ClassiCool 60-72-84-90 R410A - IOM - tcm478-51422

Miraco
MISR REFRIGERATION & AIR CONDITIONING MFG. CO.
380-420V ~ 50Hz 3Ph
Ceiling Concealed Ducted Split Systems

High Efficiency - Green
Cool Only
53KDHT60N-518
53KDHT72N-518
53KDHT84N-518
53KDHT90N-518
INSTALLATION MANUAL
Carrier is committed for continuous improvement of Carrier products according to national and international standards
to ensure the highest quality and reliability standards, and to meet market regulations and requirements.
All specifications subject to change without prior notice according to Carrier policy of continuous development.
Enviromental Safety
Management System Management System
ISO 14001 : 2004 BS OHSAS 18001 : 2007
03504154 Certificate No : 12 104 30334 TMS Certificate No : 12 116 30334 TMS Rev.(0)
Rev. (0)- -2014
2016
TABLE OF CONTENTS
PAGE NO.
1. General Notes To Installer 1
2. Precautions Before Installation 2
3. Ducted Split System Description 3
4. Unit Models & Identification 4
5. Operating Limits 4
6. Dimensions And Weights of Ducted Indoor Units 5
7. Dimensions And Weights of Outdoor Unit 6

8. Selecting Installation Location of Indoor Unit 7
9. Selecting Installation Location of Side Discharge Outdoor Unit 8

10. Installation Location – Check List 15
11. Installation Accessories 16

12. Installation Chart 17
13. Indoor Unit Installation 18
14. Installation of Wired Room Controller 21
15. Installation of Display and Receiver Panel 24
16. Outdoor Unit Installation 27
17. Connecting Refrigerant Piping Lines 28
18. Installation Drain Line of Indoor Unit 41
19. Connecting Electrical Wiring 43

20. Setting of Switches 47
21. Finishing Installation 48
22. Test Running 49
23. After Installation Check List 50
24. Self Diagnostic Function For Malfunctions Detection 52

1. GENERAL NOTES TO INSTALLER
Ducted split air conditioner has been carefully designed and manufactured under strict Quality
Control conditions.
Therefore you are completely responsible for proper installation completion and operation of the
air conditioner.
Carefully read the manual carefully before proceeding with the installation to ensure correct
installation. This manual describes installation instructions to help ensure trouble free operation
and extended life of the air conditioner.
Make sure all accessory parts are with the system before beginning installation.
 You will need the following tools for installation:

1. Standard screwdriver 10. Flaring tool set
2. Phillips head screw driver 11. Pipe bender
3. Electric drill, Hole core drill 12. Hexagonal wrench ( 4mm )
4. Measure tape 13. Torque wrench
5. Water level gauge 14. Vacuum pump matched with Air conditioner R410A
6. Pipe clamp 15. Gas leak detector for refrigerant R410A
7. Pipe cutter 16. Gauge manifold R410A
8. Spanner ( half union ) 17. Thermometer
9. Reamer 18. Electrical multimeter
 Important
• During the system installation make first refrigerant piping connections and then electrical
connections.
• If the system is uninstalled first disconnect electrical cables and then refrigerant piping
connections.
 After completion of installation, perform a run test and give the customer full
instructions on the correct operation of the air conditioner including:
• Turning the unit on and off. • Removal and cleaning of the air filters.
• Functions of the wired control. • Re-installation of air filters after cleaning
Leave the owner manual with the customer so that it can to be used during operation of the air
conditioner.
Leave the installation manual with the customer so that it can be used for any service and
maintenance operations.
 Advise the customer to the tips of energy saving while operating the air conditioner as
mentioned in the owner’s manual.
 Warning
Disconnect the mains power supply switch before servicing the system or handling any internal parts
of the system.
1
2. PRECAUTIONS BEFORE INSTALLATION
SAFETY PRECAUTIONS
 Installation and maintenance of air conditioning equipment can be hazardous due to system
pressures, electrical components and rotating parts.
 The installation and maintenance of the air conditioner must be carried out by trained and
qualified technicians from Carrier or one of Carrier authorized dealers.
 After unpacking, Please check carefully for possible damage the indoor and outdoor units
of the air conditioner.
 Before undertaking any work on the indoor and outdoor units of the air conditioner, make sure
to disconnect the power supply.
WARNING
 This installation manual describes the installation procedures of split room air conditioner
consisting of an outdoor unit and an indoor unit manufactured by Carrier.
 The installation of air conditioner must be according to applicable national installation
standards.
 During installation, Proceed first with refrigerant connections between indoor and outdoor
units, and only then make the electrical connections.
Similarly, when disassembling, disconnect the electrical wiring first and only then open
refrigerant connections.
What is not covered in our warranty?

1- Failure due to wrong electrical connections between the electrical power supply and
circuit breaker of air conditioner leading to fire due to short-circuiting. As these electrical
connections are owner’s responsibility.
2- Failure due to Misuse, Abusing, overloading, negligence of air filters cleaning and
negligence of instructions included in the owner’s manual.
3- Failure due to Accident / Weather Natural catastrophe, accident due to bad weather
(Hail Storm, Sand Storm, lightning, Flooding, Acid Rain and Air Borne fallout, etc).
4- Failure due to damages during transport done through the owner.
5- Failure due to any modifications in the product done through the owner.
6- Failure due to Installation or Service and Maintenance or repair works
done through the owner.
7- Product normal sound ( refrigerant – moving parts – plastic parts )
8- Inconvenience or commercial loss is not covered.
The decision of Carrier in ascertaining the same will be final. Any such repairs will be carried -
out at the expense of the owner ( purchaser ).
2
3. DUCTED SPLIT SYSTEM DESCRIPTION
Ducted Split System – High Static Pressure
Indoor Unit
3 High Static Pressure
2
1
Side Discharge
Outdoor Unit
4
5
8 9
6
1 : Air filter (s)
2 : Indoor Coil
3 : Return Air To Indoor Unit
4 : Supply Air From Indoor Unit
5 : Electrical Box
6 : Inter-connecting refrigerant piping lines and electrical cables

between outdoor and indoor units.
7 : Condensate Drain hose
8 : Wired control ( Standard )
9 : Display & Receiver Panel for optional wireless remote control
3
4. UNIT MODELS & IDENTIFICATION
Unit Models
System Model Indoor Unit Model Outdoor Unit Model
53KDHT60N-518 42KDHT60N-718 38KDHT60N-518
Identification :
53 = Split System
42 = Indoor Unit
38 = Outdoor Unit
K = Cool Only
D = Ducted
M = Medium Static Pressure
H = High Static Pressure
T = Tropical High Ambient
60 = System Size
N = R410A Green Refrigerant
7 = Power Supply 220-240V/1Ph/50Hz
5 = Power Supply 380-420V/3Ph/50Hz
1 = Wired Room Controller
8 = Manufactured by Miraco – Carrier
5. OPERATING LIMITS *
COOLING
Dry Bulb Wet Bulb
Difference
Temp. C° Temp. C°
Indoor temperature
Maximum 32 23
Minimum 21 15
Outdoor temperature
Maximum 52 -
Minimum 21 -
MAIN POWER SUPPLY

System Nominal Power Supply Minimum Maximum
Model V / PH / HZ Voltage Voltage
53KDHT60N-518
53KDHT72N-518
380-420 / 3 / 50 342 462
53KDHT84N-518
53KDHT90N-518
NOTE:
* When the ducted split systems is operated above or below these limits for a long time, system
diagnostics may detect a malfunction and the system will not operate properly.
4
6. DIMENSIONS AND WEIGHTS OF DUCTED INDOOR UNIT
Ducted Indoor Unit - High Static Pressure
- The refrigerant piping connections and electrical control box are located on the left hand side of
indoor unit when facing supply air flow of indoor unit.
- The indoor unit should be installed horizontally for horizontal discharge only.
Using the factory-provided holes located at the topside flanges of the indoor unit.
Weight Kg
Model Kg
42KDHT60N-718 83
42KDHT72N-718 83
42KDHT84N-718 83
42KDHT90N-718 83
Dimensions ( mm )
795
1470
510
Pipe side view
510
238
45
24
66 75 112 398
5
7. DIMENSIONS AND WEIGHTS OF OUTDOOR UNIT
Side Discharge Outdoor units
1700
598
665 384
665
371 350
Weight
Model
Kg
38KDHT60N-518 110
38KDHT72N-518 119
38KDHT84N-518 119
38KDHT90N-518 120
6
8. SELECTING INSTALLATION LOCATION OF INDOOR UNIT
8.1 CONSIDERATIONS OF SELECTING INSTALLATION LOCATION
Maintenance room age
500 mm or more
Select installation location which allows
minimum clearances for free air circulation
and easy accessibility for easy service and
maintenance.
600mmX600mm
checking orifice
For Ducted Indoor Unit - High Static Pressure
Avoid installation location which can lead to

excessive length of refrigerant piping lines
between outdoor and indoor units
Avoid installation location which can lead to

excessive height difference between
outdoor and indoor units
Select Installation location which should be able to support indoor unit operating weight.
The ceiling should be horizontal
Select Installation location which should permit easy connection of refrigerant piping lines,
electrical cables and condensate drain line.
7
9. SELECTING INSTALLATION LOCATION OF SIDE DISCHARGE - OUTDOOR UNIT
9.1 INSTALLATION LOCATIONS
The side discharge outdoor unit can be installed in any outside location, on a wall,
on a roof or on a ground level.
9.2 CONSIDERATIONS FOR SELECTING INSTALLATION LOCATIONS
Avoid installation location which can lead

to excessive distance between outdoor
and indoor units to avoid alteration on
system cooling performance.

to excessive height difference between
outdoor and indoor units to avoid
alteration on system cooling performance.

to unnecessary turns and bends in the
refrigerant piping lines connecting
outdoor unit with indoor unit.
Avoid installation location where there are

obstacles near the air outlet or air inlet
that may affect air flow and performance
of the unit
Avoid multiple unit installation with units

facing each other and blowing discharged
air into each other.
8
SELECTING INSTALLATION LOCATION OF SIDE DISCHARGE - OUTDOOR UNIT
CONSIDERATIONS FOR SELECTING INSTALLATION LOCATION
Select installation location which is close to the indoor unit.
Select the installation location of outdoor unit which is able to support operating weight
of outdoor unit, and not cause vibration.
Select the installation location of outdoor unit which is far away from the direct
sunlight.
Select the installation location of outdoor unit which is far away from heat sources,
steam or flammable gas.
Select the installation location of outdoor unit which is free of dust or any material,
which can cause clogging of condenser coil. When installing unit on the ground, select
a location not subjected to flooding.
Avoid installation location which is full of oil vapors which may result in malfunction.
Avoid installation location which is full of sulfuric gas which may result in malfunction.
Select installation location where the operation noise and discharged air are not
disruptive to your neighbors.
When the installation is made on the rooftop or other places subject to strong wind :
When the outdoor unit is to be installed on the rooftop or at the places where there are no other
buildings around. it is required to avoid the strong wind from blowing directly into the air outlet of the
outdoor unit so as to prevent the negative impacts on cooling performances due to insufficient airflow
of the outdoor unit heat exchanger and to prevent from faulty performances.
When there are walls in the vicinity, the air outlet When the air outlet is affected by the strong wind,
should face the wall and keep a space of 500mm the installation position should be changed so as
from the wall. to make the air outlet at a straight angle from the
wind direction.
9
9.3 Minimum Clearances When Selecting Installation Location for Single Outdoor Unit Installation
Minimum Clearances When Selecting Installation Location for Serial Installation
of More Than One Outdoor Unit
Select installation location which allows the minimum clearances shown in the figures for free
air circulation and easy accessibility for service and maintenance :
 The front of outdoor unit ( air outlet )
should be away from any obstacle by 500 mm or more to ensure free air circulation.
 The back of outdoor unit ( air inlet )

should be away from any obstacle by 160 mm or more. This distance is built in the design of wall support
to ensure free air circulation.
 The left side of outdoor unit

should by away from any obstacle by 400 mm or more to ensure easy access to refrigerant and electrical
connections.
 The right side of outdoor unit ( air inlet )

should be away from any obstacle by 250 mm or more to ensure free air circulation.
 The top side of outdoor unit

should be away from any obstacle by 400 mm or more to ensure easy access to the electrical
components, motor and fan.
10
Minimum Clearances When Selecting Installation Location for Single Outdoor Unit Installation
Obstacle at unit front ( air outlet )
Outdoor
Unit
50 cm
or more
Obstacle
No obstacle at back or top or right or left
Obstacle at unit front ( air outlet ) &

Obstacle at unit back ( air inlet )
Note: The height of Obstacle should be less than the height of outdoor unit
Obstacle
16 cm
or more
Outdoor
Unit
100 cm
or more
Obstacle
No obstacle at top or right or left

Obstacle at unit top
Obstacle
100 cm
100 cm or more
or more
Outdoor
Unit
No obstacle at back or right or left
11
Minimum Clearances When Selecting Installation Location for Single Outdoor Unit Installation
Obstacle
16 cm
or more
Outdoor
Unit
No obstacle at front or top or right or left
Obstacle at unit back ( air inlet ) &

Obstacle at unit top
Obstacle
40 cm 16 cm
or more or more
Outdoor
Unit
No obstacle at front or right or left

Obstacle at unit right and left sides
Obstacle
16 cm
or more
Outdoor
Unit
Obstacle
25 cm 40 cm
or more or more
No obstacle at front or top
12
Minimum Clearances When Selecting Installation Location for Serial Installation of More Than One Outdoor Unit
Obstacle at unit front ( air outlet )
Outdoor Outdoor Outdoor

Unit Unit Unit
100 cm
or more
Obstacle
No obstacle at back or top or right or left

Note: The height of obstacle should be less than the height of outdoor units
Obstacle
16 cm
or more

Unit Unit Unit
100 cm
or more
Obstacle
40 cm 40 cm
or more or more
No obstruction at top or right or left

Obstacle
16 cm
or more
Unit Unit Unit
40 cm 40 cm
or more or more
No obstacle at front or top or right or left

13
Minimum Clearances When Selecting Installation Location for Serial Installation of More Than One Outdoor Unit

Obstacle at right and left sides
Obstacle Obstacle
Obstacle
16 cm
or more
Unit Unit Unit
25 cm 40 cm 40 cm 40 cm
or more or more or more or more
Obstacle Obstacle
100 cm 40 cm 150 cm 200 cm 16 cm

or more or more or more or more or more
14
10. INSTALLATION LOCATION CHECK LIST
(A) INDOOR UNIT
- The installation location is close to the outdoor unit
- The wall hole (required to pass refrigerant piping, electrical cables and drain line)
is on the unit right back
- The installation location permit the unit to deliver air to all of the space
to be air-conditioned
- The installation location avoid obstructions, which affect motion of supply and/or
return air to the unit
- The installation location permit free service space around the unit right, left, front
back and top
(B) OUTDOOR UNIT
- The electrical power supply is close to the outdoor unit
- The installation location is close to the indoor unit
- The installation location is able to support operating weight of outdoor unit
- The installation location is far away from any sunlight
- The installation location is free of dust or any material,

which can cause clogging of outdoor coil
- The installation location allow sufficient space
for air circulation around the unit
- The installation location allow sufficient space
for service and maintenance around the unit
- The installation location is selected so that the operation
noise and discharge air do not disturb the neighbors
(C) REFRIGERANT PIPING LINES BETWEEN INDOOR AND OUTDOOR UNITS
- The excessive length of refrigerant piping lines is avoided
- The excessive height between outdoor and indoor units is avoided
- The excessive number of turns and bends in the refrigerant piping lines is avoided
15
11. INSTALLATION ACCESSORIES
11.1 STANDARD INSTALLATION ACCESSORIES SUPPLIED FROM THE FACTORY
DESCREPTION SHAPE QTY USE
Wired Room Controller To operate the air conditioner

1
With Accessories used with indoor unit
Display & Receiver Panel

For Optional Wireless Remote 1 To display operation and error codes
Control
To illustrate control functions
Owner manual 1
of operation
Installation Manual 1 To illustrate installation instructions.
11.2 OTHER INSTALLATION ACCESSORIES

Not supplied from the factory but must be used in the installation field to complete installation.
DESCREPTION USAGE
Electrical Connection To electrically connect the indoor unit, the outdoor unit and circuit
Cables breaker
‫ ـ‬Wall Sleeve
To fill the gap between the wall hole and the lump of refrigerant piping
‫ ـ‬Wall Cap lines, electrical connection cables and condensate drain line.
‫ ـ‬Sealer putty
To tie together the refrigerant piping lines, electrical connection cables
‫ ـ‬Finishing tape PVC film and condensate drain line.
‫ ـ‬Vinyl tape To stick pipe insulation.
‫ ـ‬Drain hose ID 25 mm To remove condensate water, from the indoor unit to the outside.
‫ ـ‬Refrigerant piping lines To connect refrigerant R410A between indoor and outdoor units
‫ ـ‬Pipe insulation To insulate suction and liquid refrigerant piping lines
- Refrigerant R410A To adjust refrigerant charge for long refrigerant piping lines.
To secure the lump of refrigerant piping lines, electrical cables and
- Clamps or saddles
condensate drain line
16
12. INSTALLATION CHART
Installation chart of Ducted Split System
1) Installing outdoor unit 5) Connecting refrigerant 9) Air purging with
piping lines a vacuum pump
2) Drilling hole thru the 6) Connecting condensate 10) Refrigerant leak test
wall drain line
3) Installing indoor unit 7) Connecting electrical 11) Opening service valves

wiring
Outdoor
unit
4) Pipes flaring 8) Finishing outer pipe 12) Finishing installation

covering
13) Test Running
14) Description of operation
17
13. INDOOR UNIT INSTALLATION
The indoor unit is factory standard supplied with right hand refrigerant and electrical connections
13.1 PREPARATION STEPS
STEP (1): MAKING WALL HOLE
Wall
PRECAUTIONS
Before making a hole, check carefully the following points :
 No studs or pipes are directly run behind the spot to be cut.
 No electrical wiring or conduits are located.
- Drill a hole of 80 mm to pass the refrigerant lines, drain hose
and electrical cables.
Decide the piping hole position according to the location of 5-10 mm
piping direction. Mark the desired drilling point.
When making wall hole, make sure to drill outwards at a
downward angle, so that the height difference between the Indoor Outdoor
entrance and exit of the hole is at least 5-10 mm. side Wall side
Step (2): Cutting Sleeve For Wall Hole

• Measure the thickness of the wall from the inside edge to
the outside edge and cut PVC pipe at a slight angle 6mm
shorter than the thickness of the wall. Cut Wall Sleeve
Step (3): Mounting Sleeve Into Wall Hole

Wall Outdoor
• After making hole, a sleeve must be mounted into wall hole Sleeve Indoor Side
and its width to be equal to wall thickness to pass side
refrigerant lines, drain hose and electrical cables through it.
18
INDOOR UNIT INSTALLATION
Step (4): Installation of Hanging Screw Bolts

Installing Ø10 hanging screw bolts. (4 bolts)
 The handling to the ceiling varies from the constructions, consult the construction personnel's
for the specific procedures.
• The size of the ceiling to be handled ---- Do keep the ceiling flat. Consolidate the roof beam for
possible vibration.
 Carry out the pipe and line operation in the ceiling after finishing the installation of the main
body.
While choosing where to start the operation, determine the direction of the pipes to be drawn
out. Especially in case there is a ceiling, position the refrigerant pipes, drain pipes, indoor &
outdoor lines to the connection places before hanging up the machine.
 The installation of hanging screw bolts.
• Cut off the roof beam.
• Strengthen the place that has been cut off, and consolidate the roof beam.
 After the selection of installation location, position the refrigerant pipes, drain pipes�indoor &
outdoor wires to the connection places before hanging up the machine.
 The installation of hanging screw bolts will be as follows :
(a) Installation of hanging screw bolts

in the ceiling of wooden construction
 Put the square timber traversal over the roof beam,

then install the hanging screw bolts.
(b) Installation of hanging screw bolts

in the ceiling of new concrete bricks
 Inlaying or embedding the screw bolts.
(c) Installation of hanging screw bolts
in the ceiling of original concrete bricks
 Use embedding screw bold, crock and stick
harness.
(d) Installation of hanging screw bolts
in the ceiling of steel roof beam structure
 Install and use directly the supporting angle steel.
Step (5): Overhanging the indoor unit

(1) Overhang the indoor unit onto the hanging
screw bolts with block.
(2) Position the indoor unit in a flat level by using
the level indicator, unless it may cause leakage.
19
INDOOR UNIT INSTALLATION
Step (6): Diagrammatic sketch for Installing the ducts with indoor unit
Recommended duct connection
(1) Duct design dimensions to be connected with indoor unit is determined based on the required
air flow and static pressure.
(2) Whatever type of duct is used, it should not be made of materials which are flammable, or
which give off toxic gases in the event of a fire. The internal surfaces should be smooth, and
not contaminate the air, which passes through.
(3) Air inlet and air outlet duct should be apart far enough to prevent air outlet entering Air Inlet.
(4) When connecting duct, use inflammable canvas tie-in to prevent vibrations.
(5) At the points where the duct joins with the unit, it is advisable to use a flexible connection,
which absorbs vibration and prevents the transmission of noise inside the ductwork.
(6) Bends in duct design should be avoidable, they should be as slight as possible, and internal
deflectors should be used when the duct is of large dimensions.
(7) Do not put the connecting duct weight on the indoor unit.
(8) When connecting duct, install in place prone to take down for maintenance.
(9) If installed in place like meeting room where noise is easy to be perceived, design isolation
booth and internal duct under layer to muffle the duct system and weaken the air encounter
noise in the duct.
20
14. INSTALLATION OF WIRED ROOM CONTROLLER
14.1 SAFETY PRECAUTION
Read the safety precautions carefully before installing the wired controller.
Stated below are important safety issues that must be obeyed.
Conform there is no abnormal phenomena during test operation after complete.
Meaning of marks:
WARNING Means improper handling may lead to personal death or severe injury.
CAUTION Means improper handling may lead to personal injury or property loss.
WARNING
 Please entrust the distributor or professionals to install the wired controller.
Installation by other persons may lead to imperfect installation, electric shock or fire.
Improper installation may lead to electric shock or fire.
 Reinstallation must be performed by professionals.
 Improper installation may lead to electric shock or fire.
 A random disassembly may cause abnormal operation, which may result in fire.
CAUTION
 Do not install the wired controller in a place vulnerable to leakage of flammable gases.
Once flammable gases are leaked and left around the wire controller, fire may occure.
 The wiring should adapt to the wire controller current.
Otherwise, electric leakage may occur and result in fire.
 The specified cables shall be applied in the wiring. No external force may be applied to the terminal.
 Otherwise, wire cut and heating may occur and result in fire.
14.2 OTHER PRECAUTIONS FOR WIRED CONTROLLER

Installation Location : Do not install the wired controller in a place with much oil, steam, sulfide
gas. Otherwise, the product may deform and fail.
Preparation of wired controller before installation :
1. Confirm that all the following parts are supplied.
No. Name Qty. Remarks
1 Wired controller 1 Inside carton box of wired controller
Cross round head wood mounting GB950-86 M4X20
2 3
screw (For Mounting on the Wall)
Cross round head mounting M4X25 GB823-88
3 2
screw (For Mounting on the Electrical Switch Box)
4 Plastic expansion pipe 3 For Mounting on the Wall
5 Plastic screw bar 2 For fixing on the 86 electrician box
Switching wires for signal For connecting the signal receiving board
6 1
receiving board and 4-core shielding wire
Switching wires for wire (If needed) For connecting the main control
7 1
Controller panel and 4-core shielding wire
Switching wires for wire controller For connecting the indoor unit connector
8 1
signal and 4-core shielding wire
2. Prepare the following assemblies on the site.
No. Name Qty. Remarks
Universal electric cabinet’s specification.
1 Electric cabinet 1
Pre-embed it into wall.
Wire configured tube Pre-embed into wall, the longest length
2 1
( insulated sheath ) should not exceeding than 15m.
3 Phillips screwdriver 1 For install cruciform slot screw.
4 Slotted head screwdriver 1 For unscrew the bottom cover of wired controller
Notes to installation of wired controller :
1. Circuit of Wired Controller is low voltage circuit. Never connect it with a standard 220V/380V
circuit or put it into a same Wiring Tube with the circuit.
2. The shield cable must be connected stable to the ground or transmission may fail.
3. Do not attempt to extend the shield cable by cutting, if it is necessary, uses Terminal
Connection Block to connect.
4. After finishing connection does not use Mugger to have the insulation check to the signal wire.
21
INSTALLATION OF WIRED ROOM CONTROLLER
14.3 Installation Diagram of wired control
1. Wired remote controller 2. Wiring Principle Sketch:
structure size figure 3-cores shield wire
120 20
Figure A
INDOOR MAIN INDOOR UNIT INDOOR UNIT
BOARD CONNECTOR
120
RED WHITE
DISPLAY
PANEL 2-cores wire
Unit : mm Figure A
19
12 47
4-cores wire
10
84 14 CAUTION
1) This wired remote controller is compatible with the indoor unit
YELLOW
BROWN
of V4+ heat recycling 3-pipe system and V4+ 2-pipe system.
BLACK
44
RED
2) Please do not connect the wired remote controller and a CCM.
to the same X, Y PORT, otherwise it will lead to conflict.
46
60 WIRED REMOTE CONTROLLER
INSTALLATION PROCEDURE
4.Back cover installation 5.Wiring :
A. Wiring, three out letting positions
Buckling position Back cover Upper left Top side
wire outlet wire outlet
Fig. (5)
Left
middle
side wire
Straight head Front cover outlet
screwdriver Cutting place Cutting place Cutting place
of top side wire of upper of left middle
Fig. (8) outlet left wire outlet side wire outlet
Screw hole installed on
the wall, use three B. Shielded wiring
GB950-86 M4X20 Embedded 86 electrician box wiring
Fig. (6) 86 Electrician
box Putty
Trap Putty
Screw hole fixed on
Screw hole installed Putty
the wall, use one
GB950-86 M4X20 on 86 Electrician box,
use two M4X25 Trap
Trap
Fig. (7.1) GB823-88 Wiring
hole Wall hole and wiring hole
86 Electrician box Diameter：Φ8 ~ Φ10
Back cover
CAUTION
Signal Avoid the water enter into the wired remote controller, use trap and putty to seal the connectors of
switching wires during wiring installation. (Fig.10)
Fig. (7.2)
wires When under installation, reserve certain length of the connecting wire for convenient to take down
the wired remote controller while during maintenance.
CAUTION 6.Front cover installation

1. Use straight head screwdriver to insert into the buckling position in the bottom of wire
controller, and spin the screwdriver to take down the back cover. (Pay attention to
spinning direction, otherwise will damage the back cover!) (Fig.5)
2. Use three GB950-86 M4X20 screws to directly install the back cover on the wall. (Fig.6)
3. Use two M4X25 GB823-88screws to install the back cover on the 86 electrician box,
and use one GB950-86 M4X20 screws for fixing on the wall. (Fig.7.1) Fig.11 Fig.12
4. Adjust the length of two plastic screw bars in the accessory to be standard length
from the electrical box screw bar to the wall. Make sure when install the screw bar to CAUTION
the electrical box screw bar, make it as flat as the wall. (Fig.7.2) After adjusting the front cover and then buckle the
5. Use cross head screws to fix the wire controller bottom cover in the electric control front cover; avoid clamping the communication
box through the screw bar. Make sure the wire controller bottom cover is on the same switching wire during installation. (Fig.11)
level after installation, and then install the wire controller back to the bottom cover. Correct install the back cover and firmly buckle the
6. Over fasten the screw will lead to deformation of back cover. front cover and back cover, otherwise will make the
front cover drop off. (Fig. 12)
.
22
INSTALLATION OF WIRED ROOM CONTROLLER
14.4 Wired Remote Controller Initial Parameter Setting
Wired remote controller initial parameters setting:

1. Change the related functions of the controller through adjusting the initial
parameters, details refer to below table
2. The wired remote controller initial parameter include two codes “XY”, the first
code “X” means function class, the second code “Y” means detailed configuration
of this function.
3. Setting method:
① Simultaneously long press “Mode” and “Fan” button of the wired remote
controller for 5 seconds to enter the parameter setting state;
② The value of this first code “X” is “0”, press the temperature setting
button and to adjust the second code value;
③ After setting the second code value, press button to switch the first
code to the next value;
④ When the first code value is “6”, press button again to exit the
parameters setting.
4. The parameters setting function only under the situation which need to adjust the
default functions’ setting states; otherwise there is no need to do the setting.
Table
Second code
First
Function
code
0 1 2 3 4
Cool-only / Cool-Heat Cool-Heat

0 Cool-only / / /
Selection (Default)
Yes
2 Power-off memory None / / /
(Default)
Cancel the 2500

Filter cleaning 5000 10000
3 reminding 1250 hours hours
Reminding hours hours
function (Default)
Centigrade/ Fahrenheit Centigrade

6 Fahrenheit / / /
Display (Default)
3-pipe system / 3-pipe system

7 2-pipe system / / /
2-pipe system (Default)
2°C
8 Setting ΔT value / 1°C 3°C 4°C
(Default)
23
15. INSTALLATION OF DISPLAY AND RECEIVER PANEL
15.1 DESCRIPTION OF DISPLAY AND RECEIVER PANEL
1 2 3 4 5 6 7
1 MANUAL Button
* This button is used to operate the unit temporarily in case you misplace
the remote control or its batteries are exhausted.
* Once you push temporary button, the air conditioner will run in such order :
Auto, Forced cool, off and back to Auto
AUTO
The OPERATION lamp is lit, and the air conditioner will run under AUTO mode.
The remote controller operation is enabled to operate according to the received signal.
FORCED COOL
The OPERATION lamp flashes, the air conditioner will turn to AUTO after it is enforced to cool
with a wind speed of HIGH for 30 minutes. The remote controller operation is disabled.
OFF
The OPERATION lamp goes off. The air conditioner is OFF while the remote controller
operation is enabled.
2 OPERATION green led
* OPERATION green led lights on when the air conditioner operates
* OPERATION green led lights off when the air conditioner stops
3 TIMER green led

* TIMER green led lights on when timer function operates
* TIMER green led lights off when timer function stops
4 DEF. / FAN red led

* This led lights on when defrost protection is activated and lights off
when defrost protection terminates in heat mode.
5 ALARM red led

ALARM red led flashes when there is a malfunction in outdoor unit
6 Infrared Signal Receiver

( In case of using remote control )
7 Display Digital Tube

* This display shows error code in case of a malfunction.
24
INSTALLATION OF DISPLAY AND RECEIVER PANEL
15.2 INSTALLATION OF DISPLAY AND RECEIVER PANEL
IN CASE OF NOT USING OPTIONAL WIRELESS REMOTE CONTROL
- For Ducted High Static Pressure Indoor Units
Put the display board outside of Put the display board in

the electrical control box. the electrical control box
- The display panel mounting on the indoor unit.

- The display panel shows error codes.
25
INSTALLATION OF DISPLAY AND RECEIVER PANEL
15.3 INSTALLATION OF DISPLAY AND RECEIVER PANEL
IN CASE OF USING OPTIONAL WIRELESS REMOTE CONTROL
Ceiling
Display panel
- The display panel receive signal from wireless remote control.

- The display panel shows error codes.
How to install the display in ceiling :-
1. Remove the base of the display panel (as in the picture)
Base of display panel
Display panel
2. Install base of display panel with 2 screws in place to be mounted on the ceiling
where install 2 screws
3. Install display panel in the base is heard.
4. Connect the wires of display panel to indoor unit and wired control.
26
16. OUTDOOR UNIT INSTALLATION
16.1 PREPARATION STEPS BEFORE INSTALLATION
a. Put packed unit. b. Lift unit from cardboard. c. Remove service door (item 2) by
removing one screw (item 1).
Detach the cable clamp by
removing one screw.
2
1
16.2 WALL INSTALLATION STEPS FOR SIDE DISCHARGE OUTDOOR UNIT
Put outdoor unit on the floor support
Floor Installation
Outdoor
Unit
Floor
Support
27
17. CONNECTING REFRIGERANT PIPING LINES
17-1 R410A – Quick Reference Guide
(1) R410A refrigerant is a substance that is not depleting the zone layer.
(2) R410A refrigerant operates at 50% - 70% higher pressure than R22.
(3) Be sure that installation, service and maintenance equipment are designed
to operate with R410A refrigerant.
(4) Be sure that replacement components are designed to operate with R410A
refrigerant.
(5) R410A refrigerant cylinder is pink color.
(6) R410A refrigerant cylinder has a dip tube which allows liquid to flow of
cylinder in an upright position.
(7) R410A refrigerant is only compatible with oils selected by the compressor
manufacturer.
(8) Never expose oil to atmosphere because POE oils absorb moisture rapidly.
(9) Never open the system to atmosphere while it is under vacuum.

Filter drier is recommended to be used at installation site.
(10) Do not vent R410A refrigerant into the atmosphere.

Use only approved recovery equipment for R410A refrigerant.
Do not use recovery equipment for R22 Refrigerant.
(11) In case of service and maintenance, R410A system should be charged with
refrigerant R410A in liquid phase.
Use a commercial type metering device in the manifold hose in order to
vaporize the liquid refrigerant before it enters in the system.
28
CONNECTING REFRIGERANT PIPING LINES
17-2 REFRIGERANT CONNECTIONS CHART
(1) Pipes Flaring
(2) Pipes Connections
(3) Air Purging
(4) Leak Check
(5) Pipes Insulation
(6) Opening Valves
29
17-3 INSTRUCTIONS OF CONNECTIING REFRIGERANT PIPING LINES
 Avoid excessive height difference between

indoor and outdoor units.
 Keep the height difference to a strict minimum
to avoid alteration on system cooling
performance.
 Avoid excessive length of refrigerant piping

lines between outdoor and indoor units.
 Keep the height difference to a strict minimum
to avoid alteration on system cooling
performance.
 Avoid excessive number of turns and bends in

refrigerant piping lines during connections
with both the indoor and outdoor units.
 Keep the number of turns and bends to a strict
minimum to avoid alteration on system
cooling performance.
Piping must be performed by qualified

installer according to good refrigeration

systems practices.
 Piping materials and insulation materials must
be of refrigerant quality.
- Select the pipe diameters to the size of system
to be installed.
- All bends must be considered when connecting
indoor unit with outdoor unit by required length
of refrigerant piping lines.
- Do not remove the protective caps from the
couplings until the refrigerant piping lines are
ready for connection with both indoor and
outdoor units. This is to keep piping clean.
- The installer must carefully unroll the tubing and
Recommended run it between the indoor and outdoor units.
Not ● Do not bend the pipe more than three times
Recommended at one place.
● When extending the rolled pipe, straighten
the pipe by unwinding it.
When forming the pipe. Be careful not to crush it.
- Avoid pipes flattering or kinking.
- The minimum radius of bending must not be
less than 100 mm to avoid damage of piping.
30
INSTRUCTIONS OF CONNECTIING REFRIGERANT PIPING LINES
When making a bend, the installer cuts

insulation and slides it away from the bend
Copper
Piping area. Using a tube bender makes the bend
Insulation and then the insulation is replaced gluing it
together.
Excessive tubing
When there is excessive tubing, it must be
must be coiled
horizontally coiled horizontally so that the flow of
refrigerant is from the top to bottom of the
coil and towards the outdoor unit.
The excessive tubing must not be coiled
vertically since the vertical coil affects the
oil return to the compressor.
Avoid disconnecting refrigerant piping

connections after they have been tightened
to avoid refrigerant leaks.
31
USE OF REFRIGERANT PIPING LINES
The following data refers to the use of refrigerant piping lines of diameters equivalent to that use in
units where : L = Maximum length of refrigerant piping lines between outdoor and indoor units.
H = Maximum vertical distance between outdoor and indoor units.
(A) OUTDOOR UNIT BELOW INDOOR UNIT :
Slop tubing towards the outdoor unit with a fall of at least (6mm) to (305mm).
Meters Suction Liquid

line line
L H diameter diameter
7/8” 1/2” L
40 15 Indoor Unit
( 22 mm ) (12.7 mm) Suction
Liquid Line
Line
Outdoor Unit
(B) OUTDOOR UNIT ABOVE INDOOR UNIT :

 If height is less than or equal 4 meters, one oil trap must be at the suction line at the base of
suction riser near the Indoor unit to facilitate oil return to the compressor to ensure efficiency
of compressor mechanical parts.
 If height is more than 4 meters, more than one oil trap must exist at the suction line, the first
one will be at the suction line near to the indoor unit and the following one will be 4 meters
from the first one and so on.
Outdoor Unit
line line
L H diameter diameter
7/8” 1/2” Suction
40 15 Line
( 22 mm ) (12.7 mm) L
Liquid
Indoor Unit Line
(C) OUTDOOR UNIT ON THE SAME LEVEL AS INDOOR UNIT:

An oil trap is preferred to be at the suction line at the base of suction riser near the Indoor unit
to facilitate oil return to the compressor to ensure efficiency of compressor mechanical parts.

line line Indoor Unit L
L diameter diameter Liquid
Line
7/8” 1/2”
40
( 22 mm ) (12.7 mm)
Suction
Oil trap Line Outdoor Unit
32
17.4 REFRIGERANT CHARGE
(1) The outdoor unit is factory supplied with refrigerant charge for use with refrigerant piping lines
of length 5 meters.
(2) For refrigerant piping lines of length more than 5 meters, add in the field extra amount of
refrigerant charge as per below table :
System
Extra Amount of Refrigerant / Meter
Model
53KDHT60N-518 20 gram/meter
Examples :
For system Model 53KDHT60N-518
For 10 meter lines, refrigerant added = ( 10 – 5 ) x 15 = 75 grams.
For 20 meter lines, refrigerant added = ( 20 – 5 ) x 15 = 225 grams.
17.4.1 NOTES
 Refrigerant overcharge may cause a serious trouble of compressor.
 Refrigerant undercharge may cause reduction of system performance.
 Refrigerant cannot be charged until all field electrical wiring has been completed.
 Refrigerant may only be charged after performing leak testing and air purging using
vacuum pump.
 When charging the system, care shall be taken that the maximum permissible refrigerant
charge is never exceeded to protect the compressor against liquid hammer.
 Charging with an unsuitable refrigerant may cause explosions and accidents, so always
ensure that R410A refrigerant is charged.
33
CONNECTING REFRIGERANT PIPING
17.5 DESCRIPTION OF REFRIGERANT CONNECTIONS OF OUTDOOR UNIT
5 3 7
8
Outdoor Unit
1
4 2 6
(1) Suction flare valve. (2) Suction service valve.
(3) Suction port to open & close. (4) Cap for suction service valve.
(5) Cap for Suction port. (6) Liquid flare valve.
(7) Liquid port to open & close. (8) Cap for liquid port.
17.6 DESCRIPTION OF REFRIGERANT CONNECTIONS OF INDOOR UNIT
Half Union
Suction
Half Union
Refrigerant Liquid
Indoor Unit Connections
Refrigerant
Connections Details
17.7 DESCRIPTION OF REFRIGERANT CONNECTIONS (1)
OF REFERIGERANT PIPING LINES
(2)
(1) Suction piping line
(2) Liquid piping line
17.8 CUTTING AND FLARING TOOLS
Make sure that have the required tools available before preparing refrigerant piping lines
Pipe Cutter Flare Tool
34
17-9 STEPS OF PREPARING REFRIGERANT PIPING LINES BEFORE CONNECTIONS
( IN CASE OF NOT USING THE OPTIONAL FACTORY REFRIGERANT PIPING LINES WITH THE FLARE NUTS )
STEP (1): Cutting refrigerant piping lines Pipe Cutter
 Remove protective caps from copper pipe ends. 90°

 Position tube end downwards, cut the pipe to the
required length with a pipe cutter.
NOTE
 Take care to ensure that the cut edge remains at a
Correct Cutting
Corrugated Cutting
Wrap Cutting
Inclined Cutting
90° angle with the side of pipe, and refer to the
illustrations for examples of edges cut correctly
and incorrectly.
STEP (2): Removing burrs at the ends Before After

of refrigerant piping lines
with a reamer
This process is important and should be done 1
carefully to make a good flare and to prevent any
suction leaking out.
2
Debarring
NOTE
When reaming, hold the pipe end downward and 1: Connection pipes
be sure that no copper scraps fall into the pipe. 2: Reamer
STEP (3): Flaring the Piping

 Use flare tool to flare ends of both suction and
liquid piping lines and then slide a flare nut on to
the tube and modify the flare. Flare tool
NOTES
Refrigerant
1) Good flare should have the following properties : Piping
 Inside surface is glossy and smooth. Flare Nut
 Edge is smooth and must not have any burrs Ø
A (+0 –0.4)
or imperfections. Inch mm
 Tapered sides are of uniform length.
1/2” 12.7 mm 16.6 mm
2) Be sure to apply a sealing cap or waterproof tape
to prevent dust or water from getting into the 7/8” 22.22 mm 26.02 mm
refrigeration piping lines before they are used. Recommend
ed
3) Avoid incorrect flaring, which results in damaged

or cracked or inclined with uneven thickness
surface.
35
STEPS OF PREPARING REFRIGERANT PIPING LINES BEFORE CONNECTIONS
STEP (4): Removing protective plastic nuts Suction line

of suction and liquid connections In indoor unit
of indoor units.
NOTES
Liquid line
 Do not remove protective plastic nuts from the
In indoor unit
indoor unit until refrigerant piping lines are ready
for connections.
STEP (5): Removing protective plastic nuts

of suction and liquid connections
of outdoor unit.
NOTES
 Do not remove protective plastic nuts from the
outdoor unit until refrigerant piping lines are ready
for connection.
 It is easier to remove protective plastic nuts from
the outdoor unit before being installed on the wall
support.
STEP (6): Mounting flare nuts on the ends Liquid

of refrigerant piping Piping Line
 Mount suction flare nut ( large nut ) on the end of
suction refrigerant piping line. Suction
 Mount liquid flare nut ( small nut ) on the other Piping Line
side of liquid refrigerant piping line.
STEP (7): Mounting flare nuts on the other Liquid Line

ends of refrigerant piping lines
 Mount Suction flare nut (Large nut) on the other
Suction Line
end of suction refrigerant piping line.
 Mount liquid flare nut (Small nut) on the other end Refrigerant Piping Lines After
of liquid refrigerant piping line. Connecting Flare Nuts from Both Sides
36
CONNECTING REFRIGERANT PIPING
17-10 STEPS OF CONNECTING REFRIGERANT PIPING LINES TO INDOOR UNIT
Connecting suction and liquid piping
lines respectively with suction and
liquid half unions of indoor unit.
Indoor Unit
A. Lubricate flare nuts of suction and liquid
piping line end and the threads of the suction Lubricate
and liquid half unions of indoor unit with anti
– freeze oil.
This is effective for reducing refrigerant
Indoor unit tubing Piping Line
leaks. Flare Nut
B. For proper connection, align the centers of

suction union pipe and flare pipe straight with Indoor Unit
each other, then finger tighten several turns Piping
the flare nut tightly at first to obtain a smooth
match.
Refrigerant
Piping Lines
C. Then hold the union side with a double-ended Flare Spanner or

Refrigerant
wrench and tighten the flare nut by applying
Piping Lines Torque Wrench
the tightening torque indicated in the table.
Be careful not to damage the flare nut
threads.
Indoor
NOTES Side
a. Insufficient tightening torque Tightening Torque
will cause refrigerant leaks. Flare Nut Tightening Torque
b. Over tightening the torque will inch Mm N.M Kgf - cm
damage the tube flaring and 1/2” 12.7 50-55 500-550
cause refrigerant leaks. 7/8" 22.22 70-76 700-760
17-11 STEPS OF CONNECTING REFRIGERANT PIPING LINES TO OUTDOOR UNIT

 Connecting the other ends of suction
and liquid piping lines respectively
with suction and liquid flare valves of
the outdoor unit.
 Repeat steps (A), (B), (C) when
connecting refrigerant piping lines to
the flare valve of the outdoor unit.
(1) (2)
Fingers tighten Tighten flare nuts
several turns the with adjustable
flare nuts tightly of wrench or torque
first to obtain a wrench.
smooth match
37
17.13 AIR PURGING OF INDOOR UNIT AND REFRIGERANT PIPING LINES
USING VACUUM PUMP
NOTES
NEVER use the unit refrigerant to purge the connecting pipes and indoor unit.
NEVER use the system compressor as a vacuum pump.
For the vacuum pump, check oil is filled up to the specified line of the oil gauge.
 The air in the indoor unit and in the refrigerant piping must be purged. If air remains in the
refrigeration piping, it will have undesirable effects as indicated below :
 Pressure in the system rises.
 Operating current rises.
 Cooling efficiency drops.
 Moisture in the refrigerant circuit may freeze and block capillary tubing.
 Water may lead to corrosion of parts in the refrigeration system.
 Be sure, using a torque wrench to tighten the service port cap ( after using the service port ),
so that it prevents the suction leakage from the refrigeration cycle.
 No additional refrigerant charge has been provided in outdoor unit for air purge.
Air purging procedure using vacuum pump
Air purging procedure using vacuum pump

 Connect the vacuum pump to the charge set’s centre hose.
 Evacuate for approximately one hour.
 Confirm that the gauge needle has moved toward -0.1 Mpa (-76 cmHg)
[vacuum of 4 mmHg or less].
 Close the valve ( Low side ) on the charge set, turn off the vacuum pump, and confirm that the gauge
needle does not move ( approximately 5 minutes after turning off the vacuum pump ).
 Disconnect the charge hose from the vacuum pump.
 Vacuum pump oil, if the vacuum pump oil becomes dirty or depleted, replenish as needed.
38
17.14 PUMPING DOWN (RE-INSTALLATION)
INTRODUCTION
 Pumping down means collecting all the refrigerant in the system back into the outdoor unit.
 Pumping down must be actuated before disconnection of pipes, to avoid loss of refrigerant suction.
 Pumping down is used when the system is moved to another installation location or when the
system is repaired.
Pumping down Procedure

(1) Confirm that both the liquid and suction valves are set to the open position.
- Remove the valve stem caps and confirm that the valve stems are in the open position.
- Be sure to use a hexagonal wrench to operate the valve stems.
(2) Operate the system for 10 to 15 minutes.
(3) Stop operation and wait for 3 minutes, then connect the charging set to the service port
of the suction valve. Connect the charging hose with the push pin to the suction service port.
(4) Air purging of the charging hose.
Open the low-pressure valve on the charge set slightly to purge air from the charging hose.
(5) Set the liquid valve to the close position.
(6) Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 0.1MPa.
(7) Immediately set the suction valve to the closed position.
Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa.
(8) Disconnect the charging set, and mount the liquid and suction valves stem nuts and service port caps.
Use a torque wrench to tighten the service port cap to a torque of 1.8 kg.m (18 N.m)
Be sure to check for refrigerant leakage.
39
17.15 REFRIGERANT LEAK CHECK
After connecting the refrigerant piping lines with both outdoor and
indoor units check the joints for refrigerant leak by using one of the
following methods :-
(1) Soapy water method
Apply soapy water or a liquid detergent on, the indoor unit Check-point of indoor unit
connections or outdoor unit connections by a soft brush to check
for refrigerant leakage of the connecting points of the piping.
If bubbles come out, the pipes have leakage and must be Check-point of outdoor unit
repaired.
(2) Refrigerant leak electronic detector method.
Note :
Avoid disconnecting refrigerant piping connections
after they have been tightened to avoid refrigerant leaks.
17.16 INSULATING REFRIGERANT PIPING LINES

 To conserve energy and prevent wet floors due to condensation, the
suction and liquid piping lines must be well insulated with a proper Sheet Metal Hanger
insulation material. Insulated Vapor Line
 The thickness of the insulation should be a minimum of 12.7 mm.
 Tape and suspend the refrigerant piping lines as shown.
Do not allow tube metal – to – metal contact
 Care must also be taken to isolate the refrigerant piping lines to
minimize sound transmission from the system to the structure. Correct Incorrect Tape
 The insulation you select must have good insulation characteristic,
be easy to use, resist age and not easily absorb moisture. Insulated Liquid Line
 Finally wrap the pipes and pipes joints with insulation and tighten
Tubing Hanger
this with tape without exerting too much pressure on the insulation.
CAUTION:
 After a pipe has been insulated, never try to bend it into
a narrow curve, as this way will cause the pipe to break
or crack.
 Repair and cover any possible cracks in the insulation
 Avoid dripping due to insufficient insulation of piping.
17.17 RELEASING REFRIGERANT CHARGE ON TO THE SYSTEM.

 Open both the suction and liquid valves by removing the plunger cap and with a hex wrench
back out counter-clockwise until valve stem just touches the chamfered retaining wall.
Replace plunger cap finger tight, then tighten an additional 1/12 turn (1/2 hex flat). Cap must
be replaced to prevent leaks.
WARNING :-
Never attempt to repair any brazed connections while the system is under pressure.
Personal injury could result.
40
18. INSTALLATION OF DRAIN LINE OF INDOOR UNIT
18-1 Installation of drain line of ducted indoor unit without drain pump
18-1-1 Instructions :
 You can use a polyethylene tube as the drain pipe (out-dia.29-31mm, in-dia.25mm).
The drain pipe is field supplied.
 To prevent water from flowing backwards into the air conditioner while the air conditioner stops,
the drain pipe must be sloped down toward outdoor (outlet-side) at a degree of over 1/ 50.
Also avoid any bulge or water deposit.
 Do not drag the drain pipe violently when connecting to prevent the body from being pulled. Meanwhile,
one support point should be set every 1~1.5m to prevent the drainpipe from yielding.
Or you can tie the drain pipe with the connecting pipe to fix it.
 In the case of prolonged drain pipe, you had better tighten its indoor part with a protection tube to
prevent it from loosing.
 The end of the drain pipe should be over 50mm higher than the ground or the bottom of the drainage
chute, and do not immerse it in water. If you discharge the water directly into sewage, be sure to make a
U-form aqua seal by bending the pipe up to prevent the smelly gas entering the house through the drain
pipe.
1-1.5m
Lean over 1/50
18-1-2 Drainage test

 Check whether the drain pipe is unhindered.
 New built house should have this test done before paving the ceiling.
Stow tube
18-1-3 Steps for drainage test

 Remove the test cover, and stow water of about 2000 ml to the water receiver through the stow
tube, check whether the drain pipe is unhindered.
41
INSTALLATION OF DRAIN LINE OF INDOOR UNIT
18-2 Installation of drain line of ducted indoor unit with Optional drain pump
18-2-1 Instructions :
 You can use a polyethylene tube as the drain pipe (out-dia.29-31mm, in-dia.25mm).
The drain pipe is field supplied.
 To prevent water from flowing backwards into the air conditioner while the air conditioner stops,
the drain pipe must be sloped down toward outdoor (outlet-side) at a degree of over 1/ 50.
Also avoid any bulge or water deposit.
 Do not drag the drainpipe violently when connecting to prevent the body from being pulled. Meanwhile, one
support point should be set every 1~1.5m to prevent the drain pipe from yielding.
Or you can tie the drain pipe with the connecting pipe to fix it.
 In the case of prolonged drainpipe, you had better tighten its indoor part with a protection tube to prevent it
from loosing.
 If the outlet of the drain pipe is higher than the body's pump joint, the pipe should be arranged as vertically as
possible. And the lift distance must be less than 200mm, otherwise the water will overflow when the air
conditioner stops. (Only available for the unit with pump.)
 The end of the drain pipe should be over 50mm higher than the ground or the bottom of the drainage chute,
and do not immerse it in water. If you discharge the water directly into sewage, be sure to make a U-form aqua
seal by bending the pipe up to prevent the smelly gas entering the house through the drain pipe.
< 200mm 1-1.5m Lean over 1/50
< 550mm
18-2-2 Drainage test

 Check whether the drain pipe is unhindered.
 New built house should have this test done before paving the ceiling.
18-2-3 Steps for drainage test

(1) Remove the test cover (Rotate the test cover to opening up), and stow water of about 2000 ml
to the water receiver through the stow tube.
Stow tube
(2) Turn on the power, and operate the air conditioner under the "COOLING" mode.
Listen to the sound of the drain pump.
Check whether the water is discharger well (a lag of 1min is allowed before discharging, according to
the length of the drain pipe), and check whether water leaks from the joints.
(3) Stop the air conditioner, turn off the power, and reset the test cover to its original position.
42
19. CONNECTING ELECTRICAL WIRING
19-1 ELECTRICAL WIRING BETWEEN ELECTRICAL POWER SUPPLY
AND CIRCUIT BREAKER OF AIR CONDITIONER
WARNING All electrical connections between electrical power supply and circuit breaker of air conditioner
! are the responsibility of the customer and must be done by a qualified electrical technician
according to national electrical wiring regulations to avoid fire due to short-circuiting.
(A) Operating Voltage

The operating voltage of electrical power supply should be within the limits of voltage mentioned
on unit nameplate data.
(B) Electrical kWh Counter KWH
The capacity of electrical kWh counter should be larger than the operating currents required for air
conditioner(s) and any other electrical domestic appliances in use simultaneously from the same
supply.
(C) Electrical Distribution Box
The installation of electrical distribution box after the electrical KWH counter is necessary
to properly distribute the electrical loads.
The electrical distribution box should be equipped with circuit breakers according to the electrical
loads.
For each installed air conditioner, a separate circuit breaker with its own overload should be
installed on the electrical distribution box.
(D) Operation On / Off Circuit Breaker
 The installation of two pole automatic circuit breaker is necessary to operate the air conditioner.
 The circuit breaker must be installed to be far away from any flammable materials (curtains…etc.).
 The circuit breaker must be suitable for air conditioner as the table “ ELECTRICAL DATA “ Page (45)
 Do not use operation ON / OFF circuit breakers except the approved models for use with air
conditioners.
(E) Electrical Cable
 Do not use electrical connection cables except the approved for use with air conditioners.
 The power cable should be a complete unit, without extensions.
 The power cable size must be suitable for the air conditioner with length up to 10 meter.
See table “ ELECTRICAL DATA “ page (45).
(F) Electrical Wiring

a. Make ground connection prior to any other electrical connections in accordance with the
electrical codes.
b. Ensure that mains supply connection is made through a switch that disconnects all poles,
with contact gap of at least 3 mm.
c. Avoid slack connections of the electrical cords when connected to the terminal blocks of indoor
and outdoor units. These slack connections lead to voltage drop and unit malfunctions.
43
CONNECTING ELECTRICAL WIRING
19-2 ELECTRICAL WIRING BETWEEN INDOOR UNIT, OUTDOOR UNIT
AND CIRCUIT BREAKER OF AIR CONDITIONER
WARNING All electrical works including selection, installation of circuit breaker of air conditioner and
all electrical connections between the outdoor unit, indoor unit and circuit breaker are the
!
responsibility of the qualified installer and must be done according to national electrical
wiring regulations to avoid fire due to short circuiting.
- Both of the outdoor and indoor units leave the factory with complete internal electrical wiring.
Do not change any internal electrical wiring of both units.
- It is very important before making the electrical connections between the indoor, outdoor units,
and the power supply, to pay attention to the following safety instructions:
(A) Operating Voltage

The operating voltage of electrical power supply should be within the limits of voltage mentioned on
unit nameplate data shown on the indoor and outdoor units of the air conditioner.
(B) Field Electrical Connection Cables

* Do not use electrical connection cables except the approved one for use with air conditioners.
* Each cable should be a complete unit, without extensions.
* Do not use extension cables, If extension cables are needed, use terminal block.
(C) Electrical Connections
a. Electrical connections must be performed in compliance with national and local wiring codes and
standards.
b. Check that the electrical connections between the terminal blocks of indoor and outdoor units are in
accordance with the wiring diagrams and caution field electrical wiring contained in the manual.
Miswiring may cause malfunction of the system and an electric shock.
c. Do not connect wires when power is ON.
d. Make ground connection prior to any other electrical connections in accordance with the electrical
local codes.
e. Make electrical connections between outdoor and indoor units prior to proceeding to mains supply
connection.
f. Before proceeding with the unit connection to the mains supply locates live L and neutral N, then
make connections as shown in the wiring diagram.
Be sure that the live and neutral wire connected respectively to the Live (L) and the Neutral (N)
terminals of terminal block of outdoor units.
g. Ensure that mains supply connection is made through a switch that disconnects all poles, with
contact gap of at least 3 mm.
h. Avoid slack connections of the electrical cables when
connected to the terminal blocks of indoor and outdoor
units. and also to circuit breaker These slack connections
lead to voltage drop and unit malfunctions. Every wire
must be connected firmly.
44
19-3 ELECTRICAL DATA
Split Electrical Consumption
Starting System
System Cooling Circuit
Current Power
35 °C 43 °C 46 °C 52 °C Breaker
Model (Note 1) Supply
* ** *** ****
Cool Only Amp V/Ph/Hz Amp Watt Amp Watt Amp Watt Amp Watt Amp
53KDHT60N-518 68 380-420 / 3 / 50 8.5 5060 9.7 5940 10.2 6270 11.2 6930 25
53KDHT72N-518 78 380-420 / 3 / 50 11.1 6640 12.7 7833 13.3 8280 14.6 9174 25
53KDHT84N-518 105 380-420 / 3 / 50 12.6 6990 13.9 7921 14.3 8270 15.3 8968 25
53KDHT90N-518 107 380-420 / 3 / 50 13.9 7520 14.7 8553 15.2 8940 16.2 9714 25
NOTES
1. Starting Current duration is usually less than 1 Second.
2. Operating Conditions.
* @ 35ºC db outdoor temperature :
27/19ºC db/wb Indoor Temperature. High air flow of indoor unit
** @ 43ºC db outdoor temperature :

*** @ 46ºC db outdoor temperature :

**** @ 52ºC db outdoor temperature :

19-4 ELECTRICAL CONNECTING TO OUTDOOR UNIT

Description of Electrical Connections of Side Discharge Outdoor Unit
1. Remove the screw fixing service door.

And remove from unit.
2. Connect power cable to electrical box of outdoor unit
as per caution - field electrical wiring. Service
Doors
3. Connect control cable to electrical box of outdoor unit
as per caution - field electrical wiring.
4. Route wires from disconnect through openings provided
and into the unit electrical box.
45
19-5 Ducted Split Systems – High Static Pressure
Cool Only – 380-420V / 3 Ph / 50Hz
53KDHT60N-518 53KDHT72N-518 53KDHT84N-518 53KDHT90N-518
Caution – Field Electrical Wiring

Indoor Units
42KDHT60N-718
42KDHT72N-718
Indoor Unit
42KDHT84N-718
42KDHT90N-718
Power supply:
Single-Phase 220~240V / 1Ph / 50Hz
Use 3-core cable 3 x 1 m2
Use 3-core cable 3 x 0.2 m2

Outdoor Unit
Power supply:
Three-Phase 380~420V / 3Ph / 50Hz
Use 5-core cable 5 x 2.5 m2
Outdoor Units
38KDHT60N-518
38KDHT72N-518
38KDHT84N-518
38KDHT90N-518
NOTES
(1) Connect the power supply to the outdoor unit and then get the power required for the indoor unit from the outdoor unit.
(2) Refer to wiring diagrams and stickers-caution field electrical wiring sticked inside the outdoor and indoor units.
46
20. SETTING OF SWITCHES
Switch ENC2 : for Setting Static Pressure Range of Indoor Unit
Switch ENC2 of the PCB of indoor unit is factory used to set the Setting Static Pressure Range
of indoor unit as per the unit model
Ducted ENC2 Factory Setting

Indoor Unit Model Code Setting
42KDHT60N-718 0
42KDHT72N-718
42KDHT84N-718 1
42KDHT90N-718
Example : Ducted split system 53KDHT60N-518

Switch ENC2 is factory set at code 0
Static Pressure Range 0 ~ 50 Pascal
47
21. FINISHING INSTALLATION
FINISHING STEPS OF INSTALLATION
(1) Tie together refrigerant piping, condensate drain hose, electrical cables.
Form the refrigerant piping in the required direction and bind the condensate drain hose, electrical cables
together with vinyl tape.
 The condensate drain hose should be always at the bottom of lump to assure smooth drainage.
 The lump must be of circular shape.
 Fix piping with pipe clamps and check that any pipe vibrations cannot be transmitted to the building
structure.
Suction Electrical Cable
Line
Liquid Line
Condensate Drain Hose
Piping
Decorative Tape
Saddles
(2) Fill the gap between the outside wall pipe hole and the piping with sealing wall
sleeve, wall cap and sealer so that rain and wind cannot enter.
Wall Sleeve Wall Cap
Sealer Putty
Indoor Side Outdoor side

Wall
(3) After completion of electrical wiring to the outdoor unit:

 Fasten the electrical cables with the cable clamp.
 Install again the service door.
Side Discharge – Outdoor Unit
Service
Doors
48
22. TEST RUNNING
22.1 NOTES
- Operate testing running after completion of connecting refrigerant piping lines,
drain line and electrical wiring and refrigerant leak test.
- Operate test running after mounting air filters, and front panel of indoor unit.
22.2 STEPS FOR COOLING TEST RUNNING

a. Move circuit breaker to ON position.
b. Operate the system for cooling operation at high fan speed by using wired control.
c. After system operation becomes stabilized:
- Measure low pressure to check correct refrigerant charge. (See figure & table )
- Measure total Amps consumed by the system.
- Measure System working voltage.
Outdoor Unit
Details
(1)
1. Low Pressure Measuring.
System Cooling Test Running
SYSTEM MODEL 53KDHT60N-518 53KDHT72N-518
AMBIENT TEMP ºC 35 46 52 35 46 52
LOW PRESSURE PSI 146.4 159.5 166.6 139.6 152.3 141.1
TOTAL AMPS 8.5 10.2 11.2 11.1 13.3 14.6
SYSTEM MODEL 53KDHT84N-518 53KDHT90N-518
AMBIENT TEMP ºC 35 46 52 35 46 52
LOW PRESSURE PSI 135.1 144.9 150.2 126.5 137.7 143.8
TOTAL AMPS 12.6 14.3 15.3 13.3 15.2 16.2
NOTE
 Readings for system models 53KDHT 60 – 72 – 84 – 90 at 400 volt and 27 ºC
return air to indoor unit and high speed of indoor unit motor.
49
23. AFTER INSTALLATION CHECK LIST
23.1 INDOOR UNIT
a. The selection of installation location is adequate.
b. The air filters are installed correctly.
c. The duct is installed securely.
23.2 OUTDOOR UNIT
a. The selection of installation location is adequate.

b. The mounting support of outdoor unit is solidly mounted and leveled
in horizontal & vertical direction.
c. The outdoor unit is fixed with the wall mounting support or floor mounting support.
d. The service door and its fixing screw are replaced.
23.3 REFRIGERANT PIPING LINES CONNECTIONS
a. The refrigerant piping lines diameters are adequate with system model.
b. The insulation is wrapped on the coupling connections.
c. The air purge using vacuum pump is properly done.
d. The refrigerant piping lines are tested for refrigerant leakage.
e. The suction and liquid service valves in outdoor unit are open.
f. The cap nuts for flare valves are properly tightened.
23.4 CONDENSATE DRAIN LINE CONNECTIONS

a. The condensate drain line from indoor unit is gradually inclined downwards to
the outside.
b. The condensate water flow smoothly.
23.5 ELECTRICAL CONNECTIONS

a. The operating voltage electrical power supply is in the voltage range shown on the
unit’s nameplates.
b. The sizes of electrical connection cords are adequate according to system model.
c. The size and type of unit circuit breaker are adequate according to system model.
d. The electrical wiring connections between power supply, outdoor unit, indoor unit
and circuit breaker are adequate.
e. All fields electrical wiring connections are tightened and secured.
f. The earth wire is connected to the ground.
50
AFTER INSTALLATION CHECK LIST
23.6 FINISHING INSTALLATION

a. The refrigerant piping lines, electrical cables and condensate drain hose
are lumped together. The drain hose is at the bottom of the lump.
b. The wall passage hole is properly sealed.
23.7 TESTING RUNNING

a. The cooling cycle is tested
At least one complete cooling cycle of unit operation is observed.
b. There is no any abnormal noise or vibration from the outdoor unit during operation.
c. There is no any abnormal noise or vibration from the indoor unit during operation.
d. The wired controller operates correctly
23.8 CUSTOMER GUIDANCE

a. The correct operation of the air conditioner has been explained to the customer
including the following points:
 Starting and stopping method
 Operation mode adjustment
 Temperature adjustment
 Fan speed adjustment
 Timer functions
 Other control functions of wired controller
 Filter removal and cleaning and replacement
b. The owner’s and installation manuals have been given to the customer.
51
24. SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION
The electronic printed circuit board in the indoor unit is equipped
with smart self diagnostic function which automatically stops the
operation of the air conditioner in case of a malfunction.
When the system is on and in a malfunction, Error Code is shown on the wired controller
display to refer to malfunction reason for easy fast service and maintenance.
Wired controler E2
Malfunction Reason Malfunction Code

Mode conflict E0
Indoor and Outdoor communication malfunction E1
Room temperature sensor ( Open or short circuit ) E2
Indoor coil temperature sensor ( Open or short circuit ) E3
Outdoor coil temperature sensor ( Open or short circuit ) E4
Indoor PCB ( EEPROM malfunction ) E7
Outdoor unit malfunction ( Phase reversal error or phase loss ) Ed
Water-level alarm malfunction ( with optional drain pump ) EE
NOTES
1- Prior to the malfunction repair, disconnect the electrical mains supply by moving the circuit breaker to OFF position.
2- After repairing the malfunction, connect the electrical main supply by moving the circuit breaker to ON position
and operate the air conditioner by using wired room controller.
52
SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION
The electronic printed circuit board in the indoor unit is equipped
with smart self diagnostic function which automatically stops the
operation of the air conditioner in case of a malfunction.
When the system is on and in a malfunction, Error Code is shown on the display &
receiver panel to refer to malfunction reason for easy fast service and maintenance.
Display & receiver panel

MALFUNCTION LED LED LED LED DISPLAY
REASON OPERATION TIMER DEF/FAN ALARM DIGITAL TUBE
Mode conflict X X ☆ X E0
Indoor and Outdoor communication malfunction X ☆ X X E1
Room temperature sensor (Open or short circuit ) ☆ X X X E2
Indoor coil temperature sensor (Open or short circuit ) ☆ X X X E3
Outdoor coil temperature sensor (Open or short circuit) ☆ X X X E4
Fan protection X ☆ X X E6
Indoor PCB ( EEPROM malfunction ) X X ☆ X E7
Outdoor unit malfunction ( Phase reversal error
or phase loss ) X X X ☆ Ed
Water-level alarm malfunction ( with optional
drain pump ) X X X ☆ EE
☆ = Flash at 5Hz X = OFF
NOTES
53
SELF DIAGNOSTIC FUNCTION FOR MALFUNCTIONS DETECTION
The electronic printed circuit board in the outdoor unit is
equipped with smart self diagnostic.
When the system is on and in a malfunction, Leds Status of Printed Circuit Board will
refer to malfunction reason for easy fast service and maintenance.
Leds Status of Printed Circuit Board ( PCB ) of

Side Discharge Outdoor Unit
DSP1 Malfunction Reason
--- Standby
E1 Lack of phase, wrong phase
E4 Power Error
E5 Outdoor coil temperature sensor error ( open or short circuit )
P0 High pressure protection
P1 Low pressure protection
P4 Current protection
P6 Outdoor coil temperature sensor failure ( open or short circuit )
oN Cool run
NOTES
54

ClassiCool 60-72-84-90 R410A - IOM - tcm478-51422

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Miraco

MISR REFRIGERATION & AIR CONDITIONING MFG. CO.

380-420V ~ 50Hz 3Ph

Ceiling Concealed Ducted Split Systems

4. Unit Models & Identification 4

6. Dimensions And Weights of Ducted Indoor Units 5

7. Dimensions And Weights of Outdoor Unit 6

9. Selecting Installation Location of Side Discharge Outdoor Unit 8

11. Installation Accessories 16

17. Connecting Refrigerant Piping Lines 28

18. Installation Drain Line of Indoor Unit 41

19. Connecting Electrical Wiring 43

21. Finishing Installation 48

22. Test Running 49

23. After Installation Check List 50

24. Self Diagnostic Function For Malfunctions Detection 52

 You will need the following tools for installation:

What is not covered in our warranty?

Ducted Split System – High Static Pressure

1 : Air filter (s)

3 : Return Air To Indoor Unit

4 : Supply Air From Indoor Unit

6 : Inter-connecting refrigerant piping lines and electrical cables

7 : Condensate Drain hose

8 : Wired control ( Standard )

9 : Display & Receiver Panel for optional wireless remote control

MAIN POWER SUPPLY

Pipe side view

Side Discharge Outdoor units

Maintenance room age

For Ducted Indoor Unit - High Static Pressure

Avoid installation location which can lead to

Avoid installation location which can lead to

9.2 CONSIDERATIONS FOR SELECTING INSTALLATION LOCATIONS

Avoid installation location which can lead

Avoid installation location which can lead

Avoid installation location which can lead

Avoid installation location where there are

Avoid multiple unit installation with units

Select installation location which is close to the indoor unit.

 The back of outdoor unit ( air inlet )

 The left side of outdoor unit

 The right side of outdoor unit ( air inlet )

 The top side of outdoor unit

No obstacle at back or top or right or left

Obstacle at unit front ( air outlet ) &

No obstacle at top or right or left

Obstacle at unit front ( air outlet ) &

No obstacle at back or right or left

No obstacle at front or top or right or left

Obstacle at unit back ( air inlet ) &

No obstacle at front or right or left

Obstacle at unit back ( air inlet ) &

No obstacle at front or top

Obstacle at unit front ( air outlet )

Outdoor Outdoor Outdoor

No obstacle at back or top or right or left

Obstacle at unit front ( air outlet ) &

Outdoor Outdoor Outdoor