Chapter 26

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by

Russell Krick

Publisher
The Goodheart-Willcox Co., Inc.
Tinley Park, Illinois
© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
q Basic diesel injection system
q Diesel injection system accessories

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Diesel Fuel Injection
System
q High-pressure mechanical system that
delivers fuel directly into the
combustion chambers
q Unlike a lower-pressure gasoline
system, which meters fuel into the
intake manifold

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Diesel versus Gasoline
q High compression q Lower compression
17:1 to 25:1 8:1 to 10:1
q Compression ignition q Spark ignition
q No throttle valve q Throttle valve
q Compresses air q Compresses air/fuel
q Direct injection into q Fuel metered into
combustion chamber intake manifold
q Engine power q Engine power
controlled by the controlled by
amount of fuel injected regulating air and fuel
flow
© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Diesel Injection
System

Injection pump
plunger produces
high pressure to
open the injector

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Components
q Injection pump
m high-pressure mechanical pump
m meters fuel to each injector nozzle at the
proper time
q Injection lines
m high-strength steel tubing
m carry fuel to each injector nozzle

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Components
q Injector nozzles
m spring-loaded valves
m spray fuel into each combustion chamber
q Glow plugs
m electric heating elements
m warm air in the cylinder precombustion
chambers
m aid starting of a cold engine

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Components
q Diesel fuel supply system
m feeds fuel from the fuel tank to the
injection pump
m components
§ inline electric pump or engine-driven
mechanical pump
§ filters and water separator to clean the fuel
§ fuel return lines to carry unused fuel back to
the tank

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only
Complete Diesel
System

Supply pump
feeds the
injection pump

© Goodheart-Willcox Co., Inc. Permission granted to reproduce for educational use only

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