Ta 9

TA9 & TA10
Tier 4 Interim
SITE DUMPER
Operations Manual Issue Date:

Language:
01-June-2014
English
Revision No.: 1.2
Reference No.: 1203
Original Instructions
Terex Construction
Central Boulevard
Prologis Park
Coventry
CV6 4BX
England
+44 (0)24 7633 9400
+44 (0)24 7633 9500
Email:sales@terex.com
www.terex.com
Serial Number
Year of Construction
Date of Delivery
Dealer Stamp
Notice
Record of Revisions
Record of Revisions
Revision
Number Reason for Change Date
1.0 Original Issue 1-October-2013
1.1 Legal Entity changed 1-January-2014
1.2 Instructions for starting after fuel filter replacement added 1-June-2014
Operations Manual United Kingdom 1-June-2014

TA9 & 10 Tier 4 Page 1-1
Record of Revisions
Intentionally Left Blank
1-June-2014 United Kingdom Operations Manual

Page 2 -2 TA9 & 10 Tier 4
Table of Contents
Table of Content
1 Introduction
1.1 Important Information ............................................................................... 1.1
1.2 Safety Alert System .................................................................................. 1.1
1.3 Intended Use ............................................................................................ 1.1
1.4 Operations Manual ................................................................................... 1.1
1.5 Identification Plate .................................................................................... 1.2
1.6 Warranty Registration ............................................................................... 1.4
1.7 Warranty ................................................................................................... 1.4
1.8 Service and Replacement Parts Enquiries ............................................... 1.4
1.9 Official Documents European Community Only ....................................... 1.4
(1) CE mark ............................................................................................... 1.4
1.10 California Proposition 65 .......................................................................... 1.6
1.11 Bulletin Compliance .................................................................................. 1.6
1.12 Contacting the Manufacturer .................................................................... 1.6
1.13 Transfer of Machine ownership ................................................................ 1.7
2 Safety
2.1 Safety Alert System .................................................................................. 2.1
2.2 ANSI Hazard Classification System ......................................................... 2.1
2.3 Personal Protective Equipment (PPE) ..................................................... 2.2
2.4 General Safety Information ...................................................................... 2.4
2.5 Seat Belt ................................................................................................... 2.6
2.6 ROPS ....................................................................................................... 2.6
2.7 Lockout and Tag Out ................................................................................ 2.7
2.8 Hydraulic Fluid .......................................................................................... 2.7
2.9 Fluid Levels .............................................................................................. 2.7
2.10 Battery Electrolyte .................................................................................... 2.7
(1) Skin Exposure ...................................................................................... 2.7
(2) Eye Contact ......................................................................................... 2.7
(3) Battery Charging .................................................................................. 2.7
(4) Frozen Battery Electrolyte ................................................................... 2.7
2.11 Fires ......................................................................................................... 2.8
2.12 Water Cooled Engines ............................................................................. 2.8
2.13 Lubricants ................................................................................................. 2.8
(1) New Oil ................................................................................................ 2.8
(2) Old Oil .................................................................................................. 2.8
(3) First Aid - Oil ........................................................................................ 2.9
2.14 Oil or Fuel Spillage ................................................................................... 2.9
2.15 Gradients .................................................................................................. 2.9
(1) Ascending or Descending .................................................................... 2.9
(2) Maximum Gradient ............................................................................ 2.10
(3) Crossing a Slope ................................................................................... 2.10
2.16 Responsibilities ...................................................................................... 2.10
2.17 Overturning ............................................................................................. 2.11
2.18 Safety Signs ........................................................................................... 2.11
(1) Safety Sign Symbols .......................................................................... 2.12
(2) Safety Sign Location - ISO ................................................................ 2.14
(3) Safety Sign Location - ANSI .............................................................. 2.16

TA9 & 10 Tier 4 Page B 1
Table of Contents
3 Technical Data
3.1 Dimensions ...............................................................................................3.1
(1) TA9 & 10 ..................................................................................................3.1
3.2 Turning Circle ...........................................................................................3.2
3.3 Data ..........................................................................................................3.3
3.4 Noise Emissions .......................................................................................3.5
3.5 Vibration Levels ........................................................................................3.5
4 Description
4.1 TA Dumper - Forward Tip Skip .................................................................4.1
4.2 TA Dumper ...............................................................................................4.2
4.3 Description ................................................................................................4.2
(1) Skip ......................................................................................................4.2
(2) Engine ..................................................................................................4.2
(3) Chassis ................................................................................................4.3
(4) Steering ................................................................................................4.3
(5) Transmission ........................................................................................4.3
(6) Braking System ....................................................................................4.3
(7) Electrical System ..................................................................................4.3
4.4 Skip ...........................................................................................................4.3
(1) Raised Skip ..........................................................................................4.3
4.5 Chassis .....................................................................................................4.4
4.6 Hydraulic System ......................................................................................4.4
4.7 Battery Isolator ..........................................................................................4.5
(1) Operation .............................................................................................4.5
4.8 Circuit Breakers & Audible Warning ..........................................................4.6
(1) Circuit Breakers ....................................................................................4.6
(2) Audible Warning ...................................................................................4.6
4.9 Control Panel and Switch Functions .........................................................4.7
4.10 Hour Meter ..............................................................................................4.11
4.11 Engine Start/Stop Switch ........................................................................4.11
4.12 Forward/Reverse Switch .........................................................................4.12
4.13 Highway Lighting (When Fitted) ..............................................................4.12
(1) Direction Indicators ............................................................................4.13
(3) Front Light Unit ...................................................................................4.13
(3) Rear Light Unit ...................................................................................4.14
(4) Registration Plate Lights ....................................................................4.14
4.14 Obstruction Beacon ................................................................................4.14
4.15 Foot Brake and Throttle Pedals ..............................................................4.15
4.16 Gear Selector Lever ................................................................................4.16
4.17 Parking Brake .........................................................................................4.16
4.18 Tow Hitch ................................................................................................4.17
5 Transportation
5.1 Transporting by Rail ..................................................................................5.1
5.2 Loading on to a Trailer or Lorry Using Ramps ..........................................5.1
5.3 Articulation Lock .......................................................................................5.2
5.4 Tie Down Points ........................................................................................5.3
5.5 Tie Down ...................................................................................................5.4

Page B 2 TA9 & 10 Tier 4
Table of Contents
6 Initial Setup and Adjustments

6.0 Delivery Checks ....................................................................................... 6.1
6.2 Setup ........................................................................................................ 6.1
6.3 Start Up .................................................................................................... 6.2
7 Standard Operating Procedures
7.1 Pre Start Checks ...................................................................................... 7.1
7.2 To Set the ROPS in the Work Position. .................................................... 7.1
7.3 To Lower the ROP’s for Transport ........................................................... 7.2
7.4 Machine Access ....................................................................................... 7.2
7.5 Seat .......................................................................................................... 7.3
(1) Seat Adjustment .................................................................................. 7.3
(2) Weight Adjustment ............................................................................... 7.4
(3) Back Rest Angle Adjustment ............................................................... 7.4
(4) Seat belt ............................................................................................... 7.5
7.6 To Start the Engine .................................................................................. 7.6
7.7 To Stop the Engine ................................................................................... 7.7
7.8 To Move the Machine .............................................................................. 7.7
(1) Moving Off ........................................................................................... 7.7
(2) To Change Gear .................................................................................. 7.7
(3) To Stop the Machine ............................................................................ 7.8
7.9 Gradients .................................................................................................. 7.8
7.10 Loading the Skip ....................................................................................... 7.9
7.11 Skip Operation .......................................................................................... 7.9
(1) To Tip the Load .................................................................................... 7.9
(2) To Lower the Skip .............................................................................. 7.10
7.12 Parking the Machine After Use ............................................................... 7.10
8 Emergency Operating Procedures
8.1 Running Out of Fuel on a Slope ............................................................... 8.1
8.2 “Jump Starting” a Machine ....................................................................... 8.1
9 Maintenance and Lubrication
9.1 General Information ................................................................................. .9.1
9.2 Maintenance Notes .................................................................................. 9.1
9.3 Cleaning The Machine ............................................................................. 9.2
(1) Safety Signs ......................................................................................... 9.2
9.4 Battery Disposal ....................................................................................... 9.2
9.5 Hydraulic Oil Under Pressure ................................................................... 9.2
9.6 Skip Support ............................................................................................. 9.2
9.7 Articulation Lock ....................................................................................... 9.3
(1) To Fit the Articulation Lock .................................................................. 9.4
9.8 Floor Plate Removal ................................................................................. 9.5
9.9 Engine Coolant ......................................................................................... 9.6
(1) To Check the Coolant Level ................................................................ 9.6
(2) To Add Coolant .................................................................................... 9.6
9.10 Engine Oil ................................................................................................. 9.7
(1) To Check the Engine Oil Level ............................................................ 9.7
(2) To Add Oil ............................................................................................ 9.8

Table of Contents
9.11 Synchro Shuttle Gearbox ..........................................................................9.9

(1) To Check the Level ...........................................................................9.10
(2) To Add Oil ..........................................................................................9.10
9.12 Hydraulic System ....................................................................................9.10
(1) To Check the Hydraulic Oil Level .......................................................9.11
(2) To Add Hydraulic Oil ..........................................................................9.12
9.13 Fuel System ............................................................................................9.12
(1) To Add Fuel ........................................................................................9.12
9.14 Braking System .......................................................................................9.13
(1) Brake Arrangement ............................................................................9.13
(2) To Add Fluid .......................................................................................9.13
(3) Parking Brake Test..............................................................................9.14
9.15 Maintenance Schedule ...........................................................................9.15
9.16 Fluids and Lubricants ..............................................................................9.17
(1) Engine Oil ...........................................................................................9.17
(2) Gearbox .............................................................................................9.17
(3) Transfer Box .......................................................................................9.17
(4) Axles ..................................................................................................9.17
(5) Brake Reservoir .................................................................................9.17
(6) Hydraulic System ...............................................................................9.17
(7) Engine Coolant ...................................................................................9.18
(8) Fuel System .......................................................................................9.18
(9) Grease ...............................................................................................9.18
9.17 Fluid Capacities ......................................................................................9.18
10. Troubleshooting
10.1 General Troubleshooting ........................................................................10.1
(1) Engine will not start ............................................................................10.1
(2) “Low” engine oil pressure light comes on ...........................................10.1
(3) “High” coolant temperature light comes on ........................................10.1
(4) Loss of coolant ...................................................................................10.1
10.2 Electrical Troubleshooting ......................................................................10.1
(1) Circuit breaker keeps “tripping out”. ...................................................10.1
(2) System Dead ......................................................................................10.1
(3) Charge warning light remains On with engine running ......................10.1
(4) Lights and direction indicators do not work ........................................10.2
10.3 Hydraulic Troubleshooting ......................................................................10.2
(1) No Pressure .......................................................................................10.2
(2) Machine will not steer .........................................................................10.2
(3) Skip will not tip ...................................................................................10.2
10.4 Starting the Engine After Fuel Filter Replacement...................................10.2
11. Recovery
11.1 In the Event of a Breakdown ...................................................................11.1

Table of Contents
12 Storage, Decommissioning and Disposal

12.1 Long Term Storage ................................................................................ 12.1
12.2 Decommissioning ................................................................................... 12.1
12.3 Recommissioning ................................................................................... 12.1
(1) If stored for more than a period of 6 months:- ................................... 12.2
12.4 Disposal .................................................................................................. 12.2
12.5 Disposal of Used Batteries ..................................................................... 12.2
13 Glossary of Terms
Appendix 1 - Electrical Diagrams
Appendix 2 - Hydraulic Diagrams
Appendix 3 - Fuel System Diagram

Table of Contents

Introduction 1
1 Introduction
1.1 Important Information
TEREX appreciates your choice of our product for your application. Our number one priority is
user safety which is best achieved by our joint efforts. We feel you can make a major contribution
to safety if, you as the machines user:
• Comply with all the relevant National Laws and Local Regulations.
• Read, Understand and Follow the instructions in this and any other manuals supplied with this
machine.
• Use Good, Safe Work Practices in a common sense way.
• Only Use Trained Operators to operate the machine who are directed by informed and
knowledgeable supervision. The operator of this machine must be a competent person who
has received thorough training in the use of this type of equipment.
If there is anything in this manual which is not clear or there is information which you think should
be added, contact the Manufacturers Service Department who will deal with your problem or
request.
Machine LEFT and RIGHT HAND. All references in this manual to LEFT and RIGHT are as
viewed from the Operating Position (Operators Seat) with Operator facing the skip.
We reserve the right to make improvements to these machines without incurring any need to
change these operating instructions.
Any modification to this machine which has not been approved by the Manufacturer in writing is
prohibited and immediately invalidates the Manufacturers warranty.
1.2 Safety Alert System
The Safety Alert System identifies important safety messages in this manual. When you see this
symbol, adhere to all safety messages that follow to avoid possible injury or death.
1.3 Intended Use

The machine has been designed and tested to carry out the function of transporting various free
flowing materials. If used correctly, it will provide an effective means of transportation and meet
the appropriate performance standards and regulations.
Use of this product in any other way is prohibited and contrary to its intended use
1.4 Operations Manual

This manual is a guide to the safe operation of the machine and the layout and position of all
controls. It also contains details of checks and procedures within the scope of the operator to
keep the machine in a safe and serviceable condition.
This manual is not a training manual. Contact your local dealer or representative for details of
suitable training courses.
Any person who intends to use this equipment must read this operations manual carefully before
operating the machine.
Operations Manual United Kingdom 1-January-2014

TA9 & 10 Tier 4 Page 1 - 1
Introduction 1
Make sure this operations manual is kept with the machine at all times and is in good condition
- replace the manual immediately if it becomes dirty, damaged or has been lost. The manual
holder is located in the back of the seat (Figure 1.1) and is lockable
Replacement or additional copies of this publication can be ordered from your dealer.
COV00001
Figure 1.1 - Operations Manual Location
1.5 Identification Plate

The Vehicle Identification Number is recorded on a plate (Figure 1.2) located on the right hand
side of the rear chassis frame.
COV00510
Figure 1.2 - Vehicle Identification Number Plate Location
1. VIN Plate
You are advised to keep a record of your machines VIN number and the information recorded on
the plate in a safe place.
1-January-2014 United Kingdom Operations Manual

Page 1 - 2 TA9 & 10 Tier 4
Introduction 1
1
2 Terex United GB Ltd, Central Boulevard, Prologis Park, Coventry, CV6 4BX, England
VIN NUMBER:
3
MODEL:
4 WEIGHT (UNLADEN): kg
PAYLOAD: kg
5
ENGINE POWER: kW
6 YEAR OF MANUFACTURE:
7 MODEL YEAR:
8
9 8001-1567
COV 00030-1
Figure 1.3 - Vehicle Identification Plate Information
1. Company Address
2. Vehicle Identification Number
3. Machine Model
4. Weight (Unladen)
5. Maximum Payload
6. Engine Power
7. Year Of Manufacture
8. Model Year
9. Bar Code

TA9 & 10 Tier 4 Page 1 - 3
Introduction 1
1.6 Warranty Registration

Your dealer will have registered you as the owner with Terex at the time of sale. Should you have
any queries please consult your dealer in the first instance.
1.7 Warranty
Full terms and conditions of the machines warranty will be found in the warranty certificate
included in or accompanying this manual.
1.8 Service and Replacement Parts Enquiries

Please state the vehicle type and the Vehicle Identification Number (VIN) when making enquiries
or orders and in all written correspondence.
1.9 Official Documents European Community Only

(1) CE mark
The Machinery Safety directive is intended to harmonise all the machinery safety regulations
throughout the community so that there will be no technical barriers to trade.
Compliance with the essential safety requirements of the EEC directives 2006/42/EC
(machinery), 2000/14/EC (Noise) and 2004/108/EC, permits companies to CE mark their
products.
The directive affects almost every equipment supplier and user in the community and in
particular, applies to this type of machine.
The regulations require that potential hazards from machinery are properly addressed and
guarded against.
The EC declaration of conformity is a requirement of CE marking. The declaration for this
machine (Figure 1.4) follows.

Page 1 - 4 TA9 & 10 Tier 4
Introduction 1
TEREX
Contents of the EC Declaration of Conformity
2006/42/EC Machinery Directive
Manufacturer: Terex GB Limited

Central Boulevard
Prologis Park
Keresley End
Coventry
CV6 4BX
United Kingdom
Name of Person to Compile Technical File: Steve Price
Address of Person to Compile Technical File: Terex GB Ltd
Generic Denomination: Compact Dumper
Machine Function: Earth-moving machinery
Model / Type : TA9

TA10
Serial/VIN number
Commercial Name: Same as Model /Type
Terex GB Limited hereby declares that the above piece of machinery is in conformity with the relevant provisions of the
Machinery Directive 2006/42/ EC
Terex GB Limited hereby declares that the above piece of machinery is in conformity with the provisions of the following
other EC-directives: Noise - Equipment Used Outdoors (2000/14/EC), Emissions - Non-Road Engines (97/68/EC) and
Electromagnetic Compatibility (2004/108/EC).
Terex GB Limited hereby declares that the following European standards have been used:
EN474-1 & EN474-6
Place of Issue: Coventry, United Kingdom
Date of Issue:
Empowered signatory
Neal Nowick
General Manager
Figure 1.4 - Copy of CE Certificate

TA9 & 10 Tier 4 Page 1 - 5
Introduction 1
1.10 California Proposition 65

California (USA) state law stipulates that the manufacturers of machines operated within its
borders must provide a clear warning to customers regarding exposure to substances commonly
associated with the machine that are recognized by the state as harmful. Terex complies with
this requirement by providing the following information.
California
Proposition 65
Warning: This product contains and/or emits lead and

lead compounds, diesel engine exhaust, and used engine
oil, chemicals known to the state of California to cause
cancer
California
Proposition 65
Warning: This product contains and/or emits lead, lead

compounds and carbon monoxide chemicals known to
the state of California to cause birth defects or other
reproductive harm
1.11 Bulletin Compliance

• You must take action and comply with any safety bulletins transmitted to you by your dealer or
by Terex.
• Make sure the details of ownership of the machine are recorded by your dealer and the
information is accurate and up to date. Failure to do so may result in critical safety information
being withheld.
• Bulletins can only be issued to the recorded owner or keeper of the equipment. It is your
responsibility to make sure that your dealer or Terex has your correct details.
• If you are the new owner contact your local dealer with your details and quote the machines
VIN number to make sure you receive any future bulletins or updates.
1.12 Contacting the Manufacturer

At times it may be necessary to contact the manufacturer of this machine. You must supply the
Model and VIN Number of the machine together with your name and contact details.
You must contact Terex for:-
• For any product modifications to your machine.
• To report an accident involving Terex equipment.
• Product applications and safety.
• Standards and regulations compliance.
• To report change of ownership or ownership details (if not reported to a Terex dealer).

Page 1 - 6 TA9 & 10 Tier 4
Introduction 1
1.13 Transfer of Machine ownership

If you sell or otherwise dispose of your machine you must tell your dealer or otherwise Terex.:-
• The name and address of the new owner
• The model and VIN number of the machine
• The date of transfer or disposal.

TA9 & 10 Tier 4 Page 1 - 7
Introduction 1

Page 1 - 8 TA9 & 10 Tier 4
Safety 2
2 Safety
This manual is designed as a guide to the Machines Controls, Operation and Maintenance. IT IS
NOT A TRAINING MANUAL
2.1 Safety Alert System
The Safety Alert Symbol is used to alert you to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible injury or death
2.2 ANSI Hazard Classification System

(1) Only Applicable to ANSI Safety Signs)
ANSI safety signs are only fitted to machines used in the US, Canada, Australia and New
Zealand .
A multi-tier hazard classification system is used to communicate potential personal injury
hazards.
The following signal words used with the safety alert symbol indicate a specific level of severity
of the potential hazard
All are used as attention getting devices on safety signs fixed to the machinery to assist in
potential hazard recognition and prevention
bDANGER
DANGER - (Always used with a safety alert symbol and white letters on a red background)
Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
bWARNING
WARNING - (Always used with a safety alert symbol and black letters on an orange background)
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
bCAUTION
CAUTION - (Always used with a safety alert symbol and black letters on a yellow background)
Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Operations Manual United Kingdom 1-October-2013

TA9 & 10 Tier 4 Page 2 - 1
Safety 2
(2) Property Damage
NOTICE
NOTICE - (Used without a safety alert symbol and white italic letters on a blue background) Is
used to address practices not related to personal injury
(3) Procedure
PROCEDURE
PROCEDURE - (Used without a safety alert symbol and black letters on a green background).
This indicates a procedure that must be followed step by step for safe operation. Make sure all
safety notes have been considered before beginning the procedure.
2.3 Personal Protective Equipment (PPE)

The following symbols indicate the personal protective equipment that must be used at all times
when operating this equipment. Operators must not wear rings, scarves, open jackets and must
make sure that all loose clothing is tightly secured. Long hair must be restrained.
Protective A protective Safety Boots Safety boots

Helmet helmet must must be worn
be worn at all at all times
times to when
prevent injury operating this
from falling equipment
objects
Ear Defenders Ear protection Safety Safety
must be worn Glasses glasses must
at all times be worn at all
when times to
operating or prevent eye
near this injury from
equipment flying objects
High Visibility High visibility Seat Belt The seat belt
Clothing clothing must must be worn
be worn at all at all times
times when when
operating this operating this
equipment. equipment
1-October-2013 United Kingdom Operations Manual

Page 2 - 2 TA9 & 10 Tier 4
Safety 2
The following symbols indicate the personal protective equipment that must be worn when site
conditions dictate.
Protective Protective Face Shield A face shield

Gloves gloves must must be worn
be worn when when
necessary to conditions
prevent injury dictate to
from sharp prevent eye or
objects. facial injury
from flying
objects
Dust Mask A dust mask Respirator A respirator
must be worn must be worn
when site when site
conditions conditions
dictate dictate
Protective Protective
Clothing clothing must
be worn when
site conditions
dictate
The following symbols indicate the personal protective equipment that must be used when
performing maintenance on the machine.
Safety Safety Safety Boots Safety boots

Glasses glasses must must be worn
be worn at all at all times to
times to prevent injury.
prevent eye
injury from
flying objects.

TA9 & 10 Tier 4 Page 2 - 3
Safety 2
The following symbols indicate the personal protective equipment that must be used when site
conditions dictate when performing maintenance on the machine.
Protective Protective Protective Protective

Clothing clothing must Gloves gloves must
be worn when be worn when
dictate. dictate
Dust Mask A dust mask Face Shield A face shield

must be worn must be worn
when when
dictate dictate to
prevent eye or
facial injury
from flying
objects
2.4 General Safety Information

Consult your dealer or distributor for details of training courses.
All the time you are working on or with the machine you must consider any possible hazards and
how to avoid them.
Only authorised persons must be allowed to operate this machine.
Unauthorised use of this machine may invalidate your insurance.
Operators and maintenance staff must always comply with the following precautions. These
precautions are given here for your protection. Review them carefully before operating the
machine and before performing general maintenance or repairs. Supervising staff must develop
additional precautions relating to the specific work area and local safety regulations.
• Before operating the machine make sure you have had proper training and are fully
conversant with the machine and its operation - If in Doubt ASK!
• Make sure you, and anyone else who uses the machine, have been trained to operate it
correctly and are physically and mentally fit.
• Make sure all bystanders are made fully aware of the safety instructions associated with this
machine and are kept well clear of the operating area.
• Read this instruction manual carefully before operating the machine. Make sure this
instruction manual is kept with the machine at all times and is in good condition - replace the
manual immediately if it becomes dirty, damaged or lost.
• Read and understand all safety signs before operating the machine.
• Always make sure there is adequate ventilation around the machine. Never run the engine in
an enclosed area without good ventilation or next to combustible materials.
• Stop the engine before refuelling, if there is a spillage mop it up and do not start the engine
until it has been done.

Page 2 - 4 TA9 & 10 Tier 4
Safety 2
• The exhaust gets extremely hot. Do not place anything on top of it and keep all combustible
materials clear. Do not attempt any maintenance on a hot engine.
• Be familiar with all prohibited work areas such as excessive slopes and dangerous terrain
conditions.
• Check your local laws and regulations, the engine may require a spark arrester etc.
• If the machine is to be used on the public highway or at night lighting in accordance with
national requirements of the country concerned must be fitted.
• Before performing any maintenance on the machine, place a warning tag on the machine to
prevent accidental start-up and remove the start key and battery isolator. Put the locking bar
into position to prevent the front and rear chassis moving and creating a crushing zone.
• Do not inspect or clean the machine with the engine running.
• Make sure all guards or shields are in place before using the machine.
• Before carrying out maintenance on the hydraulic system make sure the hydraulic fluid is cool
and there is no residual pressure in the hydraulic circuit - hydraulic fluid leaking under
pressure can penetrate the skin.
• Personal Protective Equipment must be used as specified on pages 2 - 2 and 2 - 3.
• Establish a training programme for all operators to make sure they are fully familiar with its
operation.
• Do not operate the machine if it is damaged, improperly adjusted or not completely and
correctly assembled.
• Always use driveways approved by site management when driving around the site.
• Do not work under a raised skip unless the props/supports are fitted and locked in position.
• Only fill skip with free flowing loads.

• When manoeuvring or driving the machine with the skip raised take extreme care as forward
visibility will be restricted.
• Do not drive around the site with the skip raised.
• Do not drive the machine on the public highway with the skip in the fully tipped position.
• Do not operate the machine if you are unfit to do so because of alcohol or drugs etc.
• Make sure the ROPS is not damaged and has no unauthorised modifications.
• The operator must get off machine when loading the dumper skip.
• Do not drive on slopes or gradients that exceed the safe limits stated for this machine in this
manual.
• Do not carry passengers.
• Keep footplates and steps free from dirt, oil, snow, ice etc.
• Check seat belts daily. YOU MUST ALWAYS WEAR A SEAT BELT WHEN OPERATING THE
MACHINE.

TA9 & 10 Tier 4 Page 2 - 5
Safety 2
• Do not remove the radiator cap when the engine is hot. Do not add coolant to a hot engine.
• Always park machine correctly on firm, level ground where it will not cause an obstruction or
danger - chock the wheels if necessary. DO NOT LEAVE THE ENGINE RUNNING or the start
key in the start switch.
• Before taking the machine on public roads make sure that the machine complies with all road
traffic regulations and obey all driving laws.
• Tyre changes and repairs to punctured tyres MUST only be carried out by fully trained
operatives using the correct equipment. The manufacturer of this machine recommends a
competent firm is employed to carry out these tasks.
• If the machine is fitted with ROPS and the machine should roll over, the Operator must grip
the steering wheel firmly allowing the seat belt to restrain him/her in the seat until the machine
comes to rest.
• In the event of an electrical/lightening storm park the machine in a safe place, dismount and
seek shelter
• If anyone has any concerns with any safety aspect of the machine the problem must be
reported and the machine must not be used until the safety concerns have been rectified or an
authorised person has checked and satisfied the site personnel the machine is safe to use.
2.5 Seat Belt

A seat belt is provided for operator safety. It is important that the seat belt is inspected and
checked regularly See Maintenance Section.
Failure to properly inspect and maintain a seat belt can result in death or serious injury.
The seat belt MUST be worn at all times when operating this equipment.
2.6 ROPS
A ROPS (Roll Over Protective Structure) is provided for operator safety.
Although ROPS appear to be relatively maintenance-free, regular periodic inspections to make
sure ROPS are damage free and thus capable of functioning in a roll over cannot be over
emphasized.
Through periodic inspections, cracks, loose bolts, damage, and other normal wear and tear
related problems can be eliminated before they become serious.
Proper inspection and maintenance procedures can make sure that ROPS will perform the life
saving function they are designed for and expected to do.
Details on the inspection and maintenance of the ROPS will be found in the Maintenance
Section.
Do NOT modify or attach items to the ROPS without the manufacturers approval.
Do NOT use the ROPS as an attachment point for towing or pulling equipment.

Page 2 - 6 TA9 & 10 Tier 4
Safety 2
2.7 Lockout and Tag Out

To prevent unauthorised starting of the machine, before any maintenance you must always:-
• Apply parking brake.
• Place transmission in Neutral
• Remove start key.
• Turn battery isolator to OFF and remove key
• Place warning notice in a prominent position warning others not to attempt to start or drive the
machine.
2.8 Hydraulic Fluid

Fine jets of hydraulic fluid under pressure can penetrate the skin.
Relieve all pressure before dismantling any hydraulic system.
Do not use your fingers to check for small leaks or expose uncovered areas of your body to leaks.
Use a piece of cardboard or thick paper to check for leaks.
Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with
this type of injury or gangrene will result
2.9 Fluid Levels

Make sure the machine is on firm, level stable ground. It must not be in a dangerous position or
causing an obstruction. Apply the parking brake. Place gear lever is in neutral and the make sure
engine is stopped before checking ALL fluid levels.
2.10 Battery Electrolyte

Contact with battery acid can cause serious burns, blindness or even death. Protective clothing,
gloves and a face shield must be worn at all times when handling or working on a battery.
(1) Skin Exposure

If the skin is exposed to battery electrolyte, the affected skin must be washed immediately with
running water.
If burning is severe seek immediate medical attention.
(2) Eye Contact

If eyes are exposed to battery electrolyte, wash eyes with running water and obtain immediate
professional medical attention.
(3) Battery Charging

When charging the battery hydrogen gas is produced.
Make sure the area is well ventilated to prevent the risk of explosion from a build up of hydrogen.
(4) Frozen Battery Electrolyte

Batteries with frozen electrolyte may explode if used or charged.
Never 'jump start' a machine with a frozen battery.

TA9 & 10 Tier 4 Page 2 - 7
Safety 2
To help prevent freezing, keep the battery fully charged.

Do Not Use a Machine with Frozen Battery Electrolyte
2.11 Fires
Using water to extinguish an oil fire could spread the fire or give you a shock from an electrical
fire.
Use a carbon dioxide, dry chemical or foam extinguisher whilst waiting for the fire brigade.
Keep fire extinguisher seviceable and have it checked regularly
Do Not Use Water to Extinguish a Machine Fire
2.12 Water Cooled Engines

Water cooled systems operate under pressure to increase the boiling point of the coolant.
Therefore, the coolant temperature may be greater than boiling water at standard atmospheric
pressure (100ºC).
Never Maintain Cooling System when the Engine is HOT.
2.13 Lubricants
Lubricants should be handled in accordance to the lubrication manufacturers recommended
practices.
Whenever handling oil products, maintain good standards of care plus personal and plant
hygiene.
For details of these precautions we advise you to read the relevant publications issued by your
local health authority.
• Avoid contact with lubricants. Wear oil resistant gloves when performing maintenance.
• ALWAYS keep lubricants out of reach of children.
• NEVER store lubricants in open or unlabelled containers.
(1) New Oil

There are no special precautions needed for the handling or use of new oil other than the normal
care and hygiene practices.
(2) Old Oil

Used engine crankcase lubricants contain harmful contaminants. In laboratory tests it was shown
used engine oils can cause skin cancer and reproductive harm. Avoid inhalation of vapours,
ingestion and prolonged skin contact with used engine oils. Dispose of used oil in accordance
with local environmental regulations.
Observe the following precautions.
• Avoid prolonged, excessive or repeated skin contact with used engine oil.
• Apply a barrier cream to the skin before handling used engine oil.
• Note the following when removing engine oil from the skin.
• Wash skin thoroughly with soap and water. Using a nail brush will help.
• Use special hand cleansers to help clean dirty hands.

Page 2 - 8 TA9 & 10 Tier 4
Safety 2
• Never use petrol, diesel fuel or kerosene.
• Avoid skin contact with oil soaked clothing.
• Do not keep oily rags in pockets.
• Wash dirty clothing before reuse.
• Throw away oil soaked shoes.
(C) First Aid - Oil

(1) Swallowing Oil
If oil is swallowed, do not induce vomiting.
Get Medical Advice.
(2) Skin Contact
In the case of excessive skin contact, wash with soap and water.
(3) Eye Contact
In the case of eye contact, flush with water for 15 minutes. If the irritation persists, get medical
attention.
2.14 Oil or Fuel Spillage

Absorb with sand or a locally approved brand of absorbent granules. Scrape up and dispose of
in a chemical disposal area.
2.15 Gradients
(1) Ascending or Descending
When ascending or descending a gradient with a dumper the skip MUST ALWAYS face the top
of the incline. Always drive up and reverse down inclines (Figure 2.1). Do not attempt to drive
down inclines there is a serious risk of overturning.
COV00405
Figure 2.1 - Ascending or Descending Gradients

TA9 & 10 Tier 4 Page 2 - 9
Safety 2
(2) Maximum Gradient

The maximum gradient - X - (Figure 2.2) permissible for this machine is 20% (11º, 1 in 5) Do not
attempt to exceed the machines gradient capabilities.
It should be noted that adverse ground conditions will limit the machine’s gradient capabilities.
COV00404
Figure 2.2 - Maximum Gradient
(3) Crossing a Slope

Muddy, slippy ground conditions will adversely affect the ascending and descending capabilities
of the dumper.
However, these ground conditions can be even more hazardous when crossing a slope. Greater
care must be taken when crossing sloping ground to prevent the machine sliding sideways out
of the operators control.
The maximum slope - Y - (Figure 3.3 Crossing a Slope) is 20% (11º, 1 in 5). Do not attempt to
exceed this figure.
COV00403
Figure 3.3 - Crossing a Slope
2.16 Responsibilities
Site management must identify possible dangers and make arrangements to eliminate them.
Site management are responsible for planning driveways around the site which will prevent the
machine from experiencing excessive slopes, soft ground or having to drive over edges

Page 2 - 10 TA9 & 10 Tier 4
Safety 2
especially at an angle etc. The driveways must also avoid any other possible dangers e.g.
overhead cables, work areas etc.
The operator must make sure the machine is driven correctly at all times especially with regards
to speed, overloading, only using the machine for the intended task, not driving dumpers with a
lift-skip in the raised position etc.
2.17 Overturning
If the machine begins to overturn the operator must grip the steering wheel firmly allowing the
seat belt to restrain him/her in the seat until the machine comes to rest. Do not try to jump clear
of the machine when it is overturning. Grip the steering wheel and remain in the seat until the
machine comes to a rest. The ROPS will provide protection in the event of a roll over.
2.18 Safety Signs

Safety signs are fitted to the machine to warn of possible dangers and MUST be replaced
immediately if they become unreadable or lost.
If the machine is repaired and parts have been replaced on which safety signs were fixed new
safety signs must be fitted before the machine is put into service. Use mild soap and water to
clean safety signs -DO NOT use solvent based cleaners as they will damage safety sign material.
ALL safety signs listed must be present on the machine and must be legible.

TA9 & 10 Tier 4 Page 2 - 11
Safety 2
(1) Safety Sign Symbols

Table 2.1 - Description of Safety Symbols
HAZARD AVOIDANCE DESCRIPTION

Hazard : Attention, safety involved
Avoidance: Read and understand operator’s
manual before using the equipment
Hazard : Attention, safety involved

Avoidance: Remove start key and isolate
battery before maintaining the machine
Hazard : Fall/Crush
Avoidance: Do not carry passengers or allow
people to ride on the machine
Hazard : Skin Injection from High Pressure

Fluid
Avoidance: Use cardboard or wood to check for
leaks.
Hazard : Crush during Roll over

Avoidance: Only drive up and reverse down
inclines of 11° or less.
20
1:5
Hazard: Crush during Roll over

Avoidance: Do not drive across slopes
exceeding 11°.
20
1:5
Hazard : Crushing
Avoidance: Insert skip cylinder safety lock/
support
Hazard: Burn
Avoidance: Keep clear of hot surfaces

Page 2 - 12 TA9 & 10 Tier 4
Safety 2
HAZARD AVOIDANCE DESCRIPTION

Hazard : Entanglement
Avoidance: Keep away from fan and belt.Turn
off engine and remove key before servicing.
Hazard : Crushing
Avoidance: Stay clear of machine
Hazard : Machine Instability.

Avoidance: Read operators manual
Hazard : Crush during Roll Over

Avoidance: Always wear a seat belt when
operating the machine
Hazard : Crush Zone

Avoidance: Stay clear of machine
Hazard : Crush Zone

Avoidance: Turn the machine off and remove
the key.
Fit articulation lock
Hazard : Crushing
Avoidance: Fit articulation lock before lifting
Use equipment rated for lifting the stated
?000KG weight.

TA9 & 10 Tier 4 Page 2 - 13
Safety 2
(2) Safety Sign Location - ISO

Figure 3-4 - Safety Sign Location - ISO
14
15
10
11
12
8002-2340
9
13
16
8
18
19
17
20
7
31.9 PSI
2.2 Bar
STARCO 500/60-22.5
21
22
23
24
6
25
T132294
5
27
26
4
55.1 PSI
3.8 Bar
STARCO 500/60-22.5
21
3
14
2
1
COV00514

Page 2 - 14 TA9 & 10 Tier 4
Safety 2
Table 2 .2 - Safety Signs - ISO
Item Decal Description Remarks

1 Safety - Read Instruction Book
2 Safety - Remove Start Key Before Maintenance
3 Safety - Fall Hazard - No Passengers
4 Safety - Gradient Hazard
5 Safety - Tip Over Hazard
6 Safety - High Pressure Oil Leaks
7 Information - Dashboard Symbols
8 Information - Circuit Breaker Reset
9 Information - Instruction Book Location
10 Information - Skip Controls
11 Information - Coolant Level
12 Safety - Sound Level
13 Safety - Entanglement Hazard
14 Safety - Crush Hazard
15 Information - Towing Hazard
16 Safety - Hot Surface
17 Information - Fuel Specification
18 Information - Hydraulic Oil Filler Point
19 Information - Diesel Filling Point
20 Information - Tyre Pressure Rear
21 Information - Battery Isolation
22 Safety - Crush Hazard - Wear Seat Belt
23 Safety - Crush Hazard - Fit Articulation Lock
24 Safety - Crush Hazard
25 Information - Tie Down Scheme
26 Safety - Crush Hazard - Fit Skip Prop
27 Information - Tyre Pressure Front

TA9 & 10 Tier 4 Page 2 - 15
Safety 2
(3) Safety Sign Location - ANSI

Figure 3.5 - Safety Sign Location - ANSI

Page 2 - 16 TA9 & 10 Tier 4
Safety 2
Table 2.3 - Safety Signs - ANSI
Remarks

TA9 & 10 Tier 4 Page 2 - 17
Safety 2

Page 2 - 18 TA9 & 10 Tier 4
Technical Data 3
3 Technical Data
3.1 Dimensions
(1) TA9 & 10
A B
F
C G
D COV00523
Figure 3.1 - Dimensions

Table 3.1 - Dimensions
Dimensions
mm (in)
Model A B C D E F G H Overall Weight
Width (Wet) kg
TA9 3635 3416 2450 4484 560 1202 812 2773 2502 4770
(143.1) (134.4) (96.4) (176.5) (22.0) (47.3) (31.9) (109.1) (98.5) (10,516 lb)
TA10 3635 3416 2450 4530 537 1219 858 2810 2550
(143.1) (134.4) (96.4) (178.3) (21.1) (47.9) (33.7) (110.6) (100.3)

TA9 & 10 Tier 4 Page 3 - 1
Technical Data 3
3.2 Turning Circle
COV00007
Figure 3.3 - Turning Circle

Table 3.3 - Turning Circle
Turning Circle - mm (in)

TA9 TA10
A 11988 (472.0 in) 12022 (473.3 in)

Page 3 - 2 TA9 & 10 Tier 4
Technical Data 3
3.3 Data
Table 3.4 - Data
Data
TA 9 TA 10
Engine
Manufacturer/Model Deutz TCD3.6 L4
Capacity 3.6 Litre
Rated Power 90kW at 2200 rpm
Maximum Torque 480Nm at 1600 rpm
Oil Capacity 9.0 Litres (2.37 US Gal.)
Cooling System Capacity 14.4 Litres (3.8 US Gal.)
Gearbox
Manufacture/Model ITL SS620
Type Synchro Shuttle
Gears 4 Forward/4 Reverse
Machine Speed in Gears (kph)
1st 5.58
2nd 8.97
3rd 16.61
4th 29.30
Oil Capacity 13.0 Litres (3.4 US Gal)

Transfer Box
Manufacturer/Model ITL
Type TG300
Oil Capacity 0.45 Litres (0.1 US Gal)
Front Axle
Manufacturer/Model DANA
Type 112
Oil Capacity - Axle 7.0 Litres (1.85 US Gal.)
Oil Capacity - Hubs 2.7 Litres (0.71 US Gal.)

Rear Axle
Manufacturer/Model DANA
Type 112
Oil Capacity - Axle 7.0 Litres (1.85 US Gal.)

Oil Capacity - Hubs 2.7 Litres (0.71 US Gal.)
Fuel System
Type Diesel
Tank Capacity 65.0Litres (17.1 US Gal)
Hydraulic System
Tank Capacity 50.0 Litres (13 US Gal)
Pump Casappa PLP20.25S0-0751-HBH/GC-N-2P
Flow 59.8 L/Min (15.7 US Gal/Min)
Working Pressure 172 bar (2494 psi) 210 bar (3045 psi)

TA9 & 10 Tier 4 Page 3 - 3
Technical Data 3
Table 3.4 - Data (Continued)
Data
TA9 TA10
Electrical System
Type 12v Negative Earth
Alternator Belt Driven
Output 95 Amps
Battery Varta Silver 100AH
Braking System
Primary Hydraulic Multi Plate In-board Wet Disc
Parking Mechanical (Disc on output shaft of transmission)
Brake Reservoir 1.20Litres (0.31 US Gallons)
Wheels & Tyres
Manufacturer Starco Starco
Tyre Size 500/60 x 22.5 500/60 x 22.5
Pressure - Front 3.8 bar (55 psi) 3.8 bar (55 psi)
Pressure - Rear 2.2 bar (32 psi) 2.2 bar (32 psi)
Wheel Nut Torque 630Nm (465 ft/lbs)
Skip Capacity
Maximum Safe Payload 9000 kg (19,800 lbs) 10,000 kg (22,000 lbs)
Water - Level 2064 litres (2.7 yd.3) 2446 litres (3.2 yd.3)
Struck Level 3899 litres (5.1 yd.3) 4128 litres (5.4 yd.3)
Heaped 4587 litres (6.0 yd.3) 5046 litres (6.6 yd.3)

Page 3 - 4 TA9 & 10 Tier 4
Technical Data 3
3.4 Noise Emissions

Table 3.5 - Noise Emissions
Declared Single-Number Noise Emission

Model Values to ISO 4871
A- rated sound pressure level at
A - rated sound power of machine
operator station
LpAd LWAd
TA9 86dB 103dB
TA10 86dB 103dB
Note: The noise figures are only applicable for European CE Markets only.
3.5 Vibration Levels

Table 3.6 - Hand/Arm Vibration
Operation Value Uncertainty

Hand Arm Vibration
as All operations <2.5m/s2 N/A
defined in EN474-1
Whole body vibration
values as defined in Work Cycle 0.529 rms 0.264m/s2
ISO/TR 25398
Note: these values are for guidance only. Actual work site, operation and operator characteristics
will have a large influence on actual values for specific circumstances.

TA9 & 10 Tier 4 Page 3 - 5
Technical Data 3

Page 3 - 6 TA9 & 10 Tier 4
Description 4
4 Description
4.1 TA Dumper - Forward Tip Skip
COV00547
Figure 4.1 - TA9 - Front

TA9 & 10 Tier 4 Page 4 - 1
Description 4
4.2 TA Dumper
Awaiting Photograph
Fig 4.2 - TA10
4.3 Description
This range of 4 wheel drive site dumpers have been designed to provide the greatest degree of
component standardisation possible, thus providing the user with simplified servicing
requirements.
There are 2 models in the range; the TA9 (9 tonne) and TA10 (10 tonne).
(1) Skip
Both models in the range have a load carrying skip located over the front axle, ahead of the driver
and discharge their load to the front of the machine.
(2) Engine
The machine is powered by a Deutz TCD3.6 L4 3.6 Litre Tier 4 interim compliant diesel engine.
The engine is positioned at the rear of the machine behind the driver.
All machines are fitted with electric starting; a separate key operated switch is located adjacent
to the steering wheel.

Page 4 - 2 TA9 & 10 Tier 4
Description 4
(3) Chassis
The chassis is of the two part articulating type having a centre pivot which articulates in both
vertical and horizontal planes. Front and rear axles are bolted directly to the chassis.
(4) Steering
Steering of the dumper is by an ‘Orbitrol’ hydrostatic steering unit, that powers a single hydraulic
cylinder connecting the front and rear chassis units.The steering unit is operated by a
conventional steering wheel.
The steering wheel is fitted with a “spinner” knob to aid manoeuvring on the worksite. Under no
circumstances must the knob be used to control the machine when it is used on the public
highway. If possible the knob should be removed from the steering wheel before highway travel.
In the event of hydraulic failure the steering will still operate but under these circumstances
steering wheel loads are high and the dumper must only be driven at slow speeds.
(5) Transmission
A torque converter and Synchro Shuttle 4 speed gearbox are fitted. A transfer box transmits
power to the front and rear axles.
(6) Braking System

Totally enclosed oil immersed brakes are fitted within the axles. These are self adjusting and
have multiplate sintered discs. The brakes are applied hydraulically by a foot pedal located on
the floor plate.
A separate parking brake operates on a disc on the output shaft of the gearbox. This is controlled
by an over centre type lever located on the right hand side of the operators seat.
(7) Electrical System

A 12v negative earth electrical system is fitted. An isolator switch with removable key is fitted for
added safety and security.
The machine is available with full lighting to comply with current EU/ISO road traffic regulations.
4.4 Skip
The site dumper is basically a load carrier and the skip can be used for a multitude of building/
contracting site functions, but essentially it is used for carrying free flowing materials from
excavations or demolitions and general site building activities.
The skip is raised and lowered by two double acting hydraulic cylinders mounted between the
front chassis and the underside of the skip and controlled by joystick operated control valve.
The joystick control for skip operations is positioned to the right of the drivers seat.
(1) Raised Skip

As a safety aid when working on the machine a support is provided to lock the skip in the raised
position when performing maintenance or repairs on the machine This prevents the skip from
lowering accidentally and causing injury. Do not reach or work under a raised skip without the
support fitted.

TA9 & 10 Tier 4 Page 4 - 3
Description 4
4.5 Chassis
The two part chassis is of the centre pivot articulating type and is of a design which enables both
front and rear axles to be attached directly to the chassis members.
The front and rear frames are connected in the middle by a vertical pivot in spherical bearings
and a horizontal link, which connects between the spherical bearing of the vertical pivot and an
additional spherical bearing located in the rear frame.
This arrangement is illustrated in Figure 4.3 and shows the articulation and oscillation of the
chassis
30˚
10˚ COV00539
Figure 4.3. - Chassis Articulation Limits
4.6 Hydraulic System

The hydraulic system provides power to operate the vehicle steering and to power the skip
elevation.
The system comprises an engine driven hydraulic pump drawing oil from a tank located inside
the chassis. The tank is fitted with a suction strainer, an oil level gauge, and a filler/breather cap.
The pressure is set at 172 bar (2495 psi) on TA9 machines and 210 bar (3045 psi) on TA10
machines The system is protected by a relief valve in the control valve that is set at the same
pressure.
A return line filter is fitted to the circuit and is of the replaceable cartridge type.
An oil cooler is fitted to reduce the temperature of the hydraulic oil.
Steering of the dumper is by means of a single hydraulic ram connecting the front and rear
frames, the oil supply to the ram is controlled by an “Orbitrol” hydrostatic steering unit.
The unit receives oil via a carry over port in the control valve and constantly meters oil to the
steering ram as the steering wheel is turned.
The control valve, operated by a lever next to the drivers seat, controls the tipping and lowering
of the dumper skip.
The skip can be elevated at varying speeds dependent on engine speed, and it can be stopped
at any intermediate point for discharging of partial loads.

Page 4 - 4 TA9 & 10 Tier 4
Description 4
4.7 Battery Isolator

The battery isolator, Figure 4.4. is both a maintenance aid and an anti-theft and vandalism
device. It has a removable key. After stopping the engine allow 2 minutes to elapse before turning
the isolator key to the OFF position.
Before any maintenance the isolator should be set to the OFF position and the key removed.
The key should also be removed when leaving or parking up the machine to prevent
unauthorised use or theft.
COV00542
Figure 4.4. - Battery Isolator

1. Isolator Key (ON Position)
(1) Operation
When the key is in the horizontal position the battery is supplying power to the machine and the
machine may be used normally.
Turning the key anti clockwise to the vertical (OFF) isolates the power supply to the machine and
allows the key to be removed from the isolator switch.
NOTICE
After stopping the engine a period of 2 minutes must elapse before turning the key OFF position.
Failure to follow this instruction will damage the ECU.

TA9 & 10 Tier 4 Page 4 - 5
Description 4
4.8 Circuit Breakers & Audible Warning

These components are fitted on the dash box; Figure 4.5 refers.
COV00427
Figure 4.5. - Circuit Breakers and Audible Warning

1. Audible Warning
2. Circuit Breakers
(1) Circuit Breakers

The circuit breakers are located on the left hand side of the dash box. A 20 amp circuit breaker
is fitted protecting the engine electrical system. On machines with highway lighting a second 30
amp circuit breaker is fitted.
In the event of a fault occurring the circuit breaker will trip out, this being indicated by the button
of the circuit breaker protruding out beyond its normal position.
Should a breaker trip out the reason for the overload must be investigated and the components
at fault replaced or repaired.
Once the repair has been completed the circuit breaker should be reset by pressing the button
until it locks in position thus restoring the electrical supply.
(2) Audible Warning

The Audible Warning will sound if the parking brake is ON and the starter switch is turned on and
in the RUN position and a gear is selected. As soon as the parking brake is released the warning
will go off.
The warning will also sound when the engine is running and the following faults occur:
• Transmission oil temperature exceeds a predetermined level.
• Coolant temperature exceeds a predetermined level.
• Low coolant level.
If buzzer sounds when engine is running - STOP THE ENGINE IMMEDIATELY and investigate
the fault.

Page 4 - 6 TA9 & 10 Tier 4
Description 4
4.9 Control Panel and Switch Functions
1 2 3 4 5 6 7 8
30A
21 20A 9
20 10
4 2
19 N 11
3 1
18 17 16 15 14 13 12
COV00515
Figure 4.6 Control Panel

1. Circuit Breaker - Lighting
2. Warning Light - Engine Oil Pressure Low
3. Warning Light - Pre Heat
4. Warning Light - Battery Charge
5. Warning Light - Transmission Oil Pressure - Low
6. Warning Light - Engine Fault
7. Warning Light - Direction Indicators (When Fitted)
8. Instruction - Seat Interlock
9. Instruction - Indicator Switch (When Fitted)
10. Switch - Hazard Warning Lights (When fitted)
11. Instruction - Start Key Switch
12. Instruction - Highway Lighting (When Fitted)
13. Warning Light - Coolant Temperature/Low Coolant
14. Warning Light - Transmission Temperature - High
15. Warning Light - Parking Brake - On
16. Warning Light - Air Filter/Fuel Filter Blocked
17. Instruction - Horn
18. Instruction - Gear Change Lever
19. Instruction - Forward/Reverse Switch
20. Warning Light - Charge Air Temperature
21. Circuit Breaker - Engine Electrical System

TA9 & 10 Tier 4 Page 4 - 7
Description 4
Table 4.1 - Control Panel Symbol Description
Symbol Name Description

Circuit breaker - 30A Lights (if fitted)
30A Lighting Circuit Circuit breakers protect the machines electrical
system.
Circuit breaker - 20A Engine Electrical System

20A Engine Electrical Circuit breakers protect the machines electrical
System system.
Warning Light - This warning light will come on when the start
Engine Oil Pressure switch is turned to the RUN position.
When the engine starts, the light should go off.
If the light fails to go off or come on when the
engine is running -
STOP THE ENGINE IMMEDIATELY
Do not use the machine until the fault has been
rectified.
Warning Light - This warning light will come on when the start
Engine Pre Heat. key is in the pre - heat position. When the light
goes out the engine can be started.
Warning Light - The battery charge warning light should only

- + Battery Charge come on when the start switch is ON and the
engine is not running. When the engine starts
and full RPM is selected the charge warning
light goes off. The warning light should stay off
while the engine is running.
If the light fails to go off when the engine is
running -
STOP THE ENGINE IMMEDIATELY
Do not use the machine until the fault has been
rectified.
Warning Light:- This light will come on when the transmission
Transmission Oil oil pressure falls below a predetermined level
Pressure If the light comes on stop the machine
immediately and investigate the fault.
Warning Light - If this light should come on stop the engine

Engine Fault. immediately. Do not use the machine until the
fault has been rectified.
Warning Light - When fitted, this light will flash when the
Direction Indicator indicator switch is moved into the left or right
turn position.
If the light fails to perform this function, do not
use the machine until the cause has been
rectified.

Page 4 - 8 TA9 & 10 Tier 4
Description 4
Table 4.1 - Control Panel Symbol Description (continued)

Instruction - Engine This symbol indicates that the operator must be
Starting seated before the engine will start.
Instruction - Direction When fitted, this instruction informs the

Indicator Switch Operator in which direction to move the switch
in order to operate the LEFT and RIGHT
direction indicators
Instruction - Engine This instruction shows the start key positions.

Start Key Switch
Instruction - Lighting This switch will turn the headlights, front and
Switch - When fitted. rear side lights on and off.
Warning Light - This warning light will come on when the

Coolant Level engine coolant level is low. If the light comes on
stop the engine, allow the system too cool and
top up the system with coolant/
Warning Light - The coolant temperature warning light should
Coolant Temperature only come on when the start switch is in the
RUN position and should go out when the
engine is cranked.
If the warning light comes on when the engine
is running - STOP THE ENGINE
IMMEDIATELY. Do not use the machine until
the fault has been rectified.
Warning Light - This warning light will come on if the
Transmission oil transmission oil temperature exceeds a
temperature high predetermined level. An audible warning will
also sound. If the light comes on when the
engine is running:-
STOP the engine immediately.
Investigate the fault.
Warning Light:- This light will come on when the parking brake
Parking Brake ON is ON and the ignition switch is set to the RUN
P position, an audible warning will also sound if
forward or reverse is selected. The light should
go out and the audible warning go off.when the
parking brake is released.
Warning Light - This light will come on if the fuel filter is
Fuel Filter Blocked blocked. Stop the engine immediately.
Investigate the fault.

TA9 & 10 Tier 4 Page 4 - 9
Description 4
Table 4.1 - Dashboard Symbol Description (continued)

Warning Light - Air This warning light indicates an air filter
Blockage blockage. When the light comes on stop the
engine immediately and clean/replace the filter
Instruction - Horn This symbol indicates that by pressing the

Button button the horn will sound. The horn is used to
warn others and must only be used for this
purpose. Excessive use may cause others to
ignore a genuine warning.
! Instruction - Gear This symbol indicates to the operator the
Lever Positions position the gear lever needs to be in to select
a certain gear.
"
Instruction - Forward / This symbol indicates the position that the

Reverse Switch forward/reverse switch should be set to enable
N the machine to move backwards or forwards.
Warning Light - This light will come on when the inlet

Charge Air Cooler temperature reaches 105° C. Should the
Cooler Inlet Temp warning be ignored and the cause not rectified
when the temperature reaches 110° C the
engine management system will de-rate the
engine to 80% power.
Table 4.2 - Switch Operation
Switch Name Description

Hazard Light Switch Pressing the button will cause all four direction
indicator lights to begin flashing and will
continue to do so until the button is pressed
again
Horn Button When pressed, this button will cause the horn
to sound.
Light Switch Turning the switch clockwise from the OFF

position (A) to position (B) will cause the front
and rear side (marker) lights and the
registration plate lights to come on. Turning the
A switch to the next position (C) will cause the
C
B
main headlights to come on.

Page 4 - 10 TA9 & 10 Tier 4
Description 4
4.10 Hour Meter

The hour meter is fitted to the rear face of the dash box - Figure 4.7. refers.
COV00428
Figure 4.7. - Hour Meter

1. Hour Meter
The hour meter records the total time the engine has been running and is useful for determining
service times for the machine.
4.11 Engine Start/Stop Switch

This switch is located on the side of the dash box, Figure 4.8. refers permits the starting and
stopping of the engine. It has a removable key for security. With the key removed a weatherproof
cover protects the switch from damage.
COV00429
Figure 4.8. - Start/Stop Switch

TA9 & 10 Tier 4 Page 4 - 11
Description 4
4.12 Forward/Reverse Switch

This switch, Figure 4.9. refers, permits the machine to be driven in the forward or reverse
direction. The switch has 3 positions:-
0 - Neutral
A - Forward
B - Reverse
A 0
B
COV00430
Figure 4.9. - Forward/Reverse Switch

1. Forward/Reverse Switch
When the machine is not being used the switch must be returned to the Neutral position to
prevent accidental Movement. If the parking brake is ON and forward or reverse is selected a
buzzer will sound.
4.13 Highway Lighting (When Fitted)

The lighting is controlled by a 3 position switch, Figure 4.10. refers.
COV00431 Temp
Figure 4.10. - Light Switch

1. Lighting Switch.

Page 4 - 12 TA9 & 10 Tier 4
Description 4
With the switch in position 0 all lights are OFF. In position 1 the side and tail lights are ON. In
position 2 the head lights, side lights and tail lights are ON.
(1) Direction Indicators

The direction indicators are controlled by a 3 position switch, Figure 4.11. refers.
COV00432
Figure 4.11. - Direction Indicator Switch

1. Direction Indicator switch
with the switch in the OFF position (0) the indicators do not operate. Move the switch forward (A)
and the Left Hand indicators will operate. Move the switch backwards (B) and the Right Hand
indicators will operate. Returning the switch to the off position will turn the indicators off.
(2) Brake Lights
The brake light switch is activated when the brake pedal is pressed and the lights will come on.
The lights go out when the pedal is released.
(3) Front Light Unit

Each front light unit contains a head light, side light and indicator light. Figure 4.12. refers.
2
1
3
COV00397
Figure 4.12. - Front Light Unit

1. Headlight

TA9 & 10 Tier 4 Page 4 - 13
Description 4
2. Indicator
3. Side Light
(4) Rear Light Unit

Each rear light unit contains a rear light, brake light, indicator and reflector. Figure 4.13. refers.
3
4
COV00527
Figure 4.13. - Rear Light Unit

1. Indicator
2. Reflector
3. Tail Light
4. Brake Light
(5) Registration Plate Lights

Separate light units that operate in conjunction with the side an tail lights illuminate the rear
registration plate.
4.14 Obstruction Beacon

The beacon is provided to warn people of the machines presence, Figure 4.14. refers. A
mounting for the beacon is located on the ROPS. The beacon is controlled by a switch.
3
COV00395
Figure 4.14. - Obstruction Beacon

Page 4 - 14 TA9 & 10 Tier 4
Description 4
1. Beacon
2. Mounting Stem
3. Switch
When the beacon is not required it can be removed and placed in its storage position within the
engine compartment to prevent theft or vandalism. When the beacon is removed from the ROPS
a rubber cover is fitted over the mounting stem to prevent the ingress of water.
COV0396
Figure 4.15. - Mounting Stem

1. Mounting Stem
2. Rubber Cover
4.15 Foot Brake and Throttle Pedals

Refer to figure 4.16. The pedals are positioned in standard automotive format. The throttle pedal
controls the speed of the machine; the further the pedal is pressed down the faster the machine
will travel. To slow the machine and apply the brakes press the brake pedal.
2 3
COV00399
Figure 4.16. - Driving Controls

1. Brake Pedal
2. Throttle Pedal
3. Gear Selector Lever

TA9 & 10 Tier 4 Page 4 - 15
Description 4
4.16 Gear Selector Lever

The lever, Figure 4.17. allows any of the gearbox’s 4 speed ratios to be selected. The lever
moves in a conventional H pattern.
4 2
3 1
COV00400
Figure 4.17. Gear Change Pattern

An interrupt button on the knob, Figure 4.18. refers is depressed and held while changing from
one gear to another. Once the gear is selected the button is released. This button is the
equivalent to a clutch pedal on a conventional vehicle.
COV00401
Figure 4.18. - Gear Selector Lever

1. Interrupt Button
4.17 Parking Brake

A lever to the side of the drivers seat; Figure 4.19. refers activates a calliper operating on a disc
on the output shaft of the gearbox to provide braking.

Page 4 - 16 TA9 & 10 Tier 4
Description 4
COV00423 temp
Figure 4.19. - Parking Brake Lever.

1. Parking Brake Lever
2. Release Catch
With the lever vertical the brake is applied. A light will come on indicating the brake is applied.
To release the brake it is necessary to press the release catch before pushing the lever to the
horizontal position.
bWARNING
The parking brake may not hold the machine on gradients exceeding 8.5° (15%) do not park on
slopes exceeding this figure. Whenever possible park the machine across the slope and chock
the wheels.
4.18 Tow Hitch

The tow hitch; Figure 4.20. has been fitted for recovery purposes. The dumper’s primary purpose
is not that of a towing vehicle, but if it is used as one, always make sure the weight of any trailer
and its load does not exceed half the rated payload of the dumper.
COV00407
Figure 4.20. - Tow Hitch

TA9 & 10 Tier 4 Page 4 - 17
Description 4
1. Tow Hitch
2. Pin
3. Grip Clip
If towing with the dumper:-

• Make sure the skip is loaded with half the rated payload to provide adhesion when braking.
• Never drive down gradients to avoid “jack knifing”.
• Only use first gear.
• Never drive across inclines.
• Always secure the towing pin with the grip clip once the trailer is attached.
bWARNING
The dumper must not be used as a towing vehicle on the public highway.

Page 4 - 18 TA9 & 10 Tier 4
Transportation 5
5 Transportation
Before transporting the machine on a railway wagon or on the public highway on a lorry or trailer
where speeds will exceed 50 m.p.h. (80 kph) the beacon must be removed from the ROP’s. It
may be necessary to lower the ROP’s when transporting the machine by rail or on a lorry or
trailer.
bDANGER
Never drive or use the machine with the ROP’s lowered.
5.1 Transporting by Rail

Since railway transport is subject to special regulations that differ in each country you are advised
to contact the appropriate authority in your area for information.
5.2 Loading on to a Trailer or Lorry Using Ramps
bDANGER
Keep all bystanders well clear when loading or unloading a dumper.
When loading dumper onto a trailer or lorry, strong loading ramps must be used. Ramps must be
strong enough to take the weight of the machine.
The angle of the loading ramps must not exceed the grade ability (1 in 5 - 20%) of the dumper.
In wet, muddy or icy conditions this angle will be reduced considerably.
Make sure the trailer or lorry will not move during loading by applying its brakes and also
chocking its wheels if necessary.
The skip must be empty when transporting the machine.
When the machine has been loaded and is positioned correctly fit the articulation lock.
Secure the machine to the Trailer or Lorry - see Securing the Machine for Transport.
Release the articulation lock before unloading.
NOTICE
If loading onto a trailer or lorry using a winch and not the dumpers own engine power the drive
shaft between the gearbox and transfer must be disconnected; See Chapter 11. Failure to
disconnect the drive shaft before towing will result in oil starvation and possible seizure of the
transmission resulting in extensive damage. The parking brake will be inoperative when the drive
shaft is disconnected.

TA9 & 10 Tier 4 Page 5 - 1
Transportation 5
5.3 Articulation Lock

The articulation lock, Figure 5.1 prevents chassis movement during transport or maintenance.
1
2
COV00525
Figure 5.1 - Articulation Lock

1. Pin
2. Lock Bar
3. Grip Clip
PROCEDURE
1 To fit the lock bar remove the grip clip and pin from the lock bar in its storage position.
2 Pivot the locking bar around until the holes in the bar are in line with the holes in rear
chassis bracket.
3 It may be necessary to move the steering wheel slightly to align the holes
4 Re fit the pin through the holes and secure with the grip clip.

Page 5 - 2 TA9 & 10 Tier 4
Transportation 5
5.5 Tie Down Points

Tie down points are provided at the front and rear of the machine. The chains, straps, ropes etc.
must be attached to the machine’s front tie down points, Figure 5.2, and rear tie down points,
Figure 5.3 (each side of machine).
COV00501
Figure 5.2 - Front Tie Down Point

1. Tie Down Point
The rear towing eye is utilized as the rear tie down point.
COV00407
Figure 5.3 - Rear Tie Down Point

1. Towing Eye
2. Pin
3. R Clip

TA9 & 10 Tier 4 Page 5 - 3
Transportation 5
5.6 Tie Down

When the machine has been put in an acceptable position on the lorry or trailer it must be
secured in place.
PROCEDURE
1 Place the machine in a suitable position.
2 Apply the parking brake.
3 Fit the articulation lock.
4 Remove battery isolator key.
5 Lower ROPS to transport position.
6 Nail blocks/chocks at the front, rear and outside of each wheel.
7 Tie down using tie down points provided with suitable chains straps or ropes.
8 Loose ends of chains, straps or ropes must be secured to the lorry/trailer bed.
An alternative method of tie down using ropes or straps over the wheels is shown in Figure 5.6.
When using this method nail blocks/chocks at the front, rear and outside of each wheel to prevent
movement.
COV00050
Figure 5.6 - Alternative Tie Down Method

Page 5 - 4 TA9 & 10 Tier 4
Initial Setup and Adjustments 6
6 Initial Setup and Adjustments

6.1 Delivery Checks
On delivery of the machine:-
• Remove any packaging and shipping supports.
• Release any transport locks.
• Clean any protective coating from bright metal parts.
• Check for damage and missing parts.

• Install battery isolator key.
• Check all fluid levels.
• Check tyres are inflated to correct pressures.
• Check that all manuals/handbooks are present and available to users.
6.2 Setup
Place the ROPS in the work position, Figure 6.1. refers.
DANGER
The machine must not be used until the ROPS has been raised and secured in the work
position. It is prohibited to use a machine without the ROPS installed in the work position.
COV00410
Figure 6.1 - ROPS Set Up

1 Linch Pin
2 Locking Pin

TA9& 10 Tier 4 Page 6 - 1
Initial Setup and Adjustments 6
PROCEDURE
1. Remove the linch pins from the locking pins either side of the ROPS.
2. Remove the locking pins.
3. Push the top half of the ROPS upwards to the working position.
4. Refit the locking pins.
5. Secure the locking pins in position with the linch pins.
6. Remove the rubber cover and fit the beacon to the stem on top of the ROPS.
7. Switch on the beacon and check it is working correctly.
6.3 Start Up
When all delivery checks have been made and the ROPS has been placed and secured in the
work position:-
• Start the engine and allow to run for a few minutes to warm up.
• Check all instruments and warning lights are functioning correctly.
• Check lighting and indicators operate (if fitted).
• Stop the engine and check for any fluid leaks or signs of overheating.
• Re start the engine, drive the machine a short distance to check operation of transmission,
brakes and steering.
• Check if the skip tips and lowers.
• Park up the machine and stop the engine.
• Report and have rectified any faults before placing machine into service.

Page 6 - 2 TA9 & 10 Tier 4
Standard Operating Procedures 7
7 Standard Operating Procedures

Before using this equipment the operator must read and fully understand this Instruction Manual
and pay particular attention to Section 2 - Safety and Section 4 - Description which describes the
major components of the machine and the layout and function of all the controls.
ALL Operators of this machine must be authorised, mentally and physically capable of operating
this machine and fully trained in its operation.
7.1 Pre Start Checks

Make sure the machine has been cleaned to enable leaks etc. to be noticed easily during the pre-
start checks and during normal operation.
.
PROCEDURE
1. Check general condition of machine - missing parts, loose fasteners, fuel lines for
damage, hydraulic hose end fittings for leakage, hose outer covers for ballooning, etc.
2. Check engine and hydraulic oil levels - make sure the engine and hydraulic tank are filled
using clean oil and a clean container.
3. Check fuel tank is full - make sure the tank is filled when the engine is cold and the
machine is in a well ventilated area, with the engine stopped using clean fuel and
container. It is advisable to fill the tank at the end of a working session to prevent
condensation forming in the tank during long periods of inactivity, e.g. overnight.
4. Check battery is fully charged and the cables are in good condition.
5. Check for adequate ventilation if the machine is to be started or run in a building etc.
6. Make sure the ROPS is in the “work” position.
7.2 To Set the ROPS in the Work Position.

It is prohibited to use this machine without the ROP’s locked in the work position. Refer to figure
7.1
COV00410
Figure 7.1. - ROPS pins

1 Locking Pin
2 Linch Pin

TA9 & 10 Tier 4 Page 7 - 1
PROCEDURE
1. Remove the linch pins from the locking pins.
3. Push the top section of the ROP’s upwards to its working position.
4. Refit the locking pins and secure with the linch pins.
5. Fit the beacon.
7.3 To Lower the ROP’s for Transport
PROCEDURE
1. Remove the beacon.
2. Remove the linch pins from the locking pins.
4. Lower the top section of the ROP’s downwards.
5. Refit the locking pins and secure with the linch pins.
7.4 Machine Access

Steps and grab handles are provided each side of the machine, refer to Figure 7.2. These must
be used when mounting or dismounting to avoid personal injury. Always face the machine and
maintain 3 points of contact at all times; either 2 hands and 1 foot or 2 feet and 1 hand. Never
jump from the machine.
1 1
2
2
COV00516
Figure 7.2 - Machine Access Points

1. Grab Handles
2. Access Steps

Page 7 - 2 TA9 & 10 Tier 4
7.5 Seat
The seat is adjustable for operator comfort. The adjustments allow the seat to be moved forwards
and backwards, the back of the seat may be tipped forwards and backwards and the seat
suspension may be adjusted to the weight of the operator - Figure 3 Refers.
2
3 COV00090
Figure 7.3. - Operators Seat

1. Fore and aft movement
2. Back Rest Angle Adjustment
3. Weight Adjustment
(1) Seat Adjustment

Refer to Figure 7.4. Lifting the lever (1) allows the seat to move forwards or backwards to suit the
leg length of the operator. When the lever is released the seat is locked in position.
4 3
+
1
COV00091
Figure 7.4. - Seat Adjustment

1. Fore and aft adjustment
2. Weight adjustment knob
3. Scale
4. Pointer

TA9 & 10 Tier 4 Page 7 - 3
(2) Weight Adjustment

The weight adjustment knob (2) is used to adjust the seat characteristics to suit the weight of the
operator.
Turning knob clockwise adjusts the seat for the larger person and anticlockwise for the smaller
person.
When the knob is turned, the pointer (4) moves to allow the operator to select the correct weight
from the scale (3).
If the seat weight adjustment is not set, the Operator may experience discomfort or personal
injury.
(3) Back Rest Angle Adjustment

Refer to Figure 7.5. Lifting the lever (1) allows the back of the seat to be pushed forwards or
backwards to suit the preference of the operator. When the lever is released the seat is locked
in the selected position.
COV00092
Figure 7.5. - Back Rest Angle

1. Adjustment Lever

Page 7 - 4 TA9 & 10 Tier 4
(4) Seat belt

Refer to Figure 7.6. Sit on the seat, place the seat belt across the hips and insert the latch (3)
into the buckle (1) until it locks into position.
Adjust by pulling the belt through buckle (B) until it is a firm, comfortable fit across the hips.
To remove the seat belt, press the button (2) and lift the latch (3) out of the buckle (1).
COV00093
Figure 7.6. - Seat Belt

1.Buckle
2.Button
3.Latch
bWARNING
You must wear the seat belt at all times when operating this machine. Examine the belt for
damage and correct operation each time you use the machine. Failure to wear a seat belt or keep
the belt in good working order may result in death or serious injury.

TA9 & 10 Tier 4 Page 7 - 5
7.6 To Start the Engine

Before starting the engine check to see that there are no obvious faults with the machine. Refer
to Figure 7.7 for start key positions.
1
0 1
COV00433
Figure 7.7. - Start Key Positions

1. Start Key Switch
PROCEDURE
1. Sit on the seat.
2. Check that the parking brake is applied and the forward/reverse switch is in Neutral.
3. Check that the gear selector lever is in Neutral
4. Turn the switch to position 1, Operating voltage. Engine ready for operation If the ambient
temperature is below that predetermined in the engine control system, the preheating
phase begins. The electronic engine control controls and activates the current feed to the
glow plugs.
5. Turn further clockwise against spring pressure to position 2, The engine will start.
6. Release the key immediately the engine starts; the pilot lamps will go out.
7. If the engine fails to start and the error lamp comes on, the electronic engine control has
activated the start lock to protect the engine. The start lock is released by switching off
the system for 30 seconds.
8. Should the engine fail to start after 2 attempts investigate the cause by referring to the
fault table - Section 10 (Troubleshooting).
NOTICE
To start engine after fuel filter replacement refer to Troubleshooting Section - 10 - 4.
Do Not use starting sprays to assist engine starting.
Do Not crank engines for more than 20 seconds - allow 1 minute between starting attempts.
Never engage the starter motor when the engine is running.

Page 7 - 6 TA9 & 10 Tier 4
7.7 To Stop the Engine
PROCEDURE
1. Stop the machine in a safe position on firm level ground.
2. Apply parking brake and place the forward/reverse switch in Neutral.
3. Place the gear selector lever in Neutral
3. Turn start key anticlockwise to OFF; position.
4. Remove battery isolator key if leaving machine over night.
7.8 To Move the Machine

(1) Moving Off
PROCEDURE
1. Select forward or reverse on the forward/reverse switch.
2. Press and hold the interrupt button on the gear selector lever
3. Select the gear required.
4. Release the interrupt button
5. Release the parking brake
6. Gently press the accelerator pedal until the machine begins to move.
(2) To Change Gear

(a) Changing Up or Down a Gear
PROCEDURE
1. Reduce engine speed by easing off the accelerator pedal.
2. Press and hold the interrupt button on the gear selector lever.
3. Move the gear selector to the gear required.
4. Release the interrupt button.
5. Gently press the accelerator pedal to increase speed if necessary.

TA9 & 10 Tier 4 Page 7 - 7
(b) To Select Reverse Gear
PROCEDURE
2. Bring the machine to a halt with the brakes.
3. Move the forward/reverse switch to Reverse.
4. If necessary select another gear.
5. Gently press the accelerator pedal to increase speed
bDANGER
Only reverse at slow speeds. Look behind while reversing and be aware of bystanders in the
vicinity of the machine.
NOTICE
Do not move from forward to reverse with the machine moving. The machine must be brought to
a halt otherwise there will be damage to the transmission components.
(3) To Stop the Machine
PROCEDURE
2. Bring the machine to a halt with the brakes.
3. Apply the parking brake
4. Move the forward/reverse switch to Neutral.
5. Move the gear selector to Neutral.
6. Stop the engine.
7.9 Gradients
Ascending, descending or crossing gradients should be done with extreme care. Refer to
Gradients in the Safety Section of this manual.
bCAUTION
A suitable low gear must be selected prior to descending a gradient. If in doubt select first gear.

Page 7 - 8 TA9 & 10 Tier 4
7.10 Loading the Skip

Before the skip is loaded the operator should:-
• Park the machine safely.
• Apply parking brake and stop engine.
• Get off the machine and stand clear.
bWARNING
It is important to get off the machine and stand clear when loading the skip using a backhoe
loader, digger, loader shovel or similar equipment to prevent injury from falling objects.
7.11 Skip Operation

(1) To Tip the Load
Refer to Figure 7.8
1
0
COV00411
Figure 7.8. - Control Lever - Forward Tip

1. Control Lever
PROCEDURE
1. Position the machine where the load is to be discharged.
2. Make sure the area is clear of bystanders.
3. Push the control lever forwards (A) towards the front of the machine; the skip will tip and
the load will be discharged.

TA9 & 10 Tier 4 Page 7 - 9
(2) To Lower the Skip
PROCEDURE
1. When the load has been discharged.
2. Move the control lever towards the back of the machine (B).
3. The skip will lower.
7.12 Parking the Machine After Use

At the end of the working day make sure the machine is parked safely and securely.
PROCEDURE
1. Find a safe flat well lit area to park the machine where it will not cause an obstruction or
danger to others.
2. Stop the machine and apply the parking brake.
3. Set the Forward/Reverse switch to Neutral
4. Set the gear selector lever to neutral.
5. Stop the engine and remove the start key.
6. Access the engine bay, turn the battery isolator to OFF and remove the isolator key.
7. Close the engine bay door, lock and remove the key.

Page 7 - 10 TA9 & 10 Tier 4
Emergency Operating Procedures 8
8 Emergency Operating Procedures

In the event of an emergency or system failure try and place the machine in a position of safety
or in a safe condition.
Once the machine has been rendered safe the start key and battery isolator key must be
removed to prevent start up and a warning tag placed in a prominent position warning others not
to use the machine.
The fault or failure must be rectified before the machine is put back into use.
8.1 Running Out of Fuel on a Slope
PROCEDURE
1. If Possible place the machine across the slope in a safe position.
2. Apply parking brake.
3. Chock or block the wheels.
4. Re-fuel the machine.
8.2 “Jump Starting” a Machine
bDANGER
It is essential to avoid sparks when connecting cables to a discharged battery because the
battery generates inflammable gases and may pose a fire risk.
If the battery is frozen it may explode if the machine is “jump started” and the engine run.
NEVER jump start a frozen battery.
It is possible to connect a slave battery to boost a discharged battery on the machine - Refer to
figure 8.1. When doing so you must wear the correct protective clothing, gloves and a face shield
- see Safety Section in this manual.
Observe the following points:-
• The discharged battery must not be frozen.
• The slave battery must be of the same nominal voltage as the discharged battery.
• The “jumper” cables are of sufficient capacity to carry the starting current.
It is necessary to remove the floor plate to gain access to the battery - see Battery Access in
Maintenance section.

TA9 & 10 Tier 4 Page 8 - 1
Emergency Operating Procedures 8
1
2
6
4
5 COV00027
Figure 8.1. - Battery “Jump” Starting
1. Positive (+) Jump Lead

2 Discharged Battery on Machine
3 Machine Chassis
4 Jump Lead Connection on Chassis
5 Negative (-) Jump Lead
6 Slave Battery
PROCEDURE
1 Connect the positive jump lead from the positive terminal on the slave battery to the
positive terminal on the machine battery.
2 Connect the negative cable to the negative terminal on the slave battery.
3 Connect the end of the negative cable to a suitable point on the machine chassis.
4 Start the engine using the machines start key.
5 Allow engine speed to fall to idle.
6 Carefully remove the negative jump lead from the machine chassis. Do not let the cable
touch any part of the machine.
7 Remove the negative jump lead from the slave battery.
8 Carefully remove the positive jump lead from the machines battery.
9 Remove the positive jump lead from the slave battery.

Page 8 - 2 TA9 & 10 Tier 4
Maintenance 9
9 Maintenance and Lubrication

9.1 General Information
This section lists the daily checks and tasks that are within the scope of the operator and are
needed to keep the machine in optimum condition. A service schedule is included at the back of
this chapter to enable owners/operators to organise regular maintenance. For detailed servicing
or maintenance procedures refer to the maintenance manual for this machine available from
Terex or consult your dealer.
Regular maintenance and lubrication will prolong the life of the machine and keep it in a safe
working condition.
Refer to the Safety section of this manual and understand its contents before performing any
maintenance tasks on this machine.
Contaminated water, fluids and oils removed from the machine must be disposed of legally.
9.2 Maintenance Notes

Before carrying out any service or maintenance work make sure that the following precautions
have been taken.
• Park the machine on firm level ground.
• Stop engine and chock the wheels.
• Remove Start key to prevent accidental start up.
• Place a warning tag on the machine informing others not to use the machine.
• Only jack or raise the dumper using the correct equipment.
• Make sure jacks, axle stands etc. are capable of supporting the weight of the machine.
• Always fit and lock in position a skip support before working under a raised skip.
• Always fit the articulation lock when working in the area of the centre pivot.
• Refer to and adhere to the Lubricating and Service Schedules detailed in this manual.
• When checking fluid levels the machine must be on a firm, level surface, in a well ventilated
position away from naked flames, grinding sparks etc.
• Make sure the work area is clean and tidy before starting and on completion of any
maintenance.
• Make sure strict cleanliness is observed especially when dealing with hydraulic systems.
• Isolate electrical system by using the isolator switch or by disconnecting the battery.
• Make sure all guards and covers removed during maintenance are replaced before the
machine is put back into work.
• OIL - Refer to Safety Section BEFORE handling oil and other lubricants and observe and
adhere to all the warnings and precautions listed. Avoid skin contact with used oils and
lubricants.

TA9 & 10 Tier 4 Page 9 - 1
Maintenance 9
9.3 Cleaning The Machine

Clean the dumper thoroughly, this will make it easier to find oil leaks and loose fittings etc.
• Take care to clean the oil and fuel tank filler necks.
• Drain plugs must also be cleaned.
• Remove debris from the radiator vents and blow out the radiator matrix with compressed air
occasionally.
• Using water or a pressure washer to wash down the exterior of the dumper with or without
detergent is generally all that is required.
• Avoid spraying electrical equipment with pressure washers.

• When cleaning the dumper it is preferable to use a biodegradable cleaner. Do not use
solvents or like products which can damage rubber and plastics.
(1) Safety Signs

All safety signs fitted to the machine must be legible, when cleaning only use mild soap and water
to clean the signs - DO NOT use solvent based cleaners because they may damage the safety
sign material. All safety signs MUST be replaced immediately they become damaged or
unreadable.
9.4 Battery Disposal

Refer to Section 12 - Storage, Decomissioning and Disposal.
9.5 Hydraulic Oil Under Pressure

Release any pressure in the hydraulic circuit before carrying out repairs to the hydraulic system
or components.
bWARNING
Fine jets of hydraulic fluid under pressure can penetrate the skin. Do not use your fingers to
check for small leaks or expose uncovered areas of your body to leaks. Check for leaks using a
piece of cardboard. If skin is penetrated with Hydraulic Fluid, Get Immediate Medical Help. Fluid
injected into the skin must be surgically removed within a few hours by a doctor familiar with this
type of injury or gangrene will result.
9.6 Skip Support

A skip support or other method of supporting the skip in the raised position MUST be fitted and
locked in position before working under a raised skip.
bDANGER
NEVER reach or work under a raised skip unless a prop or similar method of supporting the skip
safely is fitted.

Page 9 - 2 TA9 & 10 Tier 4
Maintenance 9
Refer to Figure 9.1.
3
2
COV00524
Figure 9.1 - Skip Support

1. Skip Support
2. Pin
3. Grip Clip
(a) To fit the Skip Support
PROCEDURE
1. Fully raise the skip.
2. Remove the grip clip and pin and lower the skip support from its storage position.
3. Align the hole in the support with the holes in the chassis
4. Refit the pin and secure with the grip clip.
5. Repeat the procedure for the prop on the other chassis rail.
9.7 Articulation Lock

The articulation lock must be fitted before working in the area of the centre pivot.
bDANGER
Failure to fit the articulation lock could cause a pinch point or trap that will result in death or
serious injury.

TA9 & 10 Tier 4 Page 9 - 3
Maintenance 9
(1) To Fit the Articulation Lock

1
2
COV00525
Figure 9.2. - Articulation Lock

1. Pin
2. Lock Bar
3. Grip Clip
PROCEDURE
1. Remove the grip clip and pin securing the bar in its storage position.
2. Pivot the lock bar round until it lines up with the holes in the chassis.
3. Refit the pin and secure with the grip clip.

Page 9 - 4 TA9 & 10 Tier 4
Maintenance 9
9.8 Floor Plate Removal

To gain access to the battery and other components it may be necessary to remove the floor
plate and steering hose cover - Figure 9.3 refers.
1
2
COV00526
Figure 9.3. - Floor Plate Removal

1. Floor Plate
2. Steering Hose Cover

TA9 & 10 Tier 4 Page 9 - 5
Maintenance 9
9.9 Engine Coolant

The cooling system is pressurised to increase boiling point of the coolant and therefore extreme
caution must be taken when the cooling system is hot to prevent scalding.
bWARNING
NEVER perform checks or maintenance on the cooling system when it is hot. NEVER remove
radiator rap when engine is hot - severe risk of scalding. NEVER remove radiator cap when the
engine is running. Antifreeze is TOXIC. If accidentally swallowed, medical advice must be sought
Immediately. Antifreeze is corrosive to the skin. If accidentally spilled on to skin, it must be
washed off immediately. Protective clothing and eye protection must be worn when handling
antifreeze.
(1) To Check the Coolant Level

Refer to Figure 9.5
COV00438
Figure 9.5 - Coolant Level

1. Level Gauge
Allow the engine to cool before checking the level. With the engine cold the correct coolant level
should be level with the mark on the decal positioned next to the expansion tank level gauge.
Should the level be below this mark coolant of the correct specification must be added.
(2) To Add Coolant
PROCEDURE
1. Remove the filler cap on the expansion tank.
3. Add the correct grade of coolant until it is level with the mark on the decal.
4. Refit the filler cap and run the engine and check for leaks.

Page 9 - 6 TA9 & 10 Tier 4
Maintenance 9
9.10 Engine Oil

The oil level is checked using the dip stick - Figure 9.? refers. The engine oil level must always
be between the MIN and MAX on the dip stick. If the engine is warm switch OFF and leave for 5
Minutes before checking levels.
bWARNING
NEVER check the oil level or add oil with the engine running. Be careful of hot lubricating oil.
Danger of scalding.
NOTICE
Low lubricating oil level can damage the engine. Over filling with oil can damage the engine.
(1) To Check the Engine Oil Level

Refer to Figure 9.6 The machine must be on firm, level ground when checking levels.
COV00424
Figure 9.6 - Engine Oil Dipstick

1. Engine Dip Stick

TA9 & 10 Tier 4 Page 9 - 7
Maintenance 9
COV00033
Figure 9.7. - Dipstick MAX and MIN marks

1. Maximum (MAX) Oil Level
2. Minimum (MIN) Oil Level
PROCEDURE
1. Pull out the dipstick and wipe off with a lint free cloth or paper.
2. Re-insert the dipstick as far as it will go.
3. Extract the dipstick and read off the level
4. Add oil of the correct specification if necessary.
(2) To Add Oil

Oil is added through the filler cap - Figure 9.8 refers. Refer to the lubrication for the
recommended grade of oil.
COV00421
Figure 9.8 - Engine Oil Filler

1. Filler Cap

Page 9 - 8 TA9 & 10 Tier 4
Maintenance 9
PROCEDURE
1. Remove the filler cap.
2. Add oil of the recommended grade.
3. Check the dipstick at regular intervals and make sure the level does not exceed the MAX
mark.
4. When the oil reaches the required level replace the filler cap.
5. Wipe up any spilt oil.
9.11 Synchro Shuttle Gearbox

The level is checked using the dipstick/filler - figure 9.9. Refers.
COV00418
Figure 9.9. - Gearbox Dipstick/Filler

1. Dipstick Filler
With the oil warm the level should be between MIN and MAX on the dipstick Figure 9.10. refers.
COV00415
Figure 9.10. - Dipstick MIN and MAX Marks.

1. MAX Mark
2, MIN Mark

TA9 & 10 Tier 4 Page 9 - 9
Maintenance 9
NOTICE
Never overfill the transmission as this will result in oil breakdown due to excessive heat and
aeration of the oil caused by the churning action of the oil. Breakdown of the oil will cause heavy
sludge deposits that will block oil ports and build up on splines and bearings.
(1) To Check the Level
PROCEDURE
1. Drive the machine for about 1 minute and then stop and park up on flat level ground.
2. Pull out the dipstick and wipe off with a lint free cloth or paper.
3. Replace the dipstick and then remove again.
4. The level should be between the MIN and MAX marks on the dipstick.
5. If the oil is below the MIN mark top up with the correct grade of oil.
(2) To Add Oil
PROCEDURE
1. Remove the dipstick/filler
2. Add the correct grade of oil until it reaches the MAX mark on the dipstick.
3. Replace the dipstick.
4. Drive the machine for a few minutes then re check the level.
9.12 Hydraulic System

During ANY maintenance extreme care must be taken to make sure the cleanliness of the
hydraulic circuit is maintained. By observing strict hydraulic cleanliness the machine will benefit
from fewer hydraulic failures through contamination.
• Always thoroughly clean machine before any hydraulic maintenance. Use paper roll, not rag,
to wipe parts.
• Always use fresh, clean hydraulic oil from a sealed container.
• Always make sure old gasket particles and excess sealing compound etc. do not enter the
system. If they do clean them out.
• Never use dirty containers for oil storage.
• Never use dirty containers or funnels for filling hydraulic system.
A description of the hydraulics is contained in section 4 of this manual. Hydraulic diagrams will
be found in Appendix 2.
A filler/dipstick is provided on top of the tank - Refer to Figure 9.11.

Page 9 - 10 TA9 & 10 Tier 4
Maintenance 9
1 2
COV00416
Figure 9.11. - Hydraulic Tank

1. Return Line Filter
2. Filler Dip Stick
(1) To Check the Hydraulic Oil Level

COV00417
Figure 9.12. - Hydraulic Tank Dipstick

1. MAX Mark
2. MIN Mark
PROCEDURE
1. Remove the dipstick/filler cap, take care not to loose the O ring.
2. Wipe all traces of oil from the dipstick with lint free cloth or paper.
3. Replace the dipstick.
4. Remove the dipstick again and check the oil level, it should be between MIN and MAX
5. If the oil is below the MIN mark add oil of the correct grade.

TA9 & 10 Tier 4 Page 9 - 11
Maintenance 9
(2) To Add Hydraulic Oil
PROCEDURE
1. Remove the dipstick/filler
2. Add the correct grade of oil until it reaches the MAX mark on the dipstick.
3. Replace the dipstick/filler.
9.13 Fuel System

bDANGER
Avoid sparks, naked flames etc. when filling or maintaining the fuel system. Do not smoke when
filling the fuel tank or maintaining the fuel system. Do not leave the engine running when filling/
working on the fuel system.
COV00420
Figure 9.13. - Fuel Filler and Level Gauge

1. Fuel Filler
2. Level Gauge
(1) To Add Fuel
PROCEDURE
1. Clean the area around the fuel filler cap.
2. Remove the filler cap and add the correct grade of fuel until it reaches the FULL mark on
the level gauge.
3. Replace the filler cap.
4. Clean up any spilt fuel.

Page 9 - 12 TA9 & 10 Tier 4
Maintenance 9
9.14 Braking System

(1) Brake Arrangement
Oil immersed multi-plate brakes are fitted and are operated hydraulically. The brake system is
charged with mineral oil not conventional brake fluid. A mechanically applied parking brake is
incorporated.
NOTICE
The braking system uses mineral oil not conventional brake fluid. Only use mineral oil to top up
the brake reservoir. Never use conventional brake fluid. Never purge the brake system and refill
with brake fluid as this will damage rubber components in the brake system and may cause brake
failure.
The reservoir is visible through a slot in the front panel to enable the level to be checked. Figure
9.14. refers. To add fluid the brake reservoir is accessible by removing a cover on the seat
support.
2
3
COV00419
Figure 9.14. - Brake Reservoir

1. Filler Cap
2. Level Mark
3. Viewing Slot
(2) To Add Fluid
PROCEDURE
1. Remove the access cover
2. Clean the area around the filler cap.
3. Remove filler cap and add fluid up to the level mark at the base of the filler neck.
4. Replace access cover.

TA9 & 10 Tier 4 Page 9 - 13
Maintenance 9
(3) Parking Brake Test

When adjusted correctly the parking brake should hold the machine without movement at full
engine revs in 4th gear. Test as follows:-
PROCEDURE
1. Apply the parking brake.
2. Select forward and 4th gear
3. Increase engine speed gradually up to maximum RPM.
4. If the machine moves abort the test immediately and have the adjustment rechecked.
bWARNING
Make sure all personnel are clear of the area before performing the parking brake test. Danger
of the machine moving unexpectedly.

Page 9 - 14 TA9 & 10 Tier 4
Maintenance 9
9.15 Maintenance Schedule

Service engineers should, if necessary, refer to the Maintenance Manual for the machine which
is available from Terex or your local dealer.
Service Schedule
Period Operation Responsibility
10 Hours Engine Oil - Check Level Operator
Coolant - Check Level “
Brake Reservoir - Check Level “
Hydraulic Oil - Check Level “
Fuel Tank - Check Level “
Cyclone Air Cleaner - Check Cleaner and Squeeze Dust Ejector “
Tyres - Check Pressures “
Cooling System/Oil Cooler - Check for Leaks “
Start Inhibitor - Check Function “
Radiator - Remove Debris, Clean Matrix with Compressed Air
Lights/Instruments - Check Function “
Seat Belt - Operation/Damage “
Articulation Lock - Serviceable “
Skip Prop - Serviceable “
ROP’s/FOP’s - Inspect, Check for Damage, Loose Bolts etc. “
Operators Platform & Steps - Clean and No Damage “
Visually Check for Fluid Leaks, Damage, Missing Safety Signs “
50 Hours Perform 10 Hour Checks Service Engineer
Gearbox Oil - Check Level “
Drive Shafts - Grease “
Centre Pivot - Grease “
All Pivots & Linkages - Grease
Parking Brake - Check “
Engine Hoses and Clamps - Inspect/Replace “
Wheel Nut Torque - Check “
Cyclone Air Cleaner - Remove End Cap Inspect Element “
Fuel System Water/Sediment - Drain “
Alternator Belt Tension - Check “
250 Hours Perform 10 & 50 Hour Checks Service Engineer
Front Axle, Hubs - Check Level “
Rear Axle, Hubs - Check Level “
Breathers, Front & Rear Axles - Clean “
Transfer Box - Check Level “
Hydraulic Hoses - Check “
Centre Pivot Lock Screws - Check Tightness “
Table 9.1 - Service Schedules

TA9 & 10 Tier 4 Page 9 - 15
Maintenance 9
Service Schedule
Period Operation Responsibility
500 Hours Perform 10, 50 & 250 Hour Checks Service Engineer
Cooling System Supplemental Coolant Additive - Test/Add “
Radiator - Clean “
Cyclone Air Cleaner Elements - Clean/Replace “
Engine Oil - Change (every 250 if sulphur content exceeds 15ppm) “
Engine Oil Filter - Change (every 250 if sulphur content exceeds 15ppm) “
Gearbox Filter - Change “
Brake System - Change Fluid “
Fuel System Primary Filter - Replace “
Fuel System Secondary Filter - Replace “
Front and Rear Axles - Change Oil “
1000 Hours Perform 10, 50, 250 & 500 Hour Checks Service Engineer
Gearbox Oil - Change “
Gearbox Strainer - Clean “
Hydraulic System Fluid - Change “
Hydraulic System Return Filter - Change Element “
Hydraulic System Strainer - Clean “
Hydraulic Tank Filler Cap - Replace “
Water Pump - Inspect “
Centre Pivot - Re-torque Bolt “
Axle Bolts - Check Tightness “
1500 Hours As 500 Hours Plus:- Service Engineer
Engine Crank Case Breather Element - Replace “
2000 Hours Perform 10, 50,250, 500 & 1000 Hour Checks Service Engineer
Aftercooler Core - Inspect “
Alternator - Inspect “
Engine Mountings - Inspect “
Starter Motor - Inspect “
Turbocharger - Inspect “
Cooling System - Drain and Replace Coolant “
Aftercooler Core - Clean/Test “
Table 9.1. - Service Schedules (Continued)

Page 9 - 16 TA9 & 10 Tier 4
Maintenance 9
9.16 Fluids and Lubricants

(1) Engine Oil
Recommended Lubricant:-
Shell Rimula RT4 Low Ash Oil
Recommended Viscosity Grades
Temperature Range Oil Viscosity

-5° to +40° C 20W-50
-15° to +40° C 15W-40
-20° to +40° C 10W-40
-20° to +30° C 10W-30
-30° to +40° C 5W-40
-30° to +30° C 5W-30
-35° to +40° C 0W-40
-35° to +30° C 0W-30
Table 9.2. - Engine Oil Viscosity
(2) Gearbox
Shell Spirax S4 CX 10W
(3) Transfer Box

Shell Spirax A 80W/90
(4) Axles
Shell Donax TD
(5) Brake Reservoir

Recommended Fluid:-
Shell Tellus T46
(6) Hydraulic System

Recommended Fluid:-
Shell Tellus T46

TA9 & 10 Tier 4 Page 9 - 17
Maintenance 9
(7) Engine Coolant

Shell Glycoshell Antifreeze/Water Mixture
Concentration Ratio Protection ºC Protection ºF

20% 1:5 -9 15.8
25% 1:4 - 12 10.4
33.3% 1:3 - 19 - 2.2
50% 11:1 - 37 - 34.6
Table 9.3. - Antifreeze Concentrations
(8) Fuel System

Diesel to Specification:-
DIN 51628
EN 590
ASTM D 975 Grade 1-D S15
ASTM D 975 Grade 2-D S15
(9) Grease
Centre Pivot:-
Starplex All Purpose Grease EP2 - Lithium Complex Grease - Gr Lic, NLGI 2
Other Grease Points:-
Multi Purpose Grease EP2 - Lithium Grease Gr Li, NLGI 2
9.17 Fluid Capacities
Capacities - Litres
Engine Gearbox Transfer Front Rear Fuel Hydraulic Brake Cooling
Sump Box Axle inc Axle inc Tank Tank System System
hubs hubs
9.0 13.0 0.9 9.7 9.7 67.0 50.0 0.2 14.4
Table 9.4. - Fluid Capacities

Page 9 - 18 TA9 & 10 Tier 4
Troubleshooting 10
10. Troubleshooting
10.1 General Troubleshooting
(1) Engine will not start
Check fuel level.
Incorrect type or grade of fuel.
Fuel supply pipe blocked.
Below starting limit temperature for machine
Check electrical supply (see Electrical Troubleshooting).
Air filter blocked.
Leak in fuel injection line.
Engine electronics prevent starting.
(2) “Low” engine oil pressure light comes on

Low engine oil level.
Consult dealer before using the machine.
(3) “High” coolant temperature light comes on

Check if fan belt is loose or missing.
Check coolant level on header tank (Do NOT add coolant until system is cold).
(4) Loss of coolant

Loose hose clips
Split coolant hose.
Radiator leaking.
10.2 Electrical Troubleshooting

(1) Circuit breaker keeps “tripping out”.
Check wiring for damage and short circuits.
Check beacon socket (if the rubber cover is split or fitted incorrectly water can enter).
(2) System Dead

Check battery isolator is set to “ON”.
Check battery connections.
Battery defective or discharged (flat).
Check circuit breaker has not “tripped”.
(3) Charge warning light remains On with engine running

Check if fan belt is loose or missing.

TA9 & 10 Tier 4 Page 10 - 1
Troubleshooting 10
(4) Lights and direction indicators do not work

Check circuit breaker has not “tripped”.
Check if bulb has blown.
10.3 Hydraulic Troubleshooting

(1) No Pressure
Check if sufficient oil in tank.
(2) Machine will not steer

Check steering lock is NOT fitted.
Check steering cylinder hoses for leaks.
(3) Skip will not tip

Check hoses for leaks.
10.4 Starting the Engine After Fuel Filter Replacement

Make sure the fuel system has been bled as follows:-
PROCEDURE
1. Make sure the replacement filter HAS NOT been pre-filled with fuel.
2. Make sure all pipework, filters etc. are sealed to prevent air entering the system.
3. Turn the key to position ll without cranking the engine and switch off after 30 seconds or
when the fuel pump stops.
6. Attempt to start the engine; if it fails to start after 15 seconds check for leaks and repeat
from step 3.
7. If the engine still fails to start check the ECU for fault codes/call Deutz for assistance.
NOTE:- If the engine is cranked or started with excessive air in the HP system or pump serious
damage can occur. In this case Deutz warranty liability is invalid.

Page 10 - 2 TA9 & 10Tier 4
Recovery 11
11. Recovery
11.1 In the Event of a Breakdown
In the event of engine failure or other breakdown it is possible to tow the machine for a maximum
distance of 1 mile (1.6 km) at speeds not exceeding 15 m.p.h. (25 kph). For distances exceeding
this the machine must be transported on a lorry or trailer.
Before towing it is essential that the drive shaft between the gearbox and transfer box is
disconnected to prevent damage to the gearbox. Failure to do this may cause oil starvation in the
gearbox and possible seizure.
It is also necessary to disconnect the drive shaft if winching the machine onto a lorry or trailer.
Make sure the wheels are chocked before removing the drive shaft as once removed the parking
brake is inoperative.
bCAUTION
With the engine dead the hydraulic system will not function, the steering will still operate but
under these circumstances steering wheel loads are high and the dumper must only be towed at
very slow speeds. The parking brake will not work once the drive shaft is connected make sure
that the wheels are chocked to prevent movement.
NOTICE
Failure to disconnect the top drive shaft before towing will result in oil starvation and possible
seizure of the transmission resulting in extensive damage.
Only use the rear towing eye to tow the machine. DO NOT use the front tie down points..

TA9 & 10 Tier 4 Page 11 - 1
Recovery 11

Page 11 - 2 TA9 & 10 Tier 4
Storage, Decomissioning & Disposal
12 Storage, Decomissioning and Disposal

12.1 Long Term Storage
The machine must be stored in a dry environment protected from the elements and on a hard
standing. Any contaminated Water / Fluids / Oils removed from the machine must be disposed
of legally. Reference must be made to the engine manufacturers manual for specific instructions.
12.2 Decomissioning
Before placing the machine into storage:-
• Thoroughly wash down the exterior of the machine and remove any build up of dirt etc.
• Repair all damaged paint work o prevent further corrosion.
• Grease all greasing points.
• Start and warm up the engine. Drain the engine oil and refill with clean fresh oil. Refer to the
engine manufacturers handbook for further information on prolonged engine storage with
regards to anti corrosion oils and fluids.
• Check hydraulic oil level and top up as required.

• Drain and refill cooling system with water/antifreeze mixture of the correct ratio.
• Fill the diesel tank to prevent corrosion of the tank walls.
• Store the machine on solid level ground which is not liable to flooding, standing water or
airborne contamination.
• Chock the wheels securely to prevent the dumper moving.
• Smear exposed metal parts with grease.
• Remove the battery, store in a safe place and keep fully charged.
• Seal off the air intake opening on the air cleaner and the exhaust opening.
• Leave the parking brake in the OFF position.
12.3 Recomissioning
Before putting the machine back into use the following operations must be carried out:-
• Clean grease or other protective film from piston rods and other exposed metal parts.
• Remove seals or covers from the air cleaner inlet and exhaust pipe.
• Check the condition of the air filter elements and replace if necessary.
• Thoroughly clean the machine.
• Make sure the battery has remained fully charged and re-connect to the machine.
• Carry out all measures for putting the engine back into use described in the engine
manufacturers manual.
• Check all other fluid levels.

TA9 & 10 Tier 4 Page 12 - 1
Storage, Decomissioning & Disposal
• Lubricate machine in accordance with lubrication diagram
• Examine tyres and inflate to correct pressure.
(1) If stored for more than a period of 6 months:-

• Replace hydraulic filters.
• Examine hydraulic oil for degradation and replace if necessary.
• Drain and replace oils in transmission, transfer box and axles.
12.4 Disposal
At the end of its life the machine must be disassembled by a competent person using safe
working practices, wearing the appropriate Personal Protective Equipment and working in
accordance with local regulations.
The appropriate lifting equipment, chocks and stands must be used to maintain a stable machine
as components are removed and the machines centre of mass changes.
Care must be taken when dealing with flammable liquids and the machine parts that contained
those liquids. Any process that could ignite flammable materials must not be used on
components that have contained flammable liquids in them or have residual flammable liquids
on them.
Fire extinguishers must be readily available if cutting/welding equipment is so used.
Fluids must be drained off into suitable containers and if possible recycled or otherwise disposed
of in an environmentally friendly way in accordance with local regulations.
Where possible recyclable materials must be separated out and processed in accordance with
local regulations using an authorised agent.
12.5 Disposal of Used Batteries

When the battery reaches the end of its usual life it must be removed from the machine and
recycled in an approved way in accordance with local environmental regulations.
This service is usually operated by battery vendors.
Machine users that cannot find a suitable battery recycling facility should contact Terex for
assistance.

Page 12 - 2 TA9 & 10 Tier 4
Glossary of Terms 13
ANSI - American National Standards Institute.
Articulation Lock - Device preventing chassis elements moving during maintenance, transport
etc.
Battery Isolator - Device to shut of electrical supply from the battery.
Chock - Device placed in front of and behind wheels to prevent movement.
Hour Meter - An instrument that records and displays the total number of hours the engine has
been running.
ISO - International Standards Organisation
Linch Pin - Pin with spring loaded retaining clip.
Orbitrol - Hydrostatic steering unit - a valve controlled by the machines steering wheel that
meters oil to the steering ram to turn the machine to the left or right.
Parking Brake - Mechanical device to prevent machine moving when not in use.
R Clip - A spring steel clip inserted through a hole in a pin to retain the pin in place.
ROPS - Roll Over Protective Structure - roll over bar.
Skip - Load carrying body.
Skip Prop - Mechanical device supporting a raised skip to prevent it lowering during
maintenance should the hydraulic system fail.
Synchro Shuttle - Semi automatic gearbox where gears are changed without using a
conventional clutch.
Transfer Box - Device to transmit engine power to the front and rear axles.
VIN Plate - Plate fixed to the machine recording the serial number and other identifying
information.

TA9 & 10 Tier 4 Page 13 -1

Page 13 -2 TA9 & 10 Tier 4
Appendices
Appendix 1 - Electrical Diagrams

TA9 & 10 Tier 4 Page 1
TO LINE 130
Page 2
WH 1.0
SP1D ON SHEET 3
TO LINE 199
BN 6.0 BN 3.0 WH 3.0 WH 3.0 WH 1.0 ON SHEET 4
DA2
DA1 TO LINE 324 BN/WH 3.0

BN 6.0 ON SHEET 7 BN 10.0
(LIGHTS)
Appendices
1-October-2013
BN/GN 2.5 K1-222 WH 1.0 WH 1.0
30
125
4
1
30
R2
3
BN/GN 4.5 BN/GN 2.5 K3-224
20 22
19
DA4 SP4M BN/WH 3.0
87 BN/GN 2.5 K5-226
BRIDGE
A1 A2 D1
BN 6.0 BN/WH 6.0 BN/WH 3.0 BN/WH 3.0
F
A
B
E
C
D
BN 10.0
SP2D
5A
5A
20A
30
SPARE
SPARE
SPARE
100AMP
1
RD 16.0 RD 16.0 R7
1
2
3
4
5
6
26
LINE 150
87 1A 4A 5A
SHEET 3 FITTED IN
BN/WH 1.0
BN 16.0 TO LINE 77 ENGINE BAY
ON SHEET 2
RD 10.0 TO GLOW PLUGS
WH/OR 1.0
OFF
+ RD 0.75 A23-258
D C
RUN GN/YE 1.0 WH/BU 1.0 OR/WH 1.0
15
A B BU/BK 0.75 A45-260
-
START DB9
DC9
WH/GN 1.0 GY 0.75 K90-249
18
OR/WH 1.0
WH/RD 1.0
GY 0.75
DB6 GY 0.75
BK 70.0 R 70.0 WH/RD 0.75 K35-235
86 86 86 86 TO SHEET 3
R3 R2 R7 R1 30
86 31 LINE 114
14 46 R1
33
14
United Kingdom
LINE 243 87
9
8
7
FITTED ON
85 85 85 85 6
Electrical Diagram 1
ENGINE FITTED IN
ENGINE BAY
BN 16.0 BN/YE 1.0 YE/BU 0.75
K26-232 BU/YE 1.0 BN/BU 1.0
17
DB1 YE/BU 0.75
DC7
13
DC3
4
BU/OR 0.75 A35-259 BU/YE 1.0
B+ D+ W
BK 1.0 TO LINE 82
12
2
BK 1.0 TO LINE 109
10
5
16
P
BK/OR 2.5 K2-223
BK 4.5 RTA LIGHTS BK 1.0 BK 1.0
DA3 SP5M
LINK. LINE 287
BK/OR 2.5 K4-225 TO ET2 TO ET1
BK 70.0
BK 1.0 TO LINE 148 LINE 9 LINE 9
BK 4.5
BK/OR 2.5 K6-227 TO ET1
BK 70.0 BK 1.0
LINE 9
BK/OR 4.5
BK 1.0
ET1 & ET2 TO LINE 90
11
COV005003
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52
TA9 & 10 Tier 4

Operations Manual
Appendices
1 Fuse Box Colour Codes
2 Accessory Socket RD - Red
3 Fuel Pump WH - White
4 Beacon YE - Yellow
5 Beacon Switch GN - Green
6 Relay - Fuel Pump BU - Blue
7 Relay - Glow Plug GY - Grey
8 Relay - Ignition OR - Orange
9 Relay - Charge BK - Black
10 Alternator PU - Purple
11 Chassis Earth Point PK - Pink
12 Starter Motor BN - Brown
13 Starter Solenoid
14 Relay - Starter Motor - Fitted to Engine
15 Key Switch
16 Engine Block
17 Battery Isolator
18 Battery 12v
19 Circuit Breaker

Page 4
TO LINE 152
WH 1.0
ON SHEET 4
TO LINE 136
Appendices
SP7M WH 1.0
1-October-2013
WH 1.0 WH 1.0 K88-248 ON SHEET 3
TO LINE 272
WH 1.0 WH 1.0
ON SHEET 6
TO LINE 167
RD/GY 0.75
ON SHEET 4
RD/GY 0.75 K29-234

DC10
SP6M
SP4D
5
RD/GY 0.75 WH 1.0
1
WH/YE 0.75 K70-245

DC11
YE 1.0 SP3D
TO LINE 136
ON SHEET 3 WH/YE 0.75
SP6D
TO LINE 19
WH 1.0 GN/YE 1.0
ON SHEET 1
GN/YE 1.0 GN/YE 1.0
1 AMP
RD/GY 0.75 DIODES
SP5D SP8D SP7D
+
+
+
+
+
+
+
+
3437
8000
3437
8000
Y Y R Y R R R R
8000
3459
T124507
-
-
-
-
-
-
-
-
BK/YE 1.0
OR/GN 0.75
BK/YE 1.0 YE/GN 1.0

GY/PK 0.75 GY/BU 0.75 WH 1.0 YE/PU 1.0
OR/GN 0.75
United Kingdom
DB2 DB4
DB11 DB12 87a
R4
YE/BN 1.0
OR/GN 0.75 GY/BK 0.75 153
GY/PK 0.75 GY/BU 0.75
WH 1.0 30
DC6 DC8 YE/PU 1.0 YE/GN 1.0
K48-237 OR/GN 0.75 GY/BK 0.75 BK/WH 1.0
WH 1.0 DC2
K65-242
K92-250 BK/WH 1.0
30 1 1
1
R3
1 2
19
3
2
K69-244 87
6
SPLICE NUMBERS 2 2
4
TO LINE 26 BK 1.0
SP1D = SLICE NUMBER 1 ON DASH HARNESS
2 SP1M = SPLICE NUMBER 1 ON MAIN HARNESS
BK 1.0 BK 1.0
3
SP1LR = SPLICE NUMBER 1 ON REAR LIGHTING HARNESS
BK 1.0
TO ET1
SP1LF = SPLICE NUMBER 1 ON FRONT LIGHTING HARNESS BK 1.0
BK 1.0 LINE 9
TO ET2
TO LINE 44
LINE 9
TO LINE 110
TO LINE 151
54 56 58 60 62 64 66 68 70 72 74 76 78 80 82 84 86 88 90 92 94 96 98 100 102 104 106
COV00504
TA9 & 10 Tier 4

Operations Manual
Appendices
1 Diode - 3A 600V Colour Codes
2 Switch - Transmission Oil Pressure RD - Red
3 Switch - Transmission Oil Temperature WH - White
4 Switch - Parking Brake (Illustrated in Off Position) YE - Yellow
5 Audible Warning GN - Green
6 Hour Meter BU - Blue
GY - Grey
OR - Orange
BK - Black
PU - Purple
PK - Pink
BN - Brown

TO LINE 20 TO LINE 272 TO LINE 75
WH 1.0 WH 1.0 WH 1.0
SHEET 1 SHEET 6 SHEET 1
Page 6
WH 1.0
30 TO LINE 62
ON SHEET 2
Appendices
R5 TO SHEET 1
1-October-2013
156 LINE 7
WH 1.0
WH 1.0 87a TO LINE 98
ON SHEET 2
WH/OR 1.0 WH 1.0
PU/RD 1.0 WH/PU 1.0
WH 1.0
DB7
PU/RD 1.0
WH/OR 1.0
FORWARD
TO LINE 36 TO LINE 287
4 2 3 1 1 2
ON SHEET 1 ON SHEET 6
NEUTRAL
2
1
3 1 4 2
2 2 1
GY 0.75 REVERSE
GN/PU 1.0 WH/BK 1.0
4
WH/PU 1.0 PU 1.0
8
+
+
+
+
PU/WH 1.0 PU/GN 1.0
DB3 DB5
3437
8000
R R R G
T118120
-
-
-
-
1
PU/BK 1.0
United Kingdom
OR 0.75 WH/BN 0.75 BK 1.0 BK 1.0 WH/PU 1.0 PU 1.0
DB10
DC5 DC4 DC1 DB8
TO LINE 316
PU/BK 1.0 OR 0.75 WH/BN 0.75 ON SHEET 6 SP1M
PU/GN 1.0
86 86 86
K27-233 PU/WH 1.0
TO LINE 288 R6 R4 R5
190 90 136
ON SHEET 6 1
7
85 85 85
K93-251
BK 1.0
2 BK 1.0
6
5
BK 1.0
3
BK 1.0
TO LINE 60
BK 1.0
TO ET2 TO ET2
BK 1.0 BK 1.0
BK 1.0 LINE 9 LINE 9
TO LINE 17
TO ET1
BK 1.0
LINE 9
COV00505
108 110 112 114 116 118 120 122 124 126 128 130 132 134 136 138 140 142 144 146 148 150 152 154 156 158 160
TA9 & 10 Tier 4

Operations Manual
Appendices
1 Transmission Button Colour Codes
2 Seat Switch RD - Red
3 Reverse Alarm WH - White
4 Forward/Reverse Switch YE - Yellow
5 Solenoid - Drive Reverse GN - Green
6 Solenoid - Drive forward BU - Blue
7 Horn Button GY - Grey
8 Horn OR - Orange
BK - Black
PU - Purple
PK - Pink
BN - Brown

Page 8
SP2M
RD/BK 0.75 RD/BK 0.75 K87-247
Appendices
1-October-2013
2 1
TO LINE 82
+
RD/GY 0.75 1
4
L P
5
SHEET 2
3 2
RD/PU 0.75 K13-228 RD/BN 0.75 K86-246
DC13
OR/BU 0.75 K15-229
OR/BU 0.75
87
TO LINE 49
R6
150 ON SHEET 1
WH 1.0
30
A
SP8M SP10M
120 OHMS 120 OHMS CAN H
YE/OR 0.75
F
K75-255
H GN 0.5
DC12 G YE 0.5
SP9M SP11M K53-254
B
CAN L
6
YE/OR 0.75 K68-243
1
BK 1.0
1
C RD/WH 0.75 K46-236
United Kingdom
A RD/YE 0.75 K63-240
B
YE/BK 0.75 K19-231
SP3M F D RD/GN 0.75 K16-230

RD/BU 0.75 K64-241
BK/GN 0.75 K62-239 2 P
YE/GY 0.75 K57-238
TO ET1
BK 1.0
LINE 9
COV00506
162 164 166 168 170 172 174 176 178 180 182 184 186 188 190 192 194 196 198 200 202 204 206 208 210 212 214
TA9 & 10 Tier 4

Operations Manual
Appendices
1 Diagnostic Connector Colour Codes
2 Switch - Water in Fuel RD - Red
3 Switch - Diagnostic WH - White
4 Switch - Air Filter YE - Yellow
5 Switch - Coolant Level GN - Green
6 Analogue Sensor on Throttle Pedal BU - Blue
GY - Grey
OR - Orange
BK - Black
PU - Purple
PK - Pink
BN - Brown

COV00507
216
218
1
RD 1.5 RD 1.5
62
62
A33
2
BK 1.5 BK 1.5
14
220
35
35
A16
TO LINE
BN/GN 2.5
35
K1
1
BU 1.5 BU 1.5
42
42
222
A48
BK/OR 2.5
2
33
K2
BK 1.5 BK 1.5
13
37
37
A18
BN/GN 2.5
35
K3
224
BK/OR 2.5 YE 1.5 YE 1.5

1
33
K4
38
38
A32
12
BK 1.5 BK 1.5
2
BN/GN 2.5
61
61
A2
35
K5
226
BK/OR 2.5
33
K6
GN 1.5 GN 1.5
1
40
40
RD/PU 0.75
A46
183
K13
BK 1.5 BK 1.5
2
228
11
41
41
A3
OR/BU 0.75
196
K15
RD/GN 0.75
OR 1.5 OR 1.5
1
178
K16
20
20
A5
230
YE/BK 0.75
BK 1.5 BK 1.5
2
10
196
K19
19
19
A4
YE/BU 0.75
37
K26
232
YE 0.75 YE 0.75
1
WH/BN 0.75
P
A25
YE/RD 0.75 YE/RD 0.75

2
126
K27
A26
YE/WH 0.75 YE/WH 0.75

3
9
RD/GY 0.75
U
31 25 32
31 25 32
A7
82
K29
234 WH/RD 0.75

13
K35
WH 0.75 WH 0.75
2
14
14
U
A37
RD/WH 0.75
BK 0.75 BK 0.75
178
1
K46
8
N
13
13
A52
236
GY/BU 0.75
68
K48
9
9
A53
BK 0.75 BK 0.75 BK 0.75

YE/GY 0.75
196
K57
238
BK/GN 0.75 WH 0.75 WH 0.75
2
15
15
U
A39
178
K62
BK 0.75 BK 0.75
1
RD/YE 0.75
7
21
21
N
A54
178
K63
240
1
1
RD/BU 0.75
A38
BK 0.75 BK 0.75 BK 0.75
196
K64
GY/BK 0.75 BU/GY 0.75 BK 0.75

3
3
79
K73
K65
242
YE/OR 0.75 BU/GN 0.75 BK 0.75
2
2
K28
196
K68
6
8
OR/GN 0.75
ENGINE WIRING
76
LINE
MACHINE WIRING
K69
TWISTED CABLES
SCREENED CABLE
244
WH/YE 0.75
ECM CONNECTOR
X17 ENGINE CONNECTOR
82
K70
2
RD/BN 0.75 GN 0.75 BK 0.75

24
U
24
A28
196
K86
1
246
t
RD/BK 0.75
196
K87
WH 1.0
75
K88
1
PK/RD 0.75 BK 0.75
248
28
U
28
A40
GY 0.75
37
2
K90
PK/WH 0.75 BK 0.75
29
29
A27
GY/PK 0.75
3
BK/RD 0.75 BK 0.75
68
K92
22
22
A24
4
250
OR 0.75
4
PK/YE 0.75 BK 0.75

SPLICE
p&t
126
K93
23
23
A43
252
1
P
PK/GN 0.75 BK 0.75

GN 0.5
26
26
A44
207
K53
3
254
3
YE 0.5
207
K75
4
BK/BU 0.75 BK 0.75
27
U
27
A29
SPLICE
256
1
P
RD 0.75
2
PK/BU 0.75 BK 0.75
35
17
17
A23
K61
258
3
BU/OR 0.75
33
A35
2
4
BU/BK 0.75
U
33
A45
260
PU 1.5 BK 1.5 1
48
48
A20
M
2
BK 1.5 BK 1.5
47
47
262
A19
3
BK/GY 0.75 BK 0.75
GND
51
51
K82
4
GN/GY 0.75 BK 0.75
SIG
46
46
1
K85
264
5
GN/OR 0.75 BK 0.75
5V
50
50
K44
266
268
Appendices
Appendices
1 Exhaust Gas Recirculation Colour Codes
2 Fuel - Low Pressure RD - Red
3 Oil Pressure WH - White
4 Boost Pressure/Temperature YE - Yellow
5 Cooling Temperature GN - Green
6 Start Relay BU - Blue
7 Engine Speed - Crankshaft GY - Grey
8 Engine Speed - Camshaft OR - Orange
9 Fail Pressure - Fuel BK - Black
10 Actuator MPROP PU - Purple
11 Injector - Cyl 4 PK - Pink
12 Injector - Cyl 3 BN - Brown
13 Injector - Cyl 2
14 Injector - Cyl 1

12
WH 1.0
Page 12
WH 1.0 WH 1.0
SHEET 3 SHEET 3
BK 1.0
TO LINE 104
Appendices
WH 1.0 WH 1.0 BU/BN 1.0
1-October-2013
SHEET 2 49 30b 31
GN/PU 1.0
BN/BU 1.5 5
TO LINE 134 GN/PU 1.0 49a 49
DASH PLUG 31
ON SHEET 3 0 1
C
TO LINE 13 WH 1.0 BN/BU 1.5
ON SHEET 1 BN 3.0
OFF
7
5
1
87
30 R8
11
SIDE LIGHTS 15 30 L R 49a 58
291
6
RD 1.0
30
BK 1.0 WH 1.0
HEAD
BN/BU 1.0 GN/RD 1.0 GN/WH 1.0
BN/BU 1.0 LIGHTS
GN/PU 1.0 BU/RD 1.5 GN/BN 1.0
GN/BN 1.0
RD 1.0
RD 1.0 BU/RD 1.0 2
1 LEFT
DASH PLUG
DASH PLUG
BU/RD 1.5 OFF

2
NEG LINK
BK 1.0
RD 1.0 ON DASH
HARNESS
LINE 4 RIGHT
SP5LR RD 1.0 BK 1.0 TO LINE 134
SHEET 3
3 6 2
FRONT GN/RD 1.0
United Kingdom
HARNESS DASH PLUG
JOINT
FRONT GN/WH 1.0
BK 1.0 3 DASH PLUG 4
RD 1.0 HARNESS DASH PLUG FRONT
JOINT HARNESS
SP9LR GN/PU 1.0 6
SP8LR JOINT
GN/WH 1.0 GN/WH 1.0
4 FRONT HARNESS JOINT
SP7LR
GN/PU 1.0 GN/RD 1.0 SP2LF
RD 1.0 RD 1.0
SP3LR SP2LR SP1LF
GN/WH 1.0 BU/RD 1.5 BU/RD 1.5
RD 1.0 RD 1.0 RD 1.0 RD 1.0 BU/RD 1.0 GN/RD 1.0 GN/WH 1.0
Electrical Diagram 6 - Highway Lighting Option

1 2 4 1 2 4 1 3 2 1 3 2
86
R8
BRAKE IND SIDE BRAKE IND SIDE BK 1.0 DIP IND SIDE DIP IND SIDE
300
8
8
85
BK 1.0 BK 1.0
3 3 4 4
FRONT
SP1LR
HARNESS BK 1.0
9
4
3
BK 1.0 BK 1.0 BK 1.0
10
1 JOINT
BK 1.0 BK 1.0 BK 1.0
SP4LR SP6LR SP3LF
270 272 274 276 278 280 282 284 286 288 290 292 294 296 298 300 302 304 306 308 310 312 314 316 318 320 322
COV00508
TA9 & 10 Tier 4

Operations Manual
Appendices
1 Switch - Hazard Warning Lights Colour Codes
2 Switch - Direction Indicators RD - Red
3 Headlamp Assembly - RH WH - White
4 Headlamp Assembly - LH YE - Yellow
5 Flasher Unit GN - Green
6 Switch - Brake Pressure BU - Blue
7 Switch - Lighting GY - Grey
8 Registration Plate Lights OR - Orange
9 Rear Light Assembly - RH BK - Black
10 Rear Light Assembly - LH PU - Purple
11 Circuit Breaker PK - Pink
12 Ignition Feed on Dash Harness BN - Brown

Appendices

Page 14 TA9 & 10 Tier 4
Appendices
Appendix 2 - Hydraulic Diagrams

Appendices
1 2
3 4
L
T
B
P
5
A
T P
R
L
15
P
T
R L
10
14
7
9
13
12
11
COV005
Hydraulic Diagram - TA9 & 10

Appendices
1 Skip Ram - Right Hand

2 Skip Ram - Left Hand
3 Skip Control Valve
4 Relief Valve - System Pressure 195 Bar
5 Pressure Test Point - On Valve
6 Hydraulic Tank
7 Filter
8 Engine - Deutz TCD3.6
9 Gearbox
10 Pump - 26cc/rev (59.8 L/Min) Engine Mounted
11 Transmission Cooler
12 Hydraulic System Cooler
13 Check Valve - 10 Bar (Fitted to Chassis)
14 Steering Cylinder
15 Steering Unit

Appendices

Appendices
Appendix 3 - Fuel System Diagram

Appendices
2 3
5
7
COV005
Fuel System Diagram

Appendices
1 Engine
2 Fuel Return
3 Main Filter - Fuel In (Engine Mounted)
4 Lift Pump (Chassis Mounted)
5 Water Separator
6 Fuel Tank
7 Fuel Cooler (Part of Cooling Pack)

Appendices

STANDARD LIMITED NEW PRODUCT WARRANTY - CONSTRUCTION
THE COMPANIES LISTED AT THE BOTTOM MARGIN (each, a “Terex Construction Party” and collectively “Terex Construction” or the “Terex Construction Parties”),
warrant the new Products manufactured or sold by them, respectively, to be free, under normal use and service, of any defects in manufacture or materials for the period of 12
months from (a) delivery to, and placement into service by the first user (including as a demonstrator) or (b) delivery to the first retail purchaser, or (c) will activate 6 months from
delivery of the machine to the dealer regardless of use, whichever occurs first; provided that the Terex Construction Party which sold the Product at issue (as listed below)
receives written notice of the defect within thirty (30) days of its discovery and Buyer establishes that (i) the equipment has been maintained and operated within the limits of
rated and normal usage and (ii) the defect did not result in any manner from the intentional or negligent action or inaction by Buyer, its agents or employees. If requested by
a Terex Construction Party, Buyer must return the defective equipment to an authorized distributor of the Products (“Distributor”) and defective parts to the Terex Construction
Party from which such parts were purchased, and if Buyer cannot establish that conditions (i) and (ii) above have been met, then this warranty shall not cover the alleged defect.
The term “Products” shall include only the following equipment manufactured by the following Terex Construction Parties:
Terex GB Limited: - Tractor loader backhoes, site dumpers, compaction equipment, rollers
Terex Compact Germany GmbH: - Crawler excavators, mobile excavators, wheeled loaders, compact track loaders, skid steer loaders
Terex Deutschland GmbH: - Material Handlers
Terex Equipment Private Ltd: - Tractor loader backhoes, skid steer loaders, rollers
The obligation and liability of each Terex Construction Party under this warranty is expressly limited to, at each Terex Construction Party’s sole option, repairing or replacing,
with new or remanufactured parts or components, any part, which appears, upon inspection by the Terex Construction Party that manufactured or sold the equipment, to have
been defective in manufacture or materials. Such parts shall be provided at no cost to the owner, FCA the Terex Construction Party parts facility from which the parts were
purchased. This warranty shall be null and void if parts (including wear parts) other than genuine OEM Terex Construction parts are used in the equipment. No warranty shall
cover any item on which serial numbers have been altered, defaced or removed.
Normal maintenance, adjustments, or maintenance/wear parts are not covered by this warranty and are the sole maintenance responsibility of Buyer.
No employee or representative is authorized to modify this warranty unless such modification is made in writing and signed by an authorized officer of the Terex Construction
Party sought to be bound by such modification. The obligations of each Terex Construction Party under this warranty shall not include duty, taxes, environmental fees, including
without limitation disposal or handling of tires, batteries, petrochemicals, or any other charges whatsoever, or any liability for indirect, incidental, or consequential damages.
Improper maintenance, improper use, abuse, improper storage, operation beyond rated capacity, operation after discovery of defective or worn parts, or alteration or repair of
the equipment by persons not authorized by the Terex Construction Party which sold such equipment shall render this warranty null and void.
Each Terex Construction Party reserves the right to inspect the installation of its respective Products and review maintenance procedures to determine if the failure was due to
improper maintenance, improper use, abuse, improper storage, operation beyond rated capacity, operation after discovery of defective or worn parts, or alteration or repair of
the equipment by persons not authorized by Terex Construction. Each Terex Construction Party reserves the right to make improvements or changes to its Products without
incurring any obligation to make such changes or modifications to Products previously sold.
Parts Warranty: The Terex Construction Parties warrant the parts ordered from their respective Parts Departments to be free of defect in manufacture or materials for a period
of 12 months from date of retail sale to the owner / user. Parts fitted during an equipment warranty repair will take on the remaining equipment warranty.
TRANSFERABILITY OF WARRANTY: The unexpired portion of this warranty may be transferred, provided that (i) the warranty has not been voided or breached by the transfer
or prior to transfer, (ii) the appropriate Terex Construction Party has received warranty registration for the relevant Product and (iii) the transferee completes and returns to the
appropriate Terex Construction Party the appropriate warranty transfer documentation which shall be provided on request. Contact your local Distributor for additional details.
THIS WARRANTY IS EXPRESSLY IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESS OR IMPLIED (INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) AND ALL OTHER OBLIGATIONS OR LIABILITY ON THE PART OF THE TEREX CONSTRUCTION
PARTIES. THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY CONTAINED HEREIN.
ITEMS NOT COVERED BY THIS WARRANTY
The following items are NOT covered under this Warranty (the following list is not exhaustive):
1. Non-Distributor Sales: Items sold by any individual, corporation, partnership or any other organization or legal entity that is not an authorized Distributor.
2. Replacement of assemblies: Each Terex Construction Party has the option to repair or replace any defective part or assembly. It is the policy of each Terex Construction
Party to refuse claims for the replacement of a complete assembly that is field repairable by the replacement or repair of defective part(s) within the assembly.
3. Normal Operational Maintenance Services and Wear Parts: Maintenance services and wear parts are excluded from warranty claims. Maintenance services not covered
include, but are not limited to, such items as: tune-up, lubrication, fuel or hydraulic system cleaning, brake inspection or adjustment, or the replacement of any service items such
as filters or brake linings made in connection with normal maintenance services.
4. Transportation: Any damage caused by carrier handling is a transportation claim and should be filed immediately with the respective carrier.
5. Deterioration: Repairs, work required or parts exposed as the result of age, storage, weathering, lack of use, demonstration use, or for transportation of corrosive chemicals.
6. Secondary Failures: Should the Buyer continue to operate a machine after it has been noted that a failure has occurred, the Terex Construction Parties will not be responsible
under the warranty for resultant damage to other parts due to that continued operation.
7. Workmanship of Others: The Terex Construction Parties do not accept responsibility for improper installation or labor costs of personnel other than authorized Distributor
personnel.
8. Stop and Go Warranty: The Terex Construction Parties do not recognize “Stop and Go” warranties; after the period of warranty commences, it shall not be tolled for any
reason. No action by either party shall operate to extend or revive this limited warranty without the prior written consent of Seller
9. Incidental or Consequential Damage: LIMITATIONS ON LIABILITY: NOTWITHSTANDING ANYTHING TO THE CONTRARY CONTAINED IN THIS WARRANTY, NO
TEREX CONSTRUCTION PARTY SHALL BE LIABLE FOR ANY, AND SPECIFICALLY DISCLAIMS ALL, INDIRECT, CONSEQUENTIAL, INCIDENTAL AND OTHER
DAMAGES OR LOSSES OF ANY KIND (INCLUDING, BUT NOT LIMITED TO, LOST PROFITS, LOSS OF PRODUCTION, LOSS OF USE, DOWNTIME OR HIRE CHARGES,
INCREASED OVERHEAD, LOSS OF BUSINESS OPPORTUNITY, DELAYS IN PRODUCTION, COSTS OF REPLACEMENT COMPONENTS, PENALTIES OF ANY KIND,
FAILURE OF EQUIPMENT TO COMPLY WITH ANY APPLICABLE LAWS AND INCREASED COSTS OF OPERATION) THAT MAY ARISE FROM ANY BREACH OF THIS
WARRANTY, WHETHER OR NOT CAUSED DIRECTLY OR INDIRECTLY BY ANY NEGLIGENCE OF ANY TEREX CONSTRUCTION PARTY. Nothing in this paragraph,
however, shall operate to exclude Terex Construction’s liability for death or personal injury. Buyer’s sole remedy for breach of this warranty shall be limited to (at
the sole option of the relevant Terex Construction Party) repair or replacement of the defective part.
10. Labor: Neither Terex Construction nor any Terex Construction Party shall be responsible for related travel expenses such as meals and lodging; overtime or premium labor
rates.
Terex Construction neither assumes nor authorizes any other person to assume for any Terex Construction Party any other liability in connection with the sale of any Terex
Construction Party’s equipment. This warranty shall not apply to any Terex Construction Party equipment or any part thereof which has been subject to misuse, alteration, abuse,
negligence, accident, acts of God or sabotage. No action by any party shall operate to extend or revive this limited warranty without the prior written consent of the Terex
Construction Party sought to be bound by such extension or revivification. The aggregate liability of the Terex Construction Parties shall in no event exceed the purchase price
of the equipment, provided that nothing herein shall exclude liability of the Terex Construction Parties for death or personal injury.
Terex GB Limited Terex Compact Germany GmbH Terex Deutschland GmbH Terex Equipment Private Limited
Central Blvd. - ProLogis Park Industriestraße 3 Industriestraße 3 Unit No. 706 - 710, C-58
Coventry CV6 4BX 76669 Bad Schönborn 76669 Bad Schönborn Shahapuri Tirath Singh Towers
England Germany Germany Janak Puri, New Delhi, 110058
India
EUROPE (Rev April 2014)
Warranty Certificate United Kingdom June 2014

Page GB - 1
June 2014 United Kingdom Warranty Certificate
Page GB - 2
www.terex.com
constructionsupport@terex.com
Terex Construction, Central Boulevard, Prologis Park, Coventry CV6 4BX, England
Tel: + 44 (0)24 7633 9400 Fax: + 44 (0)24 7633 9500 Email: sales@terex.com

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TA9 & TA10

Operations Manual Issue Date:

1.0 Original Issue 1-October-2013

1.1 Legal Entity changed 1-January-2014

Operations Manual United Kingdom 1-June-2014

Intentionally Left Blank

1-June-2014 United Kingdom Operations Manual

Operations Manual United Kingdom 1-June-2014

1-June-2014 United Kingdom Operations Manual

6 Initial Setup and Adjustments

Operations Manual United Kingdom 1-June-2014

9.11 Synchro Shuttle Gearbox ..........................................................................9.9

1-June-2014 United Kingdom Operations Manual

12 Storage, Decommissioning and Disposal

Operations Manual United Kingdom 1-June-2014

1-June-2014 United Kingdom Operations Manual

1.2 Safety Alert System

1.3 Intended Use

1.4 Operations Manual

Operations Manual United Kingdom 1-January-2014

Figure 1.1 - Operations Manual Location

1.5 Identification Plate

Figure 1.2 - Vehicle Identification Number Plate Location

1-January-2014 United Kingdom Operations Manual

Figure 1.3 - Vehicle Identification Plate Information

Operations Manual United Kingdom 1-January-2014

1.6 Warranty Registration

1.8 Service and Replacement Parts Enquiries

1.9 Official Documents European Community Only

1-January-2014 United Kingdom Operations Manual

Manufacturer: Terex GB Limited

Name of Person to Compile Technical File: Steve Price

Address of Person to Compile Technical File: Terex GB Ltd

Generic Denomination: Compact Dumper

Machine Function: Earth-moving machinery

Model / Type : TA9

Place of Issue: Coventry, United Kingdom

Figure 1.4 - Copy of CE Certificate

Operations Manual United Kingdom 1-January-2014

1.10 California Proposition 65

Warning: This product contains and/or emits lead and

Warning: This product contains and/or emits lead, lead

1.11 Bulletin Compliance

1.12 Contacting the Manufacturer

1-January-2014 United Kingdom Operations Manual

1.13 Transfer of Machine ownership

Operations Manual United Kingdom 1-January-2014

Intentionally Left Blank

1-January-2014 United Kingdom Operations Manual

2.1 Safety Alert System

2.2 ANSI Hazard Classification System

Operations Manual United Kingdom 1-October-2013

(2) Property Damage

2.3 Personal Protective Equipment (PPE)

Protective A protective Safety Boots Safety boots

1-October-2013 United Kingdom Operations Manual

Protective Protective Face Shield A face shield

Safety Safety Safety Boots Safety boots

Operations Manual United Kingdom 1-October-2013