Toep A1000
Toep A1000
Toep A1000
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting 5
Periodic Inspection &
Maintenance 6
Specifications A
Parameter List B
MANUAL NO. TOEP C710616 21C Standards Compliance C
Copyright © 2008 YASKAWA ELECTRIC CORPORATION.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Yaskawa. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
2 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
■ Quick Reference
Preset parameter defaults are available for setting up applications. Refer to Application Selection
on page 63.
A1000 can operate synchronous PM motors. Refer to Subchart A-3: Operation with Permanent
Magnet Motors on page 62.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 91.
Standards Compliance
Refer to European Standards on page 181 and Refer to UL Standards on page 187.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 3
4 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
Table of Contents
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
i. Preface & General Safety ................................................................................................. 7
Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1. Receiving......................................................................................................................... 17
Model Number and Nameplate Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2. Mechanical Installation .................................................................................................. 19
Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3. Electrical Installation...................................................................................................... 26
Standard Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Main Circuit Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Terminal Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Digital Operator and Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Control I/O Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Terminal A2 Analog Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Connect to a PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4. Start-Up Programming & Operation ............................................................................. 53
Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
The Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Start-Up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Powering Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Application Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Basic Drive Setup Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
No-Load Operation Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Test Run with Load Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
5. Troubleshooting ............................................................................................................. 99
Drive Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Operator Programming Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Copy Function Related Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
6. Periodic Inspection & Maintenance ........................................................................... 118
Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
A. Specifications ............................................................................................................... 124
Heavy Duty and Normal Duty Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 5
Table of Contents
6 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
This guide is packaged together with the product. It contains basic information required to install and
wire the drive, in addition to an overview of fault diagnostics, maintenance, and parameter settings.
It is meant to get the drive ready for a trial run with the application and for basic operation.
LO
ESC
RE
RESET ENTER
RUN STOP
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
WARNING
●
●
Risk of electric shock.
Read manual before installing.
Wait 5 minutes for capacitor
discharge after disconnecting
AVERTISSMENT NPJT31470-1
●
●
Risque de décharge électrique.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure
de l'alimentation, pour permettre
A1000 Series AC Drive Technical Manual
power supply. la décharge des condensateurs.
To conform to requirements,
This manual is included on the CD-ROM packaged with the product (Yaskawa AC Drive Manuals,
● ● Pour répondre aux exigences , s
make sure to ground the supply assurer que le neutre soit relié
neutral for 400V class. à la terre, pour la série 400V.
YEC_com
● After opening the manual switch ● Après avoir déconnécte la protection
between the drive and motor, entre le driver et le moteur, veuillez
please wait 5 minutes before patienter 5 minutes avain d’effectuer
inspecting, performing une opération de montage ou de
maintenance or wiring the drive. câblage du variateur.
Hot surfaces Surfaces Chaudes
●
Top and Side surfaces may ● Dessus et cotés du boitier Peuvent
become hot. Do not touch. devenir chaud. Ne Pas toucher.
危 険
けが.感電のおそれがあります。
● ● 据え付け、運転の前には必ず取扱説明書を読むこと。
mon
● インバータ上部、両側面は高温になります。
● 触らないでください。
◆ General Safety
■ Supplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or
shields before operating the drive and run the drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to
all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be
changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest
Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest
Yaskawa sales office.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 7
i Preface & General Safety
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
■ Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before
touching any components.
8 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft
keys and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from
factory settings and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental
dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 9
i Preface & General Safety
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
■ Application Notes
Selection
Installing a Reactor
An AC or DC reactor can be used for the following:
• to suppress harmonic current.
• to smooth peak current that results from capacitor switching.
• when the power supply is above 600 kVA.
• when the drive is running from a power supply system with thyristor converters.
Note: A DC reactor is built in to the drive models 2A0110 to 2A0415 and 4A0058 to 4A0675.
Figure 1
Power Supply
Capacity (kVA)
600
Reactor
unnecessary
0
60 400
Drive Capacity (kVA)
10 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
Repetitive Starting/Stopping
Cranes (hoists), elevators, punching presses, and other such applications with frequent starts and stops often exceed
150% of their rated current values. Heat stress generated from repetitive high current can shorten the life span of the
IGBTs. The expected lifesaving for the IGBTs is about 8 million start and stop cycles with a 4 kHz carrier frequency and
a 150% peak current.
Yaskawa recommends lowering the carrier frequency, particularly when audible noise is not a concern. The user can also
choose to reduce the load, increase the acceleration and deceleration times, or switch to a larger drive. This will help keep
peak current levels under 150%. Be sure to check the peak current levels when starting and stopping repeatedly during
the initial test run, and make adjustments accordingly.
For crane-type applications using an inching function in which the motor is quickly started and stopped, Yaskawa
recommends the following to ensure motor torque levels:
• Select a large enough drive so that peak current levels remain below 150% of the drive rated current.
• The drive should be one frame size larger than the motor.
Installation
Enclosure Panels
Keep the drive in a clean environment by either selecting an area free of airborne dust, lint, and oil mist, or install the
drive in an enclosure panel. Be sure to leave the required space between drives to provide for cooling, and that proper
measures are taken so that the ambient temperature remains within allowable limits. Keep flammable materials away
from the drive. If the drive must be used in an area where it is subjected to oil mist and excessive vibration, protective
designs are available. Contact Yaskawa or your Yaskawa agent for details.
Installation Direction
The drive should be installed upright as specified in the manual. For more information on installation, Refer to
Mechanical Installation on page 19.
Settings
Motor Code
If using OLV/PM designed for permanent magnet motors, make sure that the proper motor code has been set to
parameter E5-01 before performing a trial run.
Upper Limits
The drive is capable of running the motor up to 400 Hz. Due to the danger of accidentally of operating at high speed, be
sure to set the upper limit for the frequency. The default setting for the maximum output frequency is 60 Hz.
DC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or if the time for DC Injection
Braking is too long.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by how much torque the motor generates, the load torque, and the inertia
moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long
as the Stall Prevention function is operating. For faster acceleration and deceleration, install one of the braking options
available or increase the capacity of the drive.
Compliance with Harmonic Suppression Guidelines
A1000 conforms to strict guidelines in Japan covering harmonic suppression for power conversion devices. Defined in
JEM-TR201 and JEM-TR226 and published by the Japan Electrical Manufacturers’ Association, these guidelines define
the amount of harmonic current output acceptable for new installation. Instructions on calculation harmonic output are
available at www.e-mechatronics.com.
General Handling
Wiring Check
Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive. Be sure
to perform a final check of all sequence wiring and other connections before turning the power on. Make sure there are
no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 11
i Preface & General Safety
12 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
Figure 2
100
90
80
70
Torque 60
(%) 50
Continuous operation
YEC_common 3 6 20 60
Frequency (Hz)
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 13
i Preface & General Safety
• To restart a coasting motor rotating at over 200 Hz while in the V/f control mode, use the Short Circuit Braking
function to first bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or
your Yaskawa agent for details.
Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If the motor cable is relatively long,
however, the motor should instead be stopped using Short Circuit Braking, which forces the motor to stop by creating a
short-circuit in the motor windings.
■ Applications with Specialized Motors
Applications with Specialized Motors
Multi-Pole Motor
Because the rated current will differ from a standard motor, be sure to check the maximum current when selecting a
drive. Always stop the motor before switching between the number of motor poles. If a regen overvoltage fault occurs or
if overcurrent protection is triggered, the motor will coast to stop.
Submersible Motor
Because motor rated current is greater than a standard motor, select the drive capacity accordingly. Be sure to use a large
enough motor cable to avoid decreasing the maximum torque level on account of voltage drop caused by a long motor
cable.
Explosion-Proof Motor
Both the motor and drive need to be tested together to be certified as explosion-proof. The drive is not designed for
explosion proof areas.
Furthermore, if an encoder is attached to an explosion-proof motor make sure the encoder is explosion-proof too. Use an
insulating signal converter for connecting the encoder signal lines to the drives speed feedback option card.
Geared Motor
To avoid gear damage when operating at low speeds or very high speeds, make sure that both the gear and lubricant are
rated for the desired speed range. Consult with the manufacturer for applications that require operation outside the rated
speed range of the motor or gear box.
Single-Phase Motor
Variable speed drives are not designed for operation with single phase motors. Using capacitors to start the motor causes
excessive current to flow and can damage drive components. A split-phase start or a repulsion start can end up burning
out the starter coils because the internal centrifugal switch is not activated. A1000 is for use with three-phase motors
only.
Uras Vibrator
Uras vibrator is a vibration motor that gets power from centrifugal force by rotating unbalanced weights on both ends of
the shaft. After considering the points below, consult with a your Yaskawa representative to determine the best solution
for the application.
• Uras vibrator should be used within the drive rated frequency.
• Use V/f Control.
• Increase the acceleration time five to fifteen times longer than would normally be used due to the high amount of load
inertia of an Uras vibrator. Increase drive capacity for applications that require an acceleration time of less than 5 s.
• Drive may have trouble starting due to undertorque that results from erratic torque (static friction torque at start).
Motor with Brake
Caution should be taken when using a drive to operate a motor with a built-in holding brake. If the brake is connected to
the output side of the drive, it may not release at start due to low voltage levels. A separate power supply should be
installed for the motor brake. Motors with a built-in brake tend to generate a fair amount of noise when running at low
speeds.
Notes on Power Transmission Parts (belts, chains, gear boxes, ...)
Installing a drive in a machine that was directly connected to the power supply allows to adjust the machine speed.
Continuous operation above or below the rated speed can wear on lubrication material in gear boxes and other power
transmission parts. In order to avoid machine damage make sure lubrication is sufficient within the whole speed range.
Note that operation above the rated speed can increase the noise generated by the machine.
14 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
i Preface & General Safety
WARNING
Risk of electric shock.
●
Read manual before installing. YEC_com
●
Wait 5 minutes for capacitor
discharge after disconnecting mon
power supply.
●
To conform to requirements,
make sure to ground the supply
neutral for 400V class.
● After opening the manual switch
between the drive and motor,
please wait 5 minutes before
inspecting, performing
maintenance or wiring the drive.
Hot surfaces
●
Top and Side surfaces may
become hot. Do not touch.
Figure 3 Warning Information
Figure 4
YEC_common
LO
ESC
RE
RESET ENTER
RUN STOP
CIMR-AA2A0021FAA
200V 3Phase 5.5kW/3.7kW
S/N:
Warning Label
maintenance or wiring the drive. câblage du variateur.
Hot surfaces Surfaces Chaudes
●
Top and Side surfaces may ● Dessus et cotés du boitier Peuvent
become hot. Do not touch. devenir chaud. Ne Pas toucher.
危 険
けが.感電のおそれがあります。
● ● 据え付け、運転の前には必ず取扱説明書を読むこと。
●
● 通電中および電源遮断後5分以内はフロントカバー
を外さない事。
●
● 400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。( 対応)
● 保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
高温注意
● インバータ上部、両側面は高温になります。
● 触らないでください。
■ Warranty Information
Warranty Period
This drive is warranted for 12 months from the date of delivery to the customer or 18 months from the date of shipment
from the Yaskawa factory, whichever comes first.
Scope of Warranty
Inspections
Customers are responsible for periodic inspections of the drive. Upon request, a Yaskawa representative will inspect the
drive for a fee. If the Yaskawa representative finds the drive to be defective due to Yaskawa workmanship or materials
and the defect occurs during the warranty period, this inspection fee will be waived and the problem remedied free of
charge.
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, Yaskawa will provide a replacement, repair the defective product, and provide shipping to and from the
site free of charge.
However, if the Yaskawa Authorized Service Center determines that the problem with the drive is not due to defective
workmanship or materials, the customer will be responsible for the cost of any necessary repairs. Some problems that are
outside the scope of this warranty are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to
be responsible.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 15
i Preface & General Safety
Problems due to additions or modifications made to a Yaskawa product without Yaskawa’s understanding.
Problems due to the use of a Yaskawa product under conditions that do not meet the recommended specifications.
Problems caused by natural disaster or fire.
After the free warranty period elapses.
Replenishment or replacement of consumables or expendables.
Defective products due to packaging or fumigation.
Malfunction or problems caused by program that has been made by customers using DriveWorksEZ.
Other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within Japan. However, after-sales service is available for customers outside of Japan
for a reasonable fee.
Contact your local Yaskawa representative for more information.
Exceptions
Any inconvenience to the customer or damage to non-Yaskawa products due to Yaskawa’s defective products whether
within or outside of the warranty period are NOT covered by warranty.
Restrictions
A1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human lives
or health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed in
any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a
facility where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the
likelihood of any accident.
16 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
1 Receiving
1 Receiving
◆ Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
• Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your supplier.
■ Nameplate
Figure 5
YEC_common
CIMR - A A 2 A 0004 F A A
Drive A1000 Customized Enclosure Design
No. No. Type
Series Specifications Revision
A Standard model A IP00 Order
No. Region
Code NEMA
F Type 1
U USA
A Japan
Environmental
B China No.
Specification <1>
C Europe A Standard
Receiving
K Gas-resistant
T Asia
M Humidity- and
dust-resistant
No. Voltage Class N Oil-resistant
1
4 3-phase, 380-480 Vac
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 17
1 Receiving
Three-Phase 200 V
Three-Phase 400 V
18 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
2 Mechanical Installation
◆ Mechanical Installation
This section outlines specifications, procedures, and the environment for proper mechanical installation of the drive.
■ Installation Environment
To help prolong the optimum performance life of the drive, install the drive in an environmental matching the
specifications below.
Table 1 Installation Environment
Environment Conditions
Installation Area Indoors
-10°C to +40°C (IP20/NEMA Type 1 enclosure)
-10°C to +50°C (IP00 enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
Ambient Temperature
When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60°C
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m, up to 3000 m with derating
10 to 20 Hz at 9.8 m/s2
Vibration 20 to 55 Hz at 5.9 m/s2 (Models CIMR-A2A0004 to 2A0211 and 4A0002 to 4A0165) or,
2.0 m/s2 (Models CIMR-A2A0250 to 2A0415 and 4A0208 to 4A0675)
Orientation Install the drive vertically to maintain maximum cooling effects.
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to
erroneous operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to
comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the
temporary cover before startup, as the cover will reduce ventilation and cause the drive to overheat.
Mechanical
Installation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 19
2 Mechanical Installation
A C
D
B B
C
D
A
20 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
A C A D
B
B D
A A
A – 50 mm minimum C – 2 mm minimum
B – 30 mm minimum D – 120 mm minimum
Figure 8 Space Between Drives (Side-by-Side Mounting)
Note: When installing drives of different heights in the same enclosure panel, the tops of the drives should line up. Leave space
between the top and bottom of stacked drives for easy cooling fan replacement if required.
When drives with IP20/NEMA Type 1 enclosures are mounted side by side, the top protective covers of all drives must
be removed as shown in Figure 9. Refer to Top Protective Cover on page 33 to remove and reattach the top protective
cover.
Figure 9
Mechanical
Installation
Figure 9 IP20/NEMA Type 1 Side-by-Side Mounting in Enclosure
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 21
2 Mechanical Installation
W1 4-d
1.5
4-d
W1
1.5
H1
H0
H1
H
H
t1 t1
D1
H2
H2
H3
W D1 W D
D
Figure 1 Figure 2
W1 4-d
t2
H0
H
H1
YEC_common
H2
H3
t1
D1
Max.8 W Max.8 D
Figure 3
22 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
0110 254 534 258 195 400 385 7.5 134 100 2.3 2.3 M6 23
0138 279 614 258 220 450 435 7.5 164 100 2.3 2.3 M6 28
0169 329 730 283 260 550 535 7.5 180 110 2.3 2.3 M6 41
3
0211 329 730 283 260 550 535 7.5 180 110 2.3 2.3 M6 42
<2>
0250 456 960 330 325 705 680 12.5 255 130 3.2 3.2 M10 83
0312 456 960 330 325 705 680 12.5 255 130 3.2 3.2 M10 88
0360 504 1168 350 370 800 773 13 368 130 4.5 4.5 M12 108
<1> Removing the top protective cover from a IP20/NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity.
<2> Special order required. Contact your Yaskawa sales representative.
<1> Removing the top protective cover from a IP20/NEMA Type 1 drive voids NEMA Type 1 protection but still keeps IP20 conformity.
<2> Special order required. Contact your Yaskawa sales representative.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 23
2 Mechanical Installation
H1
H
t1
D1
H2
Max 10 W Max 10 D
YEC_common Figure 1
4-d
W1
t2
H1
t1
H2
D1
Max 7.7 W Max 7.7 D
Figure 2
YEC_common
4-d
W1
t2
H1
H
t1
H2
D1
D
Max 6 W Max 6
Figure 3 YEC_common
24 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
2 Mechanical Installation
Mechanical
Installation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 25
3 Electrical Installation
3 Electrical Installation
◆ Standard Connection Diagram
Connect the drive and peripheral devices as shown in Figure 10. It is possible to set and run the drive via the digital
operator without connecting digital I/O wiring. This section does not discuss drive operation; Refer to Start-Up
Programming & Operation on page 53 for instructions on operating the drive.
NOTICE: Inadequate wiring could result in damage to the drive. Install adequate branch circuit short circuit protection per applicable
codes. The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac maximum
(200 V Class) and 480 Vac maximum (400 V Class).
NOTICE: When the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention to the
motor insulation voltage or use a drive duty motor. Failure to comply could lead to motor insulation breakdown.
NOTICE: Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction.
NOTICE: The minimum load for the multi-function relay output MA-MB-MC is 10 mA. If a circuit requires less than 10 mA (reference
value), connect it to a photocoupler output (P1, P2, PC). Improper application of peripheral devices could result in damage to the
photocoupler output of the drive.
26 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Figure 10
<4>
Terminals -, +1, +2, B1, B2 are FU
for connection options. Never DC reactor <1> r1
(option) Thermal relay
connect power supply lines to (option) <2> FV
Wiring sequence should shut off U X s1
these terminals M
power to the drive when a fault Braking resistor FW
2MCCB Jumper t1
output is triggered. <14> (option) <3> Cooling fan
r1
s1
ELCB (MCCB)
t1
Fuse +2 +1 − B1 B2
MC
Three-phase R
R/L1 U
Main Circuit U/T1
power supply S S/L2 V
200 to 240 VT V/T2 M
T/L3
50/60 Hz Drive W/T3
W
If running from a 400 V power
supply, a step-down transformer
is needed to reduce the voltage
YEC_common
to 200 V. Control Circuit <5> Ground
MC MB 2MCCB THRX OFF ON MC
Forward Run / Stop S1 PGB3 TB1
SA
MC
<6> A+
Braking resistor unit A
Thermal relay trip contact Reverse Run / Stop S2
THRX B+ PG
1 2 B
SA External fault S3
TRX Z+
Fault reset S4 Z
MC MA SA
TRX SD
Multi-speed step 1 S5 FE
Fault relay
contact Multi-speed step 2 S6 TB2
Multi-function IP
digtial inputs
(default setting) Jog speed S7 IG
AO
External Baseblock A track monitor
S8 IG
BO
B track monitor
Sink / Source mode IG
selection jumper S3 ZO
SC (default: Sink) <7>
IG
CN5-C
Option board
+24 V connectors CN5-B
MA Fault relay output
CN5-A 250 Vac, max. 1 A
Shield ground terminal MB
30 Vdc, max 1 A
RP Pulse Train Input (max 32 kHz) MC (min. 5 Vdc, 10 mA)
<8>
+V Power supply +10.5 Vdc, max. 20 mA
M1 Multi-function relay output
2 kΩ (During Run)
A1 Analog Input 1 DIP Switch S1 M2 250 Vac, max. 1 A
(Frequency Reference Bias) 30 Vdc, max 1 A
Multi-function 0 to +10 Vdc (20 kΩ) V I (min. 5 Vdc, 10 mA)
analog/ pulse
train inputs
A2 Analog Input 2
(Frequency Reference Bias)
0 to +10 Vdc (20 kΩ) P1 Multi-function photo coupler output 1
4 to 20 mA / 0 to 20 mA (250 Ω) <9> (Zero Speed)
A3 Analog Input 3 48 Vdc, max 50 mA
(Aux. frequency reference)
AC 0 to +10 Vdc (20 kΩ) P2 Multi-function photo coupler output 2
(Speed Agree 1)
0V PC 48 Vdc, max 50 mA
<8> −V Power supply, -10.5 Vdc, max. 20 mA
Termination resistor MP Multi-function pulse train output
(120 Ω, 1/2 W) (Output frequency)
AC 0 to 32 kHz (2.2 kΩ)
DIP
Switch S2 0V
R+
FM
R <10> Multi-function analog output 1
− +
MEMOBUS/Modbus S+ FM (Output frequency)
comm. RS485/422 -10 to +10 Vdc (2mA)
Safety
max. 115.2 kBps S <13>
switch IG
S2 AM Multi-function analog output 2
Safe Disable inputs H1 AC − + (Output current)
<11> AM -10 to +10 Vdc (2mA)
S1 H2 0V <13>
E (G)
Open Wire EDM
jumper
Safety relay / DM+ (Safety Electronic Device Monitor) shielded line
controller <12>
HC twisted-pair shielded line
DM−
control circuit terminal
main circuit terminal
<1> Remove the jumper when installing a DC reactor. Models CIMR-A2A0110 through 2A0415 and 4A0058 through 4A0675 come with a
built-in DC reactor.
<2> When installing a dynamic braking option, a thermal relay sequence should also be set up to shut off power to the drive in case overheat
occurs.
<3> The drive’s protection function for the internal braking transistor needs to be disabled (L8-55 = 0) if using a regen unit such as a regen
converter or some type of dynamic braking options (and therefore not the internal braking transistor). If left enabled, a braking resistor fault 3
(rF) may result. Make sure Stall Prevention is disabled (L3-04 = 0) whenever using a regenerative converter, a regenerative unit or a dynamic
braking option. If left enabled, the drive may not stop within the specified deceleration time.
<4> Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan.
<5> Supplying power to the control circuit separately from the main circuit requires a 24 V power supply (option).
<6> For control modes that do not use a motor speed feedback signal, PG option card wiring is not necessary.
<7> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Use jumper S3 to select
sink or source, and an internal or external power supply.
<8> The maximum output current capacity for the +V and -V terminals on the control circuit is 20 mA. Never short terminals +V, -V, and AC, as
this can cause erroneous operation or damage the drive.
<9> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input.
<10> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 27
3 Electrical Installation
<11> The sink/source setting for the Safe Disable input is the same as with the sequence input. Jumper S3 has the drive set for an external power
supply. When not using the Safe Disable input feature, remove the jumper shorting the input and connect an external power supply. Refer to
Figure 42 for instructions.
<12> Disconnect the wire jumper between H1 - HC and H2 - HC when utilizing the Safe Disable input.
<13> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as
a feedback-type of signal.
<14> Note that if the drive is set to trigger a fault output whenever the fault restart function is activated (L5-02 = 1), then a sequence to interrupt
power when a fault occurs will result in shutting off the power to the drive as the drive attempts to restart itself. The default setting for L5-02
is 0 (fault output not active during restart attempt).
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal
parameters are properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before
energizing the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire
control, a momentary closure on terminal S1 may cause the drive to start.
WARNING! When 3-Wire sequence is used, set the drive to 3-Wire sequence before wiring the control terminals and ensure
parameter b1-17 is set to 0 (drive does not accept a run command at power up (default). If the drive is wired for 3-Wire sequence but
set up for 2-Wire sequence (default) and if parameter b1-17 is set to 1 (drive accepts a Run command at power up), the motor will
rotate in reverse direction at power up of the drive and may cause injury.
WARNING! When the application preset function is executed (or A1-06 is set to any value other than 0) the drive I/O terminal functions
change. This may cause unexpected operation and potential damage to equipment or injury.
WARNING! When using the automatic fault restart function while the wiring is made to shut off the power supply when a drive fault
occurs, make sure the drive is set not to trigger a fault output during fault restart (L5-02=0, default). Otherwise the fault restart function
can not work properly.
+2
Jumper
− Drive
+1 B1 B2
Use terminals +1 and −
for DC power supply
−
Drive
28 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
+1 +3 −
−
Drive
R/L1 U/T1
3 Phase power supply
200 to 240 Vac, 50 to 60 Hz S/L2 V/T2 Motor
380 to 480 Vac, 50 to 60 Hz T/L3 W/T3
◆ Terminal Cover
Follow the procedure below to remove the terminal cover for wiring and to reattach the terminal cover after wiring is
complete.
■ CIMR-A
2A0004 to 0081, 4A0002 to 0044 (IP20/NEMA Type 1 Enclosure)
Removing the Terminal Cover
1. Loosen the terminal cover screw.
Figure 14
YEC_common
Figure 14 Removing the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive
2. Push in on the hook located on the bottom of the terminal cover, and gently pull forward. This should remove the
terminal cover.
Figure 15
Electrical Installation
YEC_common
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 29
3 Electrical Installation
<1> The following drives have three screws on the top of terminal cover.
-CIMR-A2A0250 to 2A0415
-CIMR-A4A0208 to 4A0675
Figure 17
YEC_common
YEC_common
30 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
YEC_common
YEC_common 3
Figure 21 Reattaching the Digital Operator
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 31
3 Electrical Installation
YEC_common
Figure 22 Remove the Front Cover (2A0004 to 2A0081 and 4A0002 to 4A0044)
2A0110 to 2A0415 and 4A0058 to 4A0675
1. Remove the terminal cover and the digital operator.
2. Loosen the installation screw on the front cover.
3. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place.
Figure 23
YEC_common
Hook Hook
Figure 23 Remove the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A0675)
4. First unhook the left side of the front cover, then swing the left side towards you as shown in the figure below
until the cover comes off.
Figure 24
YEC_common
Figure 24 Remove the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A0675)
32 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
YEC_c
ommon
Figure 25 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A0675)
2. Once the hooks have connected to the drive, press firmly on the cover to make sure it locks into place.
YEC_common
Electrical Installation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 33
3 Electrical Installation
YEC_common
NOTICE: Do not switch the drive input to start or stop the motor. Frequently switching the drive on and off shortens the lifetime of the
DC bus charge circuit and the DC bus capacitors, and can cause premature drive failures. For the full performance life, refrain from
switching the drive on and off more than once every 30 minutes.
34 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Insulation Barrier
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 35
3 Electrical Installation
36 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
For Asia <1> For U.S.A <2> For Europe and China <3>
Tightening
Model Recommended Applicable Recommended Applicable Recommended Applicable Screw
Terminal Torque
CIMR-A
Gauge Gauge Gauge Gauge Gauge Gauge Size Nxm (lb.in.)
mm2 mm2 AWG, kcmil AWG, kcmil mm 2 mm 2
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 37
3 Electrical Installation
For Asia <1> For U.S.A <2> For Europe and China <3>
Tightening
Model Recommended Applicable Recommended Applicable Recommended Applicable Screw
Terminal Torque
CIMR-A
Gauge Gauge Gauge Gauge Gauge Gauge Size Nxm (lb.in.)
mm2 mm2 AWG, kcmil AWG, kcmil mm 2 mm 2
38 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
For Asia <1> For U.S.A <2> For Europe and China <3>
Tightening
Model Recommended Applicable Recommended Applicable Recommended Applicable Screw
Terminal Torque
CIMR-A
Gauge Gauge Gauge Gauge Gauge Gauge Size Nxm (lb.in.)
mm2 mm2 AWG, kcmil AWG, kcmil mm 2 mm 2
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 39
3 Electrical Installation
For Asia <1> For U.S.A <2> For Europe and China <3>
Tightening
Model Recommended Applicable Recommended Applicable Recommended Applicable Screw
Terminal Torque
CIMR-A
Gauge Gauge Gauge Gauge Gauge Gauge Size Nxm (lb.in.)
mm2 mm2 AWG, kcmil AWG, kcmil mm 2 mm 2
40 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
For Asia <1> For U.S.A <2> For Europe and China <3>
Tightening
Model Recommended Applicable Recommended Applicable Recommended Applicable Screw
Terminal Torque
CIMR-A
Gauge Gauge Gauge Gauge Gauge Gauge Size Nxm (lb.in.)
mm2 mm2 AWG, kcmil AWG, kcmil mm 2 mm 2
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in
damage to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit interrupters.
NOTICE: Do not connect the AC power line to the output motor terminals of the drive. Failure to comply could result in death or serious
injury by fire as a result of drive damage from line voltage application to output terminals.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 41
3 Electrical Installation
Ground Wiring
Follow the precautions to wire the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and
minimize the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment
chassis, which could result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: Ground to 100 Ω or less, 400 V class:
Ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical
equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could
result in abnormal operation of drive or equipment.
Refer to Figure 29 when using multiple drives. Do not loop the ground wire.
Figure 29
OK OK Not Good
A – Protecting Cover
Figure 30 Protecting Cover to Prevent Miswiring (CIMR-A2A0056)
Main Circuit Connection Diagram
Refer to Main Circuit Connection Diagram on page 28 when wiring terminals on the drive’s main power circuit.
WARNING! Fire Hazard. The braking resistor connection terminals are B1 and B2. Do not connect braking resistors to any other
terminals. Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to
comply may result in damage to the braking circuit or drive.
WARNING! Confirm the drive I/O signals and external sequence before starting test run. Setting parameter A1-06 may change the I/O
terminal function automatically from the factory setting. Refer to Application Selection on page 63. Failure to comply may result in
death or serious injury.
Input Terminals
Table 10 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
input.
42 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
-V Power supply for analog inputs -10.5 Vdc (max allowable current 20 mA) –
Multi-function analog input 1 (Frequency
Analog Inputs A1 -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 65
reference bias)
/ Pulse Train
-10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
Input 65
Multi-function analog input 2 (Frequency 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω)
A2 66
reference bias) Voltage or current input must be selected by DIP switch S1 and
85
H3-09
Multi-function analog input 3 (auxiliary
A3 -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 65
frequency reference)
AC Frequency reference common 0V 65
<1> Setting jumper S3 for an external power supply makes the wire link between terminals H1, H2, and H2 ineffective. Remove the wire link and Electrical Installation
connect an external power supply that can supply terminals H1, H2, and HC continuously.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 43
3 Electrical Installation
Output Terminals
Table 11 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function
output.
Table 11 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
MA N.O.
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Fault Relay MB N.C. output 81
Minimum load: 5 Vdc, 10 mA
MC Fault output common
Multi- M1
Function 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Multi-function digital output (During run) 81
Digital M2 Minimum load: 5 Vdc, 10 mA
Output <1>
Multi- P1 Photocoupler output 1 (Zero speed)
Function P2 Photocoupler output 2 (Speed agree 1) 48 Vdc, 2 to 50 mA <2> 81
Photocoupler
Output PC Photocoupler output common
MP Pulse train output (Output frequency) 32 kHz (max) 161
<1> Refrain from assigning functions to terminals M1 and M2 that involve frequent switching, as doing so may shorten relay performance life.
Switching life is estimated at 200,000 times (assumes 1 A, resistive load).
<2> Connect a flywheel diode as shown in the Figure 31 when driving a reactive load such as a relay coil. Make sure the diode rating is greater than
the circuit voltage.
Figure 31
C
A D
YEC_common
<1> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position. For more information on
the termination resistor, see Control I/O Connections on page 48.
44 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
■ Terminal Configuration
Control circuit terminals should are arranged as shown in Figure 32.
Figure 32
A B C YEC_common
DM− S−
DM+ S+
H2 R−
H1 R+ MP
HC IG RP E
E(G) FM AC AM P1 P2 PC SC MA MB MC
SC A1 A2 A3 +V AC -V M1 M2 E(G)
S1 S2 S3 S4 S5 S6 S7 S8
YEC_common
Electrical Installation
Inside of the Terminal Cover Under the Terminal Board
(CIMR-A2A0004 to 2A0081, 4A0002 to 4A0044) (CIMR-A2A0110 to 2A0415, 4A0072 to 4A0675)
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 45
3 Electrical Installation
d1
6 mm
YEC_common
L
d2
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2, W/T3, -, +1, +2) and
other high-power lines. Improper wiring practices could result in drive malfunction due to electrical interference.
NOTICE: Separate wiring for digital output terminals MA, MB and MC from wiring to other control circuit lines. Improper wiring
practices could result in drive or equipment malfunction or nuisance trips.
NOTICE: Use a class 2 power supply (UL standard) when connecting to the control terminals. Improper application of peripheral
devices could result in drive performance degradation due to improper power supply.
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices
could result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive
or equipment malfunction or nuisance trips.
46 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Figure 35 for details. Prepare the ends of the control circuit wiring as shown in Figure 37. Refer to Wire Size and
Torque Specifications on page 46.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage
the terminal block, or cause a fire.
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or
equipment malfunction due to electrical interference.
B
A
Preparing wire D
terminal ends
C
YEC_common
TB6 TB5 TB4
A – Loosen screw to insert wire. C – Avoid fraying wire strands when stripping
Wire in the following order: insulation from wire. Strip length 5.5 mm.
TB4, TB5, TB6
B – Single wire or stranded wire D – Blade depth of 0.4 mm or less
Blade width of 2.5 mm or less
Figure 35 Terminal Board Wiring Guide
Use the space above TB2 to wire TB4 through TB6 as illustrated in Figure 36.
Figure 36
YEC_common
Electrical Installation
Figure 36 Terminal Board Wiring
When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires (treating
wire ends as shown in Figure 37 and connect the shield to the ground terminal of the drive.
Figure 37
F C
A D
3
B E
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 47
3 Electrical Installation
NOTICE: The signal lines between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system
performance.
YEC_common
Figure 38 Jumper S3
Sink Mode (0 V Common), Internal Power Supply
When controlling the digital inputs by NPN transistors (0 V common/sinking mode) or contacts using the drive internal
power supply, position the jumper S3 for sinking as shown in Figure 39.
Figure 39
S7
S8
YEC_common
IP24 V
SC (24 V)
S7
S8
IP24 V
SC (24 V)
YEC_common
48 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
YEC_common
S7 S7
S8 S8
IP24 V IP24 V
SC (24 V) SC (24 V)
+24 V +24 V
Source Mode (+24 V Common) External Power Supply Sink Mode (0 V Common) External Power Supply
S8 S8
IP24 V IP24 V
SC (24 V) SC (24 V)
+24 V +24 V
H1 H1
H2 H2
HC HC
YEC_common
Source Mode Sink Mode
Load Impedance
MP
VMP RL
AC
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 49
3 Electrical Installation
Load Impedance
MP
Sink Current
AC
Dip Switch S1
V I
YEC_common
50 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
3 Electrical Installation
Setting Default
No. Parameter Name Description Range Setting
Selects the signal level for terminal A2.
0: 0 to 10 Vdc
H3-09 Terminal A2 signal level selection 1: -10 to 10 Vdc 0 to 3 2
2: 4 to 20 mA
3: 0 to 20 mA
◆ Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to the USB port of a PC using a USB 2.0, AB type cable (sold separately). DriveWizard Plus can
then be used to monitor drive performance and manage parameter settings. Contact Yaskawa for more information on
DriveWizard Plus.
Figure 46
USB Cable
(Type-AB)
(Type-B) (Type-A)
PC
YEC_common
Figure 46 Connecting to a PC (USB)
◆ Wiring Checklist
5 The voltage from the power supply should be within the input voltage specification range of the drive. 75
17
6 The voltage rating for the motor should match the drive output specifications.
172
17
7 Verify that the drive is properly sized to run the motor.
172
Main circuit wiring 3
8 Confirm proper branch circuit protection as specified by national and local codes. 26
9 Properly wire the power supply to drive terminals R/L1, S/L2, and T/L3. 28
Properly wire the drive and motor together.
10 The motor lines and drive output terminals R/T1, V/T2, and W/T3 should match in order to produce the 41
desired phase order. If the phase order is incorrect, the drive will rotate in the opposite direction.
11 Use 600 Vac vinyl-sheathed wire for the power supply and motor lines. 35
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 51
3 Electrical Installation
• If the cable between the drive and motor exceeds 50 m, adjust the carrier frequency set to C6-02 accordingly. 41
13 Properly ground the drive. Review page 42. 42
Tightly fasten all terminal screws (control circuit terminals, grounding terminals).
14 35
Refer to Wire Gauges and Tightening Torque on page 35.
Set up overload protection circuits when running multiple motors from a single drive.
MC2 OL2
MC1 - MCn ... magnetic contactor
15 M2 OL 1 - OL n ... thermal relay –
MCn OLn
Mn
Note: Close MC1 through MCn before operating the drive (MC1 through MCn cannot be switched off during
run).
If using a dynamic braking option, install a magnetic contactor. Properly install the resistor, and ensure that
16 –
overload protection shuts off the power supply.
Verify phase advancing capacitors, input noise filters, or ground fault circuit interrupters are NOT installed on
17 –
the output side of the drive.
Control circuit wiring
18 Use twisted-pair line for all drive control circuit wiring. 46
19 Ground the shields of shielded wiring to the GND terminal. 46
If using a 3-wire sequence, properly set parameters for multi-function contact input terminals S1 through S8,
20 –
and properly wire control circuits.
21 Properly wire any option cards. 46
Check for any other wiring mistakes.
22 –
Only use a multimeter to check wiring.
Properly fasten the control circuit terminal screws in the drive.
23 35
Refer to Wire Gauges and Tightening Torque on page 35.
24 Pick up all wire clippings. –
25 Ensure that no frayed wires on the terminal block are touching other terminals or connections. –
26 Properly separate control circuit wiring and main circuit wiring. –
27 Analog signal line wiring should not exceed 50 m. –
28 Safe Disable input wiring should not exceed 30 m. –
52 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
14 13 12
YEC_common
REV DRV FOUT
10
LO
ESC
1 RE 8
2 RESET ENTER 7
9
RUN STOP
3 4 5 6
Figure 47 Keys and Displays on the Digital Operator
9 RUN Light Lit while the drive is operating the motor. Refer to page 55 for details.
RUN
Lit while the operator is selected to run the drive (LOCAL mode). Refer to page 55 for 4
10 LO LO/RE Light
RE details.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 53
4 Start-Up Programming & Operation
<1> The STOP key has highest priority. Pressing the STOP key will always cause the drive to stop the motor, even if a Run command is active at
any external Run command source. To disable the STOP key priority, set parameter o2-06 to 0.
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching
between LOCAL and REMOTE, set parameter o2-01 to 0.
this manual
54 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Examples
Start-Up Programming
& Operation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 55
4 Start-Up Programming & Operation
REV
DRV
DRV FOUT
Description of Key Operations
<1>
Output Frequency
Output Current
XX
Monitor Display
X XX XX
XX XX XX
Verify Menu
PROGRAMMING MODE
XX XX XX
Drive cannot operate the motor.
X
DRV light is on.
Set Up Mode
XX XX XX
YEC_common
XX
Parameter Setting Mode
XX XX XX
X XX XX
Auto-Tuning
X XX XX XX
<1> Reverse can only be selected when the drive is set for LOCAL.
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. REV DRV
DRV FOUT
2. Press the or key until the Parameter Setting Mode screen appears.
3.
Press the key to enter the parameter menu tree.
56 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Step Display/Result
5.
Press two times.
7.
Press to view the current setting value (10.0 s). Left digit flashes.
8.
Press until the desired number is selected. “1” flashes.
10.
Press and the drive will confirm the change.
Note: Parameter availability depends on the control mode set in A1-02 that is used to run the drive and motor. Consequently, some of
the parameters listed above may not be accessible in certain control modes. 4
■ Switching Between LOCAL and REMOTE
When the drive is set to accept the Run command from the digital operator RUN key, this is referred to as LOCAL mode.
When the drive is set to accept the Run command from an external device (via the input terminals, serial
communications, etc.) this is referred to as REMOTE mode.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 57
4 Start-Up Programming & Operation
WARNING! Sudden Movement Hazard. The drive may start unexpectedly if the Run command is already applied when switching from
LOCAL mode to REMOTE mode when b1-07 = 1, resulting in death or serious injury. Be sure all personnel are clear of rotating
machinery.
The operation can be switched between LOCAL and REMOTE either by using the LO/RE key on the digital operator or
a digital input.
Note: 1. After selecting LOCAL, the LO/RE light will remain lit.
2. The drive will not allow the user to switch between LOCAL and REMOTE during run.
Using the LO/RE Key on the Digital Operator
Step Display/Result
YEC_c DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. ommon
REV DRV
DRV FOUT
REV DRV
DRV FOUT
YEC_
Press . The LO/RE light will light up. The drive is now in LOCAL. com-
2.
LO
ESC
RE
mon
RESET ENTER
RUN STOP
To set the drive for REMOTE operation, press the key again.
◆ Start-Up Flowcharts
The flowcharts in this section summarize basic steps required to start the drive. Use the flowcharts to determine the most
appropriate start-up method for a given application. The charts are intended as a quick reference to help familiarize the
user with start-up procedures.
Note: To set up the drive using one of the Application Presets, refer to Application Selection on page 63.
58 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
START
NO
Set the control mode in parameter A1-02. Refer to
Application
Selection section
Set the basic parameters
C6-01 for heavy/normal duty mode selection
b1-01/02 for frequency reference and run command source selection
H1-, H2-, H3-, H4-, H6- for I/O terminal setting
d1- for multi-speed references if used
C1- and C2- for accel./decel. and S-curve time settings
L3-04 if dynamic braking options are used
L8-55 = 0 if a regen converter is used.
Control Mode
A1-02 =
To To To
Flowchart A-1 Flowchart A-2 Flowchart A-3
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 59
4 Start-Up Programming & Operation
From
Flowchart
A
Is there a YES
PG encoder
on the motor?
NO
Energy Savings
(b8-01 = 1) or
Speed Estimation Speed Search NO
(b3-24 = 1) enabled
when b3-01 = 1
or L2-01 = 1,2 ?
YES
Perform Rotational YES
Auto-Tuning for V/f Control Is the motor cable longer than
(T1-01 = 3) 50 meters?
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Return to
Flowchart
A
60 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
From
Flowchart
A
NO YES
NO Is the load less than
30% of the rated load
for the motor?
<2>
NO
Perform Stationary
Auto-Tuning 1 (T1-01 = 1)
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Is there a PG NO
encoder on the
motor?
YES
NO
Start-Up Programming
Run the machine and check for desired
operation.
Return to
& Operation
Flowchart
A
<1> The load must be decoupled from the motor to properly perform Rotational Auto-Tuning.
<2> Rotational Auto-Tuning can still be performed if the load is 30% or less, though Stationary Auto-Tuning will probably yield better control
performance.
<3> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released. 4
<4> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function.
Figure 51 Flowchart A2: High Performance Operation Using OLV or CLV
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 61
4 Start-Up Programming & Operation
From
Flowchart
A
NO
Perform PM Stationary
Auto-Tuning for Stator
NO Resistance (T2-01 = 2)
Run the motor without load; check the rotation direction and
operation.Verify external signal commands to the drive work as desired.
Is there a PG NO
encoder on the
motor?
YES
YES
Should the drive set ASR gain
automatically?
NO
Return to
Flowchart
A
<1> Enter the motor code to E5-01 when using a Yaskawa PM motor (SMRA Series, SSR1 Series, and SST4 Series). If using a motor from another
manufacturer, enter FFFF.
<2> Make sure the motor and load can run freely, i.e., if a brake is mounted, make sure it is released.
<3> ASR Gain Tuning automatically performs Inertia Tuning and sets parameters related to Feed Forward and the KEB Ride-Thru function.
Figure 52 Operation with Permanent Magnet Motors
62 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Status Display
When the power supply to the drive is turned on, the digital operator lights will appear as follows:
Operation mmon
ALM
ALM
YEC_
DIGITAL OPERATOR JVOP-182
DRV
REV DRV FOUT
Data displayed varies by the type of fault. Refer to Fault Displays, Causes, and
Fault com- Possible Solutions on page 100 for more information and possible solution. and
mon are lit.
External fault (example)
◆ Application Selection
Several Application Presets are available to facilitate drive setup for commonly used applications. Selecting one of these
Application Presets automatically assigns functions to the input and output terminals, and sets certain parameters to
values appropriate for the application that was selected. In addition, the parameters most likely to be changed are
assigned to the group of User Parameters, A2-01 through A2-16. User Parameters are part of the Setup Group, and
provide quicker access to by eliminating the need to scroll through multiple menus.
An Application Preset can either be selected from the Application Selection display in the Setup Group or in parameter
A1-06. The following presets can be selected:
Note: An Application Preset can only be selected if all drive parameters are on at their original default settings. It may be necessary to
Start-Up Programming
initialize the drive by setting A1-03 to “2220” or “3330” prior to selecting an Application Preset.
WARNING! Confirm the drive I/O signals and external sequence before performing a test run. Setting parameter A1-06 may change
the I/O terminal function automatically from the default setting. Failure to comply may result in death or serious injury.
& Operation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 63
4 Start-Up Programming & Operation
64 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Note: A “user-initialization” resets all parameters to a user-defined set of default values that were previously saved to the drive. To
clear the user-defined default values, set parameter o2-03 to 2.
Setting 2220: 2-Wire Initialization
Resets all parameters back to their original default settings with digital inputs S1 and S2 configured as Forward run and
Reverse run, respectively.
Setting 3330: 3-Wire Initialization
The drive parameters are returned to factory default values with digital inputs S1, S2, and S5 configured as Run, Stop,
and Forward/Reverse respectively. Also refer to digital input functions, Setting 0: 3-Wire Sequence on page 81.
Setting 5550: oPE04 Reset
If parameters on a certain drive have been edited and then a different terminal block is installed with different settings
saved in its built-in memory, an oPE04 error will appear on the display. To use the parameter settings saved to the
terminal block memory, set A1-02 to 5550.
Notes on Parameter Initialization
The parameters shown in Table 20 will not be reset when the drive is initialized by setting A1-03 = 2220 or 3330.
Although the control mode in A1-02 is not reset when A1-03 is set to 2220 or 3330, it may change when an application
preset is selected.
Table 20 Parameters not Changed by Drive Initialization
No. Parameter Name
A1-00 Language Selection
A1-02 Control Method Selection
C6-01 Duty Selection
E1-03 V/f Pattern Selection
E5-01 Motor Code Selection (for PM motors)
F6-08 Comm. Parameter Reset
L8-35 Installation Selection
o2-04 Drive/kVA Selection
Using this setting, an analog frequency reference can be entered as a voltage or current signal from terminals A1, A2, or
A3.
Voltage Input
Voltage input can be used at any of the three analog input terminals. Make the settings as described in Table 21 for the
4
input used.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 65
4 Start-Up Programming & Operation
Table 21 Analog Input Settings for Frequency Reference Using Voltage Signals
Parameter Settings
Signal
Terminal Signal Level Notes
Level Function Selection Gain Bias
Selection
0 to 10 Vd H3-01 = 0 H3-02 = 0
A1 -10 to +10 (Frequency Reference H3-03 H3-04 –
H3-01 = 1
Vdc Bias)
0 to 10 Vd H3-09 = 0 H3-10 = 0 Make sure to set DIP switch S1
A2 -10 to +10 (Frequency Reference H3-11 H3-12 on the terminal board to “V”
H3-09 = 1 Bias) for voltage input.
Vdc
0 to 10 Vd H3-05 = 0 H3-06 = 0
A3 -10 to +10 (Frequency Reference H3-07 H3-08 –
H3-05 = 1
Vdc Bias)
Figure 53
Drive Drive
+V 10.5 V, 20 mA power supply +V 10.5 V, 20 mA power supply
0 to 10 V -10 to 10 V
2 kΩ A1 Analog Input 1 4 kΩ A1 Analog Input 1
Current Input
Input terminal A2 can accept a current input signal. Refer to Table 22 to set terminal A2 for current input.
Table 22 Analog Input Settings for Frequency Reference Using a Current Signal
Parameter Settings
Signal
Terminal Signal Level Function Notes
Level Gain Bias
Selection Selection
4 to 20 mA H3-09 = 2 Make sure to set DIP switch S1
H3-10 = 0
A2 H3-11 H3-12 on the terminal board to “I” for
0 to 20 mA H3-09 = 3 (Frequency Bias)
current input.
Figure 54
DIP switch S1
V I Drive
+V 10.5 V, 20 mA power supply
A1 Analog Input 1
0 or 4 to 20 mA
A2 Analog Input 2
A3 Analog Input 3
66 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Setting 0: Operator
When the b1-02 = 0, the LO/RE light will switch on and the RUN key will enter a Run command to start the drive.
Setting 1: Control Circuit Terminal
This setting requires that the Run and Stop commands are entered from the digital input terminals. The following
sequences can be used:
• 2-wire sequence 1:
Two inputs (FWD/Stop-REV/Stop). Initializing the drive by setting A1-03 = 2220, presets the terminals S1 and S2 to
these functions. This is the default setting of the drive.
• 2-wire sequence 2:
Two inputs (Start/Stop-FWD/REV).
• 3-wire sequence:
Three inputs (Start-Stop-FWD/REV). Initialize the drive by setting A1-03 = 3330 presets the terminals S1, S2, and S5
Start-Up Programming
To issue a Run command via serial communications, set b1-02 to 2 and connect the RS-485/422 serial communication
cable to control terminals R+, R-, S+, and S- on the removable terminal block.
Setting 3: Option Card
To issue the Run command via the communication option board, set b1-02 to 3 and plug a communication option board 4
into the CN5-A port on the control PCB. Refer to the manual supplied with the option board for instructions on
integrating the drive into the communication system.
Note: If b1-02 is set to 3, but an option board is not installed in CN5-A, an oPE05 operator programming error will be displayed on the
digital operator and the drive will not run.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 67
4 Start-Up Programming & Operation
Run
command ON OFF
Output
frequency
Drive output is shut off
Motor speed
Run
command ON OFF
DC Injection Braking
Output with the current set in
frequency b2-02
Motor speed
Motor coasts
Minimum Baseblock
Time (L2-03)
Figure 56 DC Injection Braking to Stop
68 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
The time for DC Injection Braking is determined by the value set to b2-04 and by the output frequency at the time the
Run command is removed. It can be calculated by:
b2-0410
b2-04
The function triggered by parameter b2-01 depends on the control mode that has been selected.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 69
4 Start-Up Programming & Operation
DC Injection
Braking
E1-09 Min. Frequency
b2-01 Zero Speed Level
Output Time
frequency
b2-04
Figure 60 DC Injection Braking at Stop for V/f, V/f w/PG and OLV
Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum frequency), then DC Injection Braking will begin as soon as
the frequency falls to the value set to E1-09.
OLV/PM and AOLV/PM (A1-02 = 5, 6)
For these control modes, parameter b2-01 sets the starting frequency for Short-Circuit Braking at stop. Once the output
frequency falls below the setting of b2-01, Short-Circuit Braking is enabled for the time set in parameter b2-13. If DC
Injection Braking time is enabled at stop, then DC Injection Braking is performed for the time set in b2-04 after Short-
Circuit Braking is complete.
Figure 61
Output Time
frequency
b2-13 b2-04
Figure 61 Short-Circuit Braking at Stop in OLV/PM and AOLV/PM
Note: If b2-01 is set to a smaller value than parameter E1-09 (minimum frequency), then DC Injection Braking will begin as soon as
the frequency falls to the value set to E1-09.
CLV and CLV/PM (A1-02 = 3, 7)
For these control modes, parameter b2-01 sets the starting frequency for Zero Speed Control (not position lock) at stop.
Once the output frequency falls below the setting of b2-01, Zero Speed Control is enabled for the time set in parameter
b2-04 if b1-05 = 0.
Figure 62
Zero Speed
E1-09 Min. Frequency Control
b2-01 Zero Speed Level
Output Time
frequency
b2-04
Figure 62 Zero Speed Control at Stop in CLV and CLV/PM
Note: If b2-01 is set to lower than the minimum frequency (E1-09), then Zero Speed Control begins at the frequency set to E1-09.
Setting 0: Disabled
When the Run command is entered, the drive starts operating at the minimum output frequency. If external Speed Search
1 or 2 is already enabled by a digital input, the drive will start operating with Speed Search.
Setting 1: Enabled
Speed Search is performed whenever the Run command is entered. The drive begins running the motor once Speed
Search is complete.
70 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Figure 63 shows an operation example for changing accel/decel. times. The example below requires that the stopping
method be set for “Ramp to stop” (b1-03 = 0).
Figure 63
Time
ON OFF ON ON OFF ON
FWD (REV)
Run command
Start-Up Programming
ON OFF ON
Accel/Decel Time Selection 1
(Terminals S1 to S8, H1- = “7”)
ON
& Operation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 71
4 Start-Up Programming & Operation
Output Frequency
C1-11
Accel/Decel Time
Switch Frequency
Note: By changing the Duty Mode selection, the maximum size motor the drive can run changes, and the E2- parameters are
automatically set to appropriate values (E4- for motor 2). Parameters settings determined by motor capacity are recalculated
automatically when the Duty Mode selection is changed. This includes b8-04, L2-03, n5-02, L3-24, C5-17, and C5-37.
72 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Note: The default setting for the carrier frequency differs based on the type of motor and the Duty Mode selection. The default is 2 kHz
when the drive is set for Heavy Duty performance, and defaulted to “Swing PWM1” when set for Normal Duty performance.
When using a PM motor, the default carrier frequency is 5.0 Hz.
Settings:
Note: 1. Swing PWM uses a carrier frequency of 2.0 kHz as a base, then applies a special PWM pattern to reduce the audible noise.
2. The value in parenthesis indicates the carrier frequency for AOLV/PM.
Symptom Remedy
Speed and torque are unstable at low speeds
Noise from the drive affects peripheral devices
Lower the carrier frequency.
Excessive leakage current from the drive
Wiring between the drive and motor is too long <1>
Audible motor noise is too loud Increase the carrier frequency or use Swing PWM. <2>
<1> The carrier frequency may need to be lowered if the motor cable is too long. Refer to the table below.
<2> In Normal Duty, the carrier frequency default is for Swing PWM (C6-02 = 7), the same as setting 2 kHz. Increasing the carrier frequency is fine
when the drive is set for Normal Duty, but remember that the drive rated current falls when the carrier frequency is increased.
<1> The upper limit is determined by the maximum output frequency (E1-04) and upper limit for the frequency reference (d2-01). 4
<2> Setting units are determined by parameter o1-03. The default is “Hz” (o1-03 = 0) in V/f, V/f w/PG, OLV, CLV, and OLV/PM control modes.
The default for AOLV/PM and CLV/PM control modes expresses the frequency reference as a percentage (o1-03 = 1).
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 73
4 Start-Up Programming & Operation
<1> The Jog frequency overrides whatever frequency reference is being used.
74 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Figure 65
d1-16
Frequency d1-15
reference
d1-14
d1-13
d1-12
d1-07
d1-06
d1-05
d1-04
d1-01
(A3)
d1-02
(A2)
d1-01
(A1)
d1-17
Time
FWD (REV) Run/Stop
ON
Jog Reference ON
(Approximate Values)
Start-Up Programming
Note: The braking transistor operation levels are valid for the drive internal braking transistor. If an external CDBR braking chopper is
used, refer to the instruction manual of that unit. 4
■ V/f Pattern Settings (E1-03)
The drive uses the V/f pattern that has been set to adjust the output voltage relative to the frequency reference. There are
15 different preset V/f patterns (setting 0 to E) to select from, each with varying voltage profiles, saturation levels
(frequency at which maximum voltage is reached), and maximum frequencies. Additionally, one custom V/f pattern is
available (setting F). The custom V/f pattern requires the user to create the pattern using parameters E1-04 through E1-
10.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 75
4 Start-Up Programming & Operation
Voltage (V)
Voltage (V)
15 15 15 15
9 9 9 9
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
9 9
8 8
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
76 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
24 24
19 19
13 15
11 11
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
15 15 15 15
9 9 9 9
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Predefined V/f Patterns for Models CIMR-A2A0030 to 0211 and CIMR-A4A0018 to 0103
The following graphs are for 200 V class drives. Double values when using a 400 V class drive.
Table 32 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
Voltage (V)
Voltage (V)
14 14 14 14
7 7 7 7
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
7 7
6 6
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Start-Up Programming
23 23
18
11
18
13 4
9 9
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 77
4 Start-Up Programming & Operation
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
14 14 14 14
7 7 7 7
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Predefined V/f Patterns for Models CIMR-A2A0250 to 0415 and CIMR-A4A0139 to 0675
The following graphs are for 200 V class drives. Double values when using a 400 V class drive.
Table 36 Rated Torque Characteristics, Settings 0 to 3
Setting = 0 50 Hz Setting = 1 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz
200 200 200 200
Voltage (V)
Voltage (V)
Voltage (V)
Voltage (V)
12 12 12 12
6 6 6 6
0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 50 60 0 1.5 3 60 72
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
50 50
35 35
6 6
5 5
0 1.3 25 50 0 1.3 25 50 0 1.5 30 60 0 1.5 30 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
20 20
15 15
9 11
7 7
0 1.3 2.5 50 0 1.3 2.5 50 0 1.5 3 60 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
Voltage (V)
Voltage (V)
Voltage (V)
12 12 12 12
6 6 6 6
0 1.5 3 60 90 0 1.5 3 60 120 0 1.5 3 60 180 0 1.5 3 60
Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz)
78 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
E1-08 Middle Output Frequency Voltage 0.0 to 255.0 V <3> <1> <3>
E1-10 Minimum Output Frequency Voltage 0.0 to 255.0 V <3> <1> <3>
Frequency (Hz)
Figure 66 V/f Pattern
Note: 1. The following condition must be true when setting up the V/f pattern: E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤ E1-04
2. To make the V/f pattern a straight line below E1-06, set E1-09 = E1-07. In this case the E1-08 setting is disregarded.
3. E1-03 is unaffected when the parameters are initialized using parameter A1-03, but the settings for E1-04 through E1-13 are returned
to their default values.
Parameters E1-11, E1-12, and E1-13 should only be used to fine-tune the V/f pattern in the constant output range.
These parameters rarely need to be changed.
■ E2-01: Motor Rated Current
Set E2-01 to the full load amps (FLA) stamped on the motor nameplate. This value is used for motor protection and to
Start-Up Programming
calculate torque limits. If Auto-Tuning completes successfully, the value entered to T1-04 will automatically be saved to
E2-01.
& Operation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 79
4 Start-Up Programming & Operation
Setting
No. Parameter Name Default
Range
H1-01 Multi-Function Digital Input Terminal S1 Function Selection 1 to 9F 40 (F) <1>: Forward Run Command (2-wire sequence)
H1-02 Multi-Function Digital Input Terminal S2 Function Selection 1 to 9F 41 (F) <1>: Reverse Run Command (2-wire sequence)
H1-03 Multi-Function Digital Input Terminal S3 Function Selection 0 to 9F 24: External Fault
H1-04 Multi-Function Digital Input Terminal S4 Function Selection 0 to 9F 14: Fault Reset
H1-05 Multi-Function Digital Input Terminal S5 Function Selection 0 to 9F 3 (0) <1>: Multi-Step Speed Reference 1
H1-06 Multi-Function Digital Input Terminal S6 Function Selection 0 to 9F 4 (3) <1>: Multi-Step Speed Reference 2
H1-07 Multi-Function Digital Input Terminal S7 Function Selection 0 to 9F 6 (4) <1>: Jog Reference Selection
H1-08 Multi-Function Digital Input Terminal S8 Function Selection 0 to 9F 8: External Baseblock Command
<1> Number appearing in parenthesis is the default value after performing a 3-Wire initialization.
80 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
2 ms min.
Motor speed
TIME
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before
energizing the drive. Failure to comply could result in death or serious injury from moving equipment.
WARNING! The drive may start unexpectedly in reverse direction after power up if it is wired for 3-wire sequence but set up for 2-wire
sequence (default). Make sure b1-17 is set to “0” (drive does not accept a Run command active at power up). When initializing the
drive use 3-wire initialization. Failure to comply could result in death or serious injury from moving equipment.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 81
4 Start-Up Programming & Operation
Status Description
Open Output frequency or motor speed does not match the frequency reference while the drive is running.
Closed Output frequency or motor speed is within the range of frequency reference ±L4-02.
Frequency
reference
L4-02
Speed agree 1 OFF ON
Figure 69 Speed Agree 1 Time Chart
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4 Start-Up Programming & Operation
Status Description
Open Output frequency or motor speed and frequency reference are not both within the range of L4-01 ±L4-02.
Closed Output frequency or motor speed and the frequency reference are both within the range of L4-01 ±L4-02.
Note: Frequency detection works in both forward and reverse. The value of L4-01 is used as the detection level for both directions.
Figure 70
Output Frequency
or Motor Speed
L4-01
Frequency
reference +/- L4-02
User Set
OFF ON OFF ON
Speed Agree 1
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. The minimum input level is limited to 0%, so that a negative input signal due to gain and
bias settings will be simply read as 0%.
Setting 1: –10 to 10 Vdc
The input level is –10 to 10 Vdc. If the resulting voltage is negative after being adjusted by gain and bias settings, then
the motor will rotate in reverse.
■ H3-02: Terminal A1 Function Selection
Determines the function assigned to analog input terminal A1.
Parameter H3-03 sets the level of the selected input value that is equal to 10 Vdc input at terminal A1 (gain).
Parameter H3-04 sets the level of the selected input value that is equal to 0 V input at terminal A1 (bias).
& Operation
Both can be used to adjust the characteristics of the analog input signal to terminal A1.
Setting Examples
• Gain H3-03 = 200%, bias H3-04 = 0, terminal A1 as frequency reference input (H3-02 = 0):
An input 10 Vdc will be equivalent to a 200% frequency reference and 5 Vdc will be equivalent to a 100% frequency
reference. Since the drive output is limited by the maximum frequency parameter (E1-04), the frequency reference will
be equal to E1-04 above 5 Vdc.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 83
4 Start-Up Programming & Operation
Figure 71
H3-01 = 0 H3-01 = 1
Frequecny 100%
reference E1-04
-10 V -5 V
100 % 0V 5V 10 V
E1-04
-100%
E1-04
H3-01 = 0 H3-01 = 1
100 %
100%
Frequency H3-01 = 0
reference -10 V -6.0 V
2.0 V 10 V
-25% Analog Input
Voltage
0
2.0 V 10 V
Analog Input -100%
-25% Voltage E1-04
H3-01 = 1 -150%
Figure 72 Frequency Reference Setting by Analog Input with Negative Bias
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 0: 0 to 10 Vdc on page 83.
Setting 1: –10 V to 10 Vdc
The input level is –10 to 10 Vdc. See the explanation provided for H3-01. Refer to Setting 1: –10 to 10 Vdc on page 83.
■ H3-06: Terminal A3 Function Selection
Determines the function assigned to analog input terminal A3.
84 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Setting 0: 0 to 10 Vdc
The input level is 0 to 10 Vdc. Refer to Setting 0: 0 to 10 Vdc on page 83
Setting 1: –10 to 10 Vdc
The input level is –10 to 10 Vdc. Refer to Setting 1: –10 to 10 Vdc on page 83.
Setting 2: 4 to 20 mA Current Input
The input level is 4 to 20 mA. Negative input values by negative bias or gain settings will be limited to 0%.
Setting 3: 0 to 20 mA Current Input
The input level is 0 to 20 mA. Negative input values by negative bias or gain settings will be limited to 0%.
■ H3-10: Terminal A2 Function Selection
Determines the function assigned to analog input terminal A2.
H4-04 Multi-Function Analog Output Terminal AM Monitor Selection 000 to 999 103
A setting of 031 or 000 applies no drive monitor to the analog output. With this setting, terminal functions as well as FM
and AM output levels can be set by a PLC via a communication option or MEMOBUS/Modbus (through mode).
4
■ H4-02, H4-03: Multi-Function Analog Output Terminal FM Gain and Bias
H4-05, H4-06: Multi-Function Analog Output Terminal AM Gain and Bias
Parameter H4-02 and H4-05 set the terminal FM and AM output signal level equal to 100% of the monitor (gain).
Parameter H4-03 and H4-06 set the bias added to the monitor output for terminals FM and AM. Both are set as a
percentage, where 100% equals 10 Vdc analog output. The output voltage of both terminals is limited to 10 Vdc.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 85
4 Start-Up Programming & Operation
The output signal range can be selected between 0 to +10 Vdc or -10 to +10 Vdc using parameter H4-07 and H4-08.
Figure 73 illustrates how gain and bias settings work.
H4-07, 08 = 0 H4-07, 08 = 1
15V
Gain = 150%
Output Voltage
Bias = 0%
10V
Gain = 100%
10 V Bias = 0%
Gain 150% 5V
Bias 0% Gain = 50%
Output Voltage Bias = 0%
-100%
Gain 100%
5V Bias 0% 100%
Monitor Value
-5 V
Gain 50%
Bias 0%
0V -10 V
0% Monitor Value 100%
-15 V
Figure 73 Analog Output Gain and Bias Setting Example 1 and 2
Example 3: To have an output signal of 3 V at terminal FM when the monitored value is at 0%, set H4-03 to 30%.
Figure 74
H4-07, 08 = 0 H4-07, 08 = 1
15 V
Gain = 100%
Output Voltage
Bias = 30%
10V
Gain = 100%
10 V Bias = 0%
5V
Bias 30%
Output Voltage Gain 100% -100%
100%
Bias 0% Monitor Value
3V Gain 100% -5 V
0V -10 V
0% Monitor Value 100%
-15 V
YEC_common
Figure 74 Analog Output Gain and Bias Setting Example 3
86 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
■ H4-07, H4-08: Multi-Function Analog Output Terminal FM, AM Signal Level Selection
Sets the voltage output level of U parameter (monitor parameter) data to terminal FM and terminal AM using parameters
H4-07 and H4-08.
Setting 0: 0 to 10 V
Setting 1: -10 V to 10 V
■ L3-01: Stall Prevention Selection during Acceleration
Stall Prevention during acceleration (L3-01) prevents tripping with overcurrent (oC), motor overload (oL1), or drive
overload (oL2) faults common when accelerating with heavy loads.
L3-01 determines the type of Stall Prevention the drive should used during acceleration.
Setting 0: Disabled
No Stall Prevention is provided. If the acceleration time is too short, the drive may not be able to get the motor up to
speed fast enough, thus tripping an overload fault.
Setting 1: Enabled
Enables Stall Prevention during acceleration. Operation varies, depending on the control mode.
• V/f Control, V/f Control with PG, and Open Loop Vector Control:
If the output current rises above the Stall Prevention level set in L3-02, then the drive stops accelerating. Acceleration
will not resume until the output current falls 15% below the setting in L3-02.
The Stall Prevention level is automatically reduced in the constant power range. Refer to L3-03: Stall Prevention
Limit during Acceleration on page 88.
Figure 75
Output current
L3-02
-15%
Time
Output frequency
Start-Up Programming
& Operation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 87
4 Start-Up Programming & Operation
Figure 76
Output current
L3-02 15 % of L3-02
Time
Output frequency
L3-27
L3-27
Time
Deceleration
using L3-22
Figure 76 Stall Prevention During Acceleration for Permanent Magnet Motors
Setting 2: Intelligent Stall Prevention
When L3-02 = 2, the drive will disregard the selected acceleration time and try to accelerate in the minimum time. The
acceleration rate is adjusted so that the current does not exceed the value set in parameter L3-02.
■ L3-02: Stall Prevention Level during Acceleration
Sets the output current level at which the Stall Prevention during acceleration is activated.
<1> The upper limit and default value is determined by the duty rating and the carrier frequency derating selection (C6-01 and L8-38 respectively).
• Stalling may occur when the motor is rated at a smaller capacity than the drive and the Stall Prevention default settings
are used. Set L3-02 as appropriate if stalling occurs.
• When operating the motor in the constant power range, also set parameter L3-03.
■ L3-03: Stall Prevention Limit during Acceleration
The Stall Prevention level is automatically reduced when the motor is operated in the constant power range. L3-03 sets
the lower limit for this reduction as a percentage of the drive rated current.
L3-02
L3-03
Output frequency
E1-06
Base frequency
Figure 77 Stall Prevention Level and Limit During Acceleration
88 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Setting 0: Disabled
When this setting is used, the drive decelerates according to the set deceleration time. With high inertia loads or rapid
deceleration, an overvoltage (ov) fault may occur. In this case use dynamic braking options or switch to another L3-04
selection.
Setting 1: General-purpose Stall Prevention
With this setting the drive tries to decelerate within the set deceleration time. When the DC bus voltage exceeds the Stall
Prevention level, the drive pauses deceleration. Deceleration continues as soon as the DC bus voltage drops below that
level. Stall Prevention may be triggered repeatedly to avoid an overvoltage fault. The DC bus voltage level for Stall
Prevention depends on the input voltage setting E1-01.
Note: 1. This setting should not be used in combination with a Dynamic Braking Resistor or other dynamic braking options. If Stall
Prevention during deceleration is enabled, it will be triggered before the braking resistor option can operate.
2. This method may lengthen the total deceleration time compared to the set value. If this is not appropriate for the application consider
using a dynamic braking option.
Output Frequency
Deceleration characteristics
when Stall Prevention was
triggered during deceleration
Time
occur if Stall Prevention during deceleration is disabled (L3-04) in OLV and a dynamic braking option is installed. Set
L3-04 to 3 to remedy this situation.
Setting 4: Overexcitation Deceleration 1
4
Overexcitation Deceleration 1 (increasing the motor flux) is faster than deceleration with no Stall Prevention (L3-04 = 0).
Setting 5: Overexcitation Deceleration 2
Overexcitation Deceleration 2 slows down the motor while trying to maintain the DC bus voltage at the level set in
parameter L3-17. By doing this, the achievable deceleration time can even be shorter than with Overexcitation
Deceleration 1.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 89
4 Start-Up Programming & Operation
<1> The upper limit and default for this setting is determined by C6-01 and L8-38.
Note: If the multi-function analog input is programmed for “10: Forward torque limit”, “11: Reverse torque limit”, “12: Regenerative
torque limit”, or “15: General torque limit”, the drive uses the lower value in L7-01 through L7-04, or analog input torque limit.
Figure 79
90 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
◆ Auto-Tuning
■ Types of Auto-Tuning
The drive offers different types of Auto-Tuning for induction motors and permanent magnet motors. The type of Auto-
Tuning used differs further based on the control mode and other operating conditions. Refer to the tables below to select
the type of Auto-Tuning that bests suits the application. Directions on how to execute Auto-Tuning are listed in Start-Up
Flowcharts on page 58.
Note: The drive will only show Auto-Tuning parameters that are valid for the control mode that has been set to A1-02. If the control
mode is for an induction motor, the Auto-Tuning parameters for PM motors will not be available. If the control mode is for a PM
motor, the Auto-Tuning parameters for induction motors will not be available. Inertia Tuning and ASR Gain Tuning parameters
and setting options will be visible only when the drive is set for operation with Closed Loop Vector or CLV/PM.
Auto-Tuning for Induction Motors
This feature automatically sets the V/f pattern and motor parameters E1- and E2- (E3-, E4- for motor 2)
for an induction motor. In Closed Loop Vector, some F1- parameters for speed feedback detection are also set up.
Table 42 Types of Auto-Tuning for Induction Motors
Control Mode
Type Setting Application Conditions and Benefits
V/f V/f w/PG OLV CLV
• Motor can be decoupled from the load and rotate freely
while Auto-Tuning is performed.
• Motor and load can not be decoupled but the motor load
Rotational Auto-Tuning T1-01 = 0 N/A N/A YES YES
is below 30%.
• Rotational Auto-Tuning gives the most accurate results,
and is therefore highly recommended if possible.
• Motor and load can not be decoupled and the load is
higher than 30%.
Stationary Auto-Tuning
T1-01 = 1 • A motor test report listing motor data is not available. N/A N/A YES YES
1
• Automatically calculates motor parameters needed for
vector control.
• Motor and load can not be decoupled and the load is
higher than 30%.
Stationary Auto-Tuning
T1-01 = 4 • A motor test report is available. Once the no-load current N/A N/A YES YES
2
and the rated slip have been entered, the drive calculates
and sets all other motor-related parameters.
• The drive is used in V/f Control and other Auto-Tuning
selections not possible.
• Drive and motor capacities differ.
Stationary Auto-Tuning
• Tunes the drive after the cable between the drive and
for Line-to-Line T1-01 = 2 YES YES YES YES
motor has been replaced with a cable over 50 m long.
Resistance
Assumes Auto-Tuning has already been performed.
• Should not be used for any vector control modes unless
the motor cable has changed.
• Recommended for applications using Speed Estimation
Speed Search or using the Energy Saving function in V/f
Start-Up Programming
Control.
Rotational Auto-Tuning
T1-01 = 3 • Assumes motor can rotate while Auto-Tuning is YES YES N/A N/A
for V/f Control
executed. Increases accuracy for certain functions like
torque compensation, slip compensation, Energy Saving,
& Operation
Table 43 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-
Tuning. The information needed is usually listed on the motor nameplate or in the motor test report provided by the
motor manufacturer. Also refer to page 60 and 61 for details on Auto-Tuning process and selections. 4
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 91
4 Start-Up Programming & Operation
92 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
Table 45 lists the data that must be entered for Auto-Tuning. Make sure the data is available before starting Auto-Tuning.
The information needed is usually listed on the motor nameplate or in the motor test report provided by the motor
manufacturer. Also refer to page 62 for details on the tuning mode selection and the tuning process.
Table 45 Auto-Tuning Input Data
Tuning Type (T2-01)
Input 2 3
Input Value Unit 0 1
Parameter Phase Z-Pulse
Parameter Calculation Stationary Resistance Offset
Control Mode A1-02 - 5, 6, 7 5 6, 7 5 6, 7 5, 6, 7 7
Motor Code T2-02 - <1> <1> <1> <2> <2> <2> <2>
Motor Type T2-03 - N/A N/A N/A YES YES N/A N/A
Motor rated power T2-04 kW N/A YES YES YES YES N/A N/A
Motor rated voltage T2-05 Vac N/A YES YES YES YES N/A N/A
Motor rated current T2-06 A N/A YES YES YES YES YES N/A
Motor rated frequency T2-07 Hz N/A YES N/A YES N/A N/A N/A
Number of motor poles T2-08 - N/A YES YES YES YES N/A N/A
Motor rated Speed T2-09 r/min N/A N/A YES N/A YES N/A N/A
Stator 1 Phase resistance T2-10 Ω YES YES YES N/A N/A N/A N/A
d-axis inductance T2-11 mH YES YES YES N/A N/A N/A N/A
q-axis inductance T2-12 mH YES YES YES N/A N/A N/A N/A
Voltage constant <3> T2-13 mVs/rad (el.) YES YES YES N/A N/A N/A N/A
mVmin
Voltage constant <3> T2-14 YES YES YES N/A N/A N/A N/A
(mech.)
Tuning pull-in current T2-15 A N/A N/A N/A YES YES N/A N/A
PG Number of pulses per
T2-16 - YES <4> N/A YES <4> N/A YES <4> N/A N/A
revolution
Z Pulse Offset T2-17 deg (mech.) YES <4> N/A YES <4> N/A YES <4> N/A N/A
<1> Input the motor code when using the YASKAWA motor. Select FFFF when using the motor by other manufacturers.
<2> T2-02 is not available.
<3> Only parameter T2-13 or T2-14 has to be input. Select one and leave the other empty.
<4> Input data is needed for CLV/PM only.
T2-01 = response to the test signals are analyzed, and adjustments are made
Inertia Tuning T1-01 = 8 YES YES
8 to parameters controlling the Feed Forward and KEB Ride-Thru
functions (KEB 2, L2-29 = 1).
& Operation
T2-01 = Performs the same operation as Inertia Tuning, but also adjusts the
ASR Gain Auto-Tuning T1-01 = 9 YES YES
9 ASR gain according to the response to the test signal.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 93
4 Start-Up Programming & Operation
Table 47 explains that data that must be entered in order to perform the Inertia Tuning and ASR Gain Auto-Tuning. Refer
to Auto-Tuning for Permanent Magnet Motors on page 92 for details.
Table 47 Auto-Tuning Input Data
Tuning Type (T1-01 or T2-01)
Input Value Input Parameter Unit 8 9
Inertia Tuning ASR Gain Tuning
Test signal frequency T3-01 Hz YES YES
Test signal Amplitude T3-02 rad YES YES
Motor inertia T3-03 kgm2 YES YES
System response frequency T3-04 Hz N/A YES
A B
DIGITAL OPERATOR JVOP-182 ALM
DIGITAL OPERATOR JVOP-182
ALM
ALM
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. REV DRV
DRV FOUT
<1> T1-00 will appear on the display when one of the multi-function inputs has been set to switch between motor 1 and motor 2 (H1- = 16).
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4 Start-Up Programming & Operation
Step Display/Result
Note: To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04.
Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death
or serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with
the motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in
improper operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 7 in “Enter Data from the Motor Nameplate”.
Step Display/Result
1. After entering the data listed on the motor nameplate, press to confirm.
2. Note: The first digit on the display indicates which motor is undergoing Auto-Tuning
REV DRV
DRV FOUT
(motor 1 or motor 2). The second digit indicates the type of Auto-Tuning being
performed.
& Operation
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 95
4 Start-Up Programming & Operation
• Ensure external emergency stop circuitry is working properly and other safety precautions have been taken.
During Operation
Check the following items during operation:
• The motor should rotate smoothly (i.e., no abnormal noise or oscillation).
• The motor should accelerate and decelerate smoothly.
No-Load Operation Instructions
The following example illustrates a test run procedure using the digital operator.
Note: Before starting the motor, set the frequency reference d1-01 to 6 Hz.
Step Display/Result
DIGITAL OPERATOR JVOP-182 ALM
1. Turn on the power to the drive. The initial display appears. REV DRV
DRV FOUT
REV DRV
DRV FOUT
2.
LO
ESC
Press the key to select LOCAL. The LO/RE light will turn on.
RE
RESET ENTER
RUN STOP
Off On
DIGITAL OPERATOR JVOP-182 ALM
REV DRV
DRV FOUT
LO
ESC
RE
3. Press to give the drive a Run command. RUN will light and the motor will RESET ENTER
rotate at 6 Hz.
RUN STOP
Off On
Motor
4. Ensure the motor is rotating in the correct direction and that no faults or alarms occur.
Forward
REV DRV
DRV FOUT
LO
ESC
RE
6. The drive should operate normally. Press STOP to stop the motor. RUN flashes until RESET
RUN
ENTER
STOP
Flashing Off
96 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
4 Start-Up Programming & Operation
• Fasten all installation screws properly. Check that the motor and connected machinery are held in place.
• Confirm that the Fast Stop circuit or mechanical safety measures operate correctly.
• Be ready to press the STOP button in case of emergency.
Checklist Before Operation
• The motor should rotate in the proper direction.
• The motor should accelerate and decelerate smoothly.
Operating the Motor under Loaded Conditions
Test run the application similarly to the no-load test procedure when connecting the machinery to the motor.
• Watch monitor parameter U1-03 during operation to ensure there is no overcurrent.
• If the application permits running the load in the reverse direction, try changing motor direction and the frequency
reference while watching for abnormal motor oscillation or vibration.
• Correct any problems that occur with hunting, oscillation, or other control-related issues.
Check the items that correspond to the control mode being used.
WARNING! Ensure start/stop and safety circuits are wired properly and in the correct state before energizing the drive. Failure to
comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary closure on
terminal S1 may cause the drive to start.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 97
4 Start-Up Programming & Operation
98 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
5 Troubleshooting
◆ Drive Alarms, Faults, and Errors
■ Types of Alarms, Faults, and Errors
Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the
Digital Operator on page 53.
If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following
information:
• Drive model
• Software version
• Date of purchase
• Description of the problem
Table 48 contains descriptions of the various types of alarms, faults, and errors that may occur while operating the drive.
Contact Yaskawa in the event of drive failure.
Table 48 Types of Alarms, Faults, and Errors
Type Drive Response
When the drive detects a fault:
• The digital operator displays text that indicates the specific fault and the ALM indicator LED remains lit until the fault
is reset.
Faults • The fault interrupts drive output and the motor coasts to a stop.
• Some faults allow the user to select how the drive should stop when the fault occurs.
• Fault output terminals MA-MC will close, and MB-MC will open.
The drive will remain inoperable until that fault has been cleared. Refer to Fault Reset Methods on page 117.
When the drive detects an alarm or a minor fault:
• The digital operator displays text that indicates the specific alarm or minor fault, and the ALM indicator LED flashes.
• The drive generally continues running the motor, although some alarms allow the user to select a stopping method
Minor Faults and when the alarm occurs.
Alarms • One of the multi-function contact outputs closes if set to be tripped by a minor fault (H2- = 10), but not by an
alarm.
• The digital operator displays text indicating a specific alarm and ALM indicator LED flashes.
To reset the a minor fault or alarm, remove whatever is causing the problem.
When parameter settings conflict with one another or do not match hardware settings (such as with an option card), it
results in an operation error. When the drive detects an operation error:
• The digital operator displays text that indicates the specific error.
Operation Errors
• Multi-function contact outputs do not operate.
The drive will not operate the motor until the error has been reset. Correct the settings that caused the operation error to
clear the error.
Tuning errors occur while performing Auto-Tuning. When the drive detects a tuning error:
• The digital operator displays text indicating the specific error.
Tuning Errors • Multi-function contact outputs do not operate.
• Motor coasts to stop.
Remove the cause of the error and repeat the Auto-Tuning process.
These are the types of errors that can occur when using the optional digital operator or the USB Copy Unit to copy, read,
or verify parameter settings.
Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 99
5 Troubleshooting
◆ Fault Detection
■ Fault Displays, Causes, and Possible Solutions
Faults are detected for drive protection, and cause the drive to stop. When a fault occurs, the fault output terminal MA-
MB-MC is triggered. Faults have to be cleared manually after removing the cause to start running the drive again.
Table 49 Detailed Fault Displays, Causes, and Possible Solutions
Digital Operator Display Fault Name
Braking Transistor Overload Fault
boL
The braking transistor has reached its overload level.
Option Communication Error
bUS • After establishing initial communication, the connection was lost.
• Only detected when the run command frequency reference is assigned to an option card.
Cause Possible Solution
No signal received from the PLC. • Check for faulty wiring.
Faulty communications wiring or a short • Correct the wiring.
circuit exists. • Check for disconnected cables and short circuits. Repair as needed.
• Check the various options available to minimize the effects of noise.
• Take steps to counteract noise in the control circuit, main circuit, and ground wiring.
• Ensure that other equipment such as switches or relays do not cause noise. Use surge suppressors if
A communications data error occurred due necessary.
to noise. • Use only recommended cables or other shielded line. Ground the shield on the controller side or on
the drive input power side.
• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive
power supply input.
The option card is damaged. • Replace the option card if there are no problems with the wiring and the error continues to occur.
• The connector pins on the option card are not properly lined up with the connector pins on the
The option card is not properly connected to
drive.
the drive.
• Reinstall the option card.
Digital Operator Display Fault Name
MEMOBUS/Modbus Communication Error
CE
Control data was not received for the CE detection time set to H5-09.
Cause Possible Solution
• Check for faulty wiring.
Faulty communications wiring or a short
• Correct the wiring.
circuit exists.
• Check for disconnected cables and short circuits. Repair as needed.
• Check the various options available to minimize the effects of noise.
• Take steps to counteract noise in the control circuit, main circuit, and ground wiring.
• Use only recommended cables or other shielded line. Ground the shield on the controller side or on
Communication data error occurred due to the drive input power side.
noise. • Ensure that other equipment such as switches or relays do not cause noise and use surge
suppressors if required.
• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive
power supply input.
Digital Operator Display Fault Name
Control Fault
CF A torque limit was reached continuously for three seconds or longer while ramping to stop in Open
Loop Vector Control.
or
CPF00 or CPF01
Control Circuit Error
<1>
<1>
100 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
EF0
An external fault condition is present.
Cause Possible Solution
An external fault was received from the
PLC with other than F6-03 = 3 “alarm only” • Remove the cause of the external fault.
(the drive continued to run after external • Remove the external fault input from the PLC.
fault). 5
Problem with the PLC program. Check the PLC program and correct problems.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 101
5 Troubleshooting
102 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 103
5 Troubleshooting
to oFA30 to oFA43
Option Card Fault at Option Port CN5-B
oFb00
Option compatibility error
Option Card Fault at Option Port CN5-B
oFb01
Option not properly connected
Option Card Fault at Option Port CN5-B
oFb02
Same type of option card already connected
to oFb03 to oFb11
to oFb30 to oFb43
Option Card Connection Error at Option Port CN5-C
oFC00
Option compatibility error
Option Card Fault at Option Port CN5-C
oFC01
Option not properly connected
Option Card Fault at Option Port CN5-C
oFC02
Same type of option card already connected
to oFC03 to oFC11
to oFC30 to oFC43
Heatsink Overheat
oH The temperature of the heatsink exceeded the overheat pre-alarm level set to L8-02. Default value
for L8-02 is determined by drive capacity (o2-04).
104 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 105
5 Troubleshooting
106 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
Overvoltage
Voltage in the DC bus has exceeded the overvoltage detection level.
ov
• For 200 V class: approximately 410 V
• For 400 V class: approximately 820 V
Cause Possible Solution
• Increase the deceleration time (C1-02, C1-04, C1-06, C1-08).
Deceleration time is too short and
• Install a dynamic braking option.
regenerative energy is flowing from the
• Enable stall prevention during deceleration (L3-04 = 1).
motor into the drive.
Stall Prevention is enabled as the default setting.
• Check if sudden drive acceleration triggers an overvoltage alarm.
• Increase the acceleration time.
Fast acceleration time causes the motor to
• Use longer S-curve acceleration and deceleration times.
overshoot the speed reference.
• Enable the Overvoltage Suppression function (L3-11 = 1).
• Lengthen the S-curve at acceleration end.
The braking torque was too high, causing regenerative energy to charge the DC bus. Reduce the
Excessive braking load.
braking torque, use a dynamic braking option, or lengthen decel time.
Install a DC reactor.
Surge voltage entering from the drive input
Note: Voltage surge can result from a thyristor convertor and phase advancing capacitor using the
power.
same input power supply.
Ground fault in the output circuit causing • Check the motor wiring for ground faults.
the DC bus capacitor to overcharge. • Correct grounding shorts and turn the power back on.
• Check the settings for Speed Search-related parameters.
Improper Setting of Speed Search related • Enable Speed Search restart function (b3-19 greater than or equal to 1 to 10).
parameters. (Includes Speed Search after a • Adjust the current level during Speed Search and the deceleration time (b3-02 and b3-03
momentary power loss and after a fault respectively).
restart.) • Perform Stationary Auto-Tuning for line-to-line resistance and then enable Speed Estimation
Speed Search (b3-24 = 1).
• Check the voltage.
Drive input power voltage is too high.
• Lower drive input power voltage within the limits listed in the specifications.
• Check braking transistor wiring for errors.
The braking transistor is wired incorrectly.
• Properly rewire the braking resistor device.
PG cable is disconnected. Reconnect the cable.
PG cable wiring is wrong. Correct the wiring.
Noise interference along the PG encoder
Separate the wiring from the source of the noise (often the output lines from the drive).
wiring.
• Review the list of possible solutions provided for controlling noise.
Drive fails to operate properly due to noise
• Review the section on handling noise interference and check the control circuit lines, main circuit
interference.
lines, and ground wiring.
• Check the load inertia settings when using KEB, overvoltage suppression, or Stall Prevention
Load inertia has been set incorrectly. during deceleration.
• Adjust the load inertia ratio in L3-25 to better match the load.
Braking function is being used in OLV/PM. Connect a braking resistor.
• Adjust the parameters that control hunting.
• Set the gain for Hunting Prevention (n1-02).
Motor hunting occurs. • Adjust the AFR time constant (n2-02 and n2-03).
• Adjust the speed feedback detection suppression gain for PM motors (n8-45) and the time constant
for pull-in current (n8-47).
Digital Operator Display Fault Name
Input Phase Loss
PF Drive input power has an open phase or has a large imbalance of voltage between phases. Detected
Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 107
5 Troubleshooting
108 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
DC Bus Undervoltage
One of the following conditions occurred while the drive was stopped:
• Voltage in the DC bus fell below the undervoltage detection level (L2-05)
Uv1 • For 200 V class: approximately 190 V
• For 400 V class: approximately 380 V (350 V when E1-01 is less than 400) The fault is output
only if L2-01 = 0 or L2-01 = 1 and the DC bus voltage has fallen below the level set to L2-05 for
longer than the time set to L2-02.
Cause Possible Solution
• The main circuit drive input power is wired incorrectly.
Input power phase loss.
• Correct the wiring.
• Ensure there are no loose terminals.
One of the drive input power wiring
• Apply the tightening torque specified in this manual to fasten the terminals. Refer to Wire Gauges
terminals is loose.
and Tightening Torque on page 35
• Check the voltage.
There is a problem with the voltage from • Correct the voltage to be within the range listed in drive input power specifications.
the drive input power. • If there is no problem with the power supply to the main circuit, check for problems with the main
circuit magnetic contactor.
The power has been interrupted. Correct the drive input power.
• Check the maintenance time for the capacitors (U4-05).
The main circuit capacitors are worn. • Replace either the control board or the entire drive if U4-05 exceeds 90%. For instructions on
replacing the control board, contact Yaskawa or your nearest sales representative.
• Cycle power to the drive and see if the fault reoccurs.
• If the problem continues, replace either the control board or the entire drive. For instructions on
The relay or contactor on the soft-charge replacing the control board, contact Yaskawa or your nearest sales representative.
bypass circuit is damaged. • Check monitor U4-06 for the performance life of the soft-charge bypass.
• Replace either the control board or the entire drive if U4-06 exceeds 90%. For instructions on
replacing the control board, contact Yaskawa or your nearest sales representative.
Digital Operator Display Fault Name
Control Power Supply Voltage Fault
Uv2
Voltage is too low for the control drive input power.
Cause Possible Solution
For models CIMR-A2A0004 through
2A0056 and CIMR-A4A0002 through
4A0031: L2-02 was changed from its Correct the setting to L2-02 or install an optional Momentary Power Loss Ride-Thru unit.
default value without installing a
Momentary Power Loss Ride-Thru unit.
• Cycle power to the drive. Check if the fault reoccurs.
Control power supply wiring is damaged.
• If the problem continues, replace the control board, the entire drive, or the control power supply.
• Cycle power to the drive. Check if the fault reoccurs.
Internal circuitry is damaged. • If the problem continues, replace either the control board or the entire drive. For instructions on
replacing the control board, contact Yaskawa or your nearest sales representative.
Digital Operator Display Fault Name
Undervoltage 3 (Soft-Charge Bypass Circuit Fault)
Uv3
The soft-charge bypass circuit has failed.
Output Voltage Detection Fault
voF
Problem detected with the voltage on the output side of the drive.
Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 109
5 Troubleshooting
◆ Alarm Detection
■ Alarm Codes, Causes, and Possible Solutions
Alarms are drive protection functions that do not necessarily cause the drive to stop. Once the cause of an alarm is
removed, the drive will return to the same status is was before the alarm occurred.
When an alarm has been triggered, the ALM light on the digital operator display blinks and the alarm code display
flashes. If a multi-function output is set for an alarm (H2- = 10), that output terminal will be triggered.
Note: If a multi-function output is set to close when an alarm occurs (H2- = 10), it will also close when maintenance periods are
reached, triggering alarms LT-1 through LT-4 (triggered only if H2- = 2F).
Table 50 Alarm Codes, Causes, and Possible Solutions
Digital Operator Display Minor Fault Name
Communication Option Station Number Setting Error (CC-Link, CANopen, MECHATROLINK-II)
AEr
Option card node address is outside the acceptable setting range.
Baseblock
bb
Drive output interrupted as indicated by an external baseblock signal.
Braking Transistor Overload Fault
boL
The braking transistor in the drive has been overloaded.
Option Communication Error
bUS • After initial communication was established, the connection was lost.
• Assign a Run command frequency reference to the option card.
Serial Communication Transmission Error
CALL
Communication has not yet been established.
MEMOBUS/Modbus Communication Error
CE
Control data was not received correctly for two seconds.
CrST Cannot Reset
Speed Deviation (when using a PG option card)
dEv The deviation between the speed reference and speed feedback is greater than the setting in F1-10 for
longer than the time in F1-11.
dnE Drive Disabled
Forward/Reverse Run Command Input Error
EF
Both forward run and reverse run closed simultaneously for over 0.5 s.
Option Card External Fault
EF0
An external fault condition is present.
External fault (input terminal S1)
EF1
External fault at multi-function input terminal S1.
External fault (input terminal S2)
EF2
External fault at multi-function input terminal S2.
External fault (input terminal S3)
EF3
External fault at multi-function input terminal S3.
External fault (input terminal S4)
EF4
External fault at multi-function input terminal S4.
External fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
External fault (input terminal S6)
EF6
External fault at multi-function input terminal S6.
External fault (input terminal S7)
EF7
External fault at multi-function input terminal S7.
External fault (input terminal S8)
EF8
External fault at multi-function input terminal S8.
Excessive PID Feedback
FbH The PID feedback input is higher than the level set in b5-36 for longer than the time set in b5-37, and
b5-12 is set to 1 or 4.
110 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 111
5 Troubleshooting
Undertorque Detection 1
UL3 Drive output current (or torque in OLV, CLV, AOLV/PM, CLV/PM) less than L6-02 for longer than L6-
03 time.
Undertorque Detection 2
UL4 Drive output current (or torque in OLV, CLV, AOLV/PM, CLV/PM) less than L6-05 for longer than L6-
06 time.
Undervoltage
One of the following conditions was true when the drive was stopped and a Run command was entered:
• DC bus voltage dropped below the level specified in L2-05.
Uv
• Contactor to suppress inrush current in the drive was opened.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is not 0 and DC bus
voltage is under L2-05.
Output Voltage Detection Fault
voF
There is a problem with the output voltage.
112 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 113
5 Troubleshooting
114 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 115
5 Troubleshooting
116 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
5 Troubleshooting
YEC_
DIGITAL OPERATOR JVOP-182 ALM
RESET ENTER
RUN STOP
Close then open the fault signal digital input via Drive
Resetting via Fault Reset Digital Fault Reset Switch
terminal S4. S4 is set for “Fault Reset” as S4 Fault Reset Digital Input
Input S4
default (H1-04 = 14). SC Digital Input Common
Troubleshooting
2 ON
If the above methods do not reset the fault, turn off the drive main power supply.
Reapply power after the digital operator display is out.
1 OFF
5
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. The Run command must first be removed
before a fault situation can be cleared.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 117
6 Periodic Inspection & Maintenance
118 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
6 Periodic Inspection & Maintenance
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 119
6 Periodic Inspection & Maintenance
◆ Periodic Maintenance
The drive has Maintenance Monitors that keep track of component wear. This feature provides advance maintenance
warning and eliminates the need to shut down the entire system for unexpected problems. The drive allows the user to
check predicted maintenance periods for the components listed below.
• Cooling Fan, Circulation Fan, Control Board Cooling Fan
• Electrolytic Capacitors
• Inrush Prevention Circuit
• IGBTs
For replacement parts, contact the distributor where the drive was purchased or contact Yaskawa directly.
■ Replacement Parts
Table 56 contains the estimated performance life of components that require replacement during the life of the drive.
Only use Yaskawa replacement parts for the appropriate drive model and revision.
Table 56 Estimated Performance Life
Component Estimated Performance Life
Cooling Fan, Circulation Fan 10 years
Electrolytic Capacitors 10 years <1>
<1> The drive has few serviceable parts and may require complete drive replacement.
NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing
parts to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use. Usage
conditions for estimated performance life:
• Ambient temperature: Yearly average of 40°C (IP00 enclosure)
• Load factor: 80% maximum
• Operation time: 24 hours a day
120 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
6 Periodic Inspection & Maintenance
<1> This alarm message will be output only if the Maintenance Monitor function is assigned to one of the digital outputs (H2- = 2F). The alarm
will also trigger a digital output that is programmed for alarm indication (H2- = 10).
<2> This alarm message will always be output, even if the Maintenance Monitor function is not assigned to any of the digital outputs (H2- =
2F). The alarm will also trigger a digital output that is programmed for alarm indication (H2- = 10).
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 121
6 Periodic Inspection & Maintenance
WARNING! Electrical Shock Hazard. Do not allow unqualified personnel to perform work on the drive. Failure to comply could result in
serious injury. Installation, maintenance, inspection and servicing must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit
boards. Failure to comply may result in ESD damage to the drive circuitry.
The following procedure explains how to replace a drive. This section provides instructions for drive replacement only.
To install option boards or other types of options, then refer to the specific manuals for those options.
NOTICE: When transferring a braking transistor, braking resistor, or other type of option from a damaged drive to a new replacement
drive, make sure they are working properly before reconnecting them to the new drive. Replace broken options to prevent immediate
break down of the replacement drive.
YEC_
comm
on
YEC_com
mon
YEC_
comm
on
122 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
6 Periodic Inspection & Maintenance
Figure 84
YEC_c
ommon
YEC_
comm
on
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 123
A Specifications
A Specifications
◆ Heavy Duty and Normal Duty Ratings
The capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) and Normal Duty (ND).
Refer to Selecting the Appropriate Load Rating on page 124 for the differences between HD and ND.
Table 59 Selecting the Appropriate Load Rating
Setting Parameter Rated Output Current Overload Tolerance Default Carrier Frequency
C6-01
0: Heavy Duty
HD Rating varies by model <1> 150% rated output current for 60 s 2 kHz
(default)
120% rated output current for 60 s varies by
1: Normal Duty ND Rating varies by model <1> 2 kHz, Swing PWM
model
<1> Refer to Three-Phase 200 V Class Drives on page 125 and Three-Phase 400 V Class Drives on page 126 for information on rating changes
based on drive model.
TERMS
HD and ND: HD refers to applications requiring constant torque output, while ND refers to applications with variable torque
needs. The drive allows the user to select HD or ND torque depending on the application. Fans, pumps, and blowers should use
ND (C6-01 = 1), and other applications generally use HD (C6-01 = 0).
Swing PWM: Swing PWM equivalent to a 2 kHz audible noise. This function turns the motor noise into a less
obtrusive white noise.
Note: Differences between HD ratings and ND ratings for the drive include rated input and output current, overload capacity, carrier
frequency, and current limit. The default setting is for HD (C6-01 = 0).
124 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
A Specifications
<1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than
the motor rated current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
connections, and power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 220 V.
<4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
<5> Carrier frequency can be increased up the 8 kHz while keeping this current rating. Higher carrier frequency settings require derating.
<6> Carrier frequency can be increased up the 5 kHz while keeping this current rating. Higher carrier frequency settings require derating.
Specifications
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 125
A Specifications
Current (A) ND
2.1 4.1 5.4 6.9 8.8 11.1 17.5 23 31 38 44 58 72 88 103
Rating <4>
Output
HD Rating: 150% of rated output current for 60 s
Overload Tolerance (Derating may be required for applications that start and stop frequently)
ND Rating: 120% of rated output current for 60 s
Carrier Frequency User adjustable between 2 and 15 kHz
Maximum Output Voltage (V) Three-phase 380 to 480 V (proportional to input voltage)
Maximum Output Frequency
400 Hz (user-adjustable)
(Hz)
126 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
A Specifications
Item Specification
CIMR-A4A 0139 0165 0208 0250 0296 0362 0414 0515 0675
Maximum Applicable HD Rating 55 75 90 110 132 160 185 220 315
Motor Capacity (kW) <1> ND Rating 75 90 110 132 160 185 220 250 355
Input Current HD Rating 105 142 170 207 248 300 346 410 584
(A) <2> ND Rating 142 170 207 248 300 346 410 465 657
Rated Voltage
Three-phase 380 to 480 Vac 50/60 Hz/510 to 680 Vdc
Rated Frequency
Input Allowable Voltage Fluctuation –15 to 10%
Allowable Frequency
±5%
Fluctuation
Input Power HD Rating 96.0 129.9 155 189 227 274 316 375 508
(kVA) ND Rating 129.9 155.5 189 227 274 316 375 416 601
HD Rating 85 114 137 165 198 232 282 343 461
Rated Output
ND
Capacity (kVA) <3> 106 126 159 191 226 276 316 392 514
Rating <4>
112 150 180 216 260 304 370 450 605
HD Rating
Rated Output <6> <6> <6> <6> <6> <4> <6> <4> <4>
Current (A) ND
139 165 208 250 296 362 414 515 675
Rating <4>
Output HD Rating: 150% of rated output current for 60 s
Overload Tolerance (Derating may be required for applications that start and stop frequently)
ND Rating: 120% of rated output current for 60 s
User adjustable between 2 to 5
Carrier Frequency User adjustable between 2 and 10 kHz
kHz
Maximum Output Voltage (V) Three-phase 380 to 480 V (proportional to input voltage)
Maximum Output Frequency
400 Hz (user-adjustable) 150 Hz (user-adjustable)
(Hz)
<1> The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the drive output amps should be equal to or greater than
the motor rated current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring
conditions, and power supply impedance.
<3> Rated motor capacity is calculated with a rated output voltage of 440 V.
<4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
<5> Carrier frequency can be increased up the 8 kHz while keeping this current rating. Higher carrier frequency settings require derating.
<6> Carrier frequency can be increased up the 5 kHz while keeping this current rating. Higher carrier frequency settings require derating
Specifications
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 127
A Specifications
◆ Drive Specifications
Note: 1. Perform rotational Auto-Tuning to obtain the performance specifications given below.
2. For optimum performance life of the drive, install the drive in an environment that meets the required specifications.
Item Specification
The following control methods can be set using drive parameters:
• V/f Control (V/f)
• V/f Control with PG (V/f w/PG)
• Open Loop Vector Control (OLV)
Control Method
• Closed Loop Vector Control (CLV)
• Open Loop Vector Control for PM (OLV/PM)
• Advanced Open Loop Vector Control for PM (AOLV/PM)
• Closed Loop Vector Control for PM (CLV/PM)
Frequency Control Range 0.01 to 400 Hz
Frequency Accuracy Digital input: within ±0.01% of the max output frequency (-10 to +40°C)
(Temperature Fluctuation) Analog input: within ±0.1% of the max output frequency (25°C ±10°C)
Digital inputs: 0.01 Hz
Frequency Setting Resolution
Analog inputs: 1/2048 of the maximum output frequency setting (11 bit plus sign)
Output Frequency Resolution 0.001 Hz
Frequency Setting Signal -10 to 10 V, 0 to 10 V, 0 to 20 mA, 4 to 20 mA, Pulse Train Input
V/f, V/f w/PG: 150% at 3 Hz
OLV: 200% at 0.3 Hz
Starting Torque <1>
CLV, AOLV/PM, CLV/PM: 200% at 0 r/min
OLV/PM: 100% at 5% speed
V/f, V/f w/PG: 1:40
OLV: 1:200
Speed Control Range <1> CLV, CLV/PM: 1:1500
OLV/PM: 1:20
Control
AOLV/PM: 1:100
Characteris
tics Speed Control Accuracy <1> OLV: ±0.2% (25°C ±10°C), CLV: ±0.02% (25°C ±10°C)
OLV, OLV/PM, AOLV/PM: 10 Hz
Speed Response <1>
CLV, CLV/PM: 50 Hz
Parameters setting allow separate limits in four quadrants (available in OLV, CLV, AOLV/PM, CLV/
Torque Limit
PM)
Accel/Decel Time 0.0 to 6000.0 s (4 selectable combinations of independent acceleration and deceleration settings)
Approx. 20% (approx. 125% when using braking resistor) <2>
c Short-time decel torque <3>: over 100% for 0.4/ 0.75 kW motors, over 50% for 1.5 kW motors,
and over 20% for 2.2 kW and above motors <4> (over excitation braking/High Slip Braking: approx.
Braking Torque
40%)
d Continuous regenerative torque: approx. 20% <4> (approx. 125% with dynamic braking resistor
option <2>: 10% ED, 10s)
Braking Transistor Models 2A0004 to 2A0138, 4A0002 to 4A0072 have a built-in braking transistor.
V/f Characteristics User-selected programs and V/f preset patterns possible
Torque Control, Droop Control, Speed/torque Control Switching, Feed Forward Control, Zero
Servo Function, Momentary Power Loss Ride-Thru, Speed Search, Overtorque/Undertorque
Detection, Torque Limit, 17 Step Speed (max), Accel/decel Switch, S-curve Accel/decel, 3-wire
Sequence, Auto-tuning (rotational, stationary tuning), Dwell, Cooling Fan on/off Switch, Slip
Compensation, Torque Compensation, Frequency Jump, Upper/lower Limits for Frequency
Main Control Functions
Reference, DC Injection Braking at Start and Stop, Overexcitation Braking, High Slip Braking, PID
Control (with sleep function), Energy Saving Control, MEMOBUS/Modbus Comm. (RS-422/485
max, 115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ (customized function),
Removable Terminal Block with Parameter Backup Function, Online Tuning, KEB, Overexcitation
Deceleration, Inertia (ASR) Tuning, Overvoltage Suppression, High Frequency Injection, etc.
128 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
A Specifications
Item Specification
Motor Protection Electronic thermal overload relay
Momentary Overcurrent
Drive stops when output current exceeds 200% of Heavy Duty Rating
Protection
Overload Protection Drive stops after 60 s at 150% of rated Heavy Duty output current <5>
200 V class: Stops when DC bus voltage exceeds approx. 410 V
Overvoltage Protection
400 V class: Stops when DC bus voltage exceeds approx. 820 V
200 V class: Stops when DC bus voltage falls below approx. 190 V
Undervoltage Protection
Protection 400 V class: Stops when DC bus voltage falls below approx. 380 V
Functions Momentary Power Loss Immediately stop after 15 ms or longer power loss. <6> Continuous operation during power loss than
Ride-Thru 2 s (standard) <7>
Heatsink Overheat Protection Thermistor
Braking Resistor Overheat
Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
Protection
Stall Prevention Stall Prevention is available during acceleration, deceleration, and during run.
Ground Protection Electronic circuit protection <8>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V
Area of Use Indoors
Ambient Temperature -10 to 40°C (IP20/NEMA Type 1 enclosure), -10 to 50°C (IP00 enclosure)
Humidity 95 RH% or less (no condensation)
Environ Storage Temperature -20 to 60°C (short-term temperature during transportation)
ment Altitude Up to 1000 meters without derating, up to 3000m with output current and voltage derating
10 to 20 Hz: 9.8 m/s2
Vibration / Shock 20 to 55 Hz: 5.9 m/s2 (2A0004 to 2A0211, 4A0002 to 4A0165)
2.0 m/s2 (2A0250 to 2A0415, 4A0208 to 4A0675)
Two Safe Disable inputs and 1 EDM output according to EN61800-5-1, EN954-1/ISO13849 Cat. 3,
Safety Standard IEC/EN61508 SIL2, Insulation coordination: class 1
Note: Time from input open to drive output stop is less than 1 ms
Protection Design IP00 enclosure, IP20/NEMA Type 1 enclosure <9>
<1> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different
motors and with changing motor temperature. Contact Yaskawa for consultation.
<2> Ensure that Stall Prevention is disabled during deceleration (L3-04 = 0), when using a regenerative converter, a regenerative unit, a braking
resistor or the Braking Resistor Unit. The default setting for the Stall Prevention function will interfere with the braking resistor.
<3> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from the load) from the rated motor
speed down to zero in the shortest time.
<4> Actual specifications may vary according to motor characteristics.
<5> Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.
<6> May be shorter due to load conditions and motor speed.
<7> A separate Momentary Power Loss Ride-Thru Unit is required for the drives CIMR-A2A0004 through 2A0056 and 4A0002 through 4A0031
if the application needs to continue running during a momentary power loss up to 2 s.
<8> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground
fault is present at the output.
<9> Removing the top protective cover from a NEMA Type 1 enclosure drive voids the NEMA Type 1 protection but still keeps IP20 conformity.
This is applicable to models 2A0004 to 2A0081 and 4A0002 to 4A0044.
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 129
A Specifications
2A0138 115 <1> 662 250 912 138 842 312 1154
2A0169 145 <1> 816 306 1122 169 1014 380 1394
2A0211 180 <2> 976 378 1354 211 1218 473 1691
2A0250 215 <2> 1514 466 1980 250 1764 594 2358
2A0312 283 <2> 1936 588 2524 312 2020 665 2686
2A0360 346 <2> 2564 783 3347 360 2698 894 3591
2A0415 415 <3> 2672 954 3626 415 2672 954 3626
<1> These values assume the carrier frequency is set to 8 kHz.
<2> These values assume the carrier frequency is set to 5 kHz.
<3> These values assume the carrier frequency is set to 2 kHz.
130 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
B Parameter List
◆ A: Initialization Parameters
The A parameter group creates the operating environment for the drive. This includes the parameter Access Level, Motor
Control Method, Password, User Parameters and more.
: Indicates that the parameter setting can be changed while the drive is operating the motor
Motor 2: Refers the second motor when the drive is operating two motors (use input terminals to switch between motors).
■ A1: Initialization Parameters
No. Name Description Setting
0: English
1: Japanese
A1-00 2: German
Default: <48>
3: French
Language Selection Min: 0
4: Italian
Max: 7
<3> 5: Spanish
6: Portuguese
7: Chinese
A1-01 0: View and set A1-01 and A1-04. U- parameters can also be viewed.
Default: 2
1: User Parameters (access to a set of parameters selected by the user, A2-01 to
Access Level Selection Min: 0
A2-32)
Max: 2
<2> 2: Advanced Access (access to view and set all parameters)
0: V/f Control
1: V/f Control with PG
2: Open Loop Vector Control Default: <49>
A1-02
Control Method Selection 3: Closed Loop Vector Control Min: 0
<3>
5: Open Loop Vector Control for PM Max: 7
6: Advanced Open Loop Vector Control for PM
7: Closed Loop Vector Control for PM
0: No initialization
1110: User Initialize (parameter values must be stored using parameter o2-03) Default: 0
A1-03 Initialize Parameters 2220: 2-wire initialization Min: 0
3330: 3-wire initialization Max: 5550
5550: oPE04 error reset
A1-04 Password When the value set into A1-04 does not match the value set into A1-05, Default: 0000
parameters A1-01 through A1-03, A1-06, and A2-01 through A2-33 cannot be Min: 0000
A1-05 Password Setting changed. Max: 9999
0: General-purpose
1: Water supply pump
2: Conveyor
Default: 0
3: Exhaust fan
A1-06 Application Preset Min: 0
4: HVAC fan
Max: 7
5: Air compressor
6: Elevator
7: Hoist
0: DWEZ disabled Default: 0
DriveWorksEZ Function
A1-07 1: DWEZ enabled Min: 0
Selection
2: Digital input (enabled when H1- = 9F) Max: 2
<2> Default setting value is dependent on the Application Preset selected with parameter A1-06.
<3> Parameter setting value is not reset to the default value when the drive is initialized.
<48> Regional default settings
Setting 0: Asia (Model code: CIMR-ATA)
Setting 1: Japan (Model code: CIMR-AAA)
Setting 7: China (Model code: CIMR-ABA)
<49> Regional default settings
Setting 2: Japan (Model code: CIMR-AA
A) and Asia (Model code: CIMR-AT
A)
Parameter List
B
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B Parameter List
◆ b: Application
Application parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions,
PID control, the Dwell function, Energy Savings, and a variety of other application-related settings.
■ b1: Operation Mode Selection
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B Parameter List
B
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B Parameter List
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B Parameter List
Max: 25.5 s
Default: <5>
Sets the display value of U5-01 and U5-04 when the maximum frequency is
b5-38 PID Setpoint User Display Min: 1
output.
Max: 60000
B
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B Parameter List
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B Parameter List
◆ C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, slip compensation, torque
compensation, and carrier frequency selections.
■ C1: Acceleration and Deceleration Times
C1-02
Deceleration Time 1 Sets the time to decelerate from maximum frequency to 0.
C1-03
Acceleration Time 2 Sets the time to accelerate from 0 to maximum frequency.
C1-04
Deceleration Time 2 Sets the time to decelerate from maximum frequency to 0.
Default: 10.0 s
C1-05 Acceleration Time 3 (Motor Min: 0.0 s
Sets the time to accelerate from 0 to maximum frequency. Max: 6000.0 s <12>
2 Accel Time 1)
C1-06 Deceleration Time 3 (Motor
Sets the time to decelerate from maximum frequency to 0.
2 Decel Time 1)
C1-07 Acceleration Time 4 (Motor
Sets the time to accelerate from 0 to maximum frequency.
2 Accel Time 2)
C1-08 Deceleration Time 4 (Motor
Sets the time to decelerate from maximum frequency to 0.
2 Decel Time 2)
C1-09 Fast Stop Time Sets the time for the Fast Stop function.
Default: 1
Accel/Decel Time Setting 0: 0.01 s (0.00 to 600.00 s)
C1-10 Min: 0
Units 1: 0.1 s (0.0 to 6000.0 s)
Max: 1
Default: 0.0 Hz
Accel/Decel Time Switching
C1-11 Sets the frequency to switch between accel/decel time settings Min: 0.0 Hz
Frequency
Max: 400.0 Hz
<12> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting
range becomes 0.00 to 600.00 seconds.
Parameter List
B
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B Parameter List
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B Parameter List
B
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B Parameter List
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B Parameter List
<4> Default setting is dependent on the control mode (A1-02), the drive model (o2-04), and the Drive Duty (C6-01).
<13> Default setting value is dependent on the carrier frequency selection (C6-02).
◆ d: References
Reference parameters are used to set the various frequency reference values during operation.
■ d1: Frequency Reference
d1-02
Frequency Reference 2
d1-03
Frequency Reference 3
d1-04
Frequency Reference 4
d1-05
Frequency Reference 5
d1-06
Frequency Reference 6
d1-07
Frequency Reference 7
d1-08
Frequency Reference 8 Default: 0.00 Hz
Sets the frequency reference for the drive. Setting units are determined by Min: 0.00 Hz
d1-09 parameter o1-03. Max: 400.00 Hz
Frequency Reference 9 <20> <26>
d1-10
Frequency Reference 10
d1-11
Frequency Reference 11
d1-12
Frequency Reference 12
d1-13
Frequency Reference 13
d1-14
Frequency Reference 14
d1-15
Frequency Reference 15
d1-16
Frequency Reference 16
Default: 6.00 Hz
d1-17 Sets the jog frequency reference. Setting units are determined by parameter o1- Min: 0.00 Hz
Jog Frequency Reference
03. Max: 400.00 Hz
<20> <26>
<20> Range upper limit is determined by the maximum output frequency (E1-04) and the upper limit of the frequency reference (d2-01).
Parameter List
B
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B Parameter List
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B Parameter List
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 143
B Parameter List
◆ E: Motor Parameters
■ E1: V/f Pattern for Motor 1
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B Parameter List
<29> The setting range varies according to the motor code entered to E5-01 when using OLV/PM. The setting range is 0.0 to 400.0 Hz when E5-01
is set to FFFFH.
<30> The setting value is F in OLV.
<44> The default value shown here is for the following localized drives: Japan (Model code: CIMR-AAA), Asia (Model code: CIMR-ATA)
For default value of China localized drive (Model code: CIMR-ABA), refer to the A1000 Technical Manual.
B
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B Parameter List
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B Parameter List
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 147
B Parameter List
◆ F: Options
F parameters are used to program the drive for PG feedback from the motor and to function with option cards.
■ F1: PG Speed Control Card (PG-B3 / PG-X3)
Parameters F1-01, F1-05, F1-06, F1-12, F1-13, and F1-18 through F1-21 are used to set up a PG option card plugged into
option connector CN5-C of the drive. They include “PG 1” in the parameter name.
Parameters F1-21 through F1-37 are used to set up a PG option card plugged into option connector CN5-B of the drive.
They include “PG 2” in the parameter name.
Other parameters in the F1 group are used to set operation for PG options plugged into connector CN5-C and CN5-B.
148 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
F2-01 Min: 0
Operation Selection 1: Input signals to terminals V1, V2, and V3 are added together to create the
Max: 1
frequency reference.
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 149
B Parameter List
150 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
B
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B Parameter List
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B Parameter List
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 153
B Parameter List
◆ H: Multi-Function Terminals
H parameters assign functions to the multi-function input and output terminals.
■ H1: Multi-Function Digital Inputs
154 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
10 Up Command The drive accelerates when the Up command terminal closes, and decelerates when the Down
command closes. When both terminals are closed or both are open, the drive holds the
frequency reference. The Up and Down commands must always be used in conjunction with
11 Down Command one another.
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 155
B Parameter List
156 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
158 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
B
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B Parameter List
160 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 161
B Parameter List
◆ L: Protection Function
L parameters provide protection to the drive and motor, such as: control during momentary power loss, Stall Prevention,
frequency detection, fault restarts, overtorque detection, torque limits, and other types of hardware protection.
■ L1: Motor Protection
162 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
B
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B Parameter List
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B Parameter List
L6-05 Torque Detection Level 2 Sets the overtorque and undertorque detection level. Min: 0%
Max: 300%
Default: 0.1 s
Sets the time an overtorque or undertorque condition must exist to trigger torque
L6-06 Torque Detection Time 2 Min: 0.0 s
detection 2.
Max: 10.0 s
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 165
B Parameter List
166 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
<9> Default setting is determined by the drive model (o2-04) and duty selection (C6-01).
<10> Default setting is determined by the control mode (A1-02).
<16> Default setting is determined by the control mode (A1-02) and the drive model (o2-04).
<43> Regional default settings
Setting 0: Japan (Model code: CIMR-AAA) and Asia (Model code: CIMR-ATA)
Setting 1: China (Model code: CIMR-ABA)
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 167
B Parameter List
◆ n: Special Adjustment
The n parameters are used to adjust more advanced performance characteristics such as Hunting Prevention, speed
feedback detection, High Slip Braking, and Online Tuning for motor line-to-line resistance.
■ n1: Hunting Prevention
168 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
n8-51 percentage of the motor rated current. Set to a high value when more starting Min: 0%
Pull-In Current
torque is needed. Max: 200%
Adjusts the value when hunting occurs at low speed. If hunting occurs with Default: 1.00 s
Voltage Error Compensation
n8-54 sudden load changes, increase n8-54 in increments of 0.1. Reduce this setting if Min: 0.00 s
Time Constant
oscillation occurs at start. Max: 10.00 s
B
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B Parameter List
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B Parameter List
0: U4-10 and U4-11 monitor data is not reset when the drive is initialized (A1- Default: 0
o4-12 kWh Monitor Initialization 03). Min: 0
1: U4-10 and U4-11 monitor data is reset when the drive is initialized (A1-03). Max: 1
B
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B Parameter List
◆ q: DriveWorksEZ Parameters
No. Name Description Setting
q1-01 to q6- Refer to Help in the
DriveWorksEZ Parameters Reserved for DriveWorksEZ
07 DWEZ software.
◆ T: Motor Tuning
Enter data into the following parameters to tune the motor and drive for optimal performance
■ T1: Induction Motor Auto-Tuning
172 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
rated current
Default: 87.5 Hz
T2-07 PM Motor Base Frequency Enter the motor base frequency as indicated on the motor nameplate. Min: 0.0 Hz
Max: 400.0 Hz
B
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B Parameter List
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B Parameter List
◆ U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.
■ U1: Operation Status Monitors
YEC_
com- Multi-Function
Digital Output
mon (terminal M1-M2)
Multi-Function No signal output
U1-11 Output Terminal Status Photocoupler Output 1 –
(terminal P1) enabled available
Multi-Function
Photocoupler Output 2
(terminal P2) enabled
Not Used
Fault Relay
(terminal MA-MC closed
Parameter List
MA-MC open)
B
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B Parameter List
Analog Output
No. Name Description Unit
Level
Verifies the drive operation status.
U1-13 Terminal A1 Input Level Displays the signal level to analog input terminal A1. 10 V: 100% 0.1%
U1-14 Terminal A2 Input Level Displays the signal level to analog input terminal A2. 10 V: 100% 0.1%
U1-15 Terminal A3 Input Level Displays the signal level to analog input terminal A3. 10 V: 100% 0.1%
Output Frequency after Displays output frequency with ramp time and S-curves. Units determined by 10 V: Max
U1-16 0.01 Hz
Soft Starter o1-03. frequency
Displays the reference value input from the DI-A3 option card.
Display will appear in hexadecimal as determined by the digital card input No signal output
U1-17 DI-A3 Input Status –
selection in F3-01. available
3FFFF: Set (1 bit) + sign (1 bit) + 16 bit
Displays the parameter number that caused the oPE or Err (EEPROM No signal output
U1-18 oPE Fault Parameter –
write error) error. available
Displays the contents of a MEMOBUS/Modbus error.
YEC_
com- CRC Error
Data Length Error
MEMOBUS/Modbus mon No signal output
U1-19 Not Used –
Error Code Parity Error
available
Overrun Error
Framing Error
Timed Out
Not Used
AI-A3 Terminal V1
U1-21 Displays the input voltage to terminal V1 on analog input card AI-A3. 10 V: 100% 0.1%
Input Voltage Monitor
AI-A3 Terminal V2
U1-22 Displays the input voltage to terminal V2 on analog input card AI-A3. 10 V: 100% 0.1%
Input Voltage Monitor
AI-A3 Terminal V3
U1-23 Displays the input voltage to terminal V3 on analog input card AI-A3. 10 V: 100% 0.1%
Input Voltage Monitor
Determined by
U1-24 Input Pulse Monitor Displays the frequency to pulse train input terminal RP. 1 Hz
H6-02
No signal output
U1-25 Software Number (Flash) FLASH ID –
available
No signal output
U1-26 Software No. (ROM) ROM ID –
available
<18> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
<19> This value's number of decimal places depends on the drive model and the Heavy/Normal duty selection in parameter C6-01. The value will
have two decimal places (0.01 A) if the drive is set for a Maximum Applicable Motor Capacity up to 11 kW (refer to Table 60 and Table 61)
and one decimal place (0.1 A) if the set Maximum Applicable Motor Capacity is higher than 11 kW.
<22> The display resolution depends on the rated output power of the drive after the Drive Duty has been set in parameter C6-01. Drives with a
maximum output up to 11 kW will display this value in units of 0.01 kW (two decimal places). Drives with a maximum output greater than 11
kW will display this value in units of 0.1 kW (one decimal place). Refer to Model Number and Nameplate Check on page 17 for details.
<50> When reading the value of this monitor via MEMOBUS/Modbus a value of 8192 is equal to 100% of the drive rated output current.
Analog Output
No. Name Description Unit
Level
No signal output
U2-01 Current Fault Displays the current fault. –
available
176 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
Analog Output
No. Name Description Unit
Level
No signal output
U2-02 Previous Fault Displays the previous fault. –
available
Frequency Reference at No signal output
U2-03 Displays the frequency reference at the previous fault. 0.01 Hz
Previous Fault available
Output Frequency at No signal output
U2-04 Displays the output frequency at the previous fault. 0.01 Hz
Previous Fault available
Output Current at No signal output
U2-05 Displays the output current at the previous fault. <19> <50>
Previous Fault available
Motor Speed at Previous No signal output
U2-06 Displays the motor speed at the previous fault. 0.01 Hz
Fault available
Output Voltage at No signal output
U2-07 Displays the output voltage at the previous fault. 0.1 Vac
Previous Fault available
DC Bus Voltage at No signal output
U2-08 Displays the DC bus voltage at the previous fault. 1 Vdc
Previous Fault available
Output Power at No signal output
U2-09 Displays the output power at the previous fault. 0.1 kW
Previous Fault available
Torque Reference at No signal output
U2-10 Displays the torque reference at the previous fault. 0.1%
Previous Fault available
Input Terminal Status at No signal output
U2-11 Displays the input terminal status at the previous fault. Displayed as in U1-10. –
Previous Fault available
Output Terminal Status Displays the output status at the previous fault. Displays the same status No signal output
U2-12 –
at Previous Fault displayed in U1-11. available
Drive Operation Status at Displays the operation status of the drive at the previous fault. Displays the No signal output
U2-13 –
Previous Fault same status displayed in U1-12. available
Cumulative Operation No signal output
U2-14 Displays the cumulative operation time at the previous fault. 1h
Time at Previous Fault available
Soft Starter Speed
No signal output
U2-15 Reference at Previous Displays the speed reference for the soft starter at the previous fault. 0.01 Hz
available
Fault
Motor q-Axis Current at No signal output
U2-16 Displays the q-axis current for the motor at the previous fault. 0.10%
Previous Fault available
Motor d-Axis Current at No signal output
U2-17 Displays the d-axis current for the motor at the previous fault. 0.10%
Previous Fault available
Rotor Deviation at Displays the degree of rotor deviation when the most recent fault occurred No signal output
U2-19 0.1 deg
Previous Fault (same status will appear as shown in U6-10). available
Heatsink Temperature at No signal output
U2-20 Displays the temperature of the heatsink when the most recent fault occurred. 1°C
Previous Fault available
<19> This value's number of decimal places depends on the drive model and the Heavy/Normal duty selection in parameter C6-01. The value will
have two decimal places (0.01 A) if the drive is set for a Maximum Applicable Motor Capacity up to 11 kW (refer to Table 60 and Table 61)
and one decimal place (0.1 A) if the set Maximum Applicable Motor Capacity is higher than 11 kW.
<50> When reading the value of this monitor via MEMOBUS/Modbus a value of 8192 is equal to 100% of the drive rated output current.
Analog Output
No. Name Description Unit
Level
U3-01 to First to 4th Most Recent No signal output
Displays the first to the fourth most recent faults. –
U3-04 Fault available
Displays the fifth to the tenth most recent faults.
After ten faults have occurred in the drive, data for the oldest fault is deleted.
U3-05 to 5th to 10th Most Recent No signal output
The most recent fault appears in U3-01, with the next most recent fault –
U3-10 Fault available
appearing in U3-02. The data is moved to the next monitor parameter every
time a fault occurs.
Cumulative Operation
U3-11 to Displays the cumulative operation time when the first to the fourth most No signal output
Time at 1st to 4th Most 1h
U3-14 recent faults occurred. available
Recent Fault
Parameter List
Cumulative Operation
U3-15 to Displays the cumulative operation time when the fifth to the tenth most recent No signal output
Time at 5th to 10th Most 1h
U3-20 faults occurred. available
Recent Fault
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 177
B Parameter List
Analog Output
No. Name Description Unit
Level
Displays the cumulative operation time of the drive. The value for the
cumulative operation time counter can be reset in parameter o4-01. Use
Cumulative Operation No signal output
U4-01 parameter o4-02 to determine if the operation time should start as soon as the 1h
Time available
power is switched on or only while the Run command is present. The
maximum number displayed is 99999, after which the value is reset to 0.
Displays the number of times the Run command is entered. Reset the number
Number of Run No signal output
U4-02 of Run commands using parameter o4-13. This value will reset to 0 and start 1 Time
Commands available
counting again after reaching 65535.
Displays the cumulative operation time of the cooling fan. The default value
Cooling Fan Operation No signal output
U4-03 for the fan operation time is reset in parameter o4-03. This value will reset to 1h
Time available
0 and start counting again after reaching 99999.
Cooling Fan Displays main cooling fan usage time in as a percentage of its expected No signal output
U4-04 1%
Maintenance performance life. Parameter o4-03 can be used to reset this monitor. available
Displays main circuit capacitor usage time in as a percentage of their expected No signal output
U4-05 Capacitor Maintenance 1%
performance life. Parameter o4-05 can be used to reset this monitor. available
Soft Charge Bypass Displays the soft charge bypass relay maintenance time as a percentage of its No signal output
U4-06 1%
Relay Maintenance estimated performance life. Parameter o4-07 can be used to reset this monitor. available
Displays IGBT usage time as a percentage of the expected performance life. No signal output
U4-07 IGBT Maintenance 1%
Parameter o4-09 can be used to reset this monitor. available
U4-08 Heatsink Temperature Displays the heatsink temperature. 10 V: 100°C 1°C
No signal output
U4-09 LED Check Lights all segments of the LED to verify that the display is working properly. –
available
Monitors the drive output power. The value is shown as a 9 digit number No signal output
U4-10 kWh, Lower 4 Digits displayed across two monitor parameters, U4-10 and U4-11. 1 kWh
available
Example:
12345678.9 kWh is displayed as:
U4-10: 678.9 kWh No signal output
U4-11 kWh, Upper 5 Digits 1 MWh
U4-11: 12345 MWh available
Peak Hold Output Displays the output frequency when the current value shown in U4-13 No signal output
U4-14 0.01 Hz
Frequency occurred. available
Motor Overload Estimate Shows the value of the motor overload detection accumulator. 100% is equal
U4-16 10 V: 100% 0.1%
(oL1) to the oL1 detection level.
Displays the source for the frequency reference as XY-nn.
X: indicates which reference is used:
1 = Reference 1 (b1-01)
2 = Reference 2 (b1-15)
Y-nn: indicates the reference source
0-01 = Digital operator
Frequency Reference 1-01 = Analog (terminal A1) No signal output
U4-18 –
Source Selection 1-02 = Analog (terminal A2) available
1-03 = Analog (terminal A3)
2-02 to 17 = Multi-step speed (d1-02 to 17)
3-01 = MEMOBUS/Modbus communications
4-01 = Communication option card
5-01 = Pulse input
7-01 = DWEZ
Frequency Reference
Displays the frequency reference provided by MEMOBUS/Modbus No signal output
U4-19 from MEMOBUS/ 0.01%
(decimal). available
Modbus Comm.
Option Frequency No signal output
U4-20 Displays the frequency reference input by an option card (decimal). –
Reference available
178 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
B Parameter List
Analog Output
No. Name Description Unit
Level
Displays the source for the Run command as XY-nn.
X: Indicates which Run source is used:
1 = Reference 1 (b1-02)
2 = Reference 2 (b1-16)
Y: Input power supply data
0 = Digital operator
1 = External terminals
3 = MEMOBUS/Modbus communications
4 = Communication option card
7 = DWEZ
nn: Run command limit status data
Run Command Source No signal output
U4-21 00: No limit status. –
Selection available
01: Run command was left on when stopped in the PRG mode
02: Run command was left on when switching from LOCAL to REMOTE
operation
03: Waiting for soft charge bypass contactor after power up (Uv or Uv1
flashes after 10 s)
04: Waiting for “Run command prohibited” time period to end
05: Fast Stop (digital input, digital operator)
06: b1-17 (Run command given at power-up)
07: During baseblock while coast to stop with timer
08: Frequency reference is below minimal reference during baseblock
09: Waiting for Enter command
MEMOBUS/Modbus
Displays the drive control data set by MEMOBUS/Modbus communications No signal output
U4-22 Communications –
register no. 0001H as a four-digit hexadecimal number. available
Reference
Communication Option Displays drive control data set by an option card as a four-digit hexadecimal No signal output
U4-23 –
Card Reference number. available
<50> When reading the value of this monitor via MEMOBUS/Modbus a value of 8192 is equal to 100% of the drive rated output current.
Displays the input and output values when using ASR control. 10 V: Motor 0.01%
U6-04 ASR Output secondary rated
current
Output Voltage 10 V: 200
U6-05 Output voltage reference (Vq) for the q-axis. 0.1 Vac
Reference (Vq) Vrms <18>
B
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 179
B Parameter List
Analog Output
No. Name Description Unit
Level
Output Voltage 10 V: 200
U6-06 Output voltage reference (Vd) for the d-axis. 0.1 Vac
Reference (Vd) Vrms <18>
Displays the output value for current control relative to motor secondary 10 V: 200
U6-07 q-Axis ACR Output 0.1%
current (q-axis). Vrms <18>
Displays the output value for current control relative to motor secondary 10 V: 200
U6-08 d-Axis ACR Output 0.1%
current (d-axis). Vrms <18>
Advance Phase Displays the degree of forward phase correction after calculating the deviation 10 V: 180 deg
U6-09 0.1 deg
Compensation (Δ θ) of Δθcmp. –10 V: –180 deg
Control Axis Deviation Displays the amount of deviation between the actual d-axis / q-axis and the γ- 10 V: 180 deg
U6-10 0.1 deg
(Δθ) axis / δ-axis used for motor control. –10 V: –180 deg
Flux Position Detection 10 V: 180 deg
U6-13 Monitors the value of the flux position detection (sensor). 0.1 deg
(sensor) –10 V: –180 deg
Flux Position Estimation 10 V: 180 deg
U6-14 Monitors the value of the flux position estimation. 0.1 deg
(observer) –10 V: –180 deg
Speed Detection PG1
U6-18 Monitors the number of pulses for speed detection (PG1). 10 V: 65536 1 pulse
Counter
Speed Detection PG2
U6-19 Monitors the number of pulses for speed detection (PG2). 10 V: 65536 1 pulse
Counter
Frequency Reference 10 V: Max
U6-20 Displays the bias value used to adjust the frequency reference. 0.1%
Bias (Up/Down 2) frequency
U6-21 Offset Frequency Displays the frequency added to the main frequency reference. – 0.1%
10 V: No. of
Zero Servo Pulse Displays how far the rotor has moved from its last position in PG pulses
U6-22 pulses per 1
Movement (multiplied by 4).
revolution
10 V: Motor
U6-25 Feedback Control Output Output monitor for the ASR speed loop. secondary rated 0.01%
current
10 V: Motor
Feed Forward Control
U6-26 Output monitor for Feed Forward control. secondary rated 0.01%
Output
current
<18> Values shown here are for 200 V class drives. Double the value when using a 400 V class drive.
Analog Output
No. Name Description Unit
Level
U8-01 to DriveWorksEZ Custom
DriveWorksEZ Custom Monitor 1 to 10 10 V: 100% 0.01%
U8-10 Monitor 1 to 10
U8-11 to DriveWorksEZ Version No signal output
DriveWorksEZ Version Control Monitor 1 to 3 –
U8-13 Control Monitor 1 to 3 available
180 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
C Standards Compliance
◆ European Standards
Figure 86
YEC_common
Figure 86 CE Mark
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in
business and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for
electronics manufacturers, and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• Low Voltage Directive: 2006/95/EC
• EMC Guidelines: 2004/108/EC
Devices used in combination with this drive must also be CE certified and display the CE mark. When using drives
displaying the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure
compliance with CE standards. After setting up the device, verify that conditions meet European standards.
■ CE Low Voltage Directive Compliance
This drive has been tested according to European standard IEC61800-5-1, and it fully complies with the Low Voltage
Directive.
To comply with the Low Voltage Directive, be sure to meet the following conditions when combining this drive with
other devices:
Area of Use
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3 in accordance with IEC664.
Installing Fuses on the Input Side
Always install input fuses. Select fuses according to Table 64.
Table 64 Recommended Input Fuse Selection
Fuse Type
Model Manufacturer: Bussmann
CIMR-A
Model Fuse Ampere Rating (A)
Three-Phase 200 V Class
2A0004 FWH-70B 70
2A0006 FWH-70B 70
2A0008 FWH-70B 70
2A0010 FWH-70B 70
2A0012 FWH-70B 70
2A0018 FWH-90B 90
2A0021 FWH-90B 90
2A0030 FWH-100B 100
2A0040 FWH-200B 200
2A0056 FWH-200B 200
2A0069 FWH-200B 200
2A0081 FWH-300A 300
2A0110 FWH-300A 300
2A0138 FWH-350A 350
2A0169 FWH-400A 400
2A0211 FWH-400A 400
Compliance
Standards
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 181 C
C Standards Compliance
Fuse Type
Model Manufacturer: Bussmann
CIMR-A
Model Fuse Ampere Rating (A)
2A0312 FWH-700A 700
2A0360 FWH-800A 800
2A0415 FWH-1000A 1000
Three-Phase 400 V Class
4A0002 FWH-40B 40
4A0004 FWH-50B 50
4A0005 FWH-70B 70
4A0007 FWH-70B 70
4A0009 FWH-90B 90
4A0011 FWH-90B 90
4A0018 FWH-80B 80
4A0023 FWH-100B 100
4A0031 FWH-125B 125
4A0038 FWH-200B 200
4A0044 FWH-250A 250
4A0058 FWH-250A 250
4A0072 FWH-250A 250
4A0088 FWH-250A 250
4A0103 FWH-250A 250
4A0139 FWH-350A 350
4A0165 FWH-400A 400
4A0208 FWH-500A 500
4A0250 FWH-600A 600
4A0296 FWH-700A 700
4A0362 FWH-800A 800
4A0414 FWH-800A 800
4A0515 FWH-1000A 1000
4A0675 FWH-1200A 1200
182 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
4. Keep wiring as short as possible. Ground the shield on both the drive side and the motor side.
Figure 87
A D C
U/T1 U
V/T2 V
M YEC_common
W/T3 W
E
A – Drive D – Metal conduit
B – 10 m max cable length between drive and motor E – Ground wire should be as short as possible.
C – Motor
Figure 87 Installation Method
5. Ground the largest possible surface area of the shield to the metal conduit when using braided shield cable.
Yaskawa recommends using a cable clamp.
Figure 88
A
YEC_common
C B
A – Braided shield cable C – Cable clamp (conductive)
B – Metal panel
Figure 88 Ground Area
6. Connect a DC reactor to minimize harmonic distortion. See page 186.
Compliance
Standards
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 183 C
C Standards Compliance
L3
L2
K
L1
PE
B
C
D
L3 L2 L1
J
E
D
I
H F
A
G YEC_common
184 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
EMC Filters
The drive should be installed with the EMC filters listed below in order to comply with the EN61800-3 requirements.
Note: If the Safe Disable function of the drive is part of the safety concept of a machine or installation and used for a safe stop
according to EN60204-1, stop category 0, use only filters manufactured by Schaffner as listed below.
Table 65 EN61800-3 Filters
Filter Data (Manufacturer: Schaffner)
Model Dimensions
CIMR-A Weight
Type Rated Current (A) [W x H x D] YxX Figure
(kg) (mm)
Three-Phase 200 V Class
2A0004
2A0006 FS5972-10-07 10 1.2 141 × 330 × 46 115 × 313
2A0008
2A0010
FS5972-18-07 18 1.3 141 × 330 × 46 115 × 313
2A0012
1
2A0018
2A0021 FS5972-35-07 35 2.1 206 × 355 × 50 175 × 336
2A0030
2A0040
FS5972-60-07 60 4.0 236 × 408 × 65 205 × 390
2A0056
2A0069
FS5972-100-35 100 3.4 90 × 330 × 150 65 × 255
2A0081
2A0110
FS5972-170-40 170 6.0 120 × 451 × 170 102 × 365 2
2A0138
2A0169
FS5972-250-37 250 11.7 130 × 610 × 240 90 × 498
2A0211
2A0250
FS5972-410-99 410 10.5 260 × 386 × 115 235 × 120
2A0312
3
2A0360
FS5972-600-99 600 11 260 × 386 × 135 235 × 120
2A0415
Three-Phase 400 V Class
4A0002
4A0004
FS5972-10-07 10 1.1 141 × 330 × 46 115 × 313
4A0005
4A0007
4A0009
FS5972-18-07 18 1.7 141 × 330 × 46 115 × 313
4A0011
1
4A0018
4A0023 FS5972-35-07 35 2.1 206 × 355 × 50 175 × 336
4A0031
4A0038
4A0044 FS5972-60-07 60 4 236 × 408 × 65 202 × 390
4A0058
4A0072
FS5972-100-35 100 3.4 90 × 330 × 150 65 × 255
4A0088
4A0103
2
4A0139 FS5972-170-35 170 4.7 120 × 451 × 170 102 × 365
4A0165
4A0208 FS5972-250-37 250 11.7 130 × 610 × 240 90 × 498
4A0250
4A0296 FS5972-410-99 400 10.5 260 × 386 × 115 235 × 120
4A0362
3
4A0414
FS5972-600-99 600 11 260 × 386 × 135 235 × 120
4A0515
Compliance
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 185 C
C Standards Compliance
Figure 90
W
Y
H
X
X
Y D
W
D
Figure 1 Figure 2
W
Y
X
YEC_common
X
Figure 3
Note: Contact Yaskawa for information about DC reactors for other models.
186 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
◆ UL Standards
The UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performed product
testing and evaluation, and determined that their stringent standards for product safety have been met. For a product to
receive UL certification, all components inside that product must also receive UL certification.
Figure 91
■ UL Standards Compliance
This drive is tested in accordance with UL standard UL508C and complies with UL requirements. The conditions
described below must be met to maintain compliance when using this drive in combination with other equipment:
Installation Area
Do not install the drive to an area greater than pollution severity 2 (UL standard).
Main Circuit Terminal Wiring
Cable Connectors
Yaskawa recommends using UL-listed copper wires (rated at 75°C), and closed-loop connectors or CSA-certified ring
connectors sized for the selected wire gauge to maintain proper clearances when wiring the drive. Use the correct crimp
tool to install connectors per manufacturer recommendation. Table 67 lists a suitable closed-loop connector
manufactured by JST Corporation.
Table 67 Closed-Loop Crimp Terminal Size (JIS C 2805) (same for 200 V and 400 V)
Wire Gauge Terminal Crimp Terminal Model Tightening Torque
mm2 (AWG) Screws Numbers Nxm (lbxin.)
M3.5 R1.25-3.5 0.8 to 1.0 (7.1 to 8.9)
0.75 (18)
M4 R1.25-4 1.2 to 1.5 (10.6 to 13.3)
M3.5 R1.25-3.5 0.8 to 1.0 (7.1 to 8.9)
1.25 (16)
M4 R1.25-4 1.2 to 1.5 (10.6 to 13.3)
M3.5 R2-3.5 0.8 to 1.0 (7.1 to 8.9)
M4 R2-4 1.2 to 1.5 (10.6 to 13.3)
2 (14)
M5 R2-5 2.0 to 2.5 (17.7 to 22.1)
M6 R2-6 4.0 to 5.0 (35.4 to 44.3)
M4 R5.5-4 1.2 to 1.5 (10.6 to 13.3)
M5 R5.5-5 2.0 to 2.5 (17.7 to 22.1)
3.5/5.5 (12/10)
M6 R5.5-6 4.0 to 5.0 (35.4 to 44.3)
M8 R5.5-8 9.0 to 11.0 (79.7 to 97.4)
M4 8-4 1.2 to 1.5 (10.6 to 13.3)
M5 R8-5 2.0 to 2.5 (17.7 to 22.1)
8 (8)
M6 R8-6 4.0 to 5.0 (35.4 to 44.3)
M8 R8-8 9.0 to 11.0 (79.7 to 97.4)
M4 14-4 <1> 1.2 to 1.5 (10.6 to 13.3)
M5 R14-5 2.0 to 2.5 (17.7 to 22.1)
14 (6)
M6 R14-6 4.0 to 5.0 (35.4 to 44.3)
M8 R14-8 9.0 to 11.0 (79.7 to 97.4)
M10 R22-10 18.0 to 23.0 (159.0 to 204.0)
22 (4)
M12 R22-12 32.0 to 40.0 (284.0 to 354.0)
30/38 (3/2) M12 R38-12 32.0 to 40.0 (284.0 to 354.0)
50/60 (1/ 1/0) M12 R60-12 32.0 to 40.0 (284.0 to 354.0)
80 (2/0) M12 R80-12 32.0 to 40.0 (284.0 to 354.0)
100 (4/0) M12 R100-12 32.0 to 40.0 (284.0 to 354.0)
Compliance
Standards
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 187 C
C Standards Compliance
188 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
Fuse Type
Model Manufacturer: Bussmann
CIMR-A
Model Fuse Ampere Rating (A)
4A0072 FWH-250A 250
4A0088 FWH-250A 250
4A0103 FWH-250A 250
4A0139 FWH-350A 350
4A0165 FWH-400A 400
4A0208 FWH-500A 500
4A0250 FWH-600A 600
4A0296 FWH-700A 700
4A0362 FWH-800A 800
4A0414 FWH-800A 800
4A0515 FWH-1000A 1000
4A0675 FWH-1200A 1200
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 189 C
C Standards Compliance
When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection
(L1-01 = 0) and wire each motor with its own motor thermal overload relay.
Enable the motor overload protection (L1-01 = 1 to 5) when connecting the drive to a single motor, unless another motor
overload preventing device is installed. The drive electronic thermal overload function causes an oL1 fault, which shuts
off the output of the drive and prevents additional overheating of the motor. The motor temperature is continually
calculated as long as the drive is powered up.
L1-02 Motor Overload Protection Time
Setting Range: 0.1 to 5.0 min
Factory Default: 1.0 min
Parameter L1-02 determines how long the motor is allowed to operate before the oL1 fault occurs when the drive is
running at 60 Hz and at 150% of the full load amp rating (E2-01) of the motor. Adjusting the value of L1-02 can shift the
set of oL1 curves up the y axis of the diagram below, but will not change the shape of the curves.
Figure 92
Time (min)
10
7
3
Cold Start
1
0.4
Hot Start
190 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
Two Safe Disable inputs and 1 EDM output according to EN61800-5-1, EN954-1/
Inputs / Outputs
ISO13849 Cat. 3, IEC/EN61508 SIL2, Insulation coordination: class 1.
Operation Time Time from input open to drive output stop is less than 1 ms.
Demand Rate Low PFD = 5.15E-5
Failure Probability Demand Rate High/
PFH = 1.2E-9
Continuous
The Safe Disable Inputs satisfy all requirements of Performance Level (PL) d according to
Performance Level
ISO13849-1. (Note: DC from EDM considered.)
■ Precautions
DANGER! Improper use of the Safe Disable function can result in serious injury or even death.
Make sure the whole system or machinery that the Safe Disable function is used in complies with safety requirements. When
implementing the Safe Disable function into the safety system of a machine, a thorough risk assessment for the whole system has to
be carried out to assure it complies with relevant safety norms (e.g., EN954/ISO13849, IEC61508, EN/IEC62061,...).
DANGER! When using a PM motor, even if the drive output is shut off by the Safe Disable function, a break down of two output
transistors can cause current to flow through the motor winding, resulting in a rotor movement for a maximum angle of 180 degree
(electrically). Make sure such a situation would have no effect on the safety of the application when using the Safe Disable function.
This is not a concern with induction motors.
DANGER! The Safe Disable function can switch off the drive output, but does not cut the drive power supply and cannot electrically
isolate the drive output from the input. Always shut off the drive power supply when performing maintenance or installations on the
drive input side as well as the drive output side.
DANGER! When using the Safe Disable inputs, make sure to remove the wire links between terminals H1, H2, and HC that were
installed prior to shipment. Failing to do so will keep the Safe Disable circuit from operating properly and can cause injury or even
death.
DANGER! All safety features (including Safe Disable) should be inspected daily and periodically. If the system is not operating
normally, there is a risk of serious personal injury.
DANGER! Only a qualified technician with a thorough understanding of the drive, the instruction manual, and safety standards should
be permitted to wire, inspect, and maintain the Safe Disable input.
NOTICE: From the moment terminal inputs H1 and H2 have opened, it takes up to 1 ms for drive output to shut off completely. The
sequence set up to trigger terminals H1 and H2 should make sure that both terminals remain open for at least 1 ms in order to properly
interrupt drive output.
NOTICE: The Safe Disable Monitor (output terminals DM+ and DM-) should not be used for any other purpose than to monitor the
Safe Disable status or to discover a malfunction in the Safe Disable inputs. The monitor output is not considered a safe output.
When utilizing the Safe Disable function, use only the EMC filters recommended in .
■ Using the Safe Disable Function
The Safe Disable inputs provide a stop function in compliance with Stop Category 0 as defined in the EN60204-1
(uncontrolled stop by power removal), and “Safe Torque Off” as defined in the IEC61800-5-2. Safe Disable inputs have
been designed to meet the requirements of the EN954-1/ISO13849-1, Category 3 and EN61508, SIL2.
A Safe Disable Status Monitor for error detection in the safety circuit is also provided.
Safe Disable Circuit
The Safe Disable circuit consists of two independent input channels that can block the output transistors. In addition, it
provides a monitoring channel that indicates the status of those two input channels.
The input can either use the drive internal power supply or an external power supply. Both modes, Sink mode and Source
mode are supported. The mode that is selected for the digital input terminals S1 to S8 by switch S3 will also be used for
the Safe Disable inputs. Refer to Sinking/Sourcing Mode Switch for Digital Inputs on page 48.
The Safe Disable Monitor uses a single channel photocoupler output. Refer to Output Terminals on page 44 for signal
specifications when using this output.
Compliance
Standards
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 191 C
C Standards Compliance
Figure 93
Main Power
24 Vdc Control
Safety Relay or PLC HC Circuit
with safety functionality
Safety Jumper S3
Outputs Setting:
Feedback
SINK
H1 Gate Block 1
N Power Module P
H2 Gate Block 2
DM+
>=1
DM-
Drive
YEC_common
M
Motor coasts
Output to stop
Frequency Run Command must be
released to deactivate
Safe Disable Drive is ready for
operation
192 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
C Standards Compliance
Compliance
Standards
YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide 193 C
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
194 YASKAWA ELECTRIC TOEP C710616 21C YASKAWA AC Drive - A1000 Quick Start Guide
YASKAWA AC Drive A1000
High Performance Vector Control Drive
Quick Start Guide
YASKAWA
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
© 2008-2010 YASKAWA ELECTRIC CORPORATION. All rights reserved.