CS3000 MMI SW-Version 6.1 Control and Configuration Software
CS3000 MMI SW-Version 6.1 Control and Configuration Software
CS3000 MMI SW-Version 6.1 Control and Configuration Software
1
Control and Configuration Software
for FlexPak3000 V2.0 - 4.3,
GV3000 V2.0 - 6.0 and Liqui-Flo
Instruction Manual
Throughout this manual, the following notes are used to alert you to safety considerations:
ATTENTION: Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss.
!
Important: Identifies information that is critical for successful application and understanding of the product.
The thick black bar shown on the outside margin of this page will be used throughout this instruction manual to
signify new or revised text or figures.
ATTENTION: Only qualified electrical personnel familiar with the construction and operation of
this equipment and the hazards involved should install, operate, or service this equipment. Read
! and understand this manual and other applicable manuals in their entirety before proceeding.
Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Only qualified personnel should develop or change drive configuration. Read and
understand the drive instruction manual in its entirety before proceeding with configuration edit.
Failure to observe this precaution could result in severe bodily injury or loss of life.
ATTENTION: Parameter assignments made while the software in controlling and communicating
to the drive overwrite the parameter values in the drive. Read and understand this manual and
all other applicable manuals in their entirety before changing drive parameter values. Failure to
observe this precaution could result in severe bodily injury or loss of life.
Contents I
Chapter 5 Tuning GV3000 and Liqui-Flo Vector Drives
5.1 Saving the Drive Configuration Before Tuning.................................................5-2
5.2 Using Standard Tuning ....................................................................................5-2
5.3 Using Custom Tuning.......................................................................................5-5
5.3.1 Setting Motor Data ................................................................................5-5
5.3.2 Tuning the Torque/Flux Loop ................................................................5-6
5.3.3 Tuning the Speed Loop .........................................................................5-7
5.3.4 Using Profile To Check Drive Tuning.....................................................5-9
Chapter 10 Troubleshooting
10.1 Using Error Messages ................................................................................... 10-1
10.2 Getting Assistance from Reliance Electric..................................................... 10-1
Contents III
IV Control and Configuration Software V6.1
List of Figures
Figure 2.1 – RS-232 Cable Connector Pinouts for Drives with a 9-Pin Connector... 2-4
Figure 2.2 – RS-232 Cable Connector Pinouts for Drives with a Terminal
Block Connector ................................................................................... 2-4
Figure 2.3 – RS-232 Cable Connector Pinouts for Drives with a 25-Pin
Connector ............................................................................................. 2-5
Figure 2.4 – Sample Main Window for an Established Connection.......................... 2-6
Figure 2.5 – Graphical Tool Bar................................................................................ 2-8
Contents V
VI Control and Configuration Software V6.1
List of Tables
Table 7.1 – Using the Fault and Alarm Logs ............................................................ 7-3
Table 7.2 – Drive Status Indicators........................................................................... 7-5
Contents VII
VIII Control and Configuration Software V6.1
CHAPTER 1
Introduction
This section describes the computer requirements for the CS3000 software and
presents general information about the software and this manual.
Introduction 1-1
1.3 Hardware Requirements
Before installing and using the CS3000 software make sure you have the following
hardware:
• A hard drive with at least 1 Mbytes free space available for the CS3000 software
• A 3.5" floppy drive
• A Monochrome or color monitor: VGA or better
• An RS-232 serial COM port for communicating with the drive
• An RS-232 serial cable with:
• A 25-pin or 9-pin D-shell connector for your personal computer
• A 9-pin or 25-pin male D-shell connector for the drive.
The GV3000 drive is equipped with a terminal strip as well as a 9-pin D-shell
connector. Either one can be used to connect to the personal computer. Refer to
section 2.3.1 for additional information.
1.4 Cables
The Interface cable can be used to connect the personal computer to the drive.
The Adapter is required, if your personal computer has a 25-pin COM port and you
want to use one of the specified Interface cables.
Table 1.1 - Cables
The CS3000 software operates as a Windows 3.1 application. It cannot preempt other
applications or functions in Windows and, therefore, cannot guarantee a response
time to user input actions. Using other applications while controlling a drive with the
CS3000 software can tie up PC resources and cause drive commands to be delayed.
To prevent drive commands (run, stop, and jog) from unexpectedly executing, the
CS3000 software specifies a time-out period (approximately 2 seconds) when it
establishes a link with the drive. While the link is established, the CS3000 software
sends messages to the drive to validate the link. If a message fails to reach the drive
within the time-out period because program execution has been delayed, the drive
invalidates the link. If the link becomes invalid, the drive does not accept drive
commands. If the drive was running, it stops, and a serial fault is generated.
Before a drive control command is sent to the drive, the drive’s status is checked to
validate the link. If communication between the CS3000 software and the drive have
been interrupted and you have selected a drive command, the command is not sent
and a message is displayed.
The time-out period is also used by the Parameter Monitor and Download functions,
both of which could be running while the Drive Control Window is open. If the link
becomes invalid while these functions are running, a message will be displayed in the
Drive Control window before the link is re-established. When you select the Download
command while the Drive Control window is open, you cannot execute drive command
controls until the download is complete.
You will need to know the basic Windows functions before using the CS3000 software.
Introduction 1-3
1.8 Terms Used in This Manual
The following terms are used throughout this manual:
configuration file drive configurations stored on the personal computer that can only be read and
written to by the CS3000 software
drive the Power Module and regulator combination that controls a motor
drive configuration the set of drive parameters and assignment values that specify how the drive
runs
This section describes how to install the CS3000 software and use the menus and
toolbars.
Keep any working files such as, the drive configuration and monitor list files, for
use with the new version of the CS3000 software
Before installing the new CS3000 software, back up the files to another floppy disk.
See your Windows documentation for instructions about using the File Manager or
Explorer to copy disks.
Important: To exit installation, select the Exit icon in the lower right corner or press
a. From the Program Manager a. From the Start Menu, select Run.
menu bar, select File.
Step 4. At the prompt “Enter location for Control and Configuration Software program
files,” specify the location where you want to install the software. The location
defaults to C:\CS3000. Select OK when the drive and directory are correct.
The installation software automatically creates the new directory on the hard
drive you enter.
Step 5. At the prompt “Enter desired default location for Control and Configuration
Software work files,” specify the location where you want to store the drive
configuration files. The default location is C:\CS3000\WORK. Select OK
when the drive and directory are correct.
The program begins its installation sequence. You see the following
messages during installation:
If you had an older version of the CS3000 software installed, you can use the
configuration and monitor files you created with that version. To make it easier to use
the existing configuration and monitor files, move them to the working directory of the
new version of software. The working directory is normally C:\CS3000\WORK.
Configuration files typically have file extensions of .CNF; monitor files typically have
.MON file extensions. See the Windows documentation for information about moving
files.
• Physically connect the personal computer to the drive through a serial port
connection (see section 2.3.1)
• Set up the drive for communication through a serial port (see section 2.3.2)
• Select the correct communication port on the personal computer (see section
2.3.3)
For the CS3000 software to communicate with the drive, connect the personal
computer to the drive using an appropriate cable by following these instructions:
Step 1. The drive’s RS-232 port typically uses a 9-pin or 25-pin female D-shell
connector. Connect the communication cable’s 9-pin or 25-pin male
connector to the drive. Refer to the drive instruction manual for the location of
the RS-232 port on the drive.
Step 2. Connect the other end of the communication cable to the personal
computer’s COM1 port. If the COM1 port is not available, refer to section
2.3.3 for information about selecting the correct communication port. The
personal computer COM port might have either a 25-pin or a 9-pin connector.
Refer to figures 2.1 through 2.3 for cable connector and pinout signals for
9-pin and 25-pin configurations.
Figure 2.1 – RS-232 Cable Connector Pinouts for Drives with a 9-Pin Connector
Figure 2.2 – RS-232 Cable Connector Pinouts for Drives with a Terminal Block Connector
Figure 2.3 – RS-232 Cable Connector Pinouts for Drives with a 25-Pin Connector
For the CS3000 software to communicate with the drive, the drive’s operation control
source parameter must be set up properly. For the GV3000, Liqui-Flo, or
FlexPak 3000 drive, set parameter P.000 to specify serial communication. Refer to the
appropriate drive instruction manual for more information.
The CS3000 software communicates with the drive through the personal computer’s
serial port. The software defaults to the COM1 port. If COM1 is already being used,
you must select another COM port. To change the COM port:
Using Windows:
• From the Start menu, choose Programs and Control and Configuration.
established • The drive type (GV3000, Liqui-Flo, or FlexPak 3000) and version is
displayed in the Selected Drive field.
• “UNTITLED” is displayed in the Opened configuration field.
• Drives that have Vector or Volts/Hertz options display the currently
selected option.
• “Connected” is displayed on the right side of the main window.
• The configuration on the drive is uploaded to the personal
computer.
• The drive status window is automatically opened. See section 6.2
for more information.
not established • The Selected Drive field displays either “UNTITLED” or the drive
that was selected the last time the CS3000 software was run. If the
Selected Drive field displays “UNTITLED,” you must select a drive.
See chapter 3 for more information.
• “Disconnected” is displayed on the right side of the main window.
• “UNTITLED” is displayed in the Opened Configuration field.
• Drives that have Vector or Volts/Hertz options display the currently
selected option.
Table 2.1 explains the CS3000 software functions you can access through the menu.
Option Choose the COM port on the personal computer which is being
used to connect to the drive.
A graphical tool bar, displayed below the main menu in the main window, provides a
shortcut method for executing commonly-used main menu functions. Figure 2.5 shows
the toolbar, and table 2.2 lists the functions represented by each icon.
Step 2. Select the drive type and software version as well as the model number and
any options (if supported by the drive). Your choice of a model number
determines the default values for U.xxx and H.xxx parameters.
Step 3. Click OK to select the drive type.
If you select a GV3000 (version 5.0 or later) or Liqui-Flo drive, the options box displays
the option selections. Selecting RMI results in the .r parameters being listed in the
Parameter Monitor and Configuration Editor. You must select the Power Module’s
model number as well.
You can establish communication with the drive by selecting Connect or by re-starting
the CS3000 software. See chapter 8 for more information.
If a configuration file is already open and has been changed, a dialog box is displayed
that asks if you want to save the current configuration file. If you select Yes, the Save
As dialog box is displayed before the new configuration file is opened.
When you create a new GV3000 or Liqui-Flo configuration, the File New dialog box
(figure 3.2) is displayed. This lets you select the Vector or Volts/Hertz control
(regulation) type and USA, Japan, or Europe as the default type.
After making your selections, select OK to open the new configuration file.
When you select the control type, parameters that depend on the control type are
changed to their defaults. The control type determines which parameters are
displayed. See the appropriate drive instruction manual for more information about the
control and default type options.
Step 3. The Open Configuration File dialog box defaults to the work directory of the
CS3000 software, which was specified during installation. If this is not the
correct directory, select the directory where the file is stored.
Step 4. Select the name of the file you want to open. The name of the file should be
copied in the File Name box. If not, click on it again.
If the configuration file you want does not have the .CNF extension, it does
not show up automatically in the box under File Name. In this case, select *.*
in the List Files of Type box to display all of the available files in the File Name
list.
Step 5. Open the file by selecting OK. The name of the file you selected now appears
in the Opened Configuration field of the main window.
not created for the drive currently selected in an error message is displayed and the configuration file is
the CS3000 software not opened
Select a configuration file that was created for the selected
drive, or change the selected drive. See section 3.1 for
information about selecting a drive.
not open the file Choose No. The software returns to the main window without
opening the file.
to copy the configuration file Choose Yes. A copy of the original configuration file is created.
to the CS3000 software Then the CS3000 software checks for differences
between the parameters in the copy and the
parameters in the currently selected drive.
If the: Then:
selected drive is a later version than the drive • Parameters are added if they did not exist in the earlier
for which the configuration file was created drive. These parameters are set to default values.
• Parameters that existed in the earlier file might be set
to defaults if some of the options for the parameter did
not exist in the earlier drive version.
selected drive is an earlier version than the • Parameters are deleted if they do not exist in the
configuration file earlier drive version.
parameter range changed between versions • A parameter value that is too high is set to the
of the drive and the parameter is set to a value maximum allowed for the selected drive.
that is out of range for the selected drive
• A parameter value that is too low is set to the minimum
value allowed for the selected drive.
From the Configuration Changes dialog box, you can print the changes, save the
changes to a file for reference, or simply review the changes and return to the main
window.
review the changes Use the scroll bar to view the list
The parameters shown in the Configuration Editor are the ones that you can modify
and download to the drive or save to a configuration file. Only retentive input
parameters appear in the Edit dialog box.
Use the Configuration Editor to change parameter values. You can change values by
doing one of the following:
• Select the parameter you want to change and choose the Assign button.
• Select the parameter you want to change and edit the parameter directly.
• Double-click on the parameter.
If the parameter: The dialog box looks like this: Do the following:
Selecting OK in the Parameter Assignment dialog box sets the selected parameter
value and exits the dialog box. Cancel ignores any changes and exits the dialog box.
When you have finished editing parameters, select OK from the Configuration Editor
to write the values of the edited parameters into the opened configuration. You should
then use the Save command from the File menu to save the edited configuration file to
disk.
If you select Cancel from the Configuration Editor, a message is displayed prompting
you to ignore the changes or accept them. If you ignore the changes, any new
parameter values entered during the editing session are ignored, and the session
ends.
You can add a description to a configuration file that documents information you want
to convey about the configuration. The configuration description appears in the main
window under the name of the opened configuration and on printouts of the
configuration.
Step 2. Type in new text or edit and existing description. See table 3.1 for editing tips.
Step 3. Save your edits and close the dialog box by clicking OK
To save a file:
• From the File menu, choose Save, or click .
If the configuration file is “Untitled,” the Save Configuration File dialog box is
displayed. Refer to section 3.7 for more information.
The Save Configuration File dialog box is displayed, as shown in figure 3.7
Step 2. Select the drive and directory where you want to store the configuration.
Selecting Network lets you access any mapped network drive.
Step 3. Specify the file name in the File Name field. Configuration file names must be
eight alphanumeric characters or fewer. The file name should have the
extension .CNF.
Step 4. Select OK to save the file. Select Cancel to close the dialog box without
saving.
To print a configuration:
The standard Windows Print dialog box. The Selection and Pages options are always
grayed (non-selectable)
This chapter describes how to upload, download, and compare drive configurations.
To upload a configuration:
Step 1. Make sure the personal computer is connected to the drive. Refer to sections
2.3 and 3.1 if you need instructions for connecting the personal computer to a
drive.
Important: If FlexPak 3000 parameter changes are disabled by the drive’s Program
Protection jumper (J16), you cannot write parameters to the drive.
Step 1. Make sure the personal computer is connected to the drive. Refer to sections
2.3 and 3.1 if you need instructions for connecting the personal computer to a
drive.
Step 2. Make sure the drive is stopped before downloading a configuration to the
drive.
Step 4. If the downloaded configuration contains parameter values that are out of
range for the drive, the software on the drive modifies these parameter
values to bring them within allowed ranges. If this occurs, a Download
Configuration Changed dialog box is displayed. This dialog box displays the
differences between the downloaded configuration and the configuration
currently in the drive. The software prompts you to specify if the changes
made in the drive should also be made to the configuration in the CS3000
software. To update the opened configuration, select Yes. To not update the
configuration, select No.
To compare the parameters in an open configuration with those on the drive, follow
these steps:
Step 1. Make sure the personal computer is connected to the drive. Refer to sections
2.3 and 3.1 if you need instructions for connecting the personal computer to a
drive.
Step 2. From the Config menu, choose Compare Drive.
Parameters with different values are shown in a dialog box. Table 4.1 lists
actions you can perform in the Compare dialog box.
Save the list of changes to a file that Step 1. Select Print. The standard
can be viewed by an editor such as Windows Print dialog box is
the Windows Notepad displayed.
Step 2. Select the Print to File checkbox.
Step 3. Select OK.
The Print Differences to File
dialog box is displayed. This
dialog box is the same as the
Save dialog box.
Step 4. Specify a directory, file name,
and extension, and click OK.
Step 3. Use the dialog box to specify the file that you want to compare with the
opened configuration file. Use the Network button to access network drives.
Step 4. Begin the comparison by clicking OK.
Save the list of changes to a file that can Step 1. Select Print. The standard Windows Print dialog box
be viewed by an editor such as the is displayed.
Windows Notepad
Step 2. Select the Print to File checkbox.
Step 3. Select OK.
The Print Differences to File dialog box is displayed.
This dialog box is the same as the Save dialog box.
Step 4. Specify a directory, file name, and extension, and
click OK.
Important: The drive tuning functions are available only for GV3000 and Liqui-Flo
drives using vector regulation. If you have a GV3000 or Liqui-Flo drive
using volts/hertz regulation, or a FlexPak 3000 drive, you cannot use
these functions.
The drive tuning functions aid in the setup of drive tuning parameters. You should set
up the drive (except the drive tuning parameters) before performing drive tuning. You
should also save your drive configuration before tuning the drive. The drive must be
connected to the motor to perform some of these functions and the motor nameplate
information must be entered correctly.
These functions are selected under Drive|Tuning in the CS3000 main menu. If the
drive tuning functions are not supported for the selected drive, the menu item is
grayed.
When Drive|Tuning is selected from the CS3000 main menu, the menu appears as
follows:
Section 5.1 describes saving the drive configuration. Sections 5.2 and 5.3 describe
how to perform Standard tuning and Custom tuning for GV3000 and Liqui-Flo vector
drives.
When Standard is selected, the Motor Data dialog box will be displayed as shown in
figure 5.2. The values displayed are read from the drive.
The steps below appear in the order that the dialog boxes appear.
Important: Before beginning this procedure, make sure that the motor is connected
to the drive and, if possible, disconnected from the load.
Step 1. Verify Motor Data - The motor nameplate data parameter values are
displayed.
a. Enter new values as needed. Press Assign to write the values to the drive.
b. Press Continue when all values are correct.
Step 2. Measure Magnetizing Current - A message box with the magnetizing
current value is displayed.
a. Click No to use the displayed value (and skip to step 3) or click Yes to
measure the magnetizing current. If measure magnetizing current is
selected, the following message is displayed:
“The load must be uncoupled from the motor shaft to run this test. If the
load is not uncoupled, the test results may be incorrect. Select OK when
you are ready to run the test or Cancel to quit.”
b. Lock out and tag all power to the drive and its load.
c. Disconnect the load from the motor shaft.
d. Remove the lockout and reapply power to the drive.
e. Click OK. The following message is displayed:
“Warning:
When OK is selected, the motor will accelerate gradually to 90% of base
speed. The acceleration and deceleration times will be about 30 seconds.
Select OK to begin the test or Cancel to quit.”
f. Click OK to start the motor, accelerate to 90% of base speed, and
measure the magnetizing current.
g. When the measurement is complete, click OK to continue. (Note that, if the
self-tune fails, a message box containing an error message is displayed.)
Step 3. Calculate Torque and Flux gains - Torque and flux current gains are
calculated (using the magnetizing current value and motor nameplate data)
and are displayed.
Click Yes to write the displayed values to the drive, or click No if you do not
want the calculated torque and flux gains written to the drive.
Step 4. Measure Inertia - The following message is displayed:
“The load must be coupled to the motor shaft before running this test. If the
load is not coupled, the test results will be incorrect. Select OK when you are
ready to begin this test or Cancel to quit.”
a. Lock out and tag all power to the drive and its load.
b. Connect the load to the motor.
“Warning:
This test will set Current Limit (P.005) to the Magnetizing Current (U.006)
plus 20%. The motor will be run at 10% of synchronous speed for several
seconds and then step to 95% of synchronous speed. Select OK to begin
the test or select Cancel to quit.”
e. Click OK to start the motor and accelerate to 95% of synchronous speed.
f. The drive will run the motor and driven machinery to measure inertia.
g. When the measurement is complete, click OK to continue.
Step 5. Calculate Speed Loop Gains - The proportional and integral gains are
calculated using default values.
Click Yes to write the displayed values to the drive (U.012 and U.013), or click
No to leave the values in the drive unchanged.
The custom drive tuning dialog box consists of four areas. You can move from area to
area by clicking the appropriate radio button. The areas are:
• Motor data
• Torque/Flux
• Speed Loop
• Profile
Important: Before beginning this procedure, make sure that the motor is connected
to the drive and, if possible, disconnected from the load.
Motor nameplate data can be viewed or changed. When you select Motor Data, the
Drive Tuning dialog box is displayed with motor data values read from the drive.
Figure 5.3 provides an example of the Motor Data dialog box.
The torque/flux loop is tuned by using the motor nameplate data, the magnetizing
current value in U.006, and calculating the values for U.014, U. 015, U.019, and U.020
using the torque response, flux response, and overshoot damping values.
When you select Torque/Flux, the Drive Tuning dialog appears with torque/flux loop
data values read from the drive. Figure 5.4 provides an example of the Torque/Flux
Loop dialog box.
“The load must be uncoupled from the motor shaft to run this test. If the
load is not uncoupled, the test results may be incorrect. Select OK when
you are ready to run the test or Cancel to quit.”
b. Lock out and tag all power to the drive and its load.
c. Disconnect the load from the motor shaft.
d. Remove the lockout and reapply power to the drive.
e. Click OK. The following message is displayed:
“Warning:
When OK is selected, the motor will accelerate gradually to 90% of base
speed. The acceleration and deceleration times will be about 30 seconds.
Select OK to begin the test or Cancel to quit.”
f. Click OK to start self-tune.
The drive is run with Torque Self-Tune Enabled (U.008) to establish the value
for the Magnetizing Current (U.006). The display will indicate that self-tune is
in progress and that the drive is running.
If an error occurs, Torque Self-Tune Result (U.009) is read and an
appropriate error message is displayed.
Step 2. Enter values for torque response, flux response and overshoot damping, or
accept the displayed default values.
Torque response is the torque crossover frequency.
Flux response is the flux crossover frequency.
Overshoot damping is a value from 20 to 100, where 20 is the least amount
of damping and yields the greatest overshoot to a step in reference, and 100
is the highest amount of damping and yields the least overshoot.
Step 3. Click Calculate Gains.
If any of these values is out of range, the valid range is displayed and the
cursor appears on the field containing the error.
The entered response values, the overshoot damping value, and motor data
are used to calculate U.014, U.015, U.019 and U.020.
The values for U.014, U.015, U.019 and U.020 will be displayed.
Step 4. Click Assign to write the torque/flux loop data to the drive.
The speed loop is tuned by adjusting the speed loop proportional and integral gains
(U.012 and U.013). Speed loop tuning is a function of the inertia and desired
bandwidth. The inertia of the motor and connected load can be set manually if known.
When you select Speed, the Drive Tuning dialog box appears as shown in figure 5.5.
“The load must be coupled to the motor shaft before running this test. If the
load is not coupled, the test results will be incorrect. Select OK when you
are ready to begin this test or Cancel to quit.”
b. Lock out and tag all power to the drive and its load.
c. Connect the load to the motor.
d. Remove the lockout and reapply power to the drive.
e. Click OK. The following message is displayed:
“Warning:
This test will set Current Limit (P.005) to the Magnetizing Current (U.006)
plus 20%. The motor will be run at 10% of synchronous speed for several
seconds and then step to 95% of synchronous speed. Select OK to begin
the test or select Cancel to quit.”
f. Click OK to start the motor and accelerate to 95% of base speed.
g. The drive will run the motor and driven machinery to measure inertia.
h. When the measurement is complete, click OK to continue.
You can use the speed profile generator to facilitate tuning verification and adjustment
of drive tuning. Once started, the speed profile generator will alternate between two
speed setpoints. You can specify the speed setpoints, acceleration time, deceleration
time, and duration at each setpoint. The speed versus time diagram in the profile
dialog box, as shown in figure 5.6, indicates how the six profile variables are applied.
After starting the profile, the PC Scope feature can be used to monitor torque and/or
speed response to verify or fine-tune the response as desired.
When you select Profile, the Drive Tuning dialog box appears as shown in figure 5.6.
“Profile will run the motor alternating between xxx RPM for x.x sec and
xxx RPM for x.x sec. Acceleration time is x.x sec, deceleration time is x.x sec.
Select OK to run the motor using this profile, or Cancel to quit.”
Step 4. Click Ok to start the profile.
The drive will cycle between Speed 1 and Speed 2, staying at each speed for
the amount of time entered for Time 1 and Time 2. You can monitor results in
PC Scope (see chapter 9).
Step 5. Click Stop/Reset to stop the drive and the profile.
Some drive parameters (accel/decel) may be modified automatically in order
to run the profile. These values will be saved prior to being modified by this
function and the original values will be restored when Stop/Reset is selected.
This chapter describes how to monitor and editor parameters using the Parameter
Monitor.
Important: If FlexPak 3000 parameter changes are disabled by the drive’s Program
Protection jumper (J16), you cannot write parameters to the drive.
You cannot change parameter values in the opened configuration uisng the Parameter
Monitor. To copy changes made in Monitor into the opened configuration, you must
upload the drive configuration from the drive (refer to chapter 4).
The first time you access the Parameter Monitor, the window is blank. Use the Add,
Remove, Assign, and Save buttons at the top of the window to create a parameter list
that can be saved for future use. See the following sections for information about using
these functions.
When parameters are displayed in the Parameter Monitor window, the parameter
values are updated periodically from the drive.
The sections that follow describe the functions available when using the CS3000
Parameter Monitor function.
Step 1. Use the scroll bar or the arrow keys to move up and down the list of
parameters.
Step 2. Use the mouse or the spacebar to select the parameters you want to monitor.
You can select multiple parameters before choosing Add. You can select a
total of 20 parameters.
Step 3. Do one of the following:
• To add the parameters to the monitor list and continue to display the
dialog box, select Add.
• To add the parameters and return to the monitor window, select OK.
Step 1. Select the parameter you want to remove from the list.
Step 2. Click on the Remove button.
The selected parameter is deleted from the Monitor List. Also refer to section
6.7 for information about the Clear command, which clears multiple
parameters from the Monitor List.
Important: The Assign function is available only when you are connected to a drive.
You cannot assign parameter values unless you are connected to a drive.
If you are not connected to a drive, the parameter list displays “???” for all
parameter values.
When the drive is running, new values can be assigned only to tunable parameters.
For configurable parameters, the drive must be stopped before new values can be
assigned. Refer to the appropriate drive instruction manual to determine which
parameters are tunable.
If you change the control type parameter on drives that have control types (for
example, vector or volts/hertz for GV3000 drives), a message is displayed that
reminds you that changing the control type resets the parameters to their default
values. The software prompts you to continue. If you select Yes to continue, then:
• The drive is reset.
• The monitor list is changed so that only parameters for that control type are
displayed.
• All parameters are set to default value.
When you have finished making adjustments to the value of a parameter, select OK to
send the parameter value to the drive and exit the Parameter Assign dialog box.
If you select Cancel, the parameter value that appears in the Parameter Assign dialog
box is ignored and the Parameter Assign dialog box is closed.
Step 1. Select the drive and directory for the monitor list file.
Step 2. Enter a file name. Monitor list file names must be eight alphanumeric
characters or fewer. The file name should include the extension .MON.
Step 3. Save the monitor list by selecting OK, or select Cancel to exit the dialog box
without saving.
Use the following steps to read and display a Monitor List file:
Step 1. Select the drive and directory path that contains the monitor list files.
Step 2. If the monitor list files were saved using a file extension other than .MON,
select *.* in the List Files of Type box to display all of the files.
Step 3. Enter a file name, or select the file name from the displayed list.
Step 4. To recall the file and display it in the Parameter Monitor window, select OK.
To close the dialog box without recalling the monitor list file, select Cancel.
Step 1. Select Clear to display the Remove Parameters from Monitor List dialog box.
Step 2. Select the parameters you want to delete by using the mouse or the space
bar. Use the scroll bar, the arrow keys, and the page up and page down keys
to move through the list.
Step 3. Select Remove Selected to remove the parameters without exiting the dialog
box.
Step 4. If you want to remove more parameters, repeat this procedure. If you are
done removing parameters, select OK to return to the monitor list.
To remove all of the parameters, select Remove All. All of the parameters are removed
and you are returned to the monitor list.
This section describes how to monitor drive status indicators and alarms.
7.1 Displaying and Clearing the Fault Log and Alarm Log
You can display fault or alarm logs to help you troubleshoot problems.
To upload the fault log or alarm log from the drive, follow these steps:
Step 1. Make sure the personal computer is connected to the drive. Refer to chapters
2 and 3 for instructions about connecting the personal computer to a drive.
The fault or alarm number, description, and time stamp is displayed in the list box. The
displayed log is updated about once a second with any new alarm or fault information.
Figure 7.1 shows a sample fault log while figure 7.2 shows a sample alarm log.
To switch between the fault and alarm list boxes, select the appropriate option for Log
Select. If the drive does not support an alarm log, the alarm log option is grayed and is
not selectable.
The time stamp displays the time when the fault or alarm occurred. This time is from
the drive memory. See the drive instruction manual for information about the time
stamp.
To change the time from a time stamp to a calculated time and date, select the
Calculated time option. The software uses the drive’s elapsed timer and the PC’s clock
to calculate the time that the fault occurred.
Important: The calculated time will be incorrect if the drive was powered down or if
the elapsed timer was reset since the fault occurred. This is because the
fault log information is saved if the drive’s power has been turned off.
save the list of faults or alarms to a file Step 1. Select Print. The standard
that can be viewed by an editor such Windows Print dialog box is
as Windows Notepad displayed.
Step 2. Select the Print to File checkbox.
Step 3. Select OK.
The Print Fault [or Alarm] Log to
File dialog box is displayed. This
dialog box is the same as the
Save dialog box. Specify a
directory, file name, and
extension.
reset the drive after a fault Select Stop/Reset in the Drive Control
window.
A reset command will be sent to the drive.
This command will not be available if the
CS3000 software is not the control
source.
Indicator: Description:
Log Full Highlighted when the fault log is full. When this occurs, faults are
no longer added to the log.
Forward/Reverse Displays the drive direction if this information is available from the
drive.
Current Limit Highlighted when the drive is in current limit. The update rate is
about 1 second.
If the drive does not support this command, this menu item is grayed and is not
selectable.
If the drive does not support this command, this menu item is grayed and is not
selectable.
If the selected drive does not support this command, then this menu item is not
selectable.
This section describes how to control the drive using the CS3000 software.
Step 2. If you have a configuration file opened, the software prompts you to save that
configuration. Choose Yes or No.
If the CS3000 software does not support the drive, a message box prompts
you to continue. If you continue, some parameters in the drive may not be
supported by the CS3000 software. The software reports these parameters
in the Unknown Parameters dialog box. The unknown parameters can only
be used in the Parameter Monitor.
• reads the drive type and version number from the drive
• makes sure it supports the drive
• uploads parameter information from the drive
The software is now communicating with the drive and can use all of the options in the
Drive menu.
Important: This function is available only for GV3000 drives version 5.0 (and later)
and FlexPak 3000 drives version 3.1 (and later). If you are using an earlier
version of these drives, the CS3000 software cannot be used to control
the drive.
By using the Drive Control dialog box, you can control the Liqui-Flo drive, GV3000
drive (version 5.0 and later) or FlexPak 3000 drive (version 3.1 and later) by:
• selecting the control source, reference mode, and motor rotation direction
• setting the drive reference
• starting and stopping the drive
• monitoring the drive indicators
Step 1. Make sure the personal computer is connected to the drive. Refer to section
7.1 for information about establishing communication with the drive.
Step 3. Make sure you understand this message, then select OK to display the Drive
Control window. Figure 8.1 shows an example of a Drive Control window.
You can also access other CS3000 software functions while the Drive Control window
is on the screen. The Drive Control window remains open until you close the window
(by selecting the Close button) or exit the CS3000 software.
The following sections describe how to use the Drive Control window to control a
drive’s functions.
Important: If a running drive that is being controlled by the CS3000 software loses
communication with the software, a serial fault occurs and the drive stops.
If the running drive is being controlled by its front-panel and
communication with the software is lost, the message “Disconnected”
appears in the main window, and the drive status window displays “Not
Connected.”
You can select one of the following as the control source for the drive:
• Local
• Terminal Strip
• Serial
• Network
You must select Serial to control the drive by using the Drive Control window. If any
other control source is selected, you can only monitor the drive functions displayed in
the Drive Metering window and stop the drive by using Stop/Reset; all of the other
drive commands on the Drive Control screen are disabled.
Set Reference dialog box within the Drive Control Manual mode
window
• moving the scroll bar to change the reference value and automatically send the
value to the drive, or
• entering a new value in the edit box and selecting the Set button to send the
reference value to the drive
Step 1. Click in the Jog reference box and type a new value.
Step 2. Press the Jog Set button.
Figure 9.1 shows the PC Scope screen. The screen has its own toolbar and status
window. Table 9.1 explains the PC Scope toolbar buttons.
Step 1. Set up the trace by clicking and defining the trace information. (See
section 9.2 for more information.)
Step 2. Choose how to acquire the trace data. (See section 9.3 for more information.)
Set up a trace by using the Trace Signal Setup dialog box. To access this dialog box:
Use the Traces group box in the Trace Signal Setup dialog box to specify the signal for
each trace.
Step 1. Select the drive signal whose values you want to plot as a trace. The
available signals are determined by the type of drive that is connected.
• Choose the signal or None to be used for Trace A by using the Channel A
list box.
• Choose the signal or None to be used for Trace B by using the Channel B
list box.
Step 2. Choose the type of scale you want to use for each trace.
Use rounded units per division Select the Auto Scale option for the trace you
values based on the data in the are defining.
trace waveform The difference between the minimum and
maximum values in the trace data is
determined from the waveform data, and the
values are rounded up to the next whole
value. For example, a value of 1.763 is
rounded to 2.
The minimum and maximum values are also
set to values beyond the actual values in the
trace waveform data.
Specify actual trace vertical axis Enter the vertical axis minimum and maximum
minimum and maximum values values in the Min and Max boxes for the trace
you are defining.
Use the scale for Trace A as the Select the option: Use chan A scale.
scale for Trace B
Use the Data sampling group box in the Trace Setup dialog box to define how the
signal data is to be sampled. The settings apply to both traces. To set up data
sampling, follow these steps:
Step 1. Choose how often you want to acquire signal data by choosing a sampling
rate. Choose from 0.5 ms to 10 s.
Step 2. Choose the number of data samples in the trace. Choose a value from 1000
to 100.
Once you select the sample rate and number of samples, the amount of time
for the acquisition is displayed.
Use the Trigger and Trigger delay/position group boxes in the Trace Signal Setup
dialog box to define a trigger that will begin a data acquisition. You do not need to set
up a trigger if you plan to use Auto or Manual to acquire traces. See section 8.3 for
more information.
Step 1. Choose a drive signal you want to use as a trigger from the Signal list box.
Step 2. Choose the trigger operation (if desired) that causes the trigger condition by
using the Operation list box. The available trigger operations are determined
by the drive type. Some examples of trigger operations are: less than, greater
than, and equal to.
Step 3. Choose a trigger level that is to be used by the trigger operation. The units
and normalization depend upon the trigger signal.
Step 4. Choose a trigger position or delay by selecting the appropriate option and
entering a value.
To: Choose:
specify the amount of time between the trigger and the Delay
beginning of data acquisition.
The delay is measured in seconds.
Use the Trace menu or the radio buttons in the toolbar to define how a trace is to be
acquired.
You can read actual data points where the waveform crosses the T cursors. These
values are labeled as@T1 and @T2. Because these are actual data points, you can
use them for calculations. The Y cursor values are based on the scale of the trace
display, so the value is determined by the display resolution and are not as accurate
as the actual data points displayed as the @T1 and @T2 values.
You set the cursors to track together when you move them. This way the cursors can
move left and right and up and down while maintaining the same distance between T1
and T2 or Y1 and Y2.
Turning track off lets you move the T cursors independently from each other and the Y
cursors independently from each other. Cursor tracking can be turned on and off by
toggling the menu selection or toolbar button.
You can choose to show or not the show the cursors on the trace display.
You cannot use the Zoom feature if the cursors are off.
You can magnify the area of the trace display that is bounded by the cursors.
If you selected the Auto Scale option in the Trace Setup dialog box the PC Scope
scales ten vertical axis to even values. This may result in no change when you zoom
into the trace.
To save a trace and have it displayed as the background for subsequent traces, do the
following:
save the current Trace A as a Trace A This trace appears as the background
snapshot for the next Trace A.
save the current Trace B as a Trace B This trace appears as the background
snapshot for the next Trace B.
save both Trace A and Trace Trace A & B The traces appear in the background
B as snapshots for the next traces.
You can choose the color that is used to display the snapshots of Trace A or Trace B.
Keep in mind that the trace display window is displayed using the Windows menu
background color, so be careful not to display trace snapshots in the same color, or
the trace will not show up.
Step 1. From the Options menu, choose SnapA Color or SnapB Color.
Step 2. Select a standard color or create a custom color and click OK.
Traces can be displayed only in solid colors. If you choose a mixed color, the nearest
solid color is used.
Use the Save As command to save the file with a new name. To save a trace file,
follow these steps:
Step 2. In the file name field, type the name for the file.
Creating a new trace file deletes any acquired trace data and clears the trace
display.
If you already have a configuration file open and made edits to it that have
not been saved, the software prompts you to save the changes. Make the
appropriate selection. See section 8.7 for more information about saving
configuration files.
The Open Signal Trace File dialog box is displayed. An example is shown in
figure 9.5.
Step 2. The Open Signal Trace File dialog box defaults to the working directory of the
CS3000 software, which was specified during installation. If this is not the
correct directory, select the directory where the file is stored.
Troubleshooting 10-1
10-2 Control and Configuration Software V6.1
APPENDIX A
Error Messages
Error. Could not create timer. Close other applications to free a timer.
Windows has a limited number of timers. The CS3000 software requires a timer if it is
connected to a drive. This message is displayed if no timers are available.
The configuration file drive type is different from the selected drive type.
This error occurs if you attempt to open a configuration file that was created for a drive
type that is not the currently selected drive type.
Parameter(s) not relevant for the current control type found in the monitor list
have been ignored.
This message is displayed if a monitor list is recalled that was used for a different
control type than the one currently selected. Only parameters that are specific to the
currently selected control type are displayed.
Communication error.
Can occur when the CS3000 software is communicating with the drive via the serial
communication connection. Check the cables, drive power, and the COM port
selection.
ID format is invalid.
Version format is invalid.
These messages indicate that the response to a request to the drive for its type and
version is invalid.
PC Scope Improvements
Index Index-1
trace file, P
acquiring, 9-7
clearing the trace display and setup, 9-12 Parameter Values
changing views, 9-9 adding, 6-3
opening a trace file, 9-12 comparing, 4-3 to 4-5
saving a trace file, 9-11
Error messages, 10-1
PC Scope
acquiring a trace, 9-7 to 9-9
F clearing the trace display and setup, 9-12
closing the PC Scope, 9-13
FlexPak 3000, 1-1, 1-3, 1-4, 4-2, 6-1, 8-2
changing views, 9-9
icon, 2-10
G magnifying the trace display, 9-10
opening a trace file, 9-12
GV3000, 1-1 to 1-4, 3-1, 3-3, 3-9, 6-5, 8-2, 8-6 overview, 9-1 to 9-4
tuning, 5-1 to 5-10 saving a trace file, 9-11
Getting assistance from Reliance Electric, 10-1 setting up a trace, 9-4 to 9-6
specifying signals, 9-5
setting up data sampling, 9-5
I setting up the trigger, 9-6
Installation taking a trace snapshot, 9-10
before installing, 2-1 taking a snapshot, 9-10
completing, 2-2 to 2-3 choosing the trace snapshot colors, 9-10
setting up communication, 2-3 to 2-5 turning cursors on and off, 9-9
Windows 3.1, 2-2 working with cursors, 9-8 to 9-9
Windows 95, 2-2 moving a cursor, 9-8 to 9-9
specifying the cursors to track each other,
9-9
J Printing
drive configuration, 3-12
Jog, 7-5, 8-5
Jog reference, 8-5
R
L restoring,
default values to drive parameters, 7-5
Liqui-Flo, 1-1 to 1-4, 3-1, 3-3, 3-9, 6-5, 8-2, 8-6 drive parameter values from non-volatile mem-
tuning, 5-1 to 5-10 ory on the drive, 7-6
M Requirements
hardware, 1-2
Monitoring Drive Status and Alarms software, 1-1
displaying and clearing the fault log and alarm RS-232, 1-3, 2-3 to 2-5
log, 7-1 to 7-3
drive status, 7-4 to 7-5
Menus, 2-7
S
Safety, 1-3
N Saving
drive configuration, 3-10 to 3-11
Non-voliatile memory, 7-5 drive parameters, 7-5
icon, 2-9
monitor list, 6-5
T
Terms used in this manual, 1-4
Toolbars, 2-8 to 2-10, 9-3
Trace files
acquiring, 9-7
clearing the display and setup, 9-12
magnifying, 9-10
opening, 9-12
saving, 9-11
setting up, 9-4 to 9-6
specifying signals, 9-5
setting up data sampling, 9-5
setting up the trigger, 9-6
taking a snapshot, 9-10
taking a snapshot, 9-10
choosing the trace snapshot colors, 9-11
Trigger, 9-6
Troubleshooting
getting assistance from Reliance Electric, 10-1
using error messages 10-1
Tuning GV3000 and Liqui-Flo Drives
standard, 5-2 to 5-4
custom, 5-5 to 5-10
Z
Zoom, 9-3, 9-9
Index Index-3
Index-4 Control and Configuration Software V6.1
www.rockwellautomation.com
Corporate Headquarters
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