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    Control Logic

    Uploaded by

    Ramki
    The document describes the control logic for the operation of RO-1 and RO-2 in a water treatment plant. It details the startup and shutdown sequences, pumps involved, and interlock conditions for both RO-1 and RO-2 systems.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Control Logic

    Uploaded by

    Ramki
    17 views3 pages
    The document describes the control logic for the operation of RO-1 and RO-2 in a water treatment plant. It details the startup and shutdown sequences, pumps involved, and interlock conditions for both RO-1 and RO-2 systems.

    Original Title

    RO_Control Logic

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    The document describes the control logic for the operation of RO-1 and RO-2 in a water treatment plant. It details the startup and shutdown sequences, pumps involved, and interlock conditions for both RO-1 and RO-2 systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    17 views3 pages

    Control Logic

    Uploaded by

    Ramki
    The document describes the control logic for the operation of RO-1 and RO-2 in a water treatment plant. It details the startup and shutdown sequences, pumps involved, and interlock conditions for both RO-1 and RO-2 systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    CONTROL LOGIC

    ION EXCHANGE (INDIA) LIMITED

    PROJECT: WATER TREATMENT PLANT

    CLIENT: M/S. S.V. MARKETING INDIA PVT. LTD.

    0 AJAY 22.11.2020 GA4-050011190003-28-01

    PREPARED DATE IEI DOCUMENT NO.


    REV BY

    1
    RO-1&2 CONTROL LOGIC

    NOTE: THE FOLLOWING POINTS HAS TO BE CHECKED BEFORE STARTING THE AUTO MODE OPERATION
    - AIR PRESSURE REQUIRED IS 5.5 KG/CM2 TO 7.0 KG/CM2.
    - RAW WATER TANK LEVEL TO BE CHECKED FOR RO-1&2 OPERATION.

    RO-1 OPERATION:
    PUMPS IN OPERATION FOR RO-1 STREAM:
    (A) RO FEED PUMP
    (B) ANTISCALENT DOSING PUMP (DP2)
    (C) SMBS DOSING PUMP (DP1)
    (D) RO HIGH PRESSURE PUMP (P1)

    RO-1 START SEQUENCE:


    1. INITIALLY OPEN RO INLET VALVE (SV1-V09).
    2. AFTER 5 SEC, IF RAW WATER TANK LEVEL ABOVE LOW LEVEL (LS-1_L), RO PERMEATE WATER
    STORAGE TANK BELOW HIGH LEVEL (LS-3_H) AND THEN START RO FEED PUMP + SMBS DOSING
    PUMP (DP1).
    3. START RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP (DP2), AFTER 30 SECONDS,
    ONCE RO INLET VALVE (SV1-V09) OPENS.

    RO-1 STOP SEQUENCE:


    1. DURING RO-1 STOP SEQUENCE: STOP RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP
    (DP1), IMMEDIATELY.
    2. AFTER 25 SECONDS, STOP RO FEED PUMP + SMBS DOSING PUMP (DP1) AND INLET VALVE (SV1-V09)
    CLOSES.

    RO-1 INTERLOCKS & CONTROL FEATURES:

    3. RO HIGH PRESSURE PUMP SUCTION PRESSURE LOW (LPS-1) – STOP RO HIGH PRESSURE PUMP (P1) +
    ANTISCALENT DOSING PUMP (DP2), AFTER DELAY OF 10 SECONDS. (PLC SYSTEM SHALL SCAN FOR
    LPS-1 FAULT ONCE RO INLET VALVE (SV1-V09) OPENS AND RO DUMP VALVE (SV2-V10) CLOSES).
    WITHIN 10 SEC, IF LPS (LPS-1) IS NORMAL, RO-1 SHALL CONTINUE IT’S OPERATION.
    4. RO HIGH PRESSURE PUMP DISCHARGE PRESSURE HIGH (HPS-2) – STOP RO HIGH PRESSURE PUMP
    (P1) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2.
    5. RO OUTLET CONDUCTIVITY (CIA-1) HIGH - STOP RO HIGH PRESSURE PUMP (P1) + ANTISCALENT
    DOSING PUMP (DP2), AFTER DELAY OF 5 MINS. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2. WITHIN TIME IF RO OUTLET CONDUCTIVITY (CIA-1) HIGH IS
    NORMAL, RO-1 SHALL CONTINUE IT’S OPERATION.
    6. RAW WATER TANK LEVEL LOW (LS-1_L-INTERLOCK IN MCC) – STOP RO FEED PUMP + SMBS DOSING
    PUMP (DP1) + RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
    7. IF RO PERMEATE WATER TANK ABOVE HIGH LEVEL (LS-3_H) – STOP RO HIGH PRESSURE PUMP (P1)
    + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2.
    8. RO INLET ORP HIGH (ORP-1) – OPEN DUMP VALVE (SV2-V10), CLOSE INLET VALVE (SV1-V09) & STOP
    RO HIGH PRESSURE PUMP (P1) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
    9. RO REJECT WATER TANK LEVEL HIGH (LS-2_H) – STOP RO HIGH PRESSURE PUMP (P1) PUMP +
    ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2.
    10. HOOTER & INDICATION FOR ALL FAULT CONDITIONS.

    2
    RO-2 OPERATION:
    PUMPS IN OPERATION FOR RO-2 STREAM:
    (E) RO FEED PUMP
    (F) ANTISCALENT DOSING PUMP (DP2)
    (G) SMBS DOSING PUMP (DP1)
    (H) RO HIGH PRESSURE PUMP (P2)

    RO-2 START SEQUENCE:


    4. INITIALLY OPEN RO INLET VALVE (SV1-V09).
    5. AFTER 5 SEC, IF RAW WATER TANK LEVEL ABOVE LOW LEVEL (LS-1_L), RO PERMEATE WATER
    STORAGE TANK BELOW HIGH LEVEL (LS-3_H) AND THEN START RO FEED PUMP + SMBS DOSING
    PUMP (DP1).
    6. START RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP (DP2), AFTER 30 SECONDS,
    ONCE RO INLET VALVE (SV1-V09) OPENS.

    RO-2 STOP SEQUENCE:


    11. DURING RO-2 STOP SEQUENCE: STOP RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP
    (DP1), IMMEDIATELY.
    12. AFTER 25 SECONDS, STOP RO FEED PUMP + SMBS DOSING PUMP (DP1) AND INLET VALVE (SV1-V09)
    CLOSES.

    RO-2 INTERLOCKS & CONTROL FEATURES:

    13. RO HIGH PRESSURE PUMP SUCTION PRESSURE LOW (LPS-2) – STOP RO HIGH PRESSURE PUMP (P2) +
    ANTISCALENT DOSING PUMP (DP2), AFTER DELAY OF 10 SECONDS. (PLC SYSTEM SHALL SCAN FOR
    LPS-2 FAULT ONCE RO INLET VALVE (SV1-V09) OPENS AND RO DUMP VALVE (SV2-V10) CLOSES).
    WITHIN 10 SEC, IF LPS (LPS-2) IS NORMAL, RO-2 SHALL CONTINUE IT’S OPERATION.
    14. RO HIGH PRESSURE PUMP DISCHARGE PRESSURE HIGH (HPS-2) – STOP RO HIGH PRESSURE PUMP
    (P2) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2.
    15. RO OUTLET CONDUCTIVITY (CIA-2) HIGH - STOP RO HIGH PRESSURE PUMP (P2) + ANTISCALENT
    DOSING PUMP (DP2) AFTER DELAY OF 5 MINS. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2. WITHIN TIME IF RO OUTLET CONDUCTIVITY (CIA-2) HIGH IS
    NORMAL, RO-2 SHALL CONTINUE IT’S OPERATION.
    16. RAW WATER TANK LEVEL LOW (LS-1_L-INTERLOCK IN MCC) – STOP RO FEED PUMP + SMBS DOSING
    PUMP (DP1) + RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
    17. IF RO PERMEATE WATER TANK ABOVE HIGH LEVEL (LS-3_H) – STOP RO HIGH PRESSURE PUMP (P2)
    + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2.
    18. RO INLET ORP HIGH (ORP-2) – OPEN DUMP VALVE (SV2-V10), CLOSE INLET VALVE (SV1-V09) & STOP
    RO HIGH PRESSURE PUMP (P2) + ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY.
    19. RO REJECT WATER TANK LEVEL HIGH (LS-2_H) – STOP RO HIGH PRESSURE PUMP (P2) PUMP +
    ANTISCALENT DOSING PUMP (DP2), IMMEDIATELY. FROM HERE FOLLOW STOP SEQUENCE
    IMMEDIATELY FROM STEP – 2.
    20. HOOTER & INDICATION FOR ALL FAULT CONDITIONS.

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