Denso Digest SeaShield Vol-36-No-1 LR
Denso Digest SeaShield Vol-36-No-1 LR
Denso Digest SeaShield Vol-36-No-1 LR
2010 - 2020
DENSO
DENSO
DIGEST
DIGEST
Winn & Coales International Ltd
Winn & Coales International Ltd
Volume 36, Number 1
Volume 35, Number 4
1929 - 2019
PREMIER COATINGS
PREMIER LTDLTD
COATINGS Tel: +44 (0) 1233 770663
Membranes and corrosion prevention systems Email:
Fax: enquiries@premiercoatings.com
+44 (0) 1233 770633
Membranes and corrosion prevention systems
Headcorn Road, Smarden, near Ashford, Kent TN27 8PJ, Website:
Email: www.premiercoatings.com
enquiries@premiercoatings.com
Headcorn Road, Smarden, near Ashford, Kent TN27 8PJ,
England
England Website: www.premiercoatings.com
ARCHCO
ARCHCO Tel: +44 (0) 20 8761 6244
Corrosion resistant linings Email:
Fax: mail@denso.net
+44 (0) 20 8761 2456
Corrosion resistant linings
Denso House, Chapel Road, London SE27 0TR, Website:
Email: www.denso.net
mail@denso.net
Denso House, Chapel Road, London SE27 0TR,
England Website: www.denso.net
England
DENSO NORTH
DENSO AMERICA
NORTH INCINC
AMERICA - CANADA
- CANADA Tel: +1 416 291 3435
Corrosion prevention and sealing systems Email:
Fax: +1sales@densona-ca.com
416 291 0898
Corrosion prevention and sealing systems
90 Ironside Crescent, Unit 12, Toronto, Ontario, M1X 1M3 Web site:
Email: www.densona.com
sales@densona-ca.com
90 Ironside Crescent, Unit 12, Toronto, Ontario, M1X 1M3
Canada
Canada Web site: www.densona.com
DENSO USA
DENSO - LP- LP
USA Tel: +1 281 821 3355
Corrosion prevention and sealing systems Email:
Fax: +1info@densona.com
281 821 0304
Corrosion prevention and sealing systems
9710 Telge Road, Houston, Texas 77095 Website:
Email: www.densona.com
info@densona.com
9710 Telge Road, Houston, Texas 77095
United States of America
United States of America Website: www.densona.com
DENSO SOUTH
DENSO AFRICA
SOUTH (PTY)
AFRICA LTDLTD
(PTY) Tel: +27 31 569 4319
Corrosion prevention and sealing systems Email:
Fax: bid@denso.co.za
+27 31 569 4328
Corrosion prevention and sealing systems
120 Malacca Road, Redhill Industrial Area, Durban North 4051 Website:
Email: www.denso.co.za
bid@denso.co.za
120 Malacca Road, Redhill Industrial Area, Durban North 4051
Republic of South Africa
Republic of South Africa Website: www.denso.co.za
DENSO (AUSTRALIA)
DENSO PTYPTY
(AUSTRALIA) LTDLTD Tel: +61 1300 658 590
Corrosion prevention and sealing systems Email:
Fax: denso@densoaustralia.com.au
+61 3 9356 7699
Corrosion prevention and sealing systems
77-95 National Boulevard Website:
Email: www.densoaustralia.com.au
denso@densoaustralia.com.au
77-95 National Boulevard
Campbellfield, Victoria 3061, Australia
Campbellfield, Victoria 3061, Australia Website: www.densoaustralia.com.au
DENSO (NEW
DENSO ZEALAND)
(NEW LTDLTD
ZEALAND) Tel: +64 9274 1255
Corrosion prevention and sealing systems Email:
Fax: info@denso.co.nz
+64 9274 1258
Corrosion prevention and sealing systems
PO Box 76167, Manakau City, Auckland Website:
Email: www.densoaustralia.com.au
info@denso.co.nz
PO Box 76167, Manakau City, Auckland
New Zealand
New Zealand Website: www.densoaustralia.com.au
SEASHIELD INTERNATIONAL
SEASHIELD INTERNATIONAL Tel: +44 (0) 20 8670 7511
Marine corrosion protection systems Email:
Fax: mail@denso.net
+44 (0) 20 8761 2456
Marine corrosion protection systems
Denso House, Chapel Road, London SE27 0TR, Website:
Email: www.denso.net
mail@denso.net
Denso House, Chapel Road, London SE27 0TR,
England
England Website: www.denso.net
SEASHIELD INTERNATIONAL
SEASHIELD INTERNATIONAL Tel: +1 281 821 3355
Marine corrosion protection systems Email:
Fax: +1houston@densona.com
281 821 0304
Marine corrosion protection systems
9710 Telge Road, Houston, Texas 77095 Website:
Email: www.densona.com
houston@densona.com
9710 Telge Road, Houston, Texas 77095
United States of America
United States of America Website: www.densona.com
SEASHIELD INTERNATIONAL
SEASHIELD INTERNATIONAL Tel: +61 1300 658 590
Marine corrosion protection systems Email:
Fax: denso@densoaustralia.com.au
+61 3 9356 7699
Marine corrosion protection systems
77-95 National Boulevard, Campbellfield, Victoria 3061, Website:
Email: www.densoaustralia.com.au
denso@densoaustralia.com.au
77-95 National Boulevard, Campbellfield, Victoria 3061,
Australia
Australia Website: www.densoaustralia.com.au
SEASHIELD INTERNATIONAL
SEASHIELD INTERNATIONAL Tel: +64 9274 1255
Marine corrosion protection systems Email:
Fax: info@denso.co.nz
+64 9274 1258
Marine corrosion protection systems
PO Box 76167, Manakau City, Auckland, Website:
Email: www.densoaustralia.com.au
info@denso.co.nz
PO Box 76167, Manakau City, Auckland,
New Zealand
New Zealand Website: www.densoaustralia.com.au
CONTENTS
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10 SeaShield™ Protects Steel Piles and Cross Beams
??
12 SeaShield™ Protection for Bulk Export Port Wharf Piles
??
14 SeaShield 2000FD™ Protects the GSPC LNG Jetty
??
Our SeaShield protective systems for marine piles, risers etc were first
introduced in Australia in 1972 and have gained a reputation for reliability
and effectiveness over the years since then. They have been used all over
the world, sometimes in the most challenging of marine environments
making them one of the most popular range of marine protection systems
available today.
The SeaShield systems are designed to protect the vulnerable splash zone area of jetty piles against
corrosion. Our current and most comprehensive range of systems, are the culmination of 48 years
of experience in providing long-term protection against one of the most aggressive corrosive
environments in existence.
SeaShield™ Systems Protect Manx Outfall
When Manx Utilities in the Isle of Man wanted The Denso SeaShield 80 System comprises Denso
to install a new sea outfall pipe to discharge foul S105 Paste™, followed by Denso Marine Piling Tape™
effluent at Kirk Michael, they appointed Hyder overwrapped with Densoclad 70™ Tape or Densopol
Consulting to advise on the new pipe installation. 80™ Tape. The combination with the Denso SeaShield
The engineers at Hyder Consulting asked Denso for 70 System means that on top of the Denso SeaShield
advice on a suitable coating system to protect the 80 System there is an additional wrap of Denso Glass
pipe joints from corrosion. Outerwrap 70™, a flexible fibreglass cloth impregnated
with a water activated resin, that provides excellent
abrasion and impact resistance.
Because the location for the new sea outfall was very
exposed, Denso recommended using a combination of
the Denso SeaShield 80™ System and Denso SeaShield
70™ System to provide extra protection against the
severe environmental conditions.
JCK Ltd from Ballasalla, Isle of Man was the PROJECT SUMMARY
contractor chosen to apply the system and Denso gave
the appropriate application guidance to the contractor
when it was needed. The successful work was overseen Product type:
by Homes Grace Consulting Engineers, Hydra Sub Sea Splash Zone Coating
Consulting and Manx Utilities.
Country: United Kingdom
The SeaShield 400™ System comprises a Fibre Form™ Jacket filled with
Denso 510™ Grout.
Product type:
Sub Sea Splash Zone Coating
In 2013, The Port of Seattle was named as the 14th Installation of Denso S105 Installing the 80 mil
largest port in North America after handling over two Paste™ and Densyl™ Tape HDPE outercover with
to a 24” steel pile. M10 316SS fasteners
million containers (TEUs) and one million cruise ship
passengers. The pressure placed on the growing port
over the preceding years had led to the pier support PROJECT SUMMARY
piles requiring installation of a long-term, splash-zone
corrosion prevention system.
Product type:
Sub Sea Splash Zone Coating
As a solution, a trial project to protect 40 piles on
piers 66 & 69 with Denso’s SeaShield Series 2000HD™
Country: United States of America
System was started in 2008. After performing
appropriate surface preparation to the pile’s splash- Object: Steel jetty piles
zone area, Denso S105 Paste™ was applied followed
by Densyl™ Tape with a 55% overlap. Finally, Series Problem: Corrosion prevention
2000HD Jackets (80mil HDPE) were fixed in place to Product
complete the system. Solution: SeaShield 2000HD™ System
Three years of monitoring later, the port's
maintenance and engineering groups declared that the
SeaShield system had protected the piles as advertised,
so the pleased Port of Seattle authorities decided to
protect the remaining 501 piles on piers 66 and 69 with
the same SeaShield system.
Below: Steel cross beams protected with Denso Glass Outerwrap 70™
in lieu of the 80 mil HDPE Outercovers.
The Denso SeaShield Series 2000HD™ System was An inspection carried out 10 years later, on a
chosen for the project and the contractor started the selection of piles to check their condition by removal
installation on the piles by using the required surface of the Jackets and Densyl Tape wrapping, showed
preparation method. A coating of Denso S105 Paste™ the system had performed very well and the piles
was then applied followed by an overwrap of Densyl™ showed no corrosion underneath. A great example of
Tape with a 55% overlap. Finally, the SeaShield 2000HD how the SeaShield 2000HD System continues to give
Jackets were fitted, completing the installation. long-term protection.
PROJECT SUMMARY
Shearwater Marine Services were awarded the
contract for installing protection to the steel Jetty Product type:
Piles at Ullapool Harbour for The Ullapool Harbour
Trust. Consulting Engineers Wallace Stone specified Sub Sea Splash Zone Coating
the use of SeaShield Systems supplied by Winn and
Coales (Denso) Ltd. Country: United Kingdom
Object: Jetty piles and cross beams
Shearwater Marine Services installed a combination
of the SeaShield 2000FD™ and SeaShield 70™ Systems Problem: Corrosion prevention
to the piles and various supporting cross beams on the Product SeaShield 70™ and SeaShield
structure. The SeaShield Systems have an extensive Solution: 2000FD™ Systems
history of providing long term corrosion protection to
marine structures.
The SeaShield 70 System was used on the cross
SeaShield 2000FD consists of Denso S105 Paste™, beams and is an excellent option on areas where the
Denso Marine Piling Tape™ and Denso SeaShield piles have obstructions. This system consists of Denso
Jackets™, which are hydraulically tensioned before S105 Paste, Denso™ Profiling Mastic, Denso™ Marine
being secured with Stainless Steel Fixings. Piling Tape and Denso SeaShield Glass Outerwrap 70™.
The completed Seashield 2000FD™ System on piles in the background
and the SeaShield 70™ protected cross beams in the foreground. Wrapping the jetty piles and beams with Denso Marine Piling Tape.
PROJECT SUMMARY
Product type:
Sub Sea Splash Zone Coating
When six piles on the Eriskay Causeway Bridge in completed the system installation over the winter
the Western Isles, needed a protective system applied months.
to them, Aberdeen Marine Ltd who were awarded the
contract, suggested using the Winn & Coales (Denso) SeaShield 2000FD™ is a heavy duty robust system
Ltd, SeaShield 2000FD™ System as an alternative to which provides protection against corrosion on marine
the originally specified system for the project. piles. It consists of Denso S105 Paste™, Denso™ Marine
Piling Tape and an HDPE Jacket which is applied by
After studying the technical merits and benefits of hydraulic tensioning equipment and secured with
using the SeaShield system, the Western Isles Council stainless steel bolts.
agreed to change the specification and the work was
given the go-ahead. Although the inclement weather
and remote location was a challenge, Aberdeen Marine
Winn & Coales International
11 Vol:
Vol: 36
xx No.
No. 1,
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SeaShield™ Protection for Bulk Export Port
Wharf Piles
View underneath the MOF Wharf showing the SeaShield 2000FD™ Problem: Corrosion prevention
system applied to the steel piles. Product
Due to NW Western Australia’s extreme marine Solution: SeaShield 2000FD™ System
environment, steel piles on the MOF Wharf at the port
needed attention due to the original marine grade 2000FD system remains intact withstanding multiple
epoxy coating protection prematurely breaking down. cyclones and the severe seas that accompany these
The client wanted a 25 year maintenance free destructive storms.
solution that could be verified through case histories
Application of the SeaShield 2000FD™ Jackets.
and independent testing so Denso Australia put
forward their SeaShield 2000FD™ system for
comparison against other pile protection systems that
were currently available in the marketplace.
PROJECT SUMMARY
Product type:
Sub Sea Splash Zone Coating
Country: Australia
Object: Wharf piles
Problem: Corrosion prevention
Product
Solution: SeaShield 2000FD™ System
PROJECT SUMMARY
Product type:
Sub Sea Splash Zone Coating
Country: India
Object: Steel jetty piles
Problem: Corrosion prevention
Product
Solution: SeaShield 2000FD™ System
When a new LNG Jetty was installed in Mundra,
India, some of the support piles needed protection
in the splash-zone area. The Jetty owner GSPC LNG, Denso™ Marine Piling Tape is spirally applied before the SeaShield
Jackets are put into position and hydraulically closed.
a joint venture of Gujarat State Petroleum Corp
and Adani Enterprises, considered many options
for protecting the piles. The project was further
complicated by several challenges including rough
seas, long piles, a small working time window, costs
considerations and the need for rapid installation.
PROJECT SUMMARY
BURIED ONSHORE COATINGS SUBSEA & SPLASH ZONE COATINGS SEALING MASTICS
External corrosion prevention for Maintenance corrosion protection for steel Joint sealing of precast concrete manholes
undergroud pipelines, welded joints, valves jetty piles. and culverts.
and fittings.
Subsea pipelines and outfalls. Joint and crack sealing of asphalt road
Protection of mounded LPG vessels and surface wearing courses.
fuel tanks. Protection of timber and concrete piling.
Joint sealing for airport runways.
Corrosion prevention for chemical plant, Internal linings for tanks, pumps, vessels
structural steelwork, above ground pipes, and pipelines. INDUSTRIAL TAPES
storage tanks, offshore rigs, bridges and
support cables, cranes and pipe bridges. Linings for concrete bunds and floors. Sealing and insulating.
Corrosion prevention for metal roof purlins External abrasive wear protection. Protecting and bonding.
and metal roof sheets.
For further information - tick boxes, fill in coupon and email or post to your nearest Denso branch
(full list of addresses on page 2)
Name: Title:
Company:
Address:
Phone: Email:
WINN
WINN &
& COALES
COALES INTERNATIONAL
INTERNATIONAL LTD
LTD
TEL:
TEL: +44
+44 (0)
(0) 208
208 670
670 7511
7511 33
33 -- 35
35 Chapel
Chapel Road
Road
EMAIL: mail@denso.net
FAX: +44 (0) 208 761 2456 London
London
WEB:
EMAIL:www.denso.net
mail@denso.net SE27
SE27 0TR
0TR
WEB: www.denso.net UNITED
UNITED KINGDOM
KINGDOM
ISO 9001:2015 & ISO 14001:2015
Vol:
Vol: 36
35 No.
No. 1,
4, Date:
Date: 04.2021 QuarterlyPublication
8.2020 Quarterly Publication