Lifting
Lifting
Lifting
Water Tank
Installation and Storage Instructions
Original Instructions
Read this manual before using product. Failure to Part Number: 199198 R3
follow instructions and safety precautions can Revised: November 2018
result in serious injury, death, or property
damage. Keep manual for future reference.
New in this Manual
The following changes have been made in this revision of the manual:
Description Section
Updated Safety Decal Locations 2.6. Safety Decal Locations and Details on page 7
Updated the charts for roof design capacities and Section 3.1. – Tank Design and Capacity on page 10
roof snow load range.
LIFTING TANK AT EAVE – WATER TANK
CONTENTS
1. Introduction ............................................................................................................................................ 4
2. Safety....................................................................................................................................................... 5
2.1. Safety Alert Symbol and Signal Words..................................................................................... 5
2.2. General Product Safety ............................................................................................................ 5
2.3. Personal Protective Equipment................................................................................................ 5
2.4. Safety Decals ............................................................................................................................ 6
2.5. Decal Installation/Replacement ............................................................................................... 6
2.6. Safety Decal Locations and Details .......................................................................................... 7
3. Before You Begin .................................................................................................................................. 10
3.1. Tank Design and Capacity ...................................................................................................... 10
3.1.1 Roof Design Capacities for Non-Structural Roofs .................................................... 11
3.1.2 Roof Design Capacities for Structural Roofs ............................................................ 12
3.2. Site and Assembly .................................................................................................................. 13
3.3. Methods of Installation .......................................................................................................... 13
3.4. Critical Assembly Requirements ............................................................................................ 13
3.5. Product Storage...................................................................................................................... 14
3.6. Important Notes ..................................................................................................................... 15
3.7. Planning and Timing ............................................................................................................... 15
4. Preparation ........................................................................................................................................... 17
4.1. Check Shipment...................................................................................................................... 17
4.2. List of Tools and Equipment................................................................................................... 17
4.3. Order Optional Equipment..................................................................................................... 17
5. Assembly ............................................................................................................................................... 18
5.1. Assembly Safety ..................................................................................................................... 18
5.2. Instructions............................................................................................................................. 19
6. Appendix ............................................................................................................................................... 22
6.1. Recommended Bolt Assembly ............................................................................................... 22
7. Limited Warranty: Westeel Water Tank Containment Systems ....................................................... 23
199198 R3 3
1. INTRODUCTION LIFTING TANK AT EAVE – WATER TANK
1. Introduction
This manual describes how to rig and lift a Westeel water tank at its eaves using a crane or other
overhead lifting device.
Before performing this procedure, please read this manual. Familiarize yourself with the process and
the necessary precautions for efficiency and safety.
Everyone present at the assembly site is required to be familiar with all safety precautions.
Keep this manual available for frequent reference and review it with new personnel. Call your local
distributor or dealer if you need assistance or additional information.
4 199198 R3
LIFTING TANK AT EAVE – WATER TANK 2. SAFETY
2. Safety
2.1. Safety Alert Symbol and Signal Words
This safety alert symbol indicates important safety messages in this manual. When you see
this symbol, be alert to the possibility of injury or death, carefully read the message that
follows, and inform others.
Signal Words: Note the use of the signal words DANGER, WARNING, CAUTION, and NOTICE with the safety
messages. The appropriate signal word for each message has been selected using the definitions below as a
guideline.
Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or
death.
Indicates a hazardous situation that, if not avoided, could result in serious injury or death.
Indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not avoided, may result in property damage.
• Owners must give instructions and review the information initially and annually with all personnel before
allowing them to operate the lifting at eave. Untrained users/operators expose themselves and bystanders
to possible serious injury or death.
• The lifting at eave is not intended to be used by children.
• Use the lifting at eave for its intended purposes only.
• Do not modify the lifting at eave in any way without written permission from the manufacturer.
Unauthorized modification may impair the function and/or safety, and could affect the life of the lifting at
eave. Any unauthorized modification will void the warranty.
199198 R3 5
2. SAFETY LIFTING TANK AT EAVE – WATER TANK
Safety Glasses
• Wear safety glasses at all times to protect eyes from debris.
Coveralls
• Wear coveralls to protect skin.
Hard Hat
• Wear a hard hat to help protect your head.
Steel-Toe Boots
• Wear steel-toe boots to protect feet from falling debris.
Work Gloves
• Wear work gloves to protect your hands from sharp and rough edges.
6 199198 R3
LIFTING TANK AT EAVE – WATER TANK 2. SAFETY
199198 R3 7
2. SAFETY LIFTING TANK AT EAVE – WATER TANK
WARNING WARNING
WARNING
8 199198 R3
LIFTING TANK AT EAVE – WATER TANK 2. SAFETY
WARNING NOTICE
When equipped with aeration system, to
prevent roof and/or bin damage:
• Consult dealer to install adequate roof venting.
• Ensure all roof vents are open and unobstructed.
• Discontinue use of aeration fan if roof vents
become obstructed with ice.
FALL RESTRAINT
ANCHOR POINT
MAX WORKING LOAD:
1,000 lb [453 kg]
SEE MANUFACTURER ROOF MANUAL FOR
DETAILED INSTRUCTIONS REGARDING
ANCHOR POINT LOCATIONS
199198 R3 9
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK
b. Roof Snow Loads (RSL) – at the above stated standard peak loads, standard RSLs vary with diameter and
range from 16 psf (78 kg/m2) to 45 psf (220 kg/m2). Upgrades are available.
Note
The correlation between ground snow load (GSL) and roof snow load (RSL) for water tank
designs vary with jurisdictions. In the US GSL = 2 x RSL. In Europe GSL = 1.25 x RSL. In Canada the
correlation between GSL and RSL varies and is site specific.
c. For specific roof design capabilities refer to:
Section 3.1.1 – Roof Design Capacities for Non-Structural Roofs on page 11
Section 3.1.2 – Roof Design Capacities for Structural Roofs on page 12
10 199198 R3
LIFTING TANK AT EAVE – WATER TANK 3. BEFORE YOU BEGIN
Note
1. Standard roofs are adequate for many applications but additional capacity is available when optional upgrade packages are used.
2. Upgrade packages include roof stiffening rings and/or rib supports.
3. For peak load between standard and upgrade limits, a straight line interpolation can be used to determine maximum roof snow load.
4. *Structural roofs for 48' – 54' with rafters are available to support peak ring loads greater than loads on Table 3.
5. Higher level upgrade kits include all components from lower level kit; only one upgrade kit needs to be ordered for any given bin.
199198 R3 11
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK
Note
Standard capacities are provided. Additional capacity is available with optional upgrades.
12 199198 R3
LIFTING TANK AT EAVE – WATER TANK 3. BEFORE YOU BEGIN
199198 R3 13
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK
6. Before anchoring your structure to its foundation, make sure the structure is round. The maximum variation
from perfect roundness is 3/4" on the radius. Locate anchor bolts toward the outside of the anchor bolt
holes (away from the circle) to permit the incremental expansion that can occur with the initial filling.
bundles should
oxes should be
be opened as soon as possible,
14 stored inside. These are not 199198 R3
sheets
eather or material
conditions, separated
allowing moisture toand dried. Keep
contact
separated until assembly. Brace goods
LIFTING TANK AT EAVE – WATER TANK 3. BEFORE YOU BEGIN
Brace goods properly so as to avoid damage or injury from material falling when in storage. (See Figure 2 on
page 14 Detail D).
2. Any boxed goods that become wet should be dried and stored in a new box that is free of moisture.
3. In addition to wiping down wall sheets, a food-grade oil can also be applied with a clean, lint-free cloth. This
will assist in preventing any further moisture from contacting the galvanizing on the steel. Due to safety
concerns with installation and use, Westeel does not recommend the use of oil on other parts such as roof
sheets and safety ladders.
199198 R3 15
3. BEFORE YOU BEGIN LIFTING TANK AT EAVE – WATER TANK
locations. It might also be necessary to support any equipment that is attached to the tank if it is excessively
heavy and cannot support itself.
Some things to remember during the assembly of the tank include:
• Positioning the geotextile bag and liner in the center of the tank before it is completely closed-in is
suggested.
• Roof and eve ladders, platforms, cages, stairs, etc should be installed when the first wall sheet tier and roof
are completed and before the liner is attached. Any penetrations in the top tier should also be made at this
time.
• Water gauges and other roof-mounted accessories should also be installed at this time.
• As the tank is being raised, remember to continue assembling the ladder and cages, or spiral stairs as you
go.
16 199198 R3
LIFTING TANK AT EAVE – WATER TANK 4. PREPARATION
4. Preparation
4.1. Check Shipment
Unload the parts at the assembly site and compare the packing slip to the shipment. Ensure that all items have
arrived and that none are damaged.
Report damaged parts or shortages immediately to the delivering carrier, followed by a confirming letter
requesting inspection by the carrier, if required. Order any replacement parts immediately to ensure that
assembly will not be held up by missing parts. All parts will be charged for and credit will be issued by party at
fault. No credit will be issued if freight bills are signed as received in good condition.
Tools
• Electric or pneumatic (air) impact tools
• Power drill and drill bits
• Sockets (multiple 9/16" and 1/2" sockets recommended)
• Large-pocket carpenter pouch
• 8" (20 cm) metal punches (for aligning bolt holes)
• Step and extension ladders, construction grade
• 6-point wrenches (Imperial, box end)
• Metal-cutting saw suitable for cutting roof rings and wind rings
• Scaffolding
• Centre-post bin stand
• Crane and/or bin jacks
199198 R3 17
5. ASSEMBLY LIFTING TANK AT EAVE – WATER TANK
5. Assembly
Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.
18 199198 R3
This option can be used when the tank exceeds the weight or height limit for the regular method of
lifting or if the site limits the use of jacks. This method requires a wind ring and additional anchor
brackets
LIFTING (194874).
TANK AT EAVE – WATERFor quantity of brackets required, see table.
TANK 5. ASSEMBLY
The anchor brackets will be installed on the inside of the tank as per Figure 1. For tanks that only
5.2. Instructions
require one bracket per wall sheet, the bracket can be installed at each seam. For tanks that require
more than one bracket per wall sheet, the brackets can be installed at each seam and the rest at
even intervals
This document around.
provides (This will
instructions forrequire drilling
rigging and holes
lifting to accommodate)
a Westeel water tank at its eaves. This option for
liftingThe
a tank
windcan be should
ring used when the tank exceeds
be installed the top
at the very weight or height
of the limit for theinstructions
tank. Additional regular method of lifting
on wind ring or if
the site limits the use of jacks. This method requires installation of a wind ring and additional
installation are available upon request. Standard wall sheet bundles do not have pre-punched holesanchor brackets
(194874).
for wind ring install. These holes will need to be field drilled.
1. Determine the number of anchor brackets needed for your installation. (See Table 6 on page 21.)
One sling or rope is attached to each anchor bracket and pulled up through the peak ring.
2. Install the anchor brackets on the inside of the tank, as shown in Figure 3 on page 19.
Customer is fully responsible for strength of sling/rope and for properly attaching each to the
a. For tanks that only require one bracket per wall sheet, install the brackets at each seam.
bracket. The minimum ultimate strength of each sling/rope shall be:
b. For tanks that require more than one bracket per wall sheet, install brackets at each seam and then
install
(TOTAL restWEIGHT
at equal intervals
OF TANK around the tank.
DIVIDED BY(This will require
NUMBER field drilling
OF SLINGS) of holes
x (2) to accommodate.)
x (SAFETY FACTOR)
Where safety factor is minimum 4
Figure 3. Installing anchor brackets and lifting the tank at its eave
WALL SHEET
LINER
199198 R3 19
5. ASSEMBLY LIFTING TANK AT EAVE – WATER TANK
20 199198 R3
LIFTING TANK AT EAVE – WATER TANK 5. ASSEMBLY
199198 R3 21
6. APPENDIX LIFTING TANK AT EAVE – WATER TANK
6. Appendix
6.1. Recommended Bolt Assembly
When tightening bolts, tighten the nut on the bolt until a “snug-tightened condition” has been achieved. A
“snug-tightened condition” is defined in Specification for Structural Joints Using ASTM A325 or A490 Bolts
(Research Council on Structural Connections: June 2004), which states:
“The snug-tightened condition is the tightness that is attained with a few impacts of an impact wrench or the
full effort of an ironworker using an ordinary spud wrench to bring the connected plies into firm contact.”
A properly tightened bolt will compress the sealing washer noticeably. All assembly crew members must be
made aware of this requirement, and must know how to achieve a snug-tightened condition using common bin-
building tools.
It is important that the bolts in the vertical wall sheet seams are tightened enough to squeeze the caulking and
bring the wall sheet surfaces into firm contact with each other. This is especially important to monitor when
installing bolts in temperatures approaching -10°C (14°F).
The following table shows the minimum impact gun torque capacity necessary to achieve a snug-tightened
condition for bolts used in the assembly process.
Table 7. Recommended Impact Gun Torque Values Capacity to Achieve Snug-Tightened Bolts
Recommended Torque Capacity
Bolt Diameter Bolt Grade Grade Mark
in-lb ft-lb N-m
1/4” Grade 8.2 75 6 8
5/16" Grade 8.2 215 18 24
3/8" Grade 8.2 370 31 42
7/16" Grade 8.2 600 50 68
1/2” Grade 8.2 960 80 108
5/8” Grade 8.2 1800 150 203
3/4” Grade 5 3230 269 365
For proper sealing, do not overtighten the wall seam connections. Sealing is not critical on upright splice
connections; these connections should be tightened securely to prevent loosening.
Hold the bolt head securely when tightening the nut to prevent damage to the sealing washer.
Important
ALWAYS TIGHTEN THE NUT, NOT THE BOLT!
Avoid bin assembly at temperatures below -10°C (14°F) if possible. Erection in low temperatures does not
ensure strong, well sealed connections. Do not substitute bolts in place of those supplied by Westeel.
22 199198 R3
LIFTING TANK AT EAVE – WATER TANK 7. LIMITED WARRANTY:
WESTEEL WATER TANK
CONTAINMENT SYSTEMS
7. Limited Warranty:
Westeel Water Tank Containment
Systems
Westeel – Ag Growth International (“Westeel”) warrants products for Water Tank Containment
Systems that it has manufactured and/or that are branded with its name (the “goods”) subject to the
following terms and limitations, (the “warranty”):
Duration of Warranty
The duration of the warranty is limited as follows:
• 10 years
The duration of the warranty will run from the date of purchase from a dealer or distributor
authorized by Westeel (the "warranty period").
199198 R3 23
7. LIMITED WARRANTY: WESTEEL WATER TANK LIFTING TANK AT EAVE – WATER TANK
CONTAINMENT SYSTEMS
Limitations as to Manufacturer
The warranty does not cover products sold by Westeel that are not manufactured by Westeel. In those
circumstances, the purchaser is referred to the manufacturer of those products.
Exclusive Warranty
This warranty is the only warranty provided by Westeel and all other warranties and/or commitments,
whether express or implied and no matter by whom made, statutory or otherwise, are subsumed and
replaced by it and are of no legal effect. If any provision of the warranty is held by a court of
competent jurisdiction to be void or unenforceable, in whole or in part, such provision shall be
deemed severable and will not affect or impair the legal validity of any other provision of the
warranty.
24 199198 R3
LIFTING TANK AT EAVE – WATER TANK 7. LIMITED WARRANTY:
WESTEEL WATER TANK
CONTAINMENT SYSTEMS
199198 R3 25
450 Desautels Street
P.O. Box 792
Winnipeg, Manitoba, R3C 2N5 Canada
Phone: (866) 299-4312
Fax: (204) 235-0796
Website: www.westeel.com
Email: info@westeel.com
©Ag Growth International Inc. 2018
Printed in Canada