AC-6B□□-4□

(With Memory Hopper)

Microprocessor Multi-heads Weigher

Operation Manual
 content
1 Preface..........................................................................................................................1
2 Basic descriptions........................................................................................................2
2.1 The Specification of machine model...................................................................2
2.2 Working environment.......................................................................................... 2
2.3 Attention...............................................................................................................2
2.4 Specification........................................................................................................ 3
2.5 Accessories...........................................................................................................4
3 Working Principle.......................................................................................................5
3.1 Combination.........................................................................................................6
4 Machine Structure...................................................................................................... 7
4.1 Main components.................................................................................................7
4.2 External parameters............................................................................................. 8
4.3 The installation of common parts...................................................................... 12
5 Introduction of operation interface........................................................................ 16
5.1 Startup................................................................................................................ 16
5.2 Combination.......................................................................................................18
5.3 Statistics............................................................................................................. 23
5.4 Parameter setting............................................................................................... 24
5.5 Time setting........................................................................................................25
5.6 Program table.....................................................................................................26
5.7 Manual operation............................................................................................... 27
5.8 Program setting.................................................................................................. 31
5.9 Advanced parameter.......................................................................................... 44
5.10 Calibration....................................................................................................... 52
5.11 Parameters import and export..........................................................................54
5.12 Control pannel................................................................................................. 55
6 Operation method..................................................................................................... 59
6.1 Parameter setting method.................................................................................. 60
6.2 Detail chart of process....................................................................................... 69
7 Troubles shooting...................................................................................................... 66
8 Color remarks of mainboard’s I/O cables..............................................................70
9 Maintenance.............................................................................................................. 71
10 Transportation and storage................................................................................... 71
11 Connected with packing machine and elevator................................................... 72
12 Alignment diagram................................................................................................. 73
13 Source of three CIS assembly instruction............................................................ 89
1 Preface
Thank you for using AC-6B series Microprocessor Multi-heads Weigher.AC-6B series
Microprocessor Multi-heads Weighers are fully automatic computerized combination scale,
especially designed for packaging granular stuff. It adopts advanced technology with 32 bit high
speed microprocessor and the predominant characteristics are high efficiency and high degree of
accuracy.
The object of making this manual is to help users to use and maintain the equipment. This
manual provides how to operate this machine and some basic maintaining measures. Meantime,
we own a well trained team with excellent techniques for the after-sale service, who are able to
provide you with full-range service immediately. This manual is designed for the machine model
of AC-6B16/18/24/30-xx.We take the 24 buckets for example .

1
2 Basic descriptions
2.1 The specification of machine model
This machine’s model number is AC-6B. The label can be explained as follows.

AC-6B □□-□□

（3）multiheag weigher version

（2）nember of heads
（1）trademark abbrviation
Fig 2-1-1 Standard product model

□□ □
（5）Code for special purpose
(can be omitted)
（4）Bucket model code
Fig 2-1-2 Standard product identification number
For details, please consult our sales staff.

2.2 Working environment

[1] Temperature: -100C ~ 400C, Humidity: 35-85%.（No condensation）
[2] Single-phase power: AC220V±10%, Adaptive 50/60Hz.
[3] Installation environment: On a hard, horizontal and non-oscillation surface.
[4] Grounding: Make sure the grounding terminal is grounded.
[5] Jamming source: Keep away or shield off.
[6] Should work in axenic and non-dusty workshop when packing food products.
[7] Avoid working in the surrounding with causticity gassy.
[8] Forbid to touch the screen with nipping tools.

2.3 Attention
[1] Don’t strike or push a large pressure on weigh buckets.
[2] Do check and clean out the remained material inside buckets before running. Press
“ZERO” button to empty buckets and set to zero before operation.
[3] Do switch off the power supply when maintaining or cleaning.
[4] Do switch off the power supply when there is a malfunction in electric parts. It should be
maintained by an electronic-engineer.

2
 [5] Make sure that the machine is fastened and stable when cleaning, maintaining or operating
the machine, because there is still a certain distance from the machine body to the ground
if the Microprocessor Multi-heads Weigher is installed on the top of the packing machine.
[6] The volts d.c. should be not less than 30V of the connection signal which produced by
other equipments connecting with the Microprocessor Multi-heads Weigher such as
feeding apparatus, Packing machine, conveyor, etc. And the load current should be not
more than 100mA.
[7] Don’t touch the buckets’ door, weigh buckets and other running parts while the machine is
running.
[8] Do spend hours poring over this manual before operation. And set program parameters and
system parameters rightly.

2.4 Specification
Parameter Machine model
Item AC-6B10-4A AC-6B24-2C AC-6B18-4C AC-6B16-4A
Supply Voltage AC220V AC220V AC220V AC220V
Supply
50Hz/60Hz 50Hz/60Hz 50Hz/60Hz 50Hz/60Hz
frequency
Rating current 15A 12A 10A 10A
Power 3.0kW 2.5kW 2.0kW 2.0kW
Bucket number 30 24 18 16
Weighing range 15g~4000g 15g~4000g 15g~4000g 15g~4000g
Accuracy X(2) X(2) X(2) X(2)
Capacity 800mL 1300mL 1300mL 2000mL/2500mL
Max. speed 5*60 bags/min 4*60 bags/min 2*90/3*60 bags/min 2*80 bags/min
Pro-memory 0~99 0~99 0~99 0~99
Table 1
Note 1: This parameter is a typical value, the actual performance of different models is
different, subject to the nameplate parameters.
Note 2: The weighing speed is related to the characteristics of the material, and there is a big
difference. For details, please consult our sales staff.

Enterprise Standard：QB/440606 17 10174－2011

3
Major Parts

Parts Type Manufacturer

Zhonghang Electronic Measuring
Load Cell L6H5-C3
Instruments Co. Ltd.

Weighing Indicator DSP Self-manufactured

2.5 Accessories
Instruction 1 set
Packing List 1 set
Qualification Certificate 1 set

4
3 Working principle
Products to be weighed are firstly delivered by Conveyor and fed into the infeed funnel.
Then it can be dispersed to linear feeder pans from the vibrating Top Cone controlled by
program. The products flow thickness can be changed by adjusting the height of the infeed
funnel. Products to be weighed are distributed evenly into each linear feeder pan, stored in feed
bucket. When weigh buckets complete the previous weighing and after they are cleaned out,
products to be weighed in feed buckets can be fed into weigh buckets to prepare for next
combination. Meanwhile this machine can work with other equipments like packaging machines
or conveyor by signal communication, the work flow is shown in Fig 3-1..

Fig. 3-1 Work flow

5
3.1 Combination
The CPU calculates the weight value from each weigh bucket, adds up the single weight
and gets numerous combinations which meet the set deviation from target weight, then selects
the closest one to the tgt wt as shown in Fig 3-1-1.The gate of these selected buckets should
open to discharge the products which may be stored in Collecting bucket or dropped into the
packaging machine for packing.

Applicable combination
Fig 3-1-1combination principle

6
4 Machine structure
4.1 Main components

Fig 4-1 The main components

1 Indeed Funnel 9 Main Switch

2 Top Cone 10 Chassis cover
3 Level Sensor 11 Base Frame
4 Linear Feeder Pan 12 Display
5 Feed Bucket 13 Collect Bucket
6 Weigh Bucket 14 Main Feeder
7 Memory Bucket 15 Aluminum Case
8 Collating Chute 16 Aluminum Case
17 Linear Feeder 18 Collating Funnel
Table 2

7
4.2 External parameters

AC-6B16-4A
1．Packing Size：2000(L)×1550(W)×1800(H)
2．Packing Weight：about 750kg

Fig 4-2-1 AC-6B16-4A Fig 4-2-2 AC-6B16-4A

Fig 4-2-3 AC-6B16-4A

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AC-6B18-4C
1.Packing Size：2000(L)×1550(W)×1800(H)
2.Packing Weight：about 800kg
1699
694
351

173

∅182

Fig 4-2-4 AC-6B18-4C Fig 4-2-5 AC-6B18-4C

1624

1608

Fig 4-2-6 AC-6B18-4C

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AC-6B24-2C
1．Packing Size：2000(L)×1800(W)×1800(H)
2．Packing Weight：about 1000kg

Fig 4-2-7 AC-6B24-2C Fig 4-2-8 AC-6B24-2C

Fig 4-2-9 AC-6B24-2C

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AC-6B10-4A
1．Packing size：2000(L)×2000(W)×2000(H)
2．Packing weight：about 1300kg

Fig 4-2-7 AC-6B10-4A Fig 4-2-8 AC-6B10-4A

Fig 4-2-9 AC-6B10-4A

11
4.3 The installation of common parts
4.3.1 Bracket and infeed funnel installation
As shown in Fig 4-3-1, first install the supporting bar, supporting frame on the host
body ,make it fixed. Then install the Infeed Funnel on the brackets.

Fig 4-3-1

4.3.2 Linear feeder pan installation

put the notch above the feeder pan in the position of screws on the vibrator and fix them by
one head.After that put the locking ring from A to B.as shown in Fig 4-3-2.
NOTICE: Each linear feeder pan should be well installed and has no bump with
each other.

12
 Fig 4-3-2

4.3.3 Collating chute installation

Put the collating chute into the notch of the middle frame.as shown in Fig 4-3-3.

Fig 4-3-3

13
4.3.4 Bucket installation
Put the fixed rod of buckets to the fixed rod of Aluminum cases. Insert the fixed rod into the Locking mount
with a gentle force.as shown in Fig 4-3-4. Feed bucket and memory bucket Installation is similar to weigh
bucket

Fig 4-3-4a Weigh Bucket

Fig 4-3-4b Weigh Bucket

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 hook up 1 hook up 2
(inside)

Fig 4-3-4c Weigh Bucket

NOTE: Please correspond with the “Aluminum Case” number when installing Feed

Bucket, Weigh Bucket and Collating Chute.

15
5 Introduction of operation interface
All functions of the Multi-heads Weigher can be finished by touching the display screen
which is easy to operate. Every function will work after touching the display screen for 0.5-1
second. Furthermore, the range of every parameter will be shown after RANGE: on the inferior
of the display screen.

5.1 Startup
Switch on the power supply, software starts to self-exam and then we can see the Main
Screen as shown in Fig.5-1-1.Here to the LV3 grade interface,user can choose the operating level
according to their need.Operation method ： click the icon of switching operation level in the
upper right corner and input the password for the level what you want, and then press Enter to
confirm. Factory password setting: LV3: 333333; LV2: 222222; LV1: 111111, enter LV3
operation level，you can modify the password of LV1 and LV2. If loses the LV3 level password,
you need to contact the supplier to reset the password.

Fig. 5-1-1 zero

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Note：
AC-6B10-4C(quintuple-channel)：“A”is No.1 - No.6 bucket;Group“B”is No.7 - No.12
bucket;Group“C”is No.13 - No.18 bucket;Group“D”is No.19 - No.24 bucket;
Group“E”is No.25 - No.30 bucket.
AC-6B24-2C(quad-channel)：“A”is No.1 - No.6 bucket;Group“B”is No.7 - No.12
bucket;Group“C”is No.13 - No.18 bucket;Group“D”is No.19 - No.24 bucket.
AC-6B18-4C(triple-channel)：“A”is No.1 - No.6 bucket;Group“B”is No.7 - No.12
bucket;Group“C”is No.13 - No.18 bucket;
AC-6B18-4C(Dual-channel)：“A”is No.1 - No.9 bucket;Group“B”is No.10 - No.18 bucket;
AC-6B16-4A(Dual-channel)：“A”is No.1 - No.8 bucket;Group“B”is No.9 - No.16 bucket.

Interface introduction:

1.zero：To clean out products remained in feed buckets,weigh buckets and memory bucket, and

at the same time set load cells to zero once again.

2.clear：To clean out all products remained in the machine. The main feeder, the linear feeder,

feed buckets and weigh buckets will run continually to clean out

products.Operation method: press this button once,the weigher will run

continually.Press it again ,button is orange and automatic stop.

3.clean：Press this button,all buckets will keep open.The residence time that buckets keep open

can be set in system setting interface.All buckets will close automatically when it

is time up.

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5.2 Combination

Fig. 5-2-1 combination

Press this button to switch to the relevant function setting interface which
zero contains zero, clear and clean functions. The setting interface as shown in
the 5-1-1, as shown in figure data is only for reference.

Show the operation of the weigher. Digital blocks show the running
states of each unit bucket.Different states have different color-coded and
combination
representing different meaning. Specific meaning can be seen in using

instructions by clicking in the upper right corner.

Enter statistic interface, the results for each combination of scales are
statistic
recorded.

You can adjust the parameters of MF time 、 LF time 、 speed.But the

para set
parameters won’t be saved after power off.

You can adjust the parameters about time settings. And the parameters
time set
won’t be saved after power off,too.

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 Press this button and then enter the interface which includes program
menu table, manual operation, program setting, advanced parameters and
calibration functions.

1.The weigher will stop working by lack of material,and the button of

LLL will be flashing.

There are two kind of situations that the weigher will stop working by
lack of material ).

(1) The lever-sensor has detected the lack of the material, and meets the
conditions of stopping machine(refer to the parameter of L-L-L ratio
setting.

(2) The lever-sensor has detected material,but the weigher still working
with that the weigh bucket always can't detect material, and the this
LLL
situation lasts 10 minutes or more.

2, When the function LLL is pressed, and the scale is lack of material,the
weigher will go on running by pressing button run. When detected
materials, the weigher will run automatically after 10 seconds.

3,(1)When the button of LLL ,the machine will stop to detect the lack of
material ,but after running and stop the machine ,the function will be
active again.

(2)When the parameter of L-L-L ratio is setted to 0,the function LLL

is banned.

Press this button and enter interface to choose function form level
ctrl panel password setting, date/time setting，touch screen setting, program set and
language setting.

stop To stop the weigher.

run To run the weigher.

19
 Open the camera and switch to the monitoring interface.

Connect to computer,press the button and the weigher will be controlled

on line by computer. Off line:Press the button and the weigher will be
disconnected from monitor.IP setting refer to system set.

Toggle operation permission.,Refer to the section 5.10 for detail.

Describe the meaning of the bucket color displayed on the monitor.

0 products in the bucket

The value of weighing bucket reaches “No load”*“tgt wt”. And
waiting for combination.
1 no combination max
The number of times the weighing bucket finds the combination is
accumulated to the number of “No select”, and the bucket will be forced
combination or forced discharge.
2 reserve,not use
3 combination
The number of times the weighing bucket finds the combination is
accumulated to the number of “No select”, the bucket forced
combination and the weight of the combination is still acceptable at this
time.(but the combination is not the best.)

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4 less combination
The number of times the weighing bucket finds the combination is
accumulated to the number of “No select”, the bucket forced
combination and the weight of the combination is not acceptable,the
bucket forced discharge.
5 mandatory emissions
When a qualified combination cannot be found, feeding bucket
discharge to the weighing bucket once more once more whicth value is
smallest, if the qualified combination cannot be found, forced discharge
is performed according to the “Mul-up limit(“Up limit” and “L-limit” are
Multiplied and find combination again)”.
6 zero error
During the operation, when the automatic zero setting is executed
according to the “zero time”or“zero times” interval, if the value of
weighing bucket larger than the +“zero range”(Positive value), the bucket
is considered abnormal and the zero setting operation is not performed.
And prompt the fault.
7 normal combination
Normal combination,and it will discharge if received request.
8 first time of enfoecing disch
When a qualified combination cannot be found, feeding bucket
discharge to the weighing bucket once more whicth value is smallest, and
it will combine again.
9 over weight
The value of weighing bucket is larger than the “tgt wt”.
10 communication failed
The main board failed to communicate with the single board. This is
caused by a hardware failure.
11 less than -0.5g
The value of weighing bucket is smaller than the -“zero
range”(Negative value).
12 zero
During the operation, when the automatic zero setting is executed
according to the “zero time” or “zero times” interval, if the value of
weighing bucket is not abnormal(Within the range of ±“zero range”),it
wiill perform zero setting operation.
13 No Load
After weighing bucket discharged,and feeding bucket has been
discharged to weighing bucket,but the value of weighing bucket smaller
than “No load”*“tgt wt” now.
14 feeding
Weighing bucket has been discharged,and waiting for feeding bucket
21
to discharged.
15 a hopper Inhibited
The head is manually disabled or automatically disabled due to
communication failure. If the communication is normal, the prohibition
can be released by manual operation.

22
5.3 Statistics

Fig. 5-3-1 statistics

Interface introduction:
1. Pro NO. can be selected from program list.
2. Pro. name、tgt wt、up limit、L-limit、tgt spd ,all these parameters can be set in basic parameter
interface of program setting which is convenient for reference.
3.Qual,failed,qua rate, mean dev with total wt these five parameters are the statistical analysis of
the results of this operation that make the operation easy and intuitive understanding.
4. Failed record which show the corresponding No. 、weight 、 time of the fail package of the
operation, you can press the coin of triangle next to the key to flip up and down.
5. Record No.: show the record number you check. Total No. is shown above, the record to be
seen is shown below.
6. CAR: press this button to clear all records.7
7. Export records:Insert the USB memory in this interface,and the function active,you can down
load the record,The file is saved in .csv format(excel compatible format).There are 2 files
total,Stat_xxxxxxxx is Statistical data,and StatUnq_xxxxxxxx is Unqualified data.

23
5.4 Parameter setting

Fig5-4-1 parameter set

Interface introduction:
1. Show the running time and amplitude of main feeder and linear feeder, the value can be
adjusted by pressing increase or decrease key. Notice: the amplitude of linear feeder can be
adjusted individually. Operation: touch it for selection and press increase or decrease key to
change its value.
2. Setting speed, which operation method is same with amplitude of linear feeder.
Notice: the dynamic parameters won’t be saved after power supply being off.
3、You can press the key “A”、“B”、“C”、“D” to switch the group.
Note:If “MF mode” is “1”(Rotary feeder mode),MF ”amp” became MF “delay”.
Notice: the dynamic parameters won’t be saved after power supply being off.

24
5.5 Time setting

Fig 5-5-1 time set

Interface introduction：
The parameters can be adjusted during operation, and the value will be saved after power
supply being off. Operation method: touch the button and input the value through the
key-board on the right，and then press Enter to confirm or press Ce to delete it. The range is
displayed under the key-board for user for reference.Time parameters specific meaning and
the setting method, please refer to time setting of program setting (5.8 program setting).

25
5.6 Program table

Fig 5-6-1 program table

Interface introduction：
As shown in Fig5-6, the programs which are stored different parameters are displayed on this
interface, you can press the triangle icon to turn the page. The program name and product
name of running operation are displayed on the lower-left corner. Program NO.96 to NO.99
are factory settings, parameters in these program can not be modified.

All the parameter setting will be copied from the number of original
program to the number of target program. Operation method: choose the
copy…
program number and press this button ,and then select the number of target
program. OK will appear when operating successfully.

Delete the selected program .Operation method: touch the program number
delete
for selecting and press delete, and then press Enter to confirm. OK will

26
 appear when operating successfully.

Choose the program which is saved with setting parameter. Operation

select method: press this button and choose the program number, and then press
Enter to confirm. OK will appear when operating successfully.

5.7 Manual operation

Fig5-7-1 manual operation

Interface introduction:
Cycle run, continuous run can test the operation of the weigher and the mechanical
components. Linear vibrator, main vibrator, feed bucket, weigh bucket, collection bucket
respectively to test the various parts, testing and so on. Inhibit head is used to prohibit the
fault bucket. When the bucket is pressed, the color from blue to red. Weight used to observe
a weight of weigh bucket if it is accurate and realize weigh sensor and main sensor zero
reset. Sampling test for observation the situation of sampling.
Note:when selected“cycle run”、“conti run”、“MF、“LF”、“FB”、“WB”、“MB”，if press the
bucket icon, corresponding unit will run;if press Fan-shaped icon, corresponding
group(“A”、“B”、“C”、“D”)will run;if press the ellipse icon in the middle,all of the group will
run.
27
5.7.1 Touch it for selecting and press the channel number corresponding
to each weighing section, the selected section will operate for
cycle run once with the process of MF, LF, FB, WB and CB. If Elliptic icon
was touched，all sections will operate for once. Hold to press it,
all selected sections will operate continually.

5.7.2 Continue run. It has similar function with cycle run. The
conti run difference is that it will run continually only when you press
another button. It can test the weigher for a long time.

5.7.3 Main feeder. Touch it for selecting and press the elliptic icon, the
MF main feeder will operate for once. Hold to press it, the main
feeder will operate continually.

5.7.4 Linear feeder. Touch it for selecting and press channel number
corresponding to each linear feeder, the selected linear feeder will
LF operate once. All Linear feeders will operate for once by press the
elliptic icon. Hold to press it, the linear feeder will operate
continually.

5.7.5 Feed bucket. Touch it for selecting and press channel number, the
selected feed bucket will operate for once. All feed buckets will
FB
operate for once by pressing the elliptic icon. Hold to press it, the
feed buckets will operate continually.

5.7.6 Weigh bucket. Touch it for selecting and press channel number,
the selected weigh bucket will operate for once. All weigh buckets
WB
will operate for once by pressing the elliptic icon. Press it and
hold it, the weigh buckets will operate repeatedly.

5.7.7 Memory bucket. Touch it for selecting and press channel number,
the selected memory bucket will operate for once. All memory
MB
buckets will operate for once by pressing the elliptic icon. Press it
and hold it, the memory buckets will operate repeatedly.
Collection bucket. Touch it, and then the channel number of
5.7.8
collection bucket will turn green. When you touch NO.01, the
CB
NO.1 collection bucket will run. When you touch NO.02,the
NO.2 collection bucket will run. Touch the elliptic icon, all

28
 collection bucket will operate.

5.7.9 Inhibit the broken-down channel corresponding to one weight

section and other channels keep running. There is a circle with
different digital blocks in the display screen. When other channels
inh head
running, the inhibited head block will show in black. When the
inhibited head starts to work again as a normal head, it will show
in different colors.
Touch it for selecting and press channel number, the weight of the
5.7.10
selected channel will be displayed, press that channel number
weight again to set load cell back to zero. (Before setting zero, make sure
there is no product left in weigh buckets. The function will fail if
there are more than 200g products left in the bucket.)

5.7.11 Sampling interface is shown as fig 5-7-2, which is only for

Sample
reference.

5.7.12 Press the icon,the images of the camera will be displayed on the
camera
screen;press the icon again,the images disappeared.

Fig5-7-2 sampling
interface introducting:
29
As shown in Fig5-7-2, red curve is the sampling curve and the corresponding abscissa denotes of
yellow line is sampling time. When load cell takes sample without reaching peak, the weigher is
working in error state. When load cell takes sample in situation that the curve reaches peak and
fluctuations, the weigher is working in poor state. Only when load cell takes sample in situation
that curve reaches peak and keeps stable, the weigher is working in good state.
Test several times, the difference between the sampled value and the current value equal or less
than 0.1,the weigher is working in good state.

5.7.11
smp val: Sampling value.

5.7.12
max val: The maximum sampling value during sampling.
5.7.13
current value Note：On the right of the “Max Value”
5.7.14 To set a target weighing speed. By adjusting this
parameter, you can find the best speed which is
good for taking sample. Operation method: Increase
target
Speed the speed by pressing "▲" button; Decrease the
speed by pressing the "▼"button. As you change
the value of this parameter, the parameter of speed
(5.8.6)will change accordingly.
5.7.15 To set a WB delay(For more information of this
parameter, please refer to 5.8.23 ).By adjusting this
parameter, you can find the best delay time which is
good for taking sample. Operation method: Increase
WB delay
Value: the value by pressing "▲" button; Decrease the
value by pressing "  " button. As you change the
value of this parameter, the parameter of WB
delay(5.8.23) will change accordingly.
5.7.16 To set the filter coefficient of “weigh bucket”. By
adjusting this parameter, you can find the best value
which is good for taking sampling. Operating
Filter method: Increase the value by pressing "▲" button;
Decrease the value by pressing "  " button. As you
change the value of this parameter, the parameter of
Filter(5.8.13) will change accordingly.

30
5.7.17 To set the settled time of “weigh bucket”. By
adjusting this parameter, you can find the best value
which is good for taking sampling. Operation
settled method: Increase the value by pressing "▲" button;
time
Decrease the value by pressing "  " button. As you
change the value of this parameter, the parameter of
settled time(5.8.20) will change accordingly.

5.2.18
To set a single bucket zero.
zero

5.2.19 To run the machine.

test

5.2.20 Return to the manual oper menu.

back

5.8 Program setting

Fig 5-8-1 basic parameters

31
5.8.1 To set the name of the product to be weighed. Operation method:
Touch it for selecting and input the name of product through the
pro. name
keyboard on the right of the screen, and then press Enter to
confirm. Caps is a switch button, and Bks a delete a button.。

5.8.2 To decide the method of measuring.

There are three patterns(0,1,2)for material weighing.

0: weighing mode, weighing in g/kg for unit and display in g/kg for
unit too.
Bias Wt
1: counting mode, weighing in g/kg for unit and display in
p(pieces) for unit. Quantity(p)=tgt wt(g/kg)/single wt(g/kg).

2: counting mode, weighing in p for unit and display in p for unit

too.

5.8.3 To set a target weight of one package to be packed. The range is

tgt wt
between 0.1 and 9999.9.

5.8.4 To set the limit of up deviation based on the “tgt wt”.The range is
up limit
between 0.0 and 9999.9.

5.8.5 To set the limit of low deviation based on the “tgt wt”. The range is
L-limit
between 0.0 and target value-0.1.

5.8.6 To set a target weighing speed according to the speed of the

speed packaging machine or the actual situation .The max speed please
refer to the section 2.4 Specification.

5.8.7 To set the target weight of one product. This parameter only
single wt performs when all the products is the same weight.The range is
between 0.1 and 999.9.

5.8.8 It is used as a correct value when the multi-heads weigher cannot

be calibrated a amendatory value referring to the deviation between
discr the actual weight and the display weight, i.e. “actual weight =
display weight + discr”. It can be set as positive or negative value.
The range is between -99.9 and +99.9.

32
33
Middle parameter

Fig 5-8-2 middle parameter

5.8.9 It is a percentage to be set. When the weight in a single weight

bucket is less than this percentage of the target weight, the feed
bucket would continue feeding the weigh bucket until the
No load
weight in this single weigh bucket reaches this percentage, so
that this weigh bucket could attend combination. The range is
between 1 and 99% and the recommended value is 10%-15%.

5.8.10 It refers to the times of the bucket not attending combination.

Such bucket would be forced to attending combination after XX
No select which is the setting value of this button. By doing this, it can
improve the using rate of weigh buckets. The range is between
10 and 9999, the recommendation is 300.

5.8.11 To set a drop times to get the target weight. The target weight is
drop times
divided into drop times to dump products, It means each

34
 dumping weight = actual weight/ “discharge times”. It works for
the weight requirement that can’t reach in one time. The range is
the integer between 1 and 99.

5.8.12 Discharge time of collection bucket. To set an interval time

among the collection buckets for discharging product. If the
discharged product is a low density and big volume one, this
parameter is necessary to avoid blocking the discharging bucket
when all combined weigh buckets drop product at the same time.
Therefore, the combined weigh buckets can drop the product to
the collection bucket or packing machine according to this
parameter. Its range setting refers to drop times CB, and it must
drop times be set less than the value of drop times. For example: when the
CB
value of discharge times is set to 2,the parameter of discharge
time of collection bucket can be set to 1 or 2.If the target weight
is 200g and this parameter is set to 1,the weigh bucket will open
twice and drop 100g product for each time, then the collection
bucket will open for once. When the parameter is set to 2, the
weigh bucket will open twice and drop 100g product for each
time. The collection bucket will open every time of feeding, that
mean the collection bucket will open twice.

5.8.13 To set the filter coefficient of weigh bucket.

Filter coefficient is the times that A/D card samples the weight
data from load cell. If the frequency in sampling gets more, the
result will

be closer to the real weight. But A/D Card spends more time on
Filter the sampling. There are 19 grades of filter coefficient. If the
value is higher, the weighing data will be better, but it will
respond slower. The operating method is: Press it for selecting
and input a new value, and then press Enter to confirm. If
succeed, it will show OK. The range is between 0 and 15 ,and
the recommended value is 8-12.

35
5.8.14 If actual weigh of a bucket less than setting value,it will not
attend combination.(but the parameter “No load” will attend. ) It
Comb.L-limit
may provide better result in counting mode(the parameter
“distr”).The range is between 0.0 and half of “tgt wt”-0.1.

5.8.15 Feed delay time. It refers to the feeding delay of external feeding
machine (such as conveyor). When the level sensor (or main load
cell) detected no products in the “Infeed Funnel” and sended out
the dumping signal, the conveyor received and fed products into
feeding time
the indeed funnel. When the fed weight is up to the upper limit of
the level sensor (or main load cell), the starved feeding signal
will last for feeding time to stop output. The range is between 1s
and 999s.
To set a maximum weight value for main feeder. This value is
5.8.16
dispersion the upper weight value of product to be added. The range is
max
between 0.01 and 30.00kg.

5.8.17
dispersion To set a minimum weight value for main feeder. It will require to
min add product when below this value. Range: 0.01-30.00kg.

5.8.18 1.When using main sensor to detect the lack of materials(the

parameter is set to 1),the weigher will stop working if the
material weight is less than low limit by the ratio.

2.When using lever sensor to detect the lack of materials on the

top cone(the parameter is set to 0), the function L-L-L Ratio is
L-L-L ratio depending on the parameter feeding time at this time. The range
is between 1 and 99%.For example, Assuming the feeding time
is set to 10S , the L-L-L ratio is set to 10% , then LLLon/off is in
effect when the lack of material time is over 1s .

3.The function LLL on/off is invalid if the parameter of L-L-L

Ratio is setted to 0.

36
5.8.19 During the automatic zero interval, the weigh bucket participated
in combination performs zeroing automatically when operating

zero in order to keep the weighing accuracy. When the bucket is

interval cleared, it won’t attend to combination and it will show green
color. The range is between 0 and 999mins. The recommended
value is 10.

5.8.20 The load cell will weigh after settled time. Its range is between
settled time
400-3000ms.

Feeder setting

Fig 5-8-3 feeder set

Interface instruction:
Touch it for selecting and then enter the interface as shown in Fig 5-8-3. Amplitude and time of
main feeder and linear feeder can set in this interface. Operation method: touch it for selecting
and input a new value，and then press Enter to confirm. The amplitude and time of main feeder
and linear feeder can be changed by pressing＜，＞.
Note 1 : If “MF mode” is “1”(Rotary feeder mode),”MF amp” became ”MF delay”.
Note 2 : For a new machine, if the amp of feeders are greater than 90 and the time
37
 are greater than 2000ms to meet the requirements, it indicates that the design may not
meet the actual application. Please contact the salesperson for confirmation in time to
avoid damage to the feeder due to overload.

Time setting

Fig 5-8-4 time set

5.8.21 Feeder bucket delay. To set a delay time from feed bucket
starting to open to linear feeder beginning to operate and dump
products into feed bucket. During this period feed bucket
should be cleaned and closed. Its range is different by inputting
different value of setting speed. If the delay time is not enough
FB delay
(shorter than the last time of motor of feed bucket), the product
will go to weigh bucket directly or be clamped by the door of
feed bucket. But if too long, it will reduce the weighing speed.
you can set a appropriate value referring to the characteristics
of product and target weight. Recommend value is 200.

5.8.22
FB open time Feed bucket open time. feed bucket will close after FB open

38
 time. The range is between 1ms and 2000ms.

5.8.23 Weigh bucket delay. To set a delay time from weigh bucket
starting to open to feed bucket beginning to operate and dump
WB delay products into weigh bucket. The working principle and set
method please refer to fb delay.The range is between 1ms and
9999ms. Recommend value is 200.

5.8.24 Weigh bucket open time. weigh bucket will close after WB
WB open time
open time. The range is between 1ms and 2000ms.

5.8.25 Memory bucket delay. When memory bucket discharge only,to

set a delay time from memory bucket starting to open to weigh
MB delay bucket beginning to operate and dump products into memory
bucket. The working principle and set method please refer to
FB delay. Recommend value is 200.

5.8.26 Memory bucket open time in the context of memory bucket

MB open time discharge only. Memory bucket will close after MB open time.
The range is between 1ms and 2000ms.

5.8.27 Collection bucket delay. To set a delay time from weigh bucket
starting to open to the collection mucket beginning to operate
CB delay again and dump products into the packaging machine. The
range is between 1ms and 9999ms. (Only valid after stalling a
collection mucket). Recommend value is 600.

5.8.28 Collection bucket open time. Collection bucket will close after
CB open
time CB open time. The range is between 1ms and 2000ms.

5.8.29 After collection mucket delay. To set a time value. After all
products are dropped from the collection bucket, the weigh
after CB bucket will open to discharge product to collection bucket once
delay again for prolonging after CB delay. The range is between 1ms
and 2000ms. (Only valid after installing a collection mucket).
Recommend value is 100.

39
5.8.30 Discharge signal delay time. To set a delay time. After the
weigher discharging products to packaging machine, the
discharge packaging machine will send out a “finish discharging” signal
delay
to the packaging machine after delaying a period of dis delay.
Its range is between 1ms and 9999ms.

5.8.31 To set the duration for “discharge” signal sent to the packaging
discharge
machine. That is, the signal will disappear after it lasts for
time
discharge time. The recommended value is 100.

5.8.32 When several channels discharge at the same time, stagger time
mix
interval of channels. Its range is between 0ms and 9999ms.

5.8.33 In order to prevent the material from clogging the outlet，The

hopper opening time of weight bucket and memory bucket must
V-disc
interval be staggered.“V-disc interval”is the stagger time of weight
buckets and memory buckets. Its range is between 0ms and
9999ms.

5.8.34 In order to prevent the material from clogging the outlet，The

hopper opening time of weight bucket and memory bucket must
H-disc
interval be staggered.“V-disc interval”is the stagger time of weight
buckets and weight buckets or memory buckets and memory
buckets. Its range is between 0ms and 9999ms.

5.8.35 Memory bucket delay. When both Of memory bucket and

weight bucket discharge.To set a delay time from memory
MB
COMB-disc bucket starting to open to weigh bucket beginning to operate
delay and dump products into memory bucket. Its range is between
-9999 and 9999ms.

5.8.36 Memory bucket open time in the context of memory bucket and
MB V-open
weigh bucket discharge at the same time. Memory bucket will
time
close after MB open time.Its range is between 0ms and 2000ms.

40
Motor mode

Fig 5-8-5 motor pattern

To set the motor mode of buckets and main feeder. There are five modes for choice, that is, 0，1，
2，3，4.Mode 4 is the factory setting.

41
AFC

Fig 5-8-6 AFC

5.8.37 To set the automatic control model of linear feeder. 0, 1 ,2
and 3 can be chosen.
0 means the AFC function is off, i.e. the program can not
modify the amplitude of linear feeder automatically, but it
only can be changed by manual.
1 means the program can automatically modify the
amplitude of linear feeder according to the AFCT tgt No.
AFC
It is called AFCT model.
2 means the program can automatically modify the
amplitude of linear feeder according to the AFCI tgt wt.
It is called AFCI model.

3 means the time of linear feeder fluctuates changes up

and down.

42
5.8.38 When AFC is set to 1, the program would automatically
modify the amplitude of linear feeder according to the
AFCT tgt No, i.e. it is the desired number of buckets
AFCT tgt No.
which is the average number of weigh buckets attended to
combination. The range is between 0.1 and 7.0.The
recommended value is 3.5.

5.8.39 It refers to the allowable deviation based on the total

numbers of combined buckets in the range of AFCT Rst
AFCT No. limit
int. The range is between 0.1 and 99.9. The recommended
value is 4.0.

5.8.40 To set the weighing times after which the amplitude of

AFCT Rst int linear feeder will change once. The range is between 1
and 99. The recommended value is 10.

5.8.41 When AFC model is set to 2, AFCI model is on.

AFCI tgt wt is the expected weight in each single bucket

AFCI tgt wt
during feeding process by LF, and it is an average value.
The range is between 0.1 and 3200.0.

5.8.42 It refers to the allowable deviation based on the AFCI

tgt wt of each single bucket in the range of AFCI Rst int
AFCI wt limit in total. The range is between 0.1 and 999.9. The
recommend value is (AFCI tgt wt × (1/6-1/10) × AFCI
Rst int).

5.8.43 To set the weighing times after which the amplitude of

AFCI Rst int linear feeder will be changed once. The range is between
1 and 99. The recommended value is 10.

5.8.44 Deviation time is the largest deviation time of linear

T-dis
feeder fluctuations . The range is between 1 and LF time.

43
 5.9 Advanced parameter

Fig 5-9-1 system set

5.9.1 To select the model of collection bucket.

0：means no collection bucket installed.

1：means collection bucket installed.

collection
2：means collection bucket installed and Overweight
separation function active. If package passed ,CH1 of CB
discharged, if package overweight ,CH2 of CB discharged
automatically.
To set the detecting way of main feeder. The range is 0-3.
5.9.2
0：means the quantity of products fed to “main feeder pan”
will be controlled by level sensor . Each channel controls
load cell
feeding independently.
1：means the quantity of products fed to main feeder pan” will
be controlled by the load cell of main feeder” . Each channel

44
 controls feeding independently.
2：means the quantity of products fed to “main feeder pan”
will be controlled by level sensor . Channel 1 control feeding.
3：means the quantity of products fed to main feeder pan” will
be controlled by the load cell of main feeder” . Channel 1
control feeding.

5.9.3 Scail point position setting is in the setup process and system
scail ptn parameters values of decimal position. Setting range:0-3. The
recommended value is 1.

5.9.4 To set the unit of the weight. The range is 0-1.

0 means the unit is Gram;
unit 1 means the unit is Kilogram.

The recommended value is 0.

5.9.5 To set the multiple of up limit and low limit. If cannot find
proper combination and enforce the bucket to combine, it’s
mul-up limit able to control the weight of fail packages under the multiple
range of up limit and low limit. The range is between 1 and
99. The recommended value is 2.

5.9.6 Enforce discharging. The bigger this value is, the higher the
pass rate will be, but the running continuity will be worse.
Usually, the program will find another combination in the
residual buckets after an acceptable combination. If there is no
Enforce eligible combination, it will compare “the residual buckets
number” with “Enforce”. And if the residual buckets number
is greater than or equal to “Enforce”, it will choose the closest
to the target weight of a combination to enforced-dump.The
recommended value is 8.

5.9.7 During the automatic zero interval, the weigh bucket

participated in combination performs zeroing automatically
zero mode
when operating in order to keep the weighing accuracy.

zero mode 0:if running time achieves the setting value,

45
 automatic zero will be executed.

zero mode 1: if combination times achieves the setting value,

automatic zero will be executed.

Set 0 by default。
When execution automatic zero, if absolute value of the
5.9.8
bucket larger than the setting value,this bucket will be
zero range
considered abnormal, and prohibited running. The
recommended value is 5.

5.9.9 Feeding mode of main feeder. ”0”:Vibration feeding;

MF mode
“1”:Rotary feeding.
Discharge way, to set the dumping way of discharging
5.9.10
products from weigher to packaging machine. if ”Collection”
is 0, setting range is 0-3 ,or setting range is 0-5 。
0：Each channels run independent, there are two or more
channels of control cable. High-speed CB mode. ”Ready”
signal will be send out after weigh bucket is ready to
discharge, if received input signal, weigh bucket open to
discharge to the collection bucket, collection bucket will open
after CB delay .
1：Each channels run synchronize，only channel 1 of control
cable valid. Signal ”Overweigh” will be send-out if total
disch way weigh of all channels Overweigh.
2：Each channels run synchronize，only channel 1 of control
cable valid. Signal ”Overweigh” will be send-out if at least
one channel Overweigh.
3：Each channels discharge materials alternately，only channel
1 of control cable valid. High-speed CB mode. ”Ready”
signal will be send out after weigh bucket is ready to
discharge, if received input signal, weigh bucket open to
discharge to the collection bucket, collection bucket will open
after CB delay .
4：Each channels run independent, there are two or more
channels of control cable. Normal CB mode.”Ready” signal

46
 will be send out after weigh bucket discharge to the collection
bucket, if received input signal, collection bucket open to
discarge, after after CB delay , weigh bucket discharge to the
collection bucket again.
5：Each channels discharge materials alternately，only channel
1 of control cable valid. Normal CB mode.”Ready” signal
will be send out after weigh bucket discharge to the collection
bucket, if received input signal, collection bucket open to
discarge, after after CB delay , weigh bucket discharge to the
collection bucket again.
To set the way of receiving the “Ready” signal.
5.9.11
There are 4 ways from 0 to 3.The principle is as shown in Fig
5-9-2.
0: Impulse Memory. After the Multihead Weigher receives a
“Ready” signal which is an impulse signal, the program will
memorize it. After receiving an “Input” signal, the “Ready”
signal will work. When the impulse comes down from 1 to 0,
it is valid.
1: Impulse Non-Memory. After the Multihead Weigher
receives a “Ready” signal which is an impulse signal, the
program will not memorize it if it doesn’t receive an “Input”
signal. If there is no impulse signal, it won’t Drop products
trigger way
even if it receives an “Input” signal. When the impulse
comes down from 1 to 0, it is valid.
2: Level Memory. After the Multihead Weigher receives a
“Ready” signal which is a level signal, the program will
memorize it. When it receives an “Input” signal, the
“Ready” signal will work at once. When the level is going up
from 0 to 1, it is Valid.
3: Level Non-Memory. After the Multihead Weigher receives
a “Ready” signal which is a level signal, the program will not
memorize it if it doesn’t receive and “Input” signal. If there
is no high-level signal, it won’t Drop products. After receiving
an “Input” signal. When the level is going up from 0 to 1, it
47
 is Valid.

Fig 5-9-2 Trigger way

5.9.12 The effect of linear feeder is a ratio of setting value of

gain
amplitude. Setting range is 0-2.
To set the frequency of linear feeder and main feeder and they
5.9.13
Feeder freq will working better.The range is between 40-70Hz.The
recommended value is 50.
To set the opening time of all of the buckets. It will work
5.9.14
reset time when touching the Clean button. The range is 1-99min.After
the time is over, the doors will close automatically.

5.9.15 Range：0-2: recommended set to 2.

0：Single-cycle mode，Internal calculation once, fine one
combination at the same time,it can fine combination much
easier.
run mode 1：Double-cycle mode，Internal calculation once, fine two
combinations at the same time,the speed is faster.
2：Asynchronous mode，As long as the weighing bucket is
discharged, it is immediately fed to the weight bucket,be sure
no weight bucket is empty and more efficient feeding.

5.9.16 Discharge prior,“disch way”is “0” or “1”,the function active.

disc prior 0：None.The combined weight of each discharge port is
independent.

48
 1：Average.If the combination in the front overweight,the
behind combination will reduce the combined weight
proportionally.
2：Last.If the combination in the front overweight,the last
combination will reduce the combined weight.
The last byte IP address of the machine(IP address:
5.9.17
192.168.1.xxx ), the range is 2-200,Each device address must
be unique. The host(computer e.g.) IP address must be set to
192.168.1.222, subnet mask:255.255.255.0 .

The online function requires the use of the software on the

network addr
computer side. The software interface on the computer side is
the same as the interface on the monitor, which facilitates
remote control of the combination scale. If you have this need,
you can contact sales to provide computer software.

Motor mode interface introduction:

Motor of FB, motor of WB, motor of CB, the function of these three motor settings and set
methods are the same. Respectively set into the feed bucket, weigh bucket, collection bucket
motor patterns. Now to set an example for motor of feed bucket reference description.

49
Fig5-9-3 motor mode

50
 Fig5-9-3 motor mode(MF)

a) There are five groups:mode 0,mode 1, mode 2, mode 3, mode 4. Mode 4 is the
factory setting and you can't change it.
b) Sections: the stepper motor rotation cycle is divided into 19 sections, as shown in
Fig5-9-3,the diagram is “a rate”…” Nineteen-speed” speed sections in units of Hz
(frequency), set the value the greater the stepper motor, the speed is faster and the
greater noise.
c) Speed: motor rotation speed. Motor will rotate counterclockwise for a positive
value and rotate clockwise for a negative value. The 20 paragraph is pulse
compensation when succeed to detect the locating signal.
d) Pulse：To the motor of the signal pulse, a circle of pulse for 400, the user can set
each pulse values according to need.The 20 paragraph is pulse compensation when
failed to detect the locating signal.
e) Pause time: To set the pause time for step motor by –D- parameter. At that time the
pulse several into a pause time, namely the corresponding buckets open time. If
the parameter is modified that the corresponding bucket open time will change
accordingly.
f) Delay: Motor of MF only,to set the pause time for step motor.
g) Acc time: Acceleration time of motor.
h) Con time: Constant speed time of motor.
i) Dec time: Deceleration time of motor.
Note ： N20: Compensation of mechanical errors,factory setting:pulse ： 50
speed：5。

51
5.10 Calibration

Fig 5-10-1 calibration

5.10.1 Select initial calibration for each head such as head NO. 1 ，
meantime, the display will show the original weight of the head or
the changing value. when you are sure that there is nothing inside
the weigh bucket, press zero key to confirm the zero weight,
cursor will move from zero to full. Here, put 1000g poise in the
weigh bucket ,and then press full ,the display will stably show
1000.0. Then, take away the poise, the cursor will move back to
initial
zero and show the value as 0.0, which means the calibration for
head NO. 1 has been finished successfully. At last, put a less
weight poise such as 100g poise in the weigh bucket, check if the
display will show the correct weight. If yes, that means the
calibration has been done well. Enter next calibration head number
with the same process as last operation. If the calibration work
bad, it is able to do the calibration again until it is satisfy.

52
 Note: The whole calibration process should be done under an
environment without wind and vibration.

5.10.2 After long time running, if the zero weighing work is not good, it
is able to select Re-calibration. From Calibration Menu to update
the zero point, just select the bucket number, press zero to
auto
confirm, then the calibration will be finished automatically
without applying any poise. If the auto work not good, please do
the initial calibration again.

53
5.11 Parameters import and export

Fig 5-11-1 import/export

Plug the USB storage to the monitor,the button will be valid if detected the device ,you can
download or upload the parameters.the file format is .dat,you can copy the parameters to another
machine.

54
5.12 Control pannel
Password setting

Fig 5-12-1 password setting

Password set interface introduction:

Password of LV1, LV2 and LV3 can be modified according to the tip.

55
Date setting

Fig 5-12-2 date/time set

Interface introduction:

Date set：To set system date. Press key ﹤ and ﹥ to move from year to mouth and day, and
input the number.

Time set：To set system time. Press key ﹤ and ﹥ to move from hour to minute, and then
input the number.

56
Touch screen setting

Fig 5-12-3 touch screen set

Interface Introduction:

Touch screen backlighting time: To control the lit time of LCD with the setting value. Set to 0,
the backlight will be always on. when set to 1-99, backlight will turn off after the setting value
if without operation.Operation method:touch it for selection and input the value,and then press
Enter to confirm.Range:0,1-99min.

Touch screen calibration: Adjust the touch screen calibration if the touch screen can not receive
the correct instruction.Touch this button for about one second and enter the calibration
interface.Touch the red point of the screen.

57
Language：

Fig 5-12-4 Language

Interface Introduction：

Language selection: there are three types of language in the display can be chosen. Different
languages can be costumed for requirement of users.Operation method: press the language you
need, and press Enter to confirm.

Software update：
Engineering use only. press the power icon,the monitor will restart.

58
6 Operation method
As shown in Fig 6.1, here is the specific operation process of a Mufti-head weigher working
normally which is only for reference. Usually, after starting up the machine, you must reset zero
firstly, enter the corresponding interface to set parameters for your requirement, All the setting
parameters are recorded automatically (If you have the same product weighed you have weighed
before, you needn’t to set parameter again as long as choosing the pro NO in progra table set
well already.). Then return to run, Let the weigher work, in which users can adjust some
parameters dynamically that are not recorded. Enter statistic to exam record. After finishing
work, all products should be clear up and keep the weigher clean.

Start up
↓
Zero
↓
↓ ↓
Old program New program
↓
Set system
↓
Set program run
↓ unideal
Run
Run well
↓
Clear Copy program
↓
Clean

Fig 6.1 operate process

59
6.1 Parameter setting method

Announce: The method below is only for reference, please set parameter on your practice.

6.1.1 Advanced parameter and control panel

Finished the advanced parameter setting, set parameters for your requirement.

tgt wt, up limit, L-limit , feed time, drop times,these parameters are easily set according to your
actual requirement. Here are some commonly-used methods of parameter setting.

mul-up limit The value is set depending on the up limit and L-limit . If the two

(5.9.5) parameters are set as big as enough, set mul-up limit to 1. On the contrary,
if the program can’t find appropriate combination frequently, set mul-up
limit to 2 or 3, the recommended value is 2.

Enforce Adjusting this value can adjust the pass rate and working efficiency. Only

(5.9.6) when the residual bucket number is greater than or equal to the value of
Enforce, the enforced-dumping will be performed. The bigger this value is,
the higher the pass rate is, but the slower the efficiency is. E.g. to the 14
heads weigher, If we set Enforce to 10 and the last combination used four
heads (7,12,13,14), the coming combination can be searched from the
left 10 buckets. If the system can’t find out the applicable combination,
comparing residual buckets number(10) to the value of Enforce (10), it’s
equal that Enforced dumping is performed (the discharged combination is
most close to Target Weight). According to the number of bucket, when the
heads is 14 we usually set it to 10, when 10,the value is 6.

collection If the weigher is equipped with a collection bucket, please set value to 1,if

(5.9.1) not, set the value to 0

trigger way According to the discharge single of convey connected with weigher, we

(5.9.11) select 0,1,2,3 the four pattern, when the convey sends signals in the way of
impulse, set the value to 0(program will memorial the signal) or
1( program will not memorial the signal),other way, if the convey sends a
level signal, set it to 2(program will memorial the signal) or 3 (program
will not memorize the signal).

motor of FB There are 5 modes (0, 1, 2 ,3 4) to be chosen.4 is the factory setting. One

motor of WB cycle of the motor operating is divided into what you set (please refer to

60
motor of CB Fig 5-9-3). The bigger the segment value is, the more fast the motor runs.

motor of MB

6.1.2 Program setting

Finished the advanced parameter setting, set parameters for your requirement.

tgt wt, up limit, l-limit, feed time, dis times,these parameters are easily set according to your
actual requirement. Here are some commonly-used methods of parameter setting.

Set it according to the speed of the packaging machine and the actual
Speed(5.8.6)
situation of the weigher. when the packing speed is slower than the
running speed of the weigher, set it corresponding with the packaging
speed; If opposite, set the value according to the weighing speed
refers to paragraph 5.8 Specification.

discr (5.8.8) Discr is set up to find out the deviation between display weight and
actual weight. actual wt= display WT +bias wt . In most cases, the
value of this parameter is 0 ,the display WT is accordance with the
actual WT, If not, adjust other parameters to set the bias WT to 0 or
Taken 50 or 100 bags from the results when weigher weighing,
calculating the average deviation between display WT and actual
WT.

MF amp Set the four parameters according to the weight of weigh bucket.
Usually, in one working cycle, if all the weigh buckets are fed enough
(according to the percentage set by No load or 1/3 of the tgt wt), the
LF amp four ones are set satisfactorily. If not, adjust their values according to
the actual situation. Usually, we set MF amp 45-60, LF amp around
50, MF time around 20-30, LF time around 200-300ms.Actually, MF
MF time
amp and MF time, LF amp and LF time the two group parameters are
connected with each other respectively. If one increases, the other
should decrease accordingly. When the setting value is too high and
LF time
works a long time, the coil of main vibrator and linear vibrator may be

61
 burned out, the transformer on main board will become hot which
maybe shut off the weigher.

AFC It’s Used to set the automatic feeder control model. Please refer to the

(5.8.37) next Fig 6.2.usually, we set the value of “AFC” to 0。If you choose
AFCT, AFCIor AFCR, please read the following contents carefully.

No tracting
tgt No.
AFCT No. limit
Rst int
AFC tgt wt
AFCI wt limit
Rst int

AFCR T-dis

Fig 6.2

Usually we set AFCT tgt No. （ 5.8.38 ） to 2.9-3.5 for the optimal
AFCT
combination of buckets is 2.9-3.5. AFCT Rst int (5.8.40) is set according to
actual needs, which generally set to 10.

AFCT No. limit (5.8.39) is set based on the result of AFCT Target NO.×
AFCT Rst int,Generally speaking, the bigger the AFCT Rst int is, the
bigger the AFCT No. limit will be. Refer to the previous settings, the
recommended value is 4.0. In AFCT mode, after succeeding in setting
the 3 parameters, there is no need to change the other parameters for the
product with various target weights. The amplitude of linear feeder pan will
be adjusted automatically during the operation

AFCT PROCESS

1. Adjustment for too big LF amplitude:

The total discharged buckets number after Rst int > AFCT tgt No.× AFCT Rst int+ AFCT No.

62
limit, →Amplitude of total linear feeder pans -1

2. Adjustment for too small LF amplitude:

The total discharged buckets number after Rst int < AFCT tgt No× AFCT Rst int + AFCT limit NO
→Amplitude of total linear feeder pans +1

3. Keep proper LF amplitude:

Discharged buckets number after Rst int = AFCT tgt No× AFCT Rst int + AFCT No. limit
→Amplitude of total linear feeder pans without change

AFCI Usually we set AFCI tgt wt (5.8.41) around 1/5—1/3 of target WT. The
value of AFCI Rst int (5.8.43) is recommended to be set to 10.

AFCI wt limit (5.8.42) is supposed to be set in accordance with the

following rules: AFCI tgt wt × (1/6-1/10) × AFCI Rst int).In AFCI model,
the above 3 parameters should be set before operation according to the
target value (with different target values, the AFCI tgt wt and AFCI wt limit
should be changed). The linear feeder amplitude will be adjusted
automatically during the operation.

AFCI PROCESS:

1. Adjustment for too big LF amplitude of every single bucket:

Accumulated weight in a bucket after Rst int > AFCI tgt wt× AFCI Rst int + AFCI wt limit →
Single linear feeder amplitude -1

2. Adjustment for too small LF amplitude of every single bucket

Accumulated weight in a bucket after Rst int < AFCI tgt wt× AFCI Rst int + AFCI wt limit →
Single linear feeder amplitude +1

3. Keeping proper LF amplitude of every single bucket

Accumulated weight in a bucket after Rst int = AFCI tgt wt× AFCI Rst int + AFCI wt limit →
Single linear feeder amplitude without change

63
No load (5.8.9), No load is a percentage which is set up to ensure that the total weight of
all the buckets is greater than the target weight, the rules we set the value
No select(5.8.10)
is: No load ≥ (1/numbers of buckets)× 100%. Usually the value is between
15%-25%. The value of No select is proposed to 1000 depend on our
experience.

The four parameters are set according to the floating of products and target
FB delay(5.8.21)
weight. The setting principle is that make sure discharging time of each
WB delay(5.8.23) segment should be less than the delay time firstly, second set the value as
MB delay(5.8.25) small as possible based on the first principle to high the speed of weigher.
From testing many times for different products, usually, we set delay time
CB delay(5.8.27)
to 150-200 (CB delay:600).
after CB delay

(5.8.29)

discharge delay These two parameters should be set up to observe the following rules:

(5.8.25)
discharge delay + discharge time <= the total time for the products
discharge time discharged into the packing machine

(5.8.26)

dispersion max The two parameters are set according to the single vol. and weight of one
product. The setting principle is: when the product with big vol. and light
(5.8.16)
weight, the two values should be small. on the contrary, set the two
dispersion min
parameter to big value。
(5.8.17)

As indicated in last passage, we introduced methods to set the part of

motor of FB
motor. After setting well the motor, we select the motor part for actual
motor of WB
working requirement.4 is the factory setting.
motor of MB

motor of CB

64
6.2 Detail chart of process
As indicated in the above, These are some commonly used methods of general parameters
setting. If you wanna get more please refer to Fig 6.3 which gives the detail of operation process
and the relationship between some parameters.

Power on operational procedure of the Ready signal

mulithead weigher and signal output diagram Impulse
Dump Electric level
command
Collection
hopper running
Discharge
signal
Dis delay time Dis on time
Weigh buckets
running The opening of collection hopper
Feed buckets
running WB delay
Power
on Main feeder /
linear vibrator
running FB delay
With function of collection hopper
Zeroing

Ready signal
Impulse
Dump Electric level
Recalibration Zero checking
command
Weigh buckets
running
Discharge
signal
Parameter Dis delay time Dis on time
setting

Feed buckets
running WB delay
Running Main feeder /
linear vibrator FB delay
running
Without function of colletion hoppe r

Auto-weighing Level check OUT1A/B Feeding

Completion of
one weighing

OUT4A/B Ready
IN1A/B Apply

VFFS Apply OUT2A/B Dump

Wait Automatic

OUT3A/B Over
weight

OUT4A/B Ready

Dump
OUT2A/B Dump

OUT3A/B Over
weight
Stop

Fig 6.2 The detail chart of operation process

65
 7 Troubles shooting
Symbols Problem reasons Solution methods
Single bucket weight 1. Reduce “LF amp” when AFC=0;

Orange exceeds the tgt wt(Over 2. Increase “tgt No.” when AFC=1;
Weight) 3. Reduce “tgt wt” when AFC=2.
Not enough products in 1. The amplitude of linear feeder is too small
Shallow blue the weigh bucket 2. Affected by “No load” value
The value of weighing
1. Clear the dust and irritate stuff on WB hanger
bucket is smaller than
Yellow-green 2. Adjust “WB motor mode”, ensure no product clamped
the -"zero range"
when buckets are closed
(Negative value).
1. It can be restarted in the “manual oper”.If module
Inhibit to use this
Gray communication failed，it will turned back to the inhibit
bucket
state.
Module communication
Yellow Check if module power supply has improper contact.
failed
when the automatic
zero setting is executed,
1. Clear the dust and irritate stuff on WB hanger
if the value of weighing
Fuchsia 2. Adjust “WB motor mode”, ensure no product clamped
bucket larger than the
when buckets are closed
+"zero range" (Positive
value).

Discharge Start to combine unless 1 Reduce the value of “mul-up limit”

incontinuous the finishing the last 2 Reduce the value of “Enforce”

combination. 3 Increase the value of “up limit” and “L- limit”
1 The value of “AFCT tgt No.” should be set to 3-5
Packing speed AFC setting improper 2 The value of “AFCI tgt No.” should be set between 1/5
becomes slower
and 1/3 of “tgt wt”
1 reduce the amplitude to increase the number of

Low passrate Less combination combination buckets

2 increase the value of “up limit” and “L- limit”.

Weak opening Opening speed of Decrease speed of motor mode

66
buckets Motor is too fast

Much noisy Closing speed of Motor

when closing Decrease speed of motor mode
is too fast
buckets
The door of The Photoelectric Carry out the “continue ope” in “Manual ope” interface.
buckets can’t detection of the Check the Photoelectric detection switch when there is only
turn off after
location is fail individual motor works bad
opening.
1 If grounds are secure

Display out of 2 If Display is connected properly

Communication failed
working 3 The power source of 5V for display cannot be lower than
4.5V, and the 12V cannot be lower than 10V.

Death or Strange Processor may be

phenomenon of interference Turn off the machine then start it again
fault
1. Grounding should be secure.
1. Zero Deviation 2. Do initial calibration once again.
3. Increase “filter” value.
Too big
discrepancy 2.Products still
1. Adjust motor mode, increase pause time for the motor.
between remaining in weigh
2. Increase “WB delay ”value
displayed Weight bucket
and actual 3.Responding speed of
Weight 1. Reduce “filter” value
load cell too slow

67
Operation instructions for red icon handling fault during operation

Figure 7-1 [troublesht] red icon appear for the fault

Figure 7-2 Into [troublesht] interface

68
 Figure 7-3 Troubleshooting guidelines

Clear the physical failure of the bucket then click the [clr trouble] key, and the weigher will enter

the [combination] interface.

Note: weighing bucket fault, click [weight] key, click the bucket number, If the weight value of

the bucket is greater than 5 grams, the physical fault of the weighing bucket shall be removed,

for example, the material is between the aluminum case and the pendant, and then click the

bucket number, execute zero command, after 5 seconds and display 0.0-0.2 grams, the

[troublesht] process has been completed.

69
8 Color remarks of mainboard’s I/O cables
Lable Color Lable Color Meaning

Ready1A Orange Ready1B Yellow Ready signal 1 (output)

Drop1A Green Drop1B Blue Discharging signal 1 (output)

OverWT1A Purple OverWT1B Gray Overweight signal 1 (output)

Input1A Brown Input1B Red Request dropping 1(input)

1、 Explanation

Ready:multihead weigher has found the best weight to be ready to discharge. It will output
the continuous switch signal.
Drop: When the multihead weigher finishes the discharge, it will send out one pulse switch
signal. The time of this signal can be set on “time setting”.
OverWT: When the system set the overweight that is over than the requirement, it will release
pulse switch signal whose time is the sum of Ready signal and Drop signal.
Request dropping: While requiring the discharge, the spring signal should reach multihead
weigher. It can be pulse signal or continuous switch signal. Its style can be set on
“system setting”
Input: The level of product is less than the system setting, the multihead weigher will give
out the continuous switch signal. Its working time can be set on “system setting”.

Feeding control cable：

Without hoist speed control function

Lable Color Number Color Meaning

FillA Brown FillB Blue Feeding enable output

Note: Each channel has a set of control cables, only the first channel is described here.

70
9 Maintenance
In order to make sure the machine running well and extend the service life, you must do
well in daily Maintenance work. Do swift off the power before maintaining and checking. All
operators must be trained through expert course.
[1] Non-maintenance personnel do not do teardown of the machine.
[2] All the components touch with product directly should be cleaned after daily use.
[3] Before running the machine, make sure there is nothing on the hook of weigh buckets, and
clean out the hook after working.
[4] Add edible oil on the joint of bucket every week to keep the bucket running smoothly.
[5] Clean the dust on the machine every two months.

10 Transportation and storage

[1] Do carefully when transporting, loading and unloading the vibrators and buckets, Inhibit to
throw, chuck, collision and inversion and prevent from the Shaking intensely and drench.
[2] Multi-heads Weigher should be keep at the temperature between -10℃~40℃, relative
humidity is less than 85%. The air must not contain causticity.

71
11 Connected with packing machine and elevator

Ready1A,1B/Ready2A,2B
Drop1A,1B/Drop2A,2B
OverWT1A,B/OverWT2A,B
Input1A,1B/Input2A,2B
Empty1,2

72
Fig 9.1
12 Alignment diagram
Note: For reference only, the actual wiring of different models will be different, if there is any technical change, without prior notice, if
necessary, please contact our sales staff.
motor of optional
main feeder
feeding control 2
main feeder
Single board for buckets
feeder No.1-No.n
feeding speed feeding enable No.16(CAN2)Single board
DC0-10V M load cell of motor of motor of
main feeder collect bucket 2 collect bucket 1
motor of
memory bucket
load cell of motor of motor of
weigh bucket feed bucket weigh bucket
-LF1 -LF2 -LF3 -LF4 -MFx -MFx

OA1 OA2 OA3 OA4 OA1 OA2 OA3 OA4 + - A B

AO1 OT2 R G W BK
feeder drive feeder drive R G W BK

board 1 ......... board n Expansion board driver of motor

CON6 CON5 CON4 CON6 CON5 CON4 No.1 - No.n

CONB CON3 CONA CON2 CONC CON4 CONB CON3 CONA CON2

N2
PE
(buckets CAN1)
DC220V

DC220V

L2
CAN2H
CAN2L
CAN2H
CAN2H

CAN2L
CAN2L

E- I- I+ E+
............. E- I- I+ E+

15V+
15V+

Single board Single board

9V+
15V-
-FAN2
15V-

9V+
9V+

9V-
9V-
9V-

No.16 - No.(16+n)
CON6 CON5 CON1 CON6 CON5 CON1
CB CAN2)

32V1+

32V2+
32V1-
8V1+

CAN2H

CAN1H
CAN2L

32V2-

CAN1L
8V1-

24V+
9V1+

8V1+

9V1+
8V+

8V+
9V1-

8V1-

9V1-
8V-

8V-
REL
NO.16

AC-6B30 -- 3 groups of 32V

DC220V

DC220V

DC220V

DC220V

CON1 CON3 CON1 CON3 resistor

resistor feeding
Feeder power Feeder power
board 1 ....... board n control
FillnA
CON2 CON2 FillnB
220VN
220VN

220VN
220VN
220VL

220VL

220VL

220VL

....
CAN2H
CAN1H

CAN2L
CAN1L
32V2+
32V1+

32V1-

32V2-
Fill1A
CAN Fill1B

20V+

8V+
20V-
-SMPS1

8V-
L2 L V1+
5V+
Regulators 5V-

12V 5V
N2 N V1-
board 12V+

8V1+
9V1+
15V+

8V1-
9V1-
V2+
PE
15V-

12V- control n
9V+
220VN
220VL

9V-

20VN
V2-

12VN
20VL
PE

12VL
main board

....
24V+
20V-

REL

V3+
L3

N2 -KM1 L3

V2-
V2+
V1-

24V
V2-

V1-
-SMPS3

V1+

V2+

V1+

24V-
-SMPS2

V3-
-KA1

20V

12V
control 1
24V1N

24V2N
24V1L

24V2L

-T3
PE

PE
L2

N
L

N
L

feeding detect

220V

0
N2
L2

N2
PE

N2
PE
L2

L2
24V

24V

BK
BU
BR

BR
BU
N7
L7
-T1

24V+
-T2

OUT LSSn
220V

220V

24V-
N2 0V

滤波器
N2 0V

FILTER
-L1
L4

L5

....
IN

PE
N2
L6
-FU1

-FU2
15A

15A

BK
BU
BR

BR
BU
-FU3

-SF 24V+
5A

-FAN1 LSS1
-QF L2 L2 24V-
L L1
AC220V

L
N1 N2 N2 monitor
N
N camera
PE PE
PE

73
 24V+ RD
24V- BK
to SMPS1
CON3 CON2
- +

to SMPS1

RD 5V+
BK 5V- 5V
RD 12V+
BK 12V- 12V
Main board CON1
GN FG

ON bit 1 switch
to "ON"
1 2 3 4

24V-
24V+
CAN1 CAN2

BU 24V-
monitor

RD 24V+
CAN2L
CAN1L

CAN2H
CAN1H
(15 pin T-socket)

BN
BN

BU
BU
buckets feeders to SMPS1
and CB

10pin socket
15pin T-plug
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
RD 15 14 13 12 11 10 9
8 9 10
1 2 3
4 5 6 7
1 2 3 camera 4 5 6 7
15 14 13 12 11 10 9
YE 8 9 10
shield camera

1-shield 6-BN 4 -GN

camera------ 10 core
2-RD 7-YE 5 -WH
RD ------ VT
3-BK 8-BU 6 -BN
shield ------ GY
4-GN 9-VT 7 -YE
YE ------ BU
5-WH 10-GY 9 -RD
15-BK

74
 24V- 24V- BK
24V+
24V+ RD to SMPS1
24V-
IN12
24V-
CON3 IN11
24V-
IN10 LSS5 BU
24V-
Input5B RD
Input5A BN 1
IN9 2

24V+ RD
O13B O14B O15B O16B O17B O18B O19B O20B Fill5A+ RD relay 5
O13A O14A O15A O16A O17A O18A O19A O20A

OverWT5B GY BK 24V- -
7 feeding cable 5

12
14
OverWT5A VT

4
8
8 24V+ RD BN RD Fill5A+
Drop5B BU LSS5 GN Fill5B BU
Drop5A GN 5

13
9

1
5
6 24V- BK
+
Ready5B YE control cable 5 BU Fill5A BN
3
Ready5A OR 4
24V+ RD BK 24V- relay 4
CON2
-
Fill4A+ RD

12
14
feeding cable 4

4
8
OverWT4B GY 8 24V+ RD BN RD Fill4A+
OverWT4A VT 7 LSS4 GN Fill4B BU

13
Drop4B BU

1
5
+
6 24V- BK BU Fill4A BN
Drop4A GN 5
Ready4B YE 4 control cable 4 relay 3
Ready4A OR 3 BK 24V- -
2 feeding cable 3

12
14

4
8
1 RD Fill3A+
24V+ RD 24V+ RD BN
24V- 24V- 24V- 24V- 24V- 24V- 24V- 24V- O1B O2B O3B O4B O5B O6B O7B O8B O9B O10B O11B O12B

LSS3 GN Fill3B BU
Fill3A+ RD

13
9

1
5
IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 O1A O2A O3A O4A O5A O6A O7A O8A O9A O10A O11A O12A

+
OverWT3A VT 24V- BK BU Fill3A BN
OverWT3B GY 8
Drop3A GN 7 relay 2
6 BK 24V- -
Drop3B BU
feeding cable 2

12
14
5

4
8
Ready3A OR RD Fill2A+
Ready3B YE 4 control cable 3 24V+ RD BN Fill2B BU
3 LSS2 GN

13
9

1
5
24V+ RD
+
2 24V- BK BU Fill2A BN
Fill2A+ RD 1
OverWT2A VT 8 relay 1
OverWT2B GY BK 24V- -
7
Drop2A GN feeding cable 1

12
14

4
8
6 RD Fill1A+
Drop2B BU 5 24V+ RD BN
Ready2A OR control cable 2 Fill1B BU
4 LSS1 GN

13
9

1
5
+
Ready2B YE 3 24V- BK BU Fill1A BN
CON1 24V+
Fill1A+
RD
RD
2
1
OverWT1B GY 24V+ RD
OverWT1A VT 8
7 Note1：Connector of
Drop1B BU 6 Fill1B/Fill2B/Fill3B/Fill4B/Fill5B
Drop1A GN 5 on main board connect to 24V+
Ready1B YE 4 control cable 1 of mainboard.
Ready1A OR 3
2 Note2：The wiring diagram is
LSS4 GN 1 for full function,we configed
Input1B RD according to the actual use.
Input1A BN
LSS3 WH
Input1B RD
Input1A BN
LSS2 YE
Input1B RD
Input1A BN
LSS1 BN
Input1B RD
Input1A BN
24V+ RD

75
 feeder board No.setting list
code of board power

+
CON1 OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4 NO. (order:54321) feeder board
CON6 1 2 3 4 1 00001 1 - 4 1-CON3

VH1
2 00010 5 - 8 1-CON1
C1

C2

VH1
3 00011 9 -12 2-CON3

G1 G1
L1

4 00100 13 -16 2-CON1

5 00101 17 -20 3-CON3
N1

+
6 00110 21 -24 3-CON1

VH2
L2

CON5 7 00110 25 -30 4-CON3

VH2
N2

8 01000 MF1 -MF2 4-CON1

C3

C4
CON2

G2 G2
CON3 feeder drive board 9 01001 MF3 -MF4 5-CON3
10 01010 MF5 5-CON1
switch setting
feeder power board （switch“ON”is 0,
AC-6B24(4x6)
No1.for example） 5V 9V 7 00110 MF1 -MF2 4-CON3
plug in
8 01000 MF3 -MF4 4-CON1
ON 9V
123456 socket AC-6B18(3x6)
5 00101 17/18/MF1 3-CON3
power board CON2 6 00110 MF2-MF3 3-CON1

BK 220VL
AC-6B16
5 00101 MF1-MF2 3-CON3
BK 220VN CON4
to Contactor CON4
to main BU CAN2H
BK 220VL CON5
board CAN2 BN CAN2L
BK 220VN BK 9V-
to SMPS 3 BK15V-
RD 9V+ to SMPS 3
RD15V+

power board drive board

CON1、CON3 CON6 feeder connector

220V-BK BK220V- BU
220V-BK BK220V- to feeder
BN LF-X
220V+RD RD220V+

220V+RD RD220V+

76
 board No.setting
（back of the board）
to load cell
+I GN
-I WH 5 4 3 2 1 CAN1 motor of CAN1 motor of CAN1 motor of
MB WB FB
+E RD open for“1” CAN2 motor of CAN2 motor of
-E BK CB 2 CB 1
FG shield short for“0”
1 4
1 4 1 4
CONC CONB CONA

8V
single board
CON6
CAN

CON1 CON2 CON3 CON4 CON5

8V 32V
GD IN1 VC GD IN2 VC GD IN3 VC

CAN1 detector detector detector 9V

of FB of WB of MB
PE (GN) detector detector board No.setting list
CAN2
of CB 1 of CB 2
code of board code of board code of board
NO. (order:54321) NO. (order:54321) NO. (order:54321)
1 00001 11 01011 21 10101
2 00010 12 01100 22 10110
CON1 3 00011 13 01101 23 10111
(BK)
2 (YE) 4 00100 14 01110 24 11000
to detector 1 25 11001
RD 8V+ of CB (RD) 5 00101 15 01111
connect BN 8V- 3 16 10000 26 11010
board 6 00110
7 00111 17 10001 27 11011
(middle
frame)
BN CAN1L 8 01000 18 10010 28 11100
BU CAN1H 19 10011 29 11001
(BK) 9 01001
collect BN CAN2L 1 2 (RD)
10 01010 20 10100 30 11010
motor (GN)
bucket(CB) BU CAN2H of CB 4 3 (YE)
CON5 CB2 10001 CB3 10010
CB1 10000
CB4 10011 CB5 10100
RD 8V1+
to YE 8V1- CON4
connect
board to connect board YE 9V1+
BU 32V1- (middle frame)
(middle BU 32V2- OR 9V1-
frame) feeder power BK REL
RD 32V1+ RD 24V+
BU 32V2+ control(No.16
CAN2 only)

77
Rotary feeder(optional)
Moter driver
Socket of
Control cable
BK 24V- BK 24V- relay
-

12
14

4
8
24V output RD Fill1A+
of mainboard Fill1B BU
RD 24V+ feeding signal

13
9

1
5
+
Fill1A BN
Switch

Fill1A+ RD
24V+ RD
Switch setting
10 9 8 7 6 5 4 3 2 1

ON
Terminals of
power & motor
- + - + - + - + - + - + A B A B A B A B - +
AO1 AO2 IN1 IN2 IN3 IN4 OT1 OT2 OT3 OT4 24V
5V
OT5

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15
5V GN
5V
Expansion board OT6 YE
OT6
5V RD
5V
OT7 BK
OT7
board No.setting
（back of the board）
No.22 fixed 1 2 3 4 5 CON1

CON1 to main BU CAN2H

TA CAN H
board CAN2 BN CAN2L
TB L
- BK 5V-
RB 5V
+ to SMPS1
RA RD 5V+

L1 L2 L3 L4 L5 GD

78
 to middle to middle
frame frame

32V1- BU
32V1+ RD

32V2- BU
32V2+ RD
Wiring diagram (general )

- + - +
47000uF

47000uF
2k
resistor

- + - +
33000uF
33000uF

- + - +
-D2
-D1

8V+ RD BK 12VN ~ ~ ~ ~ ~ ~

frame
8V- YE WH 12VL N7 BK

board
20V- BU BU 20VN L7 BK
-T3
20V+ RD

to middle
9V 24V
BU 20VL

+ - - +
Regulators
AC12V AC24V
24V1N BU
24V1L BU

BK L6
24V2N BU
24V2L BU

L7 BK
GN PE
N7 BK
-L1
BK N2
filter
-T2
-T1

PE GN
N BU N1 BK
L1 BK
AC220V

L BN
PE N L
L4 YE
N2 BK

power
L5 YE
N2 BK

switch

79
BK L2 L1 BK
BK N2 N1 BK
switch
Leakage

N2 BK BK L2
BK N2 N2 BK
L
BK N2
BK N2 N2 BK
N
GN PE
BK N2 N2 BK
BK 9V1- -V2
BK L2 L2 BK
-SMPS2

RD 9V1+
BK L2 L2 BK +V2
YE 8V1-
frame

-V1
BK L2 RD 8V1+
L2 BK +V1
BK L2
to middle

BK L2 L4 BK
FU1(15A)
BK L2 L5 BK BK L2 L
FU2(15A) BK N2
BK L6 L2 BK N
FU3(5A)
BU 24V-
A1

L3 BK -V3
RD 24V+
-SMPS1

BK L2 220VL BK +V3
BK 12V- -V2
BK N2
board
power

220VN BK RD 12V+ +V2

board

BK 5V- -V1
to feeder
to main

Contactor

RD 5V+
-KM1

1L1 3L2 5L3 13N0

2T1 4T2 6T3 14N0

A2
A2

+V1
BK L2
- L3 BK
4
8

12
14

BK L2
L
9
1
5

13

BK N2
-KA1

BK REL
+
N
GN PE
BK 20V- 20V- BK
BK 15V-
to CON5 of

-V2
-SMPS3

20V+ RD
board(CAN2)

RD 20V+ RD 15V+ +V2

No.16 single
frame

BK 9V- -V1
RD 9V+ +V1
to middle
Wiring diagram (AC-6B10-4A )
2k
resistor -D3
to middle

32V3+ RD

~
+
24V3N BU L6 YE

+
-SMPS2 -SMPS1 -SMPS3
47000uF 33000uF
frame

-T3

~
32V3- BU 24V3L BU N2 BK

+V1
-V2

-V1
+V2

BK 12V- -V3

BU 24V- -V2

-V1
+V3

+V2

+V1

+V1
-V2
+V2
-V1
N

N
-

N
L
~

L
-

L
RD 24V+
BK N2
9V1+

8V1+

RD 12V+
9V1-

GN PE
8V1-

BK L2
-D2

RD 5V+
BK 5V-

BK N2

15V+
15V-
GN PE
BK L2

9V+
9V-
BK N2
GN PE
BK L2
to middle

32V2+ RD

~
+
24V2N BU L5 YE

RD

RD
BU

YE
+

RD

RD
BK

BK
47000uF 33000uF -T2

~
frame

32V2- BU 24V2L BU N2 BK
-

~
-
to main
2k to middle to middle
resistor -D1 frame board
frame
to middle

32V1+ RD

~
+
24V1N BU L4 YE
+

+
47000uF 33000uF -T1 N2 BK

~
frame

32V1- BU 24V1L BU
to feeder
-

~
- power
board

to middle

YE
frame

220VL BK
220VN BK
L3 BK
N2 BK
N1 BK

L3 BK
L1 BK
L1 BK

N1 BK

L4 YE

L6 BK
L5 YE

20V+ RD
L2 BK

20V- BK
L2 BK
L2 BK

L2 BK
N2 BK
N2 BK
N2 BK
N2 BK
-KM1
A1 A2
power

20V+ RD
20V- BK
-KA1

8V+ RD
8V- YE
switch
8 5
1L1 3L2 5L3 13N0

FU1(15A)
FU2(15A)
Leakage + - - +

FU3(5A)
FU3(5A)
4 1
Contactor 24V 9V
switch Regulators
PE GN

L BN
N BU

+
2T1 4T2 6T3 14N0 14 13 board
AC24V AC12V
12 9

20VL

12VL
20VN

12VN
PE N L
A2

L2
L2
L2
L2
BK N2

L2
BK N2
BK N2
AC220V

RD 20V+

BK 20V-
BK L2
BK L2
BK L2
BK L2

BK REL

BU

WH
BK L2
BK N2

BU

BK
BK N2
BK L2
BK
BK
BK
BK
BK
-T4
to CON5 of
No.16 single
board(CAN2)
BK N2 N8 BK
GN PE filter
BK L7 -L1 L8 BK

80
AC-6B10-4A

NO.18 NO.17 NO.16 T4

A2
12V/20V

filter
Leakage
集料斗1
集料斗1

集料斗1
detector detector detector Transformer

ground

switch
-SMPS3

4
4

CONA
CONA

CONA
2T1 4T2 6T3 14N0

1
1

FU3(5A)
FU2(15A)
FU1(15A)
4
4

CONB
CONB

CONB
and Regulators
Contactor

A32V
A32V

A32V

1
1

CON5
CON5

CON5

集料斗2
集料斗2

集料斗2

B8V
of CB 1

B8V

B8V
of CB 3 of CB 2
1L1 3L2 5L3 13N0

9V/15V

OB1
OA1
A2

board
A1

TR1A

ground
OB2

CON4
TR2B

CON4

CON4
NO.1

OA2
TR1B

GD IN1 VC
GD IN1 VC

GD IN1 VC

CON3
CON3

CON3
OB3
3 pin 3 pin 3 pin

TR2C

OA3

GD IN1 VC
GD IN1 VC

GD IN1 VC

CON2
CON2

CON2

接称重
传感器
接称重
传感器

接称重
传感器
TR1C

FG屏蔽网
OB4

FG屏蔽网

FG屏蔽网
TR2D

-E黑
-I白
+E红
+I绿
-E黑

-E黑

A8V
-I白
+E红

-I白
+E红

L CAN
+I绿

+I绿
OA4

A8V

H CAN

A8V

H CAN
TR1D

CON1
CON1

CON1

H
L

L
OB1
TR2A
motor motor motor

OA1
TR1A

OB2
T3

TR2B
NO.2

OA2
TR1B

OB3
of CB 3 of CB 2 of CB 1

TR2C
CON1 N/A N/A N/A N/A CON3

OA3
VH1 VH1 G1 G1 VH2 VH2 G2 G2

TR1C
+ +

OB4
TR2D

OA4
24V

TR1D
C2 C4
+ +

C1 C3

OB1
TR2A
V R4

4 pin 4 pin 4 pin

OA1
V R3

TR1A
power of CB
L1 N1 L2 N2

N/A N/A N/A CON2

OB2
TR2B

OA2
NO.3

TR1B

OB3
TR2C

OA3

1
OB4
OA4
VR3
CON2
N2
N/A

L2
N/A

N1
N/A

L1

power
T2
VR4

OB1
C3 C1

TR2A
14 15 16 17 18

OA1
TR1A
PG11

OB2
+ +

TR2B

OA2
C4 C2

NO.4

TR1B
24V

OB3
13

TR2C

OA3
LF 1-16 19
+ +

8V
G2 G2 VH2 VH2 G1 G1 VH1 VH1

OB4
CON3 N/A N/A N/A N/A CON1

OA4
12

2
20
detector detector 11 32V1、32V2、 21
of CB 5 of CB 4 10 32V3
8V1 22
9
9V1 23 T1
3 pin 3 pin 8 24V
8V 24 32V1、32V2、
motor motor 7 25 32V3
of CB 5 of CB 4 6 26
5 middle frame 27

OB1
OA1

-
TR1A

~
32V3
OB2

ground
TR2B
4

OA2
TR1B

+ -
4 pin

+ -
4 pin NO.5 LF17-30/MF1 28

~
OB3
TR2C

OA3
3 2

TR1C
CAN1、camera、
1 30 29

OB4
TR2D

OA4

+
TR1D

~
sensor、8V1、9V1

OB1
TR2A

OA1
TR1A

-
~
32V2
OB2
TR2B

OA2
TR1B
NO.6

-
OB3
TR2C

power of CB

~
OA3
CON1 N/A N/A N/A N/A CON3
VH1 VH1 G1 G1 VH2 VH2 G2 G2

TR1C
+ +

OB4

+
TR2D

OA4
TR1D

+
~
C2 C4
+ +

C1 C3
OB1
TR2A

OA1

V R4
TR1A

V R3

MF2-MF5
L1 N1 L2 N2
OB2

N/A N/A N/A CON2

TR2B

OA2

feeding
TR1B

feeding

-
~
32V1
NO.7
OB3
TR2C

control control control

OA3

-
~
OB4

cable 1 cable 2
OA4

+
cable 1 cable 2 cable 3

+
CON2

~
N/A N/A N/A

N2 L2 N1 L1

VR3

PG7 PG7
VR4
OB1

33000uF
TR2A

47000uF
C3 C1
OA1
TR1A

OB2

NO.19 NO.20
TR2B

OA2

+ +

feeding
TR1B

C4 C2
+

+
PG11 PG11 PG11 NO.8 CON1
OB3
TR2C

OA3

VH1
C1

C2

N/A
VH1
N/A

8V/9V 5V/12V/24V

CON1
+ +

CON1
- +
G1 G1
L1

H CAN
L
L CAN
H
OB4

N/A

A8V

+I绿
+E红
-I白
FG屏蔽网
A8V

-E黑
+I绿
OA4

FG屏蔽网

+E红
-I白
-E黑
N1

+
G2 G2 VH2 VH2 G1 G1 VH1 VH1

cable 3
N/A

CON3 N/A N/A N/A N/A CON1

VH2
L2

N/A
N/A

接称重
传感器
传感器
接称重
VH2
N2

N/A
C3

C4

GD IN1 VC
CON2

GD IN1 VC

CON2
G2 G2

CON2
4

-SMPS2 -SMPS1
CON3

GD IN1 VC
GD IN1 VC

CON3
V R4
V R3

CON3

CON4
CON4
PG7 control control
OB1 OA1 OB2 OA2 OB3 OA3 OB1 OA1 OB2 OA2 OB3 OA3
ground

TR1A TR1B TR1A TR1B

feeding feeding monitor cable 4 cable 5 main board

TR2A TR2B TR2C TR2A TR2B TR2C

B8V
B8V

集料斗2
集料斗2

CON5
CON5

A32V
A32V

1
1

CONB
CONB
NO.9 NO.10

4
4
cable 4 cable 5

1
CAN1 CAN2

CONA
CONA

4
4

集料斗1
集料斗1

PG11 PG11 PG11 ground

PG7 PG7

81
AC-6B24-2C

NO.7 NO.6 NO.5 NO.4 NO.3 NO.2 NO.1

detector detector
of CB 4 feeder drive board
of CB 3 TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A

TR1D
TR2D

TR1C
TR2C

TR1B
TR2B

TR1A
TR2A

TR1D
TR2D

TR1C
TR2C

TR1B
TR2B

TR1A
TR2A

TR1D
TR2D

TR1C
TR2C

TR1B
TR2B

TR1A
TR2A

TR1D
TR2D

TR1C
TR2C

TR1B
TR2B

TR1A
TR2A

TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A

OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1

OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1

3 pin 3 pin
ground

+
CON3
CON3

CON1

V R3

CON1
V R3

V R4
9V/15V

V R4

CON2
CON2

G2 G2
G2 G2
3 2

VH1

VH1
C1

C2

C1

C2
4 1

C4

C3
C4

C3

N/A

N/A
N/A
N/A

VH1

VH1
N2
N2

VH2
VH2

N/A

N/A
N/A
N/A

VH2
VH2

G1 G1

N/A

G1 G1
N/A

L2
L2

L1

L1
+

+
+

N/A
N/A

N/A

N/A
N1
N1

N1

N1
+

+
ground -SMPS3

N/A
N/A

G1 G1
G1 G1

N/A
N/A

VH2
VH2

L1
L1

L2

L2
N/A

N/A
N/A
N/A

N/A
N/A

VH2
VH2
motor

VH1
VH1

N2

N2
N/A

N/A
C3

C4

C3

C4
C2

C1
C2

C1

CON2

CON2
VH1
VH1

N/A

G2 G2
N/A

G2 G2

CON1
CON1
motor

CON3

CON3
V R4

V R4
V R3

V R3
+

+
+

+
of CB 4 feeder power board
of CB 3

A2

A2
2T1 4T2 6T3 14N0
1L1 3L2 5L3 13N0
Contactor
feeder
4 pin 4 pin A32V B8V GD IN1 VC GD IN1 VC

NO.19
CON4 CON3 CON2 CON1
CON5
CONA CONB H CAN
4 1 4 1 L

A1
集料斗1 集料斗2

power
A8V

FG屏蔽网
-E黑 传感器
+E红
接称重
-I白
+I绿

PG11
FU3(5A)

12 13 14
FU2(15A)

11
FU1(15A)
A32V B8V GD IN1 VC GD IN1 VC

NO.18
CON4 CON3 CON2 CON1

15
CON5
CONA CONB H CAN
4 1 4 1 L
集料斗1 集料斗2

10
A8V

feeding feeding detector detector

FG屏蔽网
-E黑
+E红
-I白
+I绿
传感器
接称重

of CB 1 of CB 2 9 16 Leakage
cable 1 cable 2 switch
power of CB、 8 32V1、32V2 17
PG7 PG7 3 pin 3 pin sensor 8V1
7 18 8V
9V1 filter
feeding motor motor
feeding 6 8V 19
of CB 1 of CB 2
A32V B8V

NO.17
GD IN1 VC GD IN1 VC

cable 4 ground
CON4 CON3 CON2 CON1
CON5
CONA CONB H CAN

cable 3
4 1 4 1 L
集料斗1 集料斗2
A8V

20
FG屏蔽网
-E黑 传感器
+E红
接称重
-I白

5
+I绿

PG7 PG7 4 pin 4 pin 21 12V Transformer

4 and Regulators
A32V B8V GD IN1 VC GD IN1 VC

middle frame 22 8V、9V

NO.16
CON4 CON3 CON2 CON1

3
CON5
CONA CONB H CAN
4 1 4 1 L

board
集料斗1 集料斗2
A8V

FG屏蔽网
-E黑 传感器

23 32V1、32V2
2 1 24
+E红
接称重

CAN
-I白
+I绿

monitor T2
24V
PG11

control control
cable 1 cable 2 -SMPS1
- +

-D1 -D2 T1
8V/9V ~ ~ ~ ~ ~ ~ 24V
PG11 PG11 -SMPS2 + - + -

main board

ground
control control CAN1 CAN2

cable 3 cable 4 battery

+ - + - + - + -

PG11 PG11

82
AC-6B18-4C

T3
1 12V/20V

filter
T1

ground
Leakage
T2
A2

switch
Transformer
CON2 N/A N/A N/A

N2 L2 N1 L1

VR3
2T1 4T2 6T3 14N0

FU3(5A)
FU2(15A)
FU1(15A)
VR4

24V 24V
C3 C1
Contactor

C4
+
C2
+
1L1 3L2 5L3 13N0

A2 A1
and Regulators
board
+ +
G2 G2 VH2 VH2 G1 G1 VH1 VH1
CON3 N/A N/A N/A N/A CON1

-
~
-D2
8V

~
- + - +

-SMPS3
9V/15V

+
~

-
~
- + - +

-D1
power

~
（PG16）

+
~
OB1
TR2A

OA1
TR1A

OB2
TR2B

OA2
9

TR1B
NO.1 10 8V1、9V1

OB3

ground
TR2C

OA3
TR1C
8 11

OB4
TR2D

OA4
TR1D
7 12

OB1
TR2A

OA1
TR1A

OB2
TR2B

OA2
TR1B
NO.2

OB3
TR2C

OA3
TR1C

OB4
6 13

TR2D

OA4
TR1D
32V1、32V2
feeder power board 5 8V1 14
1-8 feeder 9V1
3 2 4
VR3

VR4
CON2
N2
N/A

L2
N/A

N1
N/A

L1

VR3

VR4
CON2
N2
N/A

L2
N/A

N1
N/A

L1

8V 15
C3 C1 C3 C1

C4
+
C2
+
C4
+
C2
+

3 16
middle frame
+ + + +
G2 G2 VH2 VH2 G1 G1 VH1 VH1 G2 G2 VH2 VH2 G1 G1 VH1 VH1
CON3 N/A N/A N/A N/A CON1 CON3 N/A N/A N/A N/A CON1

2 17
9-18 feeder 1 18 sensor、
OB1
TR2A

OA1
TR1A

camera
OB2

main feeder
TR2B

OA2

detector
TR1B

motor NO.3
OB3
TR2C

OA3
TR1C

ground
OB4
TR2D

OA4

of CB 1
TR1D

of CB 1
feeder drive board

OB1
TR2A

OA1
TR1A

3 pin 4 pin
OB2
TR2B

OA2

feeding
TR1B

NO.4 power of CB、

OB3

8V1、9V1、
TR2C

OA3
TR1C

OB4
TR2D

OA4

cable 3
TR1D

detector motor sensor CAN1

OB1
TR2A

OA1
TR1A

of CB 2 of CB 2
- +
OB2
TR2B

OA2
TR1B

ground

NO.5 control
OB3
TR2C

feeding
OA3

NO.16 NO.17 NO.18

TR1C

monitor
OB4
TR2D

OA4

3 pin 4 pin 8V/9V

TR1D

cable 3 cable 2
CON1

CON1

CON1
-SMPS2
8V

8V

8V
main board
CAN

CAN

CAN
FG屏蔽网
-E黑

FG屏蔽网
-E黑

FG屏蔽网
-E黑
+E红

+E红

+E红
-I白

-I白

-I白
+I绿

+I绿

+I绿
OB1
TR2A

OA1
TR1A

GD IN1 VC

GD IN1 VC

GD IN1 VC
CON2

CON2

CON2
GD IN2 VC

GD IN2 VC

GD IN2 VC
OB2

CON3

CON3

CON3
TR2B

OA2

motor
GD IN3 VC

GD IN3 VC

GD IN3 VC
CON4

CON4

CON4
TR1B

detector NO.6
CAN1 CAN2
OB3
TR2C

OA3

CON5

CON5

CON5
TR1C

5V/12V/24V
OB4
TR2D

OA4

of CB 3 of CB 3 control control
TR1D

-SMPS1 feeding
记忆斗

记忆斗

记忆斗
1

1
CONC

CONC

CONC
4

4
8V

8V

8V
CON6

CON6

CON6
32V

32V

32V
称重斗

称重斗

称重斗
1

1
CONB

CONB

CONB

cable 1 cable 2
4

3 pin 4 pin cable 1

集料斗： 集料斗A

集料斗： 集料斗A

集料斗： 集料斗A

ground
进料斗

进料斗

进料斗
1

1
CONA

CONA

CONA
4

83
AC-6B16-4A

ground

-
~

-
~

FAN
T2

+
~
-SMPS3

-
~

-
8V 9V

+
+
~
control control
cable 1 cable 2
T1
DC32V、DC8V、DC9V PG11 PG11
monitor

battery
12 13

board
main
12V Transformer 11 14 Reserved
PG11 feeding
cable
and Regulators

relay
T3
board PG7
10 15 PG7

5V 12V 24V
-SMPS1
ground

filter
Leakage
9 32V1、32V2 16
switch 8V1
9V1 detector motor
8V of CB 1 of CB 1
8 1 4 pin
FU1(15A) 3 pin
FU2(15A)

NO.17 NO.16
FU3(5A)
接称重传感器
+I绿
-I白
+E红
-E黑 记忆斗 称重斗 进料斗
1L1 3L2 5L3 13N0

集料斗分立板： 集料斗

7
FG屏蔽网
A1
Contactor
2T1 4T2 6T3 14N0

1 4
1 4 1 4
CONC CONB CONA

8V 集料斗 集料斗

middle frame
分立板： 光电检测
CON6
CAN 铝盒 进料斗 称重斗 记忆斗

2
分立板： 光电检测 光电检测 光电检测
CON1 CON2 CON3 CON4 CON5
8V 32V
GD IN1 VC GD IN2 VC GD IN3 VC

power
A2

A2

接称重传感器
+I绿
-I白
+E红
-E黑 记忆斗 称重斗 进料斗
集料斗分立板： 集料斗
FG屏蔽网

3
1 4
1 4 1 4
CONC CONB CONA

PG11
6
8V 集料斗 集料斗
分立板： 光电检测
CON6
CAN 铝盒 进料斗 称重斗 记忆斗
分立板： 光电检测 光电检测 光电检测
CON1 CON2 CON3 CON4 CON5
8V 32V
GD IN1 VC GD IN2 VC GD IN3 VC

5 4
feeder、can、

-SMPS2
9V 15V
LF1-8 power of CB、
main sensor、
camera
+

+
CON1

CON1

CON1

motor
VH1
C1

C2

N/A

VH1
C1

C2

VH1
C1

C2

detector
N/A

N/A
VH1

VH1

VH1
N/A

N/A

N/A
G1 G1
L1

G1 G1

G1 G1
L1

L1
N/A

N/A

N/A
N1

N1

N1
N/A

+
N/A

N/A
VH2
L2

N/A

VH2

VH2
L2
N/A

N/A

L2

N/A
N/A
VH2

N/A
N2

VH2

VH2
N/A

N2
C3

C4

N2
N/A

of CB 2
N/A
C3

C4

C3

C4
CON2

G2 G2

CON2

CON2
G2 G2

G2 G2

of CB 2
CON3

CON3

CON3
V R4
V R3

V R4
V R3

V R4
V R3

OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4 OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4 OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4 OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4 OB1 OA1 OB2 OA2 OB3 OA3 OB4 OA4

TR1B TR1C TR1D

4 pin
TR1A TR1A TR1B TR1C TR1D TR1A TR1B TR1C TR1D TR1A TR1B TR1C TR1D TR1A TR1B TR1C TR1D

TR2A TR2B TR2C TR2D TR2A TR2B TR2C TR2D TR2A TR2B TR2C TR2D TR2A TR2B TR2C TR2D TR2A TR2B TR2C TR2D

3 pin

84
AC-6B16-4A

12V Transformer 3
and Regulators
A2

filter
Ground
CON1 N/A N/A N/A N/A CON3
VH1 VH1 G1 G1 VH2 VH2 G2 G2

NO.5
+ +

Leakage
switch
2T1 4T2 6T3 14N0

FU1(15A)
FU2(15A)
FU3(5A)
Contactor
board
C2 C4
+ +
1L1 3L2 5L3 13N0

-T2
TR2D TR2C TR2B TR2A
C1 C3

VR4

A2 A1 TR1D TR1C TR1B TR1A VR3

- +
L1 N1 L2 N2

N/A N/A N/A CON2

OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1

Ground

- +

POWER
e
bl

TR1D
ca

OA4

TR2D
8V、32V1、32V2

NO.4
OB4

TR1C
- +
PG11

OA3

TR2C
OB3
8 9 er

TR1B
OA2

TR2B
OB2
~ ~ ~

Ground
ed

TR1A
OA1

TR2A
OB1
7 10 fe

TR1D
OA4

TR2D

NO.3
OB4

TR1C
OA3

TR2C

feeder drive board

OB3
24V

TR1B
OA2

TR2B
OB2
Transformer

TR1A
OA1

TR2A
OB1
-T1 6 connect board 11

TR1D
OA4

TR2D

NO.2
OB4

TR1C
OA3

TR2C
OB3

TR1B
OA2

TR2B
OB2
32V1、32V2

TR1A
OA1

TR2A
OB1
5

Ground
8V1 12

TR1D
OA4

TR2D

NO.1
OB4

TR1C
9V1

OA3

TR2C
OB3

TR1B
OA2

TR2B
OB2
- +

TR1A
OA1

TR2A
OB1
8V
13

2
1
4
CON1 N/A N/A N/A N/A CON3 CON1 N/A N/A N/A N/A CON3
VH1 VH1 G1 G1 VH2 VH2 G2 G2 VH1 VH1 G1 G1 VH2 VH2 G2 G2

+ + + +

C2 C4 C2 C4
+ + + +

- + C1 C3 C1 C3

VR4 VR4

VR3 VR3

L1 N1 L2 N2 L1 N1 L2 N2

N/A N/A N/A CON2 N/A N/A N/A CON2

~ ~
+

~
3 14

2 15

-SMPS3
8V1、9V1 16

9V15V
24V
Transformer 1 cables of NO.16、
-T2 cables of
NO.17、CB board
camera、CAN1

-SMPS2 +
NO.16 NO.17

CON1

CON1
-

H CAN
L

H CAN
L
A8V

+I绿

A8V

+I绿
+E红
-I白

+E红
-I白
FG屏蔽网

FG屏蔽网
-E黑

-E黑
8V 9V

传感器
接称重

传感器
接称重
main board

GD IN1 VC

GD IN1 VC
CON2

CON2
GD IN1 VC

GD IN1 VC
CON3

CON3
CON4

CON4
detector detector
5V

12V

-SMPS1
FG
ON

1 2 3 4

of CB2 of CB1

B8V

B8V
5V 24V 12V

集料斗2

集料斗2
CON5

CON5
32V1

32V1
CAN1 CAN2

1
CONB

CONB
4

4
1

1
CONA

CONA
3 pin 3 pin

4
集料斗1

集料斗1
Ground
motor motor
of CB2 of CB1
4 pin 4 pin

FEED MONITOR

PG9 PG11

CTRL1 CTRL2

PG11 PG11

85
 PE GN
N BU N1 BK
L1 BK

AC220V
L BN

PE N L
power
switch
8V+ RD BK 12VN
8V- YE WH 12VL

board
20V- BU

-T3
BU 20VN
20V+ RD

24V 9V
BU 20VL

+ - - +
Regulators

AC24V AC12V
frame
to middle
BK L6 L7 BK
GN PE

-L1
BK N2 N7 BK

filter
to X2

block
Terminal

BK N7 N7 BU
YE L7 L7 BN
L2 BN
PE GN
N2 BU

BK L2 L1 BK

86
BK N2 N1 BK
switch
Leakage

BK L2
BU N2 N2 BK L
BK N2
BK N2 N2 BK N
GN PE
BK N2 N2 BK
BK 9V1- -V2
BK L2 L2 BK
H-type case AC-6B16-4A

RD 9V1+
BK L2 L2 BK +V2
-SMPS2

frame

L2 BK YE 8V1-
-V1
L2 BK RD 8V1+
+V1
to middle

BN L6 L2 BK
FU3(5A)
BK L2
A1

L3 BK L
BK N2
X1 Terminal block

BK L2 220VL RD N
GN PE
board
power

BK N2 220VN BK
BK 15V-
-SMPS3

-V2
to feeder

Contactor

RD 15V+ +V2
1L1 3L2 5L3 13N0
-KM1

2T1 4T2 6T3 14N0

A2
frame

A2

BK 9V- -V1
BK L2
- L3 BK
4

RD 9V+
8

12
14

+V1
to middle

9
1
5

13
-KA1

BU REL
+
RD 20V+ 20V+ RD
BK 20V- 20V- BK
to CON5 of
board(CAN2)
No.16 single
 X2 Terminal block
-SMPS1

to main board
5V+ RD
+V1
5V- BK
-V1

BK
BK

BK

L2 BK
BK

BK
12V+ RD
+V2

N2
L2

L2
L2

L2
12V- BU
-V2 24V+ RD
+V3 24V- BU
-V3

FU1(15A)
FU2(15A)
N2 BK
N
to middle
frame
32V1+ RD L L2 BK

32V1- BK

BU N2

BN L2
BK N2
BK N2

YE L5
YE L4
-D1
BN L2 to X1

~
BU N2

+
24V1N BU L4 YE GN PE
Terminal
+

47000uF 33000uF block

~
24V1L BU -T1 N2 BK
-

~
-
2k
resistor -D2 ~
+

24V2N BU L5 YE
+

47000uF 33000uF
~

24V2L BU -T2 N2 BK
-

~
-
to middle

32V2+ RD
frame

32V2- BK

87
 12V Transformer
A2

filter
Ground

Leakage
2T1 4T2 6T3 14N0

and Regulators

FU3(5A)

switch
NO.5 NO.4 NO.3 NO.2 NO.1 Contactor
1L1 3L2 5L3 13N0

TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A

TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A TR2D TR2C TR2B TR2A
board
T3
A2 A1
TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A TR1D TR1C TR1B TR1A
TR1D TR1C TR1B TR1A

X1 Terminal block
OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1 OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1
OA4 OB4 OA3 OB3 OA2 OB2 OA1 OB1

Ground Ground

+
+

+
CON1

CON1
CON1
VH1

VH1
VH1
C1

C2

C1

C2
N/A

C1

C2

N/A
N/A
-SMPS3

VH1

VH1
VH1
-SMPS2

N/A

N/A
N/A
G1 G1

G1 G1
L1

L1
G1 G1
L1
N/A

N/A
N/A
N1

N1
N1
N/A

N/A
+

N/A

+
VH2

VH2
+

+
VH2
L2

L2
L2
N/A

N/A
N/A
N/A

VH2

N/A

VH2
N/A

VH2
8V/9V

N2

N2
N/A

N2

N/A
C3

C4

N/A

C3

C4
C3

C4
9V/15V

CON2

G2 G2

CON2

G2 G2
CON2

G2 G2
CON3

CON3
CON3
VR4
VR3

VR4
VR3
VR4
VR3
3 2 1

feeder cable 12 13 8V、8V1、9V1

11 14 POWER

PG11
10 15

cables of connect board

X1 -- X2 32V1、32V2 16
Terminal 9 cables of CAN
8V1
block
9V1
8V
8 1

7
2

6 3
CAN、camera，
32V1、32V2 5 4 cables of NO.16、NO.17
CB board

CON1

CON1
8V
CAN

8V
CAN
-E黑
FG屏蔽网

+E红
-I白
+I绿

FG屏蔽网
-E黑
+E红
-I白
-

+I绿
~
-
~

GD IN1 VC

CON2

GD IN1 VC

CON2
-

-D2
-

-D1 main board

GD IN2 VC

GD IN2 VC
CON3

CON3
X2 Terminal block
~

GD IN3 VC

CON4

GD IN3 VC
~

CON4
+

+
+

CON5

CON5
+
~
+
~

记忆斗
1
CONC

记忆斗
1
CONC
4

4
8V

8V
CON6

CON6
32V

32V
-SMPS1

称重斗
1

称重斗
1
CONB
FU1(15A)
FU2(15A)

CONB
4

4
24V

集料斗： 集料斗A
24V

集料斗： 集料斗A
5V/12V/24V

进料斗
1

进料斗
CONA

1
CONA
4

4
Transformer Transformer NO.17 feeding
NO.16 relay
T1 T2 Ground

sockets

detector motor detector motor feeding control control

monitor
of CB 2 of CB 2 of CB 1 of CB 1 Reserved cable cable 1 cable 2
3 pin 4 pin 3 pin 4 pin PG7 PG7 PG11 PG11 PG11

88
13 Source of three CIS assembly instruction（This part is an option）
1. Lock the triplet onto the lining board by using the M6 six socket screws and self-locking nuts.
2. Lock the lining board onto the machine base by a ring locking.

Self locking nut

Lining board

Source of three CIS

89
3. Use the air pipe connect the three CIS with the chassis.

air out connector

Chassis connector

air in connector

Use the air pipe connect the

three CIS with the chassis

90
4. Connect the air in and switch on the button (turn left for pressure-decrease and turn right for pressure-increase),
5. Then adjust pressure to 0.4~0.6MPA.

Step 2: turn left for

Step 1: lift the knob pressure-decrease and turn
right for pressure-increase

Remark：
To keep the machine dry and prevent water vapor from
entering the machine，please keep ventilation after switch
off the machine,until the machine is completely cooled or
stop gas supply after two hours passed。

91