Machine Design Questions Paper 2023

MECHANICAL ENGINEERING
Design of Machine Elements (BTN02501)

Day & Date: Tuesday, 26-12-2023 Max. Marks: 70
Time: 10:00 AM To 01:00 PM
Instructions: I) Q. No. 1 is compulsory. It should be solved in the first 30 minutes in
answer book Page no 03 (Starting page of the Answer Book). Each
question carries one mark.
2) Don't forget to Mention question paper set (PIQ/R/S) on top of page
3) Figures to the right indicates full marks,
4) Assume suitable data if necessary and mention it clearly.
MCQ/ObjectiveType Questions
Duration: 30 Minutes Marks: 14
QI Choose the correct alternatives from the options. 14
I) The bending stress induced in a beam is
a) maximum at the farthest fiber from neutral and zero at the neutral axis
b) uniform throughoutthe cross-section
c) zero at the farthest fiber from neutral axis and maximum at the neutral axis
d) zero at the neutral axis and zero at tie farthest fiber and maximum at
the mean distance
2) A river is specified by
a) shank diameter b) length of rivet
c) type of head d) material of rivet
3) Multiplethreads are used for
a) high efficiency b) high mechanical advantage
c) low efficiency for self-locking d) high load carrying capacity
4) A transmission shaft subjected to bending and torsional moments should
be designed on the basis of
a) Rankine theory
b) Coulomb,Tresca and Guest theory
c) Huber von Mises theory
d) Goodmanor Soderbergdiagrams
5) A screw is specified by
a) major diameter b) minor diameter
c) pitch diameter d) mean diameter
6) When the helical extension spring is subjected to axial tensile force, the
type of stress induced in the spring wire is,
a) tensile stress b) compressive stress
c) bending stress d) torsional shear stress
7) A V belt designated as B 4430 LP has
a) 4430 mm as diameter of small pulley
b) 4430 mm as nominal pitch length
c) 4430 mm as diameter of large pulley
d) 4430 mm as center distance between pulleys
Page 16 of 20
SLR-GF-113
Set S
8) Two springs of stiffness ki and k2are connected in series, the combined
stiffness of the connection is given by
b)
9) A stud is
a) screw with long threads
b) screw with circular head
C) screw with hexagonal head
d) headless screw with threads on both sides
10) Stress concentrationoccurs due to
a) blow holes b) keyways and splines
c) machining scratches d) any one of the above
11) The residual stresses are caused due to
a) manufacturing methods like forging
b) machining methods like milling or grinding
c) cold working processes like rolling and extrusion
d) any one of the above
12) The ratio of tensile stress to tensile strain within elastic limit is called
a) bulk modulus b) Poisson's ratio
c) modulus of rigidity d) modulus of elasticity
13) In cyclic loading, the effect of stress concentration is more serious in case
of
a) components made of brittlematerials
b) components made of ductile materials
c) components made of brittleas well as ductile materials
d) none of the above
14) The type Of Spnng used in door hinges is,
a) helical extension spring b) multi-leaf spring
c) spiral spnng d) helical torsion spring
SLR-GF-113
Seat
No. Set S
T. Y. (B.Tech.) (Sem - l) (New) (CBCS) Examination: Oct/Nov-2023
MECHANICAL ENGINEERING
Design of Machine Elements (BTN02501)
Day & Date: Tuesday, 26-12-2023 Max. Marks: 56
Tirne: 10:00AM To 01:00 PM
Instructions: 1) Answer any two questions from both sections.
2) Figures to the right indicates full marks.
3) Assume suitable data if necessary and mention it clearly.
Section —I
Q.2 Answer the following.

a) Explain Design Procedure for Knuckle joint with neat sketch. 06
b) Define Factor of safety. Explain factor affecting on selection of Factor Of 05
safety and its phystcal significance.
C) Explain any two theories of failure. 03
Q.3 Answer the following. 08
a) Explain the following terms;
i) Endurance limit
ii) Notch Sensitivity
iii) Cyclic Stress
iv) Stress concentrationfactor
b) Explain the modifytngfactors for endurance strength. 06
Answer the following.

a) It is required to select a flat-belt drive for a fan running at 350 rpm which is 08
driven by a 10 kW, 1400 rpm motor. The belt drive is open-type and space
is available for a center distance of 2 m approximately. Assume belt
velocity as 18 m/s. The power transmittingcapacity of the belt per mm
width per ply at 1800 arc of contact and at a belt velocity of 5.08 m/s is
0.0118 kW. The load correction factor can be taken as 1.2. Suggest
preferred diameters (consider the nearest preferred value) for motor and
fan pulleys and speclfy the standard width of 4 ply belt.
(Refer the standard table given at the end of question paper)
b) Differentiate between Flat Belt Drive and V-Belt Drive 06
Section Il
a) A rotating shaft IS made of steel FeE 580 (Syt = 580 N/mm2). It is 07
subjected to a steady torsional moment of 275 N-m and bending moment
Of 1250 N-m. Calculate the diameter of the shaft using maximum shear
stress theory. (use factor of safety = 3).
b) Explain design procedure for muff coupling with neat sketch. 04
c) Explain failure modes for rivet joint. 03
Page 18 of 20
Set
a) Explain series and parallel springs for finding the Stiffness of Spring. 06
b) It is required to design helical compression spring subjected to a 08
maximum force of 1250N. The deflection of the spnng corresponding to
the maximum force should be approximately30 mm. The spring index
can be taken as 6. The spring is made of patented and cold-drawn steel
wire. The ultimatetensile strength and modulus of rigidity of the spring
material are 1090 and 81370 N/mm2respectively. The permissible shear
stress for the spring wire should be taken as 50% of the ultimatetensile
strength. Consider the spring has square and ground end. Design the
spring and calculate:
i) wire diameter;
ii) mean coil diameter:
iii) number of active coils;
iv) total number of coils;
v) free length of the spring (assuming Imm clearance between the
adjacent coils);
vi) Pitch of the coil.

a) Derive the equation for Strength of transverse fillet welds. 04
b) An electric motorweighing 12 kN is lifted by means of an eye bolt as 04
shown in Fig. The eye bolt is screwed into the frame of the motor.The
eye bolt has coarse threads. It is made of plain carbon steel 30C8 (Syt =
380 N/rnm2)and tie factor of safety is 6. Determine the size of the bolt.
d
c) A plate, 80 mm wide and 10 mm thick, is joined with another steel plate 06
by means of single transverse and double parallel fillet welds, as shown
in Fig. The joint is subjected to a maximum tensile force of 55 kN. The
permissible tensile and shear stresses in the weld material are 75 and 50
N/rnm2respectively. Determine the required length of each parallel fillet
weld. Consider 15 mm of length for starting and stopping of the weld run.
P 80 —
Page 19 of 20

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MECHANICAL ENGINEERING

Design of Machine Elements (BTN02501)

Q.2 Answer the following.

Answer the following.

Q.7 Answer the following.

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