40PERATOR'S MANUAL

J Front Loader
Model FL5540KO
for Honda H5518A4
I

Multi-purpose Tractor I
Thank you for purchasing an HTA Front Loader attachment for your tractor.
This manual covers the assembly, operation and maintenance of the HTA FL5540 front loader
for the H5518 A4 Multi-purpose Tractor. For your convenience, it also provides a parts guide,
troubleshooting section and warranty service information.
Readthis manual and the owner’s manual forthe Honda H5518A4 Multi-purposeTractor before
you operate the front loader.
NOTE: The information in this publication is based on the latest product information available
at the time of printing. American Honda Motor Co., Inc. reserves the right to make changes at
any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the front loader and should remain with
it if resold.
Safety Messages
Your safety and the safety of others are very important. We have provided important safety
messages in this manual ond on the front loader. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or others. Each safety
message is proceded by a safety alert symbol and one of three words: DANGER,
WARNING, CAUTION.
These words mean:
You WILL be KILLED or SERIOUSLY HURT
If you don’t follow Instructlons.

You CAN be KILLED or SERIOUSLY HURT

tf you don’t follow Instructlons.

0 You CAN be HURT If you don’t follow

lnstnrctlons

Each message tells you what the hazard is, what can happen, and what you can do to avoid
or reduce injury.
Damage Prevention Messages.
You will also see other important messages that are proceded by the word NOTICE.
This word means:
I NOTICE .I Your equipment or other property can be
damaged if you don’t follow instructions.
Using this product for a purpose not intended can cause injury or property damage.
Read and understand this Operator’s Manual before operating the front loader; failure
to do so could result in personal injury or equipment damage.
If a problem should arise, or if you have any questions about your front loader, consult an
authorized Honda Multi-purpose Tractor dealer.

1
 CONTENTS
TOPIC ...................... . . . . . . . . . PAGE
1.GENERAL . . . . . . . . . . . . . . . . . . . . . . ......... 1
2 . INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . 5 . .3

Front loader safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Maintenance safety . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety label locations . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. PACKAGING INVENTORY . . . .1 . . . . . . .. . . . . . . . . 9
4. TRACTOR PREPARATION . . . . . . . . . . . . . . . . . . . . . . 10
5. LOADER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 11

6. ASSEMBLY INFORMATION . . . . . . . . . . . . . . . . . . . . . . 12

Sub-frame installation/removal . . . . . . . . . . . . . . . . . . . . . 13
Front loader assembly . . . . . . . . . . . . . . . . . . . . . . . . 19
Operational checks . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7. OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . 27
8. LOADER REMOVAL . . . . . . . . . . . . . . . . . .. . . . . . . . - 3 1
Storage ....................... ......... 35

9. LOADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 37
10.TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 41
11. LUBRICATION and MAINTENANCE . . . . . . . . . . . . . . . . . 43

Lubrication and maintenance chart. . . . . . . . . . . . . . . . . . . 44

12. PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 .

13.WARRANTY SERVICE . . . . . . . . . . . . . . . . . . . . . . . . 51

2
 ~

INTRODUCTION

INTRODUCTION
The purpose of this manual is to instruct you in maintaining and operating your HTA
Front Loader. Read it carefully; it furnishes information and instructions that will help you
achieve years of dependable performance. Some information may be general in nature due
to unknown and varying conditions. However, through experience and these instructions, you
should be able to develop operating procedures suitable to your particular situation.
"Right" and "Left" as used throughout this manual are determined by facing the direction the
machine will travel when in use.
The illustrationsand data used in this manual are current at time of printing, but due to possible
in-line production changes, your machine may vary slightly in detail. Extra equipment that may
be shown on the machine is optional at extra cost. The manufacturer reserves the right to
redesign and change the machine as may be necessary without notification.
NOTE: Illustrationsused in this manual may not show a l l safety equipment that is recommended
to ensure safe operation of tractorAoader. Referto Safety Section of this manual and the Tractor
Owner's Manual for information concerning safety equipment. Consult your dealer for further
information.
SERIAL NUMBER and LOCATION
The serial number is important information about the machine, and it may be necessary to know
it before obtaining the correct replacement parts. The serial number is located on the right side
mast as shown.
REPLACEMENT PARTS
Use.onlyGenuine Honda Replacement parts to repair this machine. Honda replacement parts
are available from your Honda Multi-purpose Tractor Dealer. To obtain prompt, efficient
service, always remember to give the dealer the following information:
-Correct part description or part number.
- Model number of your machine.
-Serial number of your machine.

3
FRONT LOADER SAFETY

FRONT LOADER SAFETY

Operating the tractor and front loader requires special efforts on your part to ensure your safety
and the safety of others. Know these requirements before you operate the tractor or front
loader.
SAFE OPERATING RULES
Severe personal injury or equipment damage may result if the operating instructions on
( pages 25 thru 30 ) are not followed.
Always make pre-operation checks ( page 25 ) before you start the engine. You may prevent an
accident or equipment damage.
To avoid severe personal injury or equipment damage, observe the following precautions.
All parts, especially guards and shields, should be in good condition, and securely fastened in
place.
Be sure all nuts, bolts and screws are tight.
Do not remove any guards, warning labels, shields or safety devices; they are installed for your
saf.ety.
The tractor roll over protective structure (ROPS) will only protect you from injury if;
-you are also wearing the seat belt.
-the ROPS is securely attached and has not been modified or structurally damaged.
Know how to stop the engine quickly. Thoroughly understand operation of all controls.
Never permit anyone to operate the tractor or front loader without proper instructions.
The tractor is an operator only vehicle, do not allow passengers to ride on the tractor.or front
loader.
Keep children and pets at a safe distance during operation.
Never allow anyone to get under the front loader bucket or reach through the lift arms when the
bucket is raised or tractor engine is running.
Always wear sturdy shoes or boots and avoid wearing bulky or loose clothing while operating the
tractor or the front loader.
Be alert. Do not operate the front.loader when you are tired, ill or under the influence of alcohol
or drugs.
Work with the equipment only in daylight or good artificial light.
Watch out for and avoid rocks, roots, holes and other objects.
If you hit an object, stop and inspect for damage; repair any damage before you operate the
equipment again.
Replace damaged, worn or broken parts immediately.
The exhaust contains poisonous carbon monoxide gas that can cause loss of consciousness
and may lead to death, if the front loader is operated in an enclosed place.
 The use of heavy equipment andor pulling or lifting excessive loads may adversely affect
vehicle stability or control. To avoid loss of control that can result in severe personal injury:
-Use only recommended tractor hitch attachment points.
-Limit loads to those within tractor and front loader limitations as stated in this manual and in the
tractor owner’s manual.
- Be extra careful when turning or backing up, and when on uneven terrain.
-Use counterweights as indicated in this manual and the tractor’s owner’s manual.
Before installing or using the front loader, carefully read all instructions and precautions.
OPERATION

Be sure to fasten the seat belt whenever driving the tractor with the Roll Over Protection
Structure (ROPS) attached. Use of either device (seat belt or ROPS) without the other will
increase the chance of injury in a rollover.
Adjust the seat belt so it is snug.
Be sure that the main transmission lever is in “Neutral” and the front and rear Power Take Off
(PTO) levers are in the “Off‘position before starting the engine.
Operate the tractor and the front loader at slow speeds until you become familiar with all of the
operating characteristics and controls.
Do not operate the tractor or front loader until you are sure the area in front and behind is clear
of people and pets.
Sudden stops of the tractor or front loader during operation could cause the tractor to overturn.
Be especially careful during sharp turns and when front loader bucket has material in it.
Carry the front loader arms at a low position during transport. This will enhance vehicle stability
and front vision.
Using the front loader for handling large objects such as round hay bales, logs or oil drums is not
recommended. These items can easily shift or roll down the front loader arms causing
equipment damage or severe personal injury,
This tractor utilizes Four Wheel Steering (4WS). The feel of 4WS is slightly different from other
tractors and will affect front loader operation. Practice use of the front loader in a wide safe area.
FRONT LOADER SAFETY
Never operate the tractor or front loader when visibility is diminished by darkness or by bad
weather; your ability to see obstacles will become impaired.
Avoid loose fill, rocks and holes. They may cause vehicle instability or cause the vehicle to
overturn.
The front loader is intended for relatively flat terrain useage.
Avoid overhead wires and obstacles when the front loader is in the raised position. Contacting
electric wires can cause electrocution.
Allow for the added length of the front loader attachment when making turns to prevent striking
people or objects.
When operating the front loader on a slope, always drive up and down the face of the grade.
Turning or driving across the face of the slope may cause the tractor to overturn.
Operate the front loader arms gradually by "feathering" the loader controls to prevent abrupt
movements that could cause damage to the front loader and tractor.
Use added caution when working with shifting or loose loads in the.loader bucket. It could
cause vehicle instability or fall out of the bucket and cause personal injury.
To avoid loss of control or overturning, always reduce speed and exercise extreme caution
when operating the front loader on sloping or uneven surfaces.
Operate loader controls only from the operator's seat to prevent possible severe personal injury.
Attempting to change gears while operating the front loader on a slope may adversely affect
vehicle stability and control and severe personal injury could result.
Do not back down, or rapidly accelerate up a sloping surface.
To avoid loss of control or overturning, do not stop or turn on sloping surfaces.
Do not operate the front loader near the edge of a ditch or an embankment. Slipping off the
edge could lead to severe personal injury or equipment damage.
When descending a slope, disengaging the clutch or shifting into neutral can cause loss of
control that may result in severe personal injury.
Be sure to follow instructions below whenever applying the tractor differential lock during front
loader use.
-Do not apply the tractor differential lock while turning, use the differential lock only while driving
in a straight line.
-Never apply the differential lock on paved surfaces.
TO avoid injury to yourself and others; before leaving the front loader unattended, ALWAYS;
- p a r k on level ground and lock the parking brake.
-lower the front bucket flat to the ground.
-disengage the front loader drive system.
-stop the engine and remove the key.
If you find it necessary to park on a grade, be sure to lock the parking brake and securely block
the wheels.
6
 MAINTENANCE SAFETY

MAINTENANCE SAFETY
Maintenance of the tractor and front loader requires special efforts on your part to ensure your
safety and the safety of others. Know these requirements before perfoming maintenance on
the tractor or front loader.
Before performing maintenance/inspections,read the instructions thoroughly.
Before cleaning, inspecting or servicing the loader be sure to;
-lower the front loader bucket flat to the ground.
- m o v e the front PTO to the off position
-stop the engine and remove the key.
Always wear safety glasses when servicing or replacing the front loader cylinder pins. Use a
brass drift and hammer. Failure to do so could result in eye injuries from possible flying metal
objects.
Operating the front loader or the tractor with damaged, worn, or broken parts may result in
severe personal injury.
Before disconnecting any hydraulic lines, relieve all hydraulic pressure.
Keep hands and body from pressurized lines. Use paper ,or cardboard, not body parts, to check
for leaks. Hydraulic oil under pressure will penetrate the skin causing serious injury.
Make sure that all operating and service personnel know that in the event hydraulic fluid
penetrates the skin, it must be surgically removed within a few hours by a doctor familiar with
this form of injury, or gangrene may result.
All nuts, bolts, and fasteners must be properly secured.
If you must work underneath a raised loader, make sure the arms are blocked in the raised
position with a safety bar. A suitable steel safety bar can be manufactured following the
dimensions as illustrated below.

- AS REQUIRED .\\ \

7
SAFETY LABEL LOCATIONS

SAFETY LABEL LOCATIONS

Read these SAFETY LABELS before you operate the front loader.

IMPROPER SERVICING CAN CAUSE

SERIOUS INJURY OR DEATH
0 Before conlclng or adjustment
MCTOR TIP-OVER CAN
lower loader to fho ground and CAUSE SERIOUS INJURY
shut off engine. OR DEATH
Rolleve hydraulic pressure before
dlreonnecHng oil lines. a Add recommended
wheel ballast and/or
oounterwelghts for
rtablllly.
Ddve and turn
tractor at slow speed.
Place loader low when
transpomng kads,
especially on an lncllne
or rough tenaln.
e Put M e r on ground
when parked.
Read and understand
all lnstructlons In
operator‘s manual
before operation.

i
LOADS CAN FALL FROM BUCKET
CAUSING SERIOUS INJURY OR DEATH

INFORMATION
Special loader attachmentsfor
handling large objects are
available from agricultural
suppliers.
 PACKAGING INVENTORY

PACKAGING INVENTORY 12 Required

.......................................................................
I3 37.5Ibs. each

j
1 WEIGHTS

..................................................................................... ................................

SECURED TO CRATE B O ~ O M
I
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........ .............,...,..... ..
\ c,,..,,..,, ... .
.........,.....\,......
I..l
...l
.\.> l.
...l.
ll.i

................................................................................................... ..........................

...............................................
LARGE CARTON
1 SMALL CARTON . .
TRACTOR PREPARATION
HARDWARE BAG CONTENTS
-2 %6"-14 hex nut
2 7/ls" lockwasher
QNT'Y DESCRIPTION 4 V2"-13 hex nut
5 h " lynchpin 6 l ! " flat washer
2 1Omm x 30mm hex hd capscrew 4 1 s lock washer
2 12mm x 25mm hex hd capscrew 4 5/1sW-l8 x 1" hex hd capscrews
2 %!-13Xl lh" hex hd capscrew 4 5/16" lockwasher
16 #11 clipxpin 2 VIS"flatwasher
12 3/4xl'/4 0 ga. machine bushing 2 5/16"-l8 13A" hex hd capscrew
2 V2-13xl3AWhex hd capscrew 2 54s" flatwasher
2 98" flat washer 2 # 2 hose clamp
2 7/16-14Xl V4" hex hd capscrew 1 nylon tie
TRACTOR PREPARATION
This loader is not intended to be used with any other attachments mounted on tractor.
REAR COUNTER WEIGHT
m- 1 - DO NOT EXCEED THE RATING FOR MAXIMUM GROSS VEHICLE WEIGHT.
REFER TO OWNER'S MANUAL PROVIDED WITH TRACTOR.

The use of adequate rear countenveight is required for proper loader stability.
Refer to Tractor Owner's Manual for specific recommendations on counterweighting tractor.
Weight added to the rear of the tractor provides better traction and easier, more efficient loader
operation. The tractor must be counterweighted by installation of rear weights.
Additional counterweight requirements will vary with loader attachments and equipment
applications.
--Certain specific conditions may not permit safe use of loader at loader rating
or may require more carefully restricted Operation at the rated load.
ROLL-OVER PROTECTION STRUCTURE (ROPS) SYSTEM

The tractor ROPS system must be in place and used properly to ensure adequate operator
protection.
LOADER HYDRAULIC SYSTEM

Follow recommendations in this operator's manual for hydraulic fluid specifications.

TRACTOR TIRES

Selection of tires should be restricted to.tire recommendations as specified by your

Tractor owner's manual.
Ag tires are recommended when using the front loader
TIRE INFLATION

Front tires must be maintained at the maximum recommended inflation with the added weight
of loader and material. Ag Tire pressure 34 psi.

Rear tires must be maintained at equal pressure within the recommended tire inflation range.
Ag Tire pressure 24 psi.
10
 LOADER SPECIFICATIONS

LOADER SPECIFICATIONS

A-

LOADER SPECIFICATIONS
ITEM ........................ . . . . . . . . FL5540
Rated Lift Capacity . . . . . . . . . . . . . . . . . . . . . . . . 400lb (180kg)
Bucket Size (width) . . . . . . . . . . . . . . . . . . . . . . . . 42in (1050mm )
Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . Double acting
Counterweights . . . . . . . . . . . . . . . . . . . . . . . . . . . Suit case type 37.5lb x 12
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (17.0kgx 12)
Sub-frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Frame mount type
Hydraulic Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . Front PTO coupled
Tractor Type . . . . . . . . . . . . . . . . . H5518 A4 only -Ag tires recommended
Weight w/ subframe . . . . . . . . . . . . . . . . . . . . . . . . 5501b (250kg)
Maximum Lift Height . . . . . . . . . . . . . . . . . . . . . . . . 'A' 72.1 in (1837mm)
Reach @ Maximum Height. . . . . . . . . . . . . . . . . . . . . 'B' 16.4in (409.3mm)
Reach whucket on ground . . . . . . . . . . . . . . . . . . . . 'C' 47.9in (1195.2mm)
Bucket roll back angle . . . . . . . . . . . . . . . . . . . . . . . 'D' 17'36'
Maximum Dump angle . . . . . . . . . . . . . . . . . . . . . . . 'E' 47'31 .
Digging Depth Below Grade . . . . . . . . . . . . . . . . . . . 'F' 3.02in (80.5mm)

11
ASSEMBLY INFORMATION

ASSEMBLY INFORMATION
GENERAL

Read assembly instructions completely prior to installing loader to familiarize yourself with all
mounting and hydraulic system installation procedures.
The loader operates from its self contained hydraulic system with the pump driven from the
tractor front PTO.
A pipe thread sealant must be used on all pipe threads.
All hardware required for mounting loader is supplied.
Loader mount component hardware should be left loose until all mount components have been
installed.
Unless otherwise specified, refer to torque specification table for torque values of hardware
required for assembly.
Lay out and identify all components prior to installation.

TORQUE SPECIFICATIONS
Proper torque for American fasteners used on Honda equipment
AMERICAN Recommended Torque in Foot Pounds (Newton Meters).
Bolt Head Markings

SA€ Grade 2
(No Dashes1

SAE Grade 5
(3Dashes1

Use 75% of the specified torque'value for plated

' fasteners. Use 85% of the specified torque values
for lubricated fasteners;
METRIC 4;$d
I
6 2
Numbers appearing on bolt heads
Proper torque for metric fasteners used on Honda equipment.
Recommended Torque in Foot Pounds (Newton Meters).
eoLT
DIA.
(mm) "8"
5
6
8
ASTY
CLASS
4.0
1.8
3
7.3
(2.41
(41
(10)
*STY
CLASS
8.8
ASTY
CLASS
9.8
5.1 (6.91
8.7 (12)
21.1 ( 2 9 )
ASTY
CLASS
10.0
6.5 (8.8)
11.1 (15)
27 (37)
indicate ASTM class. 10 14.5 (20) 42 (57) 53 (72)
12 25 (34) 74 (100) 73 (99) 93 (126)

12
 FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL
- -
FL5540 SUB-FRAME and
COUNTERWEIGHT
INSTALLATION/REMOVAL

1. Remove the existing frame lower cover

and replace with the new lower cover
using existing mounting bolts and collar
washers.

d--1 Never operate the tractor without

the lower cover.

INSTALLATION INSTRUCTIONS
1 C(M#ECO)IUCISWFACESBEIWEENBUWMrPrJllL NEW LOWER
i MOW ME BRAcILl DY INSWING WE Q) WLR RMCBl l W I T .
3. W H E N UNDBnDE MOUmNC KHTr 29 ft-& 0 9 h TOpouO.
1.IIcHlEN SIDE L
HW W IOU& 29 8-09 Hn TopouD. FRONT COVER
mpIAm ME FRAME CAN BE DAMACED F ME lpAcrop
ISMOVEDWHLEMHL1COMRISOCFORWIJSAB3
N O T lWITWE0 Io ME mofm TopOK

Note: A second label is included with this

operator's manual. Install this label onto the
original frame lower cover.

2. Remove the drawbar and replace it with

the bottom bracket using the two
12 x 25mm hex hd capscrews with 7/16"
washers and two 10 x 30mm hex hd
capscrews with 3%" washers.

Torque front cover and rear bracket bolts as

follows:
10mm Bolts 29 ft-lbs. (29Nm).
12mm Bolts 43 ft-lbs. (60 Nm).
DRAWBAR / . .-.
BOLTS
.. .

BOirOM
.. BRACKET

13
 FLS540 SUB-FRAMEand COUNTERWEIGHTINSTALLATlONlREMOVAL

3. Lay the sub-frame on a level, solid area.

4. Position the tractor in line with the

sub-frame and tire guide on drive on plate,
allowing a clearance of approximately
60mm (2.4in) between sub-frame and the
inner wall of the left front tire.

GUIDE
SUB-FRAME

5. Drive the tractor fomvarc ,,om the rear oIf

the sub-frame, over the drive on plate
keeping it parallel with the sub-frame.

SUB-FRAME

Page 14
 FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL

6. Stop the tractor when the mast fixing pad

comes even with the floor board of the
tractor.

7. Using two people, lift the sub-frame and

engage the pipe of sub-frame into the
U-shaped channel of the bottom bracket.
NOTE: Use two people to lift sub-frame.
FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL

8. Lift the front of the sub-frame and slip it

into the channel of the lower cover. Insert
two mounting pins (3/4 x 3.19in) from
inside sub-frame through frame lower
cover. Slip a 3/4in washer over each
mounting pin and insert the clip pins
through the holes.
NOTE: Mounting pins have a flat side that
must be pointing down.

MOUNTING PIN
FLAT SIDE DOWN

9. Insert two mounting pins (3/4 x 3.19inj

from inside the bottom bracket through the
sub-frame. Slip a washer over each pin
and retain with a clip pin as shown.
NOTE: Mounting pins have a flat side that
must be pointing down.

16
 FL5540 SUB-FRAME and COUNTERWEIGHTINSTALLATlONlREMOVAL

COUNTERWEIGHT BRACKET
INSTALLATION

-
LINCHPIN
MOUNTINGPINS

-
FIXING PINS
COUNTERWEIGHT BRACKET
10. Place the rear counterweight bracket on
the rear of the sub-frame aligning the
mounting holes of the bracket with those
of the sub-frame. Insert two 1 x 3.5 inch
mounting pins in the forward holes and
one 1 x 12 inch mounting pin in rear lower
hole. Secure with linchpins.

11. Install the twelve counterweights. Insert

the countetweight fixing pins through the
bracket and secure with linchpins.

NOTE: For sub-frame removal use reverse

procedures.

17
 ~

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATlON/REMOVAL

 FRONT LOADER ASSEMBLY

FRONT LOADER ASSEMBLY

PUMP
HY'DRAULIC PUMP MOUNTING MOUNTING
LEFT BRACKET PLATE '
1. Pump mounting plate and pump drive joint
are installed on pump. Ensure bolts and
set screw are tight.

Attach the pump brackets to the pump

mounting plate using two each %6x2 inch
bolts and 5/16" flatwashers. The right
bracket is shorter than the left. Do not
tighten the bolts at this time.
-
RIGHT BRACKET
Apply a light coating of grease to tractor
front PTO at this time.

2. Mount hydraulic pump to tractor by sliding

splined pump drive joint onto front PTO
shaft with mounting brackets inside main
frame and attaching with four 5/lsx?4i inch
bolts and 5/16" lockwashers. Tighten all
pump mounting bolts.

LOADER INSTALLATION

NOTE: The masts and main frame come

.assembled. All cylinders and hoses 'have
been attached to the frame except the two
hoses from the hydraulic pump.

3. Set the loader on its stands and move the

tractor centrally between the masts.

19
FRONT LOADER ASSEMBLY

PRESSURE and SUCTION HYDRAULIC HOSE

CONNECTION

4. Remove the pipe plug from the valve body

and clean the threads and then install the
pressure hose. Remove the plastic caps
from the pump outlets. Use sealer on
threads and screw the other end (swivel ESSURE HOSE
connector end) into the threaded pipe
fitting on the pump. Slide the suction hose
(large hose) over the pipe end at the HOSE CLAM
bottom of mastkeservoir and pipe end on
the pump. Attach with hose clamps and
tighten securely.

PUMP w, SUCTION HOSE

5. Attach the front guard on the front of the

sub-frame using two each lhxl inch and
1/2x15/16 inch bolts, and four each
112 inch nuts and washers. Do not tighten
bolts at this time.

AlTACHlNG LOADING MASTS

6. Move the tractor until the masts 'are

positioned over the upright pads on the
sub-frame, use two people to lower the
masts onto the pads and insert the fixing
pins through the masts and pads. Install
clip pins to retain fixing pins.
NOTE: Masts may have to be shaken to align
fixing pin holes.

FIXING PIN. \IF

20
 ~ ~ ~~ ~

FRONT LOADER ASSEMBLY

7. Attach brace arms to masts with clevis

pins and clip pin.
Tighten front guard bolts installed in step 5.
Torque: 76 ft-lb (1 03 Nm).

8. Bring the two hoses along the left side

brace arm to the left mast. Route hoses
on the left brace arm with metal loops.
Ensure that the high pressure hose
(smaller diameter) is positioned on top of
the suction hose (large diameter).
Install the nylon tie strap to bind the two
hoses together at front corner of hoodline.

9. Install valve handles to the hydraulic

control valve mounted on the left mast.
The "A" handle attaches to the spool used
for loader operation and the "B" handle
attaches to the spool for bucket operation.

COTTER PIN - PIN

21
FRONT LOADER ASSEMBLY

BUCKET AlTACHlNG

10. Using the bottom holes on the bucket,

attach both sides of bucket to loader
frame. Use two each 3/4 x 3 inch pins and
clip pins.

Attach both cylinders to top holes on

bucket. Use two each 314 x 3 inch pins
and clip pins.

The loader is now ready for hydraulicfluid.

314 x 3111PINS

HYDRAULIC FLUID SERVICING

You will need 6 1/2 quarts of a good grade

hydraulic fluid or ATF automatic transmission
fluid.
11. Remove filler plug and oil check screw on
back of left mast. Fill with 4 quarts.of
hydraulic fluid.
VALVE HANDLES

. Start tractor engine and set speed at 1/2

throttle. Engage tractor front PTO and
operate loader lift and bucket cylinders at
least five or six times to purge the system
of air. Lower the loader to the ground.

Retract bucket cylinders by pulling back

on handle "B.

Add 2 1/2 more quarts of hydraulic fluid or

until oil runs out of check hole. Replace oil
fill plug and oil check screw.
I'
NOTE:When lowering loader, DO NOT push
loader handle "A" all the way forward into
FLOAT.

22
 ~~ ~ ~~~~ ~

FRONT LOADER ASSEMBLY

LOADER STAND REMOVAL

12. Raise the loader with the loader control

until the stands clear the ground.

13. Remove latch pin from the stands and

remove the stands.

MOUNTING HOOK

14. Align the hole in the bottom of the stand

=I
with the mounting hook at rear of
mainframe. Slide the stand over the
mounting hook and then insert the latch
pin previously removed through main
frame and through the stand. Repeat the
above steps for the other side. Lower the
loader to the ground.

Front Loader is ready to become operational.

23
FRONT LOADER ASSEMBLY
NOTES

24
 OPERATIONAL CHECK

OPERATIONAL CHECK Note: Bucket and lift cylinders should be fully

retracted when checking hydraulic fluid level:
Check all pivot points on the loader.
Lubricate as necessary. Check all hydraulic hose connections to
(See lubrication chart.) on page number 44 ensure that they are not leaking.
Lubricate all pivot points that incorporate
Check loader hydraulic fluid. grease fittings.

Note: Check fluid level with loader arms Start tractor and run engine at approximately
down and bucket flat on the ground. 1200 - 1400 RPM for initial cycling of loader.
Push PTO lever forward to "ON"
Remove oil check screw and see if oil will run
out hole. (Do not overfill)
1 -
-Before using front loader for
If oil level is low, remove oil fill plug and add the first time, cycle lift and bucket cylindersto
hydraulic fluid until it runs out of oil check hole. purge air from cylinder. Air in the hydraulic
system can cause unexpected fall of main
Re-install and tighten the oil check screw and frame, causing Injury or damage to loader or
oil fill plug. Operate the loader up and down tractor.
several times and recheck oil level.
Replenish as necessary.
Cycle lift and bucket cylinders with bucket
Operate and check the loader main frame and empty several times to seat-in cylinder
bucket for interference, noise, and bending of components.
parts.
Check all hydraulic hose routings to ensure
adequate clearances exist between hoses
--Before using loader, double and adjacent components.
check:
Tractor Owner's Manualfor recommended 1 -

tire,pressure -The tractorlfront loader

should only be operated with all safety
That all bolts and hoses have been tight- equipment properly Installed.
ened and that all tools have been removed
from tractor and loader.
Counterweights are Installedand correct. -Operate loader from the
,tractor seat only. Enginewill not run with BTO
engaged unless operator's seat Is occupied.
START UP PROCEDURE

Ensure tractor meets all requirements in

Tractor Preparation Section.
Check front loader hydraulic fluid level. Refer
to front loader operator's manual.

25
 ~_____

OPERATIONAL CHECK

OPERATING TIPS 6. When lowering a heavy load, ease it

..
downward slowly. Never drop a loaded
bucket and “catch” hydraulically.
NOTICE-Do not use the bucket for pushing Stopping a load after it has gained
down material with bucket cylinders partially downward momentum places undue
strain on the unit and may cause damage
extended. Cylinder and rod may be
damaged. to the loader or tractor.

Do not tip bucket cutting edge down (fully

extend bucket cylinders) during
backfillinghackgrading operation. Cylinder
m A -
- Before disconnecting
hydraullc lines, relieve all hydraullc pressure.

-
and rod may be damaged. Escaping hydraulic oil under pressure can
have sufficient force to penetrate the skin
Position vehicles to be loaded as near the pile
causing serious personal injury. If Injured by
as possible and in such a direction as to escaplng hydraulic oil, consult a physlcian
minimize the amount of tractor turning Immediately.
required to dump.
Do not use the spill guard to push objects as
I -
it will deform and become damaged. -Do not operate the loader if
Keep the unit clean and perform regular the hydraulic fittings or hoses are leaking or
service. Observe safety instructions damaged. A sudden line burst can cause the
main frame to drop suddenly, causing damage
whenever cleaning, setvicing,or lubricating. to the tractor or loader or injury to personnel.
We urge you to follow this advice:
1. Read and understand this manual as well
as the tractor owner’s manual. BEFORE OPERATING, LUBRICATE ALL
MOVING PARTS. (Refer to lubricationsection)
2. Remember and observe the Safety
Precautions brought to your attention in COLD WEATHER OPERATION
this manual, the tractor manual and on the
loader itself. To assure smooth operation in cold weather,
allow the tractor to warm up. Slowly cycle the
3. Use good common sense in the everyday loader and bucket several times to warm the
operation of this unit, Safety instructions fluid in the hydraulic system. The loader may
can never be all inclusive. You are operate erratically until the hydraulic fluid has
responsible for watching out for, and warmed to operating temperatures.
avoiding, unsafe conditions.
4. Never exceed the limits of a piece of
machinery. If its ability to do a job or to do
so safely is in question-Don’t try it.
5. Don’t hurry the learning process or take
the unit for granted. Ease into it and
become familiar with your new loader and
tractor.

26
 OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS LOADER

Main, lift and bucket cylinders are double POSITION A --Right handle pushed all the
acting type (both push and pull under way forward (this is float position). Handle will
hydraulic power). This means that the loader stay until pulled back.
can be forced down as well as up. It means POSITION B -Right handle pushed half way
that the bucket can be tilted down or up with forward, bucket will lower.
hydraulic pressure.
POSITION C -Neutral position.
HYDRAULIC CONTROL VALVE
POSITION D --Right handle pulled back,
Your loader control valve has two handles. bucket will raise.
The right handle operates the lift cylinders
(the loader) and has a float position. The left Note: In float position there is no hydraulic
handle operates the bucket cylinders. Both pressure going to the lift cylinders. If the
handles will return to neutral except from float loader frame is up off the ground, it will lower
position when released. to the ground by gravity. When the bucket is
on the ground (and the valve is still in float)
the bucket will follow the shape of the ground
even when the tractor is moving. This allows
hydraulic oil to flow back and forth in the
hydraulic system as the loader is raised and
LEFT HANDLE - BUCKET
RIGHT HANDLE
A-
- LOADER
Float Position
lowered by the ground contour.
A - Bucket Dump
-
B - Neutral
B
-
Loader Down
-
c Bucket Back C
D-
Neutral
Loader Up
-Do not allow bucket lip to dig
Into ground when tractor is moving forward in
float. The bucket bottom should be level with
the ground or slightly rolled back.

NOTE: The float position is most commonly

used with attachments in snow removal.
Tractor should be run at slow ground speed
HANDLE USE and the lift and bucket cylinders used to work
material loose and fill the bucket.
BUCKET

POSITION A -Left handle pushed forward,

bucket will dump.
POSITION B -Neutral position.
POSITION C -Left handle pulled back,
bucket will roll back.

27
OPERATING INSTRUCTIONS

CONTROLLED RATE of LOADER FUNCTIONS "B A C B

......
By feathering (slightly moving) the control '
'

levers, precise operational speeds can be

.. *:

obtained. This action controls the position of LE^ "ANOLE - BUCKET RIG'HT HANDLE
-
-
LOADER
the valve spools in the control valve and . A - Bucket Dump A
B-
Float Position
Loader Down
regulates flow of oil fromho cylinders. 8 - Neutral -
C - Bucket Back '.
C
D-
Neutral
Loader Up
It is important to utilize this operational

SCRAPING

When scraping, the "float" position should be

utilized to maintain the bucket firmly on the
ground and at the same time allow the bucket
to follow ground contours.
The bucket should be positioned level to the
ground during "scraping" operations.

BACKFILLING/BACKGRADING

When "backfilling" or "backgrading", position

the bucket so it is level on the ground. Do not
dump material from the bucket. Additional
weight of material in bucket will assist in
"backgrading" and increases loader efficiency
during "backfilling".

28
 OPERATING INSTRUCTIONS

LOADING

.-. . .

As bucket beginsto fill with material, gradually

roll the bucket back and raise the loader to
increase ”fill” capacity. This procedure also
results in the materialbeing removedin layers
from the top for maximum loading efficiency.

When thle bucket is full, raise loade!r so that

the bucket is clear of material and slowly back
out of pile.
For maximum loading efficiency, minimize
angle of turn and distance between the
loading and unloading points.

29
 OPERATING INSTRUCTIONS

TRANSPORTING MATERIAL

Transport material to "unloading point" with

loader bucket as low as possible to prevent
spillage and maintain maximum
tractorfloader stability.
- -1 During transport the loader
should be in a position that will not impair
operatots vision,
Observe the following safety messages.

B h
.
-Avoid any overhead wires or
obstacles when loader Is raised, to avoid
damage or possible death by electrocution.

.- -A loaded bucket should be

transported In a low position at slow ground
speeds, especially if the ground is irregular.
Make turns slowly and use the tractor brakes
cautiously. Afull bucket In the raised position
alters the center of gravity of the unit and
Increases the possibility of mishaps.

1 -
-do not lift or carry personnel
on a loader or attachment; a slip or fall could
cause serious Injury.

UNLOADING

As the tractor approaches the "unloading

point", raise the loader to the height required
for clearance to "dump" bucket.
Drive slowly to position bucket above
"unloading point", stop tractor and dump
bucket.
NOTE: Do not raise loader higher than
required for "dumping" clearance.
As "dumping" clearance height increases, the
bucket position must be adjusted to maintain
a level bucket to prevent excessive spillage
of material from bucket.

30
 LOADER REMOVAL FROM TRACTOR

LOADER REMOVAL FROM

TRACTOR
1. Select a level, safe, and solid place for
loader removal. Lower bucket to the
ground and remove the stands from the
loader main frame.

2. Raise the loader until the stands can be

inserted into the loader arms.

Install the clip pins into the stand ends.

3. Lower the loader until the stands rest on

the ground.

Dump the bucket until the edge of bucket

touches the ground.

31
LOADER REMOVAL FROM TRACTOR

4. Using the bucket to support the loader

main frame, remove loader mast fixing
pins.

Note: Use bucket operation to make fixing

pin removal easier.

5. Remove the clip pins and mounting pins

from the masts and the front guard.
Remove the hydraulic hoses from the left
brace loops.

Remove the brace arms.

6. Roll back the bucket to detach loader from

sub-frame. Operate the bucket slowly to
avoid loader to tractor interference.

32
 LOADER REMOVAL FROM TRACTOR

7. Put the tractor in reverse and drive it back

2 feet. Remove the front guard from
sub-frame.

8. Remove the hydraulic pump by removing

the four bolts holding the mounting
brackets to the tractor frame.

Remove the pump from the PTO shaft.

NOTE: Do not disconnect hoses.
Loader is now parked and ready for storage.

For sub-frame removal see pages 13 thru 17.

33
LOADER REMOVAL FROM TRACTOR

NOTES:

34
 STORAGE

STORAGE PROCEDURES
END OF SEASON BEGINNING OF SEASON

1. If loader is to be dismounted from the 1. Review safety precautions and operation

tractor during storage, make sure parking sections of manual.
area is on hard, level ground.
2. Thoroughly clean loader of all
2. Store in a dry, sheltered area, if possible. accumulated dirt and grease.
3. If removed from tractor for storage,
Note: All hydraulic cylinders should be in the
remount loader per “LoaderInstallation”
retracted position.
section of this manual.
3. Thoroughly clean the loader of all 4. Completely lubricate the loader per the
accumulated dirt and grease. lubrication section of this manual. Make
sure all fittings are taking grease properly.
4. Completely lubricate the loader as
specified in lubrication section of manual. 5. Clean with solvent any exposed surfaces
which had been coated with grease. Wipe
5. Using an oil soaked cloth, lubricate all
dry with a clean cloth, then lubricate with
hydraulic cylinder rods to protect them
an oil soaked cloth.
from rust and corrosion.
6. Repaint any areas where paint is worn or 6. Tighten any bolts that may have been
damaged. loosened and make sure all pins are in
place.
7. Wear areas on buckets or other
attachmentsshould be coated with grease 7. Start tractor and operate loader to make
to prevent rust or corrosion. sure it is operating properly and all hoses
are properly connected.
8. Replace any safety or warning labels that
are not readable due to wear or damage. 8. Check hydraulic fluid level in loader mast
and fill if required. Use oil recommended
in this manual.
1 -

-Do not allow children to play 9. Make sure, hydraulic hoses, lines and
on or around the tractor or loader. fittings are in good shape and are not
leaking. Repair or replace as,needed.

35
STORAGE

NOTES

36
 LOADER INSTALLATION

LOADER INSTALLATION
I NOTE: Install sub-frame and weights (Page
13 - 17).

The sub-frame, masts and main frame are

assembled. All cylinders and hoses are
attached to the loader frame and hydraulic
pump.
1. Move the tractor centrally between the
masts.

2. Mount hydraulic pump to tractor by sliding

splined pump drive joint onto front PTO
shaft with mounting brackets inside main
frame and attaching with four 5/16 x 7/8
inch bolts.

3. Attach the front guard on the front of the

sub-frame using two each 1/2 x 1 inch and
1/2 x 1 5/16 inch bolts, and four each 1/2
inch nuts and washers. Tighten bolts and
nuts.
Torque: 76 ft-lb (103 Nm)

37
LOADER INSTALLATION

AlTACHlNG LOADER MASTS

4. Move the tractor until the masts are.

positioned in line with upright pads on the
sub-frame, use two people and the bucket
to lower and guide the masts onto the
pads.

5. Use bucket movement to shake masts to

align pin holes. Insert the fixing pins
through the masts and pads. Install clip
pins through holes.

6. Attach brace arms to mast and front guard

as shown with clevis pins and clips.

NOTE: Route hydraulic hoses along left

brace arm through hose holder loops.

Ensure high pressure hose (smaller of

two) is positioned on top of larger suction
hose.
 LOADER INSTALLATION

LOADER STAND REMOVAL

7. Raise the loader with the loader control

until the stands clear the ground.

8. Remove fixing pin from the stands and

remove the stands.

9. Align the hole in the bottom of the stand

with the mounting ho.ok at rear of
mainframe. Slide the stand over the
mounting hook and then insert the fixing
pin previously removed through main
frame and through the stand. Repeat the
above steps for the other side. Lower the
loader to the ground.

Front Loader is ready for operational check.

(Page 25)
 40

I
 TROUBLE SHOOTING

TROUBLE SHOOTING
SYSTEM RUNS OR WORKS SLOWLY

SYSTEM DOES NOT WORK AT ALL Cold o i l - Allow to warm up before

operating.
PTO in 'OFF' position - Put to 'ON'. O i l viscosity too heavy - See
No oil in system - Fill to proper level. specifications on proper oil.
Check system for leaks.
Not enough engine speed - Increase
Oil low in reservoir - Check and fill to engine speed.
proper level. Check system for leaks.
Low oil supply - Check reservoir and add
Restriction in system - Oil suction line oil if needed. Check system for leaks that
could be collapsing to cut off oil supply. could cause low oil.
Replace line.
Air in system - Check suction side of
Air leaks in pump suction line - Check system for leaks.
hose clamps or replace hose.
Badly worn pump - Repair or replace
Dirt in pump - Clean and repair pump. If pump. Check for problems causing pump
needed, drain and flush hydraulic system. wear such as contaminated oil.
Badly worn pump - Check for problems Restriction in suction line - Suction line
causing pump wear. could be dirty or have inner walls that are
collapsing to cut off oil supply. Clean or
Oil leak in pressure lines -Tighten fittings replace suction line.
or replace defective lines.
Oil leaks in pressure lines-Tighten fittings
Hoses attached improperly - Attach or replace defective lines.
properly and tighten securely.
Control Valve Defective - Replace
OVERHEATING OF OIL IN SYSTEM

SYSTEM RUNS WITH STOPS AND STARTS Using incorrect oil - See specifications on
proper oil.
Air in system - Examine suction side of Low oil level -Fill reservoir. Look for leaks.
system for leaks. Make sure oil level is
correct. To get air out of system after oil level Engine running too fast - Reduce throttle.
is correct and leaks fixed, use bucket and
loader cylinders 5 to 6 times to purge the
Restriction in hydraulic line - Clean or
replace.
system of air.
Controls stuck in partially or full open
Cold oil - Oil viscosity may be too high at
-
position Free both handles so they return
start. Before operating, allow oil to warm up.
to neutral.
Components sticking or binding -Check
for dirt or gummy deposits.
Pump damaged -Check for worn or broken
parts.

41
TROUBLE SHOOTING

FOAMING OF OIL IN SYSTEM LOAD DROPS WITH CONTROL VALVE IN

NEUTRAL POSITION
Low oil level -Fill reservoir. Look for leaks.
Leaking or broken oil lines from control
Water in oil - Drain and replace oil. valves to cylinder - Check for leaks.
Wrong kind of oil being used - See Tighten or replace lines.
specifications on proper oil. Oil leaking past cylinder packing or
Air leak in line from reservoir to pump - “0”rings - Replace worn parts. If wear is
Tighten or replace suction line. caused by contamination, clean hydraulic
system and determine source of dirt.
Kink in oil suction line - Replace oil line.
Oil leaking past control valve - Clean or
Worn seal around pump shaft - Clean replace valve. Wear may be caused by
sealing area and replace seal. Check oil for contamination. Clean system and determine
contamination. source of dirt.

PUMP MAKES NOISE CONTROL VALVE STICKS OR WORKS HARD

Low oil level -Fill reservoir. Check system Valve broken or scored internally -
for leaks. Replace valve.
Oil viscosity too high - See specifications
on proper oil.
CONTROL VALVE LEAKS OIL
Cold oil - Allow oil to warm up before
operating. Worn or damaged “0”rings -Replace “ 0
rings. If contamination has caused “ 0 rings
Suction line plugged or pinched - Clean or
to wear, clean system and look for source.
replace line between reservoir and pump.
Reservoir air vent plugged -Remove vent
Broken valve parts - Replace parts or
valve.
plug, flush, and clean air vent.
Air in oil - Tighten or replace suction line.
Check system for leaks. Check pump shaft CYLINDER LEAKS OIL
seal.
Damaged cylinder bowl - Replac4
.Worn or scored pump bearings or shafts cylinder. Correct cause of damage.
-Replace pump.
Rod seal leaking - Replace seal. If
contamination caused seal to wear. look for
PUMP LEAKS OIL source. Wear may be caused by external as
well as internal contaminants. Check piston
Damaged seal around pump shaft - rod for scratches or misalignment.
Replace seal.
Loose parts -Tighten parts.
Piston rod damaged -Check rod for nicks
or scratches that could cause seal damage or
allow oil leakage. Replace defective cylinder.

42
 LUBRICATION and MAINTENANCE

LUBRICATION and MAINTENANCE

Do not perform any service/maintenance Inspect hydraulic hoses, connections, control

operations with front loader raised off the valve and cylinders for evidence of leakage
ground.
Note: If oil seepage past cylinder rod is
Note: Lower front loader to the ground and evident, look for scoring on rod.
relieve pressure in loader hydraulic lines prior
Tractor tire inflation should be checked as
to performing any service/maintenance
listed in tractor owner's manual to ensure tire
operations on tractor or loader.
inflation is to specification.
! B h
-Keep hands and body from Unequal inflation can result in bucket not
' pressurized lines. Use paper or cardboard, being level to the ground.
not body parts, to check for leaks. Hydraulic
oil under pressure will penetrate the skin Front tires should be maintained at maximum
causing serious injury. recommended inflation to maintain normal
Make sure that all operating and service tire profile with added loader weight and
personnel know that in the event hydraulic material.
fluid penetrates the skin, it must be surgically
removed within a few hours by a doctor
familiar with this form of injury, or gangrene
may result.

m-Do not operatethe front loader

A -

If the fittings or the hoses are leaking or

damaged. A sudden line burst could cause
the main frame to drop suddenly, causing
damage to the tractor or loader or injury to
personnel.
1 -

-Accidental movement of
control lever or leak in the hydraulic system
could cause main frame to drop, causing
serious Injury. Do not stand or walk under a
raised attachment.
Note: When checking hydraulic system oil
level, the loader should be on the ground and
bucket fully retracted (all cylinders in the
retracted position). Grease all loader pivot
points as indicated on lubrication chart.
 LUBRICATION AND MAINTENANCE

LUBRICATION AND MAINTENANCE CHART

LUBRICATION AND MAINTENANCE CHART

Hydraulic oil level . . . . . . Check . . . . . . . . . . . . . .Daily/l 0 Hrs

Tire inflation . . . . . . . . . . Check . . . . . . . . . . . . . .Weekly/SO Hrs
Loader pivot points . . . . . . Lubricate . . . . . . . . . . . . .Daily/l 0 Hrs
Hydraulic lines hoses ..... Check for leakage . . . . . . . .Daily /lo Hrs
and connections wear and damage
Lift and bucket cylinders. . . Check for seepage . . . . . . . .Daily/l 0 Hrs
Mounting pins, Clip pins . . . Check,. . . . . . . . . . . . . . . .Daily/lO Hrs
- Fixing pins . replace if missing
Sub-frame mounting . . . . . Check . . . . . . . . . . . . . .Weekly/50Hr
and hardware Re-torque

I 44
 PARTS

REPAIR PARTS - PUMP ASSEMBLY

IEFERENCE DESCRIPTION QUANTITY
SUMBER REQ'D
1 ANGLE - RH 1
2 ANGLE - LH 1
3 PUMP COUPLER 1
4 PUMP PLATE 1
5 RUBBER BUSHING ' 2
6 304 PUMP 1

7 3/16x3/16x 1 KEY 1
8 1/2 x 2" PIPE NIPPLE 1
9 1/2 x 45' PIPE ELBOW 1
10 1/2" PIPE END 1
11 -
1/2 3/8 HEX REDUCER BUSHING 1
12 3/8 90' ST ELBOW 1

13 318 x 3" PIPE NIPPLE 1

14 3/8 90' PIPE ELBOW 1
15 3/8 X 60" HYDRAULIC HOSE 9/16 - 18 ORB X 3/8MS 1
16 3/4" SUCTION HOSE 48"
17 # 16 HOSE CLAMP 2
18 5/16 - 18 X 1 3/4" HEX HEAD CAPSCREW 2
19 5/16 - 18 X 1" HEX HEAD CAPSCREW 8
20 5/16 - 18 X 1/2" SOCKET HEAD SETSCREW 1
21 5/16" FLAT WASHER 2
22 5/16" LOCK WASHER 8
23 5/16 - 18 HEX NUT 4

45
46
 PARTS

REPAIR PARTS - MAIN FRAME ASSEMBLY

IEFERENCE DESCRIPTION IUANTlTY
IUMBER IEQ'D
1 MAIN FRAME 1
2 UPRIGHT - RH 1
3 UPRIGHT - LH 1
4 STAND 2
5 BUCKET - 42" 1
6 PIN - A 12
7 5/32 x 1" COTTER PIN 8
8 #11 CLIP PIN 4
9 3/8 x 2 1/4" LYNCH PIN 2
10 1 1/4 x 3/4" x 10ga. MACHINERY BUSHING 12
11 LIFT CYLINDER - RH 1
12 LIFT CYLINDER - LH 1
13 BUCKET CYLINDER 2
14 VALVE 1
15 FEEDLINE -TOP 1
16 FEEDLINE - 2nd 1
17 FEEDLINE - 3rd 1
18 FEEDLINE - BOTTOM 1
19 9/16 - 18 SWIVEL NUT 90' ELBOW ' .2
20 1/4 X 24" HYDRAULIC HOSE 9/16 - 18 ORB x3/8.MJlC 4
21 3/8 x 20" HYDRAULIC HOSE 9/16 - 18 ORB x 3/8MS 1
22 1/4 x 16" HYDRAULIC HOSE 1/4 MP x 318 MJIC 8
23 1/2" x 90' ST. ELBOW 1
24 1/2" VENT PLUG 1
25 1/2" PIPE END 1
26 3/8: x 90' ST. ELBOW 1
27 1/4" x 90' ST. ELBOW 4
28 #10 X 1/2" HEX HEAD SELF-TAPPING SCREW 1
29 1/4" - 28 UNF ST. GREASE ZERK 12
30 1/4 - 20 X 2" HEX HEAD CAPSCREW 2
31 1/4" LOCK WASHER 2
32 -
1/4" 20 HEX NUT 2
33 DECAL - VALVE OPERATION 1
34 DECAL - HONDA 2
35 DECAL - WARNING - IMPROPER SERVICE 1
36 DECAL - WARNING - TRACTOR TIP OVER 1
37 DECAL - WARNING - LOADS CAN FALL 1
38 -
DECAL NOTICE - LOADER HYDRAULIC SYSTEM 1
39 DECAL - SERVICE INFORMATION - SPECIAL ATTACHMENTS 1
I I

47
PARTS

REPAIR PARTS - SUB-FRAME

IEFERENCE DESCRIPTION QUANTITY
NUMBER REQ'D
1 SUB FRAME 1
2 FRONT BRACKET 1
3 LOWER FRONT COVER, FRAME 1
4 BOTTOM BRACKET 1
5 WEIGHT BRACKET, COUNTERWEIGHTS 1
6 PUMP GUARD 1
7 BRACE ARM, RH 1
' 8 BRACE ARM, LH 1
9 PIN. COUNTERWEIGHT BRACKET A 2
10 PIN, COUNTERWEIGHT BRACKET B 1
11 PIN, COUNTERWEIGHT BRACKET C 2
12 PIN D. WITH FLAT (Mounting Pin) 4
13 PIN E (Fixing Pin) 4
14. 5 4 x 1 114' CLEVIS PIN 4
15 7116'LYNCH PIN 5
16 #11 CLIP PIN 12
17 1'114"~314"x lOga MACHINERY BUSHING 4
18 12 x 25mm HEX HEAD CAPSCREW 2
19 10 x 30mm HEX HEAD CAPSCREW 2
20 -
1/2 13 X 1 314' HEX HEAD CAPSCREW 2
21 1/2 - 13 X 1 1M' H f 3 HEAD CAPSCREW 2
22 112. FLATWASHER 6
23 1 R ' LOCKWASHER 4
24 1/2.- 13 HEX NUT 4
25 -
7/16 14 X 1 114' HEX HEAD CAPSCREW 2
26 7116" FLAT WASHER 2
27 7116" LOCKWASHER 2
28 711 6'- 14 HEX NUT 2
29 3
/8FLATWASHER
' 2
30 DECAL - INSTALLATION 1
 PARTS

REPAIR PARTS .- HYDRAKIC

VALVE
EFERENCE DESCRIPTION QUANITY
UMBER REQ'D
1 O-RING 4
2 O-RING 4
3 SCREW 1
4 ENDCAP 1
5 RETURN SPRING 1
6 SPACER 1
7 WASHER 1
8 SCREW wROCKWASHER 2
9 SPACER 1
10 DETENT SPOOL 1
11 RETURN SPRING 1
12 DETENTPLUG . 2
13 DETENT SPRING 2
14 STEEL B A U 2
15 DETENT END CAP 1
16 LOAD CHECK POPPET 1
17 LOAD MCHECK PLUG 2
18 LOAD CHECK SPRING 1
19 TAMPER PROOF CAP 1
20 JAMNUT 1
21 GASKET 2
22 ADJUSTMENT SCREW 1
23 RELIEF SPRING 1
24 B A U RETAINER 1
25 STEEL BALL 1
26 HANDLE, STRAIGHT 1
27 C-HOOK 2
28 PIN 2
29 COlTER PIN 4
30 -
HANDLE BENT 1
NOTES:
 WARRANTY SERVICE

WARRANTY SERVICE

OWNER SATISFACTION
Your satisfaction and good will are important to your dealer and to us. All Honda warranty details are
explained in the Distributor's Limited Warranty. Normally any problems concerning the product will be
handled by your dealer's service department. If you have a warranty problem that has not been handled
to your satifaction, we suggest you take the following action:
Discuss your problem with a member of the dealership management. Often complaints can be
quickly resolved at that level. If the problem has already been reviewed with the Service
Manager, contact the owner of the dealership or the General Manager.

If your problem still has not been resolved to your satisfaction, contact the Power Equipment
Customer Relations Department of American Honda Motor Co., Inc.

American Honda Motor Co., Inc.

Power Equipment Customer Relations Department
P.O. Box 10021
Duluth, Georgia 30136-9421
Telephone: (770) 497-6400

We will need the following information to assist you:

- Your name, address, and telephone number

- Product model and serial number
- Date of purchase
- Dealer name and address
- Nature of problem
After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in
mind that your problem will likely be resolved at the dealership, using the dealer's facilities, equipment,
and personnel, so it is very important that your initial contact be with the dealer.

Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor
Co.,lnc. We want to assist you in every way possible to assure your satisfaction with your purchase.

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