A1000 Manual Trick
A1000 Manual Trick
A1000 Manual Trick
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting 5
Periodic Inspection &
Maintenance 6
Specifications A
Parameter List B
Standards Compliance C
MANUAL NO. TOEP C710616 21A
This Page Intentionally Blank
◆ Quick Reference
Easily Set Parameters for Specific Applications
Preset parameter defaults are available for setting up applications. Refer to Application Selection on page 51.
A1000 can operate synchronous PM motors. Refer to Subchart A-3: Operation with Permanent Magnet Motors on page 50.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 77.
Standards Compliance
Refer to European Standards on page 144 and Refer to UL Standards on page 148.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 3
4 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 5
6. Periodic Inspection & Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
A. Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Heavy Duty and Normal Duty Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Three-Phase 200 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Three-Phase 400 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
B. Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107
C. Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
European Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
Safe Disable Input Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
6 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
LO
This manual describes installation, wiring, operation procedures, functions, troubleshooting, maintenance, and inspections to
perform before operation.
ESC
RE
RESET ENTER
RUN STOP
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
Read this manual first. This guide is packaged together with the product. It contains basic information required to install and wire
● インバータ上部、両側面は高温になります。
● 触らないでください。
the drive. This guide provides basic programming and simple setup and adjustment.
◆ General Safety
■ Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the
drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is
applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve the product and/
or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual
number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 7
i Preface & General Safety
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
■ Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before
touching any components.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft
keys and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from
factory settings and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
8 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental
dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 9
i Preface & General Safety
WARNING
Risk of electric shock.
●
Read manual before installing.
●
Wait 5 minutes for capacitor
discharge after disconnecting
power supply.
●
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
● After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
●
Top and Side surfaces may
become hot. Do not touch.
LO
ESC
RE
RESET ENTER
RUN STOP
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
Warning Label
maintenance or wiring the drive. câblage du variateur.
Hot surfaces Surfaces Chaudes
●
Top and Side surfaces may ● Dessus et cotés du boitier Peuvent
become hot. Do not touch. devenir chaud. Ne Pas toucher.
危 険
けが.感電のおそれがあります。
● ● 据え付け、運転の前には必ず取扱説明書を読むこと。
●
● 通電中および電源遮断後5分以内はフロントカバー
を外さない事。
●
● 400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。( 対応)
● 保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
高温注意
● インバータ上部、両側面は高温になります。
● 触らないでください。
10 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
■ Warranty Information
Warranty Period
This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment
from the Yaskawa factory, whichever comes first.
Scope of Warranty
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative will inspect the
drive for a fee. If the Yaskawa representative finds the drive to be defective due to Yaskawa workmanship or materials
and the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of
charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the
site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defective
workmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that are
outside the scope of this warranty are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to
be responsible.
Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s understanding.
Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Malfunction or problems caused by program that has been made by customers using DriveWorksEZ.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan. However, after-sales service is available for customers outside of Japan
for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s defective products whether
within or outside of the warranty period are NOT covered by warranty.
Restrictions
A1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives
or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in
any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a
facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 11
1 Receiving
1 Receiving
◆ Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
■ Nameplate
Figure 3
12 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
1 Receiving
CIMR - A A 2 A 0001 F A A
Drive A1000 Customized Enclosure Design
No. No. Type
Series Specifications Revision
A Standard model A IP00 Order
No. Region
Code F NEMA 1
U USA
A Japan
Environmental
C Europe No.
Specification <1>
A Standard
No. Voltage Class K Gas-resistant
2 3-phase, 200-240 Vac M Humidity- and
4 3-phase, 380-480 Vac dust-resistant
N Oil-resistant
S Vibration-resistant
Three-Phase 200 V
Three-Phase 400 V
No. Max. Motor Capacity Rated Output No. Max. Motor Capacity Rated Output
kW Current A kW Current A
0002 0.75 2.1 0002 0.4 1.8
0004 1.5 4.1 0004 0.75 3.4
Receiving
0005 2.2 5.4 0005 1.5 4.8
0007 3.0 6.9 0007 2.2 5.5
0009 3.7 8.8 0009 3.0 7.2
0011 5.5 11.1 0011 3.7 9.2
0018 7.5 17.5 0018 5.5 14.8 1
0023 11 23 0023 7.5 18
0031 15 31 0031 11 24
0038 18.5 38 0038 15 31
0044 22 44 0044 18.5 39
0058 30 58 0058 22 45
0072 37 72 0072 30 60
0088 45 88 0088 37 75
0103 55 103 0103 45 91
0139 75 139 0139 55 112
0165 90 165 0165 75 150
<1> Drives with these specifications do not guarantee complete protection for the environmental conditions indicated.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 13
2 Mechanical Installation
2 Mechanical Installation
◆ Mechanical Installation
This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.
■ Installation Environment
To help prolong the optimum performance life of the drive, install the drive in an environmental matching the
specifications below.
Table 1 Installation Environment
Environment Conditions
Installation Area Indoors
-10 °C to +40 °C (IP20/NEMA Type 1)
-10 °C to +50 °C (IP00/Open-Chassis)
Drive reliability improves in environments without wide temperature fluctuations.
Ambient Temperature
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air temperature inside the enclosure
does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60 °C
• Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m or lower
10 to 20 Hz at 9.8 m/s2
Vibration
20 to 55 Hz at 5.9 m/s2 (up to 200 V 45 kW or 400 V 75 kW) or 2.0 m/s2 (200 V 55 kW or 400 V 90 kW and above)
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to
erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to
comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the
temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
OK NG NG
14 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
A C
B B D D
A C
A C A D
Mechanical
Installation
B
B D
A A
A – 50 mm minimum C – 2 mm minimum 2
B – 30 mm minimum D – 120 mm minimum
Figure 6 Space Between Drives (Side-by-Side Mounting)
Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line up. Leave space
between the top and bottom of stacked drives for easy cooling fan replacement if required.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 15
2 Mechanical Installation
When drives with IP20/NEMA Type 1 enclosures are mounted side by side, the protective covers of all drives must be
removed as shown in Figure 7. Refer to Protective Cover on page 26 to remove and reattach the protective cover.
Figure 7
16 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
W1 4-d
1.5
H1
H
t1
H2
W D1
D
Figure 1
4-d
W1
1.5
H1
H0
H
t1
D1
H2
H3
W D
Figure 2
W1 4-d
t2
Mechanical
Installation
2
H0
H
H1
H2
H3
t1
D1
W D
Figure 3
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 17
2 Mechanical Installation
<1> Removing the top cover from a IP20/NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity.
<2> Special order required. Contact your Yaskawa sales representative.
<1> Removing the top cover from a IP20/NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity.
<2> Special order required. Contact your Yaskawa sales representative.
18 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
IP00/Open-Chassis Drives
Figure 9
W1 4-d
t2
H1
H
D1 t1
t1
D1
H2
Max 8 W D
Figure 1
Mechanical
Installation
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 19
3 Electrical Installation
3 Electrical Installation
◆ Standard Connection Diagram
Connect the drive and peripheral devices as shown in Figure 10. It is possible to set and run the drive via the digital
operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up
Programming & Operation on page 42 for instructions on operating the drive.
NOTICE: Inadequate wiring could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable
codes. The drive is suitable for circuits capable of delivering not more than 18,000 RMS symmetrical amperes, 240 Vac maximum (200
V Class) and 480 Vac maximum (400 V Class).
NOTICE: When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the
motor insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference
value), connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devices could result in damage to the
photocoupler output of the drive.
20 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Figure 10
Figure 11
<4>
Terminals -, +1, +2, B1, B2 are FU
for connection options. Never DC reactor <1> r1
(option) Thermal relay
connect power supply lines to (option) <2> FV
these terminals U X s1 M
Jumper Braking resistor FW
(option) <3> t1 Cooling fan
+2 +1 − B1 B2
U
Main Circuit U/T1
V/T2 V
MCCB Fuse M
MC
Three-phase
power supply
R
S
R/L1
S/L2 Drive W/T3
W
200 to 400 V
T T/L3
50/60 Hz
Control Circuit <5> Ground
THRX OFF ON MC
Forward Run / Stop S1 PGB3 TB1
Braking resistor unit
SA <6> A+
Thermal relay trip contact THRX Reverse Run / Stop S2 A
1 2 B+ PG
SA B
External fault S3
MC TRX
Z+
SA Fault reset S4 Z
FLT-A FLT-B
TRX
SD
Multi-speed step 1 S5 FE
Fault relay Multi-function
contact digtial inputs
(default setting) Multi-speed step 2 S6 TB2
IP
Jog speed S7 IG
AO
External Baseblock A track monitor
S8 IG
BO
B track monitor
Sink / Source mode IG
selection jumper S3 ZO
SC (default: Sink) <7>
IG
CN5-C
Option board
+24 V connectors CN5-B
MA Fault relay output
CN5-A 250 Vac, max. 1 A
Shield ground terminal MB
30 Vdc, max 1 A
RP Pulse Train Input (max 32 kHz) MC (min. 5 Vdc, 10 mA)
<8>
+V Power supply +10.5 Vdc, max. 20 mA
M1 Multi-function relay output
2 kΩ (During Run)
A1 Analog Input 1 DIP Switch S1 M2 250 Vac, max. 1 A
(Frequency Reference Bias) 30 Vdc, max 1 A
Multi-function 0 to +10 Vdc (20 kΩ) V I (min. 5 Vdc, 10 mA)
analog/ pulse
train inputs
A2 Analog Input 2
(Frequency Reference Bias)
0 to +10 Vdc (20 kΩ) P1 Multi-function photo coupler output 1
4 to 20 mA / 0 to 20 mA (250 Ω) <9> (Zero Speed)
A3 Analog Input 3 48 Vdc, max 50 mA
(Aux. frequency reference)
AC 0 to +10 Vdc (20 kΩ) P2 Multi-function photo coupler output 2
(Speed Agree 1)
0V PC 48 Vdc, max 50 mA
<8> −V Power supply, -10.5 Vdc, max. 20 mA
Termination resistor MP Multi-function pulse train output
(120 Ω, 1/2 W) (Output frequency)
AC 0 to 32 kHz (2.2 kΩ)
DIP
Switch S2 0V
R+
FM
R <10> Multi-function analog output 1
− +
MEMOBUS/Modbus S+ FM (Output frequency)
comm. RS485/422 -10 to +10 Vdc (2mA)
Safety
max. 115.2 kBps S <13>
switch IG
S2 AM Multi-function analog output 2
Safe Disable inputs H1 AC − + (Output current)
<11> AM -10 to +10 Vdc (2mA)
S1 H2 0V <13>
E (G)
Open Wire
jumper
Safety relay / DM+ EDM (Safety Electronic Device Monitor) shielded line
<12>
Electrical Installation
controller
HC twisted-pair shielded line
DM−
control circuit terminal
main circuit terminal
<1> Remove the jumper when installing a DC reactor. Models CIMR-A2A0110 through 0211 and 4A0058 through 0165 come with a built-in
DC reactor.
<2> When installing a braking resistor option, a thermal relay sequence should also be set up to shut off power to the drive in case overheat occurs.
<3> The drive’s protection function for the internal braking transistor needs to be disabled (L8-55 = 0) if using a regen unit such as a regen
converter or some type of braking option unit (and therefore not the internal braking transistor). If left enabled, a braking resistor fault (rF)
may result.
Make sure Stall Prevention is disabled (L3-04 = 0) whenever using a regenerative converter, a regenerative unit, a braking resistor or the
Braking Resistor Unit. If left enabled, the drive may not stop within the specified deceleration time. 3
<4> Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan.
<5> Supplying power to the control circuit separately from the main circuit requires 24 V power supply (option).
<6> For control modes that do not use a motor speed feedback signal, PG option card wiring is not necessary.
<7> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Use jumper S3 to select
sink or source, and an internal or external power supply.
<8> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, and AC, as
this can cause erroneous operation or damage the drive.
<9> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input.
<10> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position.
<11> The sink/source setting for the Safe Disable input is the same as with the sequence input. Jumper S3 has the drive set for an external power
supply. When not using the Safe Disable input feature, remove the jumper shorting the input and connect an external power supply. Refer to
Figure 39 for instructions.
<12> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
<13> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as
a feedback-type of signal.
Figure 8 Drive Standard Connection Diagram (example: CIMR-A2A0040)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 21
3 Electrical Installation
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal
parameters are properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before
energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire
control, a momentary closure on terminal S1 may cause the drive to start.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure
parameter b1-17 is set to 0 (drive does not accept a run command at power up (default). If the drive is wired for 3-Wire sequence but
set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will
rotate in reverse direction at power up of the drive and may cause injury.
WARNING! When the application preset function is executed (or A1-06 is set to any value other than 0) the drive I/O terminal functions
change. This may cause unexpected operation and potential damage to equipment or injury.
+2
Jumper
− Drive
+1 B1 B2
Use terminals +1 and −
for DC power supply
−
Drive
22 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
+1 +3 −
−
Drive
R/L1 U/T1
3 Phase power supply
200 to 240 Vac, 50 to 60 Hz S/L2 V/T2 Motor
380 to 480 Vac, 50 to 60 Hz T/L3 W/T3
◆ Terminal Cover
Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is
complete.
■ CIMR-A 2A0004 to 0081, 4A0002 to 0044 (IP20/NEMA Type 1)
Removing the Terminal Cover
1. Loosen the terminal cover screw.
Figure 15
Electrical Installation
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 23
3 Electrical Installation
24 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Electrical Installation
Reattaching the Digital Operator
Insert the digital operator into the opening in the top cover while aligning it with the notches on the left side of the
opening. Next press gently on the right side of the operator until it clicks into place.
Figure 22
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 25
3 Electrical Installation
◆ Protective Cover
Drive models CIMR-A 2A0004 to 0081 and 4A0002 to 0058 are designed with NEMA Type 1 specifications, and have
a protective cover on the top. Removing this top cover voids the NEMA Type 1 conformance but still keeps a protection
degree in accordance with IP20.
■ Removing the Protective Cover
Insert the tip of a straight-edge screwdriver into the small openings located on the front edge of the protective cover.
Gently apply pressure as shown in the figure below to free the cover from the drive.
Note: Removing the top cover from a IP20/NEMA Type 1 drive voids the NEMA Type 1 protection but still keeps IP20 conformity.
Figure 24
Protective Cover
Mounting Holes
26 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
NOTICE: Do not switch the drive input to start or stop the motor. Frequently switching the drive on and off shortens the lifetime of the
DC bus charge circuit and the DC bus capacitors, and can cause premature drive failures. For the full performance life, refrain from
switching the drive on and off more than once every 30 minutes.
Electrical Installation
formula to calculate the amount of voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10-3
• Use terminal +1 and the negative terminal when connecting a braking resistor, regenerative converter, or a regen unit.
• Refer to instruction manual TOBPC72060000 for braking unit or braking resistor unit wire gauges.
• Refer to UL Standards Compliance on page 148 for information on UL compliance.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 27
3 Electrical Installation
28 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Electrical Installation
R/L1, S/L2, T/L3 3.5 2 to 14 10 12 to 6 2.5 2.5 to 16
U/T1, V/T2, W/T3 3.5 2 to 14 10 12 to 6 2.5 2.5 to 16 1.2 to 1.5
M4
–, +1, +2 3.5 2 to 14 – 12 to 6 – 4 to 16 (10.6 to 13.3)
4A0018
B1, B2 2 2 to 5.5 – 12 to 10 – 4 to 6
2 to 2.5
3.5 2 to 5.5 10 14 to 10 2.5 2.5 to 6 M5
(17.7 to 22.1)
R/L1, S/L2, T/L3 5.5 3.5 to 14 10 10 to 6 4 2.5 to 16
U/T1, V/T2, W/T3 5.5 3.5 to 14 10 10 to 6 4 2.5 to 16
M4
1.2 to 1.5
(10.6 to 13.3)
3
–, +1, +2 5.5 3.5 to 14 – 12 to 6 – 4 to 16
4A0023
B1, B2 2 2 to 5.5 – 12 to 10 – 4 to 6
2 to 2.5
3.5 3.5 to 5.5 10 12 to 10 4 4 to 6 M5
(17.7 to 22.1)
R/L1, S/L2, T/L3 14 5.5 to 14 8 8 to 6 6 6 to 16
2 to 2.5
U/T1, V/T2, W/T3 8 5.5 to 8 8 10 to 6 6 6 to 16 M5
(17.7 to 22.1)
–, +1, +2 14 5.5 to 14 – 10 to 6 – 6 to 16
4A0031 2 to 2.5
B1, B2 3.5 2 to 8 – 10 to 8 – 6 to 10 M5
(17.7 to 22.1)
4 to 6
5.5 5.5 to 8 8 10 to 8 6 6 to 10 M6
(35.4 to 53.1)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 29
3 Electrical Installation
22 22 to 30 4 4 to 2 35 25 to 35
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in
damage to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit interrupters.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious
injury by fire as a result of drive damage from line voltage application to output terminals.
30 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Note: When setting carrier frequency in a drive running multiple motors, calculate the cable length as the total distance of wiring to all
motors that are connected.
Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and
minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment
chassis, which could result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V
Class: Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded
electrical equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could
result in abnormal operation of drive or equipment.
Refer to Figure 26 when using multiple drives. Do not loop the ground wire.
Figure 26
OK OK NG
Electrical Installation
Wire the main circuit terminals after the terminal board has been properly grounded.
Models CIMR-A2A0004 through 0081 and 4A0002 through 0044 have a cover placed over the DC bus and braking
circuit terminals prior to shipment to help prevent miswiring. Cut away covers as needed for terminals using wire cutters.
Figure 27
A
3
A – Protective Cover
Figure 24 Protecting Cover to Prevent Miswiring (CIMR-A2A0056)
Main Circuit Connection Diagram
Refer to Main Circuit Connection Diagram on page 22 when wiring terminals on the drive’s main power circuit.
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other
terminals. Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to
comply may result in damage to the braking circuit or drive.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 31
3 Electrical Installation
WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter A1-06 may change the I/O
terminal function automatically from the factory setting. Refer to Application Selection on page 51. Failure to comply may result in
death or serious injury.
Input Terminals
Table 10 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
input.
Table 10 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
S1 Multi-function input 1 (Closed: Forward run, Open: Stop)
S2 Multi-function input 2 (Closed: Reverse run, Open: Stop)
S3 Multi-function input 3 (External fault, N.O.)
Photocoupler
S4 Multi-function input 4 (Fault reset) 24 Vdc, 8 mA
Multi-Function Set the S3 jumper to select between sinking, sourcing mode, and the power supply.
S5 Multi-function input 5 (Multi-step speed reference 1) 124
Digital Inputs Refer to Sinking/Sourcing Mode Switch for Digital Inputs on page 37.
S6 Multi-function input 6 (Multi-step speed reference 2)
S7 Multi-function input 7 (Jog reference)
S8 Multi-function input 8 (External baseblock)
SC Multi-function input common Multi-function input common
H1 Safe Disable input 1 24 Vdc, 8 mA
One or both open: Output disabled
Both closed: Normal operation
Internal impedance: 3.3 kΩ
Safe Disable Off time of at least 1 ms
H2 Safe Disable input 2 Disconnect the wire jumpers shorting terminals H1, H2, and HC to use the Safe 151
Inputs
Disable inputs. Set the S3 jumper to select between sinking, sourcing mode, and the
power supply as explained for multi-function input terminals in Sinking/Sourcing
Mode Switch for Digital Inputs on page 37. <1>
HC Safe Disable function common Safe disable function common
Input frequency range: 0 to 32 kHz
Signal Duty Cycle: 30 to 70% 129
RP Multi-function pulse train input (Frequency reference)
High level: 3.5 to 13.2 Vdc, low level: 0.0 to 0.8 Vdc 150
Input impedance: 3 kΩ
+V Power supply for analog inputs 10.5 Vdc (max allowable current 20 mA) 150
-V Power supply for analog inputs -10.5 Vdc (max allowable current 20 mA) –
Analog Inputs / A1 Multi-function analog input 1 (Frequency reference bias) -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 53
Pulse Train Input -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
39
A2 Multi-function analog input 2 (Frequency reference bias) 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω)
53
Voltage or current input must be selected by DIP switch S1 and H3-09
Multi-function analog input 3 (auxiliary frequency
A3 -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 53
reference)
AC Frequency reference common 0V 53
E (G) Ground for shielded lines and option cards – –
<1> Setting jumper S3 for an external power supply makes the wire link between terminals H1, H2, and H2 ineffective. Remove the wire link and
connect an external power supply that can supply terminals H1, H2, and HC continuously.
32 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Output Terminals
Table 11 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
output.
Table 11 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
MA N.O.
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Fault Relay MB N.C. output
Minimum load: 5 Vdc, 10 mA
MC Fault output common
Multi-Function M1 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Multi-function digital output (During run) 126
Digital Output <1> M2 Minimum load: 5 Vdc, 10 mA
<1> Refrain from assigning functions to terminals M1 and M2 that involve frequent switching, as doing so may shorten relay performance life.
Switching life is estimated at 200,000 times (assumes 1 A, resistive load).
<2> Connect a flywheel diode as shown in the Figure 28 when driving a reactive load such as a relay coil. Make sure the diode rating is greater than
the circuit voltage.
Figure 28
C
A D
Electrical Installation
<1> 115.2 kbps (max.)
S- Communications output (-)
IG Shield ground 0V
<1> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. For more information on
the termination resistor, see Control I/O Connections on page 37.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 33
3 Electrical Installation
■ Terminal Configuration
Control circuit terminals should be wired as shown in Figure 29.
Figure 29
A B C
DM− S−
DM+ S+
H2 R−
H1 R+ MP
HC IG RP E
E(G) FM AC AM P1 P2 PC SC MA MB MC
SC A1 A2 A3 +V AC -V M1 M2 E(G)
S1 S2 S3 S4 S5 S6 S7 S8
34 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
d1
6 mm
d2
Electrical Installation
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and
other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.
NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring
practices could result in drive or equipment malfunction or nuisance trips.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral
devices could result in drive performance degradation due to improper power supply.
3
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices
could result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive
or equipment malfunction or nuisance trips.
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Figure 32 for details. Prepare the ends of the control circuit wiring as shown in Figure 34. Refer to Wire Size and
Torque Specifications on page 35.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage
the terminal block, or cause a fire.
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or
equipment malfunction due to electrical interference.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 35
3 Electrical Installation
B
A
Preparing wire D
terminal ends
C
A – Loosen screw to insert wire. C – Avoid fraying wire strands when stripping
Wire in the following order: insulation from wire. Strip length 5.5 mm.
TB4, TB5, TB6
B – Single wire or stranded wire D – Blade depth of 0.4 mm or less
Blade width of 2.5 mm or less
Figure 29 Terminal Board Wiring Guide
Use the space above TB2 to wire TB4 through TB6 as illustrated in Figure 33.
Figure 33
F C
A D
B E
NOTICE: The analog signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters
when using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system
performance.
36 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Figure 32 Jumper S3
Sink Mode (0 V Common), Internal Power Supply
When controlling the digital inputs by NPN transistors (0 V common/sinking mode) or contacts using the drive internal
power supply, position the jumper S3 for sinking as shown in Figure 36.
Figure 36
S7
S8
IP24 V
SC (24 V)
Electrical Installation
Figure 37
S7
S8 3
IP24 V
SC (24 V)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 37
3 Electrical Installation
S7 S7
S8 S8
IP24 V IP24 V
SC (24 V) SC (24 V)
+24 V +24 V
Source Mode (+24 V Common) External Power Supply Sink Mode (0 V Common) External Power Supply
S8 S8
IP24 V IP24 V
SC (24 V) SC (24 V)
+24 V +24 V
H1 H1
H2 H2
HC HC
38 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Load Impedance
MP
VMP RL
AC
Load Impedance
MP
Sink Current
AC
Electrical Installation
◆ Terminal A2 Analog Input Signal Selection
Terminal A2 can be used to input either a voltage or a current signal.
When using input A2 as a voltage input, set DIP switch S1 to “V” (left position) and set parameter H3-09 to 0 (0 to 10
Vdc) or to 1 (-10 to 10 Vdc).
To use current input at terminal A2, set the DIP switch S1 to “I” (default setting) and H3-09 = 2 or 3 (4 to 20 mA or 0 to
20 mA).
3
To set the DIP switch on the terminal board, use an appropriate sized tool with a tip of approximately 8 mm in width.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 39
3 Electrical Installation
Figure 42
Dip Switch S1
V I
◆ Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to the USB port of a PC using a USB 2.0, AB type cable (sold separately). DriveWizard Plus can
then be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on
DriveWizard Plus.
Figure 43
USB Cable
(Type-AB)
(Type-B) (Type-A)
PC
40 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
◆ Wiring Checklist
2 Make sure you have the correct braking resistors, DC reactors, noise filters, and other peripheral devices. –
9 Properly wire the power supply to drive terminals R/L1, S/L2, and T/L3. 22
Properly wire the drive and motor together.
10 The motor lines and drive output terminals R/T1, V/T2, and W/T3 should match in order to produce the desired phase order. If the phase order 30
is incorrect, the drive will rotate in the opposite direction.
11 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 27
Use the correct wire gauges for the main circuit. Refer to Wire Gauges and Tightening Torque on page 27. 27
• When using comparatively long motor cable, calculate the amount of voltage drop.
• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency set to C6-02 accordingly. 31
13 Properly ground the drive. Review page 31. 31
Tightly fasten all terminal screws (control circuit terminals, grounding terminals).
14 27
Refer to Wire Gauges and Tightening Torque on page 27.
Set up overload protection circuits when running multiple motors from a single drive.
MC2 OL2
15 MC1 - MCn ... magnetic contactor –
M2 OL 1 - OL n ... thermal relay
MCn OLn
Mn
Electrical Installation
If using a braking resistor or dynamic braking resistor unit, install a magnetic contactor. Properly install the resistor, and ensure that overload
16 –
protection shuts off the power supply.
17 Verify phase advancing capacitors, input noise filters, or ground fault circuit interrupters are NOT installed on the output side of the drive. –
Control circuit wiring
18 Use twisted-pair line for all drive control circuit wiring. 35
20
If using a 3-wire sequence, properly set parameters for multi-function contact input terminals S1 through S8, and properly wire control
circuits.
– 3
21 Properly wire any option cards. 35
Check for any other wiring mistakes.
22 –
Only use a multimeter to check wiring.
Properly fasten the control circuit terminal screws in the drive.
23 27
Refer to Wire Gauges and Tightening Torque on page 27.
24 Pick up all wire clippings. –
25 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 41
4 Start-Up Programming & Operation
Figure 45
14 13 12
10
LO
ESC
1 RE 8
2 RESET ENTER 7
9
RUN STOP
3 4 5 6
Switches drive control between the operator (LOCAL) and an external source (REMOTE) for the Run
8 LO/RE Selection Key <2>
command and frequency reference.
9 RUN Light Lit while the drive is operating the motor. Refer to page 43 for details.
10 LO LO/RE Light Lit while the operator is selected to run the drive (LOCAL mode). Refer to page 43 for details.
RE
<1> The STOP key has highest priority. Pressing the STOP key will always cause the drive to stop the motor, even if a Run command is active at
any external Run command source. To disable the STOP key priority, set parameter o2-06 to 0.
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching
between LOCAL and REMOTE, set parameter o2-01 to 0.
42 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
• The drive is in the Drive Mode • The drive is in the Programming Mode
When DriveWorksEZ is used <1>
• During Auto-Tuning • The drive will not accept a Run command
Examples
Start-Up Programming
& Operation
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 43
4 Start-Up Programming & Operation
Figure 47
REV
DRV
DRV FOUT
Description of Key Operations
Output Frequency
Output Current
XX
Monitor Display
X XX XX
XX XX XX
Verify Menu
PROGRAMMING MODE
XX XX XX
Drive cannot operate the motor.
X
DRV light is on.
Set Up Mode
XX XX XX
XX
Parameter Setting Mode
XX XX XX
X XX XX
Auto-Tuning
X XX XX XX
<1> Reverse can only be selected when the drive is set for LOCAL.
44 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. REV DRV
DRV FOUT
2.
Press the or key until the Parameter Setting Mode screen appears.
3.
Press the key to enter the parameter menu tree.
4.
Press or key to select the C parameter group.
5.
Press two times.
6.
Press or key to select the parameter C1-02.
7.
Press to view the current setting value (10.0 s). Left digit flashes.
8.
Press until the desired number is selected. “1” flashes.
9.
Press the key and enter 0020.0.
10.
Press and the drive will confirm the change.
DRV
12.
REV DRV FOUT
Note: Parameter availability depends on the control mode set in A1-02 that is used to run the drive and motor. Consequently, some of
the parameters listed above may not be accessible in certain control modes.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 45
4 Start-Up Programming & Operation
The operation can be switched between LOCAL and REMOTE either by using the LO/RE key on the digital operator or
a digital input.
Note: 1. After selecting LOCAL, the LO/RE light will remain lit.
2. The drive will not allow the user to switch between LOCAL and REMOTE during run.
Using the LO/RE Key on the Digital Operator
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. DRV
REV DRV FOUT
REV DRV
DRV FOUT
Press . The LO/RE light will light up. The drive is now in LOCAL.
2. ESC
LO
RE
RESET ENTER
To set the drive for REMOTE operation, press the key again. RUN STOP
◆ Start-Up Flowcharts
The flowcharts in this section summarize basic steps required to start the drive. Use the flowcharts to determine the most
appropriate start-up method for a given application. The charts are intended as a quick reference to help familiarize the
user with start-up procedures.
Note: To set up the drive using one of the Application Presets, refer to Application Selection on page 51.
46 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
START
NO
Set the control mode in parameter A1-02. Refer to
Application
Selection section
Set the basic parameters
C6-01 for heavy/normal duty mode selection
b1-01/02 for frequency reference and run command source selection
H1-,H2-,H3-,H4-,H6-for I/O terminal setting
d1-for multi-speed references if used
C1- and C2-for accel./decel. and S-curve time settings
L3-04 if braking options are used
L8-55 = 0 if a regen converter is used.
Control Mode
A1-02 =
To To To
Flowchart A-1 Flowchart A-2 Flowchart A-3
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 47
4 Start-Up Programming & Operation
From
Flowchart
A
Is there a YES
PG encoder
on the motor?
NO
Energy Savings
(b8-01 = 1) or
Speed Estimation Speed Search NO
(b3-24 = 1) enabled
when b3-01 = 1
or L2-01 = 1,2 ?
YES
Perform Rotational YES
Auto-Tuning for V/f Control Is the motor cable longer than
(T1-01 = 3) 50 meters?
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Return to
Flowchart
A
48 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Figure 51
From
Flowchart
A
NO YES
NO Is the load less than
30% of the rated load
for the motor?
<2>
NO
Perform Stationary
Auto-Tuning 1 (T1-01 = 1)
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Is there a PG NO
encoder on the
motor?
YES
NO
Start-Up Programming
Run the machine and check for desired
operation.
& Operation
Return to
Flowchart
A
<1> The load must be decoupled from the motor to properly perform Rotational Auto-Tuning. 4
<2> Rotational Auto-Tuning can still be performed if the load is 30% or less, though Stationary Auto-Tuning will probably yield better control
performance.
<3> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released.
<4> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function.
Figure 45 Flowchart A2: High Performance Operation Using OLV or CLV
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 49
4 Start-Up Programming & Operation
Figure 53
From
Flowchart
A
NO
Perform PM Stationary
Auto-Tuning for Stator
NO Resistance (T2-01 = 2)
Run the motor without load; check the rotation direction and
operation.Verify external signal commands to the drive work as desired.
Is there a PG NO
encoder on the
motor?
YES
YES
Should the drive set ASR gain
automatically?
NO
Return to
Flowchart
A
<1> Enter the motor code to E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another
manufacturer, enter FFFF.
<2> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released.
<3> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function.
Figure 46 Operation with Permanent Magnet Motors
50 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Status Display
When the power supply to the drive is turned on, the digital operator lights will appear as follows:
DRV
Normal Operation The data display area displays the frequency reference. is lit.
REV DRV FOUT
REV DRV
DRV FOUT
Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and Possible Solutions on page 84
Fault
for more information and possible solution. and are lit.
◆ Application Selection
Several Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of these
Application Presets automatically assigns functions to the input and output terminals, and sets certain parameters to
values appropriate for the application that was selected. In addition, the parameters most likely to be changed are
assigned to the group of User Parameters, A2-01 through A2-16. User Parameters are part of the Setup Group, and
provide quicker access to by eliminating the need to scroll through multiple menus.
An Application Preset can either be selected from the APPL display in the Setup Group or in parameter A1-06. The
following presets can be selected:
Note: An Application Preset can only be selected if all drive parameters are on at their original default settings. It may be necessary to
Start-Up Programming
initialize the drive by setting A1-03 to “2220” or “3330” prior to selecting an Application Preset.
WARNING! Confirm the drive I/O signals and external sequence before performing a test run. Setting parameter A1-06 may change
the I/O terminal function automatically from the default setting. Failure to comply may result in death or serious injury.
& Operation
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 51
4 Start-Up Programming & Operation
If more information is required for parameters not listed in this section, Refer to Refer to Parameter List on page 107 as
required for a complete listing of drive parameters.
■ A1-02: Control Method Selection
Selects the Control Method (also referred to as the “control mode”) the drive uses to operate the motor. If the drive is set
up to run two motors, then A1-02 determines the control mode for motor 1.
52 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Table 21 Analog Input Settings for Frequency Reference Using Voltage Signals
Parameter Settings
Terminal Signal Level Notes
Signal Level Selection Function Selection Gain Bias
0 to 10 Vd H3-01 = 0 H3-02 = 0
4
A1 H3-03 H3-04 -
-10 to +10 Vdc H3-01 = 1 (Master Speed Reference)
0 to 10 Vd H3-09 = 0 H3-10 = 0 Make sure to set DIP switch S1 on the
A2 H3-11 H3-12
-10 to +10 Vdc H3-09 = 1 (Master Speed Reference) terminal board to “V” for voltage input.
0 to 10 Vd H3-05 = 0 H3-06 = 0
A3 H3-07 H3-08 -
-10 to +10 Vdc H3-05 = 1 (Master Speed Reference)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 53
4 Start-Up Programming & Operation
Figure 54
Drive Drive
+V 10.5 V, 20 mA power supply +V 10.5 V, 20 mA power supply
0 to 10 V -10 to 10 V
2 kΩ A1 Analog Input 1 4 kΩ A1 Analog Input 1
Figure 55
DIP switch S1
V I Drive
+V 10.5 V, 20 mA power supply
A1 Analog Input 1
0 or 4 to 20 mA
A2 Analog Input 2
A3 Analog Input 3
54 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Setting 0: Operator
When the b1-02 = 0, the LO/RE light will switch on and the RUN key will enter a Run command to start the drive.
Setting 1: Control Circuit Terminal
This setting requires that the Run and Stop commands are entered from the digital input terminals. The following
sequences can be used:
• 2-wire sequence 1:
Two inputs (FWD/Stop-REV/Stop). Initializing the drive by setting A1-01 = 2220, presets the terminals S1 and S2 to
these functions. This is the default setting of the drive.
• 2-wire sequence 2:
Two inputs (Start/Stop-FWD/REV).
• 3-wire sequence:
Three inputs (Start-Stop-FWD/REV). Initialize the drive by setting A1-01 = 3330 presets the terminals S1, S2, and S5
to these functions. Also refer to Setting 0: 3-Wire Sequence on page 67.
Setting 2: MEMOBUS/Modbus Communications
To issue a Run command via serial communications, set b1-02 to 2 and connect the RS-485/422 serial communication
cable to control terminals R+, R-, S+, and S- on the removable terminal block.
Setting 3: Option Card
To issue the Run command via the communication option board, set b1-02 to 3 and plug a communication option board
into the CN5-A port on the control PCB. Refer to the manual supplied with the option board for instructions on
integrating the drive into the communication system.
Note: If b1-02 is set to 3, but an option board is not installed in CN5-A, an oPE05 operator programming error will be displayed on the
digital operator and the drive will not run.
Start-Up Programming
No. Parameter Name Setting Range Default
b1-03 Stopping Method Selection 0 to 3 0
When the Run command is removed, the drive will decelerate the motor to stop. The deceleration rate is determined by
the active deceleration time. The default deceleration time is set to parameter C1-02.
When the output frequency falls below the level set in parameter b2-01, the drive will start DC injection, Zero Speed
Control or Short Circuit Braking, depending on the selected control mode. Refer to b2-01: DC Injection Braking Start 4
Frequency on page 57 for details.
Setting 1: Coast to stop
When the Run command is removed, the drive will shut off its output and the motor will coast (uncontrolled
deceleration) to stop. The stopping time is determined by the inertia and the friction in the driven system.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 55
4 Start-Up Programming & Operation
Figure 56
Run
command ON OFF
Output
frequency
Drive output is shut off
Motor speed
Run
command ON OFF
DC Injection Braking
Output with the current set in
frequency b2-02
Motor speed
Motor coasts
Minimum Baseblock
Time (L2-03)
Figure 50 DC Injection Braking to Stop
The time for DC Injection Braking is determined by the value set to b2-04 and by the output frequency at the time the
Run command is removed. It can be calculated by:
b2-0410
b2-04
56 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Figure 59
The function triggered by parameter b2-01 depends on the control mode that has been selected.
V/f, V/f w/PG and OLV (A1-02 = 0, 1, 2)
For these control modes, parameter b2-01 sets the starting frequency for DC Injection Braking at stop. Once the output
frequency falls below the setting of b2-01, DC Injection Braking is enabled for the time set in parameter b2-04.
Figure 61
DC Injection
Braking
E1-09 Min. Frequency
b2-01 Zero Speed Level
Output Time
frequency
b2-04
Figure 54 DC Injection Braking at Stop for V/f, V/f w/PG and OLV
Start-Up Programming
Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum frequency), then DC Injection Braking will begin as soon as
the frequency falls to the value set to E1-09.
OLV/PM and AOLV/PM (A1-02 = 5, 6)
& Operation
For these control modes, parameter b2-01 sets the starting frequency for Short-Circuit Braking at stop. Once the output
frequency falls below the setting of b2-01, Short-Circuit Braking is enabled for the time set in parameter b2-13. If DC
Injection Braking time is enabled at stop, then DC Injection Braking is performed for the time set in b2-04 after Short-
Circuit Braking is complete. 4
Figure 62
Output Time
frequency
b2-13 b2-04
Figure 55 Short-Circuit Braking at Stop in OLV/PM and AOLV/PM
Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum frequency), then DC Injection Braking will begin as soon as
the frequency falls to the value set to E1-09.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 57
4 Start-Up Programming & Operation
Zero Speed
E1-09 Min. Frequency Control
b2-01 Zero Speed Level
Output Time
frequency
b2-04
Figure 56 Zero Speed Control at Stop in CLV and CLV/PM
Note: If b2-01 is set to lower than the minimum frequency (E1-09), then Zero Speed Control begins at the frequency set to E1-09.
Setting 0: Disabled
When the Run command is entered, the drive starts operating at the minimum output frequency. If external Speed Search
1 or 2 is already enabled by a digital input, the drive will start operating with Speed Search.
Setting 1: Enabled
Speed Search is performed whenever the Run command is entered. The drive begins running the motor once Speed
Search is complete.
■ C1-01 to C1-08: Accel, Decel Times 1 to 4
Four different sets of acceleration and deceleration times can be set in the drive. They can be selected by digital inputs,
by the motor selection, or can be switched automatically. Acceleration time parameters always set the time to accelerate
from 0 Hz to the maximum output frequency (E1-04). Deceleration time parameters always set the time to decelerate
from maximum output frequency to 0 Hz. C1-01 and C1-02 are the default active accel/decel settings.
Figure 64 shows an operation example for changing accel/decel. times. The example below requires that the stopping
method be set for “Ramp to stop” (b1-03 = 0).
58 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Figure 64
Time
ON OFF ON ON OFF ON
FWD (REV)
Run command
ON OFF ON
Accel/Decel Time Selection 1
(Terminals S1 to S8, H1- = “7”)
ON
Accel/Decel Time Selection 2
(Terminals S1 to S8, H1- = “1A”)
Output Frequency
C1-11
Accel/Decel Time
Switch Frequency
Start-Up Programming
C1-07 C1-01 C1-02 C1-08
setting setting setting setting
When the output frequency ? C1-11, drive uses Accel/Decel Time 1 (C1-01, -02)
& Operation
When the output frequency < C1-11, drive uses Accel/Decel Time 2 (C1-07, -08)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 59
4 Start-Up Programming & Operation
Overload
150 %
120 % Overload
Rated Load
Rated Load 100 %
100 %
Performance
Use Heavy Duty Rating for applications requiring a high overload Use Normal Duty Rating for applications in which the torque requirements
Application tolerance with constant load torque. Such applications include extruders drop along with the speed. Examples include fans and pumps where a high
and conveyors. overload tolerance is not required.
Over load capability (oL2) 150% of drive rated Heavy Duty current for 60 s 120% of drive rated Normal Duty current for 60 s
Stall Prevention during
150% 120%
Acceleration (L3-02)
Stall Prevention during Run (L3-
150% 120%
06)
Default Carrier Frequency 2 kHz 2 kHz Swing PWM
Note: By changing the Duty Mode selection, the maximum size motor the drive can run changes, and the E2- parameters are
automatically set to appropriate values (E4- for motor 2). Parameters settings determined by motor capacity are recalculated
automatically when the Duty Mode selection is changed. This includes b8-04, L2-03, n5-02, L3-24, C5-17, and C5-37.
Note: The default setting for the carrier frequency differs based on the type of motor and the Duty Mode selection. The default is 2 kHz
when the drive is set for Heavy Duty performance, and defaulted to “Swing PWM1” when set for Normal Duty performance.
When using a PM motor, the default carrier frequency is 5.0 Hz.
Settings:
Note: 1. Swing PWM uses a carrier frequency of 2.0 kHz as a base, then applies a special PWM pattern to reduce the audible noise.
2. The value in parenthesis indicates the carrier frequency for AOLV/PM.
Symptom Remedy
Speed and torque are unstable at low speeds
Noise from the drive affects peripheral devices
Lower the carrier frequency.
Excessive leakage current from the drive
Wiring between the drive and motor is too long <1>
Audible motor noise is too loud Increase the carrier frequency or use Swing PWM. <2>
<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the table below.
<2> In Normal Duty, the carrier frequency default is for Swing PWM (C6-02 = 7), the same as setting 2 kHz. Increasing the carrier frequency is fine
when the drive is set for Normal Duty, but remember that the drive rated current falls when the carrier frequency is increased.
60 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
<1> The upper limit is determined by the maximum output frequency (E1-04) and upper limit for the frequency reference (d2-01).
<2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0) in V/f, V/f w/PG, OLV, CLV, and OLV/PM control modes.
The default for AOLV/PM and CLV/PM control modes expresses the frequency reference as a percentage (o1-03 = 1).
Start-Up Programming
Frequency Reference 8 (d1-08) ON ON ON OFF OFF
Frequency Reference 9 (d1-09) OFF OFF OFF ON OFF
Frequency Reference 10 (d1-10) ON OFF OFF ON OFF
& Operation
<1> The Jog frequency overrides whatever frequency reference is being used.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 61
4 Start-Up Programming & Operation
Figure 66
d1-16
Frequency d1-15
reference
d1-14
d1-13
d1-12
d1-07
d1-06
d1-05
d1-04
d1-01
(A3)
d1-02
(A2)
d1-01
(A1)
d1-17
Time
FWD (REV) Run/Stop
ON
Jog Reference ON
(Approximate Values)
Setting Value of ov Suppression /
Voltage ov BTR Operation Uv Detection Level Desired DC Bus Voltage
E1-01 Stall Prevention Level
Detection Level Level (L2-05) during KEB (L2-11)
(L3-17)
200 V Class All settings 410 V 394 V 190 V 240 V 370 V
setting ≥ 400 V 820 V 788 V 380 V 480 V 740 V
400 V Class
setting < 400 V 820 V 788 V 350 V 440 V 740 V
Note: The braking transistor operation levels are valid for the drive internal braking transistor. If an external CDBR braking chopper is
used, refer to the instruction manual of that unit.
62 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Voltage (V)
Voltage (V)
Start-Up Programming
15 15 15 15
9 9 9 9
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
& Operation
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
9 9
8 8
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 63
4 Start-Up Programming & Operation
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
24 24
19 19
13 15
11 11
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
15 15 15 15
9 9 9 9
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Predefined V/f Patterns for Models CIMR-A2A0030 to 0211 and CIMR-A4A0018 to 0103
The following graphs are for 200 V class drives. Double values when using a 400 V class drive.
Table 32 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
Voltage (V)
Voltage (V)
14 14 14 14
7 7 7 7
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
7 7
6 6
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
23 23
18 18
11 13
9 9
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
64 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
14 14 14 14
7 7 7 7
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Predefined V/f Patterns for Models CIMR-A2A0250 to 0312 and CIMR-A4A0139 to 0165
The following graphs are for 200 V class drives. Double values when using a 400 V class drive.
Table 36 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
200 200 200 200
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
12 12 12 12
6 6 6 6
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
6 6
5 5
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
20 20
15 15
9 11
7 7
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Start-Up Programming
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
4
12 12 12 12
6 6 6 6
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 65
4 Start-Up Programming & Operation
Frequency (Hz)
Figure 60 V/f Pattern
Note: 1. The following condition must be true when setting up the V/f pattern: E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤ E1-04
2. To make the V/f pattern a straight line below E1-06, set E1-09 = E1-07. In this case the E1-08 setting is disregarded.
3. E1-03 is unaffected when the parameters are initialized using parameter A1-03, but the settings for E1-04 through E1-13 are returned
to their default values.
4. Parameters E1-11, E1-12, and E1-13 should only be used to fine-tune the V/f pattern in the constant output range. These parameters
rarely need to be changed.
Note: 1. The resolution of E2-01 depends on the rated output power of the drive. If a drive is set up for 11 kW rated output power (ND or HD
rating), then the value will have two decimal places. It will have one decimal place if a drive is set up for 11 kW and higher.
2. If the motor rated current in E2-01 is set lower than the motor no-load current in E2-03, than a parameter setting error will occur
(oPE02). E2-03 must be set correctly to prevent this error.
Setting
No. Parameter Name Default
Range
H1-01 Multi-Function Digital Input Terminal S1 Function Selection 1 to 9F 40 (F) <1>: Forward Run Command (2-wire sequence)
66 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Setting
No. Parameter Name Default
Range
H1-02 Multi-Function Digital Input Terminal S2 Function Selection 1 to 9F 41 (F) <1>: Reverse Run Command (2-wire sequence)
H1-03 Multi-Function Digital Input Terminal S3 Function Selection 0 to 9F 24: External Fault
H1-04 Multi-Function Digital Input Terminal S4 Function Selection 0 to 9F 14: Fault Reset
H1-05 Multi-Function Digital Input Terminal S5 Function Selection 0 to 9F 3 (0) <1>: Multi-Step Speed Reference 1
H1-06 Multi-Function Digital Input Terminal S6 Function Selection 0 to 9F 4 (3) <1>: Multi-Step Speed Reference 2
H1-07 Multi-Function Digital Input Terminal S7 Function Selection 0 to 9F 6 (4) <1>: Jog Reference Selection
H1-08 Multi-Function Digital Input Terminal S8 Function Selection 0 to 9F 8: External Baseblock Command
<1> Number appearing in parenthesis is the default value after performing a 3-Wire initialization.
The drive will start the motor when the input S1 set for the Run command is closed for longer than 2 ms. The drive will
stop the operation when the Stop input S2 is released for a brief moment. Whenever the input programmed for 3 wire
sequence is open, the drive will be set for forward direction. If the input is closed, the drive is set for reverse direction.
Figure 68
Note: When 3-wire sequence is selected, the Run and Stop commands must be input via S1 and S2.
4
Stop Switch Run Switch DRIVE
(N.C.) (N.O.)
S1
Run Command (Runs when Closed)
S2
Stop Command (Stops when Open)
S5
FWD/REV (Multi-Function Input)
(H1-05 = 0)
SC
Sequence Input Common
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 67
4 Start-Up Programming & Operation
Figure 69
2 ms min.
Motor speed
TIME
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before
energizing the drive. Failure to comply could result in death or serious injury from moving equipment.
WARNING! The drive may start unexpectedly in reverse direction after power up if it is wired for 3-wire sequence but set up for 2-wire
sequence (default). Make sure b1-17 is set to “0” (drive does not accept a Run command active at power up). When initializing the
drive use 3-wire initialization. Failure to comply could result in death or serious injury from moving equipment.
68 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Status Description
Open Output frequency or motor speed does not match the frequency reference while the drive is running.
Closed Output frequency or motor speed is within the range of frequency reference ±L4-02.
Frequency
reference
L4-02
Speed agree 1 OFF ON
Figure 63 Speed Agree 1 Time Chart
Setting 3: User-set speed agree 1 (fref/fset Agree 1)
Closes whenever the actual output frequency or motor speed (CLV, CLV/PM) and the frequency reference are within the
speed agree width (L4-02) of the programmed speed agree level (L4-01).
Status Description
Open Output frequency or motor speed and frequency reference are not both within the range of L4-01 ±L4-02.
Closed Output frequency or motor speed and the frequency reference are both within the range of L4-01 ±L4-02.
Note: Frequency detection works in both forward and reverse. The value of L4-01 is used as the detection level for both directions.
Figure 71
Output Frequency
or Motor Speed
L4-01
Frequency
reference +/- L4-02
User Set
OFF ON OFF ON Start-Up Programming
Speed Agree 1
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. The minimum input level is limited to 0%, so that a negative input signal due to gain and
bias settings will be simply read as 0%.
Setting 1: –10 to 10 Vdc
The input level is –10 to 10 Vdc. If the resulting voltage is negative after being adjusted by gain and bias settings, then
the motor will rotate in reverse.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 69
4 Start-Up Programming & Operation
Setting Examples
• Gain H3-03 = 200%, bias H3-04 = 0, terminal A1 as frequency reference input (H3-02 = 0):
An input 10 Vdc will be equivalent to a 200% frequency reference and 5 Vdc will be equivalent to a 100% frequency
reference. Since the drive output is limited by the maximum frequency parameter (E1-04), the frequency reference will
be equal to E1-04 above 5 Vdc.
Figure 72
H3-01 = 0 H3-01 = 1
Frequecny 100%
reference E1-04
-10 V -5 V
100 % 0V 5V 10 V
E1-04
-100%
E1-04
H3-01 = 0 H3-01 = 1
100 %
100%
Frequency H3-01 = 0
reference -10 V -6.0 V
2.0 V 10 V
-25% Analog Input
Voltage
0
2.0 V 10 V
Analog Input -100%
-25% Voltage E1-04
H3-01 = 1 -150%
Figure 66 Frequency Reference Setting by Analog Input with Negative Bias
70 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 0: 0 to 10 Vdc on page 69.
Setting 1: –10 V to 10 Vdc
The input level is -10 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 1: –10 to 10 Vdc on page 69.
■ H3-06: Terminal A3 Function Selection
Determines the function assigned to analog input terminal A3.
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. Refer to Setting 0: 0 to 10 Vdc on page 69
Setting 1: –10 to 10 Vdc
The input level is –10 to 10 Vdc. Refer to Setting 1: –10 to 10 Vdc on page 69.
Setting 2: 4 to 20 mA Current Input
The input level is 4 to 20 mA. Negative input values by negative bias or gain settings will be limited to 0%.
Setting 3: 0 to 20 mA Current Input
The input level is 0 to 20 mA. Negative input values by negative bias or gain settings will be limited to 0%.
■ H3-10: Terminal A2 Function Selection
Determines the function assigned to analog input terminal A2.
Start-Up Programming
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 71
4 Start-Up Programming & Operation
A setting of 031 or 000 applies no drive monitor to the analog output. With this setting, terminal functions as well as FM
and AM output levels can be set by a PLC via a communication option or MEMOBUS/Modbus (through mode).
■ H4-02, H4-03: Multi-Function Analog Output Terminal FM Gain and Bias
H4-05, H4-06: Multi-Function Analog Output Terminal AM Gain and Bias
Parameter H4-02 and H4-05 set the terminal FM and AM output signal level equal to 100% of the monitor (gain).
Parameter H4-03 and H4-06 set the bias added to the monitor output for terminals FM and AM. Both are set as a
percentage, where 100% equals 10 Vdc analog output. The output voltage of both terminals is limited to 10 Vdc.
The output signal range can be selected between 0 to +10 Vdc or -10 to +10 Vdc using parameter H4-07 and H4-08.
Figure 74 illustrates how gain and bias settings work.
H4-07, 08 = 0 H4-07, 08 = 1
15V
Gain = 150%
Output Voltage
Bias = 0%
10V
Gain = 100%
10 V Bias = 0%
Gain 150% 5V
Bias 0% Gain = 50%
Output Voltage Bias = 0%
-100%
Gain 100%
5V Bias 0% 100%
Monitor Value
-5 V
Gain 50%
Bias 0%
0V -10 V
0% Monitor Value 100%
-15 V
Figure 67 Analog Output Gain and Bias Setting Example 1 and 2
Example 3: To have an output signal of 3 V at terminal FM when the monitored value is at 0%, set H4-03 to 30%.
72 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Figure 75
H4-07, 08 = 0 H4-07, 08 = 1
15 V
Gain = 100%
Output Voltage
Bias = 30%
10V
Gain = 100%
10 V Bias = 0%
5V
Bias 30%
Output Voltage Gain 100% -100%
100%
Bias 0% Monitor Value
3V Gain 100% -5 V
0V -10 V
0% Monitor Value 100%
-15 V
Figure 68 Analog Output Gain and Bias Setting Example 3
■ H4-07, H4-08: Multi-Function Analog Output Terminal FM, AM Signal Level Selection
Sets the voltage output level of U parameter (monitor parameter) data to terminal FM and terminal AM using parameters
H4-07 and H4-08.
Setting: 0 to 10 V
Setting: -10 V to 10 V
■ L3-01: Stall Prevention Selection during Acceleration
Stall Prevention during acceleration prevents tripping with overcurrent (oC), motor overload (oL1), or drive overload
(oL2) faults common when accelerating with heavy loads.
Setting 0: Disabled
No Stall Prevention is provided. If the acceleration time is too short, the drive may not be able to get the motor up to
speed fast enough, thus tripping an overload fault.
Setting 1: Enabled
Enables Stall Prevention during acceleration. Operation varies, depending on the control mode.
• V/f Control, V/f Control with PG, and Open Loop Vector Control:
When the output current value exceeds 85% of the level set in parameter L3-02 for a time longer than L3-27, the Start-Up Programming
acceleration rate is reduced. The acceleration is stopped when the current exceeds L3-02. Acceleration continues when
the current falls below L3-02 for a time longer than the L3-27 setting.
& Operation
The Stall Prevention level is automatically reduced in the constant power range. Refer to L3-03: Stall Prevention
Limit during Acceleration on page 75.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 73
4 Start-Up Programming & Operation
Figure 76
Output current
L3-02
-15%
Time
Output frequency
L3-27 L3-27
Time
Figure 69 Stall Prevention During Acceleration for Induction Motors
• Open Loop Vector Control for PM:
Acceleration is stopped when the output current reaches the level set in parameter L3-02. Once the time set in
parameter L3-27 passes, the drive decelerates using the deceleration time set in L3-22. When the current falls below
85% of L3-02, deceleration is stopped. The drive will attempt to reaccelerate again after the time set in L3-27.
Figure 77
Output current
L3-02 15 % of L3-02
Time
Output frequency
L3-27
L3-27
Time
Deceleration
using L3-22
<1> The upper limit and default value is determined by the duty rating and the carrier frequency derating selection (C6-01 and L8-38 respectively).
• If stalling occurs with L3-02 set to its default value when using a motor that is relatively small compared to the drive,
try lowering L3-02.
• When operating the motor in the constant power range, also set parameter L3-03.
74 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
L3-02
L3-03
Output frequency
E1-06
Base frequency
Figure 71 Stall Prevention Level and Limit During Acceleration
Setting 0: Disabled
When this setting is used, the drive decelerates according to the set deceleration time. With high inertia loads or rapid
deceleration, an overvoltage (ov) fault may occur. In this case use braking options or switch to another L3-04 selection.
Setting 1: General-purpose Stall Prevention
With this setting the drive tries to decelerate within the set deceleration time. When the DC bus voltage exceeds the Stall
Prevention level, the drive pauses deceleration. Deceleration continues as soon as the DC bus voltage drops below that
level. Stall Prevention may be triggered repeatedly to avoid an overvoltage fault. The DC bus voltage level for Stall
Prevention depends on the input voltage setting E1-01.
2. This method may lengthen the total deceleration time compared to the set value. If this is not appropriate for the application consider
using a braking option.
Deceleration characteristics
when Stall Prevention was
triggered during deceleration
Time
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 75
4 Start-Up Programming & Operation
<1> The upper limit and default for this setting is determined by C6-01 and L8-38.
76 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Note: If the multi-function analog input is programmed for “10: Forward torque limit”, “11: Reverse torque limit”, “12: Regenerative
torque limit”, or “15: General torque limit”, the drive uses the lower value in L7-01 through L7-04, or analog input torque limit.
Figure 80
◆ Auto-Tuning
■ Types of Auto-Tuning
The drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of Auto-
Tuning used differs further based on the control mode and other operating conditions. Refer to the tables below to select
the type of Auto-Tuning that bests suits the application. Directions on how to execute Auto-Tuning are listed in Start-Up
Flowcharts on page 46.
Note: The drive will only show Auto-Tuning parameters that are valid for the control mode that has been set to A1-03. If the control
mode is for an induction motor, the Auto-Tuning parameters for PM motors will not be available. If the control mode is for a PM
motor, the Auto-Tuning parameters for induction motors will not be available. Inertia Tuning and ASR Gain Tuning parameters
and setting options will be visible only when the drive is set for operation with Closed Loop Vector or CLV/PM.
Auto-Tuning for Induction Motors
This feature automatically sets the V/f pattern and motor parameters E1- and E2- (E3-, E4- for motor 2)
for an induction motor. In Closed Loop Vector, some F1- parameters for speed feedback detection are also set up.
Table 42 Types of Auto-Tuning for Induction Motors Start-Up Programming
Control Mode
Type Setting Application Conditions and Benefits
& Operation
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 77
4 Start-Up Programming & Operation
Control Mode
Type Setting Application Conditions and Benefits
V/f V/f w/PG OLV CLV
• Recommended for applications using Speed Estimation Speed Search or
using the Energy Saving function in V/f Control.
Rotational Auto-Tuning for V/f
T1-01 = 3 • Assumes motor can rotate while Auto-Tuning is executed. Increases YES YES N/A N/A
Control
accuracy for certain functions like torque compensation, slip
compensation, Energy Saving, and Speed Search.
Table 43 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-
Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the
motor manufacturer. Also refer to page 48 and 49 for details on Auto-Tuning process and selections.
Table 43 Auto-Tuning Input Data
Tuning Type (T1-01)
Input 2 3
Input Value Unit 0 1 4
Parameter Line-to-Line Rotational for V/f
Standard Stationary 1 Resistance Control Stationary 2
Table 45 lists the data that must be entered for Auto-Tuning. Make sure the data is available before starting Auto-Tuning.
The information needed is usually listed on the motor nameplate or in the motor test report provided by the motor
manufacturer. Also refer to page 50 for details on the tuning mode selection and the tuning process.
Table 45 Auto-Tuning Input Data
Tuning Type (T2-01)
Input 2 3
Input Value Unit 0 1
Parameter Phase Z-Pulse
Parameter Calculation Stationary
Resistance Offset
Control Mode A1-02 - 5, 6, 7 5 6, 7 5 6, 7 5, 6, 7 7
Motor Code T2-01 - FFFFh FFFFh FFFFh - - - -
Motor Type T2-03 - N/A N/A N/A YES YES N/A N/A
Motor rated power T2-04 kW N/A YES YES YES YES N/A N/A
Motor rated voltage T2-05 Vac N/A YES YES YES YES N/A N/A
Motor rated current T2-06 A N/A YES YES YES YES YES N/A
Motor rated frequency T2-07 Hz N/A YES N/A YES N/A N/A N/A
Number of motor poles T2-08 - N/A YES YES YES YES N/A N/A
Motor rated Speed T2-09 r/min N/A N/A YES N/A YES N/A N/A
Stator 1 Phase resistance T2-10 Ω YES YES YES N/A N/A N/A N/A
d-axis inductance T2-11 mH YES YES YES N/A N/A N/A N/A
q-axis inductance T2-12 mH YES YES YES N/A N/A N/A N/A
Voltage constant <1> T2-13 mVs/rad (el.) YES YES YES N/A N/A N/A N/A
78 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
<1> Only parameter T2-13 or T2-14 has to be input. Select one and leave the other empty.
<2> Input data is needed for CLV/PM only.
Table 47 explains that data that must be entered in order to perform the Inertia Tuning and ASR Gain Auto-Tuning. Refer
to Auto-Tuning for Permanent Magnet Motors on page 78 for details.
Table 47 Auto-Tuning Input Data
Tuning Type (T1-01 or T2-01)
Input Value Input Parameter Unit 8 9
Inertia Tuning ASR Gain Tuning
Test signal frequency T3-01 Hz YES YES
Test signal Amplitude T3-02 rad YES YES
Motor inertia T3-03 kgm2 YES YES
System response frequency T3-04 Hz N/A YES
A B
Start-Up Programming
DIGITAL OPERATOR JVOP-182 ALM
DIGITAL OPERATOR JVOP-182
ALM
ALM
REV DRV
DRV FOUT REV DRV FOUT
& Operation
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. REV DRV
DRV FOUT
2.
Press the or key until the Auto-Tuning display appears.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 79
4 Start-Up Programming & Operation
Step Display/Result
4.
Press to display the value for T1-01. <1>
5.
Save the setting by pressing .
<1> T1-00 will appear on the display when one of the multi-function inputs has been set to switch between motor 1 and motor 2 (H1- = 16).
Step Display/Result
1.
Press to access the motor output power parameter T1-02.
2.
Press to view the default setting.
3.
Press to select the digit to edit.
4.
Press and enter the motor power nameplate data in kW.
5.
Press to save the setting.
Note: To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04.
Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death
or serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with
the motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in
improper operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 7 in “Enter Data from the Motor Nameplate”.
Step Display/Result
1.
After entering the data listed on the motor nameplate, press to confirm.
ALM
Press to activate Auto-Tuning. flashes. The drive begins by injecting current into the motor for
DIGITAL OPERATOR JVOP-182
DRV
2. about 1 min, and then starts to rotate the motor.
REV DRV FOUT
Note: The first digit on the display indicates which motor is undergoing Auto-Tuning (motor 1 or motor 2). The
second digit indicates the type of Auto-Tuning being performed.
80 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. REV DRV
DRV FOUT
REV DRV
DRV FOUT
LO
2.
ESC
RE
Press the key to select LOCAL. The LO/RE light will turn on. RESET ENTER
RUN STOP
Off On
DIGITAL OPERATOR JVOP-182 ALM
REV DRV
DRV FOUT
LO
ESC
RE
3. Press to give the drive a Run command. RUN will light and the motor will rotate at 6 Hz.
RESET ENTER
RUN STOP
Off On
Motor
4. Ensure the motor is rotating in the correct direction and that no faults or alarms occur. Start-Up Programming
Forward
& Operation
If there is no error in step 4, press to increase the frequency reference. Increase the frequency in
5.
increments of 10 Hz, verifying smooth operation at all speeds. For each frequency, check the drive output
current using monitor U1-03. The current should be well below the motor rated current.
4
DIGITAL OPERATOR JVOP-182 ALM
REV DRV
DRV FOUT
LO
ESC
RE
6. The drive should operate normally. Press STOP to stop the motor. RUN flashes until the motor comes to a RESET ENTER
RUN STOP
complete stop.
Flashing Off
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 81
4 Start-Up Programming & Operation
Check the items that correspond to the control mode being used.
WARNING! Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to
comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary closure on
terminal S1 may cause the drive to start.
8 Set the proportional gain for ASR speed control to C5-01 and the integral time to C5-02. –
Open Loop Vector Control (A1-02 = 2) or Closed Loop Vector Control (A1-02=3)
9 Perform Auto-Tuning as described. 77
Closed Loop Vector Control (A1-02 = 3)
10 Set the proportional gain for ASR speed control to C5-01 and the integral time to C5-02. Perform ASR Tuning if possible. –
Open Loop Vector Control for PM (A1-02 = 5)
11 Perform Auto-Tuning as described. 77
Advanced Open Loop Vector Control for PM (A1-02 = 6)
12 Perform Auto-Tuning as described. 77
82 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
13 Set the proportional gain for ASR speed control to C5-01 and the integral time to C5-02. –
Closed Loop Vector Control for PM (A1-02 = 7)
14 Perform Auto-Tuning as described. 77
15 Set the proportional gain for ASR speed control to C5-01 and the integral time to C5-02. Perform ASR Tuning if possible. –
18 To give a Run command and frequency reference from the digital operator, press to set to LOCAL. The LO/RE key will light. 46
If the motor rotates in the opposite direction during the test run, switch two of the drive output terminals (U/T1, V/T2, W/T3) or change
20 51
parameter b1-14.
21 Set the correct values for the motor rated current (E2-01, E4-01, E5-03) and motor protection (L1-01) to ensure motor thermal protection. –
If the Run command and frequency reference are provided via the control circuit terminals, set the drive for REMOTE and be sure the LO/RE
22 46
light is out.
If the control circuit terminals should supply the frequency reference, select the correct voltage input signal level (0 to 10 V) or the correct
23 53
current input signal level (4 to 20 mA or 0 to 20 mA).
24 Set the proper voltage to terminal A1 and A3 (-10 to +10 V). 53
When current input is used, switch the drive’s built-in DIP switch S1 from the V-side to I-side. Set the level for current signal used to H2-09
25 53
(set “2” for 4 to 20 mA, or “3” for 0 to 20 mA).
26 Set the proper current to terminal A2. (-10 to +10 V, 4 to 20 mA or 0 to 20 mA). 53
If the frequency reference is supplied via one of the analog inputs, make sure the analog input produces the desired frequency reference. Make
the following adjustments if the drive does not operate as expected:
Gain adjustment: Set the maximum voltage/current signal and adjust the analog input gain (H3-03 for input A1, H3-11 for input A2, H3-07
27 –
for analog input A3) until the frequency reference value reaches the desired value.
Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for input A1, H3-12 for input A2, H3-08 for
analog input A3) until the frequency reference value reaches the desired minimum value.
Start-Up Programming
& Operation
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 83
5 Troubleshooting
5 Troubleshooting
◆ Drive Alarms, Faults, and Errors
■ Types of Alarms, Faults, and Errors
Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the
Digital Operator on page 42.
If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following
information:
• Drive model
• Software version
• Date of purchase
• Description of the problem
Table 48 contains descriptions of the various types of alarms, faults, and errors that may occur while operating the drive.
Contact Yaskawa in the event of drive failure.
◆ Fault Detection
■ Fault Displays, Causes, and Possible Solutions
Faults are detected for drive protection, and cause the drive to stop. When a fault occurs, the fault output terminal MA-
MB-MC is triggered. Faults have to be cleared manually after removing the cause to start running the drive again.
Table 49 Detailed Fault Displays, Causes, and Possible Solutions
Digital Operator Display Fault Name
Braking Transistor Overload Fault
boL
The braking transistor has reached its overload level.
Option Communication Error
bUS • After establishing initial communication, the connection was lost.
• Only detected when the run command frequency reference is assigned to an option card.
Cause Possible Solution
No signal received from the PLC. • Check for faulty wiring.
• Correct the wiring.
Faulty communications wiring or a short circuit exists. • Check for disconnected cables and short circuits. Repair as needed.
84 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
CPF07
Terminal Board Connection Error
CPF08
dEv The deviation between the speed reference and speed feedback is greater than the setting in F1-10 for longer than the time set to
F1-11.
Z Pulse Fault
dv1
The motor turned one full rotation without the Z pulse being detected.
Z Pulse Noise Fault Detection
dv2
The Z pulse is out of phase by more than 5 degrees for the number of times specified in parameter F1-17.
Inversion Detection 5
dv3 The torque reference and acceleration are in opposite directions from one another (one is in reverse and the other is forward)
while at the same time the speed reference and actual motor speed differ by over 30% for the number of pulses set to F1-18.
Inversion Prevention Detection
Pulses indicate that the motor is rotating in the opposite direction of the speed reference. Set the number of pulses to trigger
dv4 inverse detection to F1-19.
Note: Disable inverse detection in applications where the motor may rotate in the opposite direction of the speed reference.
Setting F1-19 to 0 disables this feature.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 85
5 Troubleshooting
dWAL
DriveWorksEZ Fault
dWFL
86 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
Apply the tightening torque specified in this manual to fasten the terminals. Refer to Wire Size and Torque Specifications on
The output terminal is loose.
page 35.
The rated current of the motor being used is less than 5%
Check the drive and motor capacities.
of the drive rated current.
Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your
An output transistor is damaged.
nearest sales representative.
A single-phase motor is being used. The drive cannot operate a single phase motor.
Digital Operator Display Fault Name
Output current imbalance
LF2
One or more of the phases in the output current is lost.
Cause Possible Solution
• Check for faulty wiring or poor connections on the output side of the drive.
Phase loss has occurred on the output side of the drive.
• Correct the wiring.
Apply the tightening torque specified in this manual to fasten the terminals. Refer to Wire Size and Torque Specifications on
Terminal wires on the output side of the drive are loose.
page 35.
Replace either the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa or your
The output circuit is damaged.
nearest sales representative.
• Measure the line-to-line resistance for each motor phase. Ensure all values are the same.
Motor impedance or motor phases are uneven.
• Replace the motor.
Digital Operator Display Fault Name
Overcurrent
oC
Drive sensors have detected an output current greater than the specified overcurrent level.
Cause Possible Solution
The motor has been damaged due to overheating or the • Check the insulation resistance.
motor insulation is damaged. • Replace the motor.
• Check the motor cables.
• Remove the short circuit and power the drive back up.
One of the motor cables has shorted out or there is a
grounding problem. • Check the resistance between the motor cables and the ground terminal .
• Replace damaged cables.
• Measure the current flowing into the motor.
• Replace the drive with a larger capacity unit if the current value exceeds the rated current of the drive.
The load is too heavy.
• Determine if there is sudden fluctuation in the current level.
• Reduce the load to avoid sudden changes in the current level or switch to a larger drive.
Calculate the torque needed during acceleration relative to the load inertia and the specified acceleration time. If the right amount
of torque cannot be set, make the following changes:
The acceleration or deceleration times are too short. • Increase the acceleration time (C1-01, -03, -05, -07)
• Increase the S-curve characteristics (C2-01 through C2-04)
• Increase the capacity of the drive.
The drive is attempting to operate a specialized motor or • Check the motor capacity.
a motor larger than the maximum size allowed. • Ensure that the rated capacity of the drive is greater than or equal to the capacity rating found on the motor nameplate.
Magnetic contactor (MC) on the output side of the drive
Set up the operation sequence so that the MC is not tripped while the drive is outputting current.
has turned on or off.
• Check the ratios between the voltage and frequency.
V/f setting is not operating as expected. • Set parameter E1-04 through E1-10 appropriately (E3-04 through E3-10 for motor 2).
• Lower the voltage if it is too high relative to the frequency.
• Check the amount of torque compensation.
Excessive torque compensation.
• Reduce the torque compensation gain (C4-01) until there is no speed loss and less current.
• Review the possible solutions provided for handling noise interference.
Drive fails to operate properly due to noise interference.
• Review the section on handling noise interference and check the control circuit lines, main circuit lines, and ground wiring.
• Check if fault occurs simultaneously to overexcitation function operation.
Overexcitation gain is set too high.
• Consider motor flux saturation and reduce the value of n3-13 (Overexcitation Deceleration Gain).
• Enable Speed Search at start (b3-01 = 1).
Run command applied while motor was coasting.
• Program the Speed Search command input through one of the multi-function contact input terminals (H1- = 61 or 62).
The wrong motor code has been entered for PM Open • Enter the correct motor code to E5-01.
Loop Vector (Yaskawa motors only) or the motor data • If a non-Yaskawa PM motor is used, enter “FFFF” to E5-01. Set the correct motor data to the E5- parameters or perform
are wrong. Auto-Tuning.
• Check which motor control method the drive is set to (A1-02).
The motor control method and motor do not match. • For IM motors, set A1-02 = “0”, “1”, “2”, or “3”.
• For PM motors, set A1-02 = “5”, “6” or “7”.
Troubleshooting
The drives rated output current is too small. Use a larger drive.
Digital Operator Display Fault Name
Option Card Connection Error at Option Port CN5-A
oFA00
Option compatibility error
Option Card Fault at Option Port CN5-A
oFA01
Option not properly connected
oFA03 to oFA06
5
to
, oFA10, oFA11
Option card error occurred at option port CN5-A
to oFA12 to oFA17
to oFA30 to oFA43
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 87
5 Troubleshooting
to oFb03 to oFb11
to oFb30 to oFb43
to oFC03 to oFC11
to oFC30 to oFC43
Heatsink Overheat
oH The temperature of the heatsink exceeded the overheat pre-alarm level set to L8-02. Default value for L8-02 is determined by
drive capacity (o2-04).
Cause Possible Solution
• Check the temperature surrounding the drive. Verify temperature is within drive specifications.
• Improve the air circulation within the enclosure panel.
Surrounding temperature is too high.
• Install a fan or air conditioner to cool the surrounding area.
• Remove anything near the drive that might be producing excessive heat.
• Measure the output current.
Load is too heavy. • Decrease the load.
• Lower the carrier frequency (C6-02).
• Replace the cooling fan.
Internal cooling fan is stopped.
• After replacing the drive, reset the cooling fan maintenance parameter (o4-03 = 0).
Digital Operator Display Fault Name
Overheat 1 (Heatsink Overheat)
oH1
The temperature of the heatsink exceeded the drive overheat level. The overheat level is determined by drive capacity (o2-04).
Cause Possible Solution
• Check the temperature surrounding the drive.
• Improve the air circulation within the enclosure panel.
Surrounding temperature is too high.
• Install a fan or air conditioner to cool the surrounding area.
• Remove anything near the drive that might be producing excessive heat.
• Measure the output current.
Load is too heavy. • Lower the carrier frequency (C6-02).
• Reduce the load.
• Replace the cooling fan.
Internal cooling fan is stopped.
• After replacing the drive, reset the cooling fan maintenance parameter (o4-03 = 0).
Digital Operator Display Fault Name
Motor Overheat Alarm (PTC Input)
oH3 • The motor overheat signal to analog input terminal A1, A2, or A3 exceeded the alarm detection level.
• Detection requires multi-function analog input H3-02, H3-06, or H3-10 be set to “E”.
Motor Overheat Fault (PTC Input)
oH4 • The motor overheat signal to analog input terminal A1, A2, or A3 exceeded the fault detection level.
• Detection requires that multi-function analog input H3-02, H3-06, or H3-10 = “E”.
Cause Possible Solution
• Check the size of the load, the accel/decel times, and the cycle times.
• Decrease the load.
• Increase the acceleration and deceleration times (C1-01 through C1-08).
Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10. Be careful not to lower
Motor has overheated. E1-08 and E1-10 too much because this reduces load tolerance at low speeds.
• Check the motor rated current.
• Enter the motor rated current as indicated on the motor nameplate (E2-01).
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.
Digital Operator Display Fault Name
Motor Overload
oL1
The electronic motor overload protection tripped.
Cause Possible Solution
Load is too heavy. Reduce the load.
Cycle times are too short during acceleration and
Increase the acceleration and deceleration times (C1-01 through C1-08).
deceleration.
• Reduce the load.
A general purpose motor is driven below the rated speed • Increase the speed.
with too high load. • If the motor is supposed to operate at low speeds, either increase the motor capacity or use a motor specifically designed to
operate in the desired speed range.
88 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
Adjust the user-set V/f patterns (E1-04 through E1-10). Parameters E1-08 and E1-10 may need to be reduced. Be careful not to
The output voltage is too high.
lower E1-08 and E1-10 too much because this reduces load tolerance at low speeds.
• Check the motor-rated current.
The wrong motor rated current is set to E2-01.
• Enter the value written on the motor nameplate to parameter E2-01.
• Check the rated frequency indicated on the motor nameplate.
The maximum output frequency is set incorrectly.
• Enter the rated frequency to E1-06 (Base Frequency).
Multiple motors are running off the same drive. Disable the motor protection function (L1-01 = 0) and install a thermal relay to each motor.
• Check the motor characteristics.
The electrical thermal protection characteristics and
• Correct the type of motor protection that has been selected (L1-01).
motor overload characteristics do not match.
• Install an external thermal relay.
The electrical thermal relay is operating at the wrong • Check the current rating listed on the motor nameplate.
level. • Check the value set for the motor rated current (E2-01).
• Overexcitation increases the motor losses and the motor temperature. If applied too long, motor damage can occur. Prevent
excessive overexcitation operation or apply proper cooling to the motor.
Motor overheated by overexcitation operation.
• Reduce the excitation deceleration gain (n3-13).
• Set L3-04 (Stall Prevention during Deceleration) to a value other than 4.
• Check values set to Speed Search related parameters.
Speed Search related parameters are set incorrectly. • Adjust the Speed Search current and Speed Search deceleration times (b3-02 and b3-03 respectively).
• After Auto-Tuning, enable Speed Estimation Speed Search (b3-24 = 1).
Output current fluctuation due to input phase loss Check the power supply for phase loss.
Digital Operator Display Fault Name
Drive Overload
oL2
The thermal sensor of the drive triggered overload protection.
Cause Possible Solution
Load is too heavy. Reduce the load.
Acceleration or deceleration times are too short. Increase the settings for the acceleration and deceleration times (C1-01 through C1-08).
• Adjust the preset V/f pattern (E1-04 through E1-10). This will mainly involve reducing E1-08 and E1-10.
The output voltage is too high.
• Be careful not to lower E1-08 and E1-10 excessively because this reduces load tolerance at low speeds.
Drive capacity is too small. Replace the drive with a larger model.
• Reduce the load when operating at low speeds.
Overload occurred when operating at low speeds. • Replace the drive with a model that is one frame size larger.
• Lower the carrier frequency (C6-02).
Excessive torque compensation. Reduce the torque compensation gain (C4-01) until there is no speed loss but less current.
• Check the settings for all Speed Search related parameters.
Speed Search related parameters are set incorrectly. • Adjust the current used during Speed Search and the Speed Search deceleration time (b3-03 and b3-02 respectively).
• After Auto-Tuning the drive, enable the Speed Estimation Speed Search (b3-24 = 1).
Output current fluctuation due to input phase loss Check the power supply for phase loss.
Digital Operator Display Fault Name
Overtorque Detection 1
oL3
The current has exceeded the value set for torque detection (L6-02) for longer than the allowable time (L6-03).
Overtorque Detection 2
oL4
The current has exceeded the value set for Overtorque Detection 2 (L6-05) for longer than the allowable time (L6-06).
Mechanical Weakening Detection 1
oL5
Overtorque occurred, matching the conditions specified in L6-08.
High Slip Braking oL
oL7
The output frequency stayed constant for longer than the time set in n3-04 during High Slip Braking.
External Digital Operator Connection Fault
• The external operator has been disconnected from the drive.
oPr Note: An oPr fault will occur when all of the following conditions are true:
• Output is interrupted when the operator is disconnected (o2-06 = 1).
• The Run command is assigned to the operator (b1-02 = 0 and LOCAL has been selected).
Overspeed (for Control Mode with PG)
oS
The motor speed feedback exceeded the F1-08 setting.
Overvoltage
ov Voltage in the DC bus has exceeded the overvoltage detection level.
• For 200 V class: approximately 410 V
• For 400 V class: approximately 820 V (740 V when E1-01 is less than 400)
Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 89
5 Troubleshooting
90 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
Undertorque Detection 1
UL3
The current has fallen below the minimum value set for torque detection (L6-02) for longer than the allowable time (L6-03).
Cause Possible Solution
Parameter settings are not appropriate for the load. Check the settings of parameters L6-02 and L6-03.
There is a fault on the machine side. Check the load for any problems.
Digital Operator Display Fault Name
Undertorque Detection 2
UL4
The current has fallen below the minimum value set for torque detection (L6-05) for longer than the allowable time (L6-06).
Mechanical Weakening Detection 2
UL5
The operation conditions matched the conditions set to L6-08.
DC Bus Undervoltage
One of the following conditions occurred while the drive was stopped:
Uv1 • Voltage in the DC bus fell below the undervoltage detection level (L2-05)
• For 200 V class: approximately 190 V
• For 400 V class: approximately 380 V (350 V when E1-01 is less than 400) The fault is output only if L2-01 = 0 or L2-01 = 1
and the DC bus voltage has fallen below the level set to L2-05 for longer than the time set to L2-02.
Cause Possible Solution
• The main circuit drive input power is wired incorrectly.
Input power phase loss.
• Correct the wiring.
• Ensure there are no loose terminals.
One of the drive input power wiring terminals is loose. • Apply the tightening torque specified in this manual to fasten the terminals. Refer to Wire Gauges and Tightening Torque on
page 27
• Check the voltage.
There is a problem with the voltage from the drive input
• Correct the voltage to be within the range listed in drive input power specifications.
power.
• If there is no problem with the power supply to the main circuit, check for problems with the main circuit magnetic contactor.
The power has been interrupted. Correct the drive input power.
• Check the maintenance time for the capacitors (U4-05).
The main circuit capacitors are worn. • Replace either the control board or the entire drive if U4-05 exceeds 90%. For instructions on replacing the control board,
contact Yaskawa or your nearest sales representative.
• Cycle power to the drive and see if the fault reoccurs.
• If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board,
The relay or contactor on the soft-charge bypass circuit contact Yaskawa or your nearest sales representative.
is damaged. • Check monitor U4-06 for the performance life of the soft-charge bypass.
• Replace either the control board or the entire drive if U4-06 exceeds 90%. For instructions on replacing the control board,
contact Yaskawa or your nearest sales representative.
Digital Operator Display Fault Name
Control Power Supply Voltage Fault
Uv2
Voltage is too low for the control drive input power.
Cause Possible Solution
L2-02 was changed from its default value in a drive that
is 7.5 kW or smaller without installing a Momentary Correct the setting to L2-02 or install an optional Momentary Power Loss Ride-Thru unit.
Power Loss Ride-Thru unit.
• Cycle power to the drive. Check if the fault reoccurs.
Control power supply wiring is damaged.
• If the problem continues, replace the control board, the entire drive, or the control power supply.
• Cycle power to the drive. Check if the fault reoccurs.
Internal circuitry is damaged. • If the problem continues, replace either the control board or the entire drive. For instructions on replacing the control board,
contact Yaskawa or your nearest sales representative.
Digital Operator Display Fault Name
Undervoltage 3 (Soft-Charge Bypass Circuit Fault)
Uv3
The soft-charge bypass circuit has failed.
Output Voltage Detection Fault
voF
Problem detected with the voltage on the output side of the drive.
◆ Alarm Detection
Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 91
5 Troubleshooting
92 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
Undertorque Detection 2
UL4
Drive output current (or torque in OLV, CLV, AOLV/PM, CLV/PM) less than L6-05 for longer than L6-06 time.
Undervoltage
One of the following conditions was true when the drive was stopped and a Run command was entered:
Uv • DC bus voltage dropped below the level specified in L2-05.
• Contactor to suppress inrush current in the drive was opened.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is not 0 and DC bus voltage is under L2-05.
Output Voltage Detection Fault
voF
There is a problem with the output voltage.
oPE02
Parameter Range Setting Error 5
Use U1-18 to find parameters set outside the range.
Multi-Function Input Selection Error
oPE03
A contradictory setting is assigned to multi-function contact inputs H1-01 to H1-08.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 93
5 Troubleshooting
End1 Excessive V/f Setting (detected only during Rotational Auto-Tuning, and displayed after Auto-Tuning is complete)
End2 Motor Iron-Core Saturation Coefficient (detected only during Rotational Auto-Tuning and displayed after Auto-Tuning is complete)
94 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
Motor data entered during Auto-Tuning was • Make sure the data entered to the T1 parameters match the information written on the motor nameplate.
incorrect. • Restart Auto-Tuning and enter the correct information.
Drive-calculated values outside parameter setting • Check and correct faulty motor wiring.
range or the tuning process took too long. • Perform Rotational Auto-Tuning.
• Disconnect the motor from machine and restart Auto-Tuning. If motor and load cannot be uncoupled make sure the load is lower
The load during rotational Auto-tuning was too high. than 30%.
• If a mechanical brake is installed, make sure it is fully lifted during tuning.
Digital Operator Display Error Name 5
Er-09 Acceleration Error
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 95
5 Troubleshooting
96 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
vFyE Parameter settings in the drive and those saved to the copy function are not the same
Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 97
5 Troubleshooting
RESET ENTER
RUN STOP
Drive
Close then open the fault signal digital input via terminal S4. Fault Reset Switch
Resetting via Fault Reset Digital Input S4 S4 Fault Reset Digital Input
S4 is set for “Fault Reset” as default (H1-04 = 14).
SC Digital Input Common
2 ON
If the above methods do not reset the fault, turn off the drive main power supply. Reapply power after the digital
operator display is out.
1 OFF
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. The Run command must first be removed
before a fault situation can be cleared.
98 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
6 Periodic Inspection & Maintenance
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 99
6 Periodic Inspection & Maintenance
100 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
6 Periodic Inspection & Maintenance
◆ Periodic Maintenance
The drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance
warning and eliminates the need to shut down the entire system for unexpected problems. The drive allows the user to
check predicted maintenance periods for the components listed below.
• Cooling Fan
• Electrolytic Capacitors
• Inrush Prevention Circuit
• IGBTs
For replacement parts, contact the distributor where the drive was purchased or contact Yaskawa directly.
■ Replacement Parts
Table 56 contains the estimated performance life of components that require replacement during the life of the drive.
Only use Yaskawa replacement parts for the appropriate drive model and revision.
Table 56 Estimated Performance Life
Component Estimated Performance Life
Cooling Fan 10 years
Electrolytic Capacitors 10 years <1>
<1> The drive has few serviceable parts and may require complete drive replacement.
NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing
parts to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use. Usage
conditions for estimated performance life:
• Ambient temperature: Yearly average of 40°C (open-chassis)
• Load factor: 80% maximum
• Operation time: 24 hours a day
the terminal will close when the cooling fan, DC bus capacitors, or DC bus pre-charge relay reach 90% of the expected
performance life, or the IGBTs have reached 50% of their expect performance life. Additionally the digital operator will
Maintenance
display an alarm like shown in Table 58 to indicate the specific components that may need maintenance.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 101
6 Periodic Inspection & Maintenance
<1> The cooling fans have reached 90% of their designated life time. Replace the cooling fan.
<1> The DC bus capacitors have reached 90% of their designated life time. Replace the drive.
<1> The DC bus charge circuit has reached 90% of its designated life time. Replace the drive.
<1> The IGBT’s have reached 50% of their designated life time. Check the load, carrier frequency, and output frequency.
<2> The IGBT’s have reached 90% of their designated life time. Replace the drive.
<1> This alarm message will be output only if the Maintenance Monitor function is assigned to one of the digital outputs (H2- = 2F). The
alarm will also trigger a digital output that is programmed for alarm indication (H2- = 10).
<2> This alarm message will always be output, even if the Maintenance Monitor function is not assigned to any of the digital outputs (H2- =
2F). The alarm will also trigger a digital output that is programmed for alarm indication (H2- = 10).
WARNING! Electrical Shock Hazard. Do not allow unqualified personnel to perform work on the drive. Failure to comply could result in
serious injury. Installation, maintenance, inspection and servicing must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit
boards. Failure to comply may result in ESD damage to the drive circuitry.
The following procedure explains how to replace a drive. This section provides instructions for drive replacement only.
To install option boards or other types of options, then refer to the specific manuals for those options.
NOTICE: When transferring a braking transistor, braking resistor, or other type of option from a damaged drive to a new replacement
drive, make sure they are working properly before reconnecting them to the new drive. Replace broken options to prevent immediate
break down of the replacement drive.
102 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
6 Periodic Inspection & Maintenance
2. Loosen the screws holding the terminal board in place. Take out the screw securing the bottom cover and
remove the bottom cover from the drive.
Note: Drives set up for compliance with IP00 do not have a bottom cover.
Figure 83
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 103
A Specifications
A Specifications
◆ Heavy Duty and Normal Duty Ratings
The capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) and Normal Duty (ND).
Refer to Selecting the Appropriate Load Rating on page 104 for the differences between HD and ND.
Table 59 Selecting the Appropriate Load Rating
Setting Parameter C6-01 Rated Output Current Overload Tolerance Default Carrier Frequency
0: Heavy Duty (default) HD Rating varies by model <1> 150% rated output current for 60 s 2 kHz
1: Normal Duty ND Rating varies by model <1> 120% rated output current for 60 s varies by model 2 kHz, Swing PWM
<1> Refer to Three-Phase 200 V Class Drives on page 104 and Three-Phase 400 V Class Drives on page 105 for information on rating changes
based on drive model.
HD and ND: HD refers to applications requiring constant torque output, while ND refers to applications with variable torque needs. The drive
TERMS
allows the user to select HD or ND torque depending on the application. Fans, pumps, and blowers should use ND (C6-01 = 1), and other
applications generally use HD (C6-01 = 0).
Swing PWM: Swing PWM equivalent to a 2 kHz audible noise. This function turns the motor noise into a less obtrusive white noise.
Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier
frequency, and current limit. The default setting is for HD (C6-01 = 0).
<1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than
the motor rated current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
connections, and power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 220 V.
<4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
<5> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency.
<6> Carrier frequency is set to 5 kHz. Current derating is required in order to raise the carrier frequency.
104 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
A Specifications
<1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than
the motor rated current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
conditions, and power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 440 V.
<4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
<5> Carrier frequency is set to 8 kHz. Current derating is required in order to raise the carrier frequency.
<6> Carrier frequency is set to 5 kHz. Current derating is required in order to raise the carrier frequency.
◆ Drive Specifications
Note: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.
2. For optimum performance life of the drive, install the drive in an environment that meets the required specifications.
Item Specification
The following control methods can be set using drive parameters:
• V/f Control (V/f)
• V/f Control with PG (V/f w/PG)
• Open Loop Vector Control (OLV)
Control Method
• Closed Loop Vector Control (CLV)
• Open Loop Vector Control for PM (OLV/PM)
• Advanced Open Loop Vector Control for PM (AOLV/PM)
• Closed Loop Vector Control for PM (CLV/PM)
Frequency Control Range 0.01 to 400 Hz
Frequency Accuracy Digital input: within ±0.01% of the max output frequency (-10 to +40°C)
(Temperature Fluctuation) Analog input: within ±0.1% of the max output frequency (25°C ±10°C)
Digital inputs: 0.01 Hz
Frequency Setting Resolution
Analog inputs: 1/2048 of the maximum output frequency setting (11 bit plus sign)
Output Frequency Resolution 0.001 Hz
Control -10 to 10 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA, Pulse Train Input
Frequency Setting Signal
Characteristics
V/f, V/f w/PG: 150% at 3 Hz
OLV: 200% at 0.3 Hz
Starting Torque <1>
Specifications
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 105
A Specifications
Item Specification
Approx. 20% (approx. 125% when using braking resistor) <3>
c Short-time decel torque <2>: over 100% for 0.4/ 0.75 kW motors, over 50% for 1.5 kW motors, and over 20% for 2.2 kW and
Braking Torque
above motors <4> (over excitation braking/High Slip Braking: approx. 40%)
d Continuous regenerative torque: approx. 20% <4> (approx. 125% with dynamic braking resistor option <3>: 10% ED, 10s)
Braking Transistor Drives of 200/400 V 30 kW or less have a built-in braking transistor.
V/f Characteristics User-selected programs and V/f preset patterns possible
Control
Characteristics Torque Control, Droop Control, Speed/torque Control Switching, Feed Forward Control, Zero Servo Function, Momentary
Power Loss Ride-Thru, Speed Search, Overtorque/Undertorque Detection, Torque Limit, 17 Step Speed (max), Accel/decel
Switch, S-curve Accel/decel, 3-wire Sequence, Auto-tuning (rotational, stationary tuning), Dwell, Cooling Fan on/off Switch,
Slip Compensation, Torque Compensation, Frequency Jump, Upper/lower Limits for Frequency Reference, DC Injection
Main Control Functions
Braking at Start and Stop, Overexcitation Braking, High Slip Braking, PID Control (with sleep function), Energy Saving Control,
MEMOBUS Comm. (RS-422/485 max, 115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ (customized function),
Removable Terminal Block with Parameter Backup Function, Online Tuning, KEB, Overexcitation Deceleration, Inertia (ASR)
Tuning, Overvoltage Suppression, High Frequency Injection...
Motor Protection Electronic thermal overload relay
Momentary Overcurrent Protection Drive stops when output current exceeds 200% of Heavy Duty Rating
Overload Protection Drive stops after 60 s at 150% of rated Heavy Duty output current <5>
200 V class: Stops when DC bus voltage exceeds approx. 410 V
Overvoltage Protection
400 V class: Stops when DC bus voltage exceeds approx. 820 V
200 V class: Stops when DC bus voltage falls below approx. 190 V
Protection Undervoltage Protection
400 V class: Stops when DC bus voltage falls below approx. 380 V
Functions
Momentary Power Loss Ride-Thru Immediately stop after 15 ms or longer power loss <6>. Continuous operation during power loss than 2 s (standard) <7>
Heatsink Overheat Protection Thermistor
Braking Resistor Overheat Protection Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
Stall Prevention Stall Prevention is available during acceleration, deceleration, and during run.
Ground Protection Electronic circuit protection <8>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V.
Area of Use Indoors
Ambient Temperature -10 to 40°C (NEMA Type 1), -10 to 50°C (open-chassis), up to 60°C with output current derating <8>
Humidity 95 RH% or less (no condensation)
Environment Storage Temperature -20 to 60°C (short-term temperature during transportation)
Altitude Up to 1000 meters without derating, up to 3000m with output current and voltage derating
10 to 20 Hz: 9.8 m/s2
Vibration / Shock 20 to 55 Hz: 5.9 m/s2 (up to 200 V 45 kW or 400 V 75 kW)
2.0 m/s2 (200 V 55 kW or 400 V 90 kW and above)
Two Safe Disable inputs and 1 EDM output according to EN61800-5-1, EN954-1 Cat. 3, IEC/EN61508 SIL2, Insulation
Safety Standard coordination: class 1
Note: Time from input open to drive output stop is less than 1 ms
Protection Design IP00 open-chassis, IP20 (NEMA Type 1) enclosure <9>
<1> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different
motors and with changing motor temperature. Contact Yaskawa for consultation.
<2> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from the load) from the rated motor
speed down to zero in the shortest time.
<3> Ensure that Stall Prevention is disabled during deceleration (L3-04 = 0), when using a regenerative converter, a regenerative unit, a braking
resistor or the Braking Resistor Unit. The default setting for the Stall Prevention function will interfere with the braking resistor.
<4> Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.
<5> May be shorter due to load conditions and motor speed.
<6> A separate Momentary Power Loss Ride-Thru Unit is required for the drives CIMR-A2A0040 through 2A0040 and A4A0002 through
4A0023 if the application needs to continue running during a momentary power loss up to 2 seconds.
<7> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground
fault is present at the output.
<8> Model CIMR-A2A0040 has a maximum ambient temperature of 40 degrees when set for Normal Duty.
<9> Removing the top cover from a IP20/NEMA Type 1 drive voids the NEMA Type 1 protection but still keeps IP20 conformity.
106 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
B Parameter List
◆ Parameter Table
■ A: Initialization Parameters
The A parameter group creates the operating environment for the drive. This includes the parameter Access Level, Motor
Control Method, Password, User Parameters and more.
: Indicates that the parameter setting can be changed while the drive is operating the motor.
Motor 2: Refers the second motor when the drive is operating two motors (use input terminals to switch between motors).
A1: Initialization Parameters
0: General-purpose
1: Water supply pump
2: Conveyor
Default: 0
3: Exhaust fan
A1-06 Application Preset Min: 0
4: HVAC fan
Max: 7
5: Air compressor
6: Elevator
7: Hoist
0: Disabled Default: 0
A1-07 DriveWorksEZ Function Selection 1: Enabled Min: 0
2: Multi-function input (enabled when H1- = 9F) Max: 2
<16> Default setting value is dependent on the Application Preset selected with parameter A1-06.
<25> Parameter setting value is not reset to the default value when the drive is initialized.
<16> Default setting value is determined by the Application Preset selected with parameter A1-06.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 107
B Parameter List
■ b: Application
Application parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions,
PID control, the Dwell function, Energy Savings, and a variety of other application-related settings.
b1: Operation Mode Selection
108 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 109
B Parameter List
110 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
■ C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, slip compensation, torque
compensation, and carrier frequency selections.
C1: Acceleration and Deceleration Times
Parameter List
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 111
B Parameter List
C1-05
Acceleration Time 3 (Motor 2 Accel
Sets the time to accelerate from 0 to maximum frequency.
Time 1)
C1-06
Deceleration Time 3 (Motor 2 Decel
Sets the time to decelerate from maximum frequency to 0.
Time 1) Default: 10.0 s
Min: 0.0 s
C1-07 Max: 6000.0 s <6>
Acceleration Time 4 (Motor 2 Accel
Sets the time to accelerate from 0 to maximum frequency.
Time 2)
C1-08
Deceleration Time 4 (Motor 2 Decel
Sets the time to decelerate from maximum frequency to 0.
Time 2)
Default: 10.0 s
C1-09 Fast Stop Time Sets the time for the Fast Stop function. Min: 0.0 s
Max: 6000.0 s <6>
Default: 1
0: 0.01 s (0.00 to 600.00 s)
C1-10 Accel/Decel Time Setting Units Min: 0
1: 0.1 s (0.0 to 6000.0 s)
Max: 1
Default: 0.0 Hz
Accel/Decel Time Switching
C1-11 Sets the frequency to switch between accel/decel time settings Min: 0.0 Hz
Frequency
Max: 400.0 Hz
<6> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting
range becomes 0.00 to 600.00 seconds.
C2: S-Curve Characteristics
112 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
<67> Default setting is determined by the control mode for motor 2 (E3-01).
<77> Default setting is determined by the control mode (A1-02).
Sets the upper limit for the speed control loop (ASR) for motor 2 as a percentage of the maximum
Default: 5.0% B
C5-25 Motor 2 ASR Limit Min: 0.0%
output frequency (E3-04).
Max: 20.0%
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 113
B Parameter List
Note: C6-04 and C6-05 are available only in V/f and V/f w/PG control modes. Default: <8>
C6-03 Carrier Frequency Upper Limit Determines the upper and lower limits for the carrier frequency. Min: 1.0 kHz
In OLV, C6-03 determines the upper limit of the carrier frequency. Max: 15.0 kHz
Carrier Frequency
Default: 0
Carrier Frequency during Rotational 0: Carrier Frequency = 5 kHz
C6-09 Min: 0
Auto-Tuning 1: Setting value for C6-03
Max: 1
<3> Default setting value is dependent on the drive model (o2-04), the control mode (A1-02), and the Drive Duty (C6-01).
<8> Default setting value is dependent on parameter C6-02, Carrier Frequency Selection.
■ d: References
Reference parameters are used to set the various frequency reference values during operation.
d1: Frequency Reference
Default: 0.00 Hz
d1-02
Min: 0.00 Hz
Frequency Reference 2 Sets the frequency reference for the drive. Setting units are determined by parameter o1-03.
Max: 400.00 Hz
<19> <72>
d1-03
Frequency Reference 3
114 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
d1-05
Frequency Reference 5
d1-06
Frequency Reference 6
d1-07
Frequency Reference 7
d1-08
Frequency Reference 8
d1-09
Frequency Reference 9
Default: 0.00 Hz
d1-10
Min: 0.00 Hz
Frequency Reference 10 Sets the frequency reference for the drive. Setting units are determined by parameter o1-03.
Max: 400.00 Hz
<19> <72>
d1-11
Frequency Reference 11
d1-12
Frequency Reference 12
d1-13
Frequency Reference 13
d1-14
Frequency Reference 14
d1-15
Frequency Reference 15
d1-16
Frequency Reference 16
Default: 6.00 Hz
d1-17
Min: 0.00 Hz
Jog Frequency Reference Sets the Jog frequency reference. Setting units are determined by parameter o1-03.
Max: 400.00 Hz
<19> <72>
<19> Range upper limit is determined by the maximum output frequency (E1-04) and the upper limit of the frequency reference (d2-01).
<72> The setting range is 0.0 to 66.0 in AOLV/PM.
d2: Frequency Upper/Lower Limits
Max: 20.0 Hz
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 115
B Parameter List
116 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
■ E: Motor Parameters
E1: V/f Pattern for Motor 1
Default: <57>
E2-02 Motor Rated Slip Sets the motor rated slip. Automatically set during Auto-Tuning. Min: 0.00 Hz
Max: 20.00 Hz
Default: <57>
E2-03 Motor No-Load Current Sets the no-load current for the motor. Automatically set during Auto-Tuning. Min: 0 A
Max: E2-01 <27>
E2-04 Number of Motor Poles Sets the number of motor poles. Automatically set during Auto-Tuning.
Default: 4
Min: 2 B
Max: 48
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 117
B Parameter List
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B Parameter List
Default: <10>
E5-02
Motor Rated Power Sets the rated capacity of the motor. Min: 0.10 kW
<25>
Max: 650.00 kW <80>
Default: <10>
Min: 10% of drive rated
E5-03
Motor Rated Current Sets the motor rated current. current
<25>
Max: 200% of drive rated
current <27>
Default: <10>
E5-04
Number of Motor Poles Sets the number of motor poles. Min: 2
<25>
Max: 48
Default: <10>
E5-05
Motor Stator Resistance Set the resistance for each motor phase. Min: 0.000 Ω
<25>
Max: 65.000 Ω
Parameter List
Default: <10>
E5-06
Motor d-Axis Inductance Sets the d-axis inductance for the PM motor. Min: 0.00 mH
<25>
Max: 300.00 mH
Default: <10>
E5-07
Motor q-Axis Inductance Sets the q-axis inductance for the PM motor. Min: 0.00 mH
<25>
Max: 600.00 mH
B
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 119
B Parameter List
Set the induced phase-to-phase rms voltage in units of 0.1 mV/(r/min) [mechanical angle]. Set this Default: <10>
E5-24
Motor Induction Voltage Constant 2 parameter when using a Yaskawa SMRA Series SPM motor. Min: 0.0 mV/(r/min)
<25>
When setting this parameter, E5-24 should be set to 0. Max: 2000.0 mV/(r/min)
<10> Default setting value is dependent on the motor code set to E5-01.
<25> Parameter setting value is not reset to the default value when the drive is initialized.
<27> Setting units are determined by the drive model (o2-04). Less than 11 kW: two decimal points, 11 kW and above: one decimal point.
<38> If using a Yaskawa SMRA Series SPM Motor, the default setting is 1800 r/min.
<57> Default setting value is determined by the drive model (o2-04) and the Drive Duty (C6-01).
<77> Default setting value is determined by the control mode (A1-02).
<80> The setting value has two decimal places for drives up to 300 kW, and one decimal place for larger drives.
<81> Selections may vary depending on the motor code entered to E5-01.
■ F: Options
F parameters are used to program the drive for PG feedback from the motor and to function with option cards.
F1: PG Speed Control Card (PG-B3 / PG-X3)
Parameters F1-01, F1-05, F1-06, F1-12, F1-13, and F1-18 through F1-21 are used to set up a PG option card plugged into
option port CN5-C of the drive. They include “PG 1” in the parameter name.
Parameters F1-21 through F1-37 are used to set up a PG option card plugged into option port CN5-B of the drive. They
include “PG 2” in the parameter name.
Other parameters in the F1 group are used to set operation for PG options plugged into port CN5-C and CN5-B.
120 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
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B Parameter List
122 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
Default: 0
F6-61 DeviceNet Time Scaling Sets the scaling factor for the time monitor in DeviceNet. Min: -15
Max: 15
Default: 0
F6-62 DeviceNet Heartbeat Interval Sets the heartbeat interval for DeviceNet communications. Min: 0
Max: 10
Default: 0
F6-63 DeviceNet Network MAC ID Used to verify the MAC ID the drive has been assigned. Min: 0 B
Max: 63
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 123
B Parameter List
6 Jog reference selection Closed: Jog frequency reference (d1-17) selected. Jog has priority over all other reference sources.
7 Accel/decel time selection 1 Used to switch between accel/decel time 1 (set in C1-01, C1-02) and accel/decel time 2 (set in C1-03, C1-04).
14 Fault reset Closed: Resets faults if the cause is cleared and the Run command is removed.
124 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
61 External Speed Search command 1 Closed: Activates Current Detection Speed Search from the maximum output frequency (E1-04).
62 External Speed Search command 2 Closed: Activates Current Detection Speed Search from the frequency reference.
63 Field Weakening Closed: The drive performs Field Weakening control as set for d6-01 and d6-02.
65 KEB Ride-Thru 1 (N.C.) Open: KEB Ride-Thru 1 enabled
67 Communications test mode Tests the MEMOBUS/Modbus RS-485/422 interface. Displays “PASS” if the test completes successfully.
68 High Slip Braking Closed: Activates High Slip Braking to stop the drive.
Open: Drive disabled. If this input is opened during run, then the drive will stop as specified by b1-03.
Parameter List
6A Drive enable
Closed: Ready for operation.
Open: Speed Control
71 Speed/Torque Control Switch
Closed: Torque Control
72 Zero Servo Closed: Zero Servo enabled
75 Up 2 command
Used to control the bias added to the frequency reference by the Up/Down 2 function. The Up 2 and Down 2 commands
76 Down 2 command
must always be used in conjunction with one another. B
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 125
B Parameter List
7B KEB Ride-Thru 2 (N.O.) Closed: KEB Ride-Thru 2 enabled. Drive disregards L2-29 and performs Single Drive KEB Ride-Thru 2.
3 User-set speed agree 1 Closed: Output frequency and speed reference equal L4-01 (plus or minus the hysteresis set to L4-02).
4 Frequency detection 1 Closed: Output frequency is less than or equal to the value in L4-01 with hysteresis determined by L4-02.
5 Frequency detection 2 Closed: Output frequency is greater than or equal to the value in L4-01 with hysteresis determined by L4-02.
6 Drive ready Closed: Power up is complete and the drive is ready to accept a Run command.
7 DC bus undervoltage Closed: DC bus voltage is below the Uv trip level set in L2-05.
8 During baseblock (N.O.) Closed: Drive has entered the baseblock state (no output voltage).
Open: External Reference 1 or 2 supplies the frequency reference (set in b1-01 or b1-15).
9 Frequency reference source
Closed: Digital operator supplies the frequency reference.
Open: External Reference 1 or 2 supplies the Run command (set in b1-02 or b1-16).
A Run command source
Closed: Digital operator supplies the Run command.
B Torque detection 1 (N.O.) Closed: An overtorque or undertorque situation has been detected.
C Frequency reference loss Closed: Analog frequency reference has been lost.
D Braking resistor fault Closed: Braking resistor or transistor is overheated or faulted out.
F Through mode Set this value when using the terminal in the pass-through mode.
10 Minor fault Closed: An alarm has been triggered, or the IGBTs have reached 90% of their expected life span.
11 Fault reset command active Closed: A command has been entered to clear a fault via the input terminals or from the serial network.
13 Speed agree 2 Closed: When drive output frequency equals the frequency reference ±L4-04.
14 User-set speed agree 2 Closed: When the drive output frequency is equal to the value in L4-03 ±L4-04.
15 Frequency detection 3 Closed: When the drive output frequency is less than or equal to the value in L4-03 ±L4-04.
16 Frequency detection 4 Closed: When the output frequency is greater than or equal to the value in L4-03 ±L4-04.
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B Parameter List
1B During baseblock (N.C.) Open: Drive has entered the baseblock state (no output voltage).
1C Motor 2 selection Closed: Motor 2 is selected by a digital input (H1- = 16)
1D During regeneration Closed: Motor is regenerating energy into the drive.
1E Restart enabled Closed: An automatic restart is performed
1F Motor overload alarm (oL1) Closed: oL1 is at 90% of its trip point or greater. An oH3 situation also triggers this alarm.
20 Drive overheat pre-alarm (oH) Closed: Heatsink temperature exceeds the parameter L8-02 value.
22 Mechanical Weakening Detection Closed: Mechanical weakening detected.
2F Maintenance period Closed: Cooling fan, electrolytic capacitors, IGBTs, or the soft charge bypass relay may require maintenance.
30 During torque limit Closed: When the torque limit has been reached.
31 During speed limit Closed: Speed limit has been reached.
32 During speed limit in Torque Control Closed: Speed limit has been reached while using Torque Control.
33 Zero Servo complete Closed: Zero Servo operation has finished.
Open: Either the drive has stopped or baseblock, DC Injection Braking, or Initial Excitation is being performed.
37 During frequency output
Closed: Drive is running the motor (not in a baseblock state and DC Injection is not being performed).
38 Drive enabled Closed: Multi-function input set for “Drive enable” is closed (H1- = 6A)
39 Watt hour pulse output Output units are determined by H2-06. Outputs a pulse every 200 ms to indicate the kWh count.
Open: REMOTE
3C LOCAL/REMOTE status
Closed: LOCAL
3D During Speed Search Closed: Speed Search is being executed.
3F PID feedback high Closed: The PID feedback level is too high.
4C During Fast Stop Closed: A Fast Stop command has been entered from the operator or input terminals.
4D oH Pre-alarm time limit Closed: oH pre-alarm time limit has passed.
4E Braking transistor fault (rr) Closed: The built-in dynamic braking transistor failed.
4F Braking resistor overheat (oH) Closed: The dynamic braking resistor has overheated.
60 Internal cooling fan alarm Closed: Internal cooling fan alarm
61 Rotor position detection complete Closed: Drive has successfully detected the rotor position of the PM motor.
90 to 92 DWEZ digital outputs 1 to 3 Reserved for DWEZ digital output functions.
Inverts the output switching of the multi-function output functions.
100 to 192 Function 0 to 92 with inverse output
Set the last two digits of 1 to reverse the output signal of that specific function.
H3-06 Terminal A3 Function Selection Sets the function of terminal A3. Min: 0
Max: 31
H3-07 Default: 100.0%
Terminal A3 Gain Setting Sets the level of the input value selected in H3-06 when 10 V is input at terminal A3. Min: -999.9%
Max: 999.9%
H3-08 Default: 0.0%
Terminal A3 Bias Setting Sets the level of the input value selected in H3-06 when 0 V is input at terminal A3. Min: -999.9%
Max: 999.9% B
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 127
B Parameter List
1 Frequency gain 0 to 10 V signal allows a setting of 0 to 100%. -10 to 0 V signal allows a setting of -100 to 0%.
Auxiliary frequency reference 1 (used as a Multi-
2 10 V = E1-04 (maximum output frequency)
Step Speed 2)
3 Auxiliary frequency reference 2 (3rd step analog) 10 V = E1-04 (maximum output frequency)
4 Output voltage bias 10 V = E1-05 (motor rated voltage)
5 Accel/decel time gain 10 V = 100%
6 DC Injection Braking current 10 V = Drive rated current
10 V = Drive rated current (V/f, V/fw/PG, OLV/PM)
7 Overtorque/undertorque detection level
10 V = Motor rated torque (OLV, CLV, AOLV/PM, CLV/PM)
8 Stall Prevention level during run 10 V = Drive rated current
9 Output frequency lower limit level 10 V = E1-04 (maximum output frequency)
B PID feedback 10 V = 100%
C PID setpoint 10 V = 100%
D Frequency bias 10 V = E1-04 (maximum output frequency)
E Motor temperature (PTC input) 10 V = 100%
F Through mode Set this value when using the terminal in the pass-through mode.
1F Through mode Set this value when using the terminal in the pass-through mode.
30 to 32 DWEZ analog input 1 to 3 Output is determined by the function selected using DWEZ.
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B Parameter List
Pulse Train Input Scaling Sets the terminal RP input signal frequency that is equal to 100% of the value selected in H6-01. Min: 1000 Hz
Max: 32000 Hz
H6-03 Default: 100.0%
Pulse Train Input Gain Sets the level of the value selected in H6-01 when a frequency with the value set in H6-02 is input. Min: 0.0%
Max: 1000.0%
H6-04 Default: 0.0%
Pulse Train Input Bias Sets the level of the value selected in H6-01 when 0 Hz is input. Min: -100.0%
Max: 100.0% B
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 129
B Parameter List
■ L: Protection Function
L parameters provide protection to the drive and motor, such as: control during momentary power loss, Stall Prevention,
frequency detection, fault restarts, overtorque detection, torque limits, and other types of hardware protection.
L1: Motor Protection
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B Parameter List
Default: 1.0
L3-25 Load Inertia Ratio Sets the ratio between the motor and machine inertia. Min: 1.0
Max: 1000.0
Default: 0 μF
When DC bus capacitors have been added externally, be sure to add those values to the internal
L3-26 Additional DC Bus Capacitors Min: 0 μF
capacitor table for proper DC bus calculations.
Max: 65000 μF
Default: 50 ms B
L3-27 Stall Prevention Detection Time Sets the time the current must exceed the Stall Prevention level to activate Stall Prevention. Min: 0 ms
Max: 5000 ms
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 131
B Parameter List
<9> Default setting value is dependent on the setting for the input voltage (E1-01).
<10> Default setting value is dependent on the motor code set to parameter E5-01.
<24> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
<51> Parameter value is changed if E2-11 is manually changed or changed by Auto-Tuning.
<57> Default setting is determined by the drive model (o2-04) and duty selection (C6-01).
<68> Setting range is dependent on the control mode (A1-02). When using CLV, OLV/PM, or AOLV/PM, the setting range is 0 to 2 seconds.
<77> Default setting is determined by the control mode (A1-02).
<78> The upper limit of the setting range is determined by the values set to C6-01 and L8-38.
<84> Reset to its default value when E1-01 is changed.
L4: Speed Detection
Default: 0.0 Hz
Speed Agreement Detection Level (+/
L4-03 Min: -400.0 Hz
-)
Max: 400.0 Hz
L4-03 sets the frequency detection level for digital output functions H2- = 2, 3, 4, 5.
L4-04 sets the hysteresis or allowable margin for speed detection.
Default: 2.0 Hz
Speed Agreement Detection Width
L4-04 Min: 0.0 Hz
(+/-)
Max: 20.0 Hz
Default: 0
Frequency Reference Loss Detection 0: Stop. Drive stops when the frequency reference is lost.
L4-05 Min: 0
Selection 1: Run. Drive runs at a reduced speed when the frequency reference is lost.
Max: 1
Default: 80%
Frequency Reference at Reference Sets the percentage of the frequency reference that the drive should run with when the frequency
L4-06 Min: 0.0%
Loss reference is lost.
Max: 100.0%
Default: 0
0: No detection during baseblock.
L4-07 Speed Agreement Detection Selection Min: 0
1: Detection always enabled.
Max: 1
132 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
Default: <57>
Output Ground Fault Detection 0: Disabled
L8-09 Min: 0
Selection 1: Enabled
Max: 1
Default: 0
Heatsink Cooling Fan Operation 0: During run only. Fan operates only during run and for L8-11 seconds after stop.
L8-10 Min: 0
Selection 1: Fan always on. Cooling fan operates whenever the drive is powered up.
Max: 1
L8-11 Heatsink Cooling Fan Off Delay Time Sets a delay time to shut off the cooling fan after the Run command is removed when L8-10 = 0.
Default: 60 s
Min: 0 s
B
Max: 300 s
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 133
B Parameter List
134 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 135
B Parameter List
136 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
■ q: DWEZ Parameters
■ T: Motor Tuning
Enter data into the following parameters to tune the motor and drive for optimal performance
T1: Induction Motor Auto-Tuning
Max: 4, 8, 9 <77>
4: Stationary Auto-Tuning 2
8: Inertia Tuning (perform Rotational Auto-Tuning prior to Inertia Tuning)
9: ASR Gain Tuning (perform Rotational Auto-Tuning prior to ASR Gain Auto-Tuning)
Default: <1>
Sets the motor rated power as specified on the motor nameplate.
T1-02 Motor Rated Power Min: 0.00 kW
Note: Use the following formula to convert horsepower into kilowatts: kW = HP x 0.746.
Max: 650.00 kW
T1-03 Motor Rated Voltage Sets the motor rated voltage as specified on the motor nameplate.
Default: 200.0 V <24>
Min: 0.0 V B
Max: 255.0 V
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 137
B Parameter List
138 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
■ U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.
U1: Operation Status Monitors
Analog Output
No. Name Description Unit
Level
U1-01 Frequency Reference Monitors the frequency reference. Display units are determined by o1-03. 10 V: Max frequency 0.01 Hz
U1-02 Output Frequency Displays the output frequency. Display units are determined by o1-03. 10 V: Max frequency 0.01 Hz
10 V: Drive rated
U1-03 Output Current Displays the output current. <27>
current
0: V/f Control
1: V/f Control with PG
2: Open Loop Vector Control
No signal output
U1-04 Control Method 3: Closed Loop Vector Control –
available
5: Open Loop Vector Control for PM
6: Advanced Open Loop Vector Control for PM
7: Closed Loop Vector Control for PM
U1-05 Motor Speed Displays the motor speed feedback. Display units are determined by o1-03. 10 V: Max Frequency 0.01 Hz
U1-06 Output Voltage Reference Displays the output voltage. 10 V: 200 Vrms <24> 0.1 Vac
U1-07 DC Bus Voltage Displays the DC bus voltage. 10 V: 400 V <24> 1 Vdc
10 V: Drive rated
U1-08 Output Power Displays the output power (this value is calculated internally). <27>
power (kW)
10 V: Motor rated
U1-09 Torque Reference Monitors the internal torque reference. 0.1%
torque
Parameter List
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B Parameter List
Digital input 1
(terminal S1 enabled)
Digital input 2
(terminal S2 enabled)
Digital input 3
(terminal S3 enabled)
No signal output
U1-10 Input Terminal Status Digital input 4 –
available
(terminal S4 enabled)
Digital input 5
(terminal S5 enabled)
Digital input 6
(terminal S6 enabled)
Digital input 7
(terminal S7 enabled)
Digital input 8
(terminal S8 enabled)
Displays the output terminal status.
Multi-Function
Digital Output
(terminal M1-M2)
Multi-Function
No signal output
U1-11 Output Terminal Status Photocoupler Output 1 –
(terminal P1) enabled available
Multi-Function
Photocoupler Output 2
(terminal P2) enabled
Not Used
Fault Relay
(terminal MA-MC closed
MA-MC open)
Verifies the drive operation status.
During run
During zero-speed
During REV
No signal output
U1-12 Drive Status During fault reset –
available
signal input
During speed agree
Drive ready
During alarm
detection
During fault detection
U1-13 Terminal A1 Input Level Displays the signal level to analog input terminal A1. 10 V: 100% 0.1%
U1-14 Terminal A2 Input Level Displays the signal level to analog input terminal A2. 10 V: 100% 0.1%
U1-15 Terminal A3 Input Level Displays the signal level to analog input terminal A3. 10 V: 100% 0.1%
Output Frequency after Soft
U1-16 Displays output frequency with ramp time and S-curves. Units determined by o1-03. 10 V: Max frequency 0.01 Hz
Starter
Displays the reference value input from the DI-A3 option card.
No signal output
U1-17 DI-A3 Input Status Display will appear in hexadecimal as determined by the digital card input selection in F3-01. –
available
3FFFF: Set (1 bit) + sign (1 bit) + 16 bit
No signal output
U1-18 oPE Fault Parameter Displays the parameter number that caused the oPE or Err (EEPROM write error) error. –
available
Displays the contents of a MEMOBUS/Modbus error.
CRC Error
Data Length Error
MEMOBUS/Modbus Error Not Used No signal output
U1-19 –
Code available
Parity Error
Overrun Error
Framing Error
Timed Out
Not Used
140 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
Analog Output
No. Name Description Unit
Level
AI-A3 Terminal V2 Input
U1-22 Displays the input voltage to terminal V2 on analog input card AI-A3. 10 V: 100% 0.1%
Voltage Monitor
AI-A3 Terminal V3 Input
U1-23 Displays the input voltage to terminal V3 on analog input card AI-A3. 10 V: 100% 0.1%
Voltage Monitor
U1-24 Input Pulse Monitor Displays the frequency to pulse train input terminal RP. Determined by H6-02 1 Hz
No signal output
U1-25 Software Number (Flash) FLASH ID –
available
No signal output
U1-26 Software No. (ROM) ROM ID –
available
<24> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
<27> Display is determined by the drive model (o2-04). Less than 11 kW: two decimal points, 11 kW and above: one decimal point.
Analog Output
No. Name Description Unit
Level
U3-01 to No signal output
First to 4th Most Recent Fault Displays the first to the fourth most recent faults. –
U3-04 available
U3-05 to No signal output
5th to 10th Most Recent Fault Displays the fifth to the tenth most recent faults. –
U3-10 available
U3-11 to Cumulative Operation Time at No signal output
Displays the cumulative operation time when the first to the fourth most recent faults occurred. 1h
U3-14 1st to 4th Most Recent Fault available
Parameter List
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B Parameter List
Analog Output
No. Name Description Unit
Level
Displays the cumulative operation time of the drive. The value for the cumulative operation time
counter can be reset in parameter o4-01. Use parameter o4-02 to determine if the operation time No signal output
U4-01 Cumulative Operation Time 1h
should start as soon as the power is switched on or only while the Run command is present. The available
maximum number displayed is 99999, after which the value is reset to 0.
Displays the number of times the Run command is entered. Reset the number of Run commands No signal output
U4-02 Number of Run Commands 1 Time
using parameter o4-13. This value will reset to 0 and start counting again after reaching 65535. available
Displays the cumulative operation time of the cooling fan. The default value for the fan operation
No signal output
U4-03 Cooling Fan Operation Time time is reset in parameter o4-03. This value will reset to 0 and start counting again after reaching 1h
available
99999.
Displays main cooling fan usage time in as a percentage of its expected performance life. Parameter No signal output
U4-04 Cooling Fan Maintenance 1%
o4-03 can be used to reset this monitor. available
Displays main circuit capacitor usage time in as a percentage of their expected performance life. No signal output
U4-05 Capacitor Maintenance 1%
Parameter o4-05 can be used to reset this monitor. available
Soft Charge Bypass Relay Displays the soft charge bypass relay maintenance time as a percentage of its estimated performance No signal output
U4-06 1%
Maintenance life. Parameter o4-07 can be used to reset this monitor. available
Displays IGBT usage time as a percentage of the expected performance life. Parameter o4-09 can be No signal output
U4-07 IGBT Maintenance 1%
used to reset this monitor. available
U4-08 Heatsink Temperature Displays the heatsink temperature. 10 V: 100°C 1°C
No signal output
U4-09 LED Check Lights all segments of the LED to verify that the display is working properly. –
available
Monitors the drive output power. The value is shown as a 9 digit number displayed across two No signal output
U4-10 kWh, Lower 4 Digits monitor parameters, U4-10 and U4-11. 1 kWh
available
Example:
12345678.9 kWh is displayed as:
U4-10: 678.9 kWh No signal output
U4-11 kWh, Upper 5 Digits 1 MWh
U4-11: 12345 MWh available
No signal output
U4-13 Peak Hold Current Displays the highest current value that occurred during run. 0.01 A
available
No signal output
U4-14 Peak Hold Output Frequency Displays the output frequency when the current value shown in U4-13 occurred. 0.01 Hz
available
Shows the value of the motor overload detection accumulator. 100% is equal to the oL1 detection
U4-16 Motor Overload Estimate (oL1) 10 V: 100% 0.1%
level.
Displays the source for the frequency reference as XY-nn.
X: indicates which reference is used:
1 = Reference 1 (b1-01)
2 = Reference 2 (b1-15)
Y-nn: indicates the reference source
0-01 = Digital operator
Frequency Reference Source 1-01 = Analog (terminal A1) No signal output
U4-18 –
Selection 1-02 = Analog (terminal A2) available
1-03 = Analog (terminal A3)
2-02 to 17 = Multi-step speed (d1-02 to 17)
3-01 = MEMOBUS/Modbus communications
4-01 = Communication option card
5-01 = Pulse input
7-01 = DWEZ
Frequency Reference from No signal output
U4-19 Displays the frequency reference provided by MEMOBUS/Modbus (decimal). 0.01%
MEMOBUS/Modbus Comm. available
No signal output
U4-20 Option Frequency Reference Displays the frequency reference input by an option card (decimal). –
available
Displays the source for the Run command as XY-nn.
X: Indicates which Run source is used:
1 = Reference 1 (b1-02)
2 = Reference 2 (b1-16)
Y: Input power supply data
0 = Digital operator
1 = External terminals
3 = MEMOBUS/Modbus communications
4 = Communication option card
7 = DWEZ
No signal output
U4-21 Run Command Source Selection nn: Run command limit status data –
available
00: No limit status.
01: Run command was left on when stopped in the PRG mode
02: Run command was left on when switching from LOCAL to REMOTE operation
03: Waiting for soft charge bypass contactor after power up (Uv or Uv1 flashes after 10 s)
04: Waiting for “Run command prohibited” time period to end
05: Fast Stop (digital input, digital operator)
06: b1-17 (Run command given at power-up)
07: During baseblock while coast to stop with timer
08: Frequency reference is below minimal reference during baseblock
09: Waiting for Enter command
MEMOBUS/Modbus Displays the drive control data set by MEMOBUS/Modbus communications register no. 0001H as a No signal output
U4-22 –
Communications Reference four-digit hexadecimal number. available
Communication Option Card No signal output
U4-23 Displays drive control data set by an option card as a four-digit hexadecimal number. –
Reference available
142 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
Analog Output
No. Name Description Unit
Level
U5-01 PID Feedback Displays the PID feedback value. 10 V: 100% 0.01%
U5-02 PID Input Displays the amount of PID input (deviation between PID setpoint and feedback). 10 V: 100% 0.01%
U5-03 PID Output Displays PID control output. 10 V: 100% 0.01%
U5-04 PID Setpoint Displays the PID setpoint. 10 V: 100% 0.01%
U5-05 PID Differential Feedback Displays the 2nd PID feedback value if differential feedback is used (H3- = 16). 10 V: 100% 0.01%
Displays the difference of both feedback values if differential feedback is used (U5-01 - U5-05). If
U5-06 PID Adjusted Feedback 10 V: 100% 0.01%
differential feedback is not used, then U5-01 and U5-06 will be the same.
Analog Output
No. Name Description Unit
Level
10 V: Motor secondary
U6-01 Motor Secondary Current (Iq) Displays the value of the motor secondary current (Iq). Motor rated secondary current is 100%. 0.1%
rated current
Displays the value calculated for the motor excitation current (Id). Motor rated secondary current is 10 V: Motor secondary
U6-02 Motor Excitation Current (Id) 0.1%
100%. rated current
U6-03 ASR Input 10 V: Max frequency
Displays the input and output values when using ASR control. 10 V: Motor secondary 0.01%
U6-04 ASR Output
rated current
U6-05 Output Voltage Reference (Vq) Output voltage reference (Vq) for the q-axis. 10 V: 200 Vrms <24> 0.1 Vac
U6-06 Output Voltage Reference (Vd) Output voltage reference (Vd) for the d-axis. 10 V: 200 Vrms <24> 0.1 Vac
U6-07 q-Axis ACR Output Displays the output value for current control relative to motor secondary current (q-axis). 10 V: 200 Vrms <24> 0.1%
U6-08 d-Axis ACR Output Displays the output value for current control relative to motor secondary current (d-axis). 10 V: 200 Vrms <24> 0.1%
Advance Phase Compensation 10 V: 180 deg
U6-09 Displays the degree of forward phase correction after calculating the deviation of Δθcmp. 0.1 deg
(Δ θ) –10 V: –180 deg
Displays the amount of deviation between the actual d-axis / q-axis and the γ-axis / δ-axis used for 10 V: 180 deg
U6-10 Control Axis Deviation (Δθ) 0.1 deg
motor control. –10 V: –180 deg
10 V: 180 deg
U6-13 Flux Position Detection (sensor) Monitors the value of the flux position detection (sensor). 0.1 deg
–10 V: –180 deg
Flux Position Estimation 10 V: 180 deg
U6-14 Monitors the value of the flux position estimation. 0.1 deg
(observer) –10 V: –180 deg
U6-18 Speed Detection PG1 Counter Monitors the number of pulses for speed detection (PG1). 10 V: 65536 1 pulse
U6-19 Speed Detection PG2 Counter Monitors the number of pulses for speed detection (PG2). 10 V: 65536 1 pulse
Frequency Reference Bias (Up/
U6-20 Displays the bias value used to adjust the frequency reference. 10 V: Max frequency 0.1%
Down 2)
U6-21 Offset Frequency Displays the frequency added to the main frequency reference. – 0.1%
10 V: No. of pulses per
U6-22 Zero Servo Pulse Movement Displays how far the rotor has moved from its last position in PG pulses (multiplied by 4). 1
revolution
10 V: Motor secondary
U6-25 Feedback Control Output Output monitor for the ASR speed loop. 0.01%
rated current
10 V: Motor secondary
U6-26 Feed Forward Control Output Output monitor for Feed Forward control. 0.01%
rated current
<24> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 143
C Standards Compliance
C Standards Compliance
◆ European Standards
Figure 87
Figure 80 CE Mark
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in
business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for
electronics manufacturers, and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• Low Voltage Directive: 2006/95/EC
• EMC Guidelines: 2004/108/EC
Devices used in combination with this drive must also be CE certified and display the CE mark. When using drives
displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure
compliance with CE standards. After setting up the device, verify that conditions meet European standards.
■ CE Low Voltage Directive Compliance
This drive has been tested according to European standard IEC61800-5-1, and it fully complies with the Low Voltage
Directive.
To comply with the Low Voltage Directive, be sure to meet the following conditions when combining this drive with
other devices:
Area of Use
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664.
Installing Fuses on the Input Side
Always install input fuses. Select fuses according to Table 62.
Table 62 Recommended Input Fuse Selection
Fuse Type
Model
Manufacturer: Bussmann
CIMR-A
Model Fuse Ampere Rating (A)
Three-Phase 200 V Class
2A0004 FWH500V70 70
2A0006 FWH500V70 70
2A0008 FWH500V70 70
2A0010 FWH500V70 70
2A0012 FWH500V70 70
2A0018 FWH500V90 90
2A0021 FWH500V90 90
2A0030 FWH500V100 100
2A0040 FWH500V200 200
2A0056 FWH500V200 200
2A0069 FWH500V200 200
2A0081 FWH500V300 300
2A0110 FWH500V300 300
2A0138 FWH500V350 350
2A0169 FWH500V400 400
2A0211 FWH500V400 400
Three-Phase 400 V Class
4A0002 FWH500V40 40
4A0004 FWH500V50 50
4A0005 FWH500V70 70
4A0007 FWH500V70 70
144 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
Fuse Type
Model
Manufacturer: Bussmann
CIMR-A
Model Fuse Ampere Rating (A)
4A0009 FWH500V90 90
4A0011 FWH500V90 90
4A0018 FWH500V80 80
4A0023 FWH500V100 100
4A0031 FWH500V125 125
4A0038 FWH500V200 200
4A0044 FWH500V250 250
4A0058 FWH500V250 250
4A0072 FWH500V250 250
4A0088 FWH500V250 250
4A0103 FWH500V250 250
4A0139 FWH500V350 350
4A0165 FWH500V400 400
A D C
U/T1 U
V/T2 V
M
W/T3 W
E
A – Drive D – Metal conduit
B – 10 m max cable length between drive and motor E – Ground wire should be as short as possible.
C – Motor
Figure 81 Installation Method
Compliance
Standards
C
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 145
C Standards Compliance
5. Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable.
Yaskawa recommends using a cable clamp.
Figure 89
C B
L3
L2 K
L1
PE
B
C
D
L3 L2 L1
J
E
D
I
H F
A
G
146 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
EMC Filters
The drive should be installed with the EMC filters listed below in order to comply with the EN61800-3, category C2
requirements.
Note: If the Safe Disable function of the drive is part of the safety concept of a machine or installation and used for a safe stop
according to EN60204-1, stop category 0, use only filters manufactured by Schaffner as listed below.
Table 63 EN61800-3 C2 Filters
Filter Data (Manufacturer: Schaffner)
Model Dimensions
CIMR-A Weight
Type Rated Current (A) [W x L x H] YxX
(kg) (mm)
Three-Phase 200 V Class
2A0004
2A0006
FS5972-10-07 10 1.1 141 × 46 × 330 115 × 313
2A0008
2A0010
2A0012
2A0018 FS5972-18-07 18 1.7 141 × 46 × 330 115 × 313
2A0021
2A0030
2A0040 FS5972-35-07 35 2.1 206 × 50 × 355 175 × 336
2A0056
2A0069
FS5972-60-07 60 4 236 × 6 × 408 202 × 390
2A0081
2A0110
FS5972-100-07 100 3.4 90 × 150 × 330 65 × 255
2A0138
2A0169
FS5972-170-40 170 4.7 120 × 170 × 451 102 × 365
2A0211
Three-Phase 400 V Class
4A0002
4A0004
FS5972-10-07 10 1.1 141 × 46 × 330 115 × 313
4A0005
4A0007
4A0009
FS5972-18-07 18 1.7 141 × 46 × 330 115 × 313
4A0011
4A0018
4A0023 FS5972-35-07 35 2.1 206 × 50 × 355 175 × 336
4A0031
4A0038
4A0044 FS5972-60-07 60 4 236 × 65 × 408 202 × 390
4A0058
4A0072
FS5972-100-35 100 3.4 90 × 150 × 330 65 × 255
4A0088
4A0103
4A0139 FS5972-170-35 170 4.7 120 × 170 × 451 102 × 365
4A0165
Figure 91
W D
Y
PE
Compliance
Standards
C
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 147
C Standards Compliance
Note: Contact Yaskawa for information about DC reactors for other models.
◆ UL Standards
The UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performed product
testing and evaluation, and determined that their stringent standards for product safety have been met. For a product to
receive UL certification, all components inside that product must also receive UL certification.
Figure 92
■ UL Standards Compliance
This drive is tested in accordance with UL standard UL508C and complies with UL requirements. The conditions
described below must be met to maintain compliance when using this drive in combination with other equipment:
Installation Area
Do not install the drive to an area greater than pollution severity 2 (UL standard).
Main Circuit Terminal Wiring
Yaskawa recommends using UL-listed copper wires (rated at 75°C), and closed-loop connectors or CSA-certified ring
connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct crimp
tool to install connectors per manufacturer recommendation. Table 65 lists a suitable closed-loop connector
manufactured by JST Corporation.
Table 65 Closed-Loop Crimp Terminal Size (JIS C 2805) (same for 200 V and 400 V)
Wire Gauge Terminal Crimp Terminal Tightening Torque
mm2 (AWG) Screws Model Numbers N m (lb to in.)
M3.5 R1.25-3.5 0.8 to 1.0 (7.1 to 8.9)
0.75 (18)
M4 R1.25-4 1.2 to 1.5 (10.6 to 13.3)
M3.5 R1.25-3.5 0.8 to 1.0 (7.1 to 8.9)
1.25 (16)
M4 R1.25-4 1.2 to 1.5 (10.6 to 13.3)
M3.5 R2-3.5 0.8 to 1.0 (7.1 to 8.9)
M4 R2-4 1.2 to 1.5 (10.6 to 13.3)
2 (14)
M5 R2-5 2.0 to 2.5 (17.7 to 22.1)
M6 R2-6 4.0 to 5.0 (35.4 to 44.3)
M4 R5.5-4 1.2 to 1.5 (10.6 to 13.3)
M5 R5.5-5 2.0 to 2.5 (17.7 to 22.1)
3.5/5.5 (12/10)
M6 R5.5-6 4.0 to 5.0 (35.4 to 44.3)
M8 R5.5-8 9.0 to 11.0 (79.7 to 97.4)
M4 8-4 1.2 to 1.5 (10.6 to 13.3)
M5 R8-5 2.0 to 2.5 (17.7 to 22.1)
8 (8)
M6 R8-6 4.0 to 5.0 (35.4 to 44.3)
M8 R8-8 9.0 to 11.0 (79.7 to 97.4)
M4 14-4 <1> 1.2 to 1.5 (10.6 to 13.3)
M5 R14-5 2.0 to 2.5 (17.7 to 22.1)
14 (6)
M6 R14-6 4.0 to 5.0 (35.4 to 44.3)
M8 R14-8 9.0 to 11.0 (79.7 to 97.4)
148 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
The installation manual specifies that branch circuit protection should be provided by any of the following:
• Non-time delay Class J, T, or CC fuses sized at 300% of the drive input rating
• Time delay Class J, T, or CC fuses sized at 175% of the drive input rating
• Time-delay Class RK5 fuses sized at 225% of the drive input rating
Table 66 Recommended Input Fuse Selection
Fuse Type
Model
Manufacturer: Bussmann
CIMR-A
Model Fuse Ampere Rating (A)
Three-Phase 200 V Class
2A0004 FWH500V70 70
2A0006 FWH500V70 70
2A0008 FWH500V70 70
2A0010 FWH500V70 70
2A0012 FWH500V70 70
2A0018 FWH500V90 90
2A0021 FWH500V90 90
2A0030 FWH500V100 100
2A0040 FWH500V200 200
2A0056 FWH500V200 200
2A0069 FWH500V200 200
2A0081 FWH500V300 300
2A0110 FWH500V300 300
2A0138 FWH500V350 350
2A0169 FWH500V400 400
2A0211 FWH500V400 400
Three-Phase 400 V Class
4A0002 FWH500V40 40
4A0004 FWH500V50 50
4A0005 FWH500V70 70
4A0007 FWH500V70 70
4A0009 FWH500V90 90
4A0011 FWH500V90 90
4A0018 FWH500V80 80
4A0023 FWH500V100 100
4A0031 FWH500V125 125
4A0038 FWH500V200 200
4A0044 FWH500V250 250
4A0058 FWH500V250 250
4A0072 FWH500V250 250
4A0088 FWH500V250 250
4A0103 FWH500V250 250
4A0139 FWH500V350 350
4A0165 FWH500V400 400
Compliance
Standards
C
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 149
C Standards Compliance
When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection
(L1-01 = 0) and wire each motor with its own motor thermal overload relay.
Enable the motor overload protection (L1-01 = 1 to 5) when connecting the drive to a single motor, unless another motor
overload preventing device is installed. The drive electronic thermal overload function causes an oL1 fault, which shuts
off the output of the drive and prevents additional overheating of the motor. The motor temperature is continually
calculated as long as the drive is powered up.
150 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
Time (min)
10
7
3
Cold Start
1
0.4
Hot Start
DANGER! When using a PM motor, even if the drive output is shut off by the Safe Disable function, a break down of two output
transistors can cause current to flow through the motor winding, resulting in a rotor movement for a maximum angle of 180 degree
(electrically). Make sure such a situation would have no effect on the safety of the application when using the Safe Disable function.
This is not a concern with induction motors.
DANGER! The Safe Disable function can switch off the drive output, but does not cut the drive power supply and cannot electrically
isolate the drive output from the input. Always shut off the drive power supply when performing maintenance or installations on the
drive input side as well as the drive output side.
When using the Safe Disable inputs, make sure to remove the wire links between terminals H1, H2, and HC that were
installed prior to shipment. Failing to do so will keep the Safe Disable circuit from operating properly and can cause
injury or even death.
All safety features (including Safe Disable) should be inspected daily and periodically. If the system is not operating
normally, there is a risk of serious personal injury.
Only a qualified technician with a thorough understanding of the drive, the instruction manual, and safety standards
should be permitted to wire, inspect, and maintain the Safe Disable input.
From the moment terminal inputs H1 and H2 have opened, it takes up to 1 ms for drive output to shut off completely. The
sequence set up to trigger terminals H1 and H2 should make sure that both terminals remain open for at least 1 ms in
order to properly interrupt drive output.
NOTICE: The Safe Disable Monitor (output terminals DM+ and DM-) should not be used for any other purpose than to monitor the
Safe Disable status or to discover a malfunction in the Safe Disable inputs. The monitor output is not considered a safe output.
When utilizing the Safe Disable function, use only the EMC filters recommended in EMC Filter Installation on
page 145.
Compliance
Standards
C
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 151
C Standards Compliance
Main Power
24 V Control
Safety Relay or PLC HC Circuit
with safety functionality
Safety Jumper S3
Outputs Setting:
Feedback
SOURCE
H1 Gate Block 1
N Power Module P
H2 Gate Block 2
DM+
>=1
DM-
Drive
152 YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
Motor coasts
Output to stop
Frequency Run Command must be
released to deactivate
Safe Disable Drive is ready for
operation
C
YASKAWA ELECTRIC TOEP C710616 21A YASKAWA AC Drive - A1000 Quick Start Guide 153
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
Date of
publication Date of original
publication
YASKAWA
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.