Ingersoll Rand RX-304H
Ingersoll Rand RX-304H
Ingersoll Rand RX-304H
Manual RX304H
OPERATION / MAINTENANCE
AND PARTS MANUAL
RX-304H/RX-344H
TAMPER RAMMER
020501AA
This manual should be used with all related supplemental books, engine and transmission manuals, and part books. Related
Service Bulletins should be reviewed to provide information regarding some of the recent changes.
If any questions arise concerning this publication or others, contact your local distributor for the latest available information.
Contents of this manual are based on information in effect at the time of publication and are subject to change without notice.
CONTENTS SECTION
INTRODUCTION 2
OPERATING INSTRUCTIONS 4
ROUTINE ADJUSTMENTS 14
SCHEMATICS 16
PARTS MANUAL 17
i,ii
SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES
OVERVIEW .......................................................................................................................................................................... 1
PRE-START INSPECTION .................................................................................................................................................. 1
OPERATING ........................................................................................................................................................................ 1
MAINTENANCE .................................................................................................................................................................. 2
OERATING PROCEDURES ............................................................................................................................................................... 2
OVERVIEW
Before you operate, maintain, or in any other way, use this machine, read and study this manual. Know how to safety use the
compactor’s controls and what you must do for safe maintenance.
BEFORE YOU OPERATE, MAINTAIN OR IN ANY OTHER WAY, OPERATE THIS MACHINE:
READ and STUDY this manual. KNOW how to safely use the unit’s controls and what you must do for safe maintenance.
The machine has been built in accordance with state-of-the-art standards and the recognized safety rules. Nevertheless, its
use may constitute a risk to life and limb of the user or of third parties, or cause damage to the machine and to other material
property. •
ALWAYS wear or use the proper safety items required for your personal protection.
For reasons of security, long hair must be tied back or otherwise secured, garments must be close-fitting and no jewellery -
such as rings - may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts.
•
If you have ANY QUESTIONS about the safe use or maintenance of this unit, ASK YOUR SUPERVISOR OR CONTACT ANY
INGERSOLL-RAND DISTRIBUTOR. NEVER GUESS - ALWAYS CHECK.
Never make any modifications, additions or conversions which might affect safety without the supplier’s approval. This also
applies to the installation and adjustment of safety devices and valves as well as to welding work on load-bearing elements.
•
PRE-START INSPECTION
INSPECT your machine. Have any malfunctioning, broken or missing parts corrected or replaced before use.
Check the machine at least once per working shift for obvious damage and defects. Report any changes (incl. changes in the
machine’s working behaviour) to the competent organisation/person immediately. If necessary, stop the machine immediately
and lock it. •
Take the necessary precautions to ensure that the machine is used only when in a safe and reliable state.
Operate the machine only if all protective and safety oriented devices, such as removable safety devices, emergency shut-off
equipment, sound-proofing elements and exhausts, are in place and fully functional. •
1-1
SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES
The electrical equipment of machines is to be inspected and checked at regular intervals. Defects such as loose connections
or scorched cables must be rectified immediately. •
VERIFY that all the instruction and safety labels are in place and readable. These are as important as any other equipment
on the compactor.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.
CHECK for WARNING tags placed on the machine. DO NOT operate the equipment until repairs have been made and the
WARNING tags are removed by authorized personnel.
KNOW the location of the Emergency Shut-Down Control if the machine is so equipped.
OPERATING
In the event of safety-relevant modifications or changes in the behaviour of the machine during operation, stop the machine
immediately and report the malfunction to the competent authority/person. •
Always make sure that no person or obstruction is in your line of travel. Watch your step to avoid tripping.
USE extreme caution and be observant when working in close quarters or congested areas.
Before beginning work, familiarize yourself with the surroundings and circumstances of the site, such as obstacles in the working
and travelling area, the soil bearing capacity and any barriers separating the construction site from public roads. •
When travelling on public roads, ways and places always observe the valid traffic regulations and, if necessary, make sure
beforehand that the machine is in a condition compatible with these regulations •
Always keep at a distance from the edges of building pits and slopes. •
DO NOT run the engine in a closed building for an extended length of time. EXHAUST FUMES CAN KILL.
DO NOT operate the compactor on non-compactable material, such as concrete or hardened asphalt.
MAINTENANCE
Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •
Observe the adjusting, maintenance and inspection activities and intervals set out in the operating instructions, including
information on the replacement of parts and equipment. These activities may be executed by skilled personnel only. •
After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Any
defects found must be rectified without delay. •
Always tighten any screwed connections that have been loosened during maintenance and repair. •
1-2
SECTION 1 -
SAFETY PRECAUTIONS AND GUIDELINES
Any safety devices removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon
completion of the maintenance and repair work. •
Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact. •
AVOID, whenever possible, servicing, cleaning or examining the unit with the engine running.
NEVER fill the fuel tank, with the engine running, while near an open flame, or when smoking. ALWAYS wipe up any spilled
fuel immediately.
ALWAYS disconnect the spark plug before performing any work on the unit.
DO NOT alter the engine governor settings from that indicated in the engine manual.
ALWAYS replace damaged or lost decals. Refer to the Parts Manual for the proper location and part number of all decals.
Carry out welding, flame-cutting and grinding work on the machine only if this has been expressly authorized, as there may
be a risk of explosion and fire. •
Before carrying out welding, flame-cutting and grinding operations, clean the machine and its surroundings from dust and other
inflammable substances and make sure that the premises are adequately ventilated (risk of explosion). •
1 - 3 ,1-3
1-4
SECTION 2 - INTRODUCTION
EXCELLENT CHOICE! The Ingersoll-Rand Tamper Rammer It is important that any procedure not specifically
you have chosen will give you many hours of maintenance recommended in this manual be thoroughly evaluated from
free operation resulting in a faster return of your investment. the standpoint of safety before it is implemented.
Safe operation depends on reliable equipment and the use Continuing improvement and advancement of product design
of proper operating procedures. Performing the checks and may cause changes to your machine which may not be
services described in this manual will help keep your machine included in this publication. Each publication is reviewed
in good condition. These recommended operation and revised, as required, to update and include these changes
procedures will help you to avoid unsafe practices. in later editions. Ingersoll-Rand reserves the right to modify
or make changes within a specific model group without notice
Safety notes have been included throughout this manual to and without incurring any liability to retrofit units previously
help you avoid injury and prevent damage to the equipment. shipped from the factory. Contact your Ingersoll-Rand
These notes are not intended to cover all eventualities; it is Distributor for non-routine maintenance information that is
impossible to anticipate and evaluate all possible methods not covered in this publication.
of operation. Therefore, you are the only person who can
guarantee safe operation and maintenance.
2-1,2-2
2-1
Contents Page
The following explains the meaning of international symbols that may appear on your machine
WATER
TEMPERATURE BRAKE - PARK
CAUTION
ON / OFF VIBRATION
DIESEL FUEL
LIGHTS
AMPLITUDE
SLOW
WATER FREQUENCY
FAST
AMMETER OR
VOLTMETER GREASE
HYDRAULIC
- LOW AIR PRESSURE OIL
NEUTRAL
BRAKE
3-1
The following symbols may also appear in a yellow square instead of a red triangle.
dangerous bend
ridge
double bend
dip
steep ascent
loose gravel
carriageway narrows
no entry for power driven vehicles
carriageway narrows
no entry for vehicles exceeding width
swing bridge
road work
3-2
two-way traffic
no entry for vehicles exceeding weight
3-3
3-4
Contents Page
Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.
Before starting each day, in addition to the 10 hour daily routine maintenance, check or inspect the following items to ensure
trouble free performance.
1. Check fluid lines, hoses, fittings, filler openings, drain plugs, pressure cap, muffler, safety shrouds and the area underneath
the unit for signs of leakage or damage. Fix any leaks and correct any damage before operating.
2. Inspect the entire unit for damaged or missing parts and repair or replace them as needed.
3. Check the fuel level. If necessary, fill the fuel tank with the proper fuel.
4. Check all fastening hardware to ensure it is adequately tightened and that none is missing or broken.
Please read “INSTRUCTIONS FOR USE” for HONDA engine GX120 and this instruction manual for correct use and care.
Please check if the unit is correctly maintained in good operating conditions.
4-1
If the air cleaner element is seriously contaminated engine start up may fail or poor output and malfunctions of the engine
may result.
OPERATION
STARTING
1. Turn the STOP SWITCH (1, Figure 4-1) clockwise to the ON position.
Figure 4-1
4-2
2. Open the FUEL COCK (1, Figure 4-2) located under the fuel tank. Move the FUEL VALVE LEVER to the "ON" position.
Figure 4-2
3. Close the CHOKE LEVER (Figure 4-3). If the engine is cold or the ambient temperature is low, close the Choke Lever (Figure
4-2) fully. If the engine is warm or the ambient temperature is high, open the Choke Lever half-way, or keep it fully open.
Figure 4-3
4-3
5.Pull the STARTER HANDLE (1, Figure 4-4) of RECOIL STARTER slowly until resistance is felt. This is the “COMPRESSION”
point. Return the Handle to its original position and pull swiftly. After starting the engine, allow the Starter Handle to return to
its original position while still holding the Handle.
Figure 4-4
After the engine starts, set the Throttle Lever (Figure 4-5) at the low speed position “LOW” and warm it up without load for a few
minutes. Fully open CHOKE LEVER (1, Figure 4-3) gradually.
Avoid fully pulling out the rope. Return the Handle to its original position.
RUNNING
1. Shift the Throttle Lever (Figure 4-5) to “HIGH” speed position quickly. The rammer starts to vibrate and move forward.
Figure 4-5
4-4
STOPPING
1. Shift the throttle lever (1, Figure 4-6) to “LOW” speed position.
2. Allow the engine to run at low speed for 2-3 minutes before stopping.
3. Turn the STOP SWITCH (2, Figure 4-6) counterclockwise to the "OFF" position.
4.Close the fuel cock (3, Figure 4-6).
5. Close the FUEL COCK (4, Figure 4-6) located under the fuel tank.
Figure 4-6
1 2
4-5
4. Remove the spark plug, pour about 5 cc of the engine oil into the cylinder, slowly pull the starter handle of the recoil starter
2 or 3 times, and re-install the spark plug.
5. Slowly pull the recoil starter handle until resistance is felt and leave it in that position.
7. Store the unit and engine indoors in a well-ventilated, low humidity area. Use the cover to avoid dirt, etc. if storage will be
for a long time.
Always stop the engine and allow to cool down before covering the unit.
4-6
Contents Page
GENERAL INFORMATION
Lubrication is an essential part of preventive maintenance, affecting to a great extent the useful life of the unit. Different lubricants
are needed and some components in the unit require more frequent lubrication than others.
Specific recommendations of brand and grade of lubricants are not made here due to regional availability, operating conditions,
and the continual development of improved products. Where questions arise, refer to the requirements and specifications in
the manufacturer's manual.
All oil levels are to be checked with the machine parked on a level surface, and while the oil is cold, unless otherwise specified.
CHECK FUEL
1. Stop the engine and open the fuek tank cap.
2. Use the automobile unleaded gasoline only.
3. Close the fuel cock before filling the fuel tank.
4. When filling the fuel tank, always use the fuel filter.
5. Wipe off any spilled fuel before starting the engine.
Shut down the engine, extinguish all open flames and do not smoke while filling the fuel tank.
5-1,5-2
5-1
Contents Page
Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.
ENGINE OIL
Drain the engine oil after the first 20 hours of operation. Fill with the correct amount of the recommended oil. Check the oil
level with the oil filler cap/dip stick. See Section 9.
6-1
GENERAL MAINTENANCE
Perform the following maintenance checks after the initial break in peroid.
1. Engine RPPM is adjusted to: 3,600 - 3,700 min-1 (3,600 - 3,700 rpm ) (With load ).
5. Please refer to “INSTRUCTION FOR USE” for HONDA engine GX120 regarding the how-to maintenance for engine.
6-2
Contents Page
TROUBLE SHOOTING _____________________________________________________________________________ 1
GENERAL MAINTENANCE ________________________________________________________________________ 2
TROUBLESHOOTING
a) Fuel line sucks air. Retighten the fuel pipe joints and bleed air.
b) Air cleaner is clogged. Clean air cleaner or replace element.
c) Engine stalls during operation. Clean fuel system and retighten the fuel
pipe joints.
d) Low compression. Replace head gasket or retighten spark plug.
7-1
GENERAL MAINTENANCE
1. Engine RPM is adjusted to: 3,600 - 3,700 min-1 (3,600 - 3,700 rpm ) (With load ).
4. Keep the RUBBER BUFFER operating handle away from oil and fuel.
5. Please refer to “INSTRUCTION FOR USE” for HONDA engine GX120 regarding the how-to maintenance for engine.5
AIR CLEANER
Keep the Air Cleaner Element clean. Take out the outer urethane foam and inner element. Wash the element in
kerosene or diesel fuel. Saturate it in a mixture of 3 parts kerosene or diesel fuel and 1 part engine oil. Shake off
excessive oil and reinstall. Wash the air cleaner case using kerosene. After cleaning it up, apply the engine oil on the
inner part of the case.
If the air cleaner element is seriously contaminated, the start-up failure, poor output and malfunctions of the engine
may result.
7-2
Contents Page
Read and understand SECTION 1 - SAFETY PRECAUTIONS AND GUIDELINES before you perform any maintenance,
service or repairs.
It is recommended that the following steps be performed at the beginning and end of each 8 to 10 hour shift or daily, whichever
comes first.
ENGINE OIL
Check the engine's oil level at the start of each day and maintain it to the full mark on the dipstick. Insert the dipstick and check
the full mark on the dipstick. See Section 9.
AIR CLEANER
If the machine is operating in a dusty environment check the air cleaner daily. Keep the Air Cleaner Element clean. Take out
the outer urethane foam and inner element. Wash the element in kerosene or diesel fuel. Saturate it in a mixture of 3 parts
kerosene or diesel fuel and 1 part engine oil. Shake off excessive oil and reinstall. Wash the air cleaner case using kerosene.
After cleaning it up, apply the engine oil on the inner part of the case.
If the air cleaner element is seriously contaminated, the start-up failure, poor output and malfunctions of the engine may result.
FASTENING HARDWARE
Check all fastening hardware to ensure it is all adequately tightened and that none is missing or broken.
8-1
8-1,8-2
Contents Page
When changing oil, stop the engine, loosen the drain plug (4, Figure 9-1), reinstall the drain plug before refilling oil.
Add new oil at the oil gague (1, Figure 9-1) port.
Always use the best grade and clean oil. Contaminated oil, poor quality oil and shortage of oil cause damage to engine or
shorten the engine life.
Figure 9-1
9-1,9-2
9-1
NOTE
10-1,10-2
10-1
Contents Page
Check:: Check the oil level with the oil gauge before each operation.
To change oil ..............Remove the plug. Drain out the oil and fill with the fresh oil. After fill with the fresh oil, check
each part for the oil leak.
11-1,11-2
11-1
NOTE
12-1
12-1,12-2
NOTE
13-1,13-2
13-1
NOTE
14-1,14-2
14-1
NOTE
15-1
15-1,15-2
SECTION 16 - SCHEMATICS
NOTE
16-1,16-2
16-1
RX-304H/RX-344H
TAMPER RAMMER
TABLE OF CONTENTS
RX-304H/334H
TITLE PAGE
Table of Contents ...................................................................................................................................................... A
Abbreviations Used In This Manual ........................................................................................................................... B
Recommended Service Parts .................................................................................................................................... D
LOWER SECTION
B
Lower Section ..................................................................................................................................................... B.1.2
HANDLE SECTION
C
Handle Section .................................................................................................................................................... C.1.2
Carrying Cart And Tools ...................................................................................................................................... C.2.2
DECALS
G
Decals .............................................................................................................................................................. G.1.2
INTERNAL BREAKDOWNS
I
Honda Engine (59187880) - Internal Breakdown .................................................................................................... I.1.2
WORD INDEX
W
Word Index ......................................................................................................................................................... W.1.2
NUMERIC INDEX
X
Numeric Index ..................................................................................................................................................... X.1.2
STANDARD ABBREVIATIONS
Rev 01/02/01
Engine – Honda
Fuel Filter+ 1 59853358
Fuel Tank Cap 1 54680434
Air Cleaner Element+ 1 59244350
Fuel Strainer 1 59188201
Starter Rope 1 59244087
Starter Knob 1 59244079
Oil Filler Cap Assembly 1 59243683
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
Engine – Honda
Oil Gauge 1 58898263
Recoil Starter Assembly 1 59243998
Frame
Throttle Lever 1 59830315
Throttle Cable 1 59840058
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
Engine – Honda
Muffler 1 59244442
Intake Valve 1 59243907
Exhaust Valve 1 59243915
+ Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
A.1.2 RX-304H/344H
A.1.4 RX-304H/344H
RX-304H/344H A.1.5
LOWER SECTION
B.1.2 RX-304H/344H
LOWER SECTION
1 59841213 Piston 1
2 59841221 Crank Rod Pin 1
3 59841239 Nylon Plug 2
4 59872200 Upper Cylinder (RX-304H) 1
- 59188029 Upper Cylinder (RX-344H) 1
5 59841254 O-ring 1
6 59832030 Bolt 4 M12 x 35
7 59831743 Spring Washer 4 M12
8 58802208 Bellows (RX-304H) 1
- 54680731 Bellows (RX-344H) 1
9 59188037 Band w/Nut (RX-304H) 2
- 54680749 Band w/Guide Rail w/Nut (RX-334H) 2
10 59841494 O-ring (RX-304H) 2
- 59188045 O-ring (RX-334H) 2
11 59188052 Coil Spring Assembly (Includes Items 12 & 13) 2
12 59841320 -Large Coil Spring 2
13 59841338 -Small Coil Spring 2
14 59841346 Piston Guide (RX-304H) 1
- 54680756 Piston Guide (RX-334H) 1
15 59841353 Spring Washer 1 M20
16 59841361 Nut 1 M20
17 59841379 Upper Damper 1
18 59188060 Lower Damper 1
19 59841387 Lower Cylinder (RX-304H) 1
- 54680764 Lower Cylinder (RX-334H) 1
20 59841403 Pipe Protector Assembly (RX-304H) 1
(Includes Items 21 thru 25)
- 54680772 Pipe Protector Assembly (RX-334H) 1
(Includes Items 21 thru 25)
21 N.S.S. -Pipe Protector (RX-304H) 1
- N.S.S -Pipe Protecter (RX-334H) 1
22 58898263 -Oil Gauge 1
23 59831123 -Plug 1
24 59831131 -Packing 1
25 59841254 -O-ring (RX-304H) 1
- 54680780 -O-ring (RX-344H) 1
26 59841452 Spring Seat (RX-304H) 1
- 54680798 Spring Seat (RX-344H) 1
(Continued on next page)
RX-304H/344H B.1.3
B.1.4 RX-304H/334H
RX-304H/334H B.1.5
HANDLE SECTION
C.1.2 RX-304H/334H
HANDLE SECTION
RX-304H/344H C.1.3
C.2.2 RX-304H/334H
RX-304H/344H C.2.3
DECALS
G.1.2 RX-304H/344H
DECALS
RX-304H/344H G.1.3
I.1.2 RX-304H/334H
RX-304H/334H I.1.3
I.1.4 RX-304H/334H
RX-304H/334H I.1.5
I.1.6 RX-304H/334H
RX-304H/334H I.1.7
I.1.8 RX-304H/334H
RX-304H/334H I.1.9
I.1.10 RX-304H/334H
RX-304H/334H I.1.11
I.1.12 RX-304H/334H
RX-304H/334H I.1.13
I.1.14 RX-304H/334H
RX-304H/334H I.1.15
I.1.16 RX-304H/334H
RX-304H/334H I.1.17
I.1.18 RX-304H/334H
RX-304H/334H I.1.19
I.1.20 RX-304H/334H
1 59244442 Muffler 1
2 59244459 Muffler Stay 1
4 59244467 Gasket 1
5 59244475 Hex Nut 2 8mm
6 59244418 Flange Nut 4 6mm
7 59244426 Flange Bolt 2 M6 x 16mm
8 59244483 Flange Bolt 1 M6 x 25mm
10 59244491 Flange Bolt 1 M8 x 20mm
RX-304H/334H I.1.21
I.1.22 RX-304H/334H
RX-304H/334H I.1.23
I.1.24 RX-304H/334H
RX-304H/334H I.1.25
I.1.26 RX-304H/334H
RX-304H/334H I.1.27
I.1.28 RX-304H/334H
RX-304H/334H I.1.29
I.1.30 RX-304H/334H
2 59244798 ChainCaseCoverAssembly(includesItems12,16) 1
12 59244889 -Oil Seal 1
16 59243188 -Ball Bearing 1
3 59244806 Packing 1
4 59244814 P.T.O. Drive Chain 1
5 59244822 Drive Sprocket 1
6 59244830 P.T.O. Shaft 1
7 59244848 Flange Bolt 4 M8 x 35mm
8 59244855 Thrust Washer 1
9 59244863 Thrust Spring 1
10 59244871 Washer 1 8mm
13 59244897 Hex Bolt 1 M8 x 25mm
14 59243741 Dowel Pin 2
15 59243170 Flange Bolt 1 M8 x 55mm
RX-304H/334H I.1.31
I.1.32 RX-304H/334H
3 Emblem 1
7 59243196 Choke Mark 1
RX-304H/334H I.1.33
DECALS
G.1.2 RX-304H/344H
DECALS
RX-304H/344H G.1.3
I.1.2 RX-304H/334H
RX-304H/334H I.1.3
I.1.4 RX-304H/334H
RX-304H/334H I.1.5
I.1.6 RX-304H/334H
RX-304H/334H I.1.7
I.1.8 RX-304H/334H
RX-304H/334H I.1.9
I.1.10 RX-304H/334H
RX-304H/334H I.1.11
I.1.12 RX-304H/334H
RX-304H/334H I.1.13
I.1.14 RX-304H/334H
RX-304H/334H I.1.15
I.1.16 RX-304H/334H
RX-304H/334H I.1.17
I.1.18 RX-304H/334H
RX-304H/334H I.1.19
I.1.20 RX-304H/334H
1 59244442 Muffler 1
2 59244459 Muffler Stay 1
4 59244467 Gasket 1
5 59244475 Hex Nut 2 8mm
6 59244418 Flange Nut 4 6mm
7 59244426 Flange Bolt 2 M6 x 16mm
8 59244483 Flange Bolt 1 M6 x 25mm
10 59244491 Flange Bolt 1 M8 x 20mm
RX-304H/334H I.1.21
I.1.22 RX-304H/334H
RX-304H/334H I.1.23
I.1.24 RX-304H/334H
RX-304H/334H I.1.25
I.1.26 RX-304H/334H
RX-304H/334H I.1.27
I.1.28 RX-304H/334H
RX-304H/334H I.1.29
I.1.30 RX-304H/334H
2 59244798 ChainCaseCoverAssembly(includesItems12,16) 1
12 59244889 -Oil Seal 1
16 59243188 -Ball Bearing 1
3 59244806 Packing 1
4 59244814 P.T.O. Drive Chain 1
5 59244822 Drive Sprocket 1
6 59244830 P.T.O. Shaft 1
7 59244848 Flange Bolt 4 M8 x 35mm
8 59244855 Thrust Washer 1
9 59244863 Thrust Spring 1
10 59244871 Washer 1 8mm
13 59244897 Hex Bolt 1 M8 x 25mm
14 59243741 Dowel Pin 2
15 59243170 Flange Bolt 1 M8 x 55mm
RX-304H/334H I.1.31
I.1.32 RX-304H/334H
3 Emblem 1
7 59243196 Choke Mark 1
RX-304H/334H I.1.33
Use any of the functional words in the item description to locate the desired item. Example: The first
listing for the Air Cleaner Element in the Word Index is: Air Cleaner Element. The index shows the
component will be found on page I.1.19 which is the Parts List page number for the Honda Engine.
A
Air Cleaner Assembly________________________ I.1.19
Air Cleaner Element _________________________ I.1.19
Assembly, Air Cleaner _______________________ I.1.19
Assembly, Camshaft ________________________ I.1.11
Assembly, Carburetor ________________________ I.1.17
Assembly, Carrying Cart ______________________A.1.3
Assembly, Connecting Rod_____________________ I.1.9
Assembly, Control __________________________ I.1.29
Assembly, Crank Rod ________________________A.1.3
Assembly, Cylinder Barrel _____________________ I.1.5
Assembly, Engine ___________________________A.1.5
• The Parts Illustration shows the assembly with its component parts identified by Item Numbers.
• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Comm. Number which will be required to
order Genuine Ingersoll-Rand Replacement Parts, a functional description, the quantity
required to assemble one complete assembly, and any additional notes/ dimensions required to
help place your parts order.
• For the example: The Air Cleaner Element is listed as Item 3, and the Comm. Number for
the Element is 59244350, Quantity of 1.
• Turn to the TABLE OF CONTENTS pages in the front of this manual. These pages show the
major systems of the machine divided into FUNCTIONAL GROUPS (identified by capital letters).
• Find the Functional Group that best describes the area of the machine you are interested in. For
example: Honda Engine.
INTERNAL BREAKDOWNS
I
Honda Engine (59187880) - Internal Breakdown .......................................................................................... I.1.2
Listed under the Functional Group of Internal Breakdowns are SECTIONS (identified by numbers
that describe major repairable components of that group. Find the listing that refers to the Honda
Engine.
• Since the Air Cleaner Element is what needs to be replaced, refer to the parts listing for the
Engine. The Air Cleaner used on your machine is found in Functional Group I.; Section 1, this
makes up the first part of the page number. Turn to that section of the parts manual and find the
parts listing on page I.1.19 for the Air Cleaner Assembly (59244343).
For our Air Cleaner Element Example: The Comm. Number for the Air Cleaner Element 59244350 is
found in the Numerical Index, it shows that component will be found on page I.1.19.
• Use any of the functional words in the item description to locate the desired
item. The items listed are in alphabetical order in the first column of the index
and may be repeated several times depending on their functional
descriptions.
If searching for the Air Cleaner Element, the first listing in the Word
Index is:
• The alpha-numeric listing in the second column of the index is the location of
the item in the manual. The location is identified as; the Functional Group,
Section Number, and Parts List Page Number. Example: I.1.19 would be
Functional Group I, Section 1, Page 19.
The index shows the filter will be found on page I.1.19 which is the Parts
List page number for the
Honda Engine
WORD INDEX
C H
Cable, Throttle __________________________ C.1.3 Handle, Operating _______________________ C.1.3
Camshaft Assembly _____________________ I.1.11 Head, Cylinder ___________________________ I.1.3
Cap, Fuel Tank _________________________ C.1.3
Carburetor Assembly _____________________ I.1.17 I
Carrying Cart Assembly ___________________ C.2.3 Ignition Coil Assembly ____________________ I.1.27
Connecting Rod Assembly __________________ I.1.9
Control Assembly _______________________ I.1.29 K
Control Lever ___________________________ I.1.29 Kit, Decal ______________________________ G.1.3
Crank Rod Assembly _____________________ A.1.3 Kit, Governor ____________________________ I.1.5
Crankcase _____________________________ A.1.3 Kit, Tool _______________________________ C.2.3
Cylinder Barrel Assembly __________________ I.1.5
Cylinder Head ___________________________ I.1.3 L
Lever, Control __________________________ I.1.29
D Lever, Throttle __________________________ C.1.3
Decal Kit ______________________________ G.1.3
Decal: Caution __________________________ G.1.3 M
Decal: Danger/Warning ___________________ G.1.3 Manual, Operation/Maintenance & Parts _____ C.2.3
Decal: Drain ____________________________ G.1.3
Decal: Engine RPM ______________________ G.1.3 O
Decal: Gasoline _________________________ G.1.3
Oil Filler Cap Assembly ____________________ I.1.7
Decal: High-Low _________________________ G.1.3
Oil Gauge Protector ______________________ A.1.5
Decal: I-R Emblem ______________________ G.1.3
Oil Gauge _____________________________ B.1.3
Decal: I-R Logo _________________________ G.1.3
Oil Tank ________________________________ I.1.7
Decal: Notice ___________________________ G.1.3
Operating Handle ________________________ C.1.3
Decal: Oil Caution _______________________ G.1.3
Operation/Maintenance & Parts Manual ______ C.2.3
Decal: Oil Feed _________________________ G.1.3
Decal: Oil Gauge ________________________ G.1.3
Decal: Oil Level _________________________ G.1.3
RX-304H/334H W.1.1
WORD INDEX
P
Protector, Oil Gauge _____________________ A.1.5
R
Recoil Starter Assembly __________________ I.1.13
S
Starter Assembly, Recoil __________________ I.1.13
Strainer, Fuel ___________________________ C.1.3
Switch, Engine Stop _____________________ I.1.15
T
Tank, Fuel _____________________________ C.1.3
Tank, Oil _______________________________ I.1.7
Terminal Assembly ______________________ I.1.27
Throttle Cable __________________________ C.1.3
Throttle Lever ___________________________ C.1.3
Tire & Wheel Assembly ___________________ C.2.3
Tool Bag ______________________________ C.2.3
Tool Kit _______________________________ C.2.3
W.1.2 RX-304H/334H
NUMERICAL INDEX
COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.
RX-304H/334H X.1.1
NUMERICAL INDEX
COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.
X.1.2 RX-304H/334H
NUMERICAL INDEX
COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM. NO. PAGE NO.
59841767 G.1.3
59842153 C.2.3
59843136 C.2.3
59843391 B.1.5
59843706 C.2.3
59843722 A.1.5
59853358 C.1.3
59872200 B.1.3
59951632 A.1.5
B.1.5
59952242 A.1.5
59952325 C.2.3
59953190 A.1.3
59953935 A.1.3
C.1.3
RX-304H/334H X.1.3
Road Development
Ingersoll-Rand Company
312 Ingersoll Drive
Shippensburg, PA 17257
©2000 Ingersoll-Rand Company
Printed in U.S.A.