Oct 2018

Fosroc® Polyurea WH 200 constructive solutions

Fast setting, hybrid polyurea/polyurethane Specification

elastomeric waterproof coating
Where mentioned in the contract drawings, the protective
Description and waterproofing coating shall be Fosroc Polyurea WH
200 or Fosroc Polyurea WH 200GR, 100% solids, flexible,
Fosroc Polyurea WH 200 is a spray-applied, 100% solids, two-component, rapid curing hybrid Polyurea coating
flexible, two-component, rapid curing hybrid Polyurea system providing high corrosion resistance, abrasion and
system, designed as a waterproofing and protective coating. waterproofing resistance.
It combines the advantages of seamless coating with long life
cycles and high durability. Properties
Fosroc Polyurea WH 200 consists of two main components. Typical Physical properties at 23OC
Fosroc Polyurea WH 200 Part A ISO; Fosroc Polyurea WH
200 Part B AMINE.
Solids by Volume : 100%
The system offers excellent surface properties and overall Viscosity : A ISO 400-800mPas
physical properties. : B AMINE 400-800mPas
Density at 25 C, sprayed film : 1.02g/ml
O
See Fosroc Polyurea Method Statement for application
protocol and further details. Tensile strength ASTM D412 : 13MPa
Tear Resistance ASTM D624C : 50N/mm
For Green roof applications Fosroc Polyurea WH 200GR Elongation ASTM D412 : >450%
must be used. Shore A ASTM D2240 : 80
Abrasion (1kg,CS10 wheels) : 1.4mg /1000 cycles
Uses
ASTM D4060
Waterproof and protective coating for concrete and steel in a Abrasion (1kg,CS17 wheels) : 19mg /1000 cycles
wide range of environmental conditions. DIN EN ISO 5470
Abrasion (1kg,H22 wheels) : 117mg /1000 cycles
Typical applications include:
ASTM D4060

 Podium decks Service temperature : -20oC to +80oC

 Stadium stands Resistance to Fire EN13501-1 : Class E, d0

 Service roofs Chemical resistance : Spillages of mineral and

hydraulic oils, and fuels
 Cut and cover tunnels : Sea water
 Green roofs (Fosroc Polyurea WH 200GR) : Dilute acids and alkalis in
soils

Advantages Clarification of property values

The typical physical properties given above are derived from

 Environment friendly – zero VOC independent verified testing of Fosroc Polyurea WH 200 / WH
 Good thermal stability and UV resistance * 200GR spray-applied in accordance with the Fosroc Polyurea
 Fast turn-around time. Method Statement with Probler P2 gun in controlled laboratory
environment and tested after a minimum of 14 days cure.
 Excellent impact, abrasion and puncture resistance
 Seamless and monolithic, including field joints
Results derived from testing field-applied samples may vary
 Enhances the durability of reinforced concrete dependent on circumstances beyond our control such as the
 Low permeability values type and condition of equipment utilised, static and dynamic
 Colour stable when coated with Nitoproof UVR Topcoat ** working pressures, application temperatures and weather
conditions, film thickness, test and curing conditions and age
 Fire rated when coated with Nitoproof UVR Topcoat **
of samples tested. A water sinking test must be carried out and
 Designed for service temperatures from -20OC to a “pass” achieved (sample sinks in water) prior to spraying.
+80OC
Certification
* see Colour section
** see Nitoproof UVR Topcoat Data Sheet Fire Rated as roof waterproofing to BS476-3: EXT F.AA when
coated with Fosroc Nitoproof UVR Topcoat.

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Fosroc® Polyurea WH 200

allowed to rust more than corresponding to grade B of ISO

Solar Reflectance Index value of 102 to ASTM E1980 when 8501-1:2007. Any laminations must be removed.
coated with Fosroc Nitoproof UVR Topcoat white. Blast cleaning to Sa 2½. (ISO 8501-1:2007). Roughness:
using abrasives suitable to achieve a coarse surface of Grade
Medium G (50-85μm, Ry5) (ISO 8503-2).
Processing parameters
Priming
Following correct preparation, the substrate must be
Block Temperature : +65oC to +75oC
primed. For sound, dry concrete and at ambient/substrate
Hose Temperature : +65oC to +75oC temperatures of >10oC, prime using Fosroc Nitoprime 31. If
Volume ratio : 1:1 this condition, or concrete substrate condition is not met (see
Pressure : 120-150bar limitations), then Fosroc Primer 195 must be used. For steel
surfaces use Fosroc Primer 195, for other surfaces consult
Tack free Time : 15 seconds
Fosroc for advice.
Walkable : 10 minutes
For concrete, suggested application rate is 0.25kg per m2;
Trafficable (light duty) : 24 hours For steel substrates, a suggested rate of 0.15kg per m2. A
Fully Serviceable : 2-3 days broadcast of fire-dried sand is recommended for optimum
adhesion properties.
Refer to Application section below and Fosroc Polyurea The primer shall be allowed to become touch-dry prior to
Method Statement for further detail. application of Fosroc Polyurea WH 200 / WH 200GR.
Refer to Fosroc Polyurea Method Statement for full details.
Project Log
Spray Equipment
A Project Log should be maintained for each polyurea site
application. For details of Project Log requirements refer to
A high pressure spray proportioning machine/ spray gun
the Fosroc Polyurea Method Statement.
for plural heated polyurea components such as those
manufactured by WIWA or Graco should be used for this
Instructions for use
product. A list of appropriate equipment is provided in the
Fosroc Polyurea Method Statement.
Surface preparation

All surfaces must be clean, dry and free from contamination.

The surface must be assessed and treated in accordance
with ISO 8504.

Concrete
Dry abrasive blasting, wet abrasive blasting, vacuum-assisted
abrasive blasting, and centrifugal shot blasting, as described in
ASTM D4259, may be used to remove contaminants, laitance,
and weak concrete, to expose blow holes, and to produce a
sound concrete surface with adequate profile and surface
porosity. All blow holes and minor surface imperfections shall
be filled with recommended filler prior to application of Primer.

Bare Steel
All welding seams must have a surface finish which ensures
that the quality of the paint system will be maintained in all
respects. Holes in welding seams, undercuts, cracks, etc.
must be avoided. If found, they must be remedied by welding
and/or grinding. All weld spatters must be removed. All sharp
edges must be removed or rounded off in such a way that the
specified film thickness can be built-up on all surfaces. The
radius of the rounding must be minimum 2 mm.
The steel must be of first class quality and must not have been

constructive solutions
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Fosroc® Polyurea WH 200

Colour Stable Fire Rated Topcoat

If colour stability and/or high fire rating is required, a minimum Estimating

0.2mm film of Fosroc Nitoproof UVR Topcoat of the appropriate Supply:
colour should be applied. See product data sheet.
Fosroc Polyurea WH 200 / WH 200GR Part A ISO
Nitoproof UVR Topcoat should be applied to the clean, dry component
Polyurea WH 200 / WH 200GR surface typically 30 - 60 Pail, Drum : 46 litres, 194 litres
minutes after application of the polyurea, but within 48 hours.
If >48 hours has elapsed since polyurea application, polyurea Fosroc Polyurea WH 200 / WH 200GR Part B AMINE
surface should be reactivated using a Fosroc Nitoprime 150 component
wipe and allowed to dry prior to application of Nitoproof UVR Pail, Drum : 46 litres, 194 litres
Topcoat.

Fosroc Primer 195

Refer to Fosroc Nitoproof UVR Topcoat product data sheet
and Fosroc Polyurea Method Statement for further detail. Metal containers : 20kg packs

Application Fosroc Nitoprime 31

Metal containers : check local pack sizes
The client/ main contractor must be satisfied that the applicator
has suitable equipment and expertise, and will follow the
Fosroc Nitoprime 150
procedures detailed in this datasheet and in the Fosroc
Polyurea Method Statement. Metal container : 1 litre packs

Fosroc Nitoproof UVR Topcoat

Do not dilute Fosroc Polyurea WH 200 / WH 200GR, Fosroc
Nitoprime 31 or Fosroc Primer 195 under any circumstances. Plastic containers : 5 kg, 10 kg packs

Coverage:
Normal recommended minimum applied thickness of Fosroc
Polyurea WH 200 / WH 200GR is 1.5mm, using cross-hatch
Fosroc Primer 195 and Fosroc Nitoprime 31
spray pattern. Applied product can be walked on carefully after
approximately 10 minutes; is light duty trafficable (e.g. light - Concrete 0.25kg per m2
foot traffic) after approximately 24 hours, and fully serviceable Porous concrete will have
after 2-3 days. reduced primer coverage
- Steel 0.15kg per m2
For temperatures below +5OC, longer cure times must be Polyurea WH 200 / WH 200GR
anticipated – contact Fosroc for further advice. : 1.5 litres per m2 / 1.5mm thick*
Fosroc Nitoproof UVR : 16 m2 per 5kg pack for
When lapping new sprayed coat of Polyurea WH 200 / WH Topcoat 0.2mm film **
200GR to existing polyurea surface >12 hours after the : 32m2 per 10kg pack for 0.2mm
existing polyurea surface was applied, a Fosroc Nitoprime film **
150 wipe is required, and allowed to become touch-dry prior
to fresh polyurea application. * Normal recommended coverage is 1.5 litres per m2.
3.0 litres/m2 rate is the maximum coverage rate for a
Use appropriate non-solvent chemical for the flushing of single coat application.
equipment.
** Nitoproof UVR Topcoat should be applied as a minimum
Refer to Fosroc Polyurea Method Statement for further detail. 0.2mm film, to achieve 100% opacity.

constructive solutions
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Fosroc® Polyurea WH 200

Limitations Safety handling

Do not proceed with application if atmospheric relative Avoid contact with eyes and skin. Wear suitable protective
humidity is >85% or if the surface temperature is <3ºC above clothing, gloves and eye/face protection at all times. En-
the dew point. sure adequate ventilation and avoid inhalation of vapour
For a bonded polyurea coating application, concrete substrate and aerosol. Use supplied air hood.
must have achieved at least 75% of its design strength. Fosroc Polyurea WH 200 / WH 200GR, Fosroc Nitoprime
Concrete relative humidity must be ≤75%. Do not proceed 31, Fosroc Primer 195 and Fosroc Nitoproof UVR Topcoat
with application if the substrate temperature or the ambient may cause sensitisation.
temperature is, or is anticipated to be, <+5ºC during the In case of eye contact, first aid must be administered im-
application. mediately. The eyes should be held open while flushing
with a continuous low pressure stream of water for at least
For work in exposed areas, do not proceed with application if 15 minutes. Seek medical advice immediately. If swal-
precipitation is imminent. If in doubt, contact Fosroc for advice. lowed, seek medical attention immediately - do not induce
vomiting.
The use of barrier creams provides additional skin protec-
It should be noted that Fosroc Polyurea WH 200 / WH 200GR tion.
is an aromatic polyurea; therefore, as with all aromatics, over Refer to product safety data sheets for detailed informa-
a period of time significant colour change will occur if exposed tion.
to UV rays. This will not cause any negative effect on the
physical properties of the product.
Disposal considerations

Storage Cured Fosroc Polyurea WH 200 / WH 200GR, cured

Fosroc Nitoprime 31, cured Fosroc Primer 195 and cured
Fosroc Polyurea WH 200 / WH 200GR has a shelf life of 12 Nitoproof UVR Topcoat can be disposed of without restric-
months if kept in a dry, air conditioned store between +5OC tion. The uncured Part A and Part B components should
and +30OC in the original unopened containers. Any changes be disposed of according to local environmental laws and
in colour have no negative effect on reactivity and physical ordinances.
properties of the coating. “Drip free” containers should be disposed of according to
local environmental laws and ordinances.
Refer to safety data sheets for all relevant information on
Precautions Fosroc Polyurea WH 200 / WH 200GR, Fosroc Nitoprime
31, Fosroc Primer 195, Fosroc Nitoprime 150 and Fosroc
For full information refer to appropriate Product Safety Data Nitoproof UVR Topcoat.
Sheet.

Flash Point
Fosroc is a registered trademark of Fosroc International
Fosroc Polyurea WH 200 / WH 200GR and Primer 195 are Limited.
non-flammable.

Flash Point Fosroc Equipment Cleaner: 44oC

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the
Supply of Goods and Services, copies of which may be obtained on request. Whilst Fosroc endeavours to ensure that any advice, recom-
mendation, specification of information it may give is accurate and correct, it cannot, because it has no direct or continuous control over
where or how its products are applied, accept any liability either directly or indirectly arising from the use of its products, whether or not in
accordance with any advice, specification, recommendation of information given by it.

Fosroc Limited
telephone: fax: email:
www.fosroc.com

Certificate number FM 610

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