Phenoline 353 PDS

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Phenoline 353
PRODUCT DATA SHEET

S E L E C T I O N & S P E C I F I C AT I O N D ATA
Generic Type Modified Novolac Epoxy

Phenoline 353 is a highly cross-linked epoxy lining with extraordinary overall chemical resistance
and versatility. It has a unique blend of resins that make it highly resistant to a variety of aggressive
Description cargos like gasoline, gasoline blends, biodiesel, fuel oils, and others. It can be used is both acidic
and high temperature caustic exposures. Markets served are terminals, refineries, petrochemical,
wastewater, railcar linings, and many others.

• Outstanding overall chemical resistance


• Dense, highly cross-linked film for superior barrier protection
Features • Excellent abrasion resistance and toughness
• Well-suited for hydrocarbon exposures
• Low temperature cure version available

Color Red-brown (0500), Gray (0700), White (0800)

Finish Gloss

5 - 6 mils (127 - 152 microns) per coat


Dry Film Thickness
Two coats are generally recommended to 10-12 mils (250-300 microns) total DFT.

Solids Content By Volume 75% +/- 2%

1203 ft²/gal at 1.0 mils (29.5 m²/l at 25 microns)


Theoretical Coverage 241 ft²/gal at 5.0 mils (5.9 m²/l at 125 microns)
Rate 200 ft²/gal at 6.0 mils (4.9 m²/l at 150 microns)
Allow for loss in mixing and application.

As Supplied : 1.72 lbs/gal (206 g/l)


Thinner 2 : 8 oz/gal w/ #:2 2.04 lbs/gal (244 g/l)
VOC Values
These are nominal values and may vary slightly with color.

As supplied: 1.35 lbs/solid gallon


HAPs Values
These are nominal values and may vary by color.

Continuous: 250°F (121°C)


Non-Continuous: 300°F (149°C)
Dry Temp. Resistance
Discoloration and loss of gloss is observed above 200°F (93°C).

Linings exposed to cargos warmer than the outside steel temperature are subject to a “cold-wall”
Limitations effect. The smaller the temperature differential the less negative effect on performance.
Epoxies lose gloss, discolor and eventually chalk in sunlight exposure.

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Surfaces must be clean and dry. Employ adequate methods to remove dirt, dust, oil and all other
General
contaminants that could interfere with adhesion of the coating.

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®
Phenoline 353
PRODUCT DATA SHEET

S U B S T R AT E S & S U R F A C E P R E PA R AT I O N
Immersion: SSPC-SP10 minimum
Profile: 1.5-3.0 mils (38-75 microns)
Steel
When using under fireproofing products, defer to the primer surface preparation requirements in the
product data sheet of the fireproofing product.

Immersion: Concrete must be cured 28 days at 75°F (24°C) and 50% relative humidity or
Concrete or CMU equivalent. Prepare surfaces in accordance with ASTM D4258-92 Surface Cleaning of Concrete
and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing.

MIXING & THINNING


Power mix separately, then combine and power mix. When using between 60-70°F (15-21°C), mix
Mixing
and allow the material to "sweat-in" for 15 minutes before using. DO NOT MIX PARTIAL KITS.

May be thinned up to 8 oz/gal with Thinner #2. Use of thinners other than those supplied or
Thinning recommended by Carboline may adversely affect product performance and void product warranty,
whether expressed or implied.

Ratio 4:1 Ratio (A to B)

2 Hours at 75°F (24°C) Pot life ends when coating shows dramatic changes in viscosity. Pot life
Pot Life
times will be less at higher temperatures

A P P L I C AT I O N E Q U I P M E N T G U I D E L I N E S
Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications
to these guidelines to achieve the desired results.

Spray Application The following spray equipment has been found suitable and is available from manufacturers.
(General)

Pressure pot equipped with dual regulators, 3/8” I.D. minimum material hose, 0.055-0.070” I.D. fluid
Conventional Spray
tip and appropriate air cap.

Pump Ratio: 30:1 (min.)*


GPM Output: 3.0 (min.)
Material Hose: 3/8” I.D. (min.)
Airless Spray Tip Size: 0.015-0.019”
Output PSI: 2100-2300
Filter Size: 60 mesh
*PTFE packings are recommended and available from the pump manufacturer.

Brush & Roller Not recommended for tank lining applications except when striping welds and touching up.
(General)

Brush Use a medium bristle brush.

Roller Use a short-nap synthetic roller cover with phenolic core.

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®
Phenoline 353
PRODUCT DATA SHEET

A P P L I C AT I O N C O N D I T I O N S
Condition Material Surface Ambient Humidity
Minimum 60°F (16°C) 50°F (10°C) 50°F (10°C) 0%
Maximum 90°F (32°C) 110°F (43°C) 100°F (38°C) 85%

This product simply requires the substrate temperature to be above the dew point. Condensation due to substrate temperatures
below the dew point can cause flash rusting on prepared steel and interfere with proper adhesion to the substrate. Special
application techniques may be required above or below normal application conditions.

CURING SCHEDULE
Surface Temp. Final Cure Immersion Maximum Recoat Time Minimum Recoat Time
60°F (16°C) 10 Days 10 Days 12 Hours
75°F (24°C) 7 Days 7 Days 8 Hours
90°F (32°C) 5 Days 2 Days 6 Hours

These times are based on a 5-7 mil (125-175 micron) dry film thickness and adequate ventilation for the release of solvents for
proper cure. Higher film thickness, insufficient ventilation or cooler temperatures will require longer cure times and could result
in solvent entrapment, delamination between coats and premature failure. Excessive humidity or condensation on the surface
during curing can interfere with the cure, can cause discoloration and may result in a surface haze. Any haze or blush must be
removed by water washing before recoating. Recoat intervals may vary from those listed above when using under intumescent
fireproofing products. Consult Carboline Technical Service for recommended cure times before applying Carboline intumescent
products. If the maximum recoat time is exceeded, the surface must be abraded prior to the application of additional coats. Note: It
is recommended to cure above 60°F (16°C) for aggressive service.

Surface Temp. Final Cure Immersion


150°F (66°C) 8 Hours

The above curing schedule may be used to force cure the coating system. Allow the freshly applied coating to air dry for 4 hours
prior to elevating temperature. Elevate temperature no more than 30°F (15°C) every 30 minutes.

CLEANUP & SAFETY


Use Thinner #2 or Acetone. In case of spillage, absorb and dispose of in accordance with local
Cleanup
applicable regulations.

Read and follow all caution statements on this product data sheet and on the SDS for this product.
Safety
Employ normal workmanlike safety precautions.

When used as a tank lining or in enclosed areas, thorough air circulation must be used during and
after application until the coating is cured. The ventilation system should be capable of preventing
Ventilation the solvent vapor concentration from reaching the lower explosion limit for the solvents used. In
addition to ensuring proper ventilation, appropriate respirators must be used by all application
personnel.

This product contains flammable solvents. Keep away from sparks and open flames. All electrical
equipment and installations should be made and grounded in accordance with the National Electric
Caution
Code. In areas where explosion hazards exist, workers should be required to use non-ferrous tools
and wear conductive and non-sparking shoes.

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®
Phenoline 353
PRODUCT DATA SHEET

PA C K A G I N G , H A N D L I N G & S T O R A G E
Part A & B: Min. 24 months at 75°F (24°C)
Shelf Life
*Shelf Life: (actual stated shelf life) when kept at recommended storage conditions and in original
unopened containers.

Storage Temperature & 40°-110°F (4°-43°C)


Humidity 0-90% RH

Storage Store Indoors.

1 Gallon Kit
Shipping Weight 15 lbs (7 kg)
(Approximate) 5 Gallon Kit
75 lbs (32 kg)

Part A: 81°F (27°C)


Flash Point (Setaflash) Part B: 55°F (13°C)
Mixed: 86°F (30°C)

WA R R A N T Y
To the best of our knowledge the technical data contained herein is true and accurate on the date of publication and is subject
to change without prior notice. User must contact Carboline Company to verify correctness before specifying or ordering. No
guarantee of accuracy is given or implied. We guarantee our products to conform to Carboline quality control. We assume no
responsibility for coverage, performance, injuries or damages resulting from use. Carbolines sole obligation, if any, is to replace
or refund the purchase price of the Carboline product(s) proven to be defective, at Carbolines option. Carboline shall not be liable
for any loss or damage. NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY CARBOLINE, EXPRESS OR
IMPLIED, STATUTORY, BY OPERATION OF LAW, OR OTHERWISE, INCLUDING MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. All of the trademarks referenced above are the property of Carboline International Corporation unless
otherwise indicated.

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