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Lifting Tank at Eave

Water Tank
Installation and Storage Instructions

Original Instructions

Read this manual before using product. Failure to Part Number: 199198 R3
follow instructions and safety precautions can Revised: November 2018
result in serious injury, death, or property
damage. Keep manual for future reference.
New in this Manual
The following changes have been made in this revision of the manual:
Description Section
Updated Safety Decal Locations 2.6. Safety Decal Locations and Details on page 7
Updated the charts for roof design capacities and Section 3.1. – Tank Design and Capacity on page 10
roof snow load range.
LIFTING TANK AT EAVE – WATER TANK

CONTENTS
1. Introduction ............................................................................................................................................ 4
2. Safety....................................................................................................................................................... 5
2.1. Safety Alert Symbol and Signal Words..................................................................................... 5
2.2. General Product Safety ............................................................................................................ 5
2.3. Personal Protective Equipment................................................................................................ 5
2.4. Safety Decals ............................................................................................................................ 6
2.5. Decal Installation/Replacement ............................................................................................... 6
2.6. Safety Decal Locations and Details .......................................................................................... 7
3. Before You Begin .................................................................................................................................. 10
3.1. Tank Design and Capacity ...................................................................................................... 10
3.1.1 Roof Design Capacities for Non-Structural Roofs .................................................... 11
3.1.2 Roof Design Capacities for Structural Roofs ............................................................ 12
3.2. Site and Assembly .................................................................................................................. 13
3.3. Methods of Installation .......................................................................................................... 13
3.4. Critical Assembly Requirements ............................................................................................ 13
3.5. Product Storage...................................................................................................................... 14
3.6. Important Notes ..................................................................................................................... 15
3.7. Planning and Timing ............................................................................................................... 15
4. Preparation ........................................................................................................................................... 17
4.1. Check Shipment...................................................................................................................... 17
4.2. List of Tools and Equipment................................................................................................... 17
4.3. Order Optional Equipment..................................................................................................... 17
5. Assembly ............................................................................................................................................... 18
5.1. Assembly Safety ..................................................................................................................... 18
5.2. Instructions............................................................................................................................. 19
6. Appendix ............................................................................................................................................... 22
6.1. Recommended Bolt Assembly ............................................................................................... 22
7. Limited Warranty: Westeel Water Tank Containment Systems ....................................................... 23

199198 R3 3
1. INTRODUCTION LIFTING TANK AT EAVE – WATER TANK

1. Introduction
This manual describes how to rig and lift a Westeel water tank at its eaves using a crane or other
overhead lifting device.
Before performing this procedure, please read this manual. Familiarize yourself with the process and
the necessary precautions for efficiency and safety.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.

4 199198 R3
LIFTING TANK AT EAVE – WATER TANK 2. SAFETY

2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.

Signal Words: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.

Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.

Indicates a potentially hazardous situation that, if not avoided, may result in property damage.

2.2. General Product Safety


YOU are responsible for the SAFE use and maintenance of your lifting at eave. YOU must ensure that you and
anyone else who is going to work around the lifting at eave understands all procedures and related SAFETY
information contained in this manual.
Remember, YOU are the key to safety. Good safety practices not only protect you, but also the people around
you. Make these practices a working part of your safety program. All accidents can be avoided.
• It is the lifting at eave owner, operator, and maintenance personnel's responsibility
to read and understand ALL safety instructions, safety decals, and manuals and
follow them when operating, or maintaining the equipment.

• Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the lifting at eave. Untrained users/operators expose themselves and bystanders
to possible serious injury or death.
• The lifting at eave is not intended to be used by children.
• Use the lifting at eave for its intended purposes only.
• Do not modify the lifting at eave in any way without written permission from the manufacturer.
Unauthorized modification may impair the function and/or safety, and could affect the life of the lifting at
eave. Any unauthorized modification will void the warranty.

2.3. Personal Protective Equipment


The following Personal Protective Equipment (PPE) should be worn when installing the equipment.

199198 R3 5
2. SAFETY LIFTING TANK AT EAVE – WATER TANK

Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.

Coveralls
• Wear coveralls to protect skin.

Hard Hat
• Wear a hard hat to help protect your head.

Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.

Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.

2.4. Safety Decals


• Keep safety decals clean and legible at all times.
• Replace safety decals that are missing or have become illegible. See decal location figures that follow.
• Replaced parts must display the same decal(s) as the original part.
• Replacement safety decals are available free of charge from your distributor, dealer, or factory as applicable.

2.5. Decal Installation/Replacement


1. Decal area must be clean and dry, with a temperature above 50°F (10°C).
2. Decide on the exact position before you remove the backing paper.
3. Align the decal over the specified area and carefully press the small portion with the exposed sticky backing
in place.
4. Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place.
5. Small air pockets can be pierced with a pin and smoothed out using the sign backing paper.

6 199198 R3
LIFTING TANK AT EAVE – WATER TANK 2. SAFETY

2.6. Safety Decal Locations and Details


Replicas of the safety decals that are attached to the lifting at eave and their messages are shown in the figure
(s) that follow. Safe operation and use of the lifting at eave requires that you familiarize yourself with the
various safety decals and the areas or particular functions that the decals apply to, as well as the safety
precautions that must be taken to avoid serious injury, death, or damage.

Figure 1. Safety Decals

199198 R3 7
2. SAFETY LIFTING TANK AT EAVE – WATER TANK

WARNING WARNING

SAFETY INSTRUCTIONS ENTRAPMENT HAZARD


• Read operator’s manual and all safety decals Never enter the bin when loading or
before assembling, using, or servicing bin.
unloading grain.
• Close/latch all access doors when not in use.
If you must enter the bin:
• Do not alter or modify bin structure.
1. Shut off and lock out all power.
• Replace any damaged components only with
factory made components. 2. Use a lifeline, safety harness, and have an
• This bin should only be used to store free observer outside before entering the bin.
flowing, granular material, unless specifically 3. Wear proper breathing equipment or a respirator.
designed and marked otherwise.
4. Avoid the center of the bin.
• When filling, use top filler cap and direct
material to center of bin. Failure to heed these warnings could result
• Do not over-fill bin. Material should not be in in serious injury or death.
contact with or place pressure on roof sheets.

Part Number: 8110–00013


Part Number: 8110–00012

WARNING

Rotating flighting could Flowing material could Crusted material could


kill or dismember. trap and suffocate. collapse and suffocate.

Keep clear of all augers. DO NOT ENTER this bin!


If you must enter the bin:
1. Shut off and lock out all power.
2. Use a safety harness and safety line.
3. Station another person outside the bin.
4. Avoid the center of the bin.
5. Wear proper breathing equipment or respirator.

Failure to heed these warnings could result in serious injury or death.

Part Number: 8110–00112

8 199198 R3
LIFTING TANK AT EAVE – WATER TANK 2. SAFETY

WARNING NOTICE
When equipped with aeration system, to
prevent roof and/or bin damage:
• Consult dealer to install adequate roof venting.
• Ensure all roof vents are open and unobstructed.
• Discontinue use of aeration fan if roof vents
become obstructed with ice.

FALLING HAZARD Part Number: 8110–00066


To prevent serious
injury or death:
• Do not climb ladder if
damaged, wet, icy,
greasy, or slippery.
• Maintain good
balance by having at
least three points of
contact at all times.

Part Number: 8110–00136

FALL RESTRAINT
ANCHOR POINT
MAX WORKING LOAD:
1,000 lb [453 kg]
SEE MANUFACTURER ROOF MANUAL FOR
DETAILED INSTRUCTIONS REGARDING
ANCHOR POINT LOCATIONS

Part Number: 8110–01090

199198 R3 9
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK

3. Before You Begin


3.1. Tank Design and Capacity
Standard Westeel Water Tanks are designed for:
1. Containment of liquids with a specific gravity of less than or equal to 1.0
2. Maximum horizontal gusted wind speed of 94 mph (151 km/h)
3. Zero seismic activity
Note
Seismic resistance in water tanks varies with height and diameter. Many standard designs have
significant seismic capabilities. Designs can be reviewed and/or modified to reflect local seismic
requirements.
4. Roof loading capabilities vary with diameter, peak load and snow load.
a. Peak Loads – standard peak loads follow. Upgrades are available.

Table 1. Peak Loads for Various Roofs


Size Type of Roof Load (lbs) Load (kg)
15’ to 24’ non-structural 4000 lbs 1814 kg
27’ to 48’ non-structural 5000 lbs 2268 kg
51’ & 54’ non-structural 8000 lbs 3629 kg
48’ to 108’ structural 10,000 lbs 4536 kg

b. Roof Snow Loads (RSL) – at the above stated standard peak loads, standard RSLs vary with diameter and
range from 16 psf (78 kg/m2) to 45 psf (220 kg/m2). Upgrades are available.
Note
The correlation between ground snow load (GSL) and roof snow load (RSL) for water tank
designs vary with jurisdictions. In the US GSL = 2 x RSL. In Europe GSL = 1.25 x RSL. In Canada the
correlation between GSL and RSL varies and is site specific.
c. For specific roof design capabilities refer to:
Section 3.1.1 – Roof Design Capacities for Non-Structural Roofs on page 11
Section 3.1.2 – Roof Design Capacities for Structural Roofs on page 12

10 199198 R3
LIFTING TANK AT EAVE – WATER TANK 3. BEFORE YOU BEGIN

3.1.1 Roof Design Capacities for Non-Structural Roofs


Table 2. Maximum Roof Snow Load at STANDARD Peak Load
Std Peak Load Standard Roof Plus Upgrade 1 Plus Upgrade 2
Bin Series
lbs (kN) psf kPa psf kPa psf kPa
15 45 2.15
16 45 2.15 n/a
18 4000 (17.8) 45 2.15
n/a
21 30 1.44 46 2.20
24 21 1.01 39 1.87
27 24 1.15 39 1.87
30 20 0.96 32 1.53 40 1.92
33 23 1.10 33 1.58 44 2.11
36 24 1.15 30 1.44 38 1.82
5000 (22.2)
39 22 1.05 27 1.29 36 1.72
42 19 0.91 24 1.15 34 1.63
45 16 0.77 23 1.10 32 1.53
48 21 1.01 26 1.24 33 1.58
51 20 0.96 28 1.34
8000 (35.6) n/a
54 17 0.81 27 1.29

Table 3. Maximum Roof Snow Load at UPGRADED Peak Load


Upgraded Peak Load Standard Roof Plus Upgrade 1 Plus Upgrade 2
Bin Series
lbs (kN) psf kPa psf kPa psf kPa
15 29 1.39
16 29 1.39 n/a
18 8000 (35.6) 29 1.39
n/a
21 24 1.15 37 1.77
24 17 0.81 26 1.24
27 19 0.91 28 1.34
30 15 0.72 24 1.15 33 1.58
33 18 0.86 24 1.15 36 1.72
36 18 0.86 23 1.10 31 1.48
10000 (44.5)
39 16 0.77 21 1.01 30 1.44
42 14 0.67 19 0.91 27 1.29
45 13 0.62 18 0.86 25 1.20
48* 16 0.77 21 1.01 26 1.24
51* 14 0.67 21 1.01
12000 (53.4) n/a
54* 13 0.62 20 0.96

Note
1. Standard roofs are adequate for many applications but additional capacity is available when optional upgrade packages are used.
2. Upgrade packages include roof stiffening rings and/or rib supports.
3. For peak load between standard and upgrade limits, a straight line interpolation can be used to determine maximum roof snow load.
4. *Structural roofs for 48' – 54' with rafters are available to support peak ring loads greater than loads on Table 3.
5. Higher level upgrade kits include all components from lower level kit; only one upgrade kit needs to be ordered for any given bin.

199198 R3 11
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK

3.1.2 Roof Design Capacities for Structural Roofs


Table 4. Maximum Roof Snow Load at STANDARD Peak Loads
Std Peak Load Standard Roof
Bin Series
lbs (kN) psf kPa
48 39 1.87
51 39 1.87
54 39 1.87
60 39 1.87
66 38 1.82
72 38 1.82
75 37 1.77
20000 (89.0)
78 37 1.77
84 37 1.77
90 37 1.77
96 37 1.77
102 32 1.53
105 32 1.53
108 32 1.53

Table 5. Maximum Roof Snow Load at UPGRADED Peak Loads


Upgraded Peak Load Standard Roof
Bin Series
lbs (kN) psf kPa
48 38 1.82
51 38 1.82
54 38 1.82
60 38 1.82
66 37 1.77
72 37 1.77
75 36 1.72
60000 (266.9)
78 36 1.72
84 36 1.72
90 34 1.63
96 34 1.63
102 31 1.48
105 31 1.48
108 31 1.48

Note
Standard capacities are provided. Additional capacity is available with optional upgrades.

12 199198 R3
LIFTING TANK AT EAVE – WATER TANK 3. BEFORE YOU BEGIN

3.2. Site and Assembly


Unless otherwise specifically provided in writing, Westeel does not take responsibility for any defects or
damages to any property, or injury to any persons, arising from or related to any site or assembly
considerations, including but not limited to:
• Tank location and tank siting
• Soil conditions and corresponding foundation requirements (note that the examples provided in manuals
are for specifically stated soil conditions)
• Tank assembly (Westeel recommends the use of qualified installers; contact Westeel for information on
installers in your area)
• Field modifications or equipment additions that affect the tank structure
• Interconnections with neighboring structures
• Compliance with all applicable safety standards, including but not limited to fall restraint systems (ladders or
other systems). Local safety authorities should be contacted as standards vary between jurisdictions.

3.3. Methods of Installation


Recommendations for installing Westeel Water Tanks should be closely followed to achieve the full strength of
the tank, and to achieve adequate weather sealing. Warranty is void if the recommendations are not followed
including but not limited to:
1. Wall sheets that are not specified for a given tier, are used.
2. Foundations are found to be inadequate or out-of-level.
3. Anchor bolts (cast-in-place, drill-in, chemical type or other) are found to be inadequate.
If using bin jacks, choose a hoist with a suitable capacity for the expected empty tank deadload. Make sure the
rated capacity of the hoist is not exceeded.

3.4. Critical Assembly Requirements


To ensure a successful, safe and reliable outcome you must comply with the following assembly techniques and
practices:
1. Comply with all local code and jurisdictional requirements applicable to your lifting at eave installation.
2. Design and build foundations with the necessary strength for the loads they must support, and for local soil
conditions. Westeel foundation guidelines are based on specific stated conditions and may not be applicable
to local conditions.
3. Your foundation must provide uniform and level support to the structure being supported. Surface
imperfections causing gapping must be remedied. This may involve, but not be limited to a) grouting under
the bottom ring of a non-stiffened bin or tank, and b) shimming under the uprights of a stiffened bin or
tank, or under the legs of a hopper.
4. Make sure that the proper hardware is utilized for all bolted connections. If a shortage occurs, do not
substitute. Take the necessary steps to obtain the proper hardware. Make sure nuts are tightened to the
required torque values as specified in the appropriate assembly manual.
5. Comply with all assembly instructions provided in the appropriate assembly manual to make sure your
whole lifting at eave is constructed safely. Important: Do not deviate from the wall sheet and upright
layouts provided.

199198 R3 13
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK

6. Before anchoring your structure to its foundation, make sure the structure is round. The maximum variation
from perfect roundness is 3/4" on the radius. Locate anchor bolts toward the outside of the anchor bolt
holes (away from the circle) to permit the incremental expansion that can occur with the initial filling.

3.5. Product Storage


Rust on Galvanized Parts
1. White rust forms when moisture is allowed to collect on galvanized surfaces that have yet to develop the
durable zinc oxide layer. This zinc oxide layer naturally occurs as the surface interacts with carbon dioxide,
and is characterized over time by the dull grey appearance that weathered galvanized surfaces get.
2. Parts that are not well ventilated or well drained can collect water between surfaces and develop white rust.
3. White rust is not a structural
3. Whiteconcern
rust is notifaits development
structural concern ifisitsstopped in the
development early stages.
is stopped A light
in the early filmA or
stages.
powdery residue can occur lightafter a powdery
film or period of heavy
residue canrainfall
occur afteror aa short
period time of rainfall
of heavy improper storage.
or a short If white rust
time of
has started to develop,
White rust is not a structural concern separate parts
improper storage.
if its Next, and wipe
If white
development off
rust any
has moisture.
started Next,
to develop, using
separate
is stopped in the early stages. A a clean
parts andcloth,
wipe off apply
any a thin
layer of petroleum
light film or powdery residue can ormoisture.
jelly occur
food-grade
after a
to the entire part.
using a clean cloth, apply a thin layer of petroleum jelly or food-grade oil
oil to
period the entire
of heavy part.
rainfall or a short time of
improper 4.storage. If white
If moisture is leftrust has started
on parts, this white to rust
develop, separate
can become moreparts and wipe
aggressive off any
and turn into red rust. Red rust can
4. If moisture is left on parts, this white rust can become more aggressive and turn into red
causeusing
moisture. Next, degradation
a cleanincloth,
the rust.
material
apply and
a become
thin layer a structural
of petroleum concern.
jelly Any
or parts that
food-grade have
oil red
Red rust can cause degradation in the material and become a structural rust should be
concern.
to the entire replaced
part. immediately. Any parts that have red rust should be replaced immediately.
n if its development
Storage is stopped in the early stages. A
If moisture is left Guidelines
on parts, this white rust can become more aggressive and turn into red
cur after a period of heavy rainfallStorage Guidelines
or a short time of
rust. Red• rust
Keep all bundles dry before assemblymaterial
can cause degradation in the of the bin.and become a structural concern.
started to develop, separate parts1.and Keepwipe off any
all bundles dry before assembly of the
Any parts that have red rust should be replaced immediately.
apply a thin• layer
Start of
assembly as soon
petroleum as
jelly possible.
or
bin. food-grade
Start assembly asoilsoon as possible. Do not
lay bundles on the bare ground, raise all bundles
• Do not lay bundles on the bare
6” – 8” offground; raise
the ground all bundles
on wood blocks or6” – 8” off the ground on wood blocks or timbers.
timbers.
(See Figure 2 on page 14Store curved
Detail A) wall sheets ‘hump-up’. All other
torage Guidelines
rust can become more aggressivebundles and material
turn intoshould be placed so that they are
redgood
• Store curved wall sheetswell ‘hump-up’. (See Figure
sloped to promote 2 on page 14 Detail A).
drainage.
on in the material and become a structural concern.
Keep all bundles dry
• immediately.
All other before
bundles assembly
material of the
be replaced
development Ashould
2. Roof sheetsbemustplaced so that
be elevated they12”
at least areatwell
the sloped to promote good drainage. (See
bin. Startisassembly
stopped
r a period of heavy Figure
in the
2 as
rainfall on
early stages.
soon
or apage
as
short14
possible.
B).end ofDo
ofsmall
Detail
time thenot
sheets.
tolay bundles
develop, on the
separate bare
parts andground, raise all bundles
wipe off any
• Roof sheets must beblocks
elevatedorattimbers.
least 12” at the small end of the sheet.s (See Figure 2 on page 14 Detail B).
a 6” thin–layer
8” off
of the ground
petroleum jellyon
or wood
food-grade 3. oil
Temporary storage can be provided by erecting
Store curved wall sheets
• Temporary ‘hump-up’.
storage can be All other
provided
a simple by erecting
framework a simple
supporting framework
a waterproof tarp. supporting a waterproof tarp. (See
bundles material Figure 2 on page
should 14 DetailsoC)that they are
be placed
an
ywellbecome
of the more aggressive and turn into red
eible. sloped
material toAllpromote
• become hardware good
boxes drainage.
should
4. All be
bin stored inside.
boxes, ladder These
boxes andare not waterproof,
hardware boxes should and will inside.
be stored deteriorate
These in
arenormal
not
Doand
not a structural concern.
waterproof, and will
aced immediately.weather conditions, allowing moisture to deteriorate
contact the in normal
parts weather
inside. conditions, allowing moisture to contact
e Roof
all bundles
sheets must be elevated at least the parts inside.
12” at the
s small
or timbers.
end Figure
of the2.sheets.Product Storage
All other If Parts Become Wet
o that they are
e 1. If goods become submerged or wet, the
e.o Temporary
not storage can be provided by erecting
bundles should be opened as soon as possible,
sheets or material separated and dried. Keep
ndles a simple framework supporting a waterproof tarp.
st 12” at the
bers. A
separated until assembly. Brace goods
B
er
properly so as to avoid damage or injury fromC
material falling when in storage. D
hey are
All bin boxes, ladder boxes and hardware boxes should be stored inside. These are not
If Parts
waterproof, Become
and will Wet in
deteriorate normal
2. Any boxedweather
goods that conditions, allowing
become wet should be driedmoisture toa contact
and stored in new box that is free of
by
t theerecting
the parts 1.
inside. moisture.
If goods become submerged or wet, the bundles should be opened as soon as possible, sheets or material
aterproof tarp. separated and dried. Keep separated until assembly.
3. In addition to wiping down wallsheets, a food-grade oil can also be applied with a clean,
lint-free cloth. This will assist in preventing any further moisture from contacting the
galvanizing on the steel. Due to safety concerns with installation and use, Westeel does
Parts Become Wet
cting not recommend the use of oil on other parts such as roof sheets and safety ladders.
dware
of tarp. boxes should be stored inside. These are not
ormal weather
If goods become conditions,
submergedallowing moisture
or wet, the to contact Page A10

bundles should
oxes should be
be opened as soon as possible,
14 stored inside. These are not 199198 R3
sheets
eather or material
conditions, separated
allowing moisture toand dried. Keep
contact
separated until assembly. Brace goods
LIFTING TANK AT EAVE – WATER TANK 3. BEFORE YOU BEGIN

Brace goods properly so as to avoid damage or injury from material falling when in storage. (See Figure 2 on
page 14 Detail D).
2. Any boxed goods that become wet should be dried and stored in a new box that is free of moisture.
3. In addition to wiping down wall sheets, a food-grade oil can also be applied with a clean, lint-free cloth. This
will assist in preventing any further moisture from contacting the galvanizing on the steel. Due to safety
concerns with installation and use, Westeel does not recommend the use of oil on other parts such as roof
sheets and safety ladders.

3.6. Important Notes


1. In order to maintain your wall sheets in good condition separate sheets and allow air circulation between
them. Store sheets in a dry place. Do not store sheets with ends pointing upwards.
2. Contact local power officials for minimum power line clearance.
3. See the Tank Design and Capacity section of this manual for information about materials that can be stored
in these vessels.
4. Tighten all bolts to the recommended torque setting (see Recommended Bolt Torques in the related
installation layout document).
Note
Consistent with Westeel’s policy of continued research and development of our products, we reserve
the right to modify or change information contained in this publication without notice.

3.7. Planning and Timing


Before construction begins, even before the product is unpacked, some pre-planning is recommended. Consider
the following:
Water tanks are generally constructed from the top down. The top tier of wall sheets and the roof are installed
first. Then the tank is raised and other tiers are sequentially added. The best time to install components and
accessories are when the tank is readily accessible and before the tank is raised such that the installation
location is out of reach. It is advisable to construct a diagram of accessories and their relative location before
construction so as not to forget these details during construction.
Some things to consider:
• The stencil wall sheet is usually facing the road or the yard. Consult the owner as to preferred location.
• Consideration should also be given to the orientation of the inspection hatch sheet, which is usually located
on one side or other of the roof ladder.
• The sidewall ladder is usually lined up with the roof ladder. However lining up the ladder with the inspection
hatch is another alternative. Similarly, platforms are normally installed beside the ladder and can likewise
be positioned at the inspection hatch or roof ladder.
• If equipped with sidewall stairs, the location of the top platform must be given similar consideration. The
spiral stairs can be installed to spiral down in a clockwise or counter-clockwise direction so this must also be
considered.
• The locations of water level gauges, pipe penetrations and other accessories, relative to the other
components and external features, must also be considered. Any penetrations through the wall sheets must
not be made on a vertical bolt seam. Rather the penetrations should preferably be located towards the
center of a wall sheet such that the hole and collars do not interfere with any structural bolt hole

199198 R3 15
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK

locations. It might also be necessary to support any equipment that is attached to the tank if it is excessively
heavy and cannot support itself.
Some things to remember during the assembly of the tank include:
• Positioning the geotextile bag and liner in the center of the tank before it is completely closed-in is
suggested.
• Roof and eve ladders, platforms, cages, stairs, etc should be installed when the first wall sheet tier and roof
are completed and before the liner is attached. Any penetrations in the top tier should also be made at this
time.
• Water gauges and other roof-mounted accessories should also be installed at this time.
• As the tank is being raised, remember to continue assembling the ladder and cages, or spiral stairs as you
go.

16 199198 R3
LIFTING TANK AT EAVE – WATER TANK 4. PREPARATION

4. Preparation
4.1. Check Shipment
Unload the parts at the assembly site and compare the packing slip to the shipment. Ensure that all items have
arrived and that none are damaged.
Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter
requesting inspection by the carrier, if required. Order any replacement parts immediately to ensure that
assembly will not be held up by missing parts. All parts will be charged for and credit will be issued by party at
fault. No credit will be issued if freight bills are signed as received in good condition.

4.2. List of Tools and Equipment


Use quality tools and equipment. Use them safely, and correctly, for their intended use. Tools for this
application should include:

Tools
• Electric or pneumatic (air) impact tools
• Power drill and drill bits
• Sockets (multiple 9/16" and 1/2" sockets recommended)
• Large-pocket carpenter pouch
• 8" (20 cm) metal punches (for aligning bolt holes)
• Step and extension ladders, construction grade
• 6-point wrenches (Imperial, box end)
• Metal-cutting saw suitable for cutting roof rings and wind rings
• Scaffolding
• Centre-post bin stand
• Crane and/or bin jacks

Minimum Recommended Safety Equipment


• A properly-stocked first-aid kit
• Eye, foot, head, and hand protection (safety glasses, steel-toed boots, hard hat, work gloves)
• Cable, chain, or rope to tie-off bin or jacks in case of wind
• Body harness and lifeline (for use where falling hazard exists)
• Ground fault interrupt protected electrical hook-ups

4.3. Order Optional Equipment


Optional equipment such as unloading augers, aeration equipment, anchor bolts, foundation sealant, external
ladders, safety cage and platforms, etc., should all be on site and checked before assembly starts. Plan your
installation in advance. For details, see assembly instruction supplied with optional equipment.

199198 R3 17
5. ASSEMBLY LIFTING TANK AT EAVE – WATER TANK

5. Assembly
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.

5.1. Assembly Safety


• Do not take chances with safety. The components can be large, heavy, and hard to handle.
Always use the proper tools, rated lifting equipment, and lifting points for the job.
• Carry out assembly in a large open area with a level surface.
• Always have two or more people assembling the lifting at eave.
• Make sure you have sufficient lighting for the work area.
• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,
nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.
• Stay away from overhead power lines and other obstructions during assembly. Contact with
power lines can cause electrocution.
• Do not work in high winds.

18 199198 R3
This option can be used when the tank exceeds the weight or height limit for the regular method of
lifting or if the site limits the use of jacks. This method requires a wind ring and additional anchor
brackets
LIFTING (194874).
TANK AT EAVE – WATERFor quantity of brackets required, see table.
TANK 5. ASSEMBLY

The anchor brackets will be installed on the inside of the tank as per Figure 1. For tanks that only
5.2. Instructions
require one bracket per wall sheet, the bracket can be installed at each seam. For tanks that require
more than one bracket per wall sheet, the brackets can be installed at each seam and the rest at
even intervals
This document around.
provides (This will
instructions forrequire drilling
rigging and holes
lifting to accommodate)
a Westeel water tank at its eaves. This option for
liftingThe
a tank
windcan be should
ring used when the tank exceeds
be installed the top
at the very weight or height
of the limit for theinstructions
tank. Additional regular method of lifting
on wind ring or if
the site limits the use of jacks. This method requires installation of a wind ring and additional
installation are available upon request. Standard wall sheet bundles do not have pre-punched holesanchor brackets
(194874).
for wind ring install. These holes will need to be field drilled.
1. Determine the number of anchor brackets needed for your installation. (See Table 6 on page 21.)
One sling or rope is attached to each anchor bracket and pulled up through the peak ring.
2. Install the anchor brackets on the inside of the tank, as shown in Figure 3 on page 19.
Customer is fully responsible for strength of sling/rope and for properly attaching each to the
a. For tanks that only require one bracket per wall sheet, install the brackets at each seam.
bracket. The minimum ultimate strength of each sling/rope shall be:
b. For tanks that require more than one bracket per wall sheet, install brackets at each seam and then
install
(TOTAL restWEIGHT
at equal intervals
OF TANK around the tank.
DIVIDED BY(This will require
NUMBER field drilling
OF SLINGS) of holes
x (2) to accommodate.)
x (SAFETY FACTOR)
Where safety factor is minimum 4
Figure 3. Installing anchor brackets and lifting the tank at its eave

ANCHOR BRACKET ANCHOR BRACKET


(method of attachment to
bracket is dependent on
WIND RING BRACKET
customer)

SLING PEAK RING


WIND RING

WALL SHEET

LINER

WIND RING- NEAR TOP


OF WALL SHEET

3. Install the wind ring at the top of the tank.


Note
Additional instructions on wind ring installation are available on request.
Note
Standard wall sheet bundles do not have pre-punched holes for wind ring installation. Installation
will require field drilling of holes to accommodate.
4. Obtain slings or ropes with the required strength to safely lift the bin.

199198 R3 19
5. ASSEMBLY LIFTING TANK AT EAVE – WATER TANK

The minimum ultimate strength of each sling/rope must be:


(TOTAL WEIGHT OF TANK DIVIDED BY NUMBER OF SLINGS) x (2) x (SAFETY FACTOR)

Where safety factor is a minimum value of 4


Important
The customer is fully responsible for the strength of the sling/rope and for properly attaching each
of the brackets and the lifting device.
5. Attach a sling or rope to each anchor bracket.
6. Pull the slings/ropes up through the peak ring.
7. Attach the slings/ropes to the lifting device.
Note
Once the tank install is complete and no further lifting is required, release the slings from the crane,
leaving them attached to the brackets.

20 199198 R3
LIFTING TANK AT EAVE – WATER TANK 5. ASSEMBLY

Table 6. Required Number of Brackets per Wall Sheet by Tank Size


TANK SIZE +TIERS # OF ANCHOR BRACKETS TANK SIZE +TIERS # OF ANCHOR BRACKETS
PER WALL SHEET PER WALL SHEET
2401 1 3601 1
2402 1 3602 1
2403 1 3603 1
2404 1 3604 1
2605 1 3605 1
2406 1 3606 1
2407 1 3607 1
2408 1 3608 2
2701 1 3609 2
2702 1 3901 1
2703 1 3902 1
2704 1 3903 1
2705 1 3904 1
2706 1 3905 1
2707 1 3906 1
2708 1 3907 1
2709 2 3908 2
3001 1 3909 2
3002 1 4201 1
3003 1 4202 1
3004 1 4203 1
3005 1 4204 1
3006 1 4205 1
3007 1 4206 1
3008 1 4207 2
3009 2 4208 2
3301 1 4209 2
3302 1 4801 1
3303 1 4802 1
3304 1 4803 1
3305 1 4804 1
3306 1 4805 1
3307 1 4806 1
3308 2 4807 2
3309 2 4808 2
4809 2

199198 R3 21
6. APPENDIX LIFTING TANK AT EAVE – WATER TANK

6. Appendix
6.1. Recommended Bolt Assembly
When tightening bolts, tighten the nut on the bolt until a “snug-tightened condition” has been achieved. A
“snug-tightened condition” is defined in Specification for Structural Joints Using ASTM A325 or A490 Bolts
(Research Council on Structural Connections: June 2004), which states:
“The snug-tightened condition is the tightness that is attained with a few impacts of an impact wrench or the
full effort of an ironworker using an ordinary spud wrench to bring the connected plies into firm contact.”
A properly tightened bolt will compress the sealing washer noticeably. All assembly crew members must be
made aware of this requirement, and must know how to achieve a snug-tightened condition using common bin-
building tools.
It is important that the bolts in the vertical wall sheet seams are tightened enough to squeeze the caulking and
bring the wall sheet surfaces into firm contact with each other. This is especially important to monitor when
installing bolts in temperatures approaching -10°C (14°F).
The following table shows the minimum impact gun torque capacity necessary to achieve a snug-tightened
condition for bolts used in the assembly process.

Table 7. Recommended Impact Gun Torque Values Capacity to Achieve Snug-Tightened Bolts
Recommended Torque Capacity
Bolt Diameter Bolt Grade Grade Mark
in-lb ft-lb N-m
1/4” Grade 8.2 75 6 8
5/16" Grade 8.2 215 18 24
3/8" Grade 8.2 370 31 42
7/16" Grade 8.2 600 50 68
1/2” Grade 8.2 960 80 108
5/8” Grade 8.2 1800 150 203
3/4” Grade 5 3230 269 365

For proper sealing, do not overtighten the wall seam connections. Sealing is not critical on upright splice
connections; these connections should be tightened securely to prevent loosening.
Hold the bolt head securely when tightening the nut to prevent damage to the sealing washer.
Important
ALWAYS TIGHTEN THE NUT, NOT THE BOLT!
Avoid bin assembly at temperatures below -10°C (14°F) if possible. Erection in low temperatures does not
ensure strong, well sealed connections. Do not substitute bolts in place of those supplied by Westeel.

22 199198 R3
LIFTING TANK AT EAVE – WATER TANK 7. LIMITED WARRANTY:
WESTEEL WATER TANK
CONTAINMENT SYSTEMS

7. Limited Warranty:
Westeel Water Tank Containment
Systems
Westeel – Ag Growth International (“Westeel”) warrants products for Water Tank Containment
Systems that it has manufactured and/or that are branded with its name (the “goods”) subject to the
following terms and limitations, (the “warranty”):

Duration of Warranty
The duration of the warranty is limited as follows:
• 10 years
The duration of the warranty will run from the date of purchase from a dealer or distributor
authorized by Westeel (the "warranty period").

Exclusive Remedy — Replacement


Within the warranty period, Westeel will replace the goods and/or original manufactured components
thereof which are found, to Westeel's satisfaction, to be defective. Westeel is not responsible for
direct, indirect, special, consequential, or any other damages of any kind, including personal injury to
any individual, howsoever caused, including caused by transportation of the goods for repair or
replacement.

Procedure for Obtaining Service


In the event of a warranty claim, the purchaser must complete any and all information required by
Westeel in order to properly assess or investigate the claim. Westeel will not be responsible for the
removal of any of the goods found to be defective, or transportation charges to and from Westeel's
authorized dealer or distributor, or for installation of any replacement goods and/or parts furnished
under the warranty.

Limitations as to Scope of Warranty


The warranty does not extend to defects or damage caused, in whole or in part, by:
1. use of a kind and/or to a degree not reasonably expected to be made of the goods;
2. improper storage of the goods both prior to and after purchase;
3. damage caused by, or in the course of, installation or assembly;
4. any use of the goods which is not an intended use as specified in Westeel's published product
literature, or otherwise specified by Westeel in writing;
5. any equipment attached to or used in conjunction with the goods that are not of Westeel's
manufacture nor supplied by Westeel;
6. any field modifications or substitutions to original Water Tank Containment System components;
7. acidic environmental conditions affecting the structural integrity of the goods;
8. any other circumstance not in keeping with proper maintenance and/or use of the goods;

199198 R3 23
7. LIMITED WARRANTY: WESTEEL WATER TANK LIFTING TANK AT EAVE – WATER TANK
CONTAINMENT SYSTEMS

9. cosmetic changes such as white rust and scratches


10. Acts of God, accident, neglect or abuse of the goods by the purchaser and/or any other individual
or entity; or
11. Any use or installation inconsistent with Westeel’s Standard Disclaimers.

Limitations as to Manufacturer
The warranty does not cover products sold by Westeel that are not manufactured by Westeel. In those
circumstances, the purchaser is referred to the manufacturer of those products.

Limitation of Implied Warranties and Other Remedies


To the extent allowed by law, neither Westeel nor its dealers, nor any company affiliated with Westeel
makes any warranties, representations, or promises as to the quality, performance, or freedom from
defect of any Product covered by this Warranty.
WESTEEL HEREBY DISCLAIMS, TO THE EXTENT APPLICABLE, ANY AND ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. A PURCHASER’S ONLY REMEDIES IN
CONNECTION WITH THIS WARRANTY ARE THOSE SET FORTH IN THIS WARRANTY. IN NO EVENT WILL
WESTEEL, ITS DEALERS, OR ANY COMPANY AFFILIATED WITH WESTEEL BE LIABLE FOR INCIDENTIAL,
CONSEQUENTIAL OR PUNITIVE DAMAGES.
Some jurisdictions do not allow waivers of certain warranties, so the above waivers may not apply to
you. In that event, any implied warranties are limited in duration to ninety (90) days from delivery of
the products. You may also have other rights which vary from jurisdiction to jurisdiction.

Exclusive Warranty
This warranty is the only warranty provided by Westeel and all other warranties and/or commitments,
whether express or implied and no matter by whom made, statutory or otherwise, are subsumed and
replaced by it and are of no legal effect. If any provision of the warranty is held by a court of
competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be
deemed severable and will not affect or impair the legal validity of any other provision of the
warranty.

24 199198 R3
LIFTING TANK AT EAVE – WATER TANK 7. LIMITED WARRANTY:
WESTEEL WATER TANK
CONTAINMENT SYSTEMS

199198 R3 25
450 Desautels Street
P.O. Box 792
Winnipeg, Manitoba, R3C 2N5 Canada
Phone: (866) 299-4312
Fax: (204) 235-0796

Website: www.westeel.com
Email: info@westeel.com
©Ag Growth International Inc. 2018
Printed in Canada

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