New Columbia, Pennsylvania, which is in the
North-Central part of the state. MPH is located in Riverside, Michigan.
1.1 Contact Information

Mailing Address: Thermal Product Solutions Physical Address: Thermal Product Solutions
PO Box 150 2821 Old Route 15
White Deer, PA 17887 New Columbia, PA 17856
Main Number: 570 - 538 - 7200 Toll Free Number: 1 - 800 - 586 - 2473
Fax-Parts Department: 570 - 538 - 7385 Fax-Service Department: 570 - 538 - 7391
Fax-Main: 570 - 538 - 7380
Website: www.thermalproductsolutions.com
1.2 Parts and Service Inquires

Your equipment has been designed and manufactured to provide years of reliable service. In the event a
component should fail, it is recommended that only OEM approved parts be used as replacements. Please
contact the Parts Department for component replacement, or repair.
Parts and service inquiries for equipment within each division should be directed to Thermal Product
Solutions by any of the following methods.
Important! Please have the Model and Order Numbers of your unit available when contacting us.
Model No. Order No.
MADE IN THE USA!
Tenney Junior Test Chambers-Models TJR and TUJR Page |1

1.3 Technical Specifications
This table shows the major mechanical, electrical and environmental specifications for this unit.
Unit Type
Model Numbers: Model TJR Tenney Junior - Benchtop Unit
Model TU-JR Tenney Junior - Upright Unit
Mechanical
Shipping Weight: 260 lbs.
16" W x 11" D x 12" H = 1.22 Ft3 (406.4 W x 279.4 D x 304.8 H
Internal Capacity:
Millimeters)
Electrical
Standard Chambers 120 V, 16 A, 60 Hz, 1 PH
CE Marked Chambers 220 V, 13 A, 50 Hz, 1 PH
Environmental
General • Indoor use only.

• Facility temperature range of 5°C to 30°C (max).
• Maximum relative humidity 90%.
Operating Temperature: - 75 to + 200 °C, ± 0.3 °C
Note: This manual may also apply to special chambers with alternate
model numbers (listed below).
For special Model XXXX, O/N xxxxx, the following custom temperature
specifications apply:
Temperature Range:- xx° to + xxx° C, +/- xx deg. after stabilization
THE LISTED CHAMBER SPECIFICATIONS ARE BASED ON OPERATION AT 24° C AMBIENT TEMPERATURE,
ALTITUDE AT SEA LEVEL, AND A 60 HZ POWER SUPPLY. CHAMBER OPERATION UTILIZING A 50 HZ POWER
SUPPLY MAY DE-RATE THE LISTED PERFORMANCE SPECIFICATIONS.
Option Specifications
Compressed Air Supply 80 PSIG min. to 100 PSIG max.

GN2 Supply Up to 100 psig
LN2 Supply Up to 40 psig
CO2 Supply Up to 1000 psig
Page |2 Tenney Junior Test Chambers-Models TJR and TUJR

2.0 Safety
It is important that you read and understand all Warning statements listed throughout the manual!
2.1 Symbols
Various symbols are used throughout the manual to alert the reader to a potentially dangerous situation.
Indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury
Indicates that there is a voltage at this point that may be a hazard.
Indicates that there is a grounding point at this location.
Provides additional information on a particular topic.
WARNING OF ELECTRIC HAZARD INSIDE

2.2 Warnings
1. Read this entire Operation Manual, as well as the vendor manuals and cut-sheets provided before
operating this equipment! Failure to adhere to any Safety Warning, or failure to follow the proper
operating procedures listed throughout any of the information provided, could cause damage to your
equipment, personal injury, or death.
2. Obey all “CAUTION”, “DANGER”, and “WARNING” signs / labels mounted on the equipment. Do not
remove any of these signs / labels.
3. Do not use this equipment in any manner not specified in this manual. Improper use may impair the
safety features employed and will void your warranty.
4. Operators and service personnel must be familiar with the location and function of all controls and
the inherent dangers of the equipment before operating or maintaining it.
5. Only qualified service personnel should ever be permitted to perform any service-related procedure
on this equipment!
6. Warning! This chamber is NOT designed for use with volatile or explosive materials unless
specifically stated in your purchase order. The air conditioning section contains open wire heating
elements, which can attain temperatures sufficiently high to ignite gas vapors. Do not install test
articles that may release explosive or flammable vapors in the chamber. Loading of such materials
may result in explosion or fire.
7. Chamber Classification is NFPA 86 Class B: NFPA 86 Class B chambers / ovens are heat
utilization equipment operating at approximately atmospheric pressure wherein there are no
flammable volatiles or combustible material being heated in the oven.
8. Do not place the unit near combustible materials or hazardous fumes or vapors.
9. Do not install unit in a corrosive environment. A corrosive environment may lead to poor performance
and deterioration of unit.
10. Make sure the chamber and any remote equipment provided are leveled when installed. The
chamber door may swing shut on personnel if unit is tilted.
11. A main power disconnect switch may not be provided with your unit. If not provided, we
recommend that a fused disconnect switch on a separate branch circuit be installed as the
power source in accordance with all National and Local Electrical Codes. If your unit is equipped with
a power cord and plug, you must utilize a receptacle with the appropriate rating, which is on a branch
circuit of its own.
12. Do not position the chamber in a manner that would make it difficult to operate your main power
disconnect switch.
13. Your power supply line voltage may be too low or too high to properly and safely operate your
equipment. Before making the power supply connection to your equipment, you must follow the
specific directions stated under “Power Connection” in the Installation Instructions section. Failing to
perform the directions stated may damage your equipment and void your warranty!
14. Control panels, gauge boxes, the conditioning compartment, etc., contain exposed electrical
connections. Keep panels in place properly when the unit is in operation. Disconnect and Lock-Out /
Tag-Out all electrical power from the unit at its source before servicing or cleaning.

15. Refrigerant under high pressure is used. Only qualified refrigeration mechanic personnel should ever
be permitted to perform any service-related procedure on the refrigeration system.
16. Do not adjust any mechanical components such as refrigeration valves or any electrical components
except as directed in this manual.
17. Human exposure to temperature extremes can cause injury. Do not open the chamber door until
chamber temperature drops below 200° F (93° C), when applicable. Take appropriate precautions
before opening oven doors and upon handling any chamber contents.
18. Do not modify any component on this unit. Use only original equipment manufacturer (OEM) parts as
replacement parts. Modifications to any component, or the use of a non-OEM replacement part could
cause damage to your equipment, personal injury, or death.
19. Do not overload the floor of the chamber workspace or load the unit unevenly.
20. Do not stand on the roof of the chamber. The roof is not designed to withstand additional weight.

3.0 System Overview
Control Panel
Chamber
Workspace Machinery
Compartment
Machinery
Compartment
Figure 1 Model TUJR Front View
Control Panel
Chamber
Workspace Machinery
Compartment
Figure 2 Model TJR Front View

3.1 Application
The Tenney Junior family of environmental test chambers are innovative reach-in types that provide a wide
range of temperature conditioning with a set of diverse optional conditioning equipment. This manual applies
to the following models in the Tenney Junior family which employ the Watlow F4 profiling type controller.
Environmental Conditioning Functions

• Heating of the chamber is achieved by recirculating chamber air through low-mass, open-air
nichrome wire heater elements in the conditioning plenum. The plenum is located in the chamber
ceiling and is isolated from the workspace to prevent direct heat radiation.
• For Intrinsically Safe Interior Designs (TJR-INS) only, heating of the chamber is achieved by
recirculating chamber air through a sheathed, low-watt density finned heater in the conditioning
plenum.
• Cooling of the chamber is achieved by recirculating chamber air through a refrigerated cooling coil in
the conditioning plenum. A cascade type refrigeration system is used with Non-CFC refrigerants.
• Air circulation is generated by a propeller type fan, which is driven by an externally mounted motor.

3.2 Heating-All Models
Heating of the chamber is achieved with the use of open air low mass nichrome wire heating elements.
These elements have low thermal lag and provide rapid response to the controller's demands. The elements
are configured in a serpentine pattern within stainless steel racks and are supported with ceramic insulators.
Heater racks are installed in the conditioning plenum. This isolates them from the workspace and prevents
direct radiation to the product. Electric power ratings for your chamber's heater bank are listed on the Power
Schematic.
Heater Control
The heaters are controlled by a time proportioned output from the main controller. This output energizes a
solid state relay, which provides power to the electric heaters.
Heater Elements Refrigeration

Cooling Coil
Figure 3 Electrical Heater Rack-Bottom View

3.3 Cooling-All Models
Cooling of the chamber is achieved by re-circulating chamber air through a refrigerated cooling coil in the
chamber conditioning plenum. Non-CFC refrigerants are used.
The chamber is equipped with a cascade refrigeration system that uses capillary tube type refrigerant
metering to the cooling coils. Two 1.0 HP hermetic compressors are employed in a cascade design,
consisting of a low-stage and a high-stage system. A cascade condenser is used in the low stage, where the
low stage refrigerant is cooled and condensed by high stage refrigerant. This highly efficient design permits
extreme low temperatures to be attained. An air-cooled condenser is used in the high stage. Refrigeration
System Description
The main design features of this cascade refrigeration system include capillary tube type refrigerant control
and the use of ½ HP hermetic compressors.
This is a multiple refrigeration system consisting of a low stage and a high stage system. These systems are
integrated to efficiently provide very low temperature levels. This is achieved by utilizing a cascade
condenser in the low stage, where low stage refrigerant is cooled and condensed by high stage refrigerant.
The cooled low stage refrigerant now has greater cooling capacity in the chamber evaporator coil. An air-
cooled condenser is used in the high stage.
Air-Cooled
Condenser
Pressure
Switch PS2
Pressure
Switch PS1
Low Stage High Stage

Compressor Compressor
Figure 4 TJR Refrigerant System

Pressure
Air-Cooled Switch PS1
Condenser
Low Stage High Stage

Compressor Compressor
Figure 5 TJR Refrigerant System-Rear View
P a g e | 10 Tenney Junior Test Chambers-Models TJR and TUJR

Capillary Tube Control Description
This system employs capillary tube type refrigerant control. A long length of seamless copper tubing with a
small internal diameter is used to feed the evaporator coil. The tube acts as an automatic throttle in
controlling refrigerant pressure and flow to the evaporator. With the compressor running, a high pressure is
maintained on the inlet to the capillary tube, and a low pressure is maintained in the evaporator. The
pressures will balance when the compressor is turned off. This places a low starting load on the compressor
motor when turned back on. A fine filter or filter-drier is provided at each capillary tube inlet to remove
moisture and dirt from the refrigerant.
Low Stage Description

The low stage system includes the compressor, the cascade condenser, an expansion tank, and the
evaporator coil located in the chamber conditioning section.
Refrigerant flow in the low stage is from the compressor as a hot compressed gas and then through a
desuperheater where most of the heat of compression is removed. The desuperheater is part of the high
stage air cooled condenser. As a cooled gas, it then flows to the cascade condenser where it condenses to
liquid form by heat exchange with circulating high stage refrigerant. The liquid refrigerant flows through a
drier assembly, and is metered through a capillary tube to the evaporator cooling coil in the chamber
conditioning section. Warm chamber air circulates through the cooling coil, and heat exchange occurs as the
liquid refrigerant boils, vaporizes, and absorbs heat. The vaporized refrigerant returns to the compressor
through the suction line. The cycle is repeated.
High Stage Description

The high stage system includes the compressor, an air cooled condenser, and a suction line accumulator to
guard against liquid refrigerant return to the compressor.
Refrigerant Flow
Refrigerant flow in the high stage is from the compressor as a hot compressed gas, to the air cooled
condenser where the gas cools and condenses to liquid form. It then flows to the cascade condenser, being
metered by a capillary tube. In the cascade condenser, high stage refrigerant absorbs heat from the
circulating low stage refrigerant. As it absorbs heat, the high stage refrigerant boils and vaporizes. It then
returns to the compressor through the suction line accumulator SLA. The cycle is repeated.
3.4 Safety Devices
Low Pressure Cut-In Switch PS2 and Timer 1TDR

In order to prevent both compressors from hitting the power line at the same time, Low Pressure Cut-In
Switch PS2 and Digital Timer 1TDR are provided to delay the start-up of the low stage compressor. The high
stage compressor will start first when cooling is demanded by the main controller. PS2 monitors the suction
pressure in the high stage compressor suction line. PS2 will close when the suction pressure reaches 20
PSIG, which involves a short delay. In order to insure that PS2 is closed before the low stage compressor is
permitted to start, a 30 second On-delay is programmed into 1TDR. 1TDR contacts will close after the delay
to start the low stage compressor. 1TDR is mounted inside the control panel.
Tenney Junior Test Chambers-Models TJR and TUJR P a g e | 11

High Pressure Cut-In Switch PS1
An Artificial Loading solenoid valve SV will be energized by the High Pressure Cut-in Switch PS1 when low
stage compressor head pressures reaches 280 PSI. This action dumps refrigerant into the expansion tank
for storage until the pressure drops to 220 PSI.
Compressor Motor Overloads

A motor overload protective device is installed in the windings of each compressor, which will open if the
motor windings exceed a preset temperature. Probable causes are insufficient refrigerant flow across the
motor due to a refrigerant loss, or a failure of the liquid injection valve provided for suction gas cooling. The
motor overload will automatically reset and restart the compressor after the motor has cooled.
NOTE: Please reference the section entitled “Servicing Cascade Refrigeration Systems” for a more detailed
description.
3.5 Air Circulation

Tenney Junior Test Chambers are provided with an efficient vertical-down airflow system that maintains
maximum temperature uniformity.
Conditioning Plenum
Heat Limiter
Conditioned
RTD Sensor Air Output
Air Circulation
Figure 6 Air Circulation

Chamber air is conditioned in the ceiling plenum where the circulation fan, heater elements, and refrigeration
coil are located. A propeller type fan driven by an externally mounted motor generates airflow. The plenum
cover prevents direct heat radiation to the workspace.
Process air is drawn up into the left side of the plenum. It flows through the heater elements and the
refrigeration coil, and is discharged by the fan down into the workspace to condition the product. The cycle
repeats. A 100 ohm Platinum RTD sensor mounted below the fan measures the conditioned air temperature.
Heat
Limiter
Heater Refrigeration
Coil
RTD Sensor
Figure 7 Conditioning Plenum
3.6 Over Temperature Protection

Chamber over temperature protection is provided with a thermal cutoff.
This is an axial leaded one-shot protection device that is mounted in a small
white ceramic terminal block. For chambers with a top temperature limit of 200
degrees C, the Heat Limiter is designed to open when the surrounding
temperature reaches 240 degrees C. For chambers with a lower temperature
limit, either an alternate thermal cutoff will be used, or the Watlow LV Limit
Controller will be used.
Figure 8 Thermal
Cutoff

3.7 Watlow F4 Temperature Controller
Features
Temperature conditions may be controlled with the standard Watlow F4 Controller. The WF4 is a powerful ¼
DIN profiling type controller with the following features.
Single Channel
Profiling: Forty Profiles, 256 Steps
Automatic & Manual Control
1 Input: Universal Type (RTD is Std.)
4 Digital Inputs
2 Auxiliary Analog Inputs - Optional
2 Control Outputs: Time Proportioned, On/Off, or 4-20 ma
2 Alarm Outputs
8 Digital Event Outputs
2 Retransmit Outputs - Optional
Communications: EIA-232 and EIA-485 with Modbus RTU
Figure 9 Watlow F4 Temperature
protocol Controller
Displays
PV Display: (Upper Display) Process Value. Error information when applicable.
LCD Display: (Lower Display) 4 line display shows information about setup, operation, and
programming. A cursor (>) indicates the selected parameter or present value in memory. Cursor moves
via the 4 navigation keys.
Scroll Bar: (Within LCD Display) Appears when the Up or Down Keys can reveal more information in
the LCD Display.
Indicator Lights
1A, 1B, 2A, 2B: Lights when the corresponding controller channel output is active.
Alarm 1 & 2: (Bell #1 and Bell #2 graphics) Lights during an alarm state.
Communications: (Phone graphic) Lights (pulsates) when the controller sends or receives valid data.
Profile Indicator: (Chart-line graphic) Run / Hold Status. Lights when a ramping profile runs. When
blinking, the profile is on hold. When not lit, operates as a static set point controller.

Keys
Profile: (Chart-line graphic) Profile Run / Hold. Summons a menu that allows you to start, hold, resume
or terminate a profile.
Information: (“i” in a circle) Provides information in the LCD Display about the cursor-selected
parameter. Another press toggles the display back to the parameter.
Up & Down Arrows: Move the cursor (>) position in the LCD Display through the software in the
direction of the key arrow. Increase or decrease a value, or change a letter in a user-nameable field,
such as alarms, events, and profile names.
Left & Right Arrows: Move right to select the choice to the right of the cursor and proceed to the next
screen. Move left to exit.
To Clear an Alarm or Error: In an alarm condition, an alarm message will appear on the Main page in the
LCD Display (if this option has been selected on the Setup Page). To silence it, move the cursor to the alarm
message and press the Right Key >. A pop-up message will confirm the silencing of the alarm, and the
indicator light will go off. When the condition causing the error or alarm is corrected, return to the error or
alarm message on the Main Page, and press the Right Key again. Pop-up message will confirm.
Data Communications
Standard data communications with the VT V is Type RS232. A VTV Communication Command Set
manual, along with various other related communication manuals are provided in the Supplemental
Instructions Section. As a reference, different data communication types are briefly described below.
RS232C / RS423A: Both interfaces are compatible and use 3 wires: a single transmit wire; a single receive
wire; and a common line. The maximum wire length is 50 feet. Only a single chamber may be connected to
your computer. Data signals are measured as plus and minus 12 Volts to common with RS232C, and plus
and minus 5 Volts to common with RS423A.
RS422A: This interface uses 5 wires: a transmit pair; a receive pair; and a common line. Up to ten
chambers may be connected to your computer on a multi-drop network up to 4,000 feet long. Data signals in
each pair are measured as a plus or minus 5 Volt differential.
EIA-485: This interface uses only 2 wires. Both wires are used for transmitting and receiving data, and
therefore, only one device may talk at a time. Up to 10 chambers may be connected to your computer on a
multi-drop network up to 4,000 feet long. Data signals are measured as a plus or minus 5 Volt differential. An
EIA-485 card must be installed for signal conversion.
IEEE-488: This is a parallel multi-drop interface with several control and data lines. Each device connected
must be set to a unique address. Data from other test devices may also be collected. An IEEE-488 to serial
converter card must be installed. Maximum cable length is approx. 33 ft.
Controller Configuration
The pre-programmed controller configuration for your chamber is documented in the Test Report, which is
located in the Supplemental Instructions Section. Refer to the controller manual for programming details.
Important! The configuration set-up is mainly provided for your reference. Not all of the parameters shown
apply to your chamber. Changes to some of the set-up parameters may drastically affect your chamber
performance and void your warranty. Contact the TPS Service Dept. before attempting any changes.

4.0 Options
There are several options that are available for this series that can be ordered as required.
4.1 Boost Heat

As an option, your chamber may be equipped with the boost heat feature, which includes extra heaters to
provide rapid increases in temperature. As the main controller’s heat output energizes the main heater bank,
it will also energize an internal On-Delay timer. If the timer times out before the controller’s heat output turns
off, the timer output will energize the Boost Heat Solid State Relay BHSSR to provide power to the boost
heaters. Contacts of the Boost Heat Arm Contactor BHCON must also close.
Check to see if any features or optional equipment must be turned on with an Event Output from the main
controller. If an Event Output were supplied, a Controller Event Output Label with the Event Output listing
would be installed on the side of the chamber. Event Outputs are described either in one of the various
“Option” sections, or in the “Temperature Control - Conditioning Control Functions” section for unique
applications.
Event No. 3: Boost Heat
4.2 Dry Air Purge System

A Dry Air Purge System may be provided to purge the chamber of moisture or undesirable process vapors.
Operation
The Dry Air Purge System is activated by an Event output from the main controller, which must be turned
ON. Reference the Event Label on the side of the chamber or your Test Report for the Event Number
assigned to this feature. When activated, the event output will directly energize the dryer and the Dry Air
Purge solenoid valve ASOL.
Dry Air Equipment Description

The dryer is a twin tower heatless desiccant type that is self-
regenerating. Each desiccant tower (chamber) contains a
compression packed molecular sieve. As the compressed air
passes through the sieve, moisture is picked up by the desiccant.
The dried air is released through an outlet port and injected into
the test chamber's conditioning airflow through solenoid valve
ASOL. A small portion of the dried air is passed through a sized
orifice to the other tower to purge the desiccant of moisture
collected during the previous cycle. There are four distinct phases
of the heatless dryer where the compressed air is alternately
cycled and dried in each of the two desiccant towers. Integral
timers and solenoid valves within the dryer control this operation.
Figure 10 Heatless Dryer

Your chamber will require a compressed air supply for the Dry Air Purge System option. The system employs
a twin tower heatless desiccant dryer that is mounted on the back side of the chamber. The compressed air
supply should be clean and dry, and range from 80 PSIG min. to 100 PSIG max. The connection type is ¼”
FPT. Make sure the connection is secure. Reference the corresponding “Option” section in this manual for a
detailed operation description.
Dry Air
Injection
Flow Vent Valve

Adjustment
Flowmeter
Supply Metering
Connection
Figure 11 Dry Air Purge System

4.3 GN2 Purge System
Your chamber will require a supply of gaseous nitrogen for the GN2 Purge System option. The supply may
range up to 100 PSIG maximum. The connection is type 1/8” NPT. Make sure the connection is secure.
Reference the corresponding “Option” section in this manual and your chamber specifications for more
details.
Note: A check valve is added to insure that the chamber does not become pressurized.
Gaseous nitrogen displaces oxygen. Make sure the area surrounding the chamber is well
ventilated to dilute the gas vented from the Strato-flo check valve.
Burn Hazard. Avoid contact with cryogenic materials. Serious burns from immediate frostbite
will result. Insulated gloves, eye goggles, and protective clothing MUST be worn when
working with or around these materials. Gloves should be loose fitting so they can be quickly
discarded in case liquefied gas spills or sprays into them.
GN2 Injection
Vent Valve
Flowmeter
Supply
Metering
Inlet
Figure 12 GN2 Purge System

4.4 LN2 Boost Cooling System
The LN2 Boost Cooling System is provided to increase the rate or limit of cooling beyond the means of the
refrigeration system. Boost cooling is achieved by injecting liquid nitrogen into the chamber through a header
pipe in the conditioning section. LN2 has a boiling point of -196 degrees Celsius (-320 deg. F). As the liquid
sprays out of the header pipe, it vaporizes and absorbs chamber heat while it mixes with process air.
LN2 systems are provided with a manually set flow adjustment valve, which permits the adjustment of
nitrogen flow to avoid incomplete evaporation at varying LN2 supply pressures. As the chamber cools to the
extreme cold temperature limit, complete evaporation of liquid nitrogen may not occur if the supply pressure
is allowed to drop.
Note: A Strato-Flo check valve is added (See Error! Reference source not found.) to insure that the
chamber does not become pressurized.
Incomplete evaporation will cause droplets of liquid to fall to the floor and accumulate. If
enough liquid accumulates, it may seep towards the chamber door gasket. Do not allow LN2
to contact the door gasket. Exposure to LN2 will damage the gasket and violate the seal.
Refer to the Installation Instructions Section for supply and connection type specifications.
Gaseous nitrogen resulting from vaporized LN2 displaces oxygen. Make sure the area
surrounding the chamber is well ventilated to dilute the gas vented from the chamber vent
port check valve!
Operation
The system is activated by an event output from the main controller (or by a manual switch). To use the
system, the Event must be turned ON. Reference the Event Label on the side of the chamber or your Test
Report for the Event Number assigned to this feature.
Once the system is enabled with the event output, the controller's time proportioned Full Cooling output will
energize a solid state On-delay timer. If the Full Cooling output remains on longer than ten seconds, the
timer will time out and energize the LN2 Injection solenoid valve SOL. This valve will open to permit the flow
of LN2 into the chamber to boost the cooling rate. As soon as the Full Cooling output turns off, the timer
output will open to de-energize SOL and shut off the flow of LN2.

Flow
Adjustment
LN2 Injection Vent Valve
Supply
Inlet
Figure 13 LN2 Supply System

4.5 CO2 Boost Cooling System
The CO2 Boost Cooling System option may be provided to increase the rate of cooling beyond the means of
the refrigeration system. Boost cooling is achieved by injecting liquid carbon dioxide into the chamber
through an orifice within an injection port. CO2 has a boiling point of -78.5 degrees Celsius (-109.3 deg. F).
As the liquid sprays out of the orifice, it immediately vaporizes and absorbs chamber heat while it mixes with
process air.
Note: A Strato-Flo check valve is added (See Error! Reference source not found.) to insure that the
chamber does not become pressurized.
Operation
The system is activated by an event output from the main controller (or by a manual switch). To use the
system, the Event must be turned ON. Reference the Event Label on the side of the chamber or your Test
Report for the Event Number assigned to this feature.
Once the system is enabled with the event output, the controller's time proportioned Full Cooling output will
energize a solid state On-delay timer. If the Full Cooling output remains on longer than ten seconds, the
timer will time out and energize the CO2 Injection solenoid valve SOL. This valve will open to permit the flow
of CO2 into the chamber to boost the cooling rate. As soon as the Full Cooling output turns off, the timer
output will open to de-energize SOL and shut off the flow of CO2.
Refer to the Installation Instructions Section for supply and connection type specifications.
Oxygen is displaced by carbon dioxide gas. Make sure the area surrounding the chamber
is well ventilated to dilute the gas vented from the chamber vent port check valve!
CO2 Injection
Vent Valve
Note: There is no flow

adjustment for the CO2 Supply
Inlet
supply. A fixed orifice on the
injection port inside the
chamber regulates the supply.
Figure 14 CO2 Boost Supply System

4.6 TEMPGARD IV IV Alarm and Shutdown Circuit
A comprehensive alarm and shutdown circuit may be provided for protection against product over/under
temperature. This optional feature utilizes a Watlow EZ Zone Controller configured as a Tempgard IV IV
temperature protector. The EZ Zone is a microprocessor based controller that incorporates programmable
high and low temperature limits. A 100 ohm Platinum RTD is used for temperature measurement. It is placed
near the plenum in the downstream airflow, which is the most responsive area of the chamber.
Figure 15 Control Panel with Tempgard IV IV Option
Figure 16 Tempgard IV Controller
1 Audible Buzzer Activates when the alarm setpoint is exceeded.

2 Watlow EZ Zone Used to program high or low limit temperature setpoints.
This button is pressed to reset an alarm activation. See 6.4.1 for a detailed
3 RESET
description.
SILENCE This two position rocker switch is used to reset and clear alarms. See 6.4.1 for
4
a detailed description.
5 OVERTEMP Light turns on indicating an over temperature condition.
6 ALARM This light is on whenever there is an active alarm.
7 NORMAL This light is on when there are no alarms and will turn off on alarm activation.
8 SILENCE Turns on when there is an alarm activation.

4.7 Intrinsically Safe Interior Design
Overview
Intrinsically safe equipment has been incorporated into the chamber interior design to help protect the
chamber from an explosive condition that could arise when processing with flammable volatiles or
combustibles. Explosion relief equipment is included with this design. Please note that using the equipment
below does not automatically classify your chamber as a Class A type chamber under NFPA 86.
Intrinsic Design Features

To prevent the source of ignition, the following equipment and design features may be employed.
Sheathed electrical heaters

These heaters are low-watt density types that have the heater element encased in either a stainless
steel or Incoloy type sheath material. Stainless steel heat transfer fins are attached the full length of the
heater. One heater only is typically used in the T2C / T2RC and Tenney Junior series. Two heaters are
typically used in the BTC / BTRC chambers.
Figure 17 Conditioning Plenum Model TJR-INS

Your equipment configuration may be slightly different from what is shown.
Older style heaters are larger in diameter.
Heater Surface Temperature Control

Surface temperature of each sheathed heater is monitored by two
separate Watlow LV Limit Controllers to prevent auto ignition of
combustible vapors / materials processed in the chamber. Each
controller uses a dedicated Type T thermocouple which is encased in a
separate tube that runs along the length of the heater surface. Two
separate points along the heater are monitored. Note: Some units may
have both thermocouples encased in the same T/C tube.
One of the LV Limit Controllers is used to cycle power to the heater OFF
when the surface temperature reaches a predetermined high limit T/C
setpoint. These controllers are normally designated 2TS, 4TS, 6TS, etc. Tube
2TS / 6TS will automatically reset and restore power to the heater as
soon as the temperature drops below the limit setpoint. For O/N 6xxxx,
the 2TS high limit setpoint is factory preset at xxx° C (xxx° F).
T/C
The second LV Limit Controller can be set up in two different Tube
configurations that require a manual reset of the system.
Configuration #1: The second LV Limit Controller is used to disable the
Heat Control Output of the main controller when a different, slightly
higher limit setpoint is reached. These controllers are normally
designated 1TS, 3TS, 5TS, etc. A high limit alarm from 1TS / 5TS would
normally indicate a loss of air circulation resulting from a failure within the
air circulation system. This limit controller will not automatically reset. To
reset the Limit Controller you must cycle power to the unit by
disconnecting the chamber power supply plug from its receptacle and
then by plugging it back in. For O/N xxxxx, the 1TS high limit setpoint
is factory preset at xxx° C (xxx° F). Figure 18 Thermocouple Tubes

Configuration #2: The second LV Limit Controller is
used to remove power from Master Contactor 1CON
and the conditioning control circuitry when a different –
slightly higher limit setpoint is reached. These
T/C Tube
controllers are normally designated 1TS, 3TS, 5TS, Wire Entry T/C Tube
etc. A high limit alarm from 1TS, 3TS, or 5TS would Wire Entry
normally indicate a loss of air circulation resulting from
a failure within the air circulation system. 1TS, 3TS,
and 5TS are incorporated into the optional Alarm and
Shutdown Circuit. When employed, they will function as
the standard Watlow LV Limit Controller described in
that section. For O/N xxxxx, the 1TS high limit
setpoint is factory preset at xxx° C (xxx° F).
Figure 19 Heater Junction Box
Watlow LV Limit Controller

The Watlow LV is a 1/8 DIN type controller with a four character setpoint
LED display, and setpoint increment and decrement keys. A new setpoint
is entered 3 seconds after the last key is pressed. A red LED on the
Watlow LV will illuminate in an alarm condition. This controller uses a
Type T thermocouple to measure temperature.
You must set the Watlow LV Limit Controller to a

temperature setpoint that is well below the auto ignition
temperature of the vapor present in the chamber! This
setpoint is only determined by the customer.
Figure 20 Watlow LV Limit

Controller
Loss of Airflow
With a loss of airflow through the heaters, the temperature of the surface will quickly climb. Loss of airflow
generation may be the result of a loose circulation fan or blower wheel, a faulty conditioner motor, or a loss
of a motor start command from either the main controller or VFD. The Watlow LV Limit Controllers 1TS, 3TS,
and 5TS described above are used for this purpose.
Non-Sparking Conditioner Fan Design

The conditioner fan is made of aluminum and the inlet ring is made of stainless steel. If the fan or fan shaft
develops an alignment problem causing the fan blades to strike the inlet ring, no sparks can be generated
between the two dissimilar metals.

Intrinsic Safety Barriers
Signal wires from RTDs, thermocouples, or transducers are
connected to intrinsic safety barriers in the control compartment.
Intrinsically safe equipment is defined as “equipment and wiring
which is incapable of releasing sufficient electrical or thermal energy
under normal or abnormal conditions to cause ignition of a specific
hazardous atmospheric mixture in its most easily ignited
concentration.” (ISA-RP12.6) This is achieved by limiting the amount
of power available to the electrical equipment in the hazardous area
to a level below that which will ignite the gases. Basic intrinsic safety
barrier design uses zener diodes to limit voltage, resistors to limit
current, and a fuse.
Explosion Proof internal Light Fixtures

The following features would be fully described in a custom manual when employed:
• GN2 Purge System with initial high flow purge and low flow purge to maintain an inert atmosphere
• Oxygen Monitoring System to detect oxygen levels above the lower LEL level for the process
involved
• Exhaust Blower Purge Air System
Explosion Relief
There are two methods of employing unobstructed explosion relief for freely relieving internal
explosion pressures according to NFPA 86A. These methods include the use of explosion
relief vents and explosion venting door latches. Each are described is separate sections.
Explosion relief is designed as a ratio of relief area to oven volume. The minimum design
shall be at least 1 ft2 (0.093 m2) of relief area for each 15 ft3 (0.424 m3) of oven volume.
One or more Brixon Explosion Venting Latches are installed on the chamber door to provide venting in the
event of an internal explosion or deflagration. The latches are non-sparking types, which are made of either
aluminum or brass and are designed to release at a predetermined pressure. Latches may be chrome
plated.
When chamber air pressure rises (due to a deflagration) to the release point of the door latches, the latches
will disengage and allow the door to blow out away from the chamber. A stainless steel safety chain with a
snap action clasp is attached to the oven door to limit the outward travel of the door should an explosion
occur.
You must set the Watlow LV Limit Controller to a temperature setpoint that is well below the
auto ignition temperature of the vapor present in the chamber! This setpoint is only
determined by the customer.
Your equipment configuration may be slightly different from what is shown.

.
Door Safety
Chain
Brixon
Door Latch
Figure 21 Explosion Relief Features

4.8 Data and Communications Ports
Three types of communication to external devices are offered as options.
RS-485 Interface
RS-485 is a multipoint communications standard set by the Electronics Industry Alliance (EIA) and
Telecommunications Industry Association (TIA). RS-485 supports several connection types, including DB-9
and DB-37. Because of lower impedance receivers and drivers, RS-485 supports more nodes per line than
RS-422.
Refer to electrical drawings for pin outs.
Ethernet Communications Port

This type of port can be used to connect oven to another computer, a local network, or an external DSL or
cable modem.
IEEE Communications Port

The IEEE 1394 interface is a serial bus interface standard for high-speed communications and isochronous
real-time data transfer.

4.9 LinkTenn32 Software
LinkTenn32 is a Microsoft Visual Basic Software application designed for the Microsoft Windows family of
PC Operating Systems. LinkTenn32 utilizes a Multi-Document Interface (MDI) familiar to Windows software
applications so more than one Environmental Chamber Window can be used at a time. LinkTenn32 provides
centralized remote monitoring and control of multiple process controllers simultaneously. LinkTenn32
supports the following controllers: TPS - VersaTenn III, IV, and V, Blue M Pro550 / 750, Watlow 942 & F4,
and Partlow MIC 1462 Controllers. The major features provided include:
• Interactive remote control and monitoring.

• Alarm reporting and notification via Email or Fax. Go to website: www.tidaleng.com for
• User-friendly profile program editor. more information on LinkTenn32 Software.
• Logging, printing and graphing of process data.
• Exporting of logging history data via an ASCII comma separated values (CSV) file for easy import into
Microsoft Excel or any analysis package that accepts comma separated values (CSV) file format.
The minimum hardware requirements for LinkTenn32 are as follows:
• One of these Microsoft Windows PC Operating Systems: Windows 95, 98, 98 Special Edition, NT
4.0 Service Pack 6a, 2000 Service Pack 2
• A Pentium Processor 233 MHz or better
• 128 MB Ram plus 32 MB for each simultaneous chamber session
• 40 MB hard disk space
• One serial port
• One National Instruments GPIB IEEE Interface (Optional)
• One 10/100 Ethernet card using TCP/IP (Optional)
• Printer (Optional)
• Fax Modem (Optional)
Example Screens
LinkTenn32 Sample Graph Screen - 2 Channel
LinkTenn32 - 2 Channel VersaTenn III Screen

4.10 Chart Recorder
As an option, your chamber may be provided with either a circular or strip type chart recorder to record
temperature versus time. This recorder is typically a one-pen type, which also digitally displays the process
value. A 100 ohm platinum RTD is used for temperature measurement. It is placed in the discharge air of the
chamber plenum.
The recorder configuration is documented in the Test Report, which is located in the Supplemental
Instructions Section. Reference the recorder’s user manual for a detailed operation of the unit. The recorder
mounting locations for both the Model TJR and TUJR are shown in the drawings below.
CHART RECORDER with MODEL TJR
CHART RECORDER LOCATION - MODEL TU-JR
Figure 22 Chart Recorder Locations

5.0 Installation
Follow the steps in this section to ensure a safe and accurate installation of your unit.
5.1 Delivery and Uncrating of Unit

Inspect equipment and shipping crate immediately upon receipt. If any damage is apparent, you should
discuss it with the trucking delivery person and contact the transportation company immediately. Make notes
of any damage on the Bill Of Lading. Retain all shipping materials for inspection. Any claims for damage
must start at the receiving point. When submitting a claim for shipping damage, request that the carrier
inspect the shipping container and equipment. Check packing slip carefully and make sure all materials have
been received as indicated on the packing ticket. Unless otherwise noted, YOUR ORDER HAS BEEN
SHIPPED COMPLETE. Check packing slip carefully and make sure all materials have been received as
indicated on the packing ticket.
Chambers and any remote machinery skids or control cabinets should be handled and
transported in an upright position. They must never be carried on their back, front, or any
side.
Do to the vibration incurred during shipping and handling, it is possible that mechanical
connections could become loose. Check all connections to make sure they are secure.
Inspect the circulation fan inside the chamber. The fan is driven by an external motor that
is mounted on isolation bushings. Sometimes during shipping, the motor is pushed out of
vertical alignment. If this has occurred, the fan blade may strike the plenum cover.
Eliminate the interference by pushing the motor back into alignment on its rubber mounts.
However, be sure that the shipping abuse was not so great that the extension shaft on the
fan has been bent.
5.2 Location and Installation of Unit

Your equipment has been fully operated, tested, and balanced in our plant prior to shipment, unless notified
otherwise. Follow the installation requirements below.
• Chamber Weight: Approximately 260 lbs.

• Environmental Specifications - For CE Marked Chambers Only
• Pollution Degree 2, Installation Category III
• Do not place the unit near combustible materials or hazardous fumes or vapors.
• Ventilation: The chamber should be installed in an area where there is good air ventilation,
especially if an air-cooled condenser is used. Allow a minimum of 18 inches between any wall and
chamber side, or to any equipment mounted to the chamber side.
• Do not locate unit in areas of wide ambient temperature variation such as near vents or outdoor
entrances.
• Do not install unit in a corrosive environment. A corrosive environment may lead to poor performance
and deterioration of unit.

• Do not position the chamber in a manner that would make it difficult to operate your main
power disconnect switch. See “Power Connection” below.
• Make sure the chamber is leveled when set up.
Very Important! Upon completion of the initial installation of the chamber and upon completion of any
maintenance procedure, make sure that all access panels that have been removed are reinstalled securely
before operating the unit.
5.3 Air Supply Connection

Your chamber will require a compressed air supply for the Dry Air Purge / Dry Air Dehumidification System
option. The supply should be clean and dry, and range from 80 PSIG min. to 100 PSIG max. The connection
type is 1/4” FPT. Make sure the connection is secure. Reference the corresponding “Options” section in this
manual and your chamber specifications for more details.
A Strato-flo check valve is mounted on the side of the chamber to insure that the chamber
does not become pressurized.
Dry Air Injection
Flow Adjustment Valve

Vent Valve
Flowmeter Metering Valve
Supply Connection
Figure 23 Dry Air Purge System Connections
Flow Adjustments
Adjust the flow adjustment valve at the supply connection to maintain 100 PSIG max. Adjust the flowmeter
metering valve to approximately 300 cubic feet per hour.

5.4 GN2 Connection
Your chamber will require a supply of gaseous nitrogen for the GN2 Purge System option. The GN2 supply
may range up to 100 PSIG maximum. The connection is type 1/8” FPT. Make sure the connection is secure.
Reference the corresponding “Option” section in this manual for a detailed operation description.
Gaseous nitrogen displaces oxygen. Make sure the area surrounding the chamber is well
ventilated to dilute the gas vented from the chamber vent valve.
GN2 Injection
Vent Valve
Flowmeter
Supply Metering
Inlet
Figure 24 GN2 Supply System Connections
Flow Adjustment
Adjust the flowmeter Metering Valve to maintain approximately 300 cubic feet per hour.

5.5 LN2 Connection
Your chamber will require a supply of liquid nitrogen for the LN2 Boost Cooling option. The supply may range
up to 40 PSIG maximum. The connection is type 1/8” NPT. Make sure the connection is secure. Reference
the corresponding “Option” section in this manual and your chamber specifications for more details.
A Strato-flo check valve is mounted on the side of the chamber to insure that the chamber
does not become pressurized.
Gaseous nitrogen resulting from vaporized LN2 displaces oxygen. Make sure the area
surrounding the chamber is well ventilated to dilute the gas vented from the Strato-flo check
valve!
Do not allow liquid nitrogen to contact the door gasket. Exposure to LN2 will damage the
gasket and violate the seal.
Flow
Adjustment
Vent Valve
LN2 Injection
Figure 25 LN2 Cooling System Connections

LN2 Flow Adjustment
LN2 systems are provided with a manually set flow
adjusting valve, which permits the adjustment of
LN2 Solenoid
nitrogen flow to avoid incomplete evaporation at Valve LN2SOL
varying LN2 supply pressures. As the chamber
cools to the extreme cold temperature limit, Flow
complete evaporation of liquid nitrogen may not Adjustment
Valve
occur if the supply pressure is allowed to drop.
Incomplete evaporation will cause droplets of
liquid to fall to the chamber floor and cause liquid
to accumulate.
A setting of 4 turns open of the valve generally LN2 Supply
provides good performance at a supply pressure Connection
of 20 to 25 PSIG. This valve may be readjusted as

necessary to accommodate the supply pressure at
Figure 26 LN2 Supply Connection and Flow
the end use point.
Adjustment

5.6 CO2 Connection
Your chamber will require a supply of liquid carbon dioxide for the CO2 Boost Cooling option. The supply may
range up to 1000 PSIG. The connection is type 1/4” 90° Flare. Make sure the connection is secure.
Reference the corresponding “Option” section in this manual for a detailed operation description.
Carbon Dioxide gas displaces oxygen. Make sure the area surrounding the chamber is well
ventilated to dilute the gas vented from the chamber vent port check valve!
CO2 Injection
Vent Valve
Supply
Inlet
Figure 27 CO2 Supply Connections
There is no flow adjustment for the CO2 supply. A fixed orifice on the injection port inside the
chamber regulates the supply.

5.7 Power Supply Specifications and Connection
Specifications for Model TJR-INS can be listed as either Standard or CE Marked. See sales
quote.
Standard Chambers: 120 V, 16 A, 60 Hz, 1 PH (Standard units do not employ the CE Mark)
Your main power fused disconnect switch should be fused at 20 Amps.
CE Marked Chambers Only: 220 V, 13 A, 50 Hz, 1 PH
Your main power fused disconnect switch should be fused at 16 Amps
5.8 Power Connection
Before making the power supply connection to your unit, you must perform the following
procedure:
1. Verify the power supply voltage rating established for your chamber (listed above). The voltage rating
is also found on the serial tag on the side of the oven. Note the rated value here: _____________
2. Measure and record the intended voltage source. Note the measured value here:_____________
3. Reference the “Line Voltage Min/Max Tables” below. Verify that the power supply voltage source you
measured and recorded is within the minimum and maximum allowable operating voltages for your
chamber voltage rating. If it is not within this operating range, do not make the power connection!
Otherwise, erratic operation and damage may occur to your equipment, which may void your warranty.
If you have any questions, please call the TPS Service Department.
One of the most common causes of equipment malfunction is low line voltage as the power
source to the unit. Ordinarily in this condition, the heat output would be reduced and the
system's motors would operate erratically, eventually overheat, and shut down. You must be
certain that your equipment is connected to a circuit with an adequate voltage and current
source. An oversupply voltage would also cause erratic operation and eventual shutdown, or
damage to your equipment.

- 60 HERTZ SUPPLIES - - 50 HERTZ SUPPLIES -
LINE VOLTAGE MIN. / MAX. TABLE LINE VOLTAGE MIN. / MAX. TABLE
Chamber Minimum Maximum Chamber Minimum Maximum

Voltage Voltage Voltage Voltage Voltage Voltage
Rating Rating
120 108 132 200 180 220
208 188 228 220 198 242
230 207 253
50 Hz Operation outside these

Supply limits can result in damage
60 Hz Operation outside these
to chamber equipment.
Supply limits can result in damage
to chamber equipment.
Making the Power Supply Connection to the Chamber

A main power disconnect is not provided with your chamber. We recommend that a fused disconnect switch
on a separate branch circuit be installed as the power source to your chamber, in accordance with all
National and local electrical codes. Reference your Electrical or Power Schematic for all electrical
requirements.
The power connection is made via a 6 foot long cord and plug for standard units. Connect the plug to a
receptacle that has the appropriate power supply on a branch circuit of its own.
High Accessible Current – An Earth connection is essential before connecting the power
supply. Make sure equipment is properly grounded in accordance with all codes.
Make sure that all electrical wiring is properly installed in accordance with all National and
Local Electric Codes. Make sure all connections are secure.

Figure 28 TJR Power Cable and Plug
Application of Power
• Before energizing any equipment, make a visual inspection for loose components, electrical
connections, fittings, etc. Shut all operating switches to the “OFF” position before energizing.
• Have trained personnel start and check out the equipment before its first cycle.

6.0 Operation
6.1 Standard Control Panel
The Control panel is used to control all operator functions of the chamber.
• Power ON/OFF Switch-Controls power to the chamber. The integral green light is on when power is
on to the chamber.
• Chamber ON/OFF Light Switch (optional) - Turns the light on or off in the chamber.
• Watlow Temperature Controller- Temperature is controlled with the Watlow F4S Controller. The F4S
is a profiling type single channel ¼ DIN controller.
Watlow F4
Temperature Controller Chamber ON/OFF
Light Switch
Option
Power ON/OFF Switch
Figure 29 Standard Control Panel

6.2 Standard Operation Procedure
Do not open chamber doors until chamber temperature drops below 200° F (93° C) when
applicable. Human exposure to temperature extremes can cause injury. Take appropriate
precautions when handling product.
Do not open chamber door after operating at extreme low temperatures. Human exposure to
temperature extremes can cause injury. Take appropriate precautions when handling product.
Always cool the chamber down below 167° F (75° C) before shutting it down. Otherwise,
damage to the circulation motor shaft bearings will result.
For complete programming and/or operating instructions on any of the controllers, electrical /
mechanical components, or optional equipment, you must refer to their operating manuals
included with your Tenney manual.
This equipment is not designed for use with volatile or explosive materials unless it is equipped
with a solvent venting package or intrinsically safe interior design, and specifically stated in your
chamber specifications. Loading of such materials may result in explosion or fire.
Make sure you have read (and understand) this entire manual before beginning operation.
Make sure the Installation Instructions have been properly followed before operating the
chamber. All switches should be in the OFF position before starting the sequence below.
1. Plug the chamber power supply cord into your power supply receptacle. The display of the main
controller should be illuminated.
2. Load the product and make sure the door is securely closed.
3. Enter the desired temperature program, or manual setpoints into the main controller.
Important: Check to see if any optional equipment must be turned on with an Event Output from the
main controller. If an Event Output were supplied, a Controller Event Output Label with the Event
Output listing would be installed on the side of the chamber. Reference the corresponding ‘Option’
section for a description of any optional feature.
5. Close the Power switch on the main controller panel. The conditioner fan will start, and chamber
conditioning will begin.

6.3 Operation with Tempgard IV IV Installed
Figure 30 Tempgard IV Controller
1 Audible Buzzer Activates when the alarm setpoint is exceeded.

2 Watlow EZ Zone Used to program high or low limit temperature setpoints.
This button is pressed to reset an alarm activation. See 6.4.1 for a detailed
3 RESET
description.
SILENCE This two position rocker switch is used to reset and clear alarms. See 6.4.1 for
4
a detailed description.
5 OVERTEMP Light turns on indicating an over temperature condition.
6 ALARM This light is on whenever there is an active alarm.
7 NORMAL This light is on when there are no alarms and will turn off on alarm activation.
8 SILENCE Turns on when there is an alarm activation.
6.4 Operation Procedure

1. Plug the chamber power cord into an outlet capable of supplying the operating power.
2. Turn on the power switch on the control panel. The green Main Power Switch light should illuminate.
3. The display of the controller should be illuminated. When power is first turned ON to the chamber, with
the SILENCE Switch in the NORMAL (Right) position, the alarm buzzer will sound for several seconds
and then turn off. The SILENCE Light does not illuminate. If the SILENCE Switch is in the SILENCE
(Left) position with NO alarm, the buzzer and SILENCE Light will turn ON.
4. Press the SILENCE Switch to the NORMAL (Right) position.
5. Load product and close the door securely.
6. Enter the desired temperature program or manual setpoints into the main controller.

Important: Check to see if any features or optional equipment must be turned on with an Event Output from
the main controller. If an Event Output were supplied, a Controller Event Output Label with the Event
Output listing would be installed on the side of the chamber. Event Outputs are described either in one of the
various “Option” sections, or in the “Temperature Control - Conditioning Control Functions” section for unique
applications.
If you wish to use the Tempgard IV IV feature for product over / under temperature
protection, set the Watlow EZ Zone’s high/low temperature limits at this time. Refer to the
“Temperature Alarm and Shutdown Circuit”, and the “Watlow EZ Zone - Tempgard IV IV
Alarm Setpoint Entry” sections for further details.
If you wish to use the Tempgard IV IV feature for chamber over / under temperature
protection, do not change the factory preset values. These have been set to ± 4° C for the
high/low ratings of your chamber.
Alarms
1. With the SILENCE Switch is in the NORMAL (Right) position and an alarm occurs, the alarm buzzer
and SILENCE Light will turn ON.
2. Press the SILENCE Switch to the SILENCE (Left) position to turn the alarm buzzer OFF. The SILENCE
light will remain ON.
6.4.1.1 Clearing Alarms
1. When the alarm clears, the buzzer will turn back ON and the SILENCE Light will remain ON. The
chamber circuitry needs to be reset.
2. If you press the red RESET pushbutton first, the buzzer and SILENCE Light will remain ON. (The red
RESET pushbutton light will turn OFF.) You must then press the SILENCE Switch to the NORMAL
(Right) position to turn the buzzer and the SILENCE Light OFF.
3. If you press the SILENCE switch first, the SILENCE Light will go out and the buzzer will remain ON.
Press the red RESET pushbutton. The buzzer will turn OFF.

6.5 Tempgard IV IV Alarm Setpoint Entry–WATLOW EZ
The purpose of this section is to explain how to set your low & high
temperature alarm setpoints with the optional Watlow EZ Zone Tempgard IV
IV. This feature is normally used for product over / under temperature
protection and can be changed for each process cycle desired. However, it
can also be used for chamber temperature protection, which is the factory
preset default. It is part of the Alarm and Shutdown Circuit described earlier.
Normal Conditions: When conditions are within the alarm setpoints, the
upper display of the EZ Zone will indicate the process temperature (normally
in degrees Celsius), and the lower display will be blank. Temperature
measurements are made with a 100 ohm platinum RTD sensor, which is
placed in the discharge air of the conditioning plenum.
Figure 31 Watlow EZ Zone
Limit
Alarm Setpoint Entry Procedure
This controller incorporates preconfigured software that is designed for this particular type of test chamber.
Operations and Setup type parameters have been set at the factory and cannot be changed. Only the high
and low limit setpoints can be changed with the procedure below.
1. Press the Advance key one time. The High Limit Setpoint “Lh.S1” parameter will appear in the green
lower display, while the current setpoint for that parameter will be displayed in the upper display.
2. Press the Up or Down arrow key to adjust the High Limit Setpoint. Please note that the preprogrammed
software already has the maximum High Limit Setpoint permitted for this particular chamber. As a
result, as factory received, you can only adjust the High Limit downward.
3. Press the Advance key one time. This will register the new High Limit Setpoint value.
4. The Low Limit Setpoint “LL.S1” parameter will appear in the green lower display, while the current
setpoint for that parameter will be displayed in the upper display.
5. Press the Up or Down arrow key to adjust the Low Limit Setpoint. Please note that the preprogrammed
software already has the maximum Low Limit Setpoint permitted for this particular chamber. As a result,
as factory received, you can only adjust the Low Limit upward.
6. Press the Advance key one time. This will register the new Low Limit Setpoint value. The upper display
will now show the current process temperature.
Alarm Conditions
When an out of limit condition occurs the green lower display will flash “Attn”, while the red upper display will
flash “L ı H1” for a high limit alarm and “L ı L1” for a low limit alarm. This will alternate with the actual process
temperature in the upper display. The alarm buzzer will sound.
Important: When the alarm condition has cleared, you must first press the Reset key on the EZ Zone
faceplate to reset the EZ Zone TGIV alarm contacts.
You must then press the red lighted RESET pushbutton on the TGIV panel. This will reset the chamber main
control circuitry.

Saving and Restoring User Settings (Copied from the Watlow Limit Controller
Manual)
Recording setup and operations parameter settings for future reference is very important. If you
unintentionally change these, you will need to program the correct settings back into the controller to return
the equipment to operational condition.
After you program the controller and verify proper operation, use User Save Set - “USr.S” (Setup Page,
Global Menu) to save the settings into either of two files in a special section of memory. If the settings in the
controller are altered and you want to return the controller to the saved values, use the User Restore Set -
“USr.r” (Setup Page, Global Menu) to recall one of the saved settings.
A digital input or the Function Key can also be configured to restore user settings.
Note: Only perform the above procedure when you are sure that all the correct settings are programmed
into the controller. Saving the settings overwrites any previously saved collection of settings. Be sure to
document all the controller settings.
7.0 Preventive Maintenance
Only qualified maintenance and electrical personnel should be allowed to perform any
maintenance or repair work.
Turn the main power disconnect switch on the front of the oven to the OFF position and proceed
with your company’s Lock-Out / Tag-Out procedure before servicing or cleaning. The oven’s
main power disconnect switch is a lockable type.
Frequency of preventative maintenance operations depends upon your particular process application and
frequency of use. Because of this, a hard and fast schedule of maintenance operations is difficult to present.
A set of guidelines suitable for an “average use” oven might not be sufficient for an oven with a high
frequency use. Therefore, the preventative maintenance measures given here are offered as a guide,
allowing you to arrange your own program.
A Preventative Maintenance Schedule/Log chart is provided at the end of this section. The suggested
inspection/service dates given are for average use.
7.1 Maintenance Checks/Procedures

Periodic Maintenance Tasks
Period Assembly Task
Daily or Start of Oven Interior Inspect interior for debris etc.
Operation
Monthly Door Seal Check that the door seal evenly around its perimeter
to negate heat loss. Adjust door latch if necessary.
Monthly Air-Cooled Condenser Coil / Inspect the condenser coil for dust or dirt
Fan accumulation that would impede the flow of air. A
dirty condenser will decrease system efficiency and

Periodic Maintenance Tasks
Period Assembly Task
drive up compressor head pressure, causing it to
trip out. If necessary, clean with a brush or vacuum
cleaner. Frequency of cleaning depends upon the
air quality at the chamber. The condenser fan
should also be checked for cleanliness. Make sure
the fan spins freely.
Bi-Annually Conditioner Fan Inspect and clean the conditioner fan in the
conditioning plenum. Make sure the fan spins freely
and that it is tight on its shaft.
Bi-Annually Evaporator Cooling Coil Clean the evaporator cooling coil in the conditioning
plenum
Bi-Annually General Electrical Inspect inside the control panel and the machinery
Connections compartment for loose electrical connections, frayed
wires, loose components, or other potential
problems.
Bi-Annually Electric Heaters Inspect the electric heaters inside the chamber
conditioning plenum and look for sagging elements,
broken insulators, or other defects.
Bi-Annually Electrical Supply Voltage Measure the power supply voltage to your oven and
verify that it is within the ±10% tolerance established
for the nameplate rating of your oven
Annually Main Controller Calibration The main temperature controller should be checked
for temperature indicating accuracy, and for the
proper activation of limit or alarm outputs (when
provided). Please reference the controller user
manual for more information.
All interlocks and safety features should be tested periodically for proper operation.

7.2 Preventative Maintenance Schedule / Log
For each of the items to be inspected, refer to item description sections for details on
maintenance and service.
PREVENTATIVE MAINTENANCE SCHEDULE / LOG
Inspection Period Actual Date Actual Date Actual Date Actual Date
ITEM TO BE
Inspected / Inspected / Inspected / Inspected /
INSPECTED
Serviced Serviced Serviced Serviced
Door Gaskets 30 Days
Door Sealing Quality 30 Days
Condenser Coil / Fan 30 Days
Conditioner Fan 6 Months
Evaporator Cooling Coil 6 Months
General Electrical 6 Months

Connections
Electric Heaters 6 Months
Electrical Supply 6 Months

Voltage
Main Temperature 1 Year

Controller Calibration

8.0 Troubleshooting
This section does not propose to be a complete and comprehensive troubleshooting guide for the
serviceman. However, it attempts to help you locate the causes of possible troubles so that you can make
simple repairs or adjustments yourself. The information here should also help you in localizing trouble so that
you can better describe the malfunction when contacting the TPS Service Department. Refer to the
appropriate electrical and refrigeration drawings when using these troubleshooting suggestions.
TENNEY JUNIOR TROUBLESHOOTING GUIDE
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
1. Conditioner fan dead Motor shaft frozen Verify - rotate by hand carefully!
Defective motor Verify - feel for heat & measure

current
2. Insufficient Heat Chamber door is ajar Close securely
One heater element is burned out Verify - measure current
Controller failure Carefully check programming
3. No Heat Heat Limiter opened Replace
Heater elements burned out, or open Replace
Heat output failing to close Verify - Contact TPS Service
Solid State Relay 1SSR failed open Replace
Open temperature sensor Replace
4. Excessive Heat 1SSR failed in conducting state (usual Replace

failure mode)
Heat output failing to open Verify - Contact TPS Service
Short circuited temperature sensor Replace
5. Refrigeration System Dead Cooling output failing to close Verify - Contact TPS Service
Solid State Relay 2SSR failing to Replace

conduct
Compressor motor overload protector Wait for 5 minutes. If overload does

has tripped not close - replace it

6. Compressor hums but will not Low line voltage Get proper electrical service
start
Starting capacitor is defective Replace
Internal compressor problem Measure winding resistance, test for

grounds, contact TPS Service
7. Repeated shorting or blowing Excessive start time, voltage too low Correct low line voltage problem
of start capacitors
8. Compressor starts, hums, runs Low line voltage Get proper electrical service
slowly, staying on start
winding
Shorted winding Test resistances, test for grounds,

contact TPS Service
9. Low stage compressor will not Pressure switch PS2 not closing Contact TPS Service
run
10. Low stage runs, but little or Low stage is low on refrigerant Have system leak tested
no cooling
Artificial loading valve SV stuck open Replace

full time
Main cooling coil badly frosted Raise temperature to defrost
11. Compressor runs but cools Restricted ventilation, dirty condenser Move unit away from wall, clean
inefficiently fins condenser fins
12. Refrigeration works long or Excessive heat load Reduce load if possible
continuously
Ice on evaporator coil Defrost
Low refrigerant charge Have charge checked by

refrigeration mechanic - charges
are on ID label

13. Compressor repeatedly trips Pressure switch failure Have refrigeration mechanic
out overload protector check switches. Contact TPS
Service.
Noisy compressors Compressor loose on mounts Tighten hold down nuts.
15. Noisy compressors, even Broken springs within compressor Replace compressor - Call TPS
with secure hold-downs housing for assistance

9.0 Maintenance and Servicing
9.1 Refrigeration System
The refrigeration system is permanently sealed and a periodic oil change is NOT required.
If a loss of cooling performance is noted, immediately check the condenser for restricted air flow.
All motors are permanently lubricated; therefore, greasing or oiling is not required.
Introduction
Only qualified service personnel should ever be permitted to perform any service related
procedure on this chamber!
This information is written to help the refrigeration serviceman trouble-shoot and repair low
temperature cascade systems. It is assumed that the reader is familiar with standard
refrigeration practice and is interested in the special techniques applicable to cascade systems
Please remember that the following description may differ in some respects to the refrigeration
system equipped with your particular chamber.
History
Prior to the development of low boiling point refrigerants such as R13 (-114 deg. F) and R503 (-127 deg. F),
reaching ultra-low temperatures with mechanical refrigeration was difficult. R22 was used down to -80 deg.
F, but its system had serious drawbacks. Large and cumbersome, the machinery was subject to the many
troubles that afflict a compound system operating at suctions as low as 23 inches of vacuum. The modern
cascade system can reach as low as -120 deg. F with suction pressures of 0 PSIG or higher. Compact,
serviceable, and reliable, today’s cascade system is found on thousands of environmental test chambers.
How It Works
Two types of popular cascade systems are expansion valve and capillary tube. The system described in this
manual is the capillary tube type.
Refrigerants with low boiling points have correspondingly high condensing pressures at normal ambient
temperatures. They cannot be liquefied by conventional air or water-cooled condensing units. Therefore, low
temperature refrigerants are condensed by a separate refrigeration system called “the high stage”. The main
job of the high stage in most cascade systems is to condense low stage refrigerant.

9.1.3.1 High Stage
The high stage is a conventional single-stage system having a compressor, air or water cooled condenser,
expansion valve, and evaporator. The evaporator is the cascade condenser, serving the low stage. Modern
systems use R404a in the high stage, making -50 deg. F refrigerant temperature possible at 0 PSIG suction
pressure.
9.1.3.2 Low Stage

The low stage is charged with refrigerant in vapor phase only to a specified gauge pressure. When the low-
stage is idle with all components stabilized at 70 deg. F, it will contain no liquid refrigerant. When the system
is activated, the low stage compressor will pump hot gas through the discharge line to the de-superheater
(on 1HP units only). The de-superheater (air or water-cooled) removes some heat from the refrigerant gas,
lightening the heat load on the cascade condenser. Leaving the de-superheater, the gas passes through an
oil separator and flows to the cascade condenser. Here it is liquefied by heat exchange with high stage
refrigerant and flows to the expansion valve.
Frosted Lines Are Typical
A low-stage characteristic is frosted liquid and suction lines. In a normal cascade system, the liquid line is
always below +32 deg. F. The suction line, returning from a -100 deg. F evaporator, assuming 15 degree
superheat, will also be far below freezing.
9.1.3.3 Cascade Condenser

The cascade condenser is the high stage system’s evaporator and low stage system’s condenser. It can be
either tube-in-tube with the low-stage refrigerant in the outside tube, or tube-in-shell with the low-stage
refrigerant in the shell.
9.1.3.4 De-Superheater (only on 1HP units)

The de-superheater consists of coils as part of the high stage condenser with low stage discharge gas
running through them. Its purpose is to remove some heat from the low stage discharge gas and thereby
lighten the load on the high-stage system.
9.1.3.5 Evaporator Coil

The evaporator coil is part of the low stage system in which the liquid refrigerant boils or evaporates,
absorbing heat as it changes into a vapor. Refrigerant flow to the evaporator is metered by a capillary tube
type valve.
9.1.3.6 Capillary Tube

A capillary tube is a length of tubing of small diameter with the internal diameter held to extremely close
tolerances. It is used as a fixed orifice to meter the proper feed of liquid refrigerant.
9.1.3.7 Thermostat
A thermostat TS is mounted on the suction return line near the low stage compressor to monitor the
temperature of the return gas flow. When a predetermined high temperature is reached, the thermostat will
energize the Artificial Loading solenoid 14SOL. The setting is normally 70 degrees Fahrenheit.

9.1.3.8 Load Limit Switch
A high pressure cut-in sensor monitors the pressure inside the low stage compressor and will activate the
Load Limit Switch 4PS when the low stage discharge pressure reaches 280 PSIG. This will energize the
Artificial Loading solenoid 14SOL. 4PS will be deactivated when the pressure falls to 240 PSIG.
9.1.3.9 Artificial Loading

In response to the Thermostat switch TS or the Load Limit switch 4PS, the Artificial Loading solenoid will
inject liquid refrigerant into the suction side of the low stage. It will first enter the expansion tank where the
added volume permits the charging of additional refrigerant without increasing the standby or charging
pressure beyond workable limits. Refrigerant gas is then sucked out of the expansion tank and metered
through a capillary tube to the suction side of the low stage compressor. This action will maintain a positive
cool refrigerant flow to the compressor, preventing overheating of the compressor and the discharge gas.
9.1.3.10 Expansion Tank

An expansion tank is provided to add volume to the low stage. Added volume permits the charging of
additional refrigerant without increasing the standby or charging pressure beyond workable limits. Refrigerant
gas is sucked out of the expansion tank during system operation. It is metered through a capillary tube,
regulating the rate of gas entry into the system.
Leak Testing
Loss of refrigerant is the most common cause of refrigeration failure. Because of temperature extremes
experienced by its metal parts, the cascade system is particularly susceptible to leaks.
Check the entire system with an electronic leak detector. If the system is empty or at low pressure, boost
pressure to 200 PSIG with inert gas (not oxygen) diluted with a percentage of R22 refrigerant. Test again.
A leak check while the system is at low temperature, -80°F or colder, is a necessity. Expansion valve
flanges, superheat adjustment caps, and other mechanical joints should be tightened and checked for leaks
while at low temperature.
You may use a Halide torch to locate large leaks, but make your final test with the more sensitive electronic
leak detector. This is especially important on the low stage. The low stage is gas charged with a relatively
small quantity of refrigerant. Because of this, small leaks can quickly incapacitate the system.
Testing by Static Charge

One advantage of a gas charged system is that its tightness can be checked by periodic observation of static
or standby pressure. You must read the pressure with all parts of the system at ambient temperature. This is
important. The unit must be shut down at least 24 hours before a static pressure reading is taken. To
eliminate the possibility of cooling the cascade condenser with the high-stage, pump-down cycle, all power to
the unit must be off during the shutdown period.
When reading static pressure, consider ambient temperature. Most static charge data are for a 10 deg. F
decrease in temperature. Due to a large system’s considerable thermal mass, several days may be required
for all components to completely stabilize at a particular ambient.

Evacuation
Refrigerants R23 and R404a are expensive and there are times when charges must be recovered. A
contaminated system must be cleaned and evacuated regardless of refrigerant expense.
If there is a possibility that moisture, non-condensable materials, or the wrong refrigerant contaminated a
system, recover the charge and evacuate.
Select a two-stage pump capable of pumping the system down below 200 microns, and connect an
appropriate gauge to ready system pressure. The ordinary compound refrigeration gauge is inadequate,
however a thermocouple gauge is ideal. Evacuating a leaky system is an exercise in futility. Therefore, make
sure the system is absolutely tight before beginning evacuation.
Charging a Low Stage

• Do not charge liquid into the low stage.
• Do not charge the system when it is below room temperature.
• Do not use charging hoses on very high pressure refrigerants or low stage refrigerants. Cylinder
pressure exceeds 500 PSIG.
• Never charge the unit when it is running.
As you will note from the above, low stage charging procedure differs from the conventional method. Correct
charging pressure will be noted on the equipment nameplate or in the instructions. Remember that it is
important that you charge by pressure, not by volume of refrigerant.
Use 1/4 inch copper tube between refrigerant cylinder and system. Open the cylinder valve very slowly.
Charge into the suction side while closely watching the discharge gauge. When correct pressure is reached,
shut off the refrigerant cylinder valve, allowing the system to equalize from 10 to 15 minutes. If the pressure
drops, crack open the cylinder valve, and slowly raise the pressure. Always take enough time. Systems with
expansion tanks connected by a capillary tube or restrictor valve may need several minutes for gas pressure
to equalize.
Keep the refrigerant cylinder upright when charging. Above all, be careful. Do not over-pressurize.
Disconnect the cylinder immediately when charging is complete. A leaky cylinder valve could continue to
bleed high pressure refrigerant into the system, possibly causing it to rupture. Do not take chances. The
saturation pressures of low temperature refrigerants are extremely high.

9.2 Spare Parts
Spare parts are available for the small water supply level reservoir from the TPS Service Department.
However, there are no internal spare parts available for the main generator housing. The entire generator
housing would need to be replaced if it is found to be defective.
When you order any spare parts for the small water supply level reservoir or if the generator housing needs
replaced, please specify the model and order number of the equipment served by your Vapor-Flo IV
Humidity Generator.
9.3 Thermal Cutoff Replacement
Before replacing the Thermal Cutoff, make sure all power is completely disconnected from the
chamber. Pull the power supply plug from the power supply receptacle and perform your
company Lock Out / Tag Out procedure
1. Remove plenum cover.

2. Loosen the 2 appropriate screws on the bottom side of the white
ceramic mounting block using a flat blade screwdriver. Pull out the
Thermal Cutoff with needle nose pliers.
3. Bend the leads of a new Thermal Cutoff as indicated below. Insert
it into the ceramic block, and tighten the 2 screws.
Figure 32 Thermal Cutoff
You must place needle nose pliers as shown before bending each lead. Otherwise, you
may damage the device.

10.0 Drawings and OEM Manuals
Drawing Name Drawing #
Electrical Schematic – Special Chambers, e.g., Model TJR-INS D800

Electrical Schematic w/ WF4 (Standard Chambers) E - 3362 - 4
Electrical Schematic w/ WF4 (CE Marked Chambers Only) E - 3417 - 4
Refrigeration Schematic (Standard Chambers) R - 1851 - 4
Refrigeration Schematic (CE Marked Chambers Only) R - 1852 - 4
General Layout - Model TJR 896499
General Layout - Model TUJR 896500
OEM Manuals
10.1.1.1 Standard Units
• Watlow F4 Temperature Controller

• Test Report
10.1.1.2 Manuals Supplied with Options
• IEEE Communications Manual

• Chart Recorder Manual
• Heatless Dryer Manual (with Dry Air Purge Option
• Watlow EZ Zone Limit Controller
• LinkTenn32 Software

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Operation and Maintenance Manual

Order Number: 113119

Revision Date: 01-25-15

2.0 SAFETY ...................................................................................................................................................... 3

3.0 SYSTEM OVERVIEW .................................................................................................................................... 6

4.0 OPTIONS ................................................................................................................................................. 16

Table of Contents Page |i

5.0 INSTALLATION ......................................................................................................................................... 31

7.0 PREVENTIVE MAINTENANCE ..................................................................................................................... 45

8.0 TROUBLESHOOTING ................................................................................................................................. 48

9.0 MAINTENANCE AND SERVICING................................................................................................................ 51

10.0 DRAWINGS AND OEM MANUALS .............................................................................................................. 56

Table of Contents P a g e | iii

1.1 Contact Information

1.2 Parts and Service Inquires

MADE IN THE USA!

Tenney Junior Test Chambers-Models TJR and TUJR Page |1

General • Indoor use only.

Operating Temperature: - 75 to + 200 °C, ± 0.3 °C

Compressed Air Supply 80 PSIG min. to 100 PSIG max.

Page |2 Tenney Junior Test Chambers-Models TJR and TUJR

Indicates that there is a voltage at this point that may be a hazard.

Indicates that there is a grounding point at this location.

Provides additional information on a particular topic.

WARNING OF ELECTRIC HAZARD INSIDE

Tenney Junior Test Chambers-Models TJR and TUJR Page |3

Page |4 Tenney Junior Test Chambers-Models TJR and TUJR

Tenney Junior Test Chambers-Models TJR and TUJR Page |5

Figure 1 Model TUJR Front View

Figure 2 Model TJR Front View

Page |6 Tenney Junior Test Chambers-Models TJR and TUJR

Environmental Conditioning Functions

Tenney Junior Test Chambers-Models TJR and TUJR Page |7

Heater Elements Refrigeration

Figure 3 Electrical Heater Rack-Bottom View

Page |8 Tenney Junior Test Chambers-Models TJR and TUJR

Low Stage High Stage

Figure 4 TJR Refrigerant System

Tenney Junior Test Chambers-Models TJR and TUJR Page |9

Low Stage High Stage

Figure 5 TJR Refrigerant System-Rear View

P a g e | 10 Tenney Junior Test Chambers-Models TJR and TUJR

Low Stage Description

High Stage Description

3.4 Safety Devices

Low Pressure Cut-In Switch PS2 and Timer 1TDR

Tenney Junior Test Chambers-Models TJR and TUJR P a g e | 11

Compressor Motor Overloads

3.5 Air Circulation

Figure 6 Air Circulation

P a g e | 12 Tenney Junior Test Chambers-Models TJR and TUJR

Figure 7 Conditioning Plenum

3.6 Over Temperature Protection

Tenney Junior Test Chambers-Models TJR and TUJR P a g e | 13

P a g e | 14 Tenney Junior Test Chambers-Models TJR and TUJR

Tenney Junior Test Chambers-Models TJR and TUJR P a g e | 15

4.1 Boost Heat

4.2 Dry Air Purge System

Dry Air Equipment Description