Automobile 5th
Automobile 5th
Automobile 5th
Syllabus
of
Revised 2022
Semester-wise Detailed Curriculum
Semester V (Third year)
Branch/Course: Automobile Engineering
Course Objectives:
1. To understand working principle of Fluid Power Systems and its basic components
2. To understand working principle of gear, vane & piston pumps & their advantages &
disadvantages
3. To understand working principle of various control components of Fluid Power systems
namely direction, flow and pressure control valves.
4. To understand working principle of both linear & rotary actuators.
5. To understand basic components of Pneumatic systems.
6. To understand working principle of common hydraulic & pneumatic circuits
7. To identify application areas of Fluid Power Systems in automobiles.
Course Contents:
Module Contact
Description of Topic
No. Hrs.
Introduction to Fluid Power:
2.1. Positive displacement pump types – Gear, Vane & Piston pumps
2.2. External Gear Pump – Construction, working principle, Working
pressure range, Application, Advantages & disadvantages. Symbol.
Expression for theoretical discharge, Simple problems.
2. 06
2.3. Vane Pump – Construction of both balanced & unbalanced, working
principle, Working pressure range, Application, Advantages &
disadvantages. Symbol.
2.4. Piston Pump – Types – Axial (both swash plate & bent axis design)
& Radial, Construction, working principle, Working pressure range,
Application, Advantages & disadvantages. Symbol.
Hydraulics - Control Components:
3.1. Direction Control Valve: Function, Check valve – ball type, poppet
type, pilot operated. 3/2, 4/2, 4/3 DCV application; Different types
of neutral positions – closed, tandem, float, open; various types of
actuations – Manual, Solenoid etc. Symbols.
3. 3.2. Flow Control Valve: Types – non pressure compensated and 09
pressure compensated, Application of both types. Symbols.
3.3. Pressure Control Valve: Types – Relief, reducing, unloading &
Sequence valve. Application, Symbols.
3.4. Servo & Proportional Control Valves – Electro-hydraulic servo valve
and 4-way proportional control valve, use, symbols and application
areas.
Hydraulics Actuators:
5. 5.1. Reservoirs, Pipes, hoses, fittings, oil filters, seals & gaskets, 05
Hydraulic Oil. Intensifier & accumulators – Application areas &
Symbols.
Hydraulic Circuits:
6. 6.1. Speed Controlling Circuits - Meter in, Meter out circuits & bleed off 04
6.2. Regenerative circuit, Pump Unloading Circuit, synchronization
circuit and Sequencing circuit.
Pneumatics:
8. 04
8.1. Application of Hydraulics – Power brake, power steering, hydraulic
shock absorber
8.2. Application of Pneumatics – Air brake
Total Hours 42
Weightage distribution in both objective, short and broad answer type questions:
Course Outcomes:
Text Books:
References
Course Objectives:
1. To diagnose and repair the defects in the circuits, to protect circuits & understand
working
of electromagnetic gauges as well as electrical accessories.
2. To understand the purpose, construction, rating, testing of battery & major reasons of
battery failure.
3. To identify components, operation and testing of starting as well as charging system.
4. To understand the basic need, components, and operations of ignition system as well as
trouble shooting of the ignition system.
5. To understand lighting system & accessories.
6. To troubleshoot various components in electrical & electronics system.
Course Contents:
Module Contact
Description of Topic
No. Hrs.
Electrical & Electronic Components
7.1 Sensor testing: - Oxygen sensor, Engine coolant sensor, Intake air
temp. Sensor, Throttle position sensor, Manifold absolute pressure
sensor.
7.2 Function of Electronic Control Module.
7.3 Electronic fuel Injector testing: - only sound test, Ohmmetertest.
7.4 On-board diagnosis (OBD): -
7.4.1 Purpose of (on-board diagnostic second generation) OBD II,
7. 04
flash codes of Malfunction indicator light.
7.4.2 OBD II terminology: - Drive cycle, Trip, Warm up cycle
(Definitions only).
7.5 SAE J2012 standards Diagnostic Trouble Code (DTC): -5 (five) digits
only.
7.6 Troubles of electronic gauges like.
7.6.1. Gauge reads low constantly.
7.6.2. Gauge reads high constantly.
7.6.3. Inaccurate Gauge reading.
Total Hours 42
Weightage distribution in both objective, short and broad answer type questions:
Course Outcomes:
Text Books:
e-References
1. https://en.wikipedia.org/wiki/Lithium-ion_battery
2. https://inverted.in/blog/types-of-lithium-ion-batteries-available-in-the-market
Syllabus of M. V. Act & Transport Management
Course Objectives:
Course Contents:
Module Contact
Description of Topic
No. Hrs.
Motor Vehicle Act
1.1 Motor Vehicle Act: Short titles used in MVA, Definitions, Terms
regarding Vehicle.
1.2 Licensing of Drivers of Motor Vehicle: Necessity, Age limit,
Responsibility of owners, Restriction on holding a driving license,
General, Preliminary test and Driving test. Grant, revocation and
power of licensing authority.
1.3 Conductor’s license: Necessity, Eligibility, Documents required and
rules for conductors. Grant and revocation.
1.4 Registration of Vehicles: Necessity, Where to be made, How to be
made, Temporary registration, Production of vehicle at the time of
registration, Certificate of Fitness, Form and manner of display of
Registration mark, Size of letters and numerals of registration mark,
01 renewal & Transfer of Ownership of Motor Vehicle, cancellation/ 10
suspension of Ownership.
1.5 Control of Transport: Transport authorities, Difference between STA
& RTA, Necessity of Permit, All types of Permits, Transfer of permit,
Temporary permit, Tourist permit, National permit. Speed limits.
Offences, penalties and procedures. Control of traffic.
1.6 Construction of Motor Vehicle: Overall dimensions, General provision
regarding construction and maintenance of motor vehicle.
1.7 Road Safety: Road signs, Imposition of Penalties for violation of Act
and articles, Duties of drivers, Duties of conductors, Duties of helper.
1.8 Taxation: Objectives, Basis of taxation structure for two-wheeler,
three-wheeler, goods and passenger vehicles. Methods of levying tax,
Tax exemption.
1.9 Insurance: Motor Vehicle Insurance, comprehensive, third party, No-
fault liability, Procedure for accident claim. Furnishing of particulars
of vehicles involve in accident. Duty of driver in case of accident and
injury.
1.10 Importance of Motor Vehicles (Amendment) Act, 2019:
Compensation for road accident victims, Compulsory insurance, Good
Samaritans, Recall of vehicles, National Transportation Policy, Road
Safety Board, Offences and penalties, Taxi aggregators.
Transport Management
Weightage distribution in both objective, short and broad answer type questions:
Text Books:
Reference Books:
1. Calculate number of buses required for transport operation between terminals KALNA to
ASANSOL and prepare a bus schedule for data given below-
(i) Distance between KALNA to ASANSOL is 169 km
(ii) Buses are operated through the day between 4 a.m. to 11 p.m. with frequency of 2 Hr.
Running time is 5 Hrs. and standing time is 3 Hrs.
Soln.:
By using below given formula we have to calculate the number of buses required for the
schedule.
(ST RT)
N 2
F
where, N = Number of buses
ST = Stand/ Terminus time
RT = Running/ Journey time
F = Frequency
Course Objectives:
1. To understand various test procedures for battery as specified by manufacturer and the
precautions while handling a battery.
2. To identify the alternator components, starter motor components and understand test
procedure of same.
3. To know the test and service procedure for spark plug, distributor and spark plug cords.
4. To Identify and locate sensors and to understand diagnostic procedures (on-board and
standalone diagnosis).
5. To identify the vehicle wiring system.
Course Contents:
Exp. Contact
Description of Experiments
No. hours
1.1 Study, testing (Specific gravity of electrolyte, High rate discharge test
of battery & Load test of battery), sketching of constructional details, and
4
working principle of battery.
OR
1.
1.2 Study, testing (Nominal Cell Voltage, Discharge end voltage or cut off
voltage, Rated Capacity, Weight of the cell, Charging Voltage, Internal
4
Resistance, Energy Density (wh/kg)) and sketching of constructional
details and working principle of battery.
2.1 Study, testing and sketching of various components and the functions
of coil ignition systems and Inspection of spark plug cords, Servicing of
4
spark plugs and distributor.
2.
OR
2.2 Study, testing & sketching of various components and their function of
4
Electronic Ignition system.
3.1 Study, testing and sketching of starting system and the constructional
details of self starter. 4
3. OR
3.2 Starter Motor –component identification, starter current draw test and
4
voltage drop test.
4.1 Study, testing and sketching of charging system and the constructional
details of Automotive Alternator. 4
4.
OR
4.2 Alternator-component identification and output test, Regulated 4
Voltage Output Test, charging circuit resistance test. Electrical testing of
rotor and stator of alternator.
5.1 Study, testing and sketching of Headlight Circuit with upper and dipper
function. 4
5. OR
5.2 Study, sketching and working principle of Automatic Headlight
4
Dimming Circuit
6.1 Study, testing and sketching the wiring diagram of Electronic Control
Module (ECM or ECU) with different sensors and actuators. 4
6. OR
6.2 Study, testing and fault code terminology and rectification process of
4
OBD-II
7.1 Study, testing and sketching of Vehicle Wiring System
4
OR
7.
7.2 Study, location and identification of different sensors. 4
Total Hours 28
Course Outcomes:
Reference Books:
Course Objectives:
CourseContents:
Weightage distributionin both objective, short and long answer type questions:
Course Outcomes:
Reference Books:
Course Objectives:
Course Contents:
Module Contact
Description of Topic
No. Hrs.
Introduction of Air Conditioning system
2.1. Layout of Car Air Conditioning system – Different Category of Car air
conditioning system.
2.2. Construction & working of following refrigeration sub systems –
thermostatic expansion valve, fixed orifice tube & rotary vane air
cycle system.
2.3. Construction & working of evaporator - condenser - accumulator -
2 12
aspirator
2.4. Receiver driers & accumulator- Types, construction & Working
2.5. Reciprocating Compressor, scroll & rotary vane compressors
(Construction & working) - Drive systems for compressors -
Compressor Clutches- Compressor Clutch electrical circuit -
Compressor lubrication.
2.6. Construction & working of vacuum operated devices i.e., vacuum
reserve tank, vacuum restrictor, vacuum motor, check valve & check
relays.
2.7. Construction & working of electromagnetic clutch.
2.8. Metering devices- comparison of thermostatic expansion valve &
fixed orifice tube.
2.9. Types working & comparison of thermostatic expansion Valves i.e., H
valve, block type, internally equalized & externally equalized.
2.10. Functions of thermostatic expansion valve - Throttling action,
modulating action & controlling action.
2.11. Difference between conventional Air Conditioning system and Car
Air Conditioning system
Air-conditioning unit inlet and delivery system
3.1. Construction & working of Air intake section, core section &
distribution section
3. 3.2. Construction & working of Downstream – upstream - split - hybrid 04
Case and duct system.
3.3. Construction & working of rear heating & cooling system
3.4. Hoses & connectors – construction of system hoses, charging hose
with shutoff valve & connectors.
Air Conditioning system sensors and control
5.1. Visual & acoustic check - side glass - leak test - temperature test -
Procedure of charging & discharging - Moisture removal procedure.
5 12
5.2. Service equipment & tools – Vacuum pump - Manifold & gauge i.e.,
Low side & high side - gauge calibration - recovery unit - recycling
unit - Halide (2reon) - Fluorescent leak detector - nitrogen leak test.
5.3. Compressor service – Symptoms, faults, cause & remedy.
5.4. Electromagnetic clutch service – Symptoms, faults, cause & remedy.
5.5. Performance testing procedure of thermostatic expansion valve &
fixed orifice tube.
5.6. Refrigerant- Packaging, storage, restrictions, colour code & purity
test.
5.7. Common troubleshoot - No Cold Air from A/C - No Air Coming from
the Vents - Air is Cool but Does Not Get Cold - AC Smells Like Mildew -
Car AC Makes Noise When Turned On - Water on the Floorboards -
Air Conditioning Goes from Cold to Hot
Total Hours 42
Weightage distribution in both objective, short and broad answer type questions:
Course Outcomes:
Text Book:
1. Automotive Air conditioning: William H Crouse and Donald L Anglin, McGraw Hill
Inc.,1990.
2. Automotive Heating, Ventilation, and Air Conditioning systems: Warren Farnell and
James D. Halderman, Shop Manual, Pearson Prentice Hall, 2004
3. Automobile Engineering (Volume – VI): Anil Chhikara, Satya Prakashan.
4. Automotive Air-conditioning: Clifford L. Samuels, Prentice Hall Int.
5. Automotive Air conditioning & climate control system: Steven Daly, Cengage Publication
Reference Books:
Course Objectives:
Course Contents:
Module Contact
Description of Topic
No. Hrs.
Earth Moving Equipments – Introduction
Weightage distribution in both objective, short and broad answer type questions:
Course Outcomes:
Reference Books:
1. Agricultural Tractor and Machinery, D.N. Sharma, S. Mukesh and Vivek Balyan, Jain
Brothers, New Delhi
2. Farm Tractor: Maintenance and Repair, S. C. Jain, Standard Publishes-Distributors
3. Farm Machinery - An Approach, S. C. Jain, Standard Publishes-Distributors
4. Farm Power & Machinery, Er Sanjay Kumar, Kalyani Publications
Syllabus of Two & Three Wheelers
Course Objectives:
Course Contents:
Module Contact
Description of Topic
No. Hrs.
Introduction
Weightage distribution in both objective, short and broad answer type questions:
Course Outcomes:
Text Books:
1. Two and Three Wheeler Technology, Dhruv U. Panchal, Jayesh P. Maniar and Jigar A.
Doshi, PHI Learning.
2. Two Wheelers and Three Wheelers, K. K. Ramalingam, Scitech Publications (India) Pvt.
Ltd.
Reference Books:
Course Objectives:
After 4th Semester, for Internship-II, students are to be involved to undergo internship with
industry/ NGO’s/ Government Organizations/ Centre of Excellence/ Micro/ Small/ Medium
Enterprises to make themselves ready for the industry. In this case also Training and Placement
Cell and concerned teachers have to take initiative for coordination. Online internship options
may be explored.
For more guidance regarding internship, refer AICTE Internship Policy and AICTE Internship
Portal (www.internship.aicte-india.org).
After completion of Internship, the student should prepare a comprehensive report to indicate
what he/ she has observed and learnt in training period. The student may contact Industrial
Supervisor / Faculty Mentor / TPO for assigning topics and problems and should prepare the
final report on the assigned topics. The training report should be signed by the Industrial
Supervisor/ Internship Faculty Mentor, TPO and HOD.
The Internship Report will be evaluated on the basis of following criteria (as applicable)
60 Marks
Seminars must be arranged for the student based on his/her training report, before an Internal
Committee constituted by the concerned department of the Institute. The evaluation will be
based on the following criteria:
40 Marks
Course Outcome:
Course Objectives:
Project Group:
Course Content:
It is the 1st part of the major project. During this major project- I, partial work (Review of related
literature, Market Survey etc.) of the final project have to be completed.
The project topic has been selected on an advanced topic of Automobile Engineering.
Note:
Faculty Members and students can select any project topic through mutual discussion for each
student groups but related to automobile engineering.
After completion of the major project-I, each students group should prepare one comprehensive
report to indicate what are observed, learnt during the project work, estimation (time and cost),
work plan, layout of the project during this work. The student may contact guide for assigning
topic and problem and should prepare the progress report on the assigned topics. The project
report should be signed by the guide and HOD.
Internal Assessment:
1. Project Report: The project Report will be evaluated on the basis of following criteria (as
applicable) 40 Marks
External Assessment:
Seminars must be arranged for the student based on the progress of project work so far, in
presence of project guide, Internal Committee constituted by the concerned department of the
Institute and External examiner/s. The evaluation will be based on the following criteria.
40 Marks
Course Outcome: