STANDARDS PUBLICATION

KOC STANDARD FOR

HIGH VOLTAGE INDUCTION MOTORS

DOC NO : KOC-E-001

I STANDARDS DIVISION I
KUWAIT OIL COMPANY (K. S.C.)

KOC STANDARD

FOR

HIGH VOLTAGE INDUCTION MOTORS

(KOC-E-00 1)

lSSUING AUTHORITY:

STANDARDS DIVISION:

STANDARDS AND INSPECTION DEPARTMENT

 DOC. KOC Std. EOOl I Page 2 of 17 Revision 2

KOC STANDARD
TITLE:
FOR
HIGH VOLTAGE INDUCTION MOTORS

DOC NO. KOC EOOl

-
0
--- Sep. 93 {rsusd for Comments

REV DATE DESCRIPTION ORIGINATOR SPECIALIST SSD GSSl

TEL: 6 1 4 0 6 ENGINEER TEL: 6 1 5 4 1 TEL: 6 1 1 3 1
TEL: 6 1 4 0 6

-
DOC. KOC Std. EOO1 Page 3 of 17 Revision 2

Table of Contents

Title Page Nos.

.-::ope 4

:eneral Requirements 4

4pplications 5

Terminology 6

Referenced Codes and Standards 6

Environmental Conditions 8

Design Requirements 8

Terminal Box 9

Ball and Roller Bearing 9

Vibration 9

Lubrication 10

Painting 10

Mechanical Handli 10

Noise Limits 10

Inspection and Testing 10

Physical Data 11

Appendix 1 12

Appendix 2 13

Appendix 3 15
DOC. KOC Std. EOOl I Page 4 of 17 Revision 2

SCOPE
These specifications cover the minimum requirements of KOC for
induction motors operating at voltages of 3.3 and 11 kV. Normally
the ratings of induction motors will be upto 1200 kW at 3.3 kV and
above 1200 kW at 11 kV, or otherwise specified for different
applications.

The specification is intended to cover all classes of induction motors

generally used in the oil industry applications, in addition to explosion
protection type.

Motors for special applications such as downhole duties, totally

submerged or with hollow shafts are not covered under this
document.

General Reauirements

All motors shall be manufactured and supplied in accordance with the

latest publication no. 132 of EEMUA.

Unless otherwise specified, the insulation of winding shall be class 'F'

but the temperature rise of the motor shall not exceed to that
applicable to class 'B' insulation.

All windings shall be adequately supported, braced and blocked to

provide sufficient rigidity during normal operating conditions. The
bracing shall be adequate enough to withstand direct on line starting
and re-switching at a value of residual voltage of at least 30% of
rated voltage and 180" out of phase with the supply voltage. Bracing
shall be capable of preventing the resonant vibration of over hung
end-windings.

In case of vertical motors "winding Support" shall prevent any

dropping or permanent displacement of windings.

All insulated windings shall be non-hygroscopic, oil resistant and

resistant to other materials of flame propagation. The windings shall
be impregnated and suitably processed to effectively seal them to
prevent deterioration during adverse environmental and operational
conditions.

Surge withstand capability of a winding to earth shall be a peak

+
voltage of (4U 5 kV) and a wavefront rise time to the peak voltage
of 1.2" microseconds.

Motors for rated voltage of 3.3 kV and above shall be provided with
at least six embedded temperature detectors 2 per phase for
monitoring Stator winding temperature.
DOC. KOC Std. EOOl Page 5 of 17 Revision 2

The detectors shall be wired to a terminal box separate from the main
and heater terminal boxes and shall be protected against over voltage.

Unless otherwise specified the type of temperature detector should

be thermocouple or resistance thermometer. All embedded
temperature detectors shall have the same characteristics.

Temperature indicating instruments, alarm and or other devices if

required for use on site shall be provided separately.

Motors shall be rated for a single voltage and shall comply with duty
and maximum continuous rating.

Where there is a likelihood of condensation occurring due to service

or process conditions, motors shall be provided with a suitably rated
anti-condensation heater.

Anti-condensation heaters shall be suitable for operation on a 250V

a.c. supply with a visible warning "Heater Supply On".

When a motor is provided with a heater or temperature detectors, the

connections for each such device shall be brought out to seperate
terminal boxes. Each of these terminal boxes shall be provided with
an internal earth terminal and be protected against over voltage.

The design criteria of motors shall apply to all facilities of KOC

operational fields and associated locations.

Phase Seauence

The Company's Standard Phase sequence is in the order of R-B-Y

(Red-Blue-Yellow) as against to National and most International
Standards. Unless specified the company's phase sequence will be
applicable for all installations.

Motor rotation shall be checked, particularly before connecting high

voltage and heavy current cables.

Correction of rotation where required shall be at motor's terminal and

not else where in the electrical supply.
DOC. KOC Std. EOO1 I Page 6 of 17 Revision 2

The company's and national system frequency at all voltages is 50Hz.

In a particular case it might be specified 60Hz, for some remote
areas.

In the high voltage (H.V.) range, the company's Standard voltage

supplies are:-

66kV 3Phase, 3 Wire

33kV 3Phase, 3 Wire
1lkV 3Phase, 3 Wire neutral low resistance earthed.
3.3kV 3Phase, 3 Wire neutral solidly earthed.

Terminoloay

This document will refer "KOC" as the Kuwait Oil Company (KSC)

Dead: A t or about earth potential and disconnected from any live

system.

Adequate: Of a degree, level or quantity considered sufficient in the

opinion of KOC for a particular requirement.

Approved: Agreed t o be acceptable by the company which will normally

be annotated by authorized personnel of KOC.

Referenced Codes and Standards

5.1 Motors shall conform in design, material and performance with the
current issues and amendments of the Standards listed below.
However the list does not preclude the use of other technical source
of information, provided that they do not conflict with the listed
Codes & Standards.

5.2 Any exceptions or deviations from this standard, along with their
merits and justifications, shall be brought t o the attention of KOC's
Standard Division for their review, consideration and amendment o f
standard if required.

5.3 i n the event of conflict between this Standard and the Codes referred
in this Section, the most stringent requirement shall apply, unless
otherwise specified,
DOC. KOC Std. EOOl Page 7 of 17 Revision 2

API 6 7 0 Non contacting vibration and axial position

monitoring systems.

BS 4 6 8 3 Specification for electrical apparatus for explosive

atmospheres.

BS 4 9 9 9 General requirements for rotating electrical machines.

BS 5 0 0 0 Rotating electrical machines of particular type or for

particular applications.

BS 5345 Code of Practice for selection, installation and

maintenance of electrical apparatus for use in
potentially explosive atmospheres.

BS 5 5 0 1 Electrical apparatus for potentially

Part 3 explosive atmospheres, Pressurized apparatus 'p'.

BS 5 5 0 1 Electrical apparatus for potentially

Part 5 explosive atmospheres, Flameproof
(EN 50018 enclosure 'd'.

BS 5 5 0 1 Electrical apparatus for potentially explosive

Parts 6 atmospheres. Increased safety 'e'.
(EN 5 0 0 1 9

BS5512 Method of calculating dynamic load ratings and rating

life of rolling bearings.

BS 5 9 0 7 Specification for high voltage fuse links for motor

circuit applications.

BS 6 1 2 1 Specification for special corrosion resistant

Part 3 glands.

EEMUA 101 -
Lifting points A Design guide.

EEMUA 1 0 4 Noise -A guide t o information required from

equipment vendors.

EEMUA 1 3 2 Specification for three phase cage induction motor.

EEMUA 1 4 0 Noise procedure Specification.

IEC 34 Rotating electrical machines.

1EC72172A Dimensions and output ratings of rotating

machines.
 DOC. KOC Std. EOOl I Page 8 of 17 Revision 2

I IEC79 Electrical apparatus for explosive gas atmospheres.

0 - General Requirements.
1 - Construction and test of flameproof enclosures.
2 - Type of protection 'p'.
-
7 Increased safety 'e'.
15 - Type of protection 'n'.

IEC 85 Thermal evaluation and classification of electrical

insulation.

3 IS0 281 Rolling bearings-dynamic load ratings and rating life.

6. Environmental Conditions

6.1 The environment of Kuwait is severe, where the equipment may be

subjected to sand and fine salt laden dust storms, airborne chemical
contaminants and extreme temperatures.

6.2 The humidity can pose a serious problem where the relative humidity
level of 10 0 % becomes the normal part of atmosphere at the facility.

6.3 All electrical components shall be designed for continuous operation

under ambient temperature which may exceed to 50°C in the sun
shade.

Desian Reauirements

7.1 The motor shall be designed as three Phase cage induction for
continuous operation on rated voltage.

7.2 The motor shall comply with all relevant Standards mentioned above
and other supplemented specifications for use in hazardous area.

7.3 The motor shall be capable of operating at full load under the severe
weather conditions of Kuwait where the ambient temperature rises to
50°C under shade with relative humidity of 90% and occasional
condensation.

7.4 The design shall prevent the accumulation of moisture within the
enclosure. If the drain hole is provided it shall be at the lowest part of
stator, accessible for the removal of threaded plug whilst the machine
is operating.

7.5 The motor design shall tolerate a frequency variation of minus 5 % to

plus 2% of the nominal frequence co-incidental and voltage variation
of 9 5 % to 105% of rated voltage.
DOC. KOC Std. EOOl Page 9 of 17 Revision 2

7.6 Motors shall be capable of two successive direct-on-line load-coupled

starts repeated at 20 minutes interval at normal running temperature
within the temperature class T3.

7.7 Where specified the motor shall comply with the relevant Standard as
cited below.

1) Type of protection 'N' with BS 5000 Part 16 BS 5345 Part 7

IEC 79-15.

ii) Type of protection 'd' Flameproof enclosure with EN 50018 /

BS 5501 Part 5 / IEC79-1.

iii) Type of protection 'e' Increased safety with BS 4683 /

BS5345 Part 6 / BS5501 Part 6 EN 50019.

iv) Type of protection 'p' pressurization with IEC 79-2 1 EN50016

/ BS 5501 Part 3.

7.8 Motors for use in hazardous area shall have the certification from
appropriate authority identified in IEC 79-0.

Terminal Box

8.1 Motor terminal boxes shall conform to as specified in Appendix 2 of

Publication 132 of EEMUA and shall pass the tests of category 'A'
and 'B' where applicable unless otherwise specified.

8.2 Motor manufacturers will seal adequately all open cable entries
according to (IP55) to prevent the ingress of water or other harmful
materials.

8.3 Motor terminal boxes shall be provided on either side of the motor to
accommodate the incoming cables and protection current
transformers.

Ball and Roller Bearing

Bearing shall be in Metric sizes and comply with the International Standards
Organization's (ISO) recommended dimensions.

Vibration

The bearing design shall provide sufficient damping to minimize the rotor
vibration. The motors with rating of 750 kW and above shall have provision
for fitting vibration monitoring equipment at each bearing. If not specified
the limit of vibration shall conform t o BS4999 Part 142. Monitoring
equipment shall be non contacting proximity probes complying with API
670.
DOC. KOC Std. E O O l I Page 10 of 17 Revision 2

Lubrication

11.1 Relubrication shall be passible in safety on both oil or grease type

bearings wlthorut stopping or dismantling the motor.

11.2 Grease lubricated bearing shall have pressure relief devices which
ensure that the new grease displaces the maximum amount of old
grease and ejects the surplus grease outside the motor.

Paintinq

All motors shall be painted in the livery of light grey unless specified for
other shade. The paint shall withstand salt laden atmosphere with a good
resistant quality against acid, alkaline and high temperatures.

Mechanical Handling

13.1 It should be suitably arranged for jacking points in all three planes,
easily identified on the motor or accompanied equipment's drawing.

13.2 Where it is intended to use spreader bars for lifting all or part of
machine or where special handling precautions are necessary, it shall
be highlighted on a suitable plate affixed to the external surface of the
motor.

-
Noise Limits

Unless specified for other value the maximum noise level at 1m from the
motor surface shall not exceed 81 dB(A) when operating at rated voltage
and speed.

lns~ectionand Testing

15.1 All motors shall be subject to testing during the manufacturing

process to provide the evidence of compliance with the following
abbreviated tests:

i). Measurement of winding resistance (cold and hot).

ii). Measurement of no load losses and current.
iii). Measurement to allow calculation of locked rotor current
and torque.
iv). High Voltage test plus insulation resistance test before
and after heat run.
v). Vibration Check.
vi). High Voltage and insulation tests on temperature
detectors.
vii). Direction of rotation and Phase sequence checks.
viii). Determination of Polarization Index.
ix) . Test of noise level.
 15.2 The terminal box assemblies shall be tested under conditions of:

a. A three phase through fault and where applicable, followed by

b. A single phase to earth fault in the terminal compartment.

The manufacturer shall provide the record of type test as

evidence of compliance.

1 5.3 Complete Test

Apart from the above cited abbreviated tests the manufacturers shall
provide the complete test results in accordance with clause 12.3 of
EEMUA Publication No. 132.(Shown in the Appendix 1 .)

15.4 The company will furnish enough information in Appendix 2, in

addition to supplemented specifications for other applications at the
time of enquiry.

15.5 The manufacturers shall state compliance/non compliance as per

Appendix 3.

16. Phvsical Data

The rating plates shall be provided in accordance to clause 13.2.1

and 13.2.2 of the above mentioned Publication.

16.1 The manufacturer shall include a general arrangement drawings with

the following information as a minimum.

Overall dimensions

Mounting dimensions

Shaft dimensions

LiftingIJacking Points

Weight (Net €4 Gross)

Minimum clearance dimensionsfor maintenance

Bearingtype

Cable entry positions

DOC. KOC Std. E O O l Page 12 of 17 Revision 2

Appendix 1

Measurement of winding resistance (hot and cold)

Measurement of no load losses and current.

Measurement t o allow calculation of locked rotor current and torque.

High voltage test after heat run and insulation resistance before and after
heat run.

Inspection (at full load) of bearings and mechanical operation of the motor.

Full load heat run.

Measurement of slip at full load.

Measurement t o allow calculation of pull out torque.

Measurement t o allow calculation of starting torque characteristic.

Momentary Overload.

Measurement t o allow calculation of efficiency at full load, three-quarters,

and half load.

Measurement t o allow calculation of power factor at full load, three-

quarters, and half load.

Measurement of vibration.

Measurement of noise (in accordance with the latest issue of EEMUA 140.-
High voltage and continuity tests on built-in temperature detectors with
tests t o demonstrate satisfactory operation and compliance with stated
characteristics.

Direction of rotation and phase sequence tests.

Unless otherwise agreed, for machines above 1000V, determination of the

Polarisation Index.
 DOC. KOC Std. EOOl I Page 13 of 1 7 I Revision 2

Appendix 2

INFORMATION TO BE SUPPLIED WITH THE ENQUIRY BY KOC

Driven Load (e.9. Pump)

Driven load Inertia (Kg.mZ)
Drive: Direct, Vee Belt, Gear Box.
Rated output (kW)
Rated line voltage (kV)
Rated Frequency (Hz)
Synchronous speed (Revlmin)
Direction of rotation (facing drive end)
Starting characteristic of load
!1
Coupling type I
System fault level (MVA/kA) I
13 1 Service condition AltitudeKemp I
Short circuit current protection I
15 System neutral earthing: Direct, Unearthed or Resistance
16 Type of Protection Class

(
I
(i)
(ii)
Earth Fault
Single Phase
II
(iii) HRC Fuses
17 Temperature Classification (IEC 79)
18 Type of Switching Device
19 Insulation class F
20 Temperature rise
21 Type of Temperature Detectors
22 Enclosure degree of Protection (IP.55)
23 Cooling (IEC 34-61
24 Heater required NONES
25 Temperature Class (IEC79-8) T3
26 Area Class Non-hazardous, Zone 0,Zone 1, Zone 2
27 Terminal Box t v ~ e
 DOC. KOC Std. EOOl I Page 14 of 1 7 Revision 2

DuctIDeflector Plates
Surge withstand NormalISpecial
Colour
Cable Type : Main, Heater, Aux.
Cable Ratins : Main, Heater, Aux.
1 . Cable gland
I
1 34 ] Frame Earth Externalnnternal I I1
35 ' Remarks:
 DOC. KOC Std. EOOl 1 Paae 15 of 17 I Revision 2

Appendix 3

ADDITIONAL DOCUMENTATION

In addition to the test sheets already described in this Standard, the manufacturer shall
pr0\"~"4the following informations. In case of non compliance with any part of the
.;ions the manufacturer shall annotate clearly the deviation for further technical
n by KOC.
-.
w . ,.

SR.N
=.
I
Corn~liance Non Com~liance

1 Manufacturer's Name:

2 1 Countrv of Manufacture: I
3 1 Rated output in kW
I
I (a)ContinuousMaximum rating or
(b)Short time rating
I
4 Voltage
5 Frequency (Hz)
6 I Speed at full load (Revlmin) 1
I
7 1 Full load current (A) I
8 Locked rotor current (A)
I I

9 Full load Torque (Nm/r.p.rn.)

10 1 Locked rotor Toraue (Nml I
11 Pull up Torque (Nm/r.p.m.)
12 Pull out Torque (Nmlr.p.m.1
13 1 Speed Torque Characteristic
I
I (i) At 100% rated voltage
I
( (ii) At 80% rated voltage I
14 1 Frame size I
I
15 Manufacturer's type designation
16 Applicable National Standard
17 Connection (Star or Delta)
18 Efficiency and Power Factor

II (ilAt Full Load

I
(iilAt threequarters Load
I liii1At Half Load
I
I
19 1 Motor reversible (Yes or No) I
20 1 Fan Bi-Directional (Yes or No) I
 DOC. KOC Std. E001 1 Page 16 of 17 Revision 2

-
SR.No. Compliance Non Compliance

21 Stator Connection type

22 No. of Stator Winding terminals
23 Insulation Class
24 Temperature rise (classification)
25 Bearings
(il Type
(ii) Make, Series, Size & No.
(iii) Method of Lubrication
(iv) Grease l u b r i c a t i o n
intervals (Ball & Roller
bearings)
26 Method of shaft location and
limits of end float (where
applicable)
27 Terminal Box: type, mounting
arrangement, cable gland details
28 Terminal Box fault rating and
type test category
29 Performance type test with
certificate Ref;
30 Noise level at I m nominal with
motor at full load
31 Detail of pans manufactured of
non ferrous metals
32 Details of alloys where applicable
33 Copy of certificates by other
issuing authorities
34 Quality Assurance certificate for
stator coils
35 Method of Meeting Special Surge
withstand testing
36 The moment of inenia of motor's
rotating pans

37 Estimated run up time when

motor at rated voltage
(i) When uncoupled

,
(ii) When coupled to rated load
L
DOC. KOC Std. EOOl 1 Page 17 of 17 Revision 2

~ I I Compliance Non Compliance

Detailed characteristics of
temperature detectors
Stall time HotICold
Jogging factor HotICold
Per unit values of residual
voltage 180' out of phase at
which the motor can be re-
connected.
OIC Time constant
Equipment Classification
(Standard)
Certifying authority by Certificate
No. & Date
Machine assembled at I I
Confirmation by the ManufacturerISupplier

(i) Confirmation that the machine complies in all respects with the
specifications mentioned and referred in this Standard.

(ii) Confirmation that all deviations are detailed separately.

(iii) The manufacturer shall state the design value of the first critical speed
on the Data Sheet taking account of unbalanced magnetic pull and air
gap tolerances.