Diploma RRC Bridge
Diploma RRC Bridge
Diploma RRC Bridge
ON
DIPLOMA
IN
CIVIL ENGINEERING
Submitted
By
G.SRIKANTH 19248-C-310
MS. K. VAISHNAVI
(ASSISTANT PROFESSOR)
CERTIFICATE
This is to certify that the project report entitled “DESIGN AND CONSTRUCTION OF RCC
BRIDGE” submitted by
G.SRIKANTH 19248-C-310
The completion of this project work gives us an opportunity to convey our gratitude to all
those who have helped us to reach a stage where we have the confidence to launch Our
career in this competitive world in the field of Civil Engineering.
Our honest thankfulness to our Project Work Incharge Mr. H.MAHESH Assistant
professor , Incharge HOD for his kind help and for giving us the necessary guidance and
valuable suggestions in completing this project work and in preparing this report.
We express our sense of gratitude to our Internal Guide Ms K. VAISHNAVI Assistant
Professor Civil Engineering, when encouraged us to select this project and helped us in
completion of this project with providing necessary facilities.
We hereby Declare that the project entitled “DESIGN AND CONSTRUCTION OF RCC
BRIDGE”, Submitted in partial fuifillment for requirement for the award of DIPLOMA IN
CIVIL ENGINEERING. The report is based on the project work done entirely by us and not
copied from any other source.
BY
G.SRIKANTH 19248-C-310
ABSTRACT
A bridge is a structure built to span a physical obstacle (such as a water body, valley
and rail) without blocking the way underneath. It is constructed for the purpose of providing
passage over the obstacle, which is usally something that is otherwise difficult or impossible
to cross. Military bridges are portable, so that they may be easily moved to where they need.
This makes them much more complex than most civilian bridges. The main components of
bridge is the foundation, substructure and superstructure. Abutments are the elements which
are provided at the ends of a bridge. They absorb many forces placed on the bridge and acts
as a retaining walls that prevent the earth under the approach to the bridge from moving. Slab
bridge is the most commonly used bridge. It can be used in a place where the span is not so
long.
INTRODUCTION
• A bridge is a structure built to span a physical obstacle without blocking the way
underneath. It is constructed for the purpose of providing passage over the obstacle,
which is usually something that is otherwise difficult or impossible to cross.
• Obstacle such as water, road, railway, valley, etc..,
• There are many different designs of bridges, each serving a particular purpose and
applicable to different situations. Designs of bridges vary depending on factors such
as the function of the bridge, the nature of the terrain where the bridge is constructed
and anchored, and the material used to make it.
• It is built to be strong enough to safely support its own weight as well as the weight of
anything that should pass over it.
• If it carries road traffic or railway traffic or a pipe line over a channel or a valley:
Bridge.
• If it carries the traffic or pipe over a communication system like roads or railways:
Fly-over/Over-Bridge.
• Bridge (several small spans) constructed over a busy locality, a valley, dry or
wetland, or forming a flyover to carry the vehicular traffic: Viaduct.
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History
• History of bridges begins with a tree log accidentally fallen across water courses.
• Natural rock arches formed due to erosion beneath. (Arch Bridge)
• Climbers suspended above a deep gorge. Hanging creepers from one tree (Banyan
trees) to other, by tying a bunch of long creepers with the trees situated on either side
of water course.
• The greatest bridge builders of antiquity were the ancient Romans. The Romans built
arch bridges and aqueducts that could stand in conditions that would damage or
destroy earlier designs. Some stand today. An example is the Alcantara Bridge, built
over the river Tagus, in Spain. The Romans also used cement, which reduced the
variation of strength found in natural stone. One type of cement, called pozzolana,
consisted of water, lime, sand, and volcanic rock. Brick and mortar bridges were built
after the Roman era, as the technology for cement was lost.
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TYPES OF BRIDGES :
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1. REINFORCED CEMENT CONCRETE (RCC) BRIDGE :
• A RCC is a monolithic structure that is poured in place. Forms are placed, the
reinforcing steel is placed into the forms and a concrete mix is poured into the
forms. The rebar extends beyond the form to allow connection to the next section
to be poured.
• As the concrete has low tensile strength and ductility so reinforcement is used
whuch has high tensile strength.
• RCC bridge means concrete with steel embedded in it. The purpose of steel is to
take the tensile forces occuring due to the externalloads, because concrete is
strong in compression, but weak in tension. To overcome this weakness steel is
provided in it. So it is clear that steel is strong in tension. Concrete without steel
embedded in it is
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2. SUSPENSION BRIDGE :
• A suspension bridge carries vertical loads through curved cables in tension. These
loads are transferred both to the towers, which carry them by vertical compression
to the ground, and to the anchors which must resist the inward and sometimes
vertical pull of the cables.
• The anchors are made from solid concrete blocks. The cables transfer the loads
into compression in the two towers. Usually this type of bridge can span
20007000 feets.
• In suspension bridge, the deck slab is suspended using ropes, chains, or high
tensile strength steel cables.
• Care must be taken to ensure that it does not move excessively under loading. The
• The first modern examples of this type of bridge were built in the early 1800s.
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3. TRUSS BRIDGE :
• Truss is used because it is a very rigid structure and it can transfer the load from a
single point to a much wider area.
• Trusses are popular because they use a relatively small amount of material to
carry relatively large loads.
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4. CANTILEVER BRIDGE :
• The cantilever bridge is constructed using a cantilever span, i.e the span is
supported at one end and free at other end. Usually, two cantilever parts are joined
• Large cantilever bridges designed to handle road or rail traffic using trusses built
from structural steel.
• It can have span distance of over 1,500 feet (460 m), and can be more easily
constructed at difficult crossings by virtue of using little or no falsework.
• The cantilevers carry their loads by tension in the upper chords and compression
in the lower ones.
• The most famous early cantilever bridge is the Forth Bridge. This bridge held the
record for longest span in the world for twenty-nine years.
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5. ARCH BRIDGE :
• An arch bridge is a bridge with abutments at each end shaped as a curved arch.
Arch bridges work by transferring the weight of the bridge and its loads partially
into a horizontal thrust restrained by the abutments at either side.
• The arch bridge consists of a curve shaped abutment at each end. Generally, the
concrete.
• The structure itself normally requires less material than a beam bridge of the same
span.
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6. CABLE - STAYED BRIDGE :
• Cable – stayed bridges are similar to suspension bridges as they also use cables
but in a different form. They consists of fewer cables and the height of the tower
is greater than the suspension bridge.
• The towers transfer the cable forces to the foundations through vertical
compression. The tensile forces in the cables also put the deck into horizontal
compression.
• A distinctive feature are the cables or stays, which run directly from the tower to
the deck, normally forming a series of parallel lines. This is in contrast to the
modern suspension bridge, where the cables supporting the deck are suspended
vertically from the main cable, anchored at both ends of the bridge and running.
• The cable-stayed bridge is optimal for spans longer than cantilever bridges and
shorter than suspension bridges.
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COMPONENT PARTS OF BRIDGE :
• Foundation
• Substructure
Abutments
Piers
Pier caps
• Superstructure
Bearings
Deck
Parapet walls
Median
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• FOUNDATION :
Purpose of foundation :
To distribute the weight of the structure over a large area in order to avoid
overloading the underlying soil
To anchor the structure against natural forces including earthquakes, floods,
droughts and wind.
To provide a level surface for construction.
To anchor the structure deeply into the ground, increasing its stability and
preventing overloading.
To prevent lateral movements of the supported structure.
A bridge with a single span has two abutments that offer vertical and lateral
support. It also plays the role of retaining walls to resist lateral movement of the
earthen fill of the bridge approach.
An abutment may be used for the following:
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PIERS :
Piers provide intermediate support between two bridge spans. Bridge piers mainly
support the bridge superstructure element and transfer the load to the foundation.
Pier must be strong to handle the horizontal as well as lateral. Piers are known as
compression members of the bridge.
The simplest cross section of the pier is square, or rectangular, but other shapes
are also common. They are found in different shapes, depending on the type, size,
Piers are generally constructed of masonry or reinforced concrete. Since piers are
one of the most visible components of a bridge, the piers contribute to the esthetic
appearance of the structure.
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PIER CAP :
The upper or bearing part of a bridge pier, usually made of concrete or hard stone;
designed to distribute concentrated loads evenly over the area of the pier.
Bridge pier caps are horizontal structural members used for transferring bridge
deck loads to the piers, before they are transferred to the foundation.
Pier caps must be designed to resist the actions transferred from traffic, self
weight of bridge deck, wind actions, or accidental actions due to vehicle impact.
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BEARINGS :
A bearing is provided between the bridge girder and the pier cap. The main
function of the bearing to allow free movement or vibration of the top
superstructure and reduce effect stress to reach the bridge foundation.
There are several different types of bridge bearings which are used depending on a
number of different factors including the bridge span, loading conditions, and
performance specifications.
FUNCTIONS OF BEARING IS :
They transfer the forces from bridge superstructure to substructure. Maily two
types of loads : vertical loads such as the structures weight and vehicle load, and
lateral loads including earthquakes and wind forces.
They permit movements like translation and rotation in between girders and pier
caps of bridges to accommodate movements such as thermal expansion.
It simplifies the load transfer mechanism and hence, making analysis easier.
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DECK :
A deck bridge is one in which the deck itself is the main structural element, itself
carrying the roadway.
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PARAPET WALLS :
A parapet is a barrier that is an extension of the wall at the edge of a roof, terrace,
balcony, walkway or other structure.
Parapets on bridges and other highway structures (such as retaining walls) prevent
users from falling off where there is a drop.
It may also be meant to restrict views to prevent rubbish passing below, and to act
as noise barriers.
When a vehicle collides with a parapet, there are several possible outcomes that
depend on a number of factors, including the strength and rigidity of the parapet,
the speed of the collision, the angle of incidence, vehicle weight and the centre of
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MEDIAN :
Road median is the portion in between the dual carriage way which separates the
traffic flow in opposite direction.
PURPOSE OF ROAD MEDIAN IS :
1. Traversible
2. Barrier
3. Detering
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METHODOLOGY :
Site selection
Excauvation of pits
Laying of columns
Constructing beams
Placing of slab
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SITE SELECTION :
A site which is on a straight reach of the drainage should be selected. The curved
reach of drainage should be avoided as much as possible.
The stream at bridge side should have permenant, firm, straight and high banks.
The site should be sufficiently away from the confluence point.
There should be no scouring and silting of stream at the bridge site.
A site which offers a square footing should be selected as far as possible.
The site which offers more advantageous foundation condition should be
preferred.
The site should not interfere adversly with any other bridges, weirs, regulators,
dams, etc in the vicinity.
There should be a minimum obstruction to natural waterway at the bridge site.
The stream at the bridge site should be free from costly river training works.
The bridge should provide proximity to the direct alignment of the communication
route to be served.
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EXCAUVATION OF PITS :
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PREPARATION OF MAT FOUNDATION :
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LAYING OF COLUMNS :
After lying mat foundation the reinforced steel is prolonged from base of the mat
to the column.
Ties are inserted in between the column.
Ties are inserted for gaining strength for column also to hold the longitudinal bars
in position withot bending.
After providing sufficient ties for the column shuttering is placed four sides of the
column.
After shuttering M30 concrete is mixed well and poured partly in the provided
shuttering. Tampering is done when the concrete is pourted partly.
After pouring concrete then it is kept undisturbed for 1 whole day.
Next day the shutters are removed and water is poured to the columns at regular
time interval.
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CONSTRUCTING BEAMS :
PLACING OF SLAB :
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ADVANTAGES OF BRIDGE :
RCC has too many advantages when compared with its disadvantages.
Strength :
In the price range of RCC, it gives very good strength in both, compression and
tension.
Durability :
RCC structures are enough durable, if they are laid and used properly, they can
last upto 100 years.
Economy :
RCC is cheaper when compared with other construction materials like Steel and
prestressed concrete. In future, the maintenance cost of RCC is also very low. So
in all aspects, we can say that RCC is an economical construction material.
Convenience :
RCC can be prepared and moulded easily, at the site of construction. Also, the
materials required for preparing RCC can be transported easily.
Availability
Raw materials required for preparing RCC (like cement, sand, aggregates,
admixtures and steel bars) are easily available everywhere at a fair cost.
Mouldability
RCC structures can be moulded at any shape and size as per architectural
requirement. For this, it needs good formwork and architectural design.
Fire Resistance
RCC structures are more fire resistant comparatively to other construction
materials like wood, Steel, etc.
Permeability
RCC structures are impermeable to moisture if some major attempts have been
made during its building.
Sesmic resistance
Properly designed and executed RCC structures are resistant to major vibrations
like earthquake or vibration produced due to other factors like moving train etc.
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DIFFERENT TYPES OF LOADS ACTING ON THE BRIDGE :
Dead load
Live load
Wind load
Seismic loads
DEAD LOAD :
The dead load is nothing but a self-weight of the bridge elements. The different
elements of bridge are deck slab, wearing coat, railings, parapet, stiffeners and
other utilities. It is the first design load to be calculated in the design of bridge.
LIVE LOAD :
The live load on the bridge, is moving load on the bridge throughout its length.
The moving loads are vehicles, Pedestrians etc. but it is difficult to select one
vehicle or a group of vehicles to design a safe bridge.
So, IRC recommended some imaginary vehicles as live loads which will give safe
results against the any type of vehicle moving on the bridge. The vehicle loadings
are categorized in to three types and they are
WIND LOAD :
Wind load also an important factor in the bridge design. For short span bridges,
wind load can be negligible. But for medium span bridges, wind load should be
considered for substructure design. For long span bridges, wind load is considered
in the design of super structure.
SEISMIC LOAD :
When the bridge is to be built in seismic zone or earthquake zone, earthquake loads
must be considered. They induce both vertical and horizontal forces during
earthquake. The amount of forces exerted is mainly depends on the self-weight of
the structure. If weight of structure is more, larger forces will be exerted.
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MIX DESIGN PROCEDURE :
5% replacement of cement
4.84x5/100=0.242gms of GGBS admixture
Cement :
4.85-0.242=4.60kgs
10% replacement of cement
4.85x10/100=0.485gms of GGBS admixture
Cement :
4.85-0.485=4.365kgs
15% replacement of cement
4.85x15/100=0.727gms of GGBS admixture
Cement :
4.85-0.727=4.123kgs
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2. TEST DATA FOR MATERIALS :
Hence OK
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7. PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE
AGGREGATE :
8. MIX CALCULATIONS :
FOR CUBE 1 :
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FOR 3 CUBES + 10% WASTAGE :
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