NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)

Document Title :
ITP for installation of Transformers Document Number: Rev.
ENG052-20ERW-000-QA-ITP-2017-000 01
Contract No. ENG052-20ERW Project No. JI-2047 Date 22/10/2022
Company Transmittal No.: ZLOG-PFML-TRE-01419
CONTRACTOR’s RESPONSE SHEET

CONTRACTOR’S RESPONSE STATUS

Sr. REFER
COMPANY COMMENT (OPEN/
No. ENCE
CLOSE)
Add Doc Nos of Manufacturers data sheet, GAD, AFC As discussed, and agreed in the weekly meeting,
1 Page 3 Drawing, Lay out drawing etc. these are many documents so cannot be referred in
Closed
ITP.
Incorporated.
2 Page 5 Project Material receiving procedure No to be updated
Closed
ENG052-20ERW-000-PP-PRO-0001-000.
Page 5
4 Item No 4,5,6,7,8,11, & 12 shall be marked W-Witness to Incorporated. Closed
to 10 Company.
5 Page 5 Final documentation Updated. Consistently followed for all ITPs. Closed

Digitally signed by

DN: cn=Nijin, o, ou,– RESPONSE

Nijin
CONTRACTOR COMPANY - REVIEW
email=nijin.karimbil
@petrofac.com,
c=US
Digitally signed
Date: 2022.11.02
12:46:48 +04'00' Ajaykum by Ajaykumar
Burade
Name :
ar Burade Date: 2022.11.02
15:15:34 +04'00'

Nijin .K – Quality VS-

Engineer QUALITY MANAGER 22-10-2022

Prepared Approved Date Approval Code : B

Page 1 of 1
 INSPECTION & TEST PLAN
PROJECT: NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)

INSPECTION & TEST PLAN (ITP) FOR

INSTALLATION OF POWER TRANSFORMERS

DOCUMENT TITLE:

INSPECTION & TEST PLAN (ITP) FOR

INSTALLATION OF POWER TRANSFORMERS
Digitally signed by

Ajayk Digitally
Nijin
DN: cn=Nijin, o,
ou, signed by
email=nijin.karimb
umar Ajaykumar
Ajayku Digitally signed CONTRACT NO: ENG-052-20-ERW
il@petrofac.com, Burade
c=US
Date: 2022.11.02
12:47:04 +04'00' Burad Date:
2022.11.02 by Ajaykumar
e
15:15:59
+04'00' mar Burade Page
Issued for Burade
Date: 2022.11.02
15:16:19 +04'00'
1 of 10
02 22-10-22 NK AB VS PROJECT. NO.: JI-2047
Review
Issued for DOC. NO.: ENG052-20ERW-000-QA-ITP-2017-
01 30-05-22 NK AB VS REV.
Review 000
REV. DESCRIPTION DATE PRPD CHKD APPD 02
 INSPECTION AND TEST PLAN FOR Rev. 02
INSTALLATION OF POWER TRANSFORMERS
Date:
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B) 22/10/2022
ENG-052-20-ERW Page 2 of
10

HOLD LIST

Hold
Para. Description of Hold
No.
 INSPECTION AND TEST PLAN FOR Rev. 02
INSTALLATION OF POWER TRANSFORMERS
Date:
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B) 22/10/2022
ENG-052-20-ERW Page 3 of
10

List of Verifying Documents (ITR’S)

No. ITR No. Description

1 ITR-E-0301A Installation of Power Transformers

2 ITR-E-0303A Power Transformer Oil Dielectric Strength Test

Reference Documents:

Document Number Description

ENG052-20ERW-000-QA-QCP-2054-000 QCP-Installation of Power Transformers
QCP-Closed Loop RFI & Inspection Control
ENG052-20ERW-000-QA-PRO-2041-000
Procedure
QCP-Control of Inspection, Measuring and Test
ENG052-20ERW-000-QA-PRO-2038-000
Equipment
ENG052-20ERW-000-QA-PRO-2040-000 QCP- Quality Observation, Daily Surveillance and
Quality Walkthrough at Site
ENG052-20ERW-000-EL-SPC-0001-000 Specification of Transformer
ENG052-20ERW-000-EL-DID-0001-000 Installation standard drawings- Power
 INSPECTION AND TEST PLAN FOR Rev. 02
INSTALLATION OF POWER TRANSFORMERS
Date:
NC 200 ERAWIN FIELD EPF PHASE I (PLAN B) 22/10/2022
ENG-052-20-ERW Page 4 of
10

Definition and Abbreviations

ASTM American society for Testing materials

AFC Approved for Construction
BS British Standards
COMPANY (C) Zallaf Libya for Exploration and Production of Oil & Gas (ZALLAF)
CONTRACTOR (PFML) Petrofac Facilities Management Limited
IMTE Inspection, Measuring and Test Equipment
IL Independent Laboratory
ITP Inspection Test Plan
ITR Inspection Test Record
MRIR Material Receiving Inspection Report
MAR Material approval Request
N/A Not applicable
PROJECT NC-200 ERAWIN FIELD EPF PHASE- I (PLAN B)
QCP Quality Control Procedure
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
POWER TRANSFORMERS Date: 22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2017-000

Page 5 of 10

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
a. Review & verify validity of ▪ Good mechanical
▪ Manufacturer’s data PEC Site
Control of Inspection calibration certificates, and electrical Calibration
sheet Supervisor
1.0 Test & Measuring Identification Number/Sticker condition Certificate/ P R/S R
ENG052-20ERW-000- SC Electrical QC
Equipment b. Verify condition of the test ▪ Valid calibration IM&TE Register
QA-PRO-2038-000 Inspector
equipment certificate

a. Visual inspection to ensure no ▪ Purchase Order/

Material Inspection physical damages, all materials Delivery Note/Data SC Material
▪ No damage
(subject to provisions are in accordance with project Sheet Controller Purchase Order/
▪ Confirms to storage
2.0 of Project Material requirements ▪ Vendor drawings and SC/PEC Delivery P R/S R
and preservation
Receiving b. Storage and preservation (e.g. data sheet Electrical QC Note/Data Sheet
requirements
Procedures) long term outdoor storage at ▪ ENG052-20ERW-000- Inspector
site) PP-PRO-0001-000
a. Review of applicable
drawings/documents and
▪ Complies with AFC
ensure that latest revision is
document register PEC Site
available at site (e.g.: Cable ▪ List of latest revision of
Drawings and ▪ Complies with AFC Supervisor SC
3.0 routing layout, cable schedule, applicable drawings NIL P R R
Documents status drawings, and /PEC Electrical
Review of work procedures, ▪ AFC drawings
applicable QC Inspector
Method Statements, QC
standards
Procedures and other related
documents etc.)
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
POWER TRANSFORMERS Date: 22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2017-000

Page 6 of 10

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C

a. Visual Inspection / Verify name

plate details against Data Sheet
b. Check cable termination boxes
PEC Site
Transformer and ensure conformity with ▪ Complies with data
▪ Data Sheet Supervisor
4.0 specification and requirements sheet and GA ITR-E-0301A P R W
. SC Electrical
nameplate checks c. Check gland plates are of Drawing.
QC Inspector
correct material
d. All accessories are as per data
sheet/drawings

Visual inspection to verify:

a. No damage or missing parts
b. Check for any oil leakage at
flanged/welded joints
c. Inspect radiators for any ▪ No damage or oil PEC Site
▪ General arrangement
Visual inspection of damage/ leaks leaks Supervisor
5.0 drawing ITR-E-0301A P S W
transformer d. Verify phase sequence at both ▪ Complies with SC Electrical
primary and secondary terminal requirements QC Inspector
boxes
e. Factory installed cabling,
glanding, termination are in
good condition
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
POWER TRANSFORMERS Date: 22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2017-000

Page 7 of 10

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
a. Verify tag number, location,
orientation, alignment,
anchorage etc.
b. Ensure bus duct/cable entries
are correct ▪ Layout drawing PEC Site
▪ Complies with
c. Ensure transformer assembly ▪ Vendor drawings Supervisor
6.0 Installation Checks installation details ITR-E-0301A P W W
as per GA drawing ▪ Installation details SC Electrical
and layout drawings
d. Ensure radiator and conservator QC Inspector
assembly is correct
e. Check oil level (where
applicable)
f. Verify condition of silica gel
a. Check continuity and winding
resistance of both primary&
secondary windings
b. Check Insulation resistance 1) :100MΩ
between Primary to earth, 2) :1000 MΩ
PEC Site
3) :5000 MΩ
Insulation Resistance Secondary to earth and primary ▪ Manufacturer’s Supervisor
7.0 4) :10000 MΩ ITR-E-0301A P W W
Test to secondary windings published data SC Electrical
Or as per
Test Voltage for 1min QC Inspector
manufacturer’s
1. 0-600V :1000VDC published data
2. 601-5000V : 2500VDC
3. 5001-15000V :5000VDC
4. 15001-35000V:5000VDC
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
POWER TRANSFORMERS Date: 22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2017-000

Page 8 of 10

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C
c. Where accessible, check IR
test between core to ground

Dielectric absorption/ a. Dielectric Absorption test shall

Polarization Index be computed as the ratio of the
PEC Site
test (if recommended 60-Sec to the 30-Sec IR ▪ >1 or as per
▪ Manufacturer’s Supervisor
8.0 by vendor) winding to reading, manufacturer’s ITR-E-0301A P W W
published data SC Electrical
winding and winding b. Polarization index test should published data
QC Inspector
to earth be computed as a ratio of 10-
min to the 1-min IR reading
▪ Liquid level in the PEC Site
a. Oil filling procedure as
transformer tank Supervisor
recommended by manufacturer ITR-E-0301A P W R
and bushing shall SC Electrical
New oil filling to the b. Verify oil level ▪ Vendor documents be within indicated QC Inspector
9.0
transformer tolerance and BDV
c. Oil dielectric test (Sample from as per SC/PEC
transformer tank, each manufacturer’s Electrical QC ITR-E-0303A P W R
container/before filling) published data Inspector
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
POWER TRANSFORMERS Date: 22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2017-000

Page 9 of 10

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C

PEC Site
Current transformer a. Visual inspection to verify name ▪ Visual inspection /
▪ Vendor Drawings & Supervisor
installation plate details ▪ Vendor drawings ITR-E-0301A P S R
10.0 ▪ Vendor test report SC Electrical
(if applicable) b. Check mounting arrangement QC Inspector

a. Oil dielectric test as per IEC ▪ Breakdown voltage

Power transformer oil SC/PEC
▪ Vendor documents as per
11.0 Dielectric strength 60156 or as recommended by Electrical QC ITR-E-0303A P W W
. manufacturer’s
checks (after filling) manufacturer Inspector
published data

a. Visual inspection of cable

termination and identification
b. Verify phase sequence
c. Verify tightness of bolted ▪ Conform to AFC
PEC Site
Final verification of ▪ Termination drawings termination drawing
connections Supervisor
12.0 terminal box (if ▪ Installation details ▪ Bolt torque as per ITR-E-0301A P W W
d. Primary, Secondary and wiring SC Electrical
applicable only) . manufacturer’s
connection correct/torqued and QC Inspector
published data
marked
e. Check all covers and bolts
complete and properly tightened
 DOCUMENT TITLE: Rev. 02
INSPECTION AND TEST PLAN (ITP) FOR INSTALLATION OF
POWER TRANSFORMERS Date: 22/10/2022
DOCUMENT NO.: ENG052-20ERW-000-QA-ITP-2017-000

Page 10 of 10

Inspection Codes: SC: Subcontractor PFML: Petrofac C: Company/Client P: Perform

R: Document/Report Review S: Surveillance RR: Random Review
H: Hold Point (Notification Required & Presence is Mandatory) W: Witness Point (Notification Required but Presence is not Mandatory)

Responsible Verifying Intervention Points

Item Control Activity Action to be verified Reference Document Acceptance Criteria
Party Document SC PFML C

▪ Vendor documents and SC/PEC ITR-E-0301A

13.0 Final documentation a. Verify all applicable ITRs data sheet ▪ Signed ITRs Electrical QC ITR-E-0303A P R R
▪ All applicable ITP Inspector
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0301A Date:
INSTALLATION OF POWER TRANSFORMERS 30/05/22

E-0301A Page:
1 of 2

Sub-contractor: Project No.: JI2047 Record No: Date:

Tag No:
RFI# Sub-System No:

Manufacturer: Sl. No: Area: Location:

No. of Phases: Frequency: Hz Type of Cooling: Rating: KVA/MVA

Number of Taps: Tap Setting @: Vector group: IP Rating:

Pri. Current: A Sec. Current: A Pri. Voltage: V Sec. Voltage: V

Layout Drawing No: Rev: Data Sheet No: Rev.

Sl. No: Checks to be performed Result

1 Verify tag number is correct.

2 Inspect transformer and accessories for mechanical damage.

3 Verify nameplate details against data sheet.

4 Equipment IP rating is maintained.

5 Verify that area classification requirements are fulfilled.

6 Equipment orientation, elevation and alignment correct according to the approved drawing.

7 Mounting bolts are of correct type/size and properly tightened (If applicable).

8 Check transformer assembly as per general arrangement drawing.

9 Check all accessories fitted & complete as per drawing or Data Sheet.
Inspect all protective devices (Protective relay, Pressure relief devices, Level gauges,
10
Temperature indicators etc.) for any physical damages.
Check installation of Current Transformer (if any) and verify name plate details against drawing
11
or Data Sheet.
12 Ensure nonmagnetic gland plate is provided for single core cables.

13 For oil filled Transformer, verify no trap air at cooling fins, level correct & no oil leaks.

14 Check general condition of tap changer assembly including padlocking arrangement, if applicable.

15 Inspect all bushings, radiator fins and joints for oil leaks.

16 Inspect breather arrangement and condition of silica gel.

17 Inspect cooling fan assembly, if applicable.

18 Inspect all valves and drain plugs for proper tightness.

19 Inspect and ensure cleanliness of all Terminal boxes and control panels.
Verify earth connections/bonding are in accordance with standard drawing and record resistance
20
to earth :( Ω).
Inspect all covers, gaskets and bolting complete and properly tightened to prevent ingress of
21
moisture and ensure that assembly complies with requirements of relevant specification.
Remarks:

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 1 of 2
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0301A Date:
INSTALLATION OF POWER TRANSFORMERS 30/05/22

E-0301A Page:
2 of 2

Sub-contractor: Project No.: JI2047 Record No: Date:

Tag No:
RFI# Sub-System No:

Manufacturer: Sl. No: Area: Location:

No. of Phases: Frequency: Hz Type of Cooling: Rating: KVA/MVA

Number of Taps: Tap Setting @: Vector group: IP Rating:

Pri. Current: A Sec. Current: A Pri. Voltage: V Sec. Voltage: V

Layout Drawing No: Rev: Data Sheet No: Rev.

1- WINDING CONTINUITY/RESISTANCE CHECK:

Delta connection Star connection
Test configuration
L1-L2 L2-L3 L1-L3 L1-N L2-N L3-N

Primary winding (Ω)

Secondary winding (Ω)

2-*INSULATION RESISTANCE TEST/DIELECTRIC ABSORPTION/POLARIZATION INDEX

Insulation Resistance (M ohms)

Test
Test Configuration Result
Voltage
After After After Dielectric Polarization
30Sec. 60Sec. 10 Min. Absorption Index

Primary to Earth
Secondary - Earth
Primary to Secondary
Core-Earth
(if possible)

Test equipment Type Make Model Sl. No. Cal Due Date

Ambient Temperature: C Humidity: 

Remarks:

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac Construction Company

Name

Signature

Date
Page 2 of 2
 NC 200 ERAWIN FIELD EPF PHASE I (PLAN B)
Contract No ENG052-20ERW Rev: 01
INSPECTION & TEST RECORD-ELECTRICAL
ITR No: E-0303A
POWER TRANSFORMER OIL DIELECTRIC Date:
STRENGTH TEST 30/05/22

E-0303A Page 1 of 1

Sub-contractor: Project No.: JI2047 Record No:

Tag No:
RFI # Sub-System No: Date:

Manufacturer: Sl. No: Area: Location:

No. of Phases: Frequency: Hz Type of Cooling: Rating: KVA/MVA

Number of Taps: Tap Setting @: Vector group: IP Rating:

Pri. Voltage:
Pri. Current: A Sec. Current: A Sec. Voltage: V
V
Layout Drawing No: Rev. Data Sheet No: Rev.

Oil Dielectric Strength: Oil Type:

BREAKDOWN VOLTAGE AT 2.5MM DISTANCE (KV)
SAMPLE NO. Result
TEST 1 TEST 2 TEST 3 TEST 4 TEST 5 TEST 6 Average

Test Equipment Type Make Model Sl. No. Cal Due Date

Company Signature: Applicable Not Applicable

Record Acceptance Subcontractor QC Petrofac QC Company

Name

Signature

Date
Page 1 of 1