7700 Line MCC - GE

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GEF-4629

• 7700-Line
Motor Control Center
Renewal Parts
Bulletin
I .

GENERAL8 ELECTRIC
Table Of Contents Introduction
Subject Page The 7700-Line motor control center, a quality product of the General
Electric Company, has been designed and manufactured to give long
and satisfactory service. This Renewal Parts Bulletin contains items
Introduction ..................................... 2 which, through normal use, may require periodic maintenance and
replacement. Other items may never need service or replacement
Ordering Instructions .........................: .... 2 during the useful life of the equipment.
Structural Parts ............................... 3-5 We feel that you are in the best position to detemine your investment
Vertical & Main Bus Parts ....................... 6, 7 in Renewal Parts, taking into consideration the total amount of
Unit Parts ................................... 8-15 7700-Line motor control centers at your facility, your proximity to
General Electric franchised distributors, and the importance of
Rotary-style Handle ........................... 9 minimizing equi'pment downtime.
Fusible Disconnect Switch ................. 10-12
Control Power Transformer .................... 12
Control Terminal Board ....................... 12
Overload Reset Assembly ..................... 13
Door Ring .................................. 13
Power Terminal Board ........................ 14
Harnesses ............................... 14, 15

Ordering Instructions
The ordering of renewal parts or complete unit replacements will be
simplified by referencing the data provided on the 7700-Line motor
control center section nameplate and, if required, unit nameplate.

GENERAl@ ElECTRIC
MOTOR CONTROL CENTER

MODEL VOLTS
TYPE CaNT. VOLTS
UNIT NO. HZ
DIAGRAM SIZE
AMPS/HP GEH-
WHEN ORDIRlfCG PARTS OR {/ -'~ 8HORIINSTALliNG OR OPIRATING
REPlACEMENT UNIT, SUPPlY READ ABOVI GIH INSTRUCTIONS
1H! ABOVI OAT. AUIIOVI IN5£1IJt 12189ISIPI
MEBAN[ NC MAnE IN USA

AMPS SUPPLY DSECT.C]SECT.D


Unit Nameplate (Plug-in units-located inside the unit cover door directly above
,-I_---'IVOLTsD PHASE DWIRE 0 HZ the unit racking screw; Bolt-in units-located near the bottom-center of the
panel base.)

MODEL Type of motor control center design.


VOLTS Unit power supply voltage
TYPE Unit function (as listed on outline-summary
sheet)
CONT. VOLTS Unit control voltage
UNIT NO. The factory catalog number; this identifies the
section and unit location within that section
DIAGRAM The outline summary sheet and page number
which contains the wiring elementary diagram
for this unit
Section Nameplate (located on the front of the MCC section. near the upper
right-hand corner)
SIZE The NEMA size rating of the starter
AMPS/HP The ampere rating of the circuit breaker or
CAT. NO. The General Electric, Mebane, N.C., fusible switch (for feeder unit), or horsepower
factory catalog number. rating (for combination starter units).
DIAGRAM NO. The outline summary sheet (often When ordering a complete replacement unit or replacement parts not
referred to as "record drawings") for this identified in this bulletin, the "MODEL", "UNIT NO.", and
section.
"DIAGRAM" must be referenced, accompanied by a complete
AMPS-SUPPLY The main (i.e. horizontal) bus rating. description of the replacement part(s) desired.
AMPS-SECTION The vertical bus rating.
When ordering replacement parts not identified in this bulletin, both
the "CAT. NO." and "DIAGRAM NO." must be referenced, accom­
panied by a complete description of the replacement part(s) desired.

2
Structural Parts
Front View Rear View

® - .'7700 ... LIIVC'

Top Front

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Exploded View

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3
Structural Parts (continued)

Item Description Catalog Number

Side Assembly-13-inch deep section (LH) 68J21 0377BB1390XXB


13-inch deep section (RH) 68J210377BC1390XXB
20-inch deep section (See Note 1) 68J21 0377AB2090XXB
2 Case SiII-20-inch wide section 68J 11 0304AB20XXXXB
24-inch wide section 68J110304AB24XXXXB
3 Horizontal Channel-20-inch wide section 68J 11 0305AB20XXXXB
24-inch wide section 68J110305AB24XXXXB
4 Top Plate-20-inch wide section 68J11 0311 AB2020XXB
24-inch wide section 68J110311AB2420XXB
5 Rear Mullion-13-inches deep x 20-inches wide 68J110307AB20XXXXB
13-inches deep x 24-inches wide 68J110307AB24)()Q(XB
20-inches deep x 20-inches wide 68J110306AB20XXXXB
20-inches deep x 24-inches wide 68J110306AB24XXXXB
6 Rear Main Bus Barrier-20-inches wide 117B5088AEG20
(2-inch main bus only)-24-inches wide 117B5088AEG24
7 Rear Cover (13-inches deep)-20-inches wide 68J 120323LE01 02AAB
24-inches wide 68J120323~0102AAB
Rear Door Assembly (20-inches deep)-20-inches wide 68J210375DB2090XXB
. 24-inches wide 68J210375DB2490XXB
8 Shelf Assembly-Standard 68J210383BBXXXXXXY
Top shelf only 68J210383ABXXXXXXY
9 Shelf Support Bracket-Standard 117B5044P1
Bottom 117B5044P2
10 Shelf Extender-20-inch wide section 205A7680P20
24-inch wide section 205A7680P24
11 Top Horizontal Wireway Cover-6-inch high/20-inch wide Section 68J 11 0309AB2006XXB
6-inch high/24-inch wide Section 68J110309AB2406XXB
12-inch high/20-inch wide Section 68J110309AB2012XXB
12-inch high/24-inch wide Section 68J 11 0309AB2412XXB
18-inch high/20-inch wide Section 68T110309AB2018XXB
18-inch high/24-inch wide Section 68J 11 0309AB2418XXB *
12 Bottom Horizontal Wireway Cover (Same Catalog Numbers as
Item 11-Top Cover)
13 Filler Kit Assembly-6-inches high 273A7764G6
(See Note 2) 12-inches high 273A7764G12
18-inches high 273A7764G18
24-inches high 273A7764G24
30-inches high 273A7764G30
36-inches high 273A7764G36
42-inches high 273A7764G42
48-inches high 273A7764G48
Note 1: For use only on MGG's originally equipped with ~" x 2" main (hori­
zontal) bus.
Note 2: Includes blank door, shelf, shelf support, and filler strip. Referred to
as a "space".

4
Structural Parts (Continued)

Item Description Catalog Number

14 Wire-through Door Assembly 68J21 0375CB20 * *XXB

Insert height of door in inches;


6-inch increments only, from 06 to 72.

15 Upper Slide Channel Guide 75B132525P101


16 Lower Slide Channel Guide 117B5070P2
17 Wingplate Tab (left hand) 113A5252P1
18 Wingplate Extension-20-inches wide 763B914P1
24-inches wide 763B914P1 and
68J110327AC24XXXXB
19 Bus Barrier (left hand)-2-inch main bus 763B960G2
4-inch main bus 68J 120 105WEOOOOAAN
20 Bus Barrier (right hand)-2-inch main bus 763B960G1
4-inch main bus 68J 1201 05WFOOOOAAN
21 Lintel (13-inches deep only)-20-inches wide 68J110308AB20XXXXB
24-inches wide 68J 11 0308AB24XXXXB
22 Vertical Bus Assembly Refer to Page 6

Common Parts Not Shown:


Bottom Plate-13-inch deep section 68J110312AB* *XXXXB
20-inch deep section, front 68J110312AC* *XXXXB
20-inch deep section, rear 68J110312AD* *XXXXB

Insert section width in inches (Le., 20 or 24.

Cable Support (for vertical wire harness) 273A7819P1


Caplug (to close holes in side of section) 246V303P102
End Cover Plate-13-inch deep section 68J110314ACXXXXXXB
20-inch deep section 68J110314ABXXXXXXB
Floor Channel-20-inch wide section 205A3576PIA
24-inch wide section 205A3576PIE
Grommet (Order by length in feet) 147A4760P1
Hinge Bracket-Right Hand 117B5027P3
Hinge Bracket-Left Hand 117B5027P2
Hinge Bracket Screw Nf40P16008C6
Latch Assembly, V4 Turn (Wire-through Door) 117B5064G2
Stub Shelf (Not for plug-in use) 68J121379BB20XXXXB
Touch-up Paint, ANSI-61 (Light Gray)-Spray Can CE463-SPRA Y
Quart Can CE463-QT
Blank Door (15-inches wide)-See Item 13
6-inches high 68J210375ABXX06XXB
12-inches high 68J210375ABXX12XXB
18-inches high 68J210375ABXX18XXB
24-inches high 68J210375ABXX24XXB
30-inches high 68J210375ABXX30XXB
36-inches high 68J210375ABXX36XXB
42-inches high 68J210375ABXX42XXB
48-inches high 68J210375ABXX48XXB

5
Vertical And Main Bus Parts

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Item 1 Item 1
Vertical Bus Assembly, gO-inch High Section, 2-inch Main Bus Bars Vertical Bus Assembly For Back-to-back Construction
Height Of Bottom Vertical Bus Short-circuit Front Vertical Rear Vertical
Horizontal Short-circuit
Rating Catalog Number Bracing Bus Assembly Bus Assembly'
Bracing
Wireway Cover Amperes
Use Standard Use Standard
12-inch 22000 AIC 300 IC110V3*66#1 22000 AIC
Catalog Number Catalog Number
6-inch 22000 AIC 300 IC110V3*72#1
12-inch 22000 AIC 450 IC110V4*66#1 Change Last Digit of Use Standard
6-inch 42000 AIC
22000 AIC 450 IC110V4*72#1 Standard Cat. No. from 3 to 4 Catalog Number
12-inch 22000 AIC 600 IC110V6*66#1
6-inch 22000 AIC 600 IC110V6*72#1 * Must use isolator, Catalog Number 273A783Pl, with vertical bus assembly.
12-inch 42000 AIC 300 IC110V3*66#3 Caution: If the original 7700-Line MCC was not ordered with back-ta­
6-inch 42000 AIC 300 IC110V3*72#3 back construction and was braced for 42000 AIC, the rear vertical bus
12-inch 42000 AIC 450 IC11 OV4 *66#3 assembly will not physically fit in back-ta-back construction.
6-inch 42000 AIC 450 IC11 OV4 *72#3
12-inch 42000 AIC 600 IC 100V6 * 66#3
6-inch 42000 AIC 600 IC110V6*72#3
12-inch Item Description Catalog Number
65000 AIC 300 IC110V3*66#5
6-inch 65000 AIC 300 IC110V3*72#5
12-inch p5000 AIC 450 IC110V4*66#5 2 Plug for Stab Opening 204B4050VPP1
6-inch 65000 AIC 450 IC110V4 *72#5 3 Vertical Bus Isolator (top) 75A115054P101
12-inch 65000 AIC 600 IC110V6*66#5
4 Vertical Bus Isolator (bottom) 151A7284P1
6-inch 65000 AIC 600 IC110V6*72#5
5 Main Bus Support (2-in bus bars) 117B5047P1
* For 20-inch wide section, insert "M". For 24-inch wide section, insert "A". Main Bus Insulator (4-in bus bars) 75A105521P101
# For Copper with Tin Immersion Plating, insert "8". For Copper with Silver
Immersion Plating, insert "C".

Item 1
Vertical Bus Assembly, gO-inch High Section, 4-inch Main Bus Bars

Height Of Bottom Vertical Bus


Horizontal Short-circuit
Rating Catalog Number
Bracing
Wireway Cover Amperes

6-inch 42000 AIC 300 IC110V3*66#3


12-inch 42000 AIC 300 IC110V3*60#3
6-inch 42000 AIC 450 IC110V4*66#3
12-inch 42000 AIC 450 IC110V4*60#3
6-inch 42000 AIC 600 IC110V6*66#3
12-inch 42000 AIC 600 IC110V6*60#3
6-inch 65000 AIC 300 IC110V3*66#5
12-inch 65000 AIC 300 IC110V3*60#5
6-inch 65000 AIC 450 IC110V4*66#5
12-inch 65000 AIC 450 IC11 OV4 *60#5
6-inch 65000 AIC 600 IC110V6*66#5
12-inch 65000 AIC 600 IC110V6*60#5

* For 20-inch wide section, insert "N". For 24-inch wide section, insert "8".
# For Copper with Tin Immersion Plating, insert "8". For Copper with Silver
Immersion Plating, insert "C".

6
Vertical And Main Bus Parts (Continued)

Item 6 Other Common Parts Not Shown


Main Bus Bar (2-inch) .
Catalog Number
Catalog Number Description
Rating Phase/ Bus Bar Splice Bar
(Amps) Material Plating Location 22000/42000 Ale 65000 AIC
Bracing Bracing Ground Bus-
Copper, %" x 1"-unpjated 193A7611P5* 232A9491P1
600 Copper Tin L 1-Top 193A7608P12* 148B5181P25* tin plated 193A7611P14* 232A9491P4
600 Copper Tin L2-Middle 193A7609P12* 148B5181P27* silver plated 193A7611P13* 232A9491P5
600 Copper Tin L3-Bottom 193A7610P12* 148B5181P29* Copper, %" x 2"-unplated 193A7611 P1 * 151A1286P1
600 Copper Silver L1-Top 193A7608P11 * 148B5181P1* tin plated 193A7611P18* 151A1286P5
600 Copper Silver L2-Middle 193A7609P11* 148B5181P5* silver plated 193A7611P17* 151A1286P4
600 Copper Silver L3-Bottom 193A7610P11* 148B5181P9*
Aluminum, %" x 2"-tin plated 193A7611P6* 193A7295P2
600 Alum. Tin L1-Top 193A7608P3* 148B5181P4* 3/8" x 2" -tin plated 193A7611P20* 193A7295P1
600 Alum. Tin L2-Middle 193A7609P3* 148B5181 P8*
600 Alum. Tin L3-Bottom 193A7610P3* 148B5181P12* Neutral Bus-
Copper, %" x 1"-tin plated 193A7612P17* 161A9259P17
800 Copper Tin L1-Top 193A7608P17* 148B5181P26*
Copper Tin L2-Middle 193A7609P17* 148B5181P28* silver plated 193A7612P15* 161A9259P15
800
800 Copper Tin L3-Bottom 193A7610P17* 148B5181P30* Copper, %" x 2"-tin plated 193A7612P13* 161 A9259P1 0
silver plated 193A7612P12* 161A9259P9
800 Copper Silver L1-Top 193A7608P14* 148B5181P14*
800 Copper Silver L2-Middle 193A7609P14* 148B5181P18* Copper, 3/8" x 2"-tin plated 193A7612P20* 161A9259P6
800 Copper Silver L3-Bottom 193A7610P14* 148B5181P22* silver plated 193A7612P21* 161A9259P5
800 Alum. Tin L1-Top 193A7608P6*# 148B5181P13*# Aluminum, %" x 2" -tin plated 193A7612P16* 161A9259P1.3
800 Alum. Tin L2-Middle 193A7609P6*# 148B5181P17*# 3/8" x 2" -tin plated 193A7612P3* 148B5298P7
800 Alum. Tin L3-Bottom 193A7610P6*# 148B5181 P21 *#
* Add one letter for each vertical section in the MCC line-up, to a maximum of 3;
1000 Copper Tin -- Same as 600 Amp For 20-inch wide section, add "A"; For 24-inch wide section, add "E".
only use 2 bars/phase
1000 Copper Silver -- Same as 600 Amp
only use 2 bars/phase Description Catalog Number

Alum. Joint Compound (Grease)-1f2 oz. tube 272A5509MWP4


Item 6 4 oz. tube 272A5509MWP1
Main Bus Bar (4-inch) Neutral Bus Mounting Bracket (2-required) 151A1271P1
Catalog Number Neutral Bus Insulator (2-required) 796A526P1
Rating Vertical Bus Shutter Assembly 169C6350AYG1
(Amps) Material Plating Phase Front Bar Rear Bar

1200 Copper Tin L1, L2 or L3 232A9481P12* N/A Main Bus Splice Bar Kits
1200 Copper Silver L1, L2 or L3 232A9481P11* N/A
1200 Alum. Tin L1, L2 or L3 232A9480P5* 232A9481P5* Main (Horizontal) Bus Data
Bus Splice Kit
1600 Copper Tin L1, L2 or L3 232A9480P15* 232A9481P15* Rating Material Plating Catalog NumbereD
1600 Copper Silver L1, L2 or L3 232A9480P16 * 232A9481P16* (Amperes)
2000 Copper Tin L1, L2 or L3 232A9480P19* 232A9481P19* Copper Tin 272A5610G26
2000 Copper Silver L1, L2 or L3 232A9480P20* 232A9481P20* 600 Copper Silver 272A5610G1
Aluminum Tin 272A5610G9®
* Add one letter for each vertical section in the MCC line-up, to a maximum of 3;
For 20-inch wide section, add "A". For 24-inch wide section, add "E". Copper Tin 272A5610G25
# Use quantity of two (2) bars per phase. 800 Copper Silver 272A5610G27
Aluminum Tin 272A5610G6®
Copper Tin 272A5610G24
1000
Copper Silver 272A5610G2
Copper Tin 272A5610G23
1200 Copper Silver 272A5610G13
Aluminum Tin 272A561 OG 15®
Copper Tin 272A5610G22
1600
Copper Silver 272A5610G11
Copper Tin 272A5610G21
2000
Copper Silver 272A5610G12

eD Kit Catalog Number includes bus splices and hardware required for
one complete splice of ali three phases of the main (i.e. horizontal) bus.
® Aluminum joint compound (grease) must be ordered separately. Order Catalog
Number: 272A5509MWP1 (4 oz. tube); 272A5509MWP4 ('/2 oz. tube).

7
Unit Parts

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8
Unit Parts (continued)
Item 1-Rotary-style Handles
Circuit Breaker
Horizontally Mounted Vertically Mounted
Type Handle Catalog Number Handle Catalog Number

TED, THED, TEC, TECl TEFR1H TEFR1


TFJ, TFK TFKR1H TFKR1
TJK TJR1H TJR1
TKM TKMR1H TKMR1

Fusible Disconnect
Switch Rating Horizontally Mounted Vertically Mounted
(Amperes) Handle Catalog Number Handle Catalog Number

30-100 THMR1H THMR1


200 THMR2H THMR2

Item 2-Branch Overcurrent Protective Device

Circuit Breaker: 7700-Line motor control centers utilize General Electric circuit breakers in combination starters, feeder tap units, and main
disconnect units. Replacement circuit breakers may be purchased through the General Purpose Control Department,
Mebane, NC Operation. Order by the catalog number as it appears on the device itself.
Fusible Disconnect: Modified versions of OMR andOMW switches are utilized in 7700-Line construction. When selecting the proper replacement
switch, consideration must be given to the following:
1. Type of switch (OMR or OMW)
2. Size of starter, feeder tap, or main
3. Fuse amperage and type of clip
4. Power supply voltage.
Complete fusible disconnect switches consist of the switch assembly, fuse clip base or bases (as required), plus other factory
modifications. Order by complete catalog number as listed in the following tables, noting the following:
1. All switches listed are rated for 600 volts; for 250 volt applications, refer to factory.
2. Installation kit must be ordered and installed with the replacement switch to obtain complete switch assembly
(refer to page 12) .

9
Unit Parts (continued)

Item 2-Fusible Disconnect Switches For Starter Units (All Functions Except Part-winding) (See Notes Below)
, Fuse Clips
NEMA Switch Rating QMR Switch QMW Switch Installation
Size (Amperes) Type Rating (Amperes) Catalog Number Catalog Number Kit

R 0-30 20484053G 10 20484054G10 20484050VEG1


R 31-60 20484053G11 20484054G11 20484050VEG1
1 30
J 0-30 20484053G6 20484054G6 20484050VEG1
J 31-60 20484053G7 20484054G7 20484050VEG1

R 0-30 20484053G26 20484054G26 20484050VEG1


R 31-60 20484053G27 20484054G27 20484050VEG1
R 61-100 20484053G28 20484054G28 20484050VEG1
2 60
J 0-30 20484053G 19 20484054G 19 20484050VEG1
J 31-60 20484053G20 20484054G20 20484050VEG1
J 61-100 20484053G21 20484054G21 20484050VEG1

R 31-60 20484053G62 20484054G62 20484050VEG2


R 61-100 20484053G63 20484054G63 20484050VEG2
R 101-200 20484053G64 20484054G64 20484050VEG2
3' 100
J 31-60 20484053G54 20484054G54 20484050VEG2
J 61-100 20484053G55 20484054G55 20484050VEG2
J 101-200 20484053G56 20484054G56 20484050VEG2

R 61-100 20484055G 14 20484056G 14


R 101-200 20484055G15 20484056G15
20484050VKP1
R 201-400 20484055G 16 20484056G16
4 200 plus
J 61-100 20484055G8 20484056G8 272A56508TP1
J 101-200 20484055G9 20484056G9
J 201-400 20484055G10 20484056G 10

R 201-400 THM3565IM- N/A TP8RK56A


R 401-600 THM3566~ N/A TP8RK56A
5 400
J 201-400 THM35J5t§- N/A --
J 401-600 THM35J~ N/A --
, For 24·inch high unit, refer to Spare Recommendations before ordering.

Item 2-Fusible Disconnect Switches For Feeder Units (See Notes Below)

Switch Size 'Unit Door Fuse Clips QMR Switch QMW Switch Installation
(Amperes) Height (Inches) Catalog Number catalog Number Kit
Type Rating (Amperes)

6 R 0-30 20484053G 10 20484054G 10 Kit Number 1


6 J 0-30 20484053G6 20484054G6 Kit Number 1
30
12 R 0-30 20484053G 10 20484054G 10 Kit Number 2
12 J 0-30 20484053G6 20484054G6 Kit Number 2

6 R 31-60 20484053G27 20484054G27 Kit Number 3


6 J 31-60 20484053G20 20484054G20 Kit Number 3
60
12 R 31-60 20484053G27 20484054G27 Kit Number 4
12 J 31-60 20484053G20 20484054G20 Kit Number 4

12 R 61-100 20484053G44 20484054G44 Kit Number 5


100
12 J 61-100. 20484053G38 20484054G38 Kit Number 5

24 R 101-200 20484055G21 20484056G21 Kit Number 6


200
24 J 101-200 20484055G 19 20484056G 19 Kit Number 6

400
48 R 201-400 THM3565 N/A Kit Number 7
48 J 201-400 THM35J5 N/A Kit Number 7

600
48 R 401-600 THM3666 N/A Kit Number 8
48 J 401-600 THM36J6 N/A Kit Number 8

Notes For Item 2 (Fusible Disconnect Switch)


1. All switches listed are rated for 600 volts; for 250 volt applications, refer to Spare Recommendations. .
2. Installation kit must be ordered and installed with the replacement switch to obtain the complete switch assembly.
3. Parts called for in individual kit numbers must be ordered individually; do not order by kit number.

10
Unit Parts (continued

Item 2-Fusible Disconnect Switches For Part-winding Starter Units ·Only (See Notes below)

NEMA Switch Rating Fuse Clips QMR Switch QMW Switch Installation
Size (Amperes) Catalog Number Catalog Number Kit
Type Rating (Amperes)

R 0-30 204B4OS3G 10 204B4OS4G 10 204B4OS0VEG1


R 31--60 204B4OS3G 11 204B4OS4G11 204B4OS0VEG1
1 30
J 0-30 204B4OS3G6 204B4OS4G6 204B40S0VEG1
J 31-60 204B40S3G7 204B40S4G7 204B40S0VEG1

R 31-60 204B4OS3G27 204B4054G27 204B4OS0VEG1


R 61-100 204B40S3G28 204B40S4G28 204B4OS0VEG1
1 or 2 60
J 31-60 204B40S3G20 204B40S4G20 204B4OS0VEG1
J 61-100 204B40S3G21 204B40S4G21 204B4OS0VEG1

R 101-200 204B40S3G64 204B40S4G64 204B4OS0VEG2


2 or 3 100
J 101-200 204B40S3GS6 204B40S4GS6 204B4OS0VEG2

R 61-100 204B40S3G63 204B40S4G63 204B4OS0VEG2


3 100
J 61-100 204B40S3GSS 204B40S4GSS 204B40S0VEG2
R 101-200 204B40SSG 1S 204B40S6G 1S
204B40S0VKP1
R 201-400 204B40SSG 16 204B40S6G16
3 or 4 200 plus
J 101-200 204B40SSG9 204B40S6G9
272AS6S0BTP1
J 201-400 204B40SSG10 204B40S6G 10
R 201-400 TH M3S6SISE') N/A TPBRKS6A
R 401-600 THM3S661efl. N/A TPBRKS6A
S 400
J 201-400 THM35J~ N/A --
J 401-600 THM35J~ N/A -

Item 2-Fusible Disconnect Switches For Main Switches (See Notes below)
Switch Unit Door Fuse Clips QMR Switch QMW Switch Installation
Size Height Catalog Number Catalog Number Kit
(Amperes) (Inches) Type Rating (Amperes)

R 101-200 204B40SSG21 204B40S6G21 Kit Number 9


200 30 204B40SSG 19 204B40S6G19 Kit Number 9
J 101-200

R 201-400 THM3S6S N/A Kit Number 7


400 36 THM3SJS N/A Kit Number 7
J 201-400

R 401-600 THM3666 N/A Kit Number 8


600 36 THM36J6 N/A Kit Number 8
J 401-600

Notes For Item 2 (Fusible Disconnect Switch)


1. All switches listed are rated for 600 volts; for 2S0 volt applications, refer to Spare Recommendations.
2. Installation kit must be ordered and installed with the replacement switch to obtain the complete switch assembly.
3. Parts called for in individual kit numbers must be ordered individually; do not order by kit number.

11
Unit Parts (continued)
Installation Kit-For QMR/QMW Feeder Units And Main Switches
Kit Number I Quantity Required
Catalog Number Description
1 2 3 4 5 6 7 8 9

TPBRK56A Rejection Pin Kit (R) 1 1


113A5436Pl Lug 3 3
113A5437P1 Lug 3
204B4050FVP1 Switch Insulator 1 1
204B4050VEG1 OMR/OMW Parts Assembly 1 1
204B4050VEG2 OMR/OMW Parts Assembly 1
204B4050VKPl Line Shield 1
204B4118ACPl Bat-wing Insulators 1 1
204B4118ACP2 Bat-wing Insulators 1 1
232A6981P4 Lug 3
232A6981P12 Lug 3
264V195Pl Lug 3 3
272A5602ESPl Load Base Insulator 1 1
272A5650BMP3 Line Shield 1 1
272A5650BTPl Line Shield Nameplate 1 1 1 1 1 1
272A5650KYP2 Insulator 1
272A5650UKPI Insulator 1 1
68J122002AW0102AJB Line Shield 1 1
75B 125076G701 Lug 3
75B125077G701 Lug 3

Item 3-Starter/Contactor
For correct replacement parts, refer to the appropriate renewal parts bulletin:
NEMA Size 100-Line 200-Line

1 GEF-4146 GEF-4404
2 GEF-4147 GEF-4405
3 GEF-4248 GEF-4406
4 GEF-4276 GEF-4407
5 GEF-4249 GEF-4408
Note: Renewal parts for 20D-Line starters/contactors may be purchased through the General Purpose Control Department, Mebane, NC
Operation. Renewal parts' for taD-Line starters/contactors are only available from the General Purpose Control Department, Bloomington, IL.

Item 4-Fuse Blocks (Control Circuit) Primary Secondary

With Control Power Transformer: I-pole BMC#2807 GE8411-3


2-pole BMC#2808 GE8421-3
Without Control Power Transformer: 117B5097Gl

Item 5-Control Power Transformer


NEMA Primary Volts 480 600 380
Size Sec. Volts 120 120 115
(FVNR/FVR)
VA (Std.) 60 Hertz 60 Hertz 50 Hertz
1 60 ~,1.<. \ 302A3600CGP1 302A3600CGP25 302A3600CGP17
2 100 302A3600CGP3 302A3600CGP27 302A3600CGP19
3 200 302A3600CGP5 302A3600CGP28 302A3600CGP21
4 250 302A3600CGP6 302A3600CGP29 302A3600CGP22
Optional 75 302A3600CGP2 302A3600CGP26 302A3600CGP18
Optional 150'".,." 302A3600CGP4 N/A 302A3600CGP20
Optional 300,;;'\., 1\"'\~ 302A3600CGP7 302A3600CGP30 302A3600CGP23

Note: Above catalog numbers do not include secondary fuse block mounted on transformer.

Item 6-Control Terminal Board Catalog Number

Male (Mounted on starter unit) 75B132504G701


Female (Mounted on vertical section) 75B132505G701
Mounting Clip (For female board) 577A285Pl
Marking Strip (3 pt-blank) 272A5615Pl0l
Assembly (All of above) 204B4048Gl

12
Unit Parts (continued)

Item 7-Racking Screw (Plug-in Units Only) Catalog Number

Screw 113A5164P1
Washer 113A5282P1
Retainer Washer 264V295P1

Item 8-Door Latch Assembly Catalog Number 117B5064G2

Item 9-Unit Frame Latch Assembly Catalog Number 117B5064G1

Item 10-Pushbutton Bracket Catalog Number

Blank (no holes) 151A1224P10


1 hole 151A1224P2
2 hole 151A1224P3
3 hole 151A1224P4
4 hole 151A1224P5
Plug button (gray) CR2940UH200

Item 11-0verload Reset Assembly


NEMA Size Function Catalog Number
1 All 116C8961G1
2 All Except RVNR 116C8961G2
2 RVNR 116C8961G4
3 All 116C8961G3
4 All 116C8961G3
5 All 116C8961G5

Note: Above overload reset assemblies are not for MGG's originally equipped with IOIJ.Line starters.

Item 12-Door Ring


Outer Ring And Interlock Assembly
Device Type Device Mounted
Vertically Horizontally

Circuit Breaker
973C122G1 973C122G2
("E" or "F" Frame) \

Circuit Breaker
973C122G3 973C122G4
("J" Frame)

OMR/OMW (To 200 Amp) 973C122G1 973C122G2

OMR/OMW (400 or 600 Amp) 973C122G7 N/A

Item 13-Pilot Devices (Type CR2940) Catalog Number

Pushbutton (START) CR2940WA310B


Pushbutton (STOP) CR2940WA301C
Selector Switch (OFF-ON) IC2940UB310AOO
Selector Switch (HAND-OFF-AUTO) IC2940UB311 BOO
Indicating Light (120 Volt) CR2940UC212A2
Indicating Light (Trans. Type, 120 V) CR2940UE212A2
Indicating Light (Trans. Type, 240 V) CR2940UE212A3
Indicating Light (Trans. Type, 480 V) CR2940UE212A4
Color Cap, Red CR2940U200H
Color Cap, Green CR2940U200J
Color Cap, Amber CR2940U200K
Notes: 1. For devices not listed above, refer to GEP-694.
2. Indicating lights listed above are oiltight type, less color cap.
3. Transformer type indicating lights are 6 volt, No. 55 bulb (Cat. No. 144A4918P20).

13
Unit Parts (continued)

Item 14-Service Designation Nameplate (Blank)


Catalog Number

White Face/Black Core 273A7916P3EC


Black Face/White Core 273A7916P3FC
Mounting Clip (2 required) 272A5509ASP102

Item 15-Unit Nameplate (Blank) (Refer to Page 2) Catalog Number 221B9151Pl

Item 16-Power Terminal Board


NEMA Size 1 and 2: Catalog Number

Male (Mounted on starter unit) 75B132504G701


Female (Mounted on vertical section) 75B132505G703
Mounting Clip (For female board) 577A285Pl
Marking Strip (3 pt.-blank) 272A5615Pl0l
Assembly (All of above) 204B4048G4
NEMA Size 3:

Male (Non-hinged) 204B4050FKG2


Female (Wires out top of MCG) 204B4050FLG4
Female (Wires out bottom of MCG) 204B4050FLGl
Plastic Cover 204B4050NDPl
NEMA Size 4:

Male (Non-hinged) 204B4050FKG2


Female (Wires out top of MCG) 204B4050FLG6
Female (Wires out bottom of MCG) 204B4050FLG3
Plastic Cover 204B4050NDPl

Item 17-Load Wire Harness (Starter to power terminal board)

Function NEMA Size Catalog Number Catalog Number


(For Circuit Breaker) (For Fusible Disconnect)

1 7119R47 7119R47
2 '7119R68 7119R68
FVNR
3 7119R58 7119R58
4 7119R58 7119R62

1 7119R52 7119R52
FVR
2 7119R49 7119R49

1 7119R56 7119R56
2S1W
2 7119R72 7119R72

1 7119R55 7119R55
2S2W
2 7119R50 7119R50

NOTE: Above harnesses utilize standard GE type THW (flamenol) wire/cable. Do not order above catalog numbers if your motor control center
was ordered with special type power wire/cable.

Item 18-Line Connection Barrier 30/60/100 ampere QMR/QMW Fusible Disconnect Switches (Only)

Catalog Number 272A5650UJP1

Item 19-5tab Assembly (Includes Plastic Base, Cover, and~


Catalog Number

One wire/cable per phase 117B6219Gl


Two wires/cables per phase " 1"78621902

14
Unit Parts (continued)

Item 20-Stab Power Harness (Includes harness and stab fingers)


Combination Starter Units:
Harness
NEMA Size Function Circuit Protective Device
Catalog Number

FVNR-FVR-2S1W-2S2W Circuit Breaker 707BR95G6


1
FVNR-FVR-2S1W-2S2W . QMR/QMW 707BR95G5

FVNR Circuit Breaker 707BR95G6


2 FVNR QMR/QMW 707BR95G5
FVR-2S1 W-2S2W Circuit Breaker-QMR/QMW 707BR95G13
FVNR Circuit Breaker ("E" Frame) 707BR97G12
3 FVNR Circuit Breaker ("F" Frame) 707BR97G11
FVNR QMR/QMW 707BR97G6

FVNR Circuit Breaker ("F" Frame) 707BR9BG14


4
FVNR QMR/QMW 707BR9BG10

Feeder Units/Main Disconnects:


Unit Door
Rating Hamess
Circuit Protective Device Height
(Amperes) Catalog Number
(Inches)

0-40 6 707BR95G9
Circuit Breaker 50-100 6 707BR97G2
"E" Frame 12 707BR97G7

30 6 707BR95G4
60 6 707BR96G1
Fusible Disconnect (QMR/QMW) 707BR96G2
30-60 12
100 12 707BR97GB

NOTE; Above harnesses utilize standard GE type THW (flamenol) wire/cable. Do not order above catalog numbers if
your motor control center was ordered with special type power wire/cable.

15
"

General Electric Company


For further information
General Purpose
call or write your local
Control Department
General Electric
P. O. Box 489
Sales Office or . . .
Mebane, NC 27302

GENERAL_ ELECTRIC
GEF-4629 1/84 (5M) Printed In U.S.A.

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