Te Report Multicylinder

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PSG COLLEGE OF TECHNOLOGY

COIMBATORE 641 004

19M511 THERMAL ENGINEERING


LABORATORY
POST LAB REPORT

CONSTANT SPEED TEST ON


MULTI-CYLINDER DIESEL ENGINE

UNDER THE GUIDANCE OF


MR.D.MARTIN SURESHBABU

SUBMITTED BY,
KAMANESHWARAN M – 22M122

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S.NO TITLE PAGE NO.

1.1 AIM 3

1.2 APPARATUS REQUIRED 3

1.3 RELATED THEORY 4

GOVERNING
1.4 7
EQUATIONS

1.5 PROCEDURE 8

1.6 TABULATION 9

1.7 MODEL CALCULATION 10

1.8 GRAPH 11

1.9 INFERENCE 11

1.10 RESULT 12

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1.1 AIM:

To conduct a constant speed test on multi cylinder diesel


engine and to find the total fuel consumption, brake power
and brake thermal efficiency of engine and to draw
necessary performance graphs.

1.2 APPARATUS REQUIRED:

S.NO DESCRIPTION NO.OFF


4 stroke diesel engine with eddy
1 1
current dynamometer (2 cylinder)
2 Tachometer 1
Thermometer (or) Thermocouple
3
(0-500⁰C)
4 Stopwatch 1
5 Electric spring balance 1

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1.3 RELATED THEORY:

Four Stroke Diesel Engine:

A multi-cylinder, four-stroke diesel engine with


two cylinders is a type of internal combustion engine that
operates on the four-stroke cycle.

Working Principle:

Intake Stroke: The intake valve opens, and the piston


moves down, drawing in air. Also called suction stroke.

Compression Stroke: The intake valve closes, and the


piston moves up, compressing the air.

Power Stroke: Fuel is injected into the compressed air,


igniting it and forcing the piston down.

Exhaust Stroke: The exhaust valve opens, and the


piston moves up, expelling the burnt gases.

Morse Test:

The Morse test measures the frictional power of a multi-


cylinder internal combustion engine by sequentially cutting
off each cylinder and measuring the brake power of the
remaining cylinders. This helps determine the indicated
power and frictional losses .
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Uses of Performance Test:

Efficiency Evaluation: Assess the engine’s thermal efficiency


and mechanical efficiency at a constant speed, helping to
determine how effectively the engine converts fuel into useful
work.

Power Output Measurement: Determine the engine’s power


output at steady operating conditions, which is crucial for
applications requiring consistent performance, like
generators.

Fuel Consumption: Measure fuel consumption rates to


assess fuel economy and operational cost, aiding in the
optimization of fuel usage and cost management.

Firing order:

●The firing order in a diesel engine is crucial for smooth


operation and balanced performance. It dictates the
sequence in which the engine’s cylinders fire, which helps
distribute the power output evenly and minimizes vibrations.
●A correct firing order ensures that forces are applied in a
way that balances the engine’s reciprocating masses,
reducing stress on components and improving longevity. It

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also optimizes engine efficiency and fuel consumption by
maintaining consistent power delivery.

●Properly managing the firing order enhances engine


stability, performance, and reduces noise, making it a vital
aspect of engine design and operation.

Friction power:

It is the energy lost due to friction between engine


components like pistons and crankshafts. This energy is
dissipated as heat, reducing the engine’s overall efficiency.

Friction power = Indicated Power – Brake Power

Brake Power: The rotational force available at the delivery


point, at the engine crankshaft (drive shaft) and the power
corresponding to it. This power is interchangeably referred to
as brake power, shaft power or delivered power.

Brake thermal efficiency: Brake thermal efficiency is the rate


of energy or the brake power to the input fuel energy in
appropriate units.

Specific Fuel Consumption (SFC):Specific Fuel


Consumption is a measure of the fuel efficiency of an engine,
expressed as the amount of fuel consumed per unit of power
produced. For four-stroke diesel engines, SFC is typically
measured in Kilograms per kilowatt-hour (kg/kWh).
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Uses of Multi-Cylinder diesel engines:

●Multi-cylinder diesel engines are widely used due to their


efficiency and durability.

■In automobiles, they power cars, trucks, and buses, offering


excellent fuel efficiency and torque.

■Marine applications include powering ships and boats,


benefiting from their robustness and reliability.

■In industrial settings, these engines drive generators,


compressors, and pumps, crucial for continuous operations.
Agricultural machinery, such as tractors and harvesters,
relies on these engines for effective fieldwork.

1.4 GOVERNING EQUATIONS:

Total fuel consumption (TFC) = (X*specific gravity of


diesel*3600)/ (T*1000) (kg/hr)

Specific gravity of diesel = 0.8215 X = 10cc

T = Time taken for 10cc fuel consumption (sec)

Fuel power (FP) = (TFC* C.V OF Diesel)/3600 (kW)

C.V of diesel = 45350 kJ/kg

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Brake power (BP) = (W*N)/K (kW)

N = speed (rpm)

K = dynamometer constant

W = Net load (kg)

Specific fuel consumption (SFC) = TFC/BP (kg/kW hr)

Brake Thermal efficiency = (B.P / F.P)*100 (%).

1.5 PROCEDURE:

• The engine is started without any load and cooling water


should be supplied to the engine.
• The speed of the engine is mentioned constant at
1500rpm.
• According to the brake power of the engine, maximum
load is calculated.
• Initially the engine is started in 40% load condition and
the time taken for 10cc fuel consumption is noted.
• Similar process is continued while increasing load to
50%, 60%, 70% and 80% of the net load.
• Then use the formula to find TFC, SFC, BP and brake
thermal efficiency for the respective load conditions.
• The obtained values are tabulated and plotted on the
graph.

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1.6 TABULATION:
TRAIL TRAIL TRAIL TRAIL TRAIL
S. UNI
DETAILS 1 2 3 4 5
NO TS
(40%) (50%) (60%) (70%) (80%)

1 Speed rpm 1500 1500 1500 1500 1500

2 Load kg 16 20 24 28 32

Time taken
3 for 10cc fuel s 30.25 25.5 24.3 21.1 20
consumption
kg/
4 TFC 0.984 1.168 1.225 1.411 1.489
hr

5 Brake Power kW 3.022 3.690 4.435 5.114 5.914

kg/
6 SFC kW 0.325 0.316 0.276 0.272 0.257
hr

7 Fuel Power kW 12.34 14.71 15.43 17.77 18.16

Brake
8 Thermal % 24.40 25.07 25.07 29.1 31.51
Efficiency

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1.7 MODEL CALCULATION:

TRIAL 1:

m = 40 kg

Load = m*40% = 40*0.40 = 16kg

Torque (T) = m*g*r = 16*9.81*0.12 = 19.2 Nm

Brake power = (2πNT)/60000

= (2π*1500*19.92)/60000 = 3.022 kW

Total fuel consumption (TFC) = (X*specific gravity of


diesel*3600)/ (T*1000)

= (10*0.8215*3600)/ (30.25*1000) = 0.984 kg/hr

Fuel power (FP) = (TFC* C.V OF Diesel)/3600

= (0.98*45350)/3600 = 12.34 KW

Specific fuel consumption (SFC) = TFC/ Brake power

= 0.984/3.022

= 0.325 kg/kW hr

Brake Thermal Efficiency = (B.P)/ (F.P)*100%

= (3.022/12.34)*100

= 124.4%

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1.8 GRAPH:

1.9 INFERENCE:

From the data showing a decrease in specific fuel


consumption, an increase in total fuel consumption, and an
increase in brake thermal efficiency as brake power
increases, we can infer the followings:

●The decrease in specific fuel consumption indicates that the


engine is becoming more efficient at converting fuel into
power as the brake power increases. This means the engine
is using less fuel to produce each unit of power.

●The increase in total fuel consumption suggests that the


engine is producing more power overall. Even though it is
more efficient, the higher power output requires more fuel.

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●The increase in brake thermal efficiency shows that the
engine is operating closer to its optimal efficiency range. This
means it is better at converting the energy in the fuel into
useful mechanical work.

1.10 RESULT:

The constant speed test on multi cylinder diesel engine


was conducted. The performance parameters were
calculated and performance curves were drawn.

Trail 1 (40%):

SFC= 0.325 kg/kW hr

BTE= 24.4%

TFC= 0.984 kg/hr

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