Ingersoll Rand RX-304H

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Manual RX304H

Física General (Universidad Nacional Abierta y a Distancia)

Studocu no está patrocinado ni avalado por ningún colegio o universidad.


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OPERATION / MAINTENANCE
AND PARTS MANUAL
RX-304H/RX-344H
TAMPER RAMMER

020501AA

Read this instruction manual before operating this equipment


CPN 13363098 September 1, 2003

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RX-304H and RX-334H TAMPER RAMMER


OPERATION AND MAINTENANCE MANUAL
COMMUNICATION NO. 13363098

This manual should be used with all related supplemental books, engine and transmission manuals, and part books. Related
Service Bulletins should be reviewed to provide information regarding some of the recent changes.

If any questions arise concerning this publication or others, contact your local distributor for the latest available information.

Contents of this manual are based on information in effect at the time of publication and are subject to change without notice.

CONTENTS SECTION

SAFETY PRECAUTIONS AND GUIDELINES 1

INTRODUCTION 2

SYMBOL IDENTIFICATION AND METRIC CONVERSION 3

OPERATING INSTRUCTIONS 4

FUEL AND LUBRICATION SPECIFICATIONS 5

INITIAL BREAK-IN MAINTENANCE 6

TROUBLE SHOOTING AND GENERAL MAINTENANCE 7

10 HOUR OR DAILY ROUTINE MAINTENANCE 8

50 HOURS OR WEEKLY ROUTINE MAINTENANCE 9

100 HOURS OR MONTHLY MAINTENANCE 10

200 HOURS OR QUARTERLY ROUTINE MAINTENANCE 11

500 HOURS OR SEMI-ANNUAL ROUTINE MAINTENANCE 12

1000 HOURS OR ANNUAL ROUTINE MAINTENANCE 13

ROUTINE ADJUSTMENTS 14

MISCELLANEOUS AND OPTIONAL EQUIPMENT 15

SCHEMATICS 16

PARTS MANUAL 17

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SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES

Contents ......................................................................................................................................................................... Page

OVERVIEW .......................................................................................................................................................................... 1
PRE-START INSPECTION .................................................................................................................................................. 1
OPERATING ........................................................................................................................................................................ 1
MAINTENANCE .................................................................................................................................................................. 2
OERATING PROCEDURES ............................................................................................................................................................... 2

OVERVIEW

Before you operate, maintain, or in any other way, use this machine, read and study this manual. Know how to safety use the
compactor’s controls and what you must do for safe maintenance.

BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY, OPERATE THIS MACHINE:

READ and STUDY this manual. KNOW how to safely use the unit’s controls and what you must do for safe maintenance.

The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, its
use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material
property. •

ALWAYS wear or use the proper safety items required for your personal protection.

For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery -
such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.

If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANY
INGERSOLL-RAND DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK.

Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This also
applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.

Observe all fire-warning and fire-fighting procedures. •

PRE-START INSPECTION

INSPECT your machine. Have any malfunctioning, broken or missing parts corrected or replaced before use.

Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the
machine’s working behaviour) to the competent organisation/person immediately. If necessary, stop the machine immediately
and lock it. •

Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.

Operate the machine only if all protective and safety oriented devices, such as removable safety devices, emergency shut-off
equipment, sound-proofing elements and exhausts, are in place and fully functional. •

1-1

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SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES

The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connections
or scorched cables must be rectified immediately. •

VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipment
on the compactor.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.

CHECK for WARNING tags placed on the machine. DO NOT operate the equipment until repairs have been made and the
WARNING tags are removed by authorized personnel.

KNOW the location of the Emergency Shut-Down Control if the machine is so equipped.

OPERATING

In the event of safety-relevant modifications or changes in the behaviour of the machine during operation, stop the machine
immediately and report the malfunction to the competent authority/person. •

Always wear the prescribed ear protectors. •

Always make sure that no person or obstruction is in your line of travel. Watch your step to avoid tripping.

USE extreme caution and be observant when working in close quarters or congested areas.

Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as obstacles in the working
and travelling area, the soil bearing capacity and any barriers separating the construction site from public roads. •

When travelling on public roads, ways and places always observe the valid traffic regulations and, if necessary, make sure
beforehand that the machine is in a condition compatible with these regulations •

Always keep at a distance from the edges of building pits and slopes. •

DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL.

DO NOT operate the compactor on non-compactable material, such as concrete or hardened asphalt.

MAINTENANCE

Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •

Ensure that the maintenance area is adequately secured. •

Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •

After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Any
defects found must be rectified without delay. •

Always tighten any screwed connections that have been loosened during maintenance and repair. •

1-2

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SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES

Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon
completion of the maintenance and repair work. •

Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. •
AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.

NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.

ALWAYS disconnect the spark plug before performing any work on the unit.

DO NOT alter the engine governor settings from that indicated in the engine manual.

ALWAYS replace damaged or lost decals. Refer to the Parts Manual for the proper location and part number of all decals.

Carry out welding, flame-cutting and grinding work on the machine only if this has been expressly authorized, as there may
be a risk of explosion and fire. •

Before carrying out welding, flame-cutting and grinding operations, clean the machine and its surroundings from dust and other
inflammable substances and make sure that the premises are adequately ventilated (risk of explosion). •

1 - 3 ,1-3
1-4

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SECTION 2 - INTRODUCTION

EXCELLENT CHOICE! The Ingersoll-Rand Tamper Rammer It is important that any procedure not specifically
you have chosen will give you many hours of maintenance recommended in this manual be thoroughly evaluated from
free operation resulting in a faster return of your investment. the standpoint of safety before it is implemented.

Safe operation depends on reliable equipment and the use Continuing improvement and advancement of product design
of proper operating procedures. Performing the checks and may cause changes to your machine which may not be
services described in this manual will help keep your machine included in this publication. Each publication is reviewed
in good condition. These recommended operation and revised, as required, to update and include these changes
procedures will help you to avoid unsafe practices. in later editions. Ingersoll-Rand reserves the right to modify
or make changes within a specific model group without notice
Safety notes have been included throughout this manual to and without incurring any liability to retrofit units previously
help you avoid injury and prevent damage to the equipment. shipped from the factory. Contact your Ingersoll-Rand
These notes are not intended to cover all eventualities; it is Distributor for non-routine maintenance information that is
impossible to anticipate and evaluate all possible methods not covered in this publication.
of operation. Therefore, you are the only person who can
guarantee safe operation and maintenance.

2-1,2-2
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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION

Contents Page

INTERNATIONAL MACHINE SYMBOLS ______________________________________________________________ 1


INTERNATIONAL HIGHWAY SYMBOLS ______________________________________________________________ 2
METRIC CONVERSIONS __________________________________________________________________________ 4

INTERNATIONAL MACHINE SYMBOLS

The following explains the meaning of international symbols that may appear on your machine

OIL PRESSURE LOW ENGINE RPM.


HORN

WATER
TEMPERATURE BRAKE - PARK
CAUTION

ON / OFF VIBRATION
DIESEL FUEL

LIGHTS
AMPLITUDE
SLOW

WATER FREQUENCY
FAST

BATTERY CAUTION - PRESSURIZED


TRANSMISSION

AMMETER OR
VOLTMETER GREASE

AIR PRESSURE OIL

HYDRAULIC
- LOW AIR PRESSURE OIL

ENGINE RPM HOURS

NEUTRAL
BRAKE

3-1

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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION

INTERNATIONAL HIGHWAY SYMBOLS

The following symbols may also appear in a yellow square instead of a red triangle.

road bends uneven road

dangerous bend
ridge

double bend
dip

dangerous descent slippery road

steep ascent
loose gravel

carriageway narrows
no entry for power driven vehicles

carriageway narrows
no entry for vehicles exceeding width

"end of priority" sign no entry for vehicles exceeding length

oncomig traffic has priority


falling rocks

priority over oncoming traffic pedestrian crossing

swing bridge
road work

road leads onto quay or river bank light signals

3-2

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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION

two-way traffic
no entry for vehicles exceeding weight

other dangers no entry for vehicle axle weight exceeding

level crossing no u-turn

level crossing no turn direction shown

no entry no entry for power driven vehicles

closed to all vehicles in


both directions

Intersection, user must give way

intersection user must give way

Intersection user must give way

"give way" sign

stop sign (new)

stop sign (old)

"priority road" sign

3-3

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SECTION 3 - SYMBOL IDENTIFICATION AND METRIC CONVERSION

TO CONVERT INTO MULTIPLY BY


OMREGNET FRA TIL MULTIPLICERES MED

bar pound/sq.in 14.50


bar kilopascals 100.
centigrade fahrenheit (C° x 9/5) + 32
centimeters inches 0.3937
centimeters millimeters 10.0
circumference radians 6.283
cubic centimeters cu.inches 0.06102
degrees (angle) radians 0.01745
degrees/sec. revolutions/min 0.1667
feet meters 0.3048
feet/min meters/min. 0.3048
foot-pounds kg-meters 0.1383
gallons liters 3.785
Hertz vibrations/min. 60.
horsepower kilowatts 0.7457
inches centimeters 2.540
inches millimeters 25.40
kilograms pounds .250
kilogram meters -pounds 7.233
kilopascal pounds/sq.in 0.1450
kilopascal bars 0.01
kilowatts horsepower 1.341
liters gallons (U.S. liq) 0.2642
liters pints (U.S. liq) 2.113
liters quarts (U.S. liq) 1.057
meters feet 3.281
meters inches 39.37
meters/min feet/sec 0.05468
miles/hr kms/hr 1.609
millimeters inches 0.03937
Newtons pounds 4.448
Newton-meter pound-feet 0.737
pints (liq) liters 0.4732
pounds kilograms 0.4536
pounds Newtons 0.225
pound feet Newton-meter 1.356
pounds/ft. kgs/meter 1.488
pounds/sq in bars 0.06895
pounds/sq in kilopascals 6.895
quarts (liq) liters 0.9463
radians degrees 57.30
radians/sec revolutions/min 9.549
revolutions/min degrees/sec 6.0
revolutions/min radians/sec 0.1047
temperature (°C) + 17.78 temperature (°F) 1.8
temperature (°F) - 32 temperature (°C) 5/9
tons (short) tons (metric) 0.9078
vibrations/min Hertz 0.0167

3-4

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SECTION 4 - OPERATING INSTRUCTIONS

Contents Page

SAFETY CHECKS - PRE-STARTING _________________________________________________________________ 1


INSPECTION PRIOR TO OPERATION ________________________________________________________________ 2
OPERATION _____________________________________________________________________________________ 2
STORAGE ______________________________________________________________________________________ 5

Improper maintenance can be hazardous.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.

SAFETY CHECKS - PRE-STARTING

Before starting each day, in addition to the 10 hour daily routine maintenance, check or inspect the following items to ensure
trouble free performance.

1. Check fluid lines, hoses, fittings, filler openings, drain plugs, pressure cap, muffler, safety shrouds and the area underneath
the unit for signs of leakage or damage. Fix any leaks and correct any damage before operating.

2. Inspect the entire unit for damaged or missing parts and repair or replace them as needed.

3. Check the fuel level. If necessary, fill the fuel tank with the proper fuel.

4. Check all fastening hardware to ensure it is adequately tightened and that none is missing or broken.

5. Do not operate faulty equipment.

6. Be observant of people and obstructions within the work area.

7. Check engine for fuel.

Please read “INSTRUCTIONS FOR USE” for HONDA engine GX120 and this instruction manual for correct use and care.
Please check if the unit is correctly maintained in good operating conditions.

4-1

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SECTION 4 - OPERATING INSTRUCTIONS

INSPECTION PRIOR TO OPERATION

CHECK ENGINE OIL


Before checking or refilling engine oil, be sure the rammer is located on a stable level surface.
Do not thread the gauge into oil filler to check oil level. If the oil level is below the lower level line on the dipstick, refill with the
proper oil to the upper level (to the neck of oil filler). See section 9.

CHECK ENGINE FOR FUEL


Do not refuel while smoking near an open flame or other potential hazards.

CLEANING AIR CLEANER


Check Air Cleaner to be sure it is clean and not comtaminated. If it needs cleaned perform the follwing steps:
Take out the outer urethane foam and inner element. Wash the element in kerosene or diesel fuel. Saturate it in a mixture
of 3 parts kerosene or diesel fuel and 1 part engine oil. Shake off excessive oil and reinstall. Wash the air cleaner case
using kerosene. After cleaning it up, apply engine oil on the inner part of the case.

If the air cleaner element is seriously contaminated engine start up may fail or poor output and malfunctions of the engine
may result.

CHECK EACH PART FOR LOSE OR BROKEN BOLTS AND NUTS


Tighten loose Bolts and Nuts, if any. Check each part for fuel or oil leak. Replace broken or damaged parts, if any, with
new ones.

LUBRICATION OF MAIN BODY


Check the Main Body oil level with the oil gauge before each operation. Change oil after the first 50 hours and every 200 hours.
See Section 11.

OPERATION

STARTING
1. Turn the STOP SWITCH (1, Figure 4-1) clockwise to the ON position.

Figure 4-1

4-2

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SECTION 4 - OPERATING INSTRUCTIONS

2. Open the FUEL COCK (1, Figure 4-2) located under the fuel tank. Move the FUEL VALVE LEVER to the "ON" position.

Figure 4-2

3. Close the CHOKE LEVER (Figure 4-3). If the engine is cold or the ambient temperature is low, close the Choke Lever (Figure
4-2) fully. If the engine is warm or the ambient temperature is high, open the Choke Lever half-way, or keep it fully open.

Figure 4-3

4. Position THROTTLE LEVER (Figure 4-5) to “LOW” speed position.

4-3

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SECTION 4 - OPERATING INSTRUCTIONS

5.Pull the STARTER HANDLE (1, Figure 4-4) of RECOIL STARTER slowly until resistance is felt. This is the “COMPRESSION”
point. Return the Handle to its original position and pull swiftly. After starting the engine, allow the Starter Handle to return to
its original position while still holding the Handle.

Figure 4-4

After the engine starts, set the Throttle Lever (Figure 4-5) at the low speed position “LOW” and warm it up without load for a few
minutes. Fully open CHOKE LEVER (1, Figure 4-3) gradually.

Avoid fully pulling out the rope. Return the Handle to its original position.

RUNNING
1. Shift the Throttle Lever (Figure 4-5) to “HIGH” speed position quickly. The rammer starts to vibrate and move forward.

Figure 4-5

4-4

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SECTION 4 - OPERATING INSTRUCTIONS

STOPPING
1. Shift the throttle lever (1, Figure 4-6) to “LOW” speed position.
2. Allow the engine to run at low speed for 2-3 minutes before stopping.
3. Turn the STOP SWITCH (2, Figure 4-6) counterclockwise to the "OFF" position.
4.Close the fuel cock (3, Figure 4-6).
5. Close the FUEL COCK (4, Figure 4-6) located under the fuel tank.

Figure 4-6

1 2

Do not stop engine suddenly while running at high speed

4-5

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SECTION 4 - OPERATING INSTRUCTIONS

LONG TERM STORAGE

Discharge fuel (No Smoking !)


1. Remove the strainer cup of the fuel cock, place the strainer over a container and open the fuel cock to discharge fuel from
the fuel tank. Remove the carburetor float chamber bolt from the bottom and discharge fuel from the carburetor

2. Close the fuel cock.

3. Change the engine oil with fresh oil.

4. Remove the spark plug, pour about 5 cc of the engine oil into the cylinder, slowly pull the starter handle of the recoil starter
2 or 3 times, and re-install the spark plug.

5. Slowly pull the recoil starter handle until resistance is felt and leave it in that position.

6. Clean the unit and engine.

7. Store the unit and engine indoors in a well-ventilated, low humidity area. Use the cover to avoid dirt, etc. if storage will be
for a long time.

Always stop the engine and allow to cool down before covering the unit.

4-6

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SECTION 5 - FUEL AND LUBRICATION SPECIFICATIONS

Contents Page

GENERAL INFORMATION ________________________________________________________________________ 1


FLUID CAPACITIES ______________________________________________________________________________ 1

GENERAL INFORMATION

Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants
are needed and some components in the unit require more frequent lubrication than others.

Specific recommendations of brand and grade of lubricants are not made here due to regional availability, operating conditions,
and the continual development of improved products. Where questions arise, refer to the requirements and specifications in
the manufacturer's manual.

All oil levels are to be checked with the machine parked on a level surface, and while the oil is cold, unless otherwise specified.

TABLE 5-1 FLUID CAPACITIES

FUEL/OIL APPROXIMATE CAPACITY

ENGINE FUEL (Unleaded Gasoline) .......................................................................................................... 2.64 US Quarts

ENGINE OIL (SAE 10W30) ........................................................................................................................... 0.63 US Quarts

MAIN BODY OIL (SAE 10W30) (RX-344H) ............................................................................................... 0.95 US Quarts


MAIN BODY OIL (SAE 10W30) (RX-304H) ............................................................................................... 0.63 US Quarts

CHECK FUEL
1. Stop the engine and open the fuek tank cap.
2. Use the automobile unleaded gasoline only.
3. Close the fuel cock before filling the fuel tank.
4. When filling the fuel tank, always use the fuel filter.
5. Wipe off any spilled fuel before starting the engine.

Fuel is flammable. May cause injury and property damage.

Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank.

Always wipe up any spilled fuel.

5-1,5-2
5-1

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SECTION 6 - INITIAL BREAK-IN MAINTENANCE

Contents Page

ENGINE OIL ____________________________________________________________________________________ 1


LUBRICATION OF MAIN BODY ____________________________________________________________________ 1
GENERAL MAINTENANCE _______________________________________________________________________ 2

Improper maintenance can be hazardous.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.

ENGINE OIL
Drain the engine oil after the first 20 hours of operation. Fill with the correct amount of the recommended oil. Check the oil
level with the oil filler cap/dip stick. See Section 9.

Hot oil and/or components can burn.

Oil must be at normal operating temperature when draining.

Avoid contact with hot oil or components.

LUBRICATION OF MAIN BODY


Check the Main Body oil level with the oil gauge before each operation. Change oil after the first 50 hours and every 200
hours. See Section 11.

6-1

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SECTION 6 - INITIAL BREAK-IN MAINTENANCE

GENERAL MAINTENANCE
Perform the following maintenance checks after the initial break in peroid.

1. Engine RPPM is adjusted to: 3,600 - 3,700 min-1 (3,600 - 3,700 rpm ) (With load ).

2. Check Bolts and Nuts for looseness. Tighten it if necessary.

3. Check for fuel and oil leak.

4. Keep the RUBBER BUFFER away from oil and fuel.

5. Please refer to “INSTRUCTION FOR USE” for HONDA engine GX120 regarding the how-to maintenance for engine.

6-2

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SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE

Contents Page
TROUBLE SHOOTING _____________________________________________________________________________ 1
GENERAL MAINTENANCE ________________________________________________________________________ 2

TROUBLESHOOTING

1) Engine fails to start.

a) Spark plug is defective Clean or replace.


b) Air in the fuel system. Bleed air completely.
c) Fuel tank is empty. Refuel
d) Fuel Strainer is clogged Clean or Relpace.
d) Carburetor is clogged. Clean or replace, if necessary.
e) Excessive fuel. Open fuel drain cock and excess fuel.
Clean spark plug.

2) Engine runs irregularly.

a) Fuel line sucks air. Retighten the fuel pipe joints and bleed air.
b) Air cleaner is clogged. Clean air cleaner or replace element.
c) Engine stalls during operation. Clean fuel system and retighten the fuel
pipe joints.
d) Low compression. Replace head gasket or retighten spark plug.

3) Machine fails to jump.

a) Incorrect setting RPM of engine. Adjust


b) Throttle cable is slacked. Adjust
c) Centrifugal clutch is slipped. Overhaul or replace If necessary.

4) Machine jumps irregulary or vibrates only.

a) Centrifugal clutch is slipped. Overhaul or replace if necessary.


b) Coil spring is fatigued. Replace
c) Excessive oil level. Correct
d) Improper oil viscosity Check oil viscosity, change if
necessary.

7-1

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SECTION 7 - TOUBLE SHOOTING - GENERAL MAINTENANCE

GENERAL MAINTENANCE
1. Engine RPM is adjusted to: 3,600 - 3,700 min-1 (3,600 - 3,700 rpm ) (With load ).

2. Check Bolts and Nuts for looseness. Tighten it if necessary.

3. Check for fuel and oil leak.

4. Keep the RUBBER BUFFER operating handle away from oil and fuel.

5. Please refer to “INSTRUCTION FOR USE” for HONDA engine GX120 regarding the how-to maintenance for engine.5

AIR CLEANER
Keep the Air Cleaner Element clean. Take out the outer urethane foam and inner element. Wash the element in
kerosene or diesel fuel. Saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Shake off
excessive oil and reinstall. Wash the air cleaner case using kerosene. After cleaning it up, apply the engine oil on the
inner part of the case.

If the air cleaner element is seriously contaminated, the start-up failure, poor output and malfunctions of the engine
may result.

7-2

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SECTION 8 - 10 HOUR OR DAILY ROUTINE MAINTENANCE

Contents Page

ENGINE OIL ____________________________________________________________________________________ 1


AIR CLEANER __________________________________________________________________________________ 1
FASTENING HARDWARE _________________________________________________________________________ 1
LUBRICATION MAIN BODY _______________________________________________________________________ 1

Improper maintenance can be hazardous.

Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.

It is recommended that the following steps be performed at the beginning and end of each 8 to 10 hour shift or daily, whichever
comes first.

ENGINE OIL
Check the engine's oil level at the start of each day and maintain it to the full mark on the dipstick. Insert the dipstick and check
the full mark on the dipstick. See Section 9.

AIR CLEANER
If the machine is operating in a dusty environment check the air cleaner daily. Keep the Air Cleaner Element clean. Take out
the outer urethane foam and inner element. Wash the element in kerosene or diesel fuel. Saturate it in a mixture of 3 parts
kerosene or diesel fuel and 1 part engine oil. Shake off excessive oil and reinstall. Wash the air cleaner case using kerosene.
After cleaning it up, apply the engine oil on the inner part of the case.

If the air cleaner element is seriously contaminated, the start-up failure, poor output and malfunctions of the engine may result.

FASTENING HARDWARE
Check all fastening hardware to ensure it is all adequately tightened and that none is missing or broken.

LUBRICATION OF MAIN BODY


Check the Main Body oil level with the oil gauge before each operation. Change after the first 50 hours and every 200 hours.
See Section 11.

8-1
8-1,8-2

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SECTION 9 - 50 HOUR OR WEEKLY ROUTINE MAINTENANCE

Contents Page

ENGINE OIL ____________________________________________________________________________________ 1


LUBRICATION OF MAIN BODY ____________________________________________________________________ 1

CHECK AND CHANGE ENGINE OIL


Before checking or refilling engine oil, be sure the machine is located on a stable level surface and stopped.
When checking oil do not thread the oil gauge (1, Figure 9-1) into oil filler to check oil level. If the oil level is below the lower
level (2, Figure 9-1) line, refill with the proper oil to the upper level (3, Figure 9-1)(to the neck of oil filler).

When changing oil, stop the engine, loosen the drain plug (4, Figure 9-1), reinstall the drain plug before refilling oil.
Add new oil at the oil gague (1, Figure 9-1) port.

Always use the best grade and clean oil. Contaminated oil, poor quality oil and shortage of oil cause damage to engine or
shorten the engine life.
Figure 9-1

Changing and filling:


Capacity of engine oil ............. 0.6 liters (0.63 US quarts )
Recommend engine oil .......... SAE 10W30

Use class SE, SF (API classification ) or higher grade oil.

Initial oil change .......... After 20 hours of operation.


Thereafter ................... Every 50 hours of operation.

LUBRICATION OF MAIN BODY


Check the Main Body oil level with the oil gauge before operation. Change oil after the first 50 hours and every 200 hours.
See Section 11.

9-1,9-2
9-1

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SECTION 10 - 100 HOUR OR MONTHLY ROUTINE MAINTENANCE

NOTE

* No 100 Hour or Semi-Annual Routine Maintenance is required.*

10-1,10-2
10-1

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SECTION 11 - 200 HOUR OR QUARTERLY ROUTINE MAINTENANCE

Contents Page

LUBRICATION OF MAIN BODY ____________________________________________________________________ 1

LUBRICATION OF MAIN BODY

Check:: Check the oil level with the oil gauge before each operation.

Capacity of oil ............. RX-344H - 0.9 liters (0.95 US quarts)


RX-304H - 0.6 liters (0.63 US quarts)

Recommended oil ....... SAE 10W30

Initial change ...............After first 50 hours of operation.

Regular change ............Every 200 hours of operation.

To change oil ..............Remove the plug. Drain out the oil and fill with the fresh oil. After fill with the fresh oil, check
each part for the oil leak.

11-1,11-2
11-1

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SECTION 12- 500 HOUR OR SEMI-ANNUAL ROUTINE MAINTENANCE

NOTE

* No 500 Hour or Semi-Annual Routine Maintenance is required. *

12-1
12-1,12-2

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SECTION 13 - 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE

NOTE

* No 1000 Hour or Annual Routine Maintenance is required. *

13-1,13-2
13-1

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SECTION 14 - ROUTINE ADJUSTMENTS

NOTE

* No Routine Adjustments required.*

14-1,14-2
14-1

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SECTION 15 - MISCELLANEOUS AND OPTIONAL EQUIPMENT

NOTE

* No Miscellaneous or Optional Equipment *

15-1
15-1,15-2

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SECTION 16 - SCHEMATICS

NOTE

* No Schematics are necessary for this unit. *

16-1,16-2
16-1

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SECTION 18 - PARTS MANUAL AFSNIT 18 - RESERVEDELSLISTE

SECTION 17 - PARTS MANUAL

RX-304H/RX-344H
TAMPER RAMMER

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TABLE OF CONTENTS
RX-304H/334H
TITLE PAGE
Table of Contents ...................................................................................................................................................... A
Abbreviations Used In This Manual ........................................................................................................................... B
Recommended Service Parts .................................................................................................................................... D

UPPER SECTION AND ENGINE


A
Upper Section And Engine .................................................................................................................................. A.1.2

For Internal Breakdowns - See Section I.

LOWER SECTION
B
Lower Section ..................................................................................................................................................... B.1.2

HANDLE SECTION

C
Handle Section .................................................................................................................................................... C.1.2
Carrying Cart And Tools ...................................................................................................................................... C.2.2

DECALS

G
Decals .............................................................................................................................................................. G.1.2

INTERNAL BREAKDOWNS
I
Honda Engine (59187880) - Internal Breakdown .................................................................................................... I.1.2

WORD INDEX
W
Word Index ......................................................................................................................................................... W.1.2

NUMERIC INDEX
X
Numeric Index ..................................................................................................................................................... X.1.2

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STANDARD ABBREVIATIONS

AC Alternating Current Ref Reference


A/R As Required RH Right Hand
ARC Authorized Rebuilt Component RHSS Round Head SelfTapping Screw
Assy Assembly ROPS Roll-Over Protection System
BHCS Button Head Cap Screw RPM Revolutions Per Minute
Cu Yd Cubic Yard SAE Society of Automotive Engineers
Cyl Cylinder Sec Section
DC Direct Current SFH Slotted Fillister Head
Dia Diameter SHCS Socket Head Cap Screw
Eff Effective SMV Slow Moving Vehicle
FHCS Flat Head Cap Screw S/N Serial Number
F-N-R Forward-Neutral-Reverse SPST Single Pole/Single Throw
FOPS Falling Object Protection System S.T. Self-Tapping
F/P Fork Positioning Std Standard
Gr Grade Str Straight
HHCS Hex Head Cap Screw Sw Swivel
HHMS Hex Head Machine Screw Tach Tachometer
HSBHCS Hex Socket Button Head Cap Screw Temp Temperature
ID Inside Diameter Thd Thread
LH Left Hand Thk Thick
M Metric Typ Typical
MIK Maintenance Interval Kit UNC Unified Coarse
mm Millimeter UNF Unified Fine
Nat Asp Naturally Aspirated Univ Universal
Neg Negative Var Variable
NSS Not Sold Separately V Volt
NSVA Non Serviceable Assembly VPM Vibrations Per Minute
OD Outside Diameter Wgt Weight
Pos Positive w/ With
PSI Pounds per Square Inch w/o Without
Q/A Quick-Attach Wp Weatherproof

Rev 01/02/01

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**Always use Ingersoll-Rand Replacement parts!**

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RECOMMENDED SERVICE PARTS


RX-304H/344H Current Production
Quantities are for one unit having the operating hours listed below

0 to 1,000 operating hours

Assembly Description Qty CPN

Engine – Honda
Fuel Filter+ 1 59853358
Fuel Tank Cap 1 54680434
Air Cleaner Element+ 1 59244350
Fuel Strainer 1 59188201
Starter Rope 1 59244087
Starter Knob 1 59244079
Oil Filler Cap Assembly 1 59243683

+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

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RECOMMENDED SERVICE PARTS


RX-304H/344H Current Production
Quantities are for one unit having the operating hours listed below

1,000 to 3,000 operating hours

Assembly Description Qty CPN

Engine – Honda
Oil Gauge 1 58898263
Recoil Starter Assembly 1 59243998

Frame
Throttle Lever 1 59830315
Throttle Cable 1 59840058

+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

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RECOMMENDED SERVICE PARTS


RX-304H/344H Current Production
Quantities are for one unit having the operating hours listed below

3,000 operating hours plus

Assemble Description Qty CPN

Engine – Honda
Muffler 1 59244442
Intake Valve 1 59243907
Exhaust Valve 1 59243915

+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.

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UPPER SECTION AND ENGINE

A.1.2 RX-304H/344H

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UPPER SECTION AND ENGINE

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59187807 Crankcase CP (Includes Items 2 thru 5) 1


2 N.S.S -Crankcase 1
3 59831123 -Plug 1
4 59831131 -Packing 1
5 59840744 -Spring Pin 1 8 x 20
6 58898248 Bearing Case CP (RX-304H) 1
- 54680665 Bearing Case (RX-344H) 1
7 58898255 O-ring 1
8 59953935 Bolt 6 M8 x 30
9 59831925 Spring Washer 6 M8
10 59835371 Washer 6 M8
11 59187831 Clutch Drum 1
12 59187864 Screw 1 M8 x 20
13 59187856 O-ring 1
14 59187849 O-ring Washer 1
15 59187815 Pinion Gear 1
16 59839852 Key 1 5 x 5 x 20
17 59187823 Oil Seal 1
18 59840819 Snap Ring 1
19 59840827 Ball Bearing 1
20 59840835 Snap Ring 1
21 59840843 Needle Bearing 1
22 59840850 Bearing Puller (A) 1
23 59187872 Crank Gear (RX-304H) 1
- 54680673 Crank Gear (RX-344H) 1
24 59840819 Snap Ring 1
25 59840884 Ball Bearing (RX-304H) 1
- 59840827 Ball Bearing (RX-344H) 1
26 59840835 Snap Ring 1
27 59840900 Ball Bearing (RX-304H) 1
- 59953190 Ball Bearing (RX-344H) 1
28 59840918 Bearing Puller (B) 1
29 59840926 Crank Rod Assembly (Includes Items 30 thru 33) 1
30 N.S.S. -Crank Rod 1
31 59839431 -Ball Bearing 1
32 59837948 -Snap Ring 1
33 59840934 -Bushing 1
34 59839456 Snap Ring 1
(Continued on next page)
RX-304H/344H A.1.3

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UPPER SECTION AND ENGINE (CONTINUED)

A.1.4 RX-304H/344H

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UPPER SECTION AND ENGINE (CONTINUED)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

35 59841163 Rubber Buffer 2


36 59841171 Bolt 4 M8 x 28
37 59831925 Spring Washer 4 M8
38 59835371 Washer 4 M8
39 59187898 Stud Bolt 3
40 59187906 Stud Bolt 1
41 59187922 Clutch Assembly (Includes Items 42 thru 49) 1
42 59840983 -Woodruff Key 1
43 59187963 -Guide Plate (A) 2
44 59187930 -Clutch Lining Shoe 4
45 59187948 -Clutch Boss 1
46 59187955 -Clutch Spring 2
47 59187971 -Guide Plate (B) 1
48 59841064 -Washer 1
49 59187989 -Nut 1 M12
50 59187880 Engine Assembly 1 See Breakdown - I.1
51 59187914 Flange Nut 1
52 59187997 Engine Support 1
53 59952242 Bolt 2 M10 x 25
54 59951632 Spring Washer 2 M10
55 59843722 Bolt 1 M8 x 40
56 59835371 Washer 1 M8
57 59831925 Spring Washer 1 M8
58 59832931 Nut 1 M8
59 59830208 Bolt 2 M8 x 45
60 59188003 Oil Gauge Protector 1
61 59840082 Clamp 1

RX-304H/344H A.1.5

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LOWER SECTION

B.1.2 RX-304H/344H

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LOWER SECTION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59841213 Piston 1
2 59841221 Crank Rod Pin 1
3 59841239 Nylon Plug 2
4 59872200 Upper Cylinder (RX-304H) 1
- 59188029 Upper Cylinder (RX-344H) 1
5 59841254 O-ring 1
6 59832030 Bolt 4 M12 x 35
7 59831743 Spring Washer 4 M12
8 58802208 Bellows (RX-304H) 1
- 54680731 Bellows (RX-344H) 1
9 59188037 Band w/Nut (RX-304H) 2
- 54680749 Band w/Guide Rail w/Nut (RX-334H) 2
10 59841494 O-ring (RX-304H) 2
- 59188045 O-ring (RX-334H) 2
11 59188052 Coil Spring Assembly (Includes Items 12 & 13) 2
12 59841320 -Large Coil Spring 2
13 59841338 -Small Coil Spring 2
14 59841346 Piston Guide (RX-304H) 1
- 54680756 Piston Guide (RX-334H) 1
15 59841353 Spring Washer 1 M20
16 59841361 Nut 1 M20
17 59841379 Upper Damper 1
18 59188060 Lower Damper 1
19 59841387 Lower Cylinder (RX-304H) 1
- 54680764 Lower Cylinder (RX-334H) 1
20 59841403 Pipe Protector Assembly (RX-304H) 1
(Includes Items 21 thru 25)
- 54680772 Pipe Protector Assembly (RX-334H) 1
(Includes Items 21 thru 25)
21 N.S.S. -Pipe Protector (RX-304H) 1
- N.S.S -Pipe Protecter (RX-334H) 1
22 58898263 -Oil Gauge 1
23 59831123 -Plug 1
24 59831131 -Packing 1
25 59841254 -O-ring (RX-304H) 1
- 54680780 -O-ring (RX-344H) 1
26 59841452 Spring Seat (RX-304H) 1
- 54680798 Spring Seat (RX-344H) 1
(Continued on next page)
RX-304H/344H B.1.3

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LOWER SECTION (CONTINUED)

B.1.4 RX-304H/334H

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LOWER SECTION (CONTINUED)

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

27 59841460 O-ring (RX-304H) 1


- 59838334 O-ring (RX-344H) 1
28 59843391 Socket Head Bolt (RX-344H) 2 M10 x 25
29 59831800 Lockwasher (RX-344H) 2 M10
30 54680806 Foot Block (RX-344H) 1
31 59832287 Bolt (RX-344H) 4 M10 x 30
32 59951632 Spring Washer(RX-344H) 4 M10
33 59836338 Socket Head Bolt (RX-304H) 6 M8 x 30
33 59188409 Socket Head Bolt (RX-334H) 6 M8 x 25
34 59831560 Lockwasher 6 M8
35 54680814 Foot Plate & Bolt Assembly (RX-304H) 1
(Includes Items 36 & 43)
- 54680822 Foot Plate & Bolt Assembly (RX-334H) 1
(Includes Items 36 & 43)
36 59188078 -Foot Plate Assembly (RX-304H) 1
(Includes Items 37 thru 41)
- 54680830 -Foot Plate Assembly (RX-344H) 1
(Includes Items 37 thru 41)
37 59188086 -Flush Bolt 7 M10 x 58
38 59834721 -Nylon Nut 6 M10
39 59951632 -Spring Washer 6 M10
40 59188102 -Washer 1 10.5 x 35 x 3.2
41 59951632 -Spring Washer 1 M10
42 59188094 Eye Nut 1 M10
43 54682554 -Flush Bolt Assembly (RX-304H) 1
(Includes Items 44 thru 47)
- 54686142 -Flush Bolt Assembly (RX-334H) 1
(Includes Items 44 thru 47)
44 59841551 -Flush Bolt (RX-304H) 4 M12 x 98
- 58836982 -Flush Bolt (RX-334H) 4 M12 x 65
45 59840454 -Nylon Nut 4 M12
46 59237388 -Spring Washer 4 M12
47 59841569 -Flush Bolt (RX-304H) 2 M12 x 120
48 13201199 Liffting Hndle 1

RX-304H/334H B.1.5

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HANDLE SECTION

C.1.2 RX-304H/334H

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HANDLE SECTION

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 54680657 Operating Handle 1


2 59832535 Bolt 8 M8 x 20
3 59831925 Spring Washer 8 M8
4 59188128 Muffler Protector 1
5 59188136 Air Cleaner Protector 1
6 59188144 Bolt 5 M8 x 15
7 59831925 Spring Washer 5 M8
8 54624606 Fuel Tank Assembly (Includes Items 9 thru 17) 1
9 54680426 -Fuel Tank 1
10 13202122 -Fuel Tank Cap CP 1
11 54680442 -Packing 1
12 59853358 -Fuel Filter 2
13 59188185 -Cap 1
14 59188193 -Packing 1
15 59188201 -Fuel Strainer 1
16 59841684 -Locknut 1
17 59841692 -O-ring 1
18 59188219 Strainer 1
19 59188227 Rubber Pipe 1
20 59188235 Rubber Pipe 1
21 59188243 Hose Clamp 4
22 59953935 Bolt 2 M8 x 30
23 58898230 Washer 2 8.5 x 22 x 2.3
24 59831925 Spring Washer 2 M8
25 59831917 Nylon Nut 2 M8
26 59830315 Throttle Lever 1
27 59840058 Throttle Cable 1
28 54680582 Engine Cover 1
29 59835371 Washer 4 M8
30 13201116 Handle Guid Roller 4

RX-304H/344H C.1.3

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CARRYING CART AND TOOLS

C.2.2 RX-304H/334H

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CARRYING CART AND TOOLS

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59188326 Carrying Cart Assembly (Includes Items 2 thru 10) 1


2 59188334 -Cart Body 1
3 59840496 -Grip 2
4 59188342 -Stopper 1
5 59952325 -Bolt 1 M8 x 25
6 59188359 -Friction Spring 2
7 59832931 -Nut 1 M8
8 59843706 -Tire & Wheel Assembly 2
9 59839159 -Washer 2 M20
10 59840579 -Cotter Pin 2 4 x 40
11 13200795 Tool Kit (Includes Items 12 thru 16) 1
12 59839050 -Tool Bag 1
13 59830018 -Double Ended Spanner 1 17 x 19
14 59830000 -Double Ended Spanner 1 10 x 13
15 59838805 -Slotted Screwdriver 1
16 59840637 -Cross Slot Screwdriver 1
17 13363098 Operation/Maintenance & Parts Manual 1
18 59842153 Disassembling Tool 1
19 59843136 Clutch Puller 1

RX-304H/344H C.2.3

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DECALS

G.1.2 RX-304H/344H

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DECALS

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 13201538 Decal Kit (RX-304H) (Includes Items 2 thru 20) 1


- 13201546 Decal Kit (RX-334H) (Includes Items 2 thru 21) 1
2 59188011 -Name Plate 1
3 54680483 -Decal: Oil Caution (RX-304H) 1
- 54680616 -Decal: Oil Caution (RX-334H) 1
4 59839654 -Decal: Oil Feed 1
5 59839662 -Decal: Oil Gauge 1
6 59840306 -Decal: Drain 1
7 59188268 -Decal: Notice 1
8 59188276 -Decal: Gasoline 1
9 54683180 -Decal: PL Caution 1
10 59188292 -Decal: Oil Level 1
11 59188300 -Decal: Caution 1
12 59188318 -Decal: Danger/Warning 1
13 54680509 -Decal: Warning 1
14 59841767 -Decal: High-Low 1
15 59093299 -Decal: Engine RPM 1
16 54680525 -Decal: I-R Emblem 1
17 54680533 -Decal: I-R Logo 1
18 13201512 -Decal: RX-304H 2
- 13201520 -Decal: RX-344H 2
19 54679170 -Decal: I-R Emblem 1
20 13200811 -Decal: Stop Engine 1
21 13200829 -Decal: Noise (RX-344H) 1

RX-304H/344H G.1.3

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 1 OF 16

I.1.2 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 1 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


BOM 59242909-0

1 59242917 Cylinder Head 1


2 59242925 -Inlet Valve Guide 1
3 59242933 -Exhaust Valve Guide 1
4 59242941 -Valve Guide Clip 1
5 59242958 Head Gasket 1
6 59242966 Head Cover 1
7 59242974 Packing 1
8 59245982 Breather Tube 1
9 59242990 Flange Bolt 4 M6 x 12mm
10 59243204 Stud Bolt 2 M6 x 112mm
11 59243212 Stud Bolt 2 M8 x 32mm
12 59243220 Dowel Pin 2 M10 x 16mm
14 59243238 Flange Bolt 4 M8 x 55mm
15 59243246 Spark Plug 1 BP5ES NGK
- 59243253 Spark Plug 1 W16EP-U ND
- 59243261 Spark Plug 1 BP6ES NGK
- 59243279 Spark Plug 1 W20EP-U ND
16 59243287 Wrench, Spark Plug 1

RX-304H/334H I.1.3

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 2 OF 16

I.1.4 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 2 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243295 Governor Kit (includes items 4,8,12,14) 1


2 59243303 Cylinder Barrel Assembly (includes items 15,16) 1
4 59243311 Governor Assembly (includes items 5,6,7) 1
5 59243329 -Weight 2
6 59243337 -Weight Holder 1
7 59243345 -Weight Pin 2
8 59243352 Slider 1
9 59243360 Arm Shaft 1
11 59243378 Drain Plug 2
12 59243386 Thrust Washer 1
13 59243394 Washer 2
14 59243600 Clip 1
15 59243618 Bearing 1
16 59243626 Oil Seal 1
19 59243634 Washer 2 6mm
20 59243642 Lock Pin 1 8mm

RX-304H/334H I.1.5

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 3 OF 16

I.1.6 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 3 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59243659 Crankcase Cover (includes item 17) 1


3 59243667 Packing 1
4 59243675 Oil Tank 1
5 59243683 Oil Filler Cap Assembly (includes item 11) 1
11 59243691 -Packing 1
14 59243709 Flange Bolt 1 M6 x 14mm
15 59243717 Flange Bolt 7 M6 x 28mm
16 59243725 Flange Bolt 1 M6 x 16mm
17 59243618 Bearing 1
20 59243733 O-ring 1 15.8 x 2.4
21 59243741 Dowel Pin 2
22 59243758 Tube Clip 2
23 59243766 Tube 1

RX-304H/334H I.1.7

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 4 OF 16

I.1.8 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 4 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243782 Piston Ring Set 1 Standard


2 59243790 Piston 1 Standard
3 59243808 Piston Pin 1
4 59243816 Connecting Rod Assembly (includes item 5) 1
5 59243824 -Rod Bolt 2
6 59243832 Clip 2
7 59243774 Crankshaft 1

RX-304H/334H I.1.9

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 5 OF 16

I.1.10 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 5 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243840 Camshaft Assembly (includes item 6) 1


2 59243857 Push Rod 2
3 59243865 Rocker Arm 2
4 59243873 Valve Lifter 2
5 59243881 Rocker Arm Pivot 2
6 59243899 Return Spring 1
7 59243907 Inlet Valve 1
8 59243915 Exhaust Valve 1
9 59243923 Valve Spring 2
10 59243931 Spring Retainer, Inlet 1
11 59243949 Spring Retainer, Exhaust 1
12 59243956 Valve Rotater 1
13 59243964 Guide Plate 1
14 59243972 Pivot Bolt 2
15 59243980 Pivot Adjusting Nut 2

RX-304H/334H I.1.11

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 6 OF 16

I.1.12 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 6 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243998 Recoil Starter Assembly (includes items 2 thru 12) 1


2 59244004 -Starter Case 1
3 59244012 -Starter Reel 1
4 59244020 -Starter Ratchet 2
5 59244038 -Ratchet Guide 1
6 59244046 -Friction Spring 1
7 59244053 -Starter Spring 1
8 59244061 -Return Spring 1
9 59244079 -Starter Knob 1
10 59244087 -Starter Rope 1
12 59244095 -Setting Screw 1
13 59244103 Flange Bolt 3 M6 x 8mm

RX-304H/334H I.1.13

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 7 OF 16

I.1.14 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 7 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244111 Adjusting Cover Grommet 1


3 59244129 Fan Cover 1
6 59244137 Side Plate 1
12 59244145 Engine Stop Switch 1
13 59244152 Stop Switch Cord 1
16 59242990 Flange Bolt 4 M6 x 12mm
17 59244160 Flange Bolt 1 M6 x 20mm

RX-304H/334H I.1.15

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 8 OF 16

I.1.16 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 8 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59244178 Gasket Set 1


3 59244186 Float Valve Set 1
4 59244194 Float Set 1
5 59244202 Float Chamber Set (includes item 7) 1
6 59244210 Pilot Screw Set 1
7 59244228 Drain Screw Set (includes gasket) 1
8 59244236 Screw Set (includes gasket) 1
9 59244244 Choke Set 1
10 59244251 Carburetor Assembly 1
(includes items 3,4,5,6,7,8,9,11,12,32,33)
11 -Stop Screw 1
12 -Main Nozzle 1
13 59244269 Insulator 1
14 59244277 Packing 1
15 59247285 Spacer 1
16 59244293 Packing 1
19 59244301 Choke Lever Complete (includes item 31) 1
31 -Spring Pin 1
32 59244319 Main Jet - Standard (includes gasket) 1 #60
33 59244327 Pilot Jet Set 1 #35

RX-304H/334H I.1.17

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 9 OF 16

I.1.18 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 9 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244335 Tube Clip 2


2 59244343 Air Cleaner Assembly (includes items 3,4,5) 1
3 59244350 -Air Cleaner Element 1
4 59244368 -Outer Filter 1
5 59244376 -Cover 1
6 Collar 2
7 Collar (B) 1
8 59244384 Connecting Tube 1
9 59244392 Band 2
10 59244400 Air Cleaner Elbow (includes items 6,7) 1
11 59244418 Flange Nut 2 6mm
12 59244426 Flange Bolt 2 M6 x 16mm
13 59244434 Flange Bolt 1 M6 x 20mm

RX-304H/334H I.1.19

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 10 OF 16

I.1.20 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 10 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244442 Muffler 1
2 59244459 Muffler Stay 1
4 59244467 Gasket 1
5 59244475 Hex Nut 2 8mm
6 59244418 Flange Nut 4 6mm
7 59244426 Flange Bolt 2 M6 x 16mm
8 59244483 Flange Bolt 1 M6 x 25mm
10 59244491 Flange Bolt 1 M8 x 20mm

RX-304H/334H I.1.21

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 11 OF 16

I.1.22 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 11 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244509 Air Bent Tube 1


2 59244517 Tube 1
3 59244525 Rubber Supporter 1
4 59244533 Fuel Strainer 1
16 59244541 Double Clip 1
19 59244558 Fuel Tube 1
21 59244566 Tube Clip 1
22 59244574 Tube Clip 1
23 59244582 Tube Clip 1

RX-304H/334H I.1.23

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 12 OF 16

I.1.24 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 12 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244590 Cooling Fan 1


2 59244608 Starter Pulley 1
4 59244616 Flywheel Complete 1
6 59244624 Special Nut 1 14mm
7 59244632 Woodruff Key 1

RX-304H/334H I.1.25

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 13 OF 16

I.1.26 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 13 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244640 Ignition Coil Assembly 1


2 59244657 Terminal Assembly 1
8 59244665 Flange Bolt 2 M6 x 25mm

RX-304H/334H I.1.27

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 14 OF 16

I.1.28 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 14 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59244673 Governor Arm 1


3 59244681 Governor Rod 1
4 59244699 Governor Spring 1
5 59244707 Throttle Return Spring 1
9 59244715 Control Assembly 1
(includesitems10,11,12,13,14,16,17,18,24,29,30)
10 -Control Lever 1
11 59244723 -Lever Spring 1
12 -Lever Washer 1
13 -Cable Holder 1
14 -Spacer 1
16 -Control Base 1
17 59244731 -Adjusting Spring 1
18 59244749 -Cable Return Spring 1
19 Wire Holder 1
22 59244756 Flange Bolt 1 M6 x 12mm
23 59244764 Flange Bolt 1 M6 x 20mm
24 Locknut 1 6mm
26 Circlip 1 5mm
27 59244772 Governor Arm Bolt 1
28 Pan Screw 1 M4 x 6mm
29 Pan Screw 1 M5 x 25mm
30 Pan Screw 1 M5 x 16mm
31 59244780 Flange Nut 1 6mm

RX-304H/334H I.1.29

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 15 OF 16

I.1.30 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 15 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59244798 ChainCaseCoverAssembly(includesItems12,16) 1
12 59244889 -Oil Seal 1
16 59243188 -Ball Bearing 1
3 59244806 Packing 1
4 59244814 P.T.O. Drive Chain 1
5 59244822 Drive Sprocket 1
6 59244830 P.T.O. Shaft 1
7 59244848 Flange Bolt 4 M8 x 35mm
8 59244855 Thrust Washer 1
9 59244863 Thrust Spring 1
10 59244871 Washer 1 8mm
13 59244897 Hex Bolt 1 M8 x 25mm
14 59243741 Dowel Pin 2
15 59243170 Flange Bolt 1 M8 x 55mm

RX-304H/334H I.1.31

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 16 OF 16

I.1.32 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 16 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

3 Emblem 1
7 59243196 Choke Mark 1

RX-304H/334H I.1.33

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

DECALS

G.1.2 RX-304H/344H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

DECALS

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 13201538 Decal Kit (RX-304H) (Includes Items 2 thru 20) 1


- 13201546 Decal Kit (RX-334H) (Includes Items 2 thru 21) 1
2 59188011 -Name Plate 1
3 54680483 -Decal: Oil Caution (RX-304H) 1
- 54680616 -Decal: Oil Caution (RX-334H) 1
4 59839654 -Decal: Oil Feed 1
5 59839662 -Decal: Oil Gauge 1
6 59840306 -Decal: Drain 1
7 59188268 -Decal: Notice 1
8 59188276 -Decal: Gasoline 1
9 54683180 -Decal: PL Caution 1
10 59188292 -Decal: Oil Level 1
11 59188300 -Decal: Caution 1
12 59188318 -Decal: Danger/Warning 1
13 54680509 -Decal: Warning 1
14 59841767 -Decal: High-Low 1
15 59093299 -Decal: Engine RPM 1
16 54680525 -Decal: I-R Emblem 1
17 54680533 -Decal: I-R Logo 1
18 13201512 -Decal: RX-304H 2
- 13201520 -Decal: RX-344H 2
19 54679170 -Decal: I-R Emblem 1
20 13200811 -Decal: Stop Engine 1
21 13200829 -Decal: Noise (RX-344H) 1

RX-304H/344H G.1.3

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 1 OF 16

I.1.2 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 1 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES


BOM 59242909-0

1 59242917 Cylinder Head 1


2 59242925 -Inlet Valve Guide 1
3 59242933 -Exhaust Valve Guide 1
4 59242941 -Valve Guide Clip 1
5 59242958 Head Gasket 1
6 59242966 Head Cover 1
7 59242974 Packing 1
8 59245982 Breather Tube 1
9 59242990 Flange Bolt 4 M6 x 12mm
10 59243204 Stud Bolt 2 M6 x 112mm
11 59243212 Stud Bolt 2 M8 x 32mm
12 59243220 Dowel Pin 2 M10 x 16mm
14 59243238 Flange Bolt 4 M8 x 55mm
15 59243246 Spark Plug 1 BP5ES NGK
- 59243253 Spark Plug 1 W16EP-U ND
- 59243261 Spark Plug 1 BP6ES NGK
- 59243279 Spark Plug 1 W20EP-U ND
16 59243287 Wrench, Spark Plug 1

RX-304H/334H I.1.3

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 2 OF 16

I.1.4 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 2 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243295 Governor Kit (includes items 4,8,12,14) 1


2 59243303 Cylinder Barrel Assembly (includes items 15,16) 1
4 59243311 Governor Assembly (includes items 5,6,7) 1
5 59243329 -Weight 2
6 59243337 -Weight Holder 1
7 59243345 -Weight Pin 2
8 59243352 Slider 1
9 59243360 Arm Shaft 1
11 59243378 Drain Plug 2
12 59243386 Thrust Washer 1
13 59243394 Washer 2
14 59243600 Clip 1
15 59243618 Bearing 1
16 59243626 Oil Seal 1
19 59243634 Washer 2 6mm
20 59243642 Lock Pin 1 8mm

RX-304H/334H I.1.5

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 3 OF 16

I.1.6 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 3 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59243659 Crankcase Cover (includes item 17) 1


3 59243667 Packing 1
4 59243675 Oil Tank 1
5 59243683 Oil Filler Cap Assembly (includes item 11) 1
11 59243691 -Packing 1
14 59243709 Flange Bolt 1 M6 x 14mm
15 59243717 Flange Bolt 7 M6 x 28mm
16 59243725 Flange Bolt 1 M6 x 16mm
17 59243618 Bearing 1
20 59243733 O-ring 1 15.8 x 2.4
21 59243741 Dowel Pin 2
22 59243758 Tube Clip 2
23 59243766 Tube 1

RX-304H/334H I.1.7

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 4 OF 16

I.1.8 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 4 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243782 Piston Ring Set 1 Standard


2 59243790 Piston 1 Standard
3 59243808 Piston Pin 1
4 59243816 Connecting Rod Assembly (includes item 5) 1
5 59243824 -Rod Bolt 2
6 59243832 Clip 2
7 59243774 Crankshaft 1

RX-304H/334H I.1.9

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 5 OF 16

I.1.10 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 5 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243840 Camshaft Assembly (includes item 6) 1


2 59243857 Push Rod 2
3 59243865 Rocker Arm 2
4 59243873 Valve Lifter 2
5 59243881 Rocker Arm Pivot 2
6 59243899 Return Spring 1
7 59243907 Inlet Valve 1
8 59243915 Exhaust Valve 1
9 59243923 Valve Spring 2
10 59243931 Spring Retainer, Inlet 1
11 59243949 Spring Retainer, Exhaust 1
12 59243956 Valve Rotater 1
13 59243964 Guide Plate 1
14 59243972 Pivot Bolt 2
15 59243980 Pivot Adjusting Nut 2

RX-304H/334H I.1.11

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 6 OF 16

I.1.12 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 6 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59243998 Recoil Starter Assembly (includes items 2 thru 12) 1


2 59244004 -Starter Case 1
3 59244012 -Starter Reel 1
4 59244020 -Starter Ratchet 2
5 59244038 -Ratchet Guide 1
6 59244046 -Friction Spring 1
7 59244053 -Starter Spring 1
8 59244061 -Return Spring 1
9 59244079 -Starter Knob 1
10 59244087 -Starter Rope 1
12 59244095 -Setting Screw 1
13 59244103 Flange Bolt 3 M6 x 8mm

RX-304H/334H I.1.13

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 7 OF 16

I.1.14 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 7 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244111 Adjusting Cover Grommet 1


3 59244129 Fan Cover 1
6 59244137 Side Plate 1
12 59244145 Engine Stop Switch 1
13 59244152 Stop Switch Cord 1
16 59242990 Flange Bolt 4 M6 x 12mm
17 59244160 Flange Bolt 1 M6 x 20mm

RX-304H/334H I.1.15

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 8 OF 16

I.1.16 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 8 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59244178 Gasket Set 1


3 59244186 Float Valve Set 1
4 59244194 Float Set 1
5 59244202 Float Chamber Set (includes item 7) 1
6 59244210 Pilot Screw Set 1
7 59244228 Drain Screw Set (includes gasket) 1
8 59244236 Screw Set (includes gasket) 1
9 59244244 Choke Set 1
10 59244251 Carburetor Assembly 1
(includes items 3,4,5,6,7,8,9,11,12,32,33)
11 -Stop Screw 1
12 -Main Nozzle 1
13 59244269 Insulator 1
14 59244277 Packing 1
15 59247285 Spacer 1
16 59244293 Packing 1
19 59244301 Choke Lever Complete (includes item 31) 1
31 -Spring Pin 1
32 59244319 Main Jet - Standard (includes gasket) 1 #60
33 59244327 Pilot Jet Set 1 #35

RX-304H/334H I.1.17

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 9 OF 16

I.1.18 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 9 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244335 Tube Clip 2


2 59244343 Air Cleaner Assembly (includes items 3,4,5) 1
3 59244350 -Air Cleaner Element 1
4 59244368 -Outer Filter 1
5 59244376 -Cover 1
6 Collar 2
7 Collar (B) 1
8 59244384 Connecting Tube 1
9 59244392 Band 2
10 59244400 Air Cleaner Elbow (includes items 6,7) 1
11 59244418 Flange Nut 2 6mm
12 59244426 Flange Bolt 2 M6 x 16mm
13 59244434 Flange Bolt 1 M6 x 20mm

RX-304H/334H I.1.19

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 10 OF 16

I.1.20 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 10 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244442 Muffler 1
2 59244459 Muffler Stay 1
4 59244467 Gasket 1
5 59244475 Hex Nut 2 8mm
6 59244418 Flange Nut 4 6mm
7 59244426 Flange Bolt 2 M6 x 16mm
8 59244483 Flange Bolt 1 M6 x 25mm
10 59244491 Flange Bolt 1 M8 x 20mm

RX-304H/334H I.1.21

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 11 OF 16

I.1.22 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 11 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244509 Air Bent Tube 1


2 59244517 Tube 1
3 59244525 Rubber Supporter 1
4 59244533 Fuel Strainer 1
16 59244541 Double Clip 1
19 59244558 Fuel Tube 1
21 59244566 Tube Clip 1
22 59244574 Tube Clip 1
23 59244582 Tube Clip 1

RX-304H/334H I.1.23

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 12 OF 16

I.1.24 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 12 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244590 Cooling Fan 1


2 59244608 Starter Pulley 1
4 59244616 Flywheel Complete 1
6 59244624 Special Nut 1 14mm
7 59244632 Woodruff Key 1

RX-304H/334H I.1.25

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 13 OF 16

I.1.26 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 13 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

1 59244640 Ignition Coil Assembly 1


2 59244657 Terminal Assembly 1
8 59244665 Flange Bolt 2 M6 x 25mm

RX-304H/334H I.1.27

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 14 OF 16

I.1.28 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 14 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59244673 Governor Arm 1


3 59244681 Governor Rod 1
4 59244699 Governor Spring 1
5 59244707 Throttle Return Spring 1
9 59244715 Control Assembly 1
(includesitems10,11,12,13,14,16,17,18,24,29,30)
10 -Control Lever 1
11 59244723 -Lever Spring 1
12 -Lever Washer 1
13 -Cable Holder 1
14 -Spacer 1
16 -Control Base 1
17 59244731 -Adjusting Spring 1
18 59244749 -Cable Return Spring 1
19 Wire Holder 1
22 59244756 Flange Bolt 1 M6 x 12mm
23 59244764 Flange Bolt 1 M6 x 20mm
24 Locknut 1 6mm
26 Circlip 1 5mm
27 59244772 Governor Arm Bolt 1
28 Pan Screw 1 M4 x 6mm
29 Pan Screw 1 M5 x 25mm
30 Pan Screw 1 M5 x 16mm
31 59244780 Flange Nut 1 6mm

RX-304H/334H I.1.29

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 15 OF 16

I.1.30 RX-304H/334H

Descargado por jorg alvarado (alvansa@yahoo.com)


lOMoARcPSD|29359487

HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 15 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

2 59244798 ChainCaseCoverAssembly(includesItems12,16) 1
12 59244889 -Oil Seal 1
16 59243188 -Ball Bearing 1
3 59244806 Packing 1
4 59244814 P.T.O. Drive Chain 1
5 59244822 Drive Sprocket 1
6 59244830 P.T.O. Shaft 1
7 59244848 Flange Bolt 4 M8 x 35mm
8 59244855 Thrust Washer 1
9 59244863 Thrust Spring 1
10 59244871 Washer 1 8mm
13 59244897 Hex Bolt 1 M8 x 25mm
14 59243741 Dowel Pin 2
15 59243170 Flange Bolt 1 M8 x 55mm

RX-304H/334H I.1.31

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 16 OF 16

I.1.32 RX-304H/334H

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HONDA ENGINE (59187880) - INTERNAL BREAKDOWN - SHEET 16 OF 16

ITEM COMM. NO. DESCRIPTION QTY DIMENSIONS/NOTES

3 Emblem 1
7 59243196 Choke Mark 1

RX-304H/334H I.1.33

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HOW TO USE THIS MANUAL


This Parts Manual applies to all RX-304H/334H Tamper Rammers
----------------------------------------------------------------------------------------------------------------------------------

When the Comm. # is not Known - Use the Word Index:


• Ingersoll-Rand’s Word Index will make this item easy to locate. The Word Index is found in the
very back of the book. The items listed are in alphabetical order and may be repeated several
times depending on their functional descriptions.

• Let’s assume you need to replace the AIR CLEANER ELEMENT.

Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the Air Cleaner Element in the Word Index is: Air Cleaner Element. The index shows the
component will be found on page I.1.19 which is the Parts List page number for the Honda Engine.

A
Air Cleaner Assembly________________________ I.1.19
Air Cleaner Element _________________________ I.1.19
Assembly, Air Cleaner _______________________ I.1.19
Assembly, Camshaft ________________________ I.1.11
Assembly, Carburetor ________________________ I.1.17
Assembly, Carrying Cart ______________________A.1.3
Assembly, Connecting Rod_____________________ I.1.9
Assembly, Control __________________________ I.1.29
Assembly, Crank Rod ________________________A.1.3
Assembly, Cylinder Barrel _____________________ I.1.5
Assembly, Engine ___________________________A.1.5

• The item is also listed as:

Element, Air Cleaner

Using the Parts Identification Pages:


• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).

• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.

• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to
order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity
required to assemble one complete assembly, and any additional notes/ dimensions required to
help place your parts order.

• For the example: The Air Cleaner Element is listed as Item 3, and the Comm. Number for
the Element is 59244350, Quantity of 1.

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When the Comm. # is not known - Use the Table of Contents:

• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the
major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).

• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Honda Engine.

• See the sample Table of Contents shown below:

INTERNAL BREAKDOWNS

I
Honda Engine (59187880) - Internal Breakdown .......................................................................................... I.1.2

Listed under the Functional Group of Internal Breakdowns are SECTIONS (identified by numbers
that describe major repairable components of that group. Find the listing that refers to the Honda
Engine.

• Since the Air Cleaner Element is what needs to be replaced, refer to the parts listing for the
Engine. The Air Cleaner used on your machine is found in Functional Group I.; Section 1, this
makes up the first part of the page number. Turn to that section of the parts manual and find the
parts listing on page I.1.19 for the Air Cleaner Assembly (59244343).

When the Comm. # is Known - Use the Numerical Index:


• If you already know the Comm. Number (part number) for the item required, a NUMERICAL
INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired
and the Numerical Index will show the Functional Group, Section, and Page Number where
the item can be found.

For our Air Cleaner Element Example: The Comm. Number for the Air Cleaner Element 59244350 is
found in the Numerical Index, it shows that component will be found on page I.1.19.

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HOW TO USE THIS


INDEX
------------------------------------------------------------------------------------------------------------------------

When the Description is Known - Use the Word Index:

• Ingersoll-Rand’s Word Index makes any item easy to locate.

• Use any of the functional words in the item description to locate the desired
item. The items listed are in alphabetical order in the first column of the index
and may be repeated several times depending on their functional
descriptions.

If searching for the Air Cleaner Element, the first listing in the Word
Index is:

Air Cleaner Element

The item is also listed as:

Element, Air Cleaner

• The alpha-numeric listing in the second column of the index is the location of
the item in the manual. The location is identified as; the Functional Group,
Section Number, and Parts List Page Number. Example: I.1.19 would be
Functional Group I, Section 1, Page 19.

The index shows the filter will be found on page I.1.19 which is the Parts
List page number for the

Honda Engine

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WORD INDEX

A Decal: PL Caution _______________________ G.1.3


Air Cleaner Assembly ____________________ I.1.19 Decal: RX-304H/334H ____________________ G.1.3
Air Cleaner Element ______________________ I.1.19 Decal: Warning _________________________ G.1.3
Assembly, Air Cleaner ____________________ I.1.19
Assembly, Camshaft _____________________ I.1.11 E
Assembly, Carburetor ____________________ I.1.17
Element, Air Cleaner _____________________ I.1.19
Assembly, Carrying Cart __________________ C.2.3
Engine Assembly ________________________ A.1.5
Assembly, Connecting Rod _________________ I.1.9
Engine Stop Switch ______________________ I.1.15
Assembly, Control _______________________ I.1.29
Assembly, Crank Rod ____________________ A.1.3
Assembly, Cylinder Barrel __________________ I.1.5 F
Assembly, Engine _______________________ A.1.5 Filter, Fuel _____________________________ C.1.3
Assembly, Foot Plate ____________________ B.1.5 Foot Plate Assembly _____________________ B.1.5
Assembly, Fuel Tank _____________________ C.1.3 Fuel Filter _____________________________ C.1.3
Assembly, Governor ______________________ I.1.5 Fuel Strainer ___________________________ C.1.3
Assembly, Ignition Coil ___________________ I.1.27 Fuel Tank Assembly _____________________ C.1.3
Assembly, Oil Filler Cap ___________________ I.1.7 Fuel Tank Cap __________________________ C.1.3
Assembly, Recoil Starter __________________ I.1.13 Fuel Tank _____________________________ C.1.3
Assembly, Terminal ______________________ I.1.27
Assembly, Tire & Wheel __________________ C.2.3 G
Gauge, Oil _____________________________ B.1.3
B Governor Assembly _______________________ I.1.5
Bag, Tool ______________________________ C.2.3 Governor Kit ____________________________ I.1.5

C H
Cable, Throttle __________________________ C.1.3 Handle, Operating _______________________ C.1.3
Camshaft Assembly _____________________ I.1.11 Head, Cylinder ___________________________ I.1.3
Cap, Fuel Tank _________________________ C.1.3
Carburetor Assembly _____________________ I.1.17 I
Carrying Cart Assembly ___________________ C.2.3 Ignition Coil Assembly ____________________ I.1.27
Connecting Rod Assembly __________________ I.1.9
Control Assembly _______________________ I.1.29 K
Control Lever ___________________________ I.1.29 Kit, Decal ______________________________ G.1.3
Crank Rod Assembly _____________________ A.1.3 Kit, Governor ____________________________ I.1.5
Crankcase _____________________________ A.1.3 Kit, Tool _______________________________ C.2.3
Cylinder Barrel Assembly __________________ I.1.5
Cylinder Head ___________________________ I.1.3 L
Lever, Control __________________________ I.1.29
D Lever, Throttle __________________________ C.1.3
Decal Kit ______________________________ G.1.3
Decal: Caution __________________________ G.1.3 M
Decal: Danger/Warning ___________________ G.1.3 Manual, Operation/Maintenance & Parts _____ C.2.3
Decal: Drain ____________________________ G.1.3
Decal: Engine RPM ______________________ G.1.3 O
Decal: Gasoline _________________________ G.1.3
Oil Filler Cap Assembly ____________________ I.1.7
Decal: High-Low _________________________ G.1.3
Oil Gauge Protector ______________________ A.1.5
Decal: I-R Emblem ______________________ G.1.3
Oil Gauge _____________________________ B.1.3
Decal: I-R Logo _________________________ G.1.3
Oil Tank ________________________________ I.1.7
Decal: Notice ___________________________ G.1.3
Operating Handle ________________________ C.1.3
Decal: Oil Caution _______________________ G.1.3
Operation/Maintenance & Parts Manual ______ C.2.3
Decal: Oil Feed _________________________ G.1.3
Decal: Oil Gauge ________________________ G.1.3
Decal: Oil Level _________________________ G.1.3

RX-304H/334H W.1.1

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WORD INDEX

P
Protector, Oil Gauge _____________________ A.1.5

R
Recoil Starter Assembly __________________ I.1.13

S
Starter Assembly, Recoil __________________ I.1.13
Strainer, Fuel ___________________________ C.1.3
Switch, Engine Stop _____________________ I.1.15

T
Tank, Fuel _____________________________ C.1.3
Tank, Oil _______________________________ I.1.7
Terminal Assembly ______________________ I.1.27
Throttle Cable __________________________ C.1.3
Throttle Lever ___________________________ C.1.3
Tire & Wheel Assembly ___________________ C.2.3
Tool Bag ______________________________ C.2.3
Tool Kit _______________________________ C.2.3

W.1.2 RX-304H/334H

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NUMERICAL INDEX

COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.

13164603 C.2.3 59187823 A.1.3 59188300 G.1.3 I.1.7


54624606 C.1.3 59187831 A.1.3 59188318 G.1.3 59243626 I.1.5
54679170 G.1.3 59187849 A.1.3 59188326 C.2.3 59243634 I.1.5
54680426 C.1.3 59187856 A.1.3 59188334 C.2.3 59243642 I.1.5
54680434 C.1.3 59187864 A.1.3 59188342 C.2.3 59243659 I.1.7
54680442 C.1.3 59187872 A.1.3 59188359 C.2.3 59243667 I.1.7
54680483 G.1.3 59187880 A.1.5 59188409 B.1.5 59243675 I.1.7
54680509 G.1.3 59187898 A.1.5 59237388 B.1.5 59243683 I.1.7
54680525 G.1.3 59187906 A.1.5 59242917 I.1.3 59243691 I.1.7
54680533 G.1.3 59187914 A.1.5 59242925 I.1.3 59243709 I.1.7
54680582 C.1.3 59187922 A.1.5 59242933 I.1.3 59243717 I.1.7
54680616 G.1.3 59187930 A.1.5 59242941 I.1.3 59243725 I.1.7
54680657 C.1.3 59187948 A.1.5 59242958 I.1.3 59243733 I.1.7
54680665 A.1.3 59187955 A.1.5 59242966 I.1.3 59243741 I.1.7
54680673 A.1.3 59187963 A.1.5 59242974 I.1.3 I.1.31
54680731 B.1.3 59187971 A.1.5 59242990 I.1.3 59243758 I.1.7
54680749 B.1.3 59187989 A.1.5 I.1.15 59243766 I.1.7
54680756 B.1.3 59187997 A.1.5 59243170 I.1.33 59243774 I.1.9
54680764 B.1.3 59188003 A.1.5 59243188 I.1.31 59243782 I.1.9
54680772 B.1.3 59188011 G.1.3 59243196 I.1.33 59243790 I.1.9
54680780 B.1.3 59188029 B.1.3 59243204 I.1.3 59243808 I.1.9
54680798 B.1.3 59188037 B.1.3 59243212 I.1.3 59243816 I.1.9
54680806 B.1.5 59188045 B.1.3 59243220 I.1.3 59243824 I.1.9
54680814 B.1.5 59188052 B.1.3 59243238 I.1.3 59243832 I.1.9
54680822 B.1.5 59188060 B.1.3 59243246 I.1.3 59243840 I.1.11
54680830 B.1.5 59188078 B.1.5 59243253 I.1.3 59243857 I.1.11
54682554 B.1.5 59188086 B.1.5 59243261 I.1.3 59243865 I.1.11
54683180 G.1.3 59188094 B.1.5 59243279 I.1.3 59243873 I.1.11
54684097 G.1.3 59188102 B.1.5 59243287 I.1.3 59243881 I.1.11
54684154 G.1.3 59188128 C.1.3 59243295 I.1.5 59243899 I.1.11
54684626 G.1.3 59188136 C.1.3 59243303 I.1.5 59243907 I.1.11
54684634 C.2.3 59188144 C.1.3 59243311 I.1.5 59243915 I.1.11
54686142 B.1.5 59188185 C.1.3 59243329 I.1.5 59243923 I.1.11
58802208 B.1.3 59188193 C.1.3 59243337 I.1.5 59243931 I.1.11
58836982 B.1.5 59188201 C.1.3 59243345 I.1.5 59243949 I.1.11
58898230 C.1.3 59188219 C.1.3 59243352 I.1.5 59243956 I.1.11
58898248 A.1.3 59188227 C.1.3 59243360 I.1.5 59243964 I.1.11
58898255 A.1.3 59188235 C.1.3 59243378 I.1.5 59243972 I.1.11
58898263 B.1.3 59188243 C.1.3 59243386 I.1.5 59243980 I.1.11
59093299 G.1.3 59188268 G.1.3 59243394 I.1.5 59243998 I.1.13
59187807 A.1.3 59188276 G.1.3 59243600 I.1.5 59244004 I.1.13
59187815 A.1.3 59188292 G.1.3 59243618 I.1.5 59244012 I.1.13

RX-304H/334H X.1.1

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NUMERICAL INDEX

COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.

59244020 I.1.13 59244434 I.1.19 59244855 I.1.31 59839852 A.1.3


59244038 I.1.13 59244442 I.1.21 59244863 I.1.31 59840058 C.1.3
59244046 I.1.13 59244459 I.1.21 59244871 I.1.31 59840082 A.1.5
59244053 I.1.13 59244467 I.1.21 59244889 I.1.31 59840306 G.1.3
59244061 I.1.13 59244475 I.1.21 59244897 I.1.31 59840454 B.1.5
59244079 I.1.13 59244483 I.1.21 59245982 I.1.3 59840496 C.2.3
59244087 I.1.13 59244491 I.1.21 59247285 I.1.17 59840579 C.2.3
59244095 I.1.13 59244509 I.1.23 59268554 G.1.3 59840637 C.2.3
59244103 I.1.13 59244517 I.1.23 59830000 C.2.3 59840744 A.1.3
59244111 I.1.15 59244525 I.1.23 59830018 C.2.3 59840819 A.1.3
59244129 I.1.15 59244533 I.1.23 59830208 A.1.5 59840827 A.1.3
59244137 I.1.15 59244541 I.1.23 59830315 C.1.3 59840835 A.1.3
59244145 I.1.15 59244558 I.1.23 59831123 A.1.3 59840843 A.1.3
59244152 I.1.15 59244566 I.1.23 B.1.3 59840850 A.1.3
59244160 I.1.15 59244574 I.1.23 59831131 A.1.3 59840884 A.1.3
59244178 I.1.17 59244582 I.1.25 B.1.3 59840900 A.1.3
59244186 I.1.17 59244590 I.1.25 59831560 B.1.5 59840918 A.1.3
59244194 I.1.17 59244608 I.1.25 59831743 B.1.3 59840926 A.1.3
59244202 I.1.17 59244616 I.1.25 59831800 B.1.5 59840934 A.1.3
59244210 I.1.17 59244624 I.1.25 59831917 C.1.3 59840983 A.1.5
59244228 I.1.17 59244632 I.1.27 59831925 A.1.3 59841064 A.1.5
59244236 I.1.17 59244640 I.1.27 A.1.5 59841163 A.1.5
59244244 I.1.17 59244657 I.1.27 C.1.3 59841171 A.1.5
59244251 I.1.17 59244665 I.1.29 59832030 B.1.3 59841213 B.1.3
59244269 I.1.17 59244673 I.1.29 59832287 B.1.5 59841221 B.1.3
59244277 I.1.17 59244681 I.1.29 59832535 C.1.3 59841239 B.1.3
59244293 I.1.17 59244699 I.1.29 59832931 A.1.5 59841254 B.1.3
59244301 I.1.17 59244707 I.1.29 C.2.3 59841320 B.1.3
59244319 I.1.17 59244715 I.1.29 59834721 B.1.5 59841338 B.1.3
59244327 I.1.17 59244723 I.1.29 59835371 A.1.3 59841346 B.1.3
59244335 I.1.19 59244731 I.1.29 A.1.5 59841353 B.1.3
59244343 I.1.19 59244749 I.1.29 C.1.3 59841361 B.1.3
59244350 I.1.19 59244756 I.1.29 59836338 B.1.5 59841379 B.1.3
59244368 I.1.19 59244764 I.1.29 59837948 A.1.3 59841387 B.1.3
59244376 I.1.19 59244772 I.1.29 59838334 B.1.5 59841403 B.1.3
59244384 I.1.19 59244780 I.1.31 59838805 C.2.3 59841452 B.1.3
59244392 I.1.19 59244798 I.1.31 59839050 C.2.3 59841460 B.1.5
59244400 I.1.19 59244806 I.1.31 59839159 C.2.3 59841494 B.1.3
59244418 I.1.19 59244814 I.1.31 59839431 A.1.3 59841551 B.1.5
I.1.21 59244822 I.1.31 59839456 A.1.3 59841569 B.1.5
59244426 I.1.19 59244830 I.1.31 59839654 G.1.3 59841684 C.1.3
I.1.21 59244848 I.1.31 59839662 G.1.3 59841692 C.1.3

X.1.2 RX-304H/334H

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NUMERICAL INDEX

COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.

59841767 G.1.3
59842153 C.2.3
59843136 C.2.3
59843391 B.1.5
59843706 C.2.3
59843722 A.1.5
59853358 C.1.3
59872200 B.1.3
59951632 A.1.5
B.1.5
59952242 A.1.5
59952325 C.2.3
59953190 A.1.3
59953935 A.1.3
C.1.3

RX-304H/334H X.1.3

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Road Development
Ingersoll-Rand Company
312 Ingersoll Drive
Shippensburg, PA 17257
©2000 Ingersoll-Rand Company
Printed in U.S.A.

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