OperatingManual FW95SL

Operating Manual
Ultra-Low Refrigerated Circulators

air cooled Sollwert
Leistung:
Regelung:
165.5°C
ExternIst: 124.7°C
50 %
intern
160
80
240
40
F81-HL
T 1 2 3 F 0
°C
320
°C
4 5 6
ESC 7 8 9 0
SL
F83-HL
FP88-HL
F95-SL
FP88
water cooled
FW95-SL
Software-Version: V2.xx-xxxx
JULABO Labortechnik GmbH
Eisenbahnstraße 45
D-77960 Seelbach / Germany
( +49-7823 / 51-0
Printed in Germany 3 +49-7823 / 2491
Changes without prior notification reserved š info@julabo.de
1.951.2811 BE2 07/04 ü www.julabo.de
19512811.doc 29.07.04
Content Page
Operating manual 2 ... 13
Operating instructions 14 ... 78
Congratulations!
You have made an excellent choice.
JULABO thanks you for the trust you have placed in us.
This operating manual has been designed to help you gain an understanding of the principles of operating and
possibilities of our circulators. For optimum utilization of all functions, we recommend that you thoroughly
study this manual prior to beginning operation.
Quality Management System

e are The JULABO Quality Management System:
W
Development, production and distribution of temperature application
ISO 9001 instruments for research and industries conform to the requirements
2000 according to DIN EN ISO 9001:2000.
ce Certificate Registration No. QA 051004008
rt if i e d
Unpacking and checking

Unpack the circulator and accessories and check for damages incurred during transit. These should be reported to
the responsible carrier, railway, or postal authority, and a request for a damage report should be made. These
instructions must be followed fully for us to guarantee our full support of your claim for protecting against loss
from concealed damage. The form required for filing such a claim will be provided by the carrier.
2
TABLE OF CONTENTS
Operating manual...................................................................................................................5
Description.............................................................................................................................5
Operator responsibility – Safety recommendations ...............................................................6
EC Declaration of Conformity...............................................................................................8
Warranty conditions ...............................................................................................................9
Technical specifications .......................................................................................................10
Operating instructions......................................................................................................... 14
1. Operating controls and functional elements............................................................. 14
2. Safety notes for the user ............................................................................................. 17
3. Preparations .................................................................................................................. 17
3.1. Installation...................................................................................................................17
3.2. Bath fluids...................................................................................................................18
3.2.1. Tubing................................................................................................................19
3.3. Filling / draining..........................................................................................................20
3.4. Temperature application to external systems..............................................................22
3.4.1. External control.................................................................................................23
4. Operating procedures.................................................................................................. 24
4.1. Power connection........................................................................................................24
4.2. Switching on / Selecting the language ........................................................................24
5. Manual operation.......................................................................................................... 25
5.1. Start - Stop...................................................................................................................25
5.2. Setting the temperatures....................................................................................26
5.3. Safety installations, warning functions .............................................................27

5.3.1. Early warning system, low level protection......................................................30
6. Menu functions ................................................................................................... 31

6.1. Configuration..............................................................................................................32
6.2. Control.........................................................................................................................35
6.3. Start of a profile...........................................................................................................40
6.3.1. Status at the end of the profile...........................................................................42
6.3.2. Interrupting a profile..........................................................................................42
6.3.3. Interruption after a power failure ......................................................................43
6.3.4. Termination of a profile.....................................................................................43
3
6.4. Integrated programmer................................................................................................ 44
6.5. Analog inputs/outputs ................................................................................................. 47
6.6. Limits.......................................................................................................................... 54
6.7. Serial interface ............................................................................................................ 56
6.8. ATC Absolute Temperature Calibration, 3-point calibration..................................... 57
6.9. Setting the pump pressure........................................................................................... 60
7. Troubleshooting guide / Error messages ..................................................................61
8. Safety recommendations .............................................................................................65
9. Electrical connections...................................................................................................66
10. Remote control..............................................................................................................69
10.1. Setup for remote control.............................................................................................. 69
10.2. Communication with a PC or a superordinated data system...................................... 69
10.3. List of commands........................................................................................................ 71
10.4. Status messages........................................................................................................... 74
10.5. Error messages ............................................................................................................ 74
11. JULABO Service – Online remote diagnosis............................................................76
12. Installation of electronic module .................................................................................77
13. Maintaining the cooling performance.........................................................................77
14. Cleaning the unit ...........................................................................................................78
4
Operating manual
Description
JULABO circulators have been designed for temperature application to specific fluids in a bath tank.
The units provide pump nozzles for temperature application to an external system (loop circuit).
þ The circulators are operated via the splash-proof keypad. The implemented
microprocessor technology allows to set and to store different values that can be
indicated on the VFD COMFORT-DISPLAY and LCD DIALOG-DISPLAY. Three
menu keys facilitate adjusting setpoints, warning and safety functions and menu
functions.
þ The integrated programmer allows storing and running temperature and time-
dependent processes.
þ The control electronics including “ICC - Intelligent Cascade Control“ automatically

adapts the heat supplied to the thermal requirements of the bath.
þ The TCF - Temperature Control Features allow the user to have access to all
important temperature control parameters. This means: Full control on the control
ICC mode and the chance to manually adjust or adapt control to the specific application.
þ Absolute Temperature Calibration (ATC3) provides a high temperature stability in
the bath. With the 3-point calibration an offset is adjusted at three temperatures to
TCF ensure an accurate temperature pattern at the selected spot in the bath over the full
temperature range.
þ Electrical connections:
ATC3 The serial interface, switchable from RS232 to RS485, allows modern process
technology without additional interface.
RS232 Connection for Pt100 external sensor for external temperature measurement and
RS485 control.
Alarm output for external alarm message or control of JULABO refrigerating baths
or solenoid valve (cooling water).
Pt100 The electronic module (option) provides 3 further analog connections (alarm input,
standby input, recorder output, programmer input).
þ The excess temperature protection conforming to IEC 61010-2-010 is a safety
installation independent from the control circuit. This protection can be indicated
and set on the LCD DIALOG-DISPLAY.
þ The early warning system for low level signals that bath fluid needs to be refilled
before the low level protection conforming to IEC 61010-2-010 causes a complete
shut-down of the main functional elements.
þ The pump capacity (electronically adjustable via the motor speed) enables to adapt
to varying conditions for internal and external temperature applications.
IEC þ The circulator conforms to the relevant requirements specified by European
EN guidelines.
DIN
JULABO circulators are not conceived for direct temperature application to food and
luxury articles or pharmaceutical and medico-technical products. Direct temperature
application means: Unprotected contact of the object with the bath medium (bath fluid).
5
Operating manual
Operator responsibility – Safety recommendations

The products of JULABO Labortechnik GmbH warrant a safe operation if installation, operation and
maintenance is carried out according to common safety regulations. This section informs you about
potential dangers that may arise from operating the circulator and also mentions the most important
safety precautions.
Persons:
The operator is responsible for the qualification of the personnel operating the units.
The operator should be constantly informed about the dangers involved with their job activities as well
as preventive actions.
Make sure all persons expected to carry out operation, installation and maintenance of the unit read and
understand the safety information and operating instructions.
When using hazardous materials, the circulator may only be operated by persons that are absolutely
familiar with these materials and the circulator. These persons must be fully aware of possible risks.
If you have any questions concerning the operation of your unit or the information in this manual,
please contact us!
Contact JULABO Labortechnik GmbH

Eisenbahnstrasse 45
( +49 7823 51-0
3 +49 7823 2491
š info@julabo.de
ü www.julabo.de
Handling:
You received a product conceived for industrial use. Nevertheless, avoid strikes to the housing,
vibrations, damages to the keypad foil (keys, display) or contamination.
Make sure the product is regularly checked for proper condition. Regularly check (at least every
2 years) the proper condition of the mandatory, warning, prohibition and safety labels.
Take care that the mains supply features a low impedance to avoid any negative affects on the
instrument being operated in the same mains.
This unit is designed for operation in a controlled electromagnetic environment. This means that
transmitting devices (e.g. cellular phones) should not be used in the immediate vicinity.
Magnetic radiation may influence other units with components susceptible to magnetic fields
(e.g. a monitor). We recommend to keep a minimum distance of 1 m.
Permissible ambient temperature: max. 40 °C, min. 5 °C.
Permissible relative air humidity: 50 % (40 °C).
Do not store in an aggressive atmosphere. Protect from contaminations. Do not expose to sunlight.
Operation:
Only qualified personnel is authorized to perform configuration, installation, maintainance and repairs
of the circulator.
Routine operation can also be carried out by untrained personnel who should however be instructed by
trained personnel. The summarized user guidance (short manual) and the specification table with
information on individual parameters are sufficient for this.
6
Use:
The bath can be filled with flammable materials. Fire hazard!
There might be chemical dangers depending on the bath medium used.
Observe all warnings for the used materials (bath fluids) and the respective instructions (safety data
sheets).
Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit in well
ventilated areas.
Only use recommended materials (bath fluids). Only use non-acid materials.
When using hazardous materials, the user must attach the enclosed safety labels to the front of the unit
so they are well visible: The yellow warning label W09 (danger area) and the blue mandatory label
M018 or Semi S1-0701 Table A1-2 #9 (Carefully read the user information prior to beginning
operation).
Warning label W09: Danger area.
Attention! Observe instructions.
Colours:
(operating manual, safety data sheet)
yellow, black
Mandatory label M018 Carefully read the user information prior to beginning
operation
Colours: blue, white
Scope: EU
Semi S1-0701 Carefully read the user information prior to beginning

Table A1-2 #9 operation
Scope: NAFTA
Particular care and attention is necessary because of the wide operating range.
There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be touched.
Warning label W26:
Colours: Hot surface warning.
yellow, black (The label is put on by JULABO)
Observe the instructions in the manuals for instruments of a different make that you connect to the
circulator, particularly the respective safety recommendations. Also observe the pin assignment of plugs
and technical specifications of the products.
Disposal:
The circulator contains a so-called back-up battery that supplies voltage to memory chips when the unit
is switched off. Do not dispose of the battery in domestic waste!
Depending on battery regulations in your country, you might be obliged to give back used or defect
batteries to gathering places.
The product may be used with oil as bath fluid. These oils fully or partially consist of mineral oil or
synthetic oil. For disposal, observe the instructions in the safety data sheets.
This unit contains the refrigerants R404A and R23 – at this time considered not to have any negative
effects on the ozone layer. However, during the long operating period of the unit, disposal prescriptions
may change. So only qualified personnel should take care of disposal.
7
Operating manual
EC Declaration of Conformity
Ultra-Low Refrigerated Circulators:
F81-HL, F83-HL, FP88-HL
F95-SL, FW95-SL
The products mentioned comply with the requirements outlined by the following European
guidelines:
Guideline 73/23/EEC of the Council of 19 February 1973 with respect to legal harmonization of the
member countries concerning electric devices for use within certain voltage
limits
Guideline 89/336/EEC of the Council of 3 May 1989 with respect to legal harmonization of the member
countries concerning electromagnetic compatibility
Guideline 98/37/EC of the European Parliament and the Council of 22 June 1998 for harmonization of
legal and administrative regulations of the member countries with respect to
machinery
Guideline 97/23/EG of the European Parliament and the Council of 29. May 1997 with respect to legal
harmonization of the member countries with respect to pressure equipment.
The units conform to the following standards:
EN 1050: 1996-11 EN 292-1: 1991-09 EN 292-2: 1991-09
EN 61010-1: 2001 EN 61010-2-10: 1994-07 EN 60204-1: 1997-12
EN 563: 1994-06 EN 61326: 1997 + A1: 1998 + A2: 2001
EN 378-1:2000-09 EN 378-2:2000-09 EN 378-3:2000-09

EN 378-4:2000-09
JULABO Labortechnik GmbH

Eisenbahnstr. 45
8
Warranty conditions
JULABO Labortechnik GmbH warrants its products against defects in material or in workmanship,
when used under appropriate conditions and in accordance with appropriate operating instructions
for a period of ONE YEAR.
Extension of the warranty period – free of charge
With the ‘1PLUS warranty’ the user receives a free of charge extension to the warranty of up to 24
months, limited to a maximum of 10 000 working hours.
To apply for this extended warranty the user must register the unit on the JULABO web site
www.julabo.de, indicating the serial no. The extended warranty will apply from the date of JULABO
Labortechnik GmbH’s original invoice.
JULABO Labortechnik GmbH reserves the right to decide the validity of any warranty claim. In case
of faults arising either due to faulty materials or workmanship, parts will be repaired or replaced free of
charge, or a new replacement unit will be supplied.
Any other compensation claims are excluded from this guarantee.
9
Operating manual
Technical specifications
F81-HL F83-HL
Working temperature range °C -81 ... 100 -83 ... 50
Temperature stability °C ±0,02 ±0,02
Temperature selection digital
via keypad indication on LCD DIALOG-DISPLAY (°C/°F)
remote control via personal computer indication on monitor
Temperature indication VFD COMFORT-DISPLAY (°C/°F)
Resolution °C 0.01
Absolute Temperature Calibration °C ±3
Temperature control ICC - Intelligent Cascade Control
Heater wattage (at 230 V) kW 1,3 1,3
Cooling capacity °C +20 0 -20 -40 -60 -80 +20 0 -20 -40 -60 -80
Medium ethanol W 450 380 360 320 270 70 820 780 720 600 380 120
Cooling compressor 2-stage 2-stage
Refrigerant R404A/R23 R404A/R23
Electronically adj. pump capacity stages 1 ... 4 1 ... 4
Flow rate l/min at 0 bar 22 ... 26 22 ... 26
Pressure max. bar at 0 liter 0.7 0.7
Suction max bar at 0 liter 0.4 0.4
Electrical connections:
External alarm device 24-0 V DC / max. 25 mA
Computer interface RS232 or RS485
External Pt100 sensor
Optional for HL and SL
(Order No. 8900100 Electronic module with analog connections)
Programmer input -100 °C to 400 °C = 0 - 10 V or 0 - 20 mA or 4 - 20 mA
Input for the signal of a flow meter or external manipulated variable
Temperature recorder outputs 0 - 10 V (0 V = -100 °C, 10 V = 400 °C)
0 - 20 mA (0 mA = -100 °C, 20 mA = 400 °C)
4 - 20 mA (4 mA = -100 °C, 20 mA = 400 °C)
Standby input for external emergency switch-off
Alarm output for external alarm signal
Overall dimensions (WxDxH) cm 50x58x89 55x60x92
Bath opening (WxL) cm 13x15 13x15
Bath depth cm 16 16
Filling volume liters 5 ... 6,5 5,5 ... 8
Weight kg 88 118
Ambient temperature °C 5 ... 40 5 ... 40
Mains power connection ±10 % V/Hz 208 ... 230 / 60 208 ... 230 / 60
Mains power connection ±10 % V/Hz 208 ... 230 / 50 208 ... 230 / 50
Total power consumption kW 3,6 3,7
All measurements have been carried out at: rated voltage and frequency ambient temperature: 20 °C
Technical changes without prior notification reserved.
10
FP88-HL
Working temperature range °C -88 ... 100
Temperature stability °C ±0.02
Resolution °C 0.01
Heater wattage (at 230 V) kW 1,3
Cooling capacity °C +20 0 -20 -40 -60 -80
Medium ethanol W 960 960 920 730 590 150
Cooling compressor 2-stage
Refrigerant R404A/R23
Electronically adj. pump capacity stages 1 ... 4
Flow rate l/min at 0 bar 22 ... 26
Pressure max. bar at 0 liter 0.7
Suction max bar at 0 liter 0.4
0 - 20 mA (0 mA = -100 °C, 20 mA = 400 °C)
4 - 20 mA (4 mA = -100 °C, 20 mA = 400 °C)
Overall dimensions (WxDxH) cm 55x60x92
Bath opening (WxL) cm 13x15
Bath depth cm 16
Filling volume liters 5,5 ... 8
Weight kg 121
Ambient temperature °C 5 ... 40
Mains power connection ±10 % V/Hz 208 ... 230 / 60
Mains power connection ±10 % V/Hz 208 ... 230 / 50
Total power consumption (at 230V) kW 2,82
11
Operating manual
F95-SL FW95-SL (water cooled)

Working temperature range °C -95 ... 0 -95 ... 0
Temperature stability °C ±0,05 ±0,05
Resolution °C 0.01
Heater wattage (at 230 V) kW 3 3
Cooling capacity °C 0 -20 -40 -60 -80
Medium ethanol W 2000 1900 1650 1200 360
Cooling compressor 2-stage 2-stage
Refrigerant R404A/R23 R404A/R23
Electronically adj. pump capacity stages 1 ... 4 1 ... 4
Flow rate l/min at 0 bar 22 ... 26 22 ... 26
Pressure max. bar at 0 liter 0.7 0.7
Suction max bar at 0 liter 0.4 0.4
0 - 20 mA (0 mA = -100 °C, 20 mA = 400 °C)
4 - 20 mA (4 mA = -100 °C, 20 mA = 400 °C)
Overall dimensions (WxDxH) cm 59x76x116 59x76x116
Bath opening cm ∅ 7 ∅7
Bath depth cm 20 20
Filling volume liters 22 22
Weight kg 214 214
Ambient temperature °C 5 ... 40 5 ... 40
Mains power connection ±10 % V/Hz 400/50/3 Phasen 400/50/3 Phasen
Total power consumption kW 12,7 12,7
12
Only for water-cooled models:

Cooling water pressure (IN / OUT ) max. 6 bar
Difference pressure (IN - OUT ) 3.5 to 6 bar
Cooling water temperature <20 °C
Quality of cooling water:
pH at 25 °C 7 to 8.5
Suspended matter <30 mg/l
Size of suspended matter max. 0.1 mm
Growth of algae not permissible
Safety installations according to IEC 61010-2-010:

Excess temperature protection adjustable from 0 °C ... 320 °C
Low liquid level protection float switch
Classification according to DIN 12876-1 class III
Supplementary safety installations

Early warning system for low level float switch
High temperature warning function optical + audible (in intervals)
Low temperature warning function optical + audible (in intervals)
Supervision of working sensor plausibility control
Reciprocal sensor monitoring between
working and safety sensors difference >25 °C
Alarm message optical + audible (permanent)
Warning message optical + audible (in intervals)
Environmental conditions according to IEC 61 010-1:

Use only indoor.
Altitude up to 2000 m - normal zero.
Ambient temperature: +5 ... +40 °C (for storage and transportation)
Air humidity:
Max. rel. humidity 80 % for temperatures up to +31 °C,
linear decrease down to 50 % relative humidity at a temperature of +40 °C
Protection class according to IEC 60 529 IP21
Power supply: corresponds to Class I; according to VDE 0106 T1
not for use in explosive atmosphere
Max. mains fluctuation of ±10 % are permissible.
Overvoltage category II
Pollution degree 2
Standards for interference resistance EN 61326: 1997 + A1: 1998 + A2: 2001
Emitted interferences
The unit adheres to the threshold values for emitted interferences
according to table 3.
Interference resistance
The unit conforms to the requirements according to table B.1.
13
Operating instructions
Operating instructions
1. Operating controls and functional elements
Front view Rear view
7 8 9a10 11 12
2 Sollwert
ExternIst:
165.5°C
Leistung:
124.7°C
Regelung:
%
50 1a ext
Pt10
SERIA ALAR STAND- REG
E-
intern 0 PROG
3
6 13
160
0
8 240
T 1 2 3 F
40
0
°C
320
°C
4 4 5 6
16a T16A
ES
C
7 8 9 0
HL
14
5 T16A
T1.25 15
17a A
21 22 9
1b 9b
19
18
FP88
FPW
24
17b
20
1a Mains power switch, illuminated for circulator

1b Mains power switch, illuminated for cooling machine
2 VFD-COMFORT-DISPLAY
Header: Control indicators see sections 2.1 and 2.2
Line 1: Actual value internal or external
The display is depending on the selected control mode in the
menu > Control < (internal or external).
Line 2: Working temp. setpoint, constantly S xxx.xx
Line 3: Actual value (E = external or I = internal)
Alternating with the display in line 1
Use the keys to indicate further values in line 3. However, the

functions of these keys are different with the programmer started.
PI Capacity in % - with manipulated variable set to >control<*
PS Capacity in % - with manipulated variable set to >serial<* or
>eprog<*
14
H Heater capacity in Watts

U Mains voltage Volts
F Flow rate in liters/minute
(providing EPROG input set to >Flowrate<)
*see >Configuration> page 32

2.1 Control indicators in the header:
Heating / Cooling / Alarm /
Remote control
2.2 Control indicators in the header:
Temperature indication Internal or External actual value
Temperature indication in °C or °F (see page 35)
Display for the adjusted pump pressure stage

2.3
Four stages, adjustable via the key, in the menu >PUMP<.
3 LCD DIALOG-DISPLAY
Setpoint1: 150.00°C Line 1: Setpoint and origin of setpoint programming
IntAct : 148.53°C
Power : 80 % (Key / RS232 or RS485 / ext. Pt100 / EProg)
Control : intern
Line 2: Actual value - internal or external,
RS232 : 150.00°C identical to line 1 of the VFD-COMFORT-DISPLAY
ExtAct : 145.30°C
Power : 80 % Line 3: Heating capacity in %.
Control : extern
Line 4: Control type: internal / external
4 Keypad 1
Start / stop key
Key for selecting the working temperature - Setpoint 1, 2, 3
Key for selecting the warning and safety values
MENU key - for selecting the menu functions
Cursor keys (left or right)

Edit keys (increase or decrease)
Enter key 1) Store value / parameter

2) Next lower menu level
Escape key 1. Cancel entries

2. Return to a higher menu level
5 Keypad 2
Numeral keypad: numerals 0 to 9
..
minus / decimal point
F key: Shows the help text in the

LCD DIALOG-DISPLAY when alarm messages appear.
15
Operating controls and functional elements
6 Adjustable excess temperature protection according to IEC 61010-2-010
7 Socket for external measurement and control sensor

or external setpoint programming
ext Pt100
8 Interface RS232 / RS485: remote control via personal computer
SERIAL
9 Socket: control cable of JULABO refrigerated circulator

or output for alarm messages
Option: Electronic module Order No. 8 900 100

The circulator automatically recognizes the connected electronic module.
10 Alarm output (for external alarm signal)
ALARM
11 Standby input (for external emergency switch-off)
STAND-BY
12 Programmer input and temperature recorder output
REG+E-PROG
13 Connector for supplementary pump or solenoid valve
230 V / max. 1.25 A
No control voltage in the -OFF- condition
14 Connector solenoid valve
1. No control voltage in the -OFF- condition
2. Configurable for controlled countercooling via solenoid valve
(only used with Heating Circulators)
15 Fuses (for connectors 13, 14), T1.25A
16a Mains fuses for circulator, T16A

16b Mains fuses for cooling machine, T10A
17a Mains power cable with plug for circulator
17b Mains power cable with plug cooling machine
18 F95, FW95 Built-in mains outlet for connection of circulator (230 V / 16 A)
Built-in mains outlet 230 V / 6 A
18 F81, F83, FP88 Built-in mains outlet for connection of circulator (230 V / 10 A)
19 Drain port with drain tap
20 Venting grid, removable
21
22 Pump connectors suction pump pressure pump
OUT IN
24 Only for water cooled models: Cooling water OUTLET and INLET
16
2. Safety notes for the user

In addition to the safety warnings listed above, warnings are posted throughout the manual.
These warnings are designated by an exclamation mark inside an equilateral triangle.
„Warning of a dangerous situation (Attention ! Please follow the documentation).“
The danger is described according to an alarm keyword.
Read and follow these important instructions.
Warning :
Describes a possibly highly dangerous situation.. If this is not avoided, serious injury and
danger to life could result.
Caution:
Describes a possibly dangerous situation. If this is not avoided, slight or minor injuries
could result. A warning of possible damage can also be contained in the text.
Notice:
Describes a possibly harmful situation. If this is not avoided, the product or anything in its
surroundings can be damaged.
3. Preparations
3.1. Installation
• Place the unit on an even surface on a pad made of non-flammable material.
• Keep at least 20 cm of open space on the front and rear venting grids.
• Do not set up the unit in the immediate vicinity of heat sources and do not
expose to sun light
• Before operating the unit after transport, wait about one hour after setting it up.
This will allow any oil that has accumulated laterally during transport to flow
back down thus ensuring maximum cooling performance of the compressor.
Only for water cooled models:

OUT IN
Ensure circulation of cooling water by connecting the tubing to cooling water inlet
G½" and outlet on the rear of the refrigerated circulator.
Cooling water connectors: G½"
Cooling water see page 13
17
Preparations
3.2. Bath fluids

Caution:
Carefully read the safety data sheet of the bath fluid used, particulary with regard to the
fire point!
If a bath fluid with a fire point of ≤ 65 °C is used, only supervised operation is possible.
Recommended bath fluids:

Bath fluids Temperature range Flash point fire point
deionized water 5 °C ... 80 °C
mixture water/glycol -30 °C bis 50 °C
Thermal M +40 °C ... +170 °C >280 °C >305 °C
Thermal H +20 °C ... +250 °C >270 °C >360 °C
Thermal HY -80 °C ... +55 °C >75 °C >80 °C
Thermal H5S -50 °C ... +105 °C >110 °C >130 °C
Thermal H10S -20 °C ... +180 °C >175 °C >210 °C
Thermal H20S +0 °C ... +220 °C >230 °C >270 °C
Order No. 10 liters Bath fluids Order No. 5 liters

8 940 100 Thermal M 8 940 101
8 940 102 Thermal H 8 940 103
8 940 104 Thermal HY 8 940 105
8 940 106 Thermal H5S 8 940 107
8 940 114 Thermal H10S 8 940 115
8 940 108 ThermalH20S 8 940 109
Notice:
Please contact JULABO before using other than recommended bath fluids.
JULABO takes no responsibility for damages caused by the selection of an unsuitable
bath fluid.
Unsuitable bath fluids are liquids which e.g.
• are very highly viscous
(much higher than 70 mm2 /s at the respective working temperature)
• have corrosive characteristics or
• tend to cracking.
ATTENTION: The maximum permissible viscosity is 70 mm2 /s.
18
Caution:
The temperature controlling i.e. of fluids in a reactor constitutes normal circulator
practise.
We do not know which substances are contained within these vessels.
Many substances are:
• inflammable, easily ignited or explosive
• hazardous to health
• environmentally unsafe
i.e.: dangerous
The user alone is responsible for the handling of these substances!
The following questions shall help to recognize possible dangers and to reduce the risks
to a minimum.
• Are all tubes and electrical cables connected and installed?
Note:
sharp edges, hot surfaces in operation, moving machine parts, etc.
• Do dangerous steams or gases arise when heating?
Is an exhaust needed when working?
• What to do when a dangerous substance was spilled on or in the unit?
Before starting to work, obtain information concerning the substance and determine
the method of decontamination.
3.2.1. Tubing
Recommended tubing:
Order No. Length Temperature range
8930008 2m CR® tubing 8 mm inner dia. -20 °C to 120 °C
8930012 2m CR®- tubing 12 mm inner dia. -20 °C bis 120 °C
8930108 1m Viton tubing 8 mm inner dia. -50 °C to 200 °C
8930112 1m Viton tubing 12 mm inner dia. -50 °C bis 200 °C
8930410 2m Insulation for tubing 8 mm inner dia. -50 °C bis 100 °C
8930412 2m Insulation for tubing 12 mm inner dia. -50 °C bis 100 °C
8 930 209 0.5 m Metal tubing, triple insulated, M16x1 -100 °C to +350 °C
8 930 210 1.0 m
8 930 211 1.5 m
8 930 214 3.0 m
8 930 220 0.5 m Metal tubing, insulated, M16x1 -50 °C to +200 °C
8 930 221 1.0 m
8 930 222 1.5 m
8 930 223 3.0 m
Warning: Tubing:
At high working temperatures the tubing used for temperature application and cooling
water supply represents a danger source.
A damaged tubing line may cause hot bath fluid to be pumped out within a short time.
This may result in:
• Burning of skin
19
Preparations
• Difficulties in breathing due to hot atmosphere
Safety recommendations
• Employ suitable connecting tubing.
• Make sure that the tubing is securely attached.
• Avoid sharp bends in the tubing, and maintain a sufficient distance from
surrounding walls.
• Regularly check the tubing for material defects (e.g. for cracks).
• Preventive maintenance: Replace the tubing from time to time.
3.3. Filling / draining

Filling
Take care that no liquid enters the interior of the circulator.
• Recommended maximum filling level with water as bath fluid:
30 mm below the tank rim
• Recommended maximum filling level with bath oils:
40 mm below the tank rim
i After filling, immerse the samples in the bath or place the lid on the
bath, in case the opening is not to be used.
i The circulator provides an early warning system for low level
(description – please refer to page 30) that may be triggered when
changing samples in the bath.
Notice:
Pay attention to the thermal expansion of bath oil during heating to avoid overflowing
of the liquid.
Exercise caution when emptying hot bath fluids!
Check the temperature of the bath fluid prior to draining (by switching the unit on for
a short moment, for example).
Store and dispose the used bath fluid according to the laws for environmental
protection.
20
Draining:
• The drain plug is located behind the venting grid on the front of
the unit, which can be taken off by removing 4 screws.
• Slide a short piece of tube onto the drain port and hold it into a
pail.
• Unscrew the drain tap and empty the unit completely.
• Tighten the drain tap.
Penetration of ice flakes/water into bath oil

At working temperatures below 0 °C humidity from the
atmosphere may penetrate into bath oil through condensation.
This may subsequently result in the formation of ice flakes,
preventing the pump from proper operation.
For this reason, the bottom of the bath tank provides a groove
sloping down towards the drain tap. Thus water having
penetrated into the bath oil gathers in the groove immediately
behind the drain tap.
• Shut down the refrigerated circulator at a bath temperature of +10 °C.
• Wait for a while and open the drain tap to drain the water.
21
Preparations
3.4. Temperature application to external systems

Temperature application to external, closed systems
The circulator is used for temperature application to external,
closed systems (loop circuit) with simultaneous temperature
ext SERIAL ALARM STAND-BY REG+
application in the circulator bath.
Pt100 E-PROG
• Unscrew the M16x1 collar nuts on the pump connectors with a

T16A
19 mm (3/4“) wrench and remove the sealing disks. Using the
collar nuts, screw on the tubing connection fittings (for tubing
T16A 8 mm or 12 mm in diameter) delivered with the unit and tighten
T1.25A firmly. (Pressure pump: 22, suction pump: 21)
• Push on the tubings, and secure with tube clamps.
• Attach the tubings to the connectors of the external closed
21 22 system, e.g., an instrument with a pressure-resistant temperature
jacket or a temperature coil, and fasten with tube clamps to
prevent slipping..
Tubing see page 19
Temperature application to external, open systems

The circulator is equipped with both a pressure and suction pump
for external temperature application in open systems.
Differing flow rates of the pressure and suction pumps should be
compensated. To maintain a constant liquid level, the JULABO
„D+S“ Level Adapter is recommended for the external bath tank.
The flow rate of the pressure pump will be then regulated by a
built-in float device. The liquid level may be changed by a height
adjustment on the „D+S“ Level Adapter.
Accessory: „D+S“ Level Adapter Order No. 8 970 410
Important:
i The liquid level should be equal in the internal and external
baths (absolute height).
S = Suction pump connection i If you take out samples (for example Erlenmeyer flasks) from
D = Pressure pump connection the external bath, turn the circulator off with the Start/Stop key.
K = Float
H = Height adjustment
i When working at temperatures below 0 °C and using the "D+S"
Level Adapter do not use oil as the bath liquid. Condensing air
will result in the formation of ice and thus affects the function
of the float.
Caution:
Fasten tubing to prevent slipping.
22
Return flow safety device

If the liquid levels in the circulator bath and the external
ext SERIAL ALARM STAND-BY REG+
system are at different heights, overflowing must be

Pt100 E-PROG
13 prevented after the power has been turned off.

T16A
T16A
14
T1.25A
Flood hazard!
For this reason, solenoid valves for loop circuit or shut-off
valves can be integrated in the loop circuit.
i Connect the valve to the connector (13).
i If socket (14) is used:
In menu >Inputs/Outputs< set the
menu item >SV-Out< to >Backflow<.
Order No. Description
8 980 701 Set of solenoid valves
Inputs/Outputs for loop circuit up to +100 °C
>SV-Out : Backflow
Chan.1 : xxxxxxx 8 970 456 Shut-off valve (suitable up to +90 °C)
Chan.2 : xxxxxxx 8 970 457 Shut-off valve (suitable up to +250 °C)
(see page 48)
3.4.1. External control

The circulator is intended for internal and external temperature control.
Switching is carried out in the submenu >Control< (see page 35).
IMPORTANT: Measures for external control
Pt100
i For external control and temperature measurement an external Pt100
sensor must be connected to the socket (17) on the rear of the
circulator.
Order No. Description Material cable
8 981 003 200 x 6 mm dia., stainless steel 1.5 m
8 981 005 200 x 6 mm dia., glass 1.5 m
8 981 013 600 x 6 mm dia., stainless steel/Teflon 3m
8 981 014 1200 x 6 mm dia., stainless steel/Teflon 3m
8981103 Extension cable for Pt100 sensor 3.5 m
8 981 020 M+R in-line Pt100 sensor
i The M+R in-line Pt100 sensor is a flow sensor and can be installed in
the loop circuit.
Pt100 M+R
23
Operating procedures
4. Operating procedures
4.1. Power connection
Caution:
Connect the unit only to a grounded mains power socket!
We disclaim all liability for damage caused by incorrect line voltages!
Check to make sure that the line voltage matches the supply voltage
specified on the identification plate. Deviations of ±10 % are permissible.
• Connect the circulator with mains power cable (17a) to the mains
outlet (18).
• Connect the control cable (9) between the connectors T (9a, 9b).
• Connect the refrigerated circulator with mains power cable (17b) to
the mains socket.
4.2. Switching on / Selecting the language

Switching on:
• Circulator and cooling machine may be turned on and off with
separate mains switches. The integrated control light will illuminate to
1a 1b indicate that power has beeen applied.
i The unit performs a self-test.

Then the software version (example: V 2.xx-xxxx) appears. The
display „OFF“ or „R OFF“ indicates the unit is ready to operate.
i The circulator enters the operating mode activated before switching
**** JULABO **** the circulator off:
*** HighTech ***
** Circulator ** keypad control mode (manual operation) or
* V2.xx-xxx * remote control mode (operation via personal computer).
-OFF-
S 150.00
I 24.60
Configuration Selecting the language:
Off-Mode : pump off
>Language : english There are two options for the language of the LCD DIALOG-DISPLAY:
Reset : no German or English. Select the desired language in the menu
>Configuration< under the submenu >Language/Sprache<.
Press the respective keys in the following order:
[ up to submenu >Language/Sprache <] 2x
24
5. Manual operation
5.1. Start - Stop
Start: Press the start/stop key .
The actual bath temperature is displayed on the VFD COMFORT-
24.60 DISPLAY.
S 150.00 The LCD DIALOG-DISPLAY informs about adjustments and
E ----- conditions on the circulator (see example on the left).
Setpoint1: 150.00°C
IntAct : 24.60°C Stop: Press the start/stop key .
Power : 80 % The VFD COMFORT-DISPLAY indicates the message „OFF“.
Control : intern
Autostart: see chapter 6.1. Configuration

The Autostart function enables the start of the circulator directly by
pressing the mains switch or using a timer.
i Control of the cooling machine:

With the mains switch (1b) turned on, the circulator automatically
switches the cooling machine off and on.
• It is switched off, if:
- the actual working temperature is increased by >30 °C (cooling is
not required).
- the heater operates at full power (>800 W) for longer than 5 minutes.
• It is switched on, if:
- cooling is necessary for maintaining the bath temperature.
After switch-off, the cooling machine automatically switches on only
after a delay of 5 minutes for protecting the cooling compressor.
i To save energy, turn off the cooling machine with the mains switch
(1b) whenever cooling is not required.
25
Manual operation
5.2. Setting the temperatures
Press the key to call up the menu for temperature selection.

3 different working temperatures are adjustable. Their values are freely
Factory setting: selectable within the operating temperature range.
Setpoints
>Setpoint1: 20.00°C i This setting may be carried out with the circulator being in the Start or
Setpoint2: 37.00°C
Sezpoint3: 70.00°C Stop condition!
Example: Setting working temperature „Setpoint 3“
Setpoints
1. Press the key.
Setpoint1: 20.00°C The LCD DIALOG-DISPLAY indicates the valid settings.
Setpoint2: 37.00°C
>Setpoint3: 70.00°C 2. Use the keys to select Setpoint 3.
(One segment of the line blinks)
Change the value to 85 °C.
3. Use the numeral keypad to enter 8 and 5.
Then press enter to store the value.
Setpoints
The value remains visible on the LCD DIALOG-DISPLAY for about 10
Setpoint1: 20.00°C
Setpoint2: 37.00°C
seconds, or press to update the display immediately.
>Setpoint3: 85.00°C
i In the >Start< condition this value is immediately used for controlling
the working temperature.
The indication on the VFD COMFORT-DISPLAY is updated.
The heater control indicator blinks.
25.83
S 85.00
E -----
F
Notice: See SetMax: and SetMin:
in chapter 6.6. Limits on page 54
Example: Selecting the working temperature
• Press the key. Use the keys to select setpoint 1, 2 or 3 and

press enter .
i The circulator uses the new working temperature value for temperature
control.
26
5.3. Safety installations, warning functions

Settings for the excess temperature protection according to IEC 61010-2-010
and for the high and low temperature warning functions are made
in a menu that is called up with the key .
ESC
Safety-Values
>Warn-Type: Warning /Alarm
OverTemp: 85.00°C
SubTemp : -99.99°C 1
SafeTemp : 100.00°C 160
80 240
SafeSens : xx.xx°C 40
0 320
°C°C
Legend:
1 Setting via keypad
Select parameter
Select menu item

Change menu level
scroll down / scroll up
1. Press the key

The LCD DIALOG-DISPLAY shows the valid settings (see example
above).
2. Use the keys to select the menu item.

3. Settings:
Warn-Type: Select the parameter with the key and press
enter (warning or alarm).
Example:
OverTemp and SubTemp: Use the numeral keypad to enter the value and
press enter .
SafeTemp: Set the new cut-out value using a screwdriver via the LCD
DIALOG-DISPLAY. (Example: 50 °C)
The value remains visible on the LCD DIALOG-DISPLAY for about 10

seconds, or press to update the display immediately.
Recommendation:
Set the excess temperature protection >SafeTemp< at 5 to 10 °C above the
working temperature setpoint.
27
Manual operation
Warning:
The excess temperature protection >SafeTemp< should be set at least 25 °C below the
fire point of the bath fluid used.
In the event of wrong setting there is a fire hazard!
We disclaim all liability for damage caused by wrong settings!
Warn-Type: >Warning< or >Alarm<

For the two menu items >OverTemp< and >SubTemp< choose between a
warning message being signalled or a complete shutdown of the main
functional elements such as heater and circulating pump being effected.
OverTemperature: SubTemperature:
If for a sensitive temperature application task adherence to a working
temperature value >Setpoint < is to be supervised, then set high and low
temperature warning values.
In the example below, the >Setpoint< of 85 °C is surrounded by the values
>OverTemp< 87 °C and >SubTemp< 83 °C. The electronics immediately
registers when the actual temperature attains a temperature out of the limits
and it follows a reaction according to what is set in the menu item >Warn-
Type<.
Warn-Type: >Warning< Warn-Type: >Alarm<

A complete shutdown of heater and
An audible warning (interval tone) circulating pump is effected.
sounds and a meassage appears on An audible alarm (continuous tone)
the VFD COMFORT-DISPLAY. sounds and a message appears on the
OverTemp SubTemp VFD COMFORT-DISPLAY.
OverTemp SubTemp
XXXXX XXXXX
WARNING WARNING XXXXX XXXXX
CODE 03 CODE 04 ALARM ALARM
CODE 03 CODE 04
Press for help on the LCD.

Actual temperature
above high tempera-
ture value.
Actual temperature
below low tempera-
ture value.
28
Setpoint3 85.0°C
OverTemp 87.0°C
SubTemp 83.0°C
i The warning functions are only triggered when the actual bath temperature,
after start from the „OFF“ or „rOFF“ mode, lies within the set limits for 3
seconds.
SafeTemperature: Indicated is the cut-out value set with a screwdriver on the

excess temperature protection device.
Setting range: This safety installation is independent of the control circuit. When the
20 °C ... 320 °C temperature of the bath fluid has reached the safety temperature, a complete
shutdown of the heater and pump is effected.
The alarm is indicated by optical and audible signals (continuous tone).
The following error message appears on the VFD COMFORT-DISPLAY:
XXXXX A L A R M !
ALARM IntAct: 24.60°C
CODE 14 Safety circuit alarm
Press for help on the LCD

Working temperature
exceeds the adjusted
safety temperature.
N SafeSens: Indicated is the temperature value of the safety sensor.
29
Manual operation
5.3.1. Early warning system, low level protection

This low level protection is independent of the control circuit and is
divided in two sections.
1. Switch in stage 1 recognizes a critical fluid level K.
(patented) An audible warning (interval tone) sounds and a message
appears on the VFD COMFORT-DISPLAY.
XXXXX IntAct : 124.70°C
WARNING Power : xx %
CODE 40 Please Refill !!!
Refill bath fluid!
2. Switch in stage 2 recognizes a low fluid level L.

If stage 2 of the low level protection device (according to IEC
61010-2-010) is triggered, a complete shutdown of the heater
and circulating pump is effected.
A continuous alarm tone sounds and a message >ALARM<
>CODE 01< appears on the VFD COMFORT-DISPLAY.
Insuffient liquid
XXXXX level or float is
ALARM defective.
CODE 01 è
Press
Turn off the unit with the mains switch, refill bath fluid and
turn the unit on again!
3. Float
4. Circulating pump
5. Heater
Important: Check the safety installations from time to time.

See page 65.
Warning:
For refill always use the same bath fluid type that is already in the bath.
Bath oils must not contain any water contaminants and should be pre-heated to the
actual bath temperature! Explosion hazard at higher temperatures!
30
6. Menu functions
The term „menu functions“ refers to adjustments such as
Ø Configuration of the circulator
Ø Internal and external control with adjustable control parameters
Ø Start menu for the integrated programmer
Ø Integrated programmer; 6 profiles with 60 sections each
Ø Configurable inputs and outputs; analog recorder outputs, input for external
programmer or manipulated variable or flow rate
Ø Determination of limits for all important setting ranges and capacity
variables
Ø Online communication, with adjustable interface parameters
Ø Absolute temperature calibration; sensor calibration
Ø Electronically adjustable pump capacity
>Configuration
ESC
Control
Profile Start
Int.Programmer
Inputs/Outputs
Limits
Interface serial
ATCalibration
Pump
Legend 1 Setting via keypad
Select parameter
Select menu item

Change menu level
scroll down / scroll up
1. If you press , use the keys to move in menu level 1.

2. If the desired menu item is highlighted on the LCD DIALOG-DISPLAY
(>), press enter to change to menu level 2.
31
Menu functions
6.1. Configuration
>Configuration
Control ESC
Profile Start
Int.Programmer
Configuration
>Setpoint : keypad /RS232/ext.Pt100/eprog
ESC Autostart: off /on
OFF-Mode : pump off /pump on
Language : German /Englisch
Reset : no /yes
Variable : control /serial/eprog
Unit : °C /°F
1. Use the up/down keys to select the desired menu item.
2. Use the left/right keys to select the parameter (parameter blinks).

3. Press enter to store the new parameter.
Setpoint
The circulator provides four possibilities for setpoint setting. The selected mode
is indicated in line 1 on the LCD DIALOG-DISPLAY.
Possible parameters:
Setpoint1: 150.00°C Keypad – Setpoint setting via keypad or via the integrated programmer.
IntAct : 148.53°C
Power : 80 % (factory setting)
Control : intern
RS232 or RS485 - Setpoint setting via the serial RS232/RS485 interface (20)
RS232 : 150.00°C
ExtAct : 145.30°C through a PC or superordinated data system.
Power : 80 %
Control : extern In the header of the VFD COMFORT-DISPLAY an „R“ illuminates. It
indicates that remote control mode is set.
R
Important:
-OFF- Connect the circulator to a PC using an interface cable.
S xxxx
Check the interface parameters of both interfaces (on circulator and PC) and
I xxxx
make sure they match.
(see 10.1. Setup for remote control on page 69 )
Pt100 : 150.00°C ext.Pt100 – Setpoint setting via the analog socket „ext. Pt100“ using an external
ExtAct : 145.30°C
Power : 80 % temperature sensor or an appropriate voltage/current source.
Control : extern
32
eprog : 50.0°C eprog – Can only be adjusted when an electronic module with analog
IntAct
Power
:
:
24.7°C
80 %
connections is used (option).
Control : intern Setpoint setting via the analog interface REG+E-PROG through an external
programmer.
Important:
Connect the external programmer to the circulator via the socket REG+E-
PROG.
In the menu >Inputs/Outputs< set the parameter >EPROG< and the input
variables (see page 50).
The E-Prog input can only be used either under menu item >Setpoint< or
under menu item > Variable < (page 34).
Autostart
on - AUTOSTART on
off - AUTOSTART off (Factory setting)
Note:
The temperature system has been configured and supplied by JULABO
according to N.A.M.U.R. recommendations. This means for the start mode, that
the unit must enter a safe operating state after a power failure (non-automatic
start mode). This safe operating state is indicated by „ OFF „, resp. R OFF on
the VFD-COMFORT-DISPLAY. A complete shutdown of the main functional
elements such as heater and circulating pump is effected simultaneously.
The values set on the circulator remain stored, and the unit is returned to
operation by pressing the start/stop key (in manual control mode).
In remote control mode, the values need to be resent by the PC via the interface.
Should such a safety standard not be required, the AUTOSTART function
(automatic start mode) may be activated, thus allowing the start of the
instrument directly by pressing the mains power switch or using a timer.
i The AUTOSTART function can only be used, if setpoint setting is carried
out via >keyboard< or >eprog< or >ext. Pt100<.
Warning:
For supervised or unsupervised operation with the AUTOSTART function, avoid any
hazardous situation to persons or property.
The instrument does no longer conform to N.A.M.U.R. recommendations.
The safety and warning functions of the instrument should always be used to their
fullest capacity.
33
Menu functions
OFF-Mode
Normally the circulating pump is switched via the start/stop signal. However, if
circulation should be maintained also for the -OFF- condition, the parameter
>pump on< needs to be set.
pump off (factory setting)
pump on
Language
There are two options for the language of the LCD DIALOG-DISPLAY:
German or English.
deutsch / englisch German / English
Reset
Use this to reset all values to factory setting (except date and time).
yes
no (factory setting)
Variable - actuating variable

The variable corresponds to the extent to which the heater of the circulator is
controlled. Heat is applied to the bath according to this variable. If this happens
with the control electronics of the circulator, called >control< in this particular
case, the bath temperature is exactly heated and maintained constant at the
adjusted setpoint.
The heater only accepts programming of variables with the parameters set to
>serial< or >eprog<, if the unit is in Start mode.
control – The internal control electronics of the circulator controls the heater.
(factory setting)
serial – The heater receives the control signal via the serial interface.
eprog – The heater receives the control signal via the E-Prog input. – Only
adjustable when an electronic module with analog connections is used
(option).
Important:
Set the parameter >EPROG< and the input variables also in the menu
>Inputs/Outputs< (see page 50).
Note:
The E-Prog input can only be used either under menu item >Setpoint<
(page 32) or under menu item > Variable <.
34
Warning:
If set to >serial< or >eprog<, heat is applied to the bath without control. The user has to
take necessary precautions for temperature control by himself.
The safety and warning functions of the instrument should always be used to their
fullest capacity.
Unit
Temperature values can be displayed in the unit °C or °F.
With this change all adjusted temperature values are converted and displayed
Example: into the new unit.
Setpoints
>Setpoint1: 20.00°C
Setpoint2: 37.00°C
Sezpoint3: 70.00°C °F Possible parameters:
°C è °F ê -OFF- °C (factory setting)
Setpoints
>Setpoint1: 68.00°F
S xxxx
Setpoint2: 98.60°F I xxxx °F
Setpoint3: 158.00°F
6.2. Control
The circulator is conceived for internal and external temperature control.
Switching is carried out in this submenu. Depending on what is set, only the
respective set of parameters is indicated.
Configuration
>Control ESC
Profile Start
Int. Programmer
internal
Control
>ControlType: intern
ESC : Selftuning : once /always/off
Dynamic : aperio /normal
Xp : 1.0K
Tn : 100s
Tv : 5s 1
Control
>ControlType: extern
Selftuning: once /always/off
CoSpeed : 0.0
Xp : 0.7K
Tn : 720s
Tv : 55s
Xpu : 5.0K external
35
Menu functions

Example: 0.8
2. With the keys select the parameter (parameter blinks)
or
use the numeral keypad to enter the numbers (number segment blinks).
3. Press enter to store the new parameter or value.
ControlType: Can only be adjusted in the -OFF- condition

-OFF-
S xx.xx
E xx.xx
intern internal temperature control
extern external temperature control with external Pt100 sensor
IMPORTANT:
Additional measures for external temperature control.
ext. i Connect a Pt100 sensor to the socket on the rear of the circulator.
Pt100
i Sensor calibration of the external Pt100 sensor is carried out in the menu
>ATCalibration<, with the > Status< set to >no< (see page 57).
i Suggested adjustments for external temperature control:
AreaUp/ AreaDown and IntMax / IntMin
see chapter >Limits< on page 54.
i External temperature control does not allow for setpoint setting via the
socket „ext. Pt100“ (see page 32).
Notice:
Place the external sensor into the bath medium and securely fix the sensor.
36
Selftuning:
When performing an selftuning for the controlled system (temperature
application system), the control parameters Xp, Tn and Tv are automatically
determined and stored.
off - no selftuning.
The control parameters ascertained during the last identification are used
for control purposes.
once – single selftuning (factory setting)

The instrument performs a single selftuning of the controlled system after
each start with the start/stop key or after receiving a start command
via the interface.
always – continual selftuning

The instrument performs a selftuning of the controlled system whenever a
new setpoint is to be reached.
Use this setting only when the temperature application system changes
permanently.
Dynamic:
This parameter affects the temperature pattern only in case
of internal control.
normal
°C
temp. stability Possible parameters:
aperiodic normal –Allows for reaching the setpoint faster, but
setpoint overshooting of up to 5 % is possible.
Aperiodic – (factory setting)
t Target temperature is attained without overshooting.
normal i With both adjustments an adequate temperature stability

°C is reached after approximately the same time.
temp. stability
aperiodic
temperature ramp
37
Menu functions
CoSpeed:
This parameter affects the temperature pattern only in case
of external control.
Possible parameters: 0 ... 5
During selftuning, the control parameters Xp, Tn
°C Int. temperature and Tv of a controlled system are automatically
determined and stored. Depending on the
controlled system, time for tuning can be
Ext. temperature
unequally longer. This controller layout allows
5
protection of sensitive objects requiring
3 temperature application.
0 As soon as a co-speed factor is set, it is
Setpoint considered for calculating the control parameters.
As shown in the diagram, tuning times become
t shorter the higher the co-speed factor is, but
overshooting can happen in the internal system.
Control parameters – intern / extern

The control parameters preset in factory are in most cases adequate for
achieving an optimum temperature pattern for the samples requiring
temperature application.
Each parameter may be manually set via the keypad if necessary, to allow
optimum control performance.
Setting range: Proportional range >Xp<

internal / external The proportional range is the range below the selected temperature value in
0.1 ... 99.9 K which the control circuit reduces the heating power from 100 % to 0 %.
Setting range: Resetting time >Tn< (Integral component)

internal / external Compensation of the remaining control deviation due to proportional
3 ...9999 s regulation. An insufficient resetting time may cause instabilities to occur.
Excessive resetting time will unnecessarily prolong compensation of the
control difference.
38
Setting range: Lead time >Tv< (Differential component)

internal / external The differential component reduces the control settling time. An insufficient
0 ... 999 s lead time will prolong the time required to compensate for disturbance effects
and cause high overshooting during run-up. An excessive lead time could cause
instabilities (oscillations) to occur.
Setting range: Proportional range >Xpu<

0.1 ... 99.9 K The proportional range Xpu of the cascaded controller is only needed for
external control.
Optimization instructions for the PID control parameters:
optimum setting The heat-up curve reveals inappropriate control

°C settings.
Inappropriate settings may produce the following heat-up curves:

Xp too low Tv/Tn too low
°C °C
t t
Xp too high or Tv too high Tv/Tn too high or Xp too high

°C °C
t t
39
Menu functions
6.3. Start of a profile

The start menu of the integrated programmer allows calling up and defined
starting of one of six previously stored temperature profiles. The profiles are
started manually or via the integrated timer.
Configuration
ESC
Control
>Profile Start
Int. Programmer
>Start Profile 0
at Step 0 1
ESC Runs 1
Start no /yes/time
>hour.min 11:15
Day.Mon 11.12 1
Year 2003
Start no /yes

Example: 11:15
or
i If the parameter time is selected, a further submenu opens for setting the
start time.
Start Profile 0 to 5
Select the profile that should be started.
at Step 0 bis 60.
Select the section with which the profile should be started.
Runs 0 to 99
Select the number of profile repetitions.
Starten no / yes ð (manual start)
or
time ð (via integrated timer)
40
When selecting the parameter time, a new submenu is called up for entry of the
start time.
A flashing segment indicates that a start time needs to be entered.
hour.min Start time
Day.Mon day and month
Year year
Set each entry with enter .
Start no / yes
A flashing line indicates that the parameter „yes“ needs to be entered.
Press the key to select the parameter and press enter .
Starttime: 06:00 The temperature system switches to waiting mode and a flashing line
Date : 15:12 „wait“ appears on the LCD DIALOG-DISPLAY. The start time and
*** wait *** actual time are permanently indicated on the display.
Acttime 02:34:45
Indication after successful start:

The started programmer displays the actually calculated setpoint in line 1.
The value changes until the final temperature of the section is reached
(temperature ramp).
Examples: 1st line: Setpoint of the programmer
Setp. : 125.8°C 2nd line: Actual temperature value
IntAct: 124.7°C
Prof. : 4 Step: 12
at internal control = IntAct: xxx.xx
Remain: 00:03:45 at external control = ExtAct: xxx.xx
Setp. : 125.8°C 3rd line: Selected profile and the actual section (step).
IntAct: 124.7°C
Prof. : 4 Step: 12 4th line: With the keys the following information can be
All : 00:03:45 displayed in line 4.
• Remaining time of the actual section (standard display)
• Remaining total time: Profile x number of repetitions
(All: Days/hours:minutes:seconds)
Particularity: If a total time of more than 999 days is calculated,
only the hours are displayed on the unit. (All:
Setpoint : 125.8°C
IntAct : 124.7°C hours:minutes:seconds)
Prof : 4 Step:12
S12:150:00 h:m 01:10 • The data of a section as stored under „Edit Profile“.
>Edit Profile: 4 Use the keys to successively indicate the sections of a
Step: 12 profile. Unused sections or incorrect data are skipped.
Setp: 150.00°C
Time [hh:mm] 01:10
41
Menu functions
6.3.1. Status at the end of the profile
There are two possibilities for manually starting a program:
1. Starting a profile from the OFF state:
The temperature system switches back to the OFF state at the end of the
profile.
2. Starting a profile from the operating state.
The temperature system is started with the start key , and the bath is
heated to the desired temperature, for example 100 °C. At the end of the
profile, the programmer switches to the operating state and holds the bath
temperature stable at 100.00 °C.
6.3.2. Interrupting a profile
Setp. : 125.80°C
i Press the start/stop key to interrupt or continue a profile.
IntAct: 124.70°C The setpoint and time period set for the corresponding section are
Prof. : 4 Step:12 thus stopped at the values presently achieved.
*** pause *** The instrument is put on hold and the message „pause“ flashes on the
LCD DIALOG DISPLAY.
i A profile can be interrupted or restarted by an external emergency

shut-off.
Important:
For this, in the menu >Inputs/Outputs< the menu item >Ext. StBy <
must be set to >activ< (see page 52)
and in the menu >Configuration< >Autostart< needs to be set (see
STAND-BY page 33).
Setp. : xxx.xx°C i Setpoint control and timer are interrupted by breaking the contact
IntAct: xxx.xx°C „AK”.
Prof. : 4 Step:12
*** STAND-BY *** The instrument is put on hold and the message „Stand-By“ flashes on
the LCD DIALOG-DISPLAY.
Notice: This is not an actual emergency switch-off.
Warning:
Following a power interruption, it would be possible in this condition for the
instrument to restart automatically. The safety and warning functions of the instrument
should always be used to their fullest capacity.
See Warning page 33.
42
6.3.3. Interruption after a power failure

There is every possibility to operate the programmer safe to power
failures.
Important:
For this in the menu >Configuration< >Autostart< needs to be set (see
page 33).
i If the AUTOSTART function is activated, the programmer starts

again at a point approx. 20 seconds before the interruption took
place. However, an uncontrolled change of the bath temperature
happened.
Starttime: 06:00 i Power failure when the instrument is on hold if start is effected via
Date : 15:12 the built-in timer:
*** wait *** If the starting time is not yet reached, the programmer is put on hold
Acttime 02:34:45
again.
If the starting time is exceeded, the programmer starts immediately.
6.3.4. Termination of a profile
Setp : 125.80°C
i A profile can be terminated by pressing . The programmer
IntAct: 124.70°C switches back to the Start menu.
Prof. : 4 Step:12
Remain: 00:03:45 • Press again to quit the menu
ê or
use the keys to remain in the Start menu.
>Start Profile x
at Step x
Runs 1 The start of another temperature profile can now be prepared if
Start no necessary.
Interruption after a power failure

Examples:
In case of a power failure, the reaction of the circulator is the same as
IntAct : 83.24°C when switched off and on again with the mains switch.
Power : 0 %
Control : intern The LCD DIALOG-DISPLAY gives information on the adjustments and
conditions of the circulator.
-OFF- The VFD COMFORT-DISPLAY indicates "OFF".
S 150.00
E -----
43
Menu functions
6.4. Integrated programmer

The integrated programmer allows any desired temperature program sequences
to be realized. Such a temperature sequence is called profile. A profile consists
of individual sections defined by duration (t:) and target temperature. Target
temperature is the setpoint (T:), that is achieved at the end of a section. The
programmer uses time and temperature difference values within a section to
calculate a temperature ramp.
Profile Start
>Int. Programmer ESC
Inputs/Outputs
Limits
ESC Int. Programmer

>Edit
Delete
Print
Set Clock
>Edit Profile: 0
Step: 0
Setp: °C 1
Time [hh:mm]
>Delete Prof. 0
from Step 0 1
to Step 60
delete no /yes
ESC
>Print Profile 0 1
Print yes /no
>hour.min 14:24
Day.Mon 07.12
Year 2003 1
09:27:36
1. Use the keys to select the desired menu item in menu level 2
on the LCD DIALOG-DISPLAY (>) and press enter to change to
menu level 3. An input window opens for each menu item.
2. In the input window, select the menu item with the keys .
3. Use the keys to select the parameter (parameter blinks)

or
44
Int. Programmer Edit Compile profiles

>Edit Display sections
Delete
Print Delete Delete sections
Set Clock
Print Print a programmed profile
Set clock Set the real time on the instrument
Compile profiles:
A flashing segment indicates that a number needs to be entered.

Under submenu „Edit Profile“ enter a profile number.
Six profiles may be stored (nos. 0 to 5).
Edit Profil: Profile No.1

Example: Then programme the desired values for each section.
>Edit Profile: 1 Use the keypad to set section number, target temperature and time
Step: 6
Setp: 100.00°C period. Set each entry with enter .
Time [hh:mm] 01:05
Step: Section No. 6
Setpoint: target temperature - 100 °C

Time time period - 1 h:05 minutes
When the program is running, only sections having complete information

for target temperature and time period are considered.
It makes sense, to leave out section numbers in the profile, in order to
use them later for corrections in the profile
Important:
If a time of 00:00 is set for a profile, the profile is continued with the
next section only after the setpoint temperature (±0.2 °C) is reached.
Example:
Step (No.) 1 3 5 6 9 11 14
Setpoint (°C) 50 50 100 100 80 80 20
Time (h.m) 00:08 00.02 00:10 01:05 00:10 00:05 00:30
45
Menu functions
Display sections (Step):
>Edit Profile: 1 1 Use the keys to select the submenu „Step“, enter the desired
Step: 3
Setp: 50.00°C number and press enter
Time [hh:mm] 00:02 or
2 If the submenu „Step“ is selected, section by section can be shown in
ascending order by the key .
i Each previously set value is displayed.
Example: Delete:
A flashing segment indicates that the respective profile number
>Delete Prof. 4
from Step 8 needs to be entered in which one or more consecutive sections are to
to Step 34 be deleted.
delete yes
Example:
ê Delete step 8 to step 34 in profile 4.
>Delete Prof. 4 yes

from Step 8
to Step 34
****** delete ****** Line 4 indicates the deletion.
Example: Print:
>Print Profile 2
Each profile may be printed via the serial interface for control or
Print yes documentation.
A flashing segment indicates that the number of the profile to be
printed needs to be entered.
Example: Print profile 2
ê yes
>Print Profile 2
****** print ******* Printing is indicated in line 2.
>hour.min 14:24 Setting clock

Day.Mon 07.12
Year 2003 The integrated clock allows starting a profile at any date and time.
14:24:36 The clock is preset in the factory.
i Lines 1 to 3:
Check for correctness of the preset date and time and correct if
necessary.
The time is diplayed permanently in line 4.
46
6.5. Analog inputs/outputs

i In order to use the analog inputs and outputs, the circulator must be
equipped with the electronics module available as option.
ALARM STAND-BY REG+ Order No. 8 900 010 Electronic module
E-PROG
This submenu enables setting of the input and output values for the
programmer input and the temperature recorder outputs of socket
REG+E-PROG.
The >STAND-BY< input and the >ALARM< output are configurable.
If the electronic module is not fitted, this menu can only be used to switch
control of the solenoid valve.
Indication without electronic module

Int. Programmer ESC
>Input/Output Inputs/Outputs
Limits >SV-Out. : Backflow /C-Puls
Interface serial
Inputs/Outputs
ESC >SV-Out. : Backflow /C-Puls
Chan.1 : ActInt
Chan.2 : Power
Chan.3 : Setpoint
EPROG : Setpoint
Ext.StBy : inactive /active
AlarmOut : StdBy
>Chan.1 : ActInt / ActExt/Power/Setpoint

0V = -99.9°C
10V = 400.0°C 1
>Chan.2 : Power / ActInt/ActExt/Setpoint

0V = 0.00%
10V = 100% 1
>Chan.3 : Setpoint / ActExt/ACtInt/Power

0mA = -99.9°C
20mA = 400.0°C 1
ESC Region: 0-20mA /4-20mA
>EPROG : Setpoint / ActVar (%)/Flowrate(l/min)

Signal : Voltage /Current
L Value -99.9°C REM: % / l/Min
H Value 400.0°C REM: % / l/Min
Setpoint : xx.xx°C REM: % / l/Min 1
AlarmOut
>Function: StdBy /Alarm/Al+StBy
Type : normal /invers
NOTE: Channel 2 is pre-configured for connecting a HST

Booster heater.
47
Menu functions
Menu level 2 1. Use the keys to select the desired (>) menu item in
Inputs/Outputs
menu level 2 on the LCD DIALOG-DISPLAY.
>SV-Out : Backflow /C-Puls
Chan.1 : ActInt 2. Use the keys and to store the desired parameter or
Chan.2 : ActInt
Chan.3 : Setpoint press enter to enter menu level 3. An input window
EPROG : Setpoint opens for each menu item.
Ext.StBy : inactiv /activ
AlarmOut : StdBy 3. In the input window in menu level 3 select the menu item with
the keys .
4. Use the keys to select the parameter (parameter blinks)

or
use the numeral keypad to enter the numbers (number segment
blinks).
Menu level 2
SV-Output Control connector (14) 230 V max. 1.25 A
Channel 1 voltage output for recorder (V)
Channel 2 voltage output for recorder (V))
Channel 3 current output for recorder (mA)
EPROG external programmer input
External standby Standby input
(for external emergency switch-off)
Alarm output Output for external alarm signal
Control connector (14):

SV-Out >Backflow< or >C-Puls<
The control output (14) can be matched to solenoid valves for
different tasks.
>Backflow< In the OFF condition, the control output (14) is not
powered.
See – Return flow safety device- on page 23
>C-Puls< The control output (14) can be used for emitting a cooling
pulse. For the pulsing period, the output is powered.
(only used with Heating Circulators)
48
REG+E-PROG (12):
Outputs of the connector
1. First define the desired output value for channels 1 to 3:
ActInt internal actual temperature value (bath temperature)

ActExt ernal actual temperature value (external sensor)
Power periodic or intermittent heating or cooling
Setpoint active setpoint temperature
(Setpoint1, 2, 3,/ integr. programmer /external programmer)
2. Then select the display size for channels 1 to 3:
Voltage outputs channels 1 and 2

Assign the voltage values of 0 V to the lowest and 10 V to the highest
necessary temperature or power rating required as an output value
(°C / %).
Current output channel 3
Assign the current values 0 mA or 4 mA to the lowest and 20 mA to
the highest temperature or power rating required as an output value
(°C / %).
3. The current output (chanell 3) offers 2 ranges for selection:
0 to 20 mA or 4 to 20 mA
Examples:
>Chan.1 : ActInt
0V 0V = 10°C
10V = 210°C
10 °C 210 °C
∆ Τ = 200 K lowest temperature value: 10 °C
highest temperature value 210 °C
197 °C 202 °C Fig. shows 200 °C scaled to paper width
∆Τ=5 K rise: 50 mV/°C
lowest temperature value: 197 °C

0 mA 20 mA highest temperature value: 202 °C
4 mA
Fig. shows 5 °C scaled to paper width
rise: 2000 mV/°C
49
Menu functions
Menu >Configuration< E-PROG - Input

Configuration Setting needs to be carried out, if
>Setpoint : eprog Keypad/RS232/extPt100
Autostart: off 1. setpoint programming is to be made via an
Standby : pump off external programmer.
Language : english
Reset : no
For this, in the menu >Configuration< first set
Variable : Control /serial/eprog the menu item >Setpoint< to >eprog<.
Menu >Inputs/Outputs< 2. the heater variable should be controlled via an

external control pulse.
>EPROG : Flowrate Setpoint/Variable For this, in the menu >Configuration< set the
Signal : Voltage menu item > Variable.< to >eprog<.
L Value 0.0L (Liters/Minute)
H Value 50.0L
Flowrate: xx.xL 3. the signal of an external flow meter should be
registered.
i The E-Prog input can only be used either under menu item >Setpoint<
or under menu item > Variable <.
If the input is neither occupied by >Setpoint< or > Variable <, the
signal of a flow meter can be connected.
i First set menu >Configuration<, then menu >Inputs/Outputs<.
• Connect the external programmer to socket (12) REG+E-PROG of

the circulator.
REG+E-PROG Selecting the signal:
The programmer (E-PROG) input of the circulator can be matched to
the output signal of the external programmer.
Voltage voltage input
Current current input
Example:
>EPROG : Setpoint „L Value“ - Setting the LOW value:
Signal : Current
L Value 0.0°C Adjust and set the lowest desired working temperature on the
H Value 300.0°C programmer (e.g. 0 °C).
Setpoint : 50.0°C
Enter the same value on the circulator by pressing the appropriate
buttons on the keypad and press enter to set.
„H Value“ - Setting the HIGH value:
Adjust and set the highest desired working temperature on the
programmer (e.g. 300 °C).
Enter the same value on the circulator by pressing the appropriate
buttons on the keypad and press enter to set.
Example:
• Set a temperature of 50 °C on the external programmer!
i The value adjusted and set on the external programmer is displayed in
line 4 of the LCD DIALOG-DISPLAY for control purposes.
50
Eprog : 50.0°C
IntAct : 24.7°C i After returning the LCD display to standard display by pressing
Power : 80 % this value is displayed in line 1
Control : intern
(Example: Eprog 50.00 °C).
This EPROG input enables the use of different voltage and current values
as program parameters.
• „L Value“ - Setting the LOW value:
°C
1) Adjust and set the lowest desired value on the voltage or
300 current source resp. (Example A: 1 V).
250
2) Assign a lower temperature threshold value to this adjusted
B voltage/current value by pressing the appropriate buttons on the
200 keypad of the instrument (Example A: 20 °C ) and set by
A
150 pressing enter .
100 • „H Value“ - Setting the HIGH value:

80 1) Adjust and set the highest desired value on the voltage or
60
40 current source resp. (Example A: 10 V).
20 2) Assign an upper temperature threshold value to this adjusted
1 2 3 4 5 6 7 8 9 10 V voltage/current value by pressing the appropriate buttons on the
2 4 6 8 10 14 18 20 mA keypad of the instrument
(Example A: 200 °C) and set by pressing enter .
• Return to the standard display by pressing .
i Example B in the diagram serves to illustrate that the end point

values are freely selectable.
>EPROG : Setpoint Example out of diagram A:

Signal : Voltage
L Value 20.0°C • Adjusting the voltage source for an output of 7.6 V!
H Value 200.0°C
Setpoint : 152.0°C Line 5 of the LCD DIALOG-DISPLAY shows the externally set setpoint
value. The instrument calculates this value from the rise angle of the two
ê predecided end points (in example A: 7.6 V correspond to an external
Eprog : 152.00°C setpoint temperature of 152.0 °C ).
IntAct : 50.76°C
Power : 100 % After returning the LCD display to standard display by pressing ,
Control : intern
this value is displayed in line 1
(Example: EPROG 152.00 °C).
Notice:
If this adjustment is not correctly performed at two different points, the setpoint
setting will be incorrect.
51
Menu functions
Ext. StBy (External STANDBY input)

(Connector see page 68)
inactiv - standby input is ignored
activ - standby input is active
Activate the standby input:

1. Under menu item >Ext. StBy<, set the parameter to >activ<.
2. Connect an external contact ‚AK‘ (e.g. for emergency switch-off) or
AK an alarm contact of the superordinated system.
In case the connection between Pin 2 and Pin 3 is interrupted by opening

2 the contact ‚AK‘, a complete shutdown of the circulating pump and heater
is effected, and the unit enters the condition „E OFF“.
As long as the contact remains open, line 4 of the LCD DIALOG-
1 3 DISPLAY flashes and displays the message „STAND-BY“.
STAND-BY If the contact is reclosed, the instrument returns to the standby state and
„ E OFF „ is displayed. Press to start.
IntAct : xxx.xx°C
Power : xx %
STAND-BY
i Additional tips for using the STANDBY input:

E OFF The standby function can be used in conjunction with the AUTOSTART
S xx.xx feature (see page 33).
E -----
1. If the Autostart function is NOT turned ON, the standby input is used
as described above.
2. If the Autostart function is enabled, the instrument will revert back to
the original method of entering the setpoint (i.e. keypad, RS232,
Analog input, etc.).
• Entering the setpoint with the keypad. e.g.

As described above, a bipolar shut-down is accompanied by the
„STAND-BY“ display and the OFF state. The programmable
controller starts again when the contact is reclosed. The temperature of
the bath fluid changed during the STAND-BY state.
• Entering the setpoint with the programmer (see pages 42). The display
Setpoint : xxx.xx°C „STAND-BY“ appears. The setpoint value and the time are both held
IntAct : xxx.xx°C at the current value. The temperature of the bath fluid will be held
Profil : 4 Step:12 constant at this temperature. The programmer continues once the
*** STAND-BY ***
contact is reclosed.
Notice: this is not an actual shutoff feature.
52
Alarm output (10)

(for external alarm signal)
This socket is a potential-free change-over contact. With the
adjustments in the menu >Inputs/Outputs< all operating conditions
can be signaled without having to change the pin assignments.
Menu >Inputs/Outputs<
AlarmOut
>Function: StdBy /Alarm/Al+StBy
Type : normal /invers
ALARM
Signification of the terms under menu item >Function< :
The circulator is in condition
>StandBy< or >Alarm<
-OFF- XXXXX
S xx.xx ALARM
E ----- CODE xx
For >Type: normal< pins 2 and 3 are connected in any case according
to the selected >Function<.
For >Type: invers< pins 2 and 1 are connected in any case according
to the selected >Function<.
Switching capacity max. 30 W / 40 VA
Switching voltage max. 125 V∼/−
Switching current max. 1 A
53
Menu functions
6.6. Limits
The menu >Limits< allows for setting the minimum and maximum values for
all important setting ranges and capacity variables.
Inputs/Outputs ESC
>Limits
Interface serial
ATCalibration
Limits
ESC >SetMax :300.00°C
SetMin :-94.99°C
HeatingMax: 100%
CoolingMax: 0% 1
IntMax :300.00°C
IntMin :-94.99°C In case of external control
Upper band: 200K these menu items are
Lower band: 200K additionally indicated
SetMax: and SetMin: Maximum and minimum setpoint

Restriction for the adjustable temperature range.
Setting range: see working temperature range
The limitation of the operating temperature range effects the temperature setting
under the menu called up with the key - Setpoint 1, 2, 3.
It is possible to adjust only working temperatures that lie within the limit range
set here.
Existing settings for Setpoint 1, 2, 3 and also for >OverTemp< and >SubTemp<
(see page 28) are automatically defered within the limit range.
HeatingMax: and CoolingMax:

Adjusted maximum heating / cooling.
Setting range: 0 to 100 % in steps of 1 %
Heating and cooling powers of the circulator are adjustable. 100 % corresponds
to the values in the technical specifications of the equipment.
54
IntMax: and IntMin: Limit setting

Setting range: see working temperature range
The limits IntMax and IntMin are only valid for external control. IntMax and
IntMin are used to limit the expected internal bath temperatures to any upper
and lower values. The temperature controller cannot exceed these limits even if
it would be required for reaching the temperature in the external system.
Consequently the external setpoint may thus not be reached.
Sense of a limit setting:
þ Protects the bath fluid from overheating.
þ Prevents an undesired alarm shut-down by the excess temperature protection
- >ALARM CODE 14<.
>SafeTemp:< Set >IntMax:< to a value at least 5 °C below the >SafeTemp:< value.
þ Protects the pump motor from high viscosity of the bath fluid at low
temperatures.
þ For refrigerated circulators: Freezing protection when using water as bath
fluid.
Upper band: and Lower band: Band limit

The band limit is active for external control.
For the heat-up and cool-down phases
°C
200
different settings to conform to the
internal bath
requirements of the particular application
external system are possible.
150
Setting range: 0 ... 200 °C
100
75 AreaDown Using Upper band and Lower band, the
AreaUp
difference between the temperatures in the
50
internal bath and the external system can
25 be limited to any maximum value for the
heat-up or the cool-down phase.
10 20 30 40 50 60 10 20 30 40 50 60 10 [min] t
During the heat-up phase the difference value always adds to the actual external
temperature. During the cool-down phase, the difference value is subtracted.
Sense of a band limit:
þ Ensures gentle heating for the objects requiring temperature application.
þ Protects glass reactors, for example, from thermal shock.
i The IntMax: and IntMin: values are superordinated to this band limit.
55
Menu functions
6.7. Serial interface

For communication between circulator and a PC or a superordinated process
system the interface parameters of bath units must be identical. The
adjustment is usually carried out one time only in the menu >Interface
serial<.
Inputs/Out ESC
Limits
>Interface serial
ATCalibration
RS232
Interface
ESC >Type RS232 /RS485/PROFI
Baudrate 4800 /9600/19200/38400
Parity even /no/odd
Handshake hardw / softw
RS485
Interface
>Type RS485 /PROFI/RS232
Baudrate 4800 /9600/19200/38400
Parity even /no/odd
Address 0
1
Type RS232 / RS485

Baud rate 4800/9600/19200/38400
Parity none/even/odd
Handshake software handshake/hardware handshake
Address 0 to 127
Factory settings:
4800 Bauds
even
hardware handshake
56
6.8. ATC Absolute Temperature Calibration, 3-point calibration

ATC serves to compensate a temperature difference that might occur between
circulator and a defined measuring point in the bath tank because of physical
properties.
Limits ESC
Interface serial
>ATCalibration
Pump
internal
ATCalibration
ESC >Sensor : intern
Status : no /yes
Type : 3-point /1-point/2-point
TmpValue1: xx.xx°C
CalValue1: xx.xx°C
TmpValue2: xx.xx°C
CalValue2: xx.xx°C 1
TmpValue3: xx.xx°C
CalValue3: xx.xx°C
ATCalibration
ESC >Sensor : extern
Status : no /yes
Type : 3-point /1-point/2-point
TmpValue1: xx.xx°C
CalValue1: xx.xx°C
TmpValue2: xx.xx°C
CalValue2: xx.xx°C external
1
TmpValue3: xx.xx°C
CalValue3: xx.xx°C
Sensor: >intern<, >extern<

Calibration can be carried out for the internal temperature sensor and
for the external temperature sensor connected to the socket „ext.
Pt100“.
The circulator is able to store both parameter sets. However, only the
one set under this menu item is indicated.
Status:
>no< The controller of the circulator uses the original curve of
the temperature sensor.
Important: During the calibration process >no< needs to be set.
>yes< The controller of the circulator uses the new calibration

curve.
57
Menu functions
Type:
A >1-point<, >2-point < or >3-point < calibration can be carried
out.
First geometrically define the location for calibration (measuring
point TM), then determine the temperature values of of the calibration
points.
The calibration type also determines the number of pairs of values
indicated on the LCD DIALOG-DISPLAY.
TmpValue: 1 or 2 or 3
Defined temperature value of the calibration point. This value is
automatically stored with >CalValue< and can be indicated for
control purposes.
CalValue: 1 or 2 or 3
The „Calibration value“ is determined with a temperature measuring
device and stored under menu item >CalValue<.
Example: Principle :
1-point calibration For ATC calibration, in steady state the bath temperature at the location of
°C the temperature sensor (T M) is determined at the respective adjusted
working temperature. This value is then set on the circulator in the menu
>ATCalibration< under menu item >Calwert X<.
This can be a 1-point, 2-point or 3-point calibration.
TT1
°C
3-point calibration
°C
M = Temperature measuring instrument with temperature sensor (TF)

TT1 B = Bath tank with T = circulator
TM = Temperature on measuring point
TT = Temperature on circulator
°C
TT 1 = Original curve
58

or
use the numeral keypad to enter the numbers (number segment
blinks).
Examples: Example:
TT = 80.00 °C 3-point calibration for internal control.
TM = 79.73 °C In the temperature range of 80 °C to 160 °C the calibration curve of the
TT = 120.00 °C temperature sensor (TT ) should be assimilated to the actual temperatures
TM = 119.51 °C on the measuring point (TM).
TT = 160.00 °C
TM = 159.34 °C
• Press the button. Under the menu >Control< set >ControlType<
Control to >intern< and press enter .
>ControlType: intern
Selftuning: once (ControlType: Can only be adjusted in the –OFF– condition)
Dynamic
nein : aperio
• Press start/stop .
Calibration procedure:
Setpoints 1. Press and set the first temperature value under

>Setpoint1: 80.00°C >Setpoint1< for example (example 1st value = 80 °C).
Setpoint2: 37.00°C
Setpoint3: 70.00°C
2. Wait until this temperature is maintained constant in the bath for about
5 minutes.
3. Press the button and open the menu >ATCalibration<.
ATCalibration
>Sensor : intern 4. Set the following:
Status : no Menu item >Sensor< to >intern< ,
Type : 3.point
TmpValue1: 80.00°C Menu item >Status< to >no< ,
CalValue1: 79.73°C Menu item >Type< to >3-point<.
TmpValue2: xx.xx°C
CalValue2: xx.xx°C
TmpValue3: xx.xx°C
CalValue3: xx.xx°C 5. Read the value of TM on the temperature measuring device and enter
the value under menu item >CalValue 1< (79.73 °C) using the
numeral keypad.
Press enter and the circulator also stores the value of TT as
value for >TmpValue 1< (80.00 °C) .
The first of the 3 points is now calibrated.
6. Repeat the calibration procedure for 120 °C and 160 °C.
59
Menu functions
6.9. Setting the pump pressure

The pressure of the circulating pump is adjustable in four grades. After
setting, the VFD-Info-Display indicates the corresponding value.
Adjustable pump capacity stage 1 ... 4
Illuminated display: for pump pressure
Flow rate: 22 ... 26 l/min
Pump capacity stage 1 2 3 4
Pump pressure: [bar] 0,4 0,5 0,6 0,7
Suction pump [bar] 0,2 0,26 0,33 0,4
Total capacity [bar] 0,6 0,76 0,93 1,1
in a loop circuit
Limits ESC
Interface serial
ATCalibration
>Pump
Pump
ESC >Pump level: 1 /2/3/4
2. With the keys select the parameter (parameter blinks).

60
7. Troubleshooting guide / Error messages

XXXXX Alarm with a complete shutdown of the unit
ALARM Whenever the microprocessor electronics registers a failure, a complete
CODE 01 shutdown of the heater and circulating pump is performed. The alarm light
„ “ illuminates and a continuous signal tone sounds.
The VFD-COMFORT-DISPLAY indicates the cause for the alarm in
+U form of a code.
XXXXX Warning without a complete shutdown of the unit

WARNING The VFD-COMFORT-DISPLAY indicates the cause for the warning in
CODE 40 form of a code and an acoustic signal sounds in regular intervals.
These messages appear every 10 seconds.
Press enter to quit the audible signal.
Press to indicate the help text in the LCD DIALOG-DISPLAY when

alarm messags appear.
ALARM • The circulator is operated without bath fluid, or the liquid level is
insufficient. Replenish the bath tank with the bath fluid.
CODE 01
• Tube breakage has occured (insufficient filling level due to excessive
Insuffient liquid
level or float is bath fluid pumped out). Replace the tubing and replenish the bath tank
defective. with the bath fluid.
• The float is defect (e. g., because damaged in transit). Repair by
authorized JULABO service personnel.
ALARM • During the self-test after switch-on a short-circuit is registered

between pin 2 and pin 4 of the control cable or the control cable is
CODE 02 interrupted during operation.
Control cable of Reconnect the cable or eliminate the short-circuit.
cooling machine
interrupted during
Operation.
WARNING ALARM • Excess temperature warning

CODE 03 or
CODE 03 Excess temperature alarm
Actual temperature
above high tempera- Warn-Type: Set to
ture value.
>Warning< or >Alarm<
61
Troubleshooting guide / Error messages
WARNING ALARM • Low temperature warning

CODE 04 or
CODE 04 Low temperature alarm.
Actual temperature
below low tempera- Warn-Type: Set to
ture value.
>Warning< or >Alarm<
ALARM • Cable of the working temperature sensor interrupted or short-circuited.

CODE 05
Internal working
sensor shurt-
circuited or
interrupted.
ALARM • Defect of the working or excess temperature sensor.

Working temperature and excess temperature sensors report a
CODE 06 temperature difference of more than 25 °C.
Difference between
working- and safety-
temp. Bigger than
permissable value.
ALARM
• Other errors (I2 C-BUS errors)
CODE 07
The internal I2C
bus-system shows
a failure.
ALARM • Error in A/D converter

CODE 12
Error in A/D-
converter of zhe
internal measuring
system.
ALARM • Excess temperature sensors defect.

CODE 14 • The excess temperature value lies below the working temperature
setpoint. Set the excess temperature to a higher value.
Working temperature
exceeds the adjusted
safety temperature.
62
ALARM • External control selected, but external Pt100 sensor not connected or
defect.
CODE 15
External control
selected, but ext.
sensor not connected
or defective.
WARNING • Cooling of the condenser is affected. Clean air-cooled condenser.

CODE 20 Check the flow rate and cooling water temperature on water-cooled
condenser.
WARNING • Compressor stage 1 does not work.
CODE 21 After a short cooling interval, the compressor motor will be
automatically reconnected and the message "CODE 21" no longer
appears.
WARNING • Compressor stage 2 does not work.
CODE 22 • Cooling compressor overload protection
The motor of the cooling compressor is equipped with an overload
protector, which will be activated by excessive temperature in the
capsule or by excessive current consumption.
• Causes for motor disconnection:
- poor air circulation
- small distance to walls
- dirt accumulated on condenser
- high ambient temperature
- switch-off and on for short intervals
WARNING • Excess temperature in stage 1 of the compressor.
CODE 23
WARNING • Excess temperature in stage 2 of the compressor.
CODE 24
WARNING • Short-circuit in the control cable for the refrigerating machine during
CODE 25 self-test.
ALARM • Cable of the excess temperature sensor interrupted or short-circuited.

CODE 33
Internal safety-
temperature sensor
shurt-circuited or
interrupted.
ALARM • Ext. Pt100 sensor input without signal, but setpoint programming set
to external Pt100.
CODE 38
Ext. Sensor input
without signal but
setpoint programming
set to ext. Pt100.
63
Troubleshooting guide / Error messages
WARNING • The early warning system for low level signals a critical fluid level.
CODE 40 Replenish the bath tank with the bath fluid.
After eliminating the malfunction, press the mains power switch off and
on again to cancel the alarm state.
If the unit cannot be returned to operation, contact an authorized JULABO
service station.
Special message „CONFIGURATION ERROR“

CONFIGURATION The configuration of the circulator does not conform to its present use.
ERROR
CONFIRM BY Press enter to automatically perform a single modification of the
PRESSING : <ENTER> configuration.
Then contact an authorized JULABO service station.
Disturbances that are not indicated.

The electronic pump motor is overload-protected by an electronic current
limiter. If viscosity of the bath fluid is or becomes too high, the motor
stops running.
Fuses:
The mains fuses on the rear of the unit may easily be exchanged as shown
on the left.
Circulator: Fine fuses (15)– T 1.25 A, 250 V~ , D 5 x 20 mm
Circulator: Fine fuses (16a)– T 16 A, 250 V~ , D5 x 20 mm
Warning:
Before exchanging the fuses, turn off the mains power switch and disconnect the
power plug from the mains socket!
Only use fine fuses with a nominal value as specified.
Example:
Manufacturer Supplier Type Order No.
Schurter Schurter G-fuse insert SPT No. 0001.2516
T16A 5x20mm
Wickmann Wickmann G-fuse insert No. 19195
T1.25A 5x20 mm
64
8. Safety recommendations
Follow the safety recommendations to prevent damage to persons or property. Further,
the valid safety instructions for working places must be followed.
• Connect the unit only to a grounded mains power socket!

• Place the instrument on an even surface on a pad made of non-inflammable
material.
• Do not stay in the area below the unit.
• Make sure you read and understand all instructions and safety precautions listed in
this manual before installing or operating your unit.
• Observe the fire point of the bath medium used.
The excess temperature protection should be set at least 25 °C below the fire point.
• Never operate the unit without bath fluid in the bath.
• Pay attention to the thermal expansion of bath oil during heating to avoid
overflowing of the fluid.
• Prevent water from penetrating into the hot bath oil.
• Exercise caution when emptying hot bath fluids!
Check the temperature of the bath fluid prior to draining (by switching the unit on
for a short moment for example).
• Observe the limited working temperature range when using plastic bath tanks.
• Employ suitable connecting tubing.
Make sure that the tubes are securely attached.
• Never operate damaged or leaking equipment.
• Always turn off the unit and disconnect the mains cable from the power source
before performing any service or maintenance procedures, or before moving the
unit.
• Always empty the bath before moving the unit.
• Never operate equipment with damaged mains power cables.
• Some parts of the bath cover and the pump connections may become extremely
warm during continuous operation. Therefore, exercise particular caution when
touching these parts.
Notice:
Check the safety installations at least twice a year!
• Excess temperature protection according to IEC 61010-2-010
With a screwdriver turn back the adjustable excess temperature protection until the
shut-down point (actual temperature).
• Low level protection according to IEC 61010-2-010
To check the function of the float, it can be manually lowered with a screwdriver
for example.
65
Electrical connections
9. Electrical connections
Notice:
Use shielded cables only.
The shield of the connecting cable is electrically connected to the plug housing.
The unit ensures safe operation if connecting cables with a maximum length of 3 m are
used. The use of longer cables does not affect proper performance of the unit, however
external interferences may have a negative impact on safe operation.
Socket for external Pt100 sensor

Pin assignment:
ext. Pt100 Pin Signal
1 I+
Pt100 Shield Plug 2 U+
3 U-
2 1 4 I-
The shield of the connecting cable is electrically connected to the plug

3 4 housing and the sensor tube.
Look on
soldering side.
RS232/RS485 serial interface

This port can be used to connect a computer with an RS232 or RS485
cable for remote control of the circulator.
SERIAL Pin assignments RS232:

Pin 2 RxD Receive Data
Pin 3 TxD Transmit Data
Pin 4 DTR Data terminal ready
Pin 5 0V Signal GND
Pin 7 RTS Request to send
Pin 8 CTS Clear to send
Pin 1; 6; 9 Reserved - do not use!
Pin assignments RS485:

Pin 3 B
Pin 5 0V Signal GND
Pin 6 +5 V (50 mA max. load current)
Pin 8 A
Pins 1; 2; 7; 9 are reserved - do not use!
Notice: RS485 serial interface

The max. load current between Pin 5 and Pin 6 is 50 mA.
66
RS232 interface cable 9-pin / 9-pin, 2.5 m - Order No.: 8 980 073
Interface correspondence: RS232

Circulator (9-pole) PC (9-pole)
Pin 2 RxD ⇔ Pin 3 TxD

Pin 3 TxD ⇔ Pin 2 RxD
Pin 4 DTR ⇔ Pin 6 DSR
Pin 5 GND ⇔ Pin 5 GND
Pin 7 RTS ⇔ Pin 8 CTS
Pin 8 CTS ⇔ Pin 7 RTS
/ Control output
The T connector may be used for control of JULABO refrigerated
circulators or as output for alarm messages.
2 Circuit: Operation = relay powered

4 5 Alarm = relay not powered
1 3
Pin assignment:
Pin Signal
1 +24 V (I max. current 25 mA)
2 0V
3 Alarm relay
4 Reserved - do not use!
5 Cooling pulse
Alarm output
(for external alarm signal)
This potential-free change-over contact is activated in case of an alarm
when pins 2 and 3 are connected.
Switching capacity max. 30 W / 40 VA

Switching voltage max. 125 V∼/−
Switching current max. 1 A
ALARM Functional description see page 53
67
Electrical connections
STAND-BY input
Pin assignment: Pin Signal

1 not connected
2 5 V / DC
3 0V
Functional description see page 52
STAND-BY
Programmer input / temperature recorder output
Pin Signal
1 Voltage output Channel 1 0 ... 10 V
2 Voltage output Channel 2 0 ... 10 V
REG+E-PROG 3 GND for outputs 0V
4 Programmer input EPROG 0 to 10 V / 0 to 20 mA
5 Current output Channel 3 0 to 20 mA / 4 to 20 mA
6 GND for Progammer 0V
Functional description see page 49
Control connectors (13, 14)

The control output (14) can be matched to solenoid valves for different
tasks.
See menu settings on page 48
See return flow safety device on page 23
The control output (13) is not powered in the OFF condition.

An external pump motor can be connected.
Output voltage: 230 V∼ / max. 1.25 A
The fuse M 1.25 A is assigned to the control outputs.
68
10. Remote control

10.1. Setup for remote control
1. Check the interface parameters for both interfaces (on circulator and PC)
and make sure they match.
In the menu >Interface< set the menu item >Type< to >RS232< or
SERIAL >RS485<.( Serial interface see page 56)
2. In the menu >Configuration< set the menu item >Setpoint< to >RS232<
R or >RS485<.
-OFF- (>Configuration< see page 32)
S xxxx 3. Connect both units with an interface cable..
I xxxx
F
Like all parameters which can be entered through the keypad, interface
parameters are stored in memory even after the circulator is turned off.
10.2. Communication with a PC or a superordinated data system

If the circulator is put into remote control mode via the configuration level,
the VFD COMFORT-DISPLAY will read „R -OFF-„ = REMOTE STOP.
The circulator is now operated via the computer.
In general, the computer (master) sends commands to the circulator (slave).
The circulator sends data (including error messages) only when the computer
sends a query.
In remote control mode: After a power interruption the order to start and all
F values which have to be adjusted must be resent from the personal computer
via the interface.
AUTOSTART is not possible.
A transfer sequence consists of:

• address (RS485 interface only)
• command
• space (⇔; Hex: 20)
• parameter (the character separating decimals in a group is the period)
• end of file (↵; Hex: 0D)
• The response (data string) after an in command is always followed by a

line feed (LF, Hex: 0A).
69
Remote control
The commands are divided into in or out commands.

in commands: asking for parameters to be displayed
out commands: setting parameters
Important times for a command transmission:
Â
To ensure a safe data transfer, the time gap between two commands should be
at least 250 ms.
The circulator automatically responds to an in command with a data string
followed by a LF (Line Feed). The next command should only be sent after
10 ms.
F
The out commands are valid only in remote control mode.
Examples:
When the RS485 interface is used, the three-digit instrument address stands in
front of each command.
(example: address Ad32 = A032 )
Command to set the working temperature >Setpoint1< to 55.5 °C

out_sp_00 ⇔ 55.5↵
A032_out_sp_00 ⇔ 55.5↵
Command to ask for the working temperature >Setpoint1<
in_sp_00↵
A032_in_sp_00↵
Response from the circulator:
55.5↵ LF
A032_55.5↵ LF
Notice: out-commands
Temperature values can be displayed on the circulator in the unit °C or °F.
According to this setting the instructions via the interface also have to be made in the
set unit.
70
10.3. List of commands
out commands: Setting parameters or temperature values.
Command Parameter Response of circulator

out_mode_01 0 Use working temperature >Setpoint1<
out_mode_02 0 Selftuning „off“.
Temperature control by using the stored parameters.
out_mode_02 1 Selftuning „once“
Single selftuning of controlled system after the next start.
out_mode_02 2 Selftuning „always“
Continual selftuning of controlled system whenever a new
setpoint is to be reached.
out_mode_03 0 Set external programmer input to voltage.
Voltage 0 V ... 10 V
out_mode_03 1 Set external programmer input to current.
Current 0 mA ... 20 mA
out_mode_04 0 Temperature control of internal bath.

out_mode_04 1 External control with Pt100 sensor.
out_mode_05 0 Stop the unit = R –OFF-.
out_mode_05 1 Start the unit.
out_mode_08 0 Set the control dynamics - aperiodic
out_mode_08 1 Set the control dynamics - standard
out_sp_00 xxx.xx Set working temperature. „Setpoint 1“

out_sp_03 xxx.xx Set high temperature warning limit „OverTemp“

out_sp_04 xxx.xx Set low temperature warning limit „SubTemp“
out_sp_06 xxx.xx Set manipulated variable for the heater via serial interface
-100 ... +100 [%]
out_sp_07 x Set the pump pressure stage. (1 ... 4)
out_par_04 x.x CoSpeed for external control 0 ... 5.0.
71
Remote control

out_par_06 xxx Xp control parameter of the internal controller. 0.1 ... 99.9
out_par_07 xxx Tn control parameter of the internal controller. 3 ... 9999
out_par_08 xxx Tv control parameter of the internal controller. 0 ... 999
out_par_09 xxx Xp control parameter of the cascade controller. 0.1 ... 99.9
out_par_10 xxx Proportional portion of the cascade controller. 1 ... 99.9
out_par_11 xxx Tn control parameter of the cascade controller. 3 ... 9999
out_par_12 xxx Tv control parameter of the cascade controller. 0 ... 999
out_par_13 xxx Maximum internal temperature of the cascade controller.
out_par_14 xxx Minimum internal temperature of the cascade controller.
out_par_15 xxx Band limit (upper) 0 ... 200 °C
out_par_16 xxx Band limit (lower) 0 ... 200 °C
out_hil_00 -xxx Set the desired maximum cooling power (0 % to 100 %).
Note: Enter the value with a preceding negative sign!
This adjustment only makes sense if FP refrigerating units are used.
out_hil_01 xxx Set the desired maximum heating power (10 % to 100 %).
in commands: Asking for parameters or temperature values to be displayed.

version None Number of software version (V X.xx)
status none Status message, error message (see page 74)
in_pv_00 none Actual bath temperature.

in_pv_01 none Heating power being used (%).
in_pv_02 none Temperature value registered by the external Pt100 sensor.
in_pv_03 none Temperature value registered by the safety sensor.
in_pv_04 none Setpoint temperature („SafeTemp“) of the excess temperature
protection
in_sp_00 none Working temperature „Setpoint 1“

in_sp_03 none High temperature warning limit „OverTemp“
in_sp_04 none Low temperature warning limit „SubTemp“
72

in_sp_05 none Setpoint temperature of the external programmer
(REG+E-PROG) .
in_sp_06 kein Temperaturanzeige in °C oder °F
in_sp_07 none Pump pressure stage
in_sp_08 none Value of a flowrate sensor connected to the E-Prog input
in_par_00 none Temperature difference between working sensor and safety
sensor
in_par_01 none Te - Time constant of the external bath.
in_par_02 none Si - Internal slope
in_par_03 none Ti - Time constant of the internal bath.
in_par_04 none CoSpeed - Band limit (max. difference between the
temperatures in the internal bath and external system).
in_par_05 none Factor pk/ph0:
Ratio of max. cooling capacity versus max. heating capacity
in_par_06 none Xp control parameter of the internal controller.
in_par_07 none Tn control parameter of the internal controller.
in_par_08 none Tv control parameter of the internal controller.
in_par_09 none Xp control parameter of the cascade controller.
in_par_10 none Proportional portion of the cascade controller.
in_par_11 none Tn control parameter of the cascade controller.
in_par_12 none Tv control parameter of the cascade controller.
in_par_13 none Adjusted maximum internal temperature of the cascade
controller.
in_par_14 none Adjusted minimum internal temperature of the cascade
controller.
in_par_15 none Band limit (upper)
in_par_16 none Band limit (lower)
in_mode_01 none Selected setpoint:
0 = Setpoint 1
1 = Setpoint 2
2 = Setpoint 3
in_mode_02 none Selftuning type:
0 = Selftuning „off“
1 = Selftuning „once“
2 = Selftuning „alway“
in_mode_03 none Type of the external programmer input:
0 = Voltage 0 V to 10 V
1 = Current 0 mA to 20 mA
73
Remote control

in_mode_04 none Internal/external temperature control:
0 = Temperature control with internal sensor.
1 = Temperature control with external Pt100 sensor.
in_mode_05 none Circulator in Stop/Start condition:
0 = Stop
1 = Start
in_mode_08 none Adjusted control dynamics
0 = aperiodic
1 = standard
in_hil_00 none Max. cooling power (%).
in_hil_01 none Max. heating power (%).
10.4. Status messages

Status messages Description
00 MANUAL STOP Circulator in „OFF“ state.
01 MANUAL START Circulator in keypad control mode.
02 REMOTE STOP Circulator in „r OFF“ state.
03 REMOTE START Circulator in remote control mode.
10.5. Error messages

Error messages Description
-01 LOW LEVEL ALARM Low liquid level alarm
-02 REFRIGERATOR ALARM Control cable of the refrigerated circulator or MVS
solenoid valve controller short-circuited or interrupted.
-03 EXCESS TEMPERATURE High temperature warning
WARNING
-04 LOW TEMPERATURE Low temperature warning.
WARNING
-05 WORKING SENSOR ALARM Working temperature sensor short-circuited or interrupted.
-06 SENSOR DIFFERENCE ALARM Sensor difference alarm.
Working temperature and safety sensors report a
temperature difference of more than 25 °C.
-07 I2 C-BUS ERROR Internal error when reading or writing the I2 C bus.
-08 INVALID COMMAND Invalid command.
74
Error messages Description

-09 COMMAND NOT ALLOWED IN Invalid command in current operating mode.
CURRENT OPERATING MODE
-10 VALUE TOO SMALL Entered value too small.
-11 VALUE TOO LARGE Entered value too large.
-12 TEMPERATURE Error in A/D converter.
MEASUREMENT ALARM
-13 WARNING : VALUE EXCEEDS Value lies outside the adjusted range for the high and low
TEMPERATURE LIMITS temperature warning limits. But value is stored.
-14 EXCESS TEMPERATURE
PROTECTOR ALARM Excess temperature protector alarm
-15 EXTERNAL SENSOR ALARM External control selected, but external Pt100 sensor not
connected.
-20 WARNING: CLEAN Cooling of the condenser is affected.
CONDENSOR OR CHECK Clean air-cooled condenser.
COOLING WATER CIRCUIT OF Check the flow rate and cooling water temperature on
REFRIGERATOR water-cooled condenser.
-21 WARNING: COMPRESSOR Compressor stage 1 does not work.
STAGE 1 DOES NOT WORK
-22 WARNING: COMPRESSOR Compressor stage 2 does not work.
STAGE 2 DOES NOT WORK
-23 WARNING: HIGH Excess temperature on compressor stage 1.
TEMPERATURE ON
COMPRESSOR STAGE 1
-24 WARNING: HIGH Excess temperature on compressor stage 2.
TEMPERATURE ON
COMPRESSOR STAGE 2
-25 REFRIGERATOR WARNING Error in the cooling machine.
-26 WARNING: STAND-BY PLUG IS External standby contact is open.
MISSING (see page 52 and 68)
-30 CONFIGURATION ERROR: The configuration of the circulator does not conform to its
CONFIRM BY PRESSING present use.
<ENTER> ON CIRCULATOR
Press enter to automatically perform a single
modification of the configuration.
-33 SAFETY SENSOR ALARM Excess temperature sensor short-circuited or interrupted.
-38 EXTERNAL SENSOR SETPOINT Ext. Pt100 sensor input without signal and setpoint
PROGRAMMING ALARM programming set to external Pt100.
-40 NIVEAU LEVEL WARNUNG Low liquid level warning in the internal reservoir.
75
JULABO Service – Online remote diagnosis
11. JULABO Service – Online remote diagnosis

JULABO circulators of the HighTech series are equipped with a so-called
black box. This box is implemented in the controller and records all significant
data for the last 30 minutes.
In case of a failure, this data can be read out from the unit by using special
software. The respective program is available for free download from
www.julabo.de \ EasyBlackBox.
• Installation is easy and carried out step by step.
Please observe the instructions.
• Data read-out is possible in the conditions

„OFF“, „R OFF“ or „ALARM“.
• Connect the circulator to the computer using an interface cable.
• Start the EasyBlackBox program.
The program asks for the used port (COM1, ......) and the baud
rate of the unit.
You do not have this information on hand? Simply try it out!
The program keeps on sending this request until the actually
used port and correct baud rate are entered.
• Data is read out and shown on the monitor

divided in the sections
>Einstellungen/Settings<,
>Alarmspeicher/Alarms stored<,
>Blackbox<
ç see example
• After pressing >Speichern/Save< a text file is

compiled. The program proposes a filename -
>C:\model description and barcode no.<.
Modifications are possible.
• E-mail this file to service@julabo.de,
JULABO's service department. JULABO is thus
able to provide rapid support.
76
12. Installation of electronic module

Caution:
Configuration, installation, maintenance and repairs on the circulator may only be
carried out by qualified personnel.
B • Turn off the unit with the mains switch and disconnect the
power plug.
• Open the screws (A) and remove the dummy plate.
• Carefully insert the upper edge (B) into the rear panel from
below, align the electronic module at top and bottom and
ALARM STAND-BY REG+ applying light pressure connect the 15-pole connector.
E-PROG
• Attach the electronic module using the screws (A).
• The circulator is ready for use. It automatically recognizes the
installed electronic module.
A
13. Maintaining the cooling performance

In dusty environments, the refrigerating maschine’s condenser
should be cleaned by vacuuming every 1 to 2 months. The
condenser is located behind the venting grid on the front of the unit,
which can be taken off by removing the screws.
• Switch off the unit, disconnect mains power cable.
• Remove the venting grid.
• Clean the ribbed condenser with a vacuum cleaner.
• Replace the venting grid.
• Switch on the unit.
77
Cleaning the unit
14. Cleaning the unit

Caution:
Before cleaning the unit, disconnect the power plug from the mains socket!
Prevent humidity from entering into the circulator.
For cleaning the bath tank and the immersed parts of the circulator, use low surface
tension water (e.g., soap suds).
Clean the outside of the unit using a wet cloth and low surface tension water.
The circulator is designed for continuous operation under normal conditions. Periodic
maintenance is not required.
The tank should be filled only with a bath fluid recommended by JULABO. To avoid
contamination, it is essential to change the bath fluid from time to time.
Repairs
Before asking for a service technician or returning a JULABO instrument for
repair, please contact an authorized JULABO service station.
When returning the unit:

• Clean the unit in order to avoid any harm to the service personnel.
• Attach a short fault description.
• During transport the unit has to stand upright. Mark the packing correspondingly.
• When returning a unit, take care of careful and adequate packing.
• JULABO is not responsible for damages that might occur from insufficient packing.
JULABO reserves the right to carry out technical modifications with repairs for
providing improved performance of a unit.
78

OperatingManual FW95SL

Uploaded by

Copyright:

Available Formats

OperatingManual FW95SL

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

OperatingManual FW95SL

Uploaded by

Copyright:

Available Formats

Operating Manual

Ultra-Low Refrigerated Circulators

Operating manual 2 ... 13

Operating instructions 14 ... 78

Quality Management System

Unpacking and checking

5.2. Setting the temperatures....................................................................................26

5.3. Safety installations, warning functions .............................................................27

6. Menu functions ................................................................................................... 31

þ The control electronics including “ICC - Intelligent Cascade Control“ automatically

Operator responsibility – Safety recommendations

Contact JULABO Labortechnik GmbH

Semi S1-0701 Carefully read the user information prior to beginning

The units conform to the following standards:

EN 1050: 1996-11 EN 292-1: 1991-09 EN 292-2: 1991-09

EN 61010-1: 2001 EN 61010-2-10: 1994-07 EN 60204-1: 1997-12

EN 563: 1994-06 EN 61326: 1997 + A1: 1998 + A2: 2001

EN 378-1:2000-09 EN 378-2:2000-09 EN 378-3:2000-09

JULABO Labortechnik GmbH

for a period of ONE YEAR.

Extension of the warranty period – free of charge

Any other compensation claims are excluded from this guarantee.

F95-SL FW95-SL (water cooled)

Only for water-cooled models:

Safety installations according to IEC 61010-2-010:

Supplementary safety installations

Environmental conditions according to IEC 61 010-1:

1a Mains power switch, illuminated for circulator

Use the keys to indicate further values in line 3. However, the

H Heater capacity in Watts

*see >Configuration> page 32

Display for the adjusted pump pressure stage

Start / stop key

Key for selecting the working temperature - Setpoint 1, 2, 3

Key for selecting the warning and safety values

MENU key - for selecting the menu functions

Cursor keys (left or right)

Enter key 1) Store value / parameter

Escape key 1. Cancel entries

F key: Shows the help text in the

6 Adjustable excess temperature protection according to IEC 61010-2-010

7 Socket for external measurement and control sensor

9 Socket: control cable of JULABO refrigerated circulator

Option: Electronic module Order No. 8 900 100

15 Fuses (for connectors 13, 14), T1.25A

16a Mains fuses for circulator, T16A

2. Safety notes for the user

Only for water cooled models:

3.2. Bath fluids

Recommended bath fluids:

Order No. 10 liters Bath fluids Order No. 5 liters

3.3. Filling / draining

Penetration of ice flakes/water into bath oil

3.4. Temperature application to external systems

• Unscrew the M16x1 collar nuts on the pump connectors with a

Temperature application to external, open systems

Return flow safety device

system are at different heights, overflowing must be

13 prevented after the power has been turned off.