P R O D U C T I N FO R M AT I O N

Bulkscan®
NON-CONTACT AND MAINTENANCE-FREE SENSOR
FOR MEASURING VOLUME FLOW

Flow sensors
THE ABSOLUTE PACKAGE:
THE Bulkscan® PRODUCT FAMILY

Bulkscan® LMS111 and Bulkscan® LMS511

-- www.sick.com/Bulkscan
For more information, simply enter the link or scan the QR code and get direct access to technical
data, CAD design models, operating instructions, software, application examples, and much more.

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More volume, not mass: If you need to measure bulk materials on conveyor belts or in piles, the laser vol-
ume flowmeter Bulkscan® offers you a precise measuring procedure and an appealing alternative to a belt
scale. The Bulkscan® continuously measures the flow rate without making contact – regardless of weather
conditions and the condition of the material. Intelligent additional functions on Bulkscan® LMS511, such
as measurement of the center of gravity, height of the bulk, and belt monitoring prevent damage to the
machines and conveyor belts. A definite benefit when optimizing the flow of goods and efficiently control-
ling conveyor belts.

The Bulkscan® is exemplary in both maintenance and cost-effectiveness: Thanks to a special alloy hous-
ing and integrated heating, it is robust and suitable for outdoor use – it is even reliable in Siberian ice and
cold, because the Bulkscan® LMS511 can work at an ambient temperature of −40 °C.

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ABSOLUTELY PRECISE:
MEASUREMENT OF VOLUME FLOW RATE

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 THE ADVANTAGES OF DIRECT VOLUME MEASUREMENT WITH
THE Bulkscan®
Only measuring the weight of the bulk materials involves certain risks: With belt scales, for example,
the volume is calculated indirectly based on a fixed value for the density factor. In many applica-
tions, the density is not homogeneous or constant.

Even environmental influences such as humidity affect the The measurement principle of determining volume via a
density factor. Using only a belt scale as the measurement laser beam produces a series of practical advantages:
instrument in these cases, will lead to significant deviations •• The measurement is non-contact
between the calculated conveyor volume and the actual •• The process can be optimized according to volume.
conveyor volume. This can also greatly impact the process Overloading or underloading the downstream station is
control system: Due to the incorrectly calculated volume, prevented
overfilling, material jam and thus a system standstill can •• The sensor measures the actual volume on the conveyor
result. belt. In doing so, influencing factors such as humidity
and the condition of the bulk materials are taken into
account during measurement

Possible sources of error when only determining the measured values of mass and density:

rene
Polysty
Polystyrene
Lead Lead

Lead has a greater mass than polystyrene foam. Lead and polystyrene foam have the same mass.
� The volume for both, however, is the same. � The volume of polystyrene foam, however, is higher than that of lead.

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ABSOLUTELY VERSATILE:
INTELLIGENT ADDITIONAL FUNCTIONS

Volume and flow rate, level, center of gravity, loading position as well as belt monitoring: When it comes to
the optimal control of each individual process stage, it is not just the measurement of the flow rate that is
crucial. The Bulkscan® provides other useful measurands thanks to its intelligent additional functions.

Calculating the bulk density

Calculating the material density makes

Mass it possible to assess the condition and

Density = quality of the material. The bulk density

Volume can be calculated in real time in combi-

nation with a belt scale.

Loading position and belt monitoring with Bulkscan® LMS511

Shifting of the conveyor belts can sooner
or later lead to belt wear. Bulkscan®
LMS511 detects the loading position
and limit at an early stage using the
belt monitoring function. This ensures
optimal system utilization.

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Measuring the level
In addition to volume and throughput,
the Bulkscan® also calculates the height
profile of the bulk materials. This way,
large rocks can be detected in a timely
manner before blocking or damaging
equipment in downline machining pro-
cesses.

Two strategies can be used to calculate

the bulk height:
! " •• Measurement of the belt center !
•• Mesurement of the highest point "

h h

Calculating the center of gravity

Particularly determining the center of
gravity increases system availability:
Bulkscan® monitors the belt load on the
entire conveying line and detects one-
sided loads or one-sided belt loads.

It calculates the load's center of gravity

from the bulk height measurement:
•• The center of gravity is aligned on the
center of the belt !
•• Center of gravity is too far to the right
! " "

Value 1 ... Value n Value 1 ... Value n

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ABSOLUTELY ROBUST:
THE Bulkscan® IN USE

THROUGHPUT MEASUREMENT ON A COAL OR ORE CONVEYOR BELT

A laser scanner emits a pulsed-laser beam. When it hits the bulk material, it is reflected and registered in the scanner receiver. The time it takes for the
pulse to be emitted and received is directly proportional to the distance between scanner and bulk materials.

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PILE MEASUREMENT VOLUME MEASUREMENT FOR WAGONS

The non-contact measuring Bulkscan® detects the profile of the The benefits at a glance:
bulk material on the conveyor belt. The flow rate is calculated  Low-maintenance throughput measurement
using the belt speed and the bulk material profile. This makes  Flexible use
it possible to create a feedback control system that provides  Optimum belt utilization
optimal belt speed and ensures economic belt utilization.  Belt monitoring to reduce belt wear

Multi-echo technology
The multi-echo technologies from SICK enable high precision laser measurement in virtually all weather and
environmental conditions.

The multi-echo technologies are perfectly suited for applications that require the reliable detection of dy-
namic objects in changing or unfavorable weather conditions. Even for applications with poor visibility, such
as in tunnels or in mines. In addition to maintaining excellent visibility in adverse weather conditions, the
new, ultra-fast 5-echo technology used on Bulkscan® LMS511 also ensures maximum accuracy.

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 Bulkscan® Flow sensors

A
NON-CONTACT AND MAINTENANCE-FREE
B MEASUREMENT OF VOLUME FLOW
C Product description

D The Bulkscan® uses time-of-flight laser

technology to provide non-contact
volume flow measurements on conveyor
and avoids excessive belt wear. The
rugged industrial housing is ideal for ex-
treme operating conditions. An integrat-

E belts. No matter what kind of bulk mate-

rials are involved or how bad weather
conditions are, the multi-echo technolo-
ed heater also ensures safe operation
over a wide range of ambient tem-
peratures. Discrete signals as well as

F
gy allows the Bulkscan® to generate Ethernet TCP/IP can be used to connect
a reliable volume flow signal using the the measuring system to a host commu-
laser’s time of flight and the belt speed. nication system.
Aside from calculating total quantities
and mass flow, the Bulkscan® with
integrated bulk materials center-of-grav-

H
ity calculator detects uneven loading

At a glance

I • Efficient and cost-effective non-con-

tact measurement of volume and
mass flow of bulk materials
• Integrated center-of-gravity calculator
• Rugged design for harsh ambient
conditions

J • Laser pulses with high angular

resolution ensure outstanding image
resolution
• Integrated heater allows measure-
ment even at low temperatures
• Compact housing with IP67 enclo-

K • Multi-echo pulse evaluation produces

highly reliable measurements
sure rating

L Your benefits
• Maximizes conveyor throughput • Low commissioning, operating, and
• Bulkscan® LMS511 reduces main- maintenance costs

M tenance costs by preventing belt

slippage
• Offers savings through minimized
energy consumption
• Increases efficiency by optimizing • Wide ambient operating temperature

N belt capacity
• Simple installation
range allows outdoor applications

O
P Additional information

Q Detailed technical data��������������������� 11

Ordering information������������������������� 12

R
Dimensional drawings����������������������� 13
Mounting ������������������������������������������� 14
Installation instructions ������������������� 19 -- www.sick.com/Bulkscan

S Recommended accessories��������������10 For more information, simply enter the link or scan the QR code and get direct access to
technical data, CAD design models, operating instructions, software, application examples, and
much more.

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 Flow sensors Bulkscan®

Detailed technical data

Features
A
Light source
Bulkscan® LMS511
Infrared (905 nm)
Bulkscan® LMS111
B
C
Laser class 1, eye-safe (IEC 60825-1:2014)
Aperture angle 190°
Scanning frequency 35 Hz 25 Hz

D
50 Hz 50 Hz
75 Hz
Bandwidth No limit
Heating
Working range
Yes
0.5 m ... 20 m 0.5 m ... 10 m E
Amount of evaluated echoes 5 2

Performance F
Bulkscan® LMS511 Bulkscan® LMS111
Response time 13 ms, 20 ms, 28 ms 20 ms, 40 ms
Average filter 0 s ... 3,600 s
Accuracy 1)
Max. conveyor speed
± 3 % 1)
≤ 30 m/s
± 6 % 1) 2)
≤ 20 m/s
H
I
1)
Under reference conditions.
2)
Contour smoothing set to “High”.

Interfaces

Auxiliary interface l
Bulkscan® LMS511 Bulkscan® LMS111
J
K
Protocol USB 2.0 RS-232
Data transmission rate ≤ 500 kBaud ≤ 115.2 kBaud
Serial host interface l
Protocol
Data transmission rate
RS-232/RS-422
≤ 500 kBaud ≤ 115.2 kBaud
L
M
Ethernet l
Protocol TCP/IP
Data transmission rate 100 Mbit/s
Switching inputs
Switching outputs
2 (Conveyor belt status and Reset counters); Encoder inputs 1
6 3 N
Analog signals Available with separate accessory BAM100
Optical indicators 5 LEDs (Additional 7-segment display)
O
Mechanics/electronics
Bulkscan® LMS511 Bulkscan® LMS111 P
Electrical connection 5-pin M12 male connector, A-coded
Supply voltage scanner/heater
Prohibited residual ripple
19.2 V ... 28.8 V
±5%
10.8 V ... 30 V
Q
R
Switch-on peak current 2A
Operating current scanner ≤ 1.3 A ≤ 0.4 A
Power consumption 22 W, + 55 W heating (typical) 8 W, + 35 W heating (typical)
Housing color Gray (RAL 7032)
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 Bulkscan® Flow sensors

A Enclosure rating
Bulkscan® LMS511
IP67 (according to IEC 60529)
Bulkscan® LMS111

B
Protection class III
Weight 3.7 kg 1.1 kg, without cable
Dimensions 160 mm x 155 mm x 185 mm 161 mm x 102 mm x 105 mm

C Distance of the sensor to the bulk solid

Switch-on time
≥ 0.5 m
≤ 60 s

D Ambient data
Bulkscan® LMS511 Bulkscan® LMS111

E Electromagnetic compatibility (EMC)

Ambient operating temperature

IEC 61000-6-2:2016-08 / IEC 61000-6-3:2006-07
EN 61000-6-2:2005 / EN 61000-6-3 / A1 2011
–40 °C ... +60 °C –30 °C ... +50 °C

F Storage temperature
Ambient light immunity
–40 °C ... +70 °C
70,000 lx 40,000 lx

Ordering information
Sub product family Type Part no.

H Bulkscan LMS511
®

Bulkscan® LMS111
LMS511-20190
LMS111-10190
1059529
1093274

I
J
K
L
M
N
O
P
Q
R
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 Flow sensors Bulkscan®

Dimensional drawings (Dimensions in mm (inch))

Bulkscan® LMS511
A
B
147
(5.79)

137

C
(5.39)
(0.43)
11

1
2 D
E
(7.28)

(4.72)
185

120
(2.17)
55
F
(2.48)
63

77.5 93

(1.26)
32
(3.05) (3.66)
3
155 159

H
(6.10) (6.26)

91
(3.58)
I
J
(1.69)
43

K
190°
L
1 4 screw holes M8 x 9
2 Do not block front screen
M
3 4 screw holes M6 x 8

N
O
P
Q
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 Bulkscan® Flow sensors

A Bulkscan® LMS111
54.5 (2.15) 102 (4.02)
∅ 94 (3.70)

B
10.5 49 (1.93)

23.8 (0.94)
(0.41)

C 1 1

152 (5.98)
116 (4.57) QC passed

E
STOP OK

79.3 (3.12)

79.3 (3.12)
Q1 Q2
11 (0.43)

F
105 (4.13) 73 (2.87)
2 2
1 Mounting hole M5 x 7.5

H 2 Connector M12

I Mounting
Post bracket (Bulkscan® LMS511)

J
K
L
M
N
O
2
P 1

Q 1 Post bracket
2 Adapter bracket

R
S
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 Flow sensors Bulkscan®

Mounting bracket (Bulkscan® LMS511)

A
B
C
D
E
F

2 1
H
1 Mounting bracket
2 Mounting set for LMS2xx Part no. 2018303

Mounting kit (Bulkscan® LMS511)

I
1 2
J
4 3

K
L
M
N
O
P
Q
1 Mounting kit 1
R
2 Mounting kit 2
3 Mounting kit 3
4 Device S
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 Bulkscan® Flow sensors

A Mounting kit 1a (Bulkscan® LMS111)

B 1
2

C
D
E
F
3

4
H
I
J 1 Mounting screws
2 Mounting kit 1a (part no. 2034324)
3 Mounting screws

K 4 Threaded holes M5x8

L
M
N
O
P
Q
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 Flow sensors Bulkscan®

Mounting kit 1b (Bulkscan® LMS111)

2
A
B
C
1

D
E
F

3
H
4 I
J
1 Mounting screws
K
2 Mounting kit 1b (part no. 2034325)
3 Mounting screws
4 Threaded holes M5x8 L
M
N
O
P
Q
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 Bulkscan® Flow sensors

A Mounting kit 2 (Bulkscan® LMS111)

1 2
3
B
C
D
E
F
4

H
I 5

J
1 Mounting kit 1a

K 2 Mounting kit 2 (part no. 2039302)

3 Mounting kit 3 (part no. 2039303)
4 Centring pin

L
5 Threaded holes M4

M
N
O
P
Q
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 Flow sensors Bulkscan®

Installation instructions
Bulkscan® LMS511 / Bulkscan® LMS111
A
Correct positioning Incorrect positioning B
C
D
≥ 500 mm

E
F
90°

H
Transport rollers Transport rollers
I
Recommended accessories J
Mounting systems
Device protection (mechanical)
K
L
Protective housings and protective pipes

Brief description Type Part no.

Weather hood (180°), vertical mounting (Bulkscan® LMS511) Weather hood

Weather protection
2063050
M
Weather hood, 190° 2046459

N
cover 190°

Mounting brackets and plates

Mounting brackets

Brief description Type Part no.

O
Spring arm / mounting arm for DFV60 DFV60 spring arm 2056155
P
Mounting bracket for LMS5xx (for retrofitting, if 2018303 is already in use)
(Bulkscan® LMS511)
Mounting bracket 2059271
Q
Standard mounting set for 190° weather hood for Bulkscan® LMS111 Mounting bracket 2046025
R
1 piece, mounting bracket for direct mounting, from the rear, on wall or machine, not
adjustable
(Bulkscan® LMS511)
Mounting kit 1 2015623
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 Bulkscan® Flow sensors

A Brief description Type Part no.

1 piece, mounting bracket for rear mounting on wall or machine

Mounting kit 1a 2034324

B
(Bulkscan® LMS111)

1 piece, mounting bracket for rear mounting on wall or machine with protection of
optics hood Mounting kit 1b 2034325

C (Bulkscan® LMS111)
1 piece, mounting bracket for rear mounting on wall or machine, adjustable longitudi-
nal and lateral axes, only in conjunction with mounting kit 1 (2015623) Mounting kit 2 2015624

D
(Bulkscan® LMS511)
1 piece, mounting bracket, adjustable lateral axis, only in conjunction with mounting
kit 1a (2034324) or 1b (2034325) Mounting kit 2 2039302
(Bulkscan® LMS111)

E 1 piece, mounting bracket for rear mounting on wall, floor, or machine, adjustable
longitudinal and lateral axes, only in conjunction with mounting kit 1 (2015623) and
2 (2015624)
Mounting kit 3 2015625

F
(Bulkscan® LMS511)
1 piece, mounting plate, adjustable longitudinal axis, only in conjunction with mounting
kit 2 (2039302) Mounting kit 3 2039303
(Bulkscan® LMS111)

Other mounting accessories

Measuring wheels and measuring wheel systems

H Brief description Type Part no.

I
Plastic measuring wheel with smooth plastic surface (Hytrel), for 10 mm solid shaft,
BEF-MR-010020 5312988
circumference 200 mm

Measuring wheel with ridged plastic surface (Hytrel) for 10 mm solid shaft, circumfer-

J
BEF-MR-010020G 5318678
ence 200 mm

Plastic measuring wheel with smooth plastic surface (Hytrel) for 10 mm solid shaft,

K
BEF-MR-010050 5312989
circumference 500 mm

Aluminium measuring wheel with O-ring (NBR70) for 10 mm solid shaft, circumference
BEF-MR010020R 2055224
200 mm

L Aluminium measuring wheel with O-ring (NBR70) for 10 mm solid shaft, circumference
300 mm
Measuring wheel with O-ring (NBR70) for 10 mm solid shaft, circumference 500 mm
BEF-MR010030R

BEF-MR010050R
2049278

2055227

M Others

Brief description Type Part no.

N Strap lock Adjustable strap lock 5306221

O Strap for mast bracket (sold by meter) Tension strap 5306222

P Terminal and alignment brackets

Alignment brackets

Q Brief description

Pole bracket requires additionally adapter bracket (2059271) or mounting set

Type

Mast mounting
Part no.

2018304

R
(2018303) bracket

S
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 Flow sensors Bulkscan®

Quick release

Brief description Type Part no.

A
Quick-action lock system for weather hood 190°/270° Quick release 2046989 B
Programming and configuration tools C
Brief description Type Part no.
Incremental measuring wheel encoder, electrical interface: 10 ... 30 V HTL / push-pull,
universal mounting bracket, measuring wheel circumference = 300 mm, surface O -
ring, connection: M12, 8-pin, number of lines 1,024, operating temperature –20 °C ...
DFV60E-22EC01024 1060308
D
E
+100 °C
Incremental measuring wheel encoder, electrical interface: 10 ... 30 V HTL / push-pull,
Illustration may universal mounting bracket, measuring wheel circumference = 300 mm, surface O -
differ DFV60E-22EK01024 1060309
ring, connection: cable, 8-pin 1.5 m, number of lines 1024, operating temperature –20

F
°C ... +100 °C
Incremental encoder, blind hollow shaft 15 mm, cable, 8-wire universal, 1.5 m, num-
DFS60E-BHEK01024 1055909
ber of lines: 1024, temperature range: 0°C ... 85 °C
Incremental encoder, cable, 8-wire universal, 1.5 m, number of lines: 1024, tempera-
DFS60E-S4EK01024 1037534
ture range: 0°C ... 85 °C, measuring wheel must be ordered separately
Incremental encoder. blind hollow shaft 15 mm, plug, M12, 8-pin, radial, number of
DFS60E-BHEC01024 1036541
lines: 1024, temperature range: 0°C ... 85 °C

Connection systems H
Power supply units and power supply cables

Brief description Type Part no. I

Power supply DC 24 V / 10 A Power supply unit 6020875
J
Illustration may
Power supply unit 24 V DC / 2.5 A Power supply unit 6010361 K
L
differ

Power supply DC 24 V / 4 A Power supply unit 6010362

Illustration may
differ M
N
Modules and gateways
Connection modules

O
Brief description Type Part no.
BAM100 analog module for Bulkscan, by Beckhoff, 24 V DC supply voltage (-15%
/ + 20%), rail mounting on 35 mm C rail, according to EN 50022 with interlocking,
BAM100-HE44K 2073296
Ethernet TCP/IP interface (RJ45), CoLa communication, 3 x IN: 4 mA ... 20 mA, 4 x OUT:
4 mA ... 20 mA
P
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 Bulkscan® Flow sensors

A Plug connectors and cables

Connecting cables

B Brief description
Head A: male connector, M12, 8-pin,
Length of cable Type Part no.

straight, A-coded

C Head B: Flying leads

Cable: PUR, halogen-free, shielded,
5.9 mm
10 m STL-1208-G10MAC 6036156

(Bulkscan® LMS111)

D Head A: female connector, M12, 12-pin,

5m
Connecting cable
(female connector -
open)
6042735

straight, A-coded

E
Connecting cable
Head B: Flying leads
10 m (female connector - 6042736
Cable: Power, I/O, twisted pair, PUR, halo-
open)
gen-free, shielded, 8.5 mm
(Bulkscan® LMS511) Connecting cable

F Head A: female connector, M12, 5-pin,

20 m (female connector -
open)
6042737

Connecting cable
straight, A-coded
5m (female connector - 6036159
Head B: Flying leads
open)
Cable: Power, shielded
Connecting cable

H
Head A: female connector, M12, 5-pin, 20 m (female connector - 6042564
straight, A-coded open)
Head B: Flying leads Connecting cable
Cable: shielded 10 m (female connector - 6042565

I 10 m
open)
Connecting cable
(female connector - 6028420

J
Head A: female connector, M12, 8-pin, open)
straight, A-coded Connecting cable
Head B: Flying leads 20 m (female connector - 6036154
Cable: RS-232, RS-422, shielded open)

K
(Bulkscan® LMS111) Connecting cable
5m (female connector - 6036153
open)
Connecting cable

L Head A: male connector, M12, 12-pin,

straight, A-coded
5m (male connec-
tor-open)
6042732

Connecting cable
Head B: Flying leads

M
10 m (male connec- 6042733
Cable: Power, I/O, twisted pair, PUR, halo-
tor-open)
gen-free, shielded, 8.5 mm
(Bulkscan® LMS511) Connecting cable
20 m (male connec- 6042734

N Head A: male connector, M12, 8-pin,

straight, A-coded
5m
tor-open)
STL-1208-G05MAC 6036155

O
Head B: Flying leads
Cable: PUR, halogen-free, shielded, 20 m STL-1208-G20MAC 6036157
5.9 mm
(Bulkscan® LMS111)

P Connection cables

Brief description Length of cable Type Part no.

Q Head A: male connector, M12, 4-pin,

straight, D-coded
Head B: male connector, RJ45, 8-pin,
5m
10 m
SSL-2J04-G05ME
SSL-2J04-G10ME
6034415
6030928
straight

R Cable: Ethernet, twisted pair, PUR, halo-

gen-free, shielded, 6.4 mm, AWG26
20 m SSL-2J04-G20ME 6036158

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 Flow sensors Bulkscan®

Reflectors and optics

Optics cloths
A
Brief description Type Part no.
B
Cloth for cleaning the front screen Lens cloth 4003353

C
Further accessories
Cleaning agent D
Brief description Type Part no.

Plastic cleaner and care product, anti-static, 0.5 liter Plastic cleaner 5600006
E
Test and monitoring tools F
Brief description Type Part no.

Scan finder, receiver to localize infrared scans Scan-Finder LS-80L 6020756

Illustration may
differ
H
I
J
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K
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Easily order online and track your delivery.
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Check your history of all your orders and quotes.
Create, save, and share as many wish lists as you want. N
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Save time by using past orders. P
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 SICK AT A GLANCE
8015028/2018-06-07 ∙ 9PMS ∙ Pre USmod en48

SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With
more than 8,800 employees and over 50 subsidiaries and equity investments as well as numerous agencies
worldwide, SICK is always close to its customers. A unique range of products and services creates the
perfect basis for controlling processes securely and efficiently, protecting individuals from accidents, and
preventing damage to the environment.

SICK has extensive experience in various industries and understands their processes and requirements.
With intelligent sensors, SICK delivers exactly what the customers need. In application centers in Europe,
Asia, and North America, system solutions are tested and optimized in accordance with customer specifica-
tions. All this makes SICK a reliable supplier and development partner.

Comprehensive services round out the offering: SICK LifeTime Services provide support throughout the
machine life cycle and ensure safety and productivity.

That is “Sensor Intelligence.”

Worldwide presence:

Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France,
Germany, Great Britain, Hungary, Hong Kong, India, Israel, Italy, Japan, Malaysia, Mexico, Netherlands,
New Zealand, Norway, Poland, Romania, Russia, Singapore, Slovakia, Slovenia, South Africa, South Korea,
Spain, Sweden, Switzerland, Taiwan, Thailand, Turkey, United Arab Emirates, USA, Vietnam.

Detailed addresses and further locations - www.sick.com

SICK AG | Waldkirch | Germany | www.sick.com