7 Design Concepts

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Design Concepts

Allowable Stress Design


To ensure the safety of a structural or mechanical member, it is necessary to
restrict the applied load to one that is less than the load the member can fully
support.
Because:
• The intended measurements of a structure or machine may not be exact, due
to errors in fabrication or in the assembly of its component parts.
• Unknown vibrations, impact, or accidental loadings can occur that may not be
accounted for in the design.
• Atmospheric corrosion, decay, or weathering tend to cause materials to
deteriorate during service.
Allowable Stress Design

• One method of specifying the allowable


load for a member is to use a number
called the factor of safety (F.S.).

• It is a ratio of the failure load Ffail to the


allowable load Fallow
Allowable Stress Design
• By making simplifying assumptions regarding the behavior of the material, the
equations σ= N/A and σavg = V/A can often be used to analyze or design a
simple connection or mechanical element.
• If a member is subjected to normal force at a section, its required area at the
section is determined from

• If the section is subjected to an average shear force, then the required area at
the section is
The control arm is subjected to the loading. Determine to the nearest 1/4 in. the required
diameters of the steel pins at A and C if the factor of safety for shear is F.S. = 1.5 and the
failure shear stress is τfail = 12 ksi.
𝑭𝒊𝒏𝒅𝒊𝒏𝒈 𝑭𝑨𝑩 +↺ ෍ 𝑴𝑪 = 𝟎;
𝑭𝑨𝑩
𝟑
𝑭𝑨𝑩 𝟖 𝒊𝒏 − 𝟑 𝒌𝒊𝒑 𝟑 𝒊𝒏 − (𝟓 𝒌𝒊𝒑) (𝟓 𝒊𝒏) = 𝟎,
𝟓
𝑭𝑨𝑩 = 𝟑 𝒌𝒊𝒑
𝑭𝒊𝒏𝒅𝒊𝒏𝒈 𝑭𝑪
𝑭𝑪 𝑭𝒄𝐲 𝟒
+→ ෍ 𝑭𝒙 = 𝟎; −𝑭𝒄𝒙 − 𝟑 𝒌𝒊𝒑 + 𝟓 𝒌𝒊𝒑 = 𝟎,
𝟓
𝑭𝒄𝒙 = 𝟏 𝒌𝒊𝒑
𝑭𝒄𝐱 𝟑
+↑ ෍ 𝑭𝒚 = 𝟎; 𝑭𝒄𝒚 − 𝟑 𝒌𝒊𝒑 − 𝟓 𝒌𝒊𝒑 = 𝟎,
𝟓
𝑭𝒄𝒚 = 𝟔 𝒌𝒊𝒑

𝑭𝒄 = 𝑭𝒄𝒙 𝟐 + 𝑭𝒄𝒚 𝟐 = (𝟏 𝒌𝒊𝒑) 𝟐 + (𝟔 𝒌𝒊𝒑) 𝟐


𝑭𝒄 = 𝟔. 𝟎𝟖𝟑 𝒌𝒊𝒑
The control arm is subjected to the loading. Determine to the nearest 1/4 in. the required
diameters of the steel pins at A and C if the factor of safety for shear is F.S. = 1.5 and the
failure shear stress is τfail = 12 ksi.
𝝉𝒇𝒂𝒊𝒍 = 𝟏𝟐 𝒌𝒔𝒊
𝑭𝑨𝑩
𝝉𝒇𝒂𝒊𝒍 𝟏𝟐 𝒌𝒔𝒊
𝑭𝑨𝑩 = 𝟑 𝒌𝒊𝒑 𝝉𝒂𝒍𝒍𝒐𝒘 = = = 𝟖 𝒌𝒔𝒊
𝑭. 𝑺. 𝟏. 𝟓
𝑽 𝝅𝒅𝟐
𝝉𝒂𝒍𝒍𝒐𝒘 = 𝑨=
𝑭𝑪 𝑭𝒄𝐲 𝑨 𝟒
𝑭𝑨𝑩
𝑭𝑨𝑩 = 𝑽 = 𝟑 𝐤𝐢𝐩
𝑭𝒄𝐱
𝑽 𝟑 𝐤𝐢𝐩 𝟏 𝒌𝒔𝒊
𝑭𝒄 = 𝟔. 𝟎𝟖𝟑 𝒌𝒊𝒑 𝟖 𝒌𝒔𝒊 =
𝝅𝒅𝟐 𝒌𝒊𝒑
𝟏 𝟐
𝟒 𝒊𝒏
𝒅 = 𝟎. 𝟔𝟗𝟏 𝒊𝒏. 𝒅 = 𝟑/𝟒 𝒊𝒏.
The control arm is subjected to the loading. Determine to the nearest 1/4 in. the required
diameters of the steel pins at A and C if the factor of safety for shear is F.S. = 1.5 and the
failure shear stress is τfail = 12 ksi.
𝝉𝒂𝒍𝒍𝒐𝒘 = 𝟖 𝒌𝒔𝒊,
𝑭𝑨𝑩
𝑽 𝝅𝒅𝟐
𝝉𝒂𝒍𝒍𝒐𝒘 = , 𝑨=
𝑨 𝟒
𝑭𝑪 = 𝟐𝑽
𝑭𝑪 𝑭𝒄𝐲 𝑭𝑪 𝑭𝑪 𝟔. 𝟎𝟖𝟑 𝒌𝒊𝒑
𝑽= = = 𝟑. 𝟎𝟒𝟐 𝒌𝒊𝒑
𝟐 𝟐
𝑽
𝑭𝒄𝐱 𝟑. 𝟎𝟒𝟐 𝐤𝐢𝐩 𝟏 𝒌𝒔𝒊
𝑽 𝟖 𝒌𝒔𝒊 = 𝒌𝒊𝒑
𝝅𝒅𝟐 𝟏 𝟐
𝟒 𝒊𝒏

𝒅 = 𝟎. 𝟔𝟗𝟔 𝒊𝒏. 𝒅 = 𝟑/𝟒 𝒊𝒏.


The suspender rod is supported at its end by a fixed-connected circular disk. If the rod
passes through a 40-mm-diameter hole, determine the minimum required diameter of the
rod and the minimum thickness of the disk needed to support the 20-kN load. The
allowable normal stress for the rod is σallow = 60 MPa, and the allowable shear stress for the
disk is τallow = 35 MPa.
𝑵 = 𝟐𝟎 𝒌𝑵, 𝝈𝒂𝒍𝒍𝒐𝒘 = 𝟔𝟎 𝑴𝑷𝒂,

𝝅𝒅𝟐
𝑨=
𝟒

𝝅𝒅𝟐 𝟐𝟎 𝒌𝑵 𝟏 𝑴𝑷𝒂 𝟏𝟎𝟎𝟎 𝑵


= 𝟏𝑵 , 𝒅 = 𝟐𝟎. 𝟔 𝒎𝒎
𝟒 𝟔𝟎 𝑴𝑷𝒂 𝒎𝒎𝟐 𝟏𝒌𝑵
The suspender rod is supported at its end by a fixed-connected circular disk. If the rod
passes through a 40-mm-diameter hole, determine the minimum required diameter of the
rod and the minimum thickness of the disk needed to support the 20-kN load. The
allowable normal stress for the rod is σallow = 60 MPa, and the allowable shear stress for the
disk is τallow = 35 MPa.
𝑽 = 𝟐𝟎 𝒌𝑵
𝝉𝒂𝒍𝒍𝒐𝒘 = 𝟑𝟓 𝑴𝑷𝒂 𝑫 = 𝟒𝟎 𝒎𝒎

𝑨 = 𝝅𝑫𝒕

𝟐𝟎 𝒌𝑵 𝟏 𝑴𝑷𝒂 𝟏𝟎𝟎𝟎 𝑵
𝝅(𝟒𝟎 𝒎𝒎)𝒕 = 𝟏𝑵
𝟑𝟓 𝑴𝑷𝒂 𝒎𝒎𝟐 𝟏𝒌𝑵

𝒕 = 𝟒. 𝟓𝟓 𝒎𝒎

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