FMlab Manual
FMlab Manual
CONTENTS
2 CALIBRATION OF VENTURIMETER 7
4 CALIBRATION OF V – NOTCH 17
6 CENTRIFUGAL PUMP 25
7 JET PUMP 29
8 SUBMERSIBLE PUMP 33
9 RECIPROCATING PUMP 37
10 GEAR PUMP 41
11 SCREW PUMP 45
12 FRANCIS TURBINE 48
13 PELTON TURBINE 53
Fluid Mechanics Laboratory Manual
PAGE
S.NO. DATE EXPERIMENT REMARKS
NO.
10
11
12
13
2
Fluid Mechanics Laboratory Manual
AIM
EXPERIMENTAL SETUP
It consists of a piping circuit with G.I. pipe lines of sizes 15, 20 and 25 mm diameter. These
pipes are fitted with valves at their outlet ends. There is a common inlet and outlet for each
pipe. Two peacock valves are fitted 3 m apart on each pipe and these are connected to the two
limbs of a U-tube manometer by polythene tubing. Arrangements are made in such a way that
it is possible to allow flow through any one of the pipe at a time. A measuring tank is used to
measure actual discharge in a pipe.
THEORY
hf =
where,
hf = Head loss due to friction between any two positions in a pipe ‘l’ metre apart (m)
f = Friction factor
PROCEDURE
3
Fluid Mechanics Laboratory Manual
TABULATION
Time
taken for
Head Reynolds
y cm Rise Friction
Manometer Reading Lost Discharge Velocity Number
in Factor
Collecting
S.No
Tank
h1 h2 h = h1 – h2 hf t Q= v f Re =
M m m m s m3/s m/s
Average hf =
4
Fluid Mechanics Laboratory Manual
4. The gate valve is slowly opened and water starts flowing through the given pipe. When
the difference in the mercury level is maximum, the gate valve is held in that position.
5. For this particular discharge, the manometer readings in the left and right limb are noted
and the time taken for the 10 cm rise of water in the collecting tank is noted.
6. By slowly closing the valve at the end of the pipe, various discharges are obtained in the
pipe. Step 4 is repeated for each discharge. Totally 6 readings are taken.
Difference (h = h1 – h2) = m
hf = h (S-S0)
= m
Discharge (Q) =
= m3/s
5
Fluid Mechanics Laboratory Manual
= m/s
GRAPH
A graph is drawn
hf Vs v
RESULT
6
Fluid Mechanics Laboratory Manual
2. CALIBRATION OF VENTURIMETER
AIM
EXPERIMENTAL SETUP
The experimental setup consists of a pipe of diameter 25mm with upstream and downstream
valves. A centrifugal pump supplies water to the setup with the diameter ratio d2/d1 of 0.6.
The differential pressure between the inlet and the throat is measured by means of a U- tube
mercury manometer. The discharge through the meter is measured using a collecting tank.
THEORY
The area, velocity and pressure at the inlet and at the throat are given below:
Inlet Throat
Area A1 A2
Velocity V1 V2
Pressure p1 p2
Datum Z1 Z2
+ ………………….(1)
V2=
Z1 = Z2 = 0
7
Fluid Mechanics Laboratory Manual
TABULATION
Manometer Reading
Time Taken
for y cm Rise Theoretical Co-efficient
Head Actual
in Collecting Discharge of
Left Right Differential Lost Discharge
Tank Discharge
Limb Limb Reading
(y = )
S.No
H
h1 h2 h = h1 – h2 t Qa Cd
m m M m s m3/s m3/s
Average Cd :
8
Fluid Mechanics Laboratory Manual
H= *
PROCEDURE
9
Fluid Mechanics Laboratory Manual
Where,
Cd = =
Where, K=
Qa =
= m3/s
h = h1 – h2
= m
10
Fluid Mechanics Laboratory Manual
H =
= m
√H =
K= =
Qth = =
Cd = =
GRAPH
1. Cd Vs H
2. Qa Vs H
RESULT
11
Fluid Mechanics Laboratory Manual
3. CALIBRATION OF ORIFICEMETER
AIM
EXPERIMENTAL SETUP
The experimental setup consists of a pipe of diameter 25mm with upstream and downstream
valves. A centrifugal pump supplies water to the setup. The differential pressure between the
inlet and the orifice is measured by means of a U- tube mercury manometer. The discharge
through the meter is collected in a collecting tank.
THEORY
The area, velocity and pressure at the inlet and at the orifice are given below:
Inlet Orifice
Area A1 A2
Velocity V1 V2
Pressure p1 p2
Datum Z1 Z2
+ ………………….(1)
V2=
Z1 = Z2 = 0
12
Fluid Mechanics Laboratory Manual
TABULATION
Manometer Reading
Time Taken
for y cm Rise Theoretical Co-efficient
Head Actual
in Collecting Discharge of
Left Right Differential Lost Discharge
Tank Discharge
Limb Limb Reading
(y = )
S.No
H
h1 h2 h = h1 – h2 t Qa Cd
M m M m s m3/s m3/s
Average (Cd):
13
Fluid Mechanics Laboratory Manual
H= *
PROCEDURE
14
Fluid Mechanics Laboratory Manual
where,
Cd= =
Where, K = =
Qa =
= m3/s
h = h1 – h2
= m
15
Fluid Mechanics Laboratory Manual
H =
= m
√H =
K= =
Qth = =
Cd = =
GRAPH
1. Cd Vs H
2. Qa Vs H
RESULT
16
Fluid Mechanics Laboratory Manual
4. CALIBRATION OF V-NOTCH
AIM
EXPERIMENTAL SETUP
The experimental setup consists of a centrifugal pump which supplies water, a rectangular
flume at the end of which is fitted with a V- notch, a point gauge to measure the depth of
flow over the notch and a collecting tank to measure the actual discharge.
THEORY
dy H
θ
Fig .1
dQ = dy
Q = = dy
= H5/2
PROCEDURE
17
Fluid Mechanics Laboratory Manual
TABULATION
Apex Angle of the Notch (θ) = Sill Level of the Notch (h0) =
Time taken
for y cm
Point Coefficient
Rise in Actual Theoretical
Gauge Head H5/2 of log Qa log H
Collecting Discharge Discharge
S.No Reading Discharge
Tank
(y = )
h1 t a H Qth
3
M s m /s M m3/s
Average Cd:
18
Fluid Mechanics Laboratory Manual
3. The gate valve is slowly opened to get a particular discharge through the flume.
4. The time taken for y cm rise in the collecting tank is noted.
5. The present point gauge reading is noted.
6. The discharge is varied by operating the gate valve and steps 4 and 5 are repeated for 6
readings and the data are tabulated as shown in the table.
7. The sill level is measured after draining the water above sill.
8. The actual discharge is calculated using the formula,
Qa = m3/s
= C H5/2
10. The coefficient of discharge is given by,
Cd =
Actual discharge Qa =
= m3/s
H = h1 – h0 = m
H5/2 =
C =
Qth = CH5/2
= m3/s
19
Fluid Mechanics Laboratory Manual
Cd =
The formula for discharge over the weir may be expressed in a general form:
Qa = K Hn
Where,
n = Exponent
The above equation represents a straight line on a log – log plot. Hence the intersection of the
straight line with the ordinate gives the value of log K from which the value of K is found
out. The slope of the straight line gives the value of the exponent, n.
log K = and n=
K=
For V- notch
K= = Cd C
Cd =
=
20
Fluid Mechanics Laboratory Manual
GRAPH
1. Cd Vs H
2. Qa Vs H
3. log Qa Vs log H
RESULT
21
Fluid Mechanics Laboratory Manual
AIM
APPARATUS REQUIRED
1. Pressure gauge
2. Weights
PROCEDURE
22
Fluid Mechanics Laboratory Manual
TABULATION
Pressure Gauge
Weight
S.No Reading Error
Kg kg/cm2
23
Fluid Mechanics Laboratory Manual
9. At this time, note the reading in the pressure gauge under test.
10. Repeat steps 7, 8 and 9 for five more readings.
GRAPH
A graph is drawn between the pressure gauge reading and the actual load.
RESULT
The given pressure gauge is calibrated.
24
Fluid Mechanics Laboratory Manual
6. CENTRIFUGAL PUMP
AIM
To find the characteristics of centrifugal pump at its rated speed of 1390 rpm.
DESCRIPTION
A centrifugal pump is rotodynamic type and consists essentially of an impeller rotating inside
a casing. The impeller has a number of curved vanes. Due to the centrifugal head impressed
by the rotation of the impeller, the water is sucked from the sump. This enters at the centre of
the impeller and flows outward to the periphery. This is collected in the volute casing which
serves to convert a part of the velocity head into pressure head. The centrifugal pump in the
laboratory is coupled to 3 HP capacity squirrel gage induction motor by means of V belt and
constant speed of 1390 rpm.
PROCEDURE
25
Fluid Mechanics Laboratory Manual
TABULATION
Difference in Elevation between the Centre of the Pressure Gauge and Sump Water Level (Z) = m
26
Fluid Mechanics Laboratory Manual
Discharge Q =
= m3/s
Output power = w *Q * H
= kW
Input Power IP =
= kW
Efficiency η = * 100
= %
GRAPH
The following characteristic curves for the given centrifugal pump are drawn.
1. H Vs Q
2. IP Vs Q
3. η Vs Q
27
Fluid Mechanics Laboratory Manual
RESULT
28
Fluid Mechanics Laboratory Manual
7. JET PUMP
AIM
To find the characteristics of jet pump set at the rated speed of 2880 rpm.
DESCRIPTION
The jet pump combines the centrifugal pump at the top of the well and a jet attachment
located down in the water. The pressure energy of water is converted into kinetic energy by
means of the jet and this jet transfers its momentum to surrounding fluid causing it to move
upwards.
Water under pressure is supplied through the nozzle in the jet attachment from the centrifugal
pump. The water acquires high velocity and the pressure around the nozzle of the jet falls. The
chamber surrounding the jet is connected to the foot valve of the pump and the water from the
well rises up into the pipe. This fresh water from the well mixes with the flowing jet acquiring
its momentum and passes through the diverging portion of the jet attachment, converting the
kinetic energy into pressure energy. Due to this pressure water rises up through a rising main
to a limit within the reach of the impeller. From the impeller due to centrifugal action
additional energy is added and a portion of the water again passes through the pressure pipe to
the jet. The remainder is obtained as useful discharge out of the delivery pipe.
Main advantage of this pump is that there is no moving part inside the bore well. It can be
used to a depth of about 70 meters. It can be advantageously used in open well also where the
water level is below the suction lift more than 8 m.
Myers jet pump in the laboratory is of deep well turbine type, i.e. having two separate pipes in
the suction side. It is rated to have a maximum discharge of about 101 lpm against suction
lifts of 50m. The pump is driven by 3 h.p. induction motor by means of V belt. As suction lift
is fixed in the laboratory the total head can be raised in the delivery side by means of the valve
in the delivery pipe.
PROCEDURE
29
Fluid Mechanics Laboratory Manual
TABULATION
Difference in Elevation between the Centre of the Pressure Gauge and Sump Water Level (Z) = m
30
Fluid Mechanics Laboratory Manual
4. Keeping the delivery valve fully closed the motor is switched on.
5. The delivery valve is adjusted to get the desired pressure gauge reading.
7. The time taken for 10 cm of water level is rise in the collecting tank is found out.
8. The operations 4 to 6 are repeated for various heads by operating the delivery valve.
9. After taking all the readings the delivery valve is fully closed, the motor is switched off.
= m
Discharge Q =
= m3/s
Output power = w *Q * H
= kW
Input Power IP =
= kW
31
Fluid Mechanics Laboratory Manual
Efficiency η = * 100
= %
GRAPH
The following characteristic curves are drawn for the given jet pump:
1. H Vs Q
2. IP Vs Q
3. η Vs Q
RESULT
32
Fluid Mechanics Laboratory Manual
8. SUBMERSIBLE PUMP
AIM
To find the characteristics of the submersible pump set at its rated speed of 2800 rpm.
PRECAUTION
The delivery valve should be fully closed when the motor is started and when it is switched
off.
DESCRIPTION
Submersible pumps are used in bore wells. The motor is completely submerged in the water
and located directly below the pump assembly forming a single unit. The motor coupled to
the submersible pump is water proof and power is carried by the water proof cables running
through the bore pipe. No priming is needed since the pump is always submerged.
The submersible pump consists of Impellers made of bronze, shaft made out of stainless steel,
bowels 8 stages made out of closed grained cast iron, streamlined non-return valve, and
perforated brass sheet fixed on suction chamber. The pump is of 40 mm size and work at a
normal speed of 2800 rpm.
PROCEDURE
33
Fluid Mechanics Laboratory Manual
TABULATION
Difference in Elevation between the Centre of the Pressure Gauge and Water Level in the Sump (Z) =
34
Fluid Mechanics Laboratory Manual
= m
Discharge Q =
= m3/s
= kW
Input power =
= kW
Efficiency = * 100
= %
H eff
Head per stage Hg =
Numberofstages
H eff
= =
8
GRAPH
The following characteristic curves are drawn for the given submersible pump.
1. H Vs Q
2. IP Vs Q
3. η Vs Q
RESULT
36
Fluid Mechanics Laboratory Manual
9. RECIPROCATING PUMP
AIM
DESCRIPTION
During a suction stroke, due to partial vacuum caused in the cylinder, the suction valve opens
and water enters the cylinder. During the delivery stroke the suction valve closes and the
water in the cylinder is displaced through the delivery valve into the delivery pipe. In case of
double acting pump, two sets of suction and delivery valves are provided.
The reciprocating pump in the laboratory is a double acting single cylinder pump 32mm
diameter cylinder having a stroke length of 32 mm. The inlet and outlet pipes are of 18 mm
diameter. This pump is coupled to a single phase A.C. motor and is belt driven. The pump
can run at four different speeds by differential pulley system. An air vessel is fitted on the
delivery side to reduce the effect of acceleration head and to get uniform discharge.
PROCEDURE
37
Fluid Mechanics Laboratory Manual
TABULATION
Difference in Elevation between the Centre of the Pressure Gauge and Water Level in the Sump (Z) =
38
Fluid Mechanics Laboratory Manual
Diameter of cylinder = m
Area of cylinder Ac = m2
Stroke length L = m
Speed N = m
2 * Ac * L * N
Theoretical Discharge Qt =
60 *10^6
= m3/s
Actual discharge Qa =
= m3/s
Head H = (p*10) + Z
= m
Output Power = w *Q * H
= kW
39
Fluid Mechanics Laboratory Manual
Input power =
= kW
= %
Qt Qa
% slip = *100
Qt
= %
GRAPH
The following characteristic curves are drawn for the given reciprocating pump:
1. Q Vs H
2. IP Vs H
3. η Vs H
RESULT
40
Fluid Mechanics Laboratory Manual
10.GEAR PUMP
AIM
To determine the characteristics of given gear pump at its rated speed of 1440 rpm.
PRECAUTION
Gear pump is a positive displacement pump; hence the delivery pump has to be kept opened
while starting and switching of the motor.
DESCRIPTION
Gear pump is used for pumping viscous fluids under high pressure of 150 to 200 kg/cm2. The
one available in the laboratory is designed to pump about 0.45 litres per second of viscous oil
under a head of 45 metres of water. The pump is driven by an induction motor at 1440 rpm
and is used to pump SAE 40 oil.
PROCEDURE
TABULATION
Difference in Elevation between the Centre of the Pressure Gauge and Sump Water Level (Z) = m
42
Fluid Mechanics Laboratory Manual
Total head H =
= m
Discharge Qa =
= m3/s
Output power = w *Q * H
= kW
Input Power IP =
= kW
Efficiency η = * 100
= %
GRAPH
The following characteristic curves are drawn from the experimental data
1) Q Vs H
2) IP Vs H
3) η Vs H
43
Fluid Mechanics Laboratory Manual
RESULT
44
Fluid Mechanics Laboratory Manual
11.SCREW PUMP
AIM
To determine the characteristics of the given screw pump at its rated speed of 1440 rpm.
PRECAUTION
Screw pump is a positive displacement pump; hence the delivery pump has to be kept opened
while starting and switching of the motor.
PROCEDURE
Total head H =
= m
45
Fluid Mechanics Laboratory Manual
TABULATION
Difference in Elevation between the Centre of the Pressure Gauge and Sump Water Level (Z) = m
46
Fluid Mechanics Laboratory Manual
Discharge Qa =
= m3/s
Output power = w *Q * H
= kW
Input Power IP =
= kW
Efficiency η = * 100
= %
GRAPH
The following characteristic curve are drawn from the experimental data
1) Q Vs H
2) IP Vs H
3) η Vs H
RESULT
12.FRANCIS TURBINE
AIM
To determine the constant head characteristics of Francis turbine under full gate opening.
DESCRIPTION
The Francis turbine is an inward flow reaction turbine suitable for medium heads. It consists
of spiral casing or scroll casing, the runner wherein the energy transfer occurs, and the draft
tube which guides the water from the runner to exit which also serves to convert the kinetic
energy at exit into pressure energy through its gradually increasing passage. The spiral casing
is designed with cross-sectional area decreasing uniformly around the circumference so that
the velocity of water is constant along its path as it flows into guide ring. On the inside
circumference of the spiral casing, stationery vanes are provided which helps to direct the
water to guide vanes. The guide vanes are fixed between two guide wheel rings and they have
the cross-section of an aerofoil to guide water to the runner blades without separation. At
design conditions, they direct the flow such that water enters tangentially to runner blades.
The energy transfer from water to the blades occurs due to change of momentum of water and
reduction of pressure across the blades.
The test rig consists of a centrifugal pump which supplies water, venturimeter to record the
discharge and the components of the turbine which is mounted at a suitable base plate with a
brake drum arrangement for measurement of torque generated by the turbine. A transparent
piping which connects the draft tube with the turbine is used for flow visualization purpose.
The net head is measured by means of pressure and vacuum gauges.
PROCEDURE
1. The details of the centrifugal pump and the turbine are noted.
2. The distance between the centers of pressure and vacuum gauges are measured.
3. The diameters of the brake drum and the rope are determined by measuring their
circumference.
4. The centrifugal pump is primed. The delivery valve is fully closed and the motor is
started.
48
Fluid Mechanics Laboratory Manual
TABULATION
Weight
Pressure Pressure Gauge Spring
Orificemeter on Output Input
Gauge Reading of Discharge Speed Balance Net Load Efficiency
Head Hanger Power Power
Reading Orificemeter Reading
S.No
Inlet Orifice
P hm h Q N W1 W2 W OP IP η
h1 h2
kg/cm2 kg/cm2 m of water m3/s Rpm kg kg kg kW kW %
49
Fluid Mechanics Laboratory Manual
5. The delivery valve is opened slowly. The air bubbles in the tubes connecting the pressure
gauges are removed.
6. The gate valve is kept in the fully open position. The delivery valve is operated to bring
the total head to rated value (H) (the difference of pressure and vacuum gauge readings
plus the distance between the centers of pressure and vacuum gauges)
8. The brake drum is loaded with 2 kg weight and these weights as well as the spring
balance readings are noted. The delivery valve is adjusted to bring the readings of
pressure and vacuum gauges such that the total head is brought to a constant value. The
manometer readings and the speed of the brake drum are also measured.
9. Step 8 is repeated and the readings are tabulated as shown in table below.
Meter constant for orifice meter : Q =K√h m3/s where h is in metre of water
K= 1.0512 X 10-2
12. From the observed data, the discharge, input power, output power, efficiency, unit speed,
unit discharge and unit power are computed and tabulated.
13. It is usual practice to express the characteristics of the turbine in terms of unit quantities
to enable comparison of performances of similar turbines but working under different
combinations of discharge, speed, head and output.
50
Fluid Mechanics Laboratory Manual
OBSERVATION
Effective radius ( + d) = m
= m
Discharge Q = K√h
= m3/s
= kW
= kg
Turbine output OP =
= kW
Efficiency η = x 100
= %
51
Fluid Mechanics Laboratory Manual
GRAPH
1. Q Vs N
2. OP Vs N
3. η Vs N
RESULT
52
Fluid Mechanics Laboratory Manual
13.PELTON TURBINE
AIM
To study the constant head characteristics of the Pelton Turbine for ½, ¾, and full nozzle
opening.
DESCRIPTION
Pelton turbine is an impulse turbine consisting of a runner having a series of buckets and a
fixed nozzle, flow through which is controlled by a needle valve. The test rig consists of a
centrifugal pump which supplies water to the turbine, a venturimeter to record the discharge
and the components of the turbine. The turbine consists of a main casing, a bearing pedestal
and rotor assembly with runner shaft and brake drum, all mounted on a suitable base plate.
The casing is provided with a cut water torque to prevent the circulation of the water after it
leaves the buckets. A circular transparent Perspex window is provided for visual observation.
The brake drum arrangement is chosen because of its simplicity, reliability and ease of
operation. The nozzle opening is controlled with help of the pointer and scale arrangement.
The pressure gauge measures the head supplied to the turbine.
PROCEDURE
53
Fluid Mechanics Laboratory Manual
TABULATION
54
Fluid Mechanics Laboratory Manual
11. After completing the experiments, the gate valve is closed completely and motor is
switched off.
12. The unit speed, unit power & percentage efficiency are calculated for all the readings and
tabulated.
13. The graph of unit speed versus unit power for ½, ¾, and full nozzle openings are drawn.
OBSERVATION
a) Details of turbine:
Diameter of the brake drum (D) = m
Diameter of the rope (d) = m
Effective radius of brake drum(R) = D/2 + d
= m
Specific weight of water (w) = 9.81 kN/m3
Pressure gauge reading (p) = m
Dead weight of the loading pan = 1 kg
b) Details of the Venturimeter:
Diameter of the pipe = 65mm
Diameter of the throat = 38.454mm
K value for venturimeter = 5.3792 * 10-3
Total head H = p * 10
= m
= m
Discharge Q = K√h
= m3/s
= kW
55
Fluid Mechanics Laboratory Manual
= kg
Turbine output OP =
= kW
Efficiency η = *100
= %
GRAPH
1. Q Vs N
2. OP Vs N
3. η Vs N
RESULT
56