MTM 2019 Rad2
MTM 2019 Rad2
MTM 2019 Rad2
2019
Abstract: The paper presents an exergy analysis of pressure reduction valve mounted in the steam propulsion system on conventional LNG
carrier. From exploitation are obtained that the valve pressure and temperature decrease become as higher as steam system load increases.
Valve exergy power input and output decreases during the increase in steam system load, mostly because of the steam mass flow decrease.
Steam system load increase in exploitation also causes a decrease in valve exergy destruction with a simultaneous decrease in valve exergy
efficiency (from 68.42 % to 68.09 %). The ambient temperature variation showed that the valve exergy destruction is the lowest for the
lowest observed ambient temperature, in any steam system load. The exergy efficiency of the pressure reduction valve is reverse proportional
to valve exergy destruction. An increase in the ambient temperature for 10 °C causes a decrease in analyzed valve exergy efficiency for
between 2.5 % and 3 %.
KEYWORDS: AMBIENT TEMPERATURE, STEAM PRESSURE REDUCTION VALVE, EXERGY DESTRUCTION, EXERGY EFFICIENCY
26
MACHINES. TECHNOLOGIES. MATERIALS. 2019
3. Exergy analysis equations - pressure: p0 = 0.1 MPa = 1 bar,
- temperature: T0 = 25 °C = 298.15 K.
3.1. Governing exergy analysis equations
4. Measuring equipment and measurement results of
Mass balance equation for a volume in steady state disregarding
potential and kinetic energy can be expressed as [10]:
pressure reduction valve
� m� IN � � m� OUT (1) Measurements were performed in three different LNG carrier
steam system operation points during the system startup. After
Exergy analysis is based on the second law of thermodynamics system startup, all produced superheated steam is used in steam
[11]. The main exergy balance equation for a volume in steady state system and “dump” line is not in operation from that moment on.
is [12]: Required operating parameters (pressures, temperatures and mass
flows) for each steam pressure reduction valve operating point are
X� heat � P � � m� OUT � � OUT � � m� IN � � IN � E� ex,D (2)
presented in Table 2 in relation to the main propulsion propeller
speed. Main propulsion propeller speed is directly proportional to
where the net exergy transfer by heat ( X� heat ) at the temperature
steam system load.
T is equal to [13]: In Table 2 can be seen that as propulsion propeller speed
T increases, the steam mass flow, which is sent directly to the main
X� heat � � (1 � 0 ) � Q� (3) condenser decreases. This fact presents that steam system uses more
T
and more produced superheated steam as propulsion propeller speed
Specific exergy can be defined according to [14] by an equation: (steam system load) increases. After 41.78 rpm, steam system uses
� � ( h � h0 ) � T0 � ( s � s0 ) (4) all of produced superheated steam and steam “dump” line is closed.
The exergy power of a flow can be calculated according to [15]: Table 2. Steam pressure reduction valve inlet and outlet -
measurement results
E� ex � m� � � � m� � �( h � h0 ) � T0 � ( s � s0 ) � (5)
Propulsion Pressure reduction valve - steam Pressure reduction valve - steam
Exergy efficiency [16] is usually defined as: propeller inlet (1*) outlet (2*)
speed
Exergy output (rpm) Temperature Pressure Mass flow Temperature Pressure Mass flow
� ex � (6)
Exergy input (°C) (MPa) (kg/h) (°C) (MPa) (kg/h)
25.58 312.5 6.010 15767 232.6 0.4 15767
3.2. Steam pressure reduction valve exergy analysis
34.33 309.0 6.080 13175 225.6 0.4 13175
For the analyzed pressure reduction valve, all necessary operating
points were presented in Fig. 2. The required specific enthalpies and 41.78 304.0 6.110 3695 216.5 0.4 3695
specific entropies were calculated from measured steam pressures * Streams numeration refers to Fig. 2.
and temperatures by using NIST REFPROP software [17].
Measurement results presented in Table 2 were obtained by using
the existing measuring equipment mounted before and after
analyzed pressure reduction valve. List of used measuring
equipment is presented in Table 3. From Table 3 only the Shaft
Power Meter used for propulsion propeller speed measuring is not
mounted at the analyzed pressure reduction valve inlet or outlet, it is
mounted directly on propulsion propeller shaft.
Table 3. List of used measurement equipment
Steam temperature (valve inlet Greisinger GTF 401-Pt100 -
and outlet) Immersion probe [18]
Fig. 2. Steam pressure reduction valve scheme with a general Yamatake JTG960A - Pressure
Steam pressure (valve inlet)
operating range Transmitter [19]
Yamatake JTG940A - Pressure
Steam pressure (valve outlet)
Mass and exergy balances for the analyzed steam pressure Transmitter [19]
reduction valve are: Steam mass flow (valve inlet Yamatake JTD960A - Differential
and outlet) Pressure Transmitter [20]
Mass balance: Kyma Shaft Power Meter (KPM-
Propulsion propeller speed
m� 1 � m� 2 (7) PFS) [21]
27
MACHINES. TECHNOLOGIES. MATERIALS. 2019
ambient pressure can not be changed for a significant value, so the
influence of the ambient pressure on exergy analysis is almost
negligible. Change in the ambient temperature is significant for
land-based steam plants during the season change (summer/winter).
For the marine steam plants change in the ambient temperature
significantly influenced exergy destruction and exergy efficiency of
any plant component because it depends on the geographical area in
which ship operates. It is realistic to expect that the ambient
temperature in the analyzed LNG carrier engine room can be
changed from 10 °C (when ship operates in Nordic areas) to 50 °C
when ship operates in warm areas (for example Persian Gulf).
Fig. 3. The steam pressure and temperature decrease on the At any observed pressure reduction valve operating point, exergy
pressure reduction valve - exploitation destruction (exergy power loss) is the lowest for the lowest
observed ambient temperature. An increase in the ambient
Exergy power input and output of the analyzed pressure temperature causes an increase in valve exergy destruction, Fig. 6.
reduction valve continuously decreases during the increase in steam Valve exergy destruction is also related to steam mass flow
system load, Fig. 4. According to the equations (8) and (9) the main through the valve; higher steam mass flow resulted in the higher
reason for such decrease in the exergy power input and output can exergy destruction at any steam system load and at any temperature.
be found in the decrease in steam mass flow, Table 2. After 41.78 Increase in the ambient temperature causes an increase in valve
rpm, steam system uses all of the produced steam, so amount of exergy destruction. Between propulsion propeller speeds of 25.58
steam, which passes directly from steam generators to main rpm and 41.78 rpm, valve exergy destruction amounts from 1446.62
condenser is equal to zero. kW to 338.05 kW for the ambient temperature of 10 °C, while for
Increase in steam system load causes decrease in valve exergy the ambient temperature of 50 °C valve exergy destruction amounts
power input from 4823.8 kW (at 25.58 rpm) to 1115.7 kW (at 41.78 from 1651.16 kW to 385.86 kW in the same operation range.
rpm) while exergy power output simultaneously decreases from
3300.3 kW to 759.7 kW between the same propulsion propeller
speeds.
28
MACHINES. TECHNOLOGIES. MATERIALS. 2019
6. Conclusion [4] Adibhatla, S., Kaushik, S. C.: Energy and exergy analysis of a
super critical thermal power plant at various load conditions
This paper presented an exergy analysis of pressure reduction under constant and pure sliding pressure operation, Applied
valve mounted in the steam propulsion system on conventional Thermal Engineering, 73, p. 51-65, 2014.
LNG carrier. The pressure reduction valve is analyzed in two (doi:10.1016/j.applthermaleng.2014.07.030)
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based on the ambient temperature variation. Analyzed valve is analysis of the turbo-generators and steam turbine for the
mounted on the steam generators “dump” line, which led main feed water pump drive on LNG carrier, Energy
superheated steam surplus direct to the main condenser. Conversion and Management, 140, p. 307–323, 2017.
From LNG carrier exploitation data are obtained that the valve (doi:10.1016/j.enconman.2017.03.007)
pressure and temperature decrease become as higher as steam [6] Wang, P., Liu, Y.: Influence of a circular strainer on unsteady
system load increases. Valve exergy power input and output flow behavior in steam turbine control valves, Applied
decreases during the increase in steam system load, mostly because Thermal Engineering, 115, p. 463–476, 2017.
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lower as the system load increases). Steam system load increase in [7] Pondini, M., Colla, V., Signorini, A.: Models of control valve
exploitation also causes a decrease in valve exergy destruction and actuation system for dynamics analysis of steam turbines,
(from 1523.5 kW at 25.58 rpm to 356 kW at 41.78 rpm) with a Applied Energy, In Press, Corrected Proof,
simultaneous decrease in valve exergy efficiency (from 68.42 % at (doi:10.1016/j.apenergy.2017.05.117)
25.58 rpm to 68.09 % at 41.78 rpm). [8] Qian, J. Y., Wei, L., Zhang, M., Chen, F. Q., Chen, L. L.,
Pressure reduction valve exergy destruction is the lowest for the Jiang, W. K., Jin, Z. J.: Flow rate analysis of compressible
lowest observed ambient temperature, in any steam system load. An superheated steam through pressure reducing valves, Energy,
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exergy destruction. Valve exergy destruction is related to steam [9] http://hawsepipe.net (accessed: 24.10.2018.)
mass flow through the valve; higher steam mass flow resulted in the [10] Mrzljak, V., Prpić-Oršić, J., Senčić, T.: Change in Steam
higher exergy destruction at any steam system load and at any Generators Main and Auxiliary Energy Flow Streams During
temperature. the Load Increase of LNG Carrier Steam Propulsion System,
The exergy efficiency of the pressure reduction valve is reverse Scientific Journal of Maritime Research 32, p. 121-131, 2018.
proportional to valve exergy destruction - the highest exergy (doi:10.31217/p.32.1.15)
efficiency is obtained for the lowest observed ambient temperature [11] Kanoğlu, M., Çengel, Y.A., Dincer, I.: Efficiency Evaluation
(and for the lowest exergy destruction), while the lowest valve of Energy Systems, Springer Briefs in Energy, Springer, 2012.
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7. Acknowledgment [13] Ahmadi, G., Toghraie, D., Azimian, A., Ali Akbari, O.:
The authors would like to extend their appreciations to the main Evaluation of synchronous execution of full repowering and
ship-owner office for conceding measuring equipment and for all solar assisting in a 200 MW steam power plant, a case study,
help during the exploitation measurements. This work has been Applied Thermal Engineering, 112, p. 111–123, 2017.
fully supported by the Croatian Science Foundation under the (doi:10.1016/j.applthermaleng.2016.10.083)
project IP-2018-01-3739. [14] Orović, J., Mrzljak, V., Poljak, I.: Efciency and Losses
Analysis of Steam Air Heater from Marine Steam Propulsion
Plant, Energies 2018, 11 (11), 3019;
NOMENCLATURE (doi:10.3390/en11113019)
[15] Mrzljak, V., Poljak, I., Medica-Viola, V.: Dual fuel
Abbreviations: Greek symbols: consumption and efficiency of marine steam generators for
LNG Liquefied Natural Gas � specific exergy, kJ/kg the propulsion of LNG carrier, Applied Thermal Engineering,
� efficiency, - 119, p. 331–346, 2017.
(doi:10.1016/j.applthermaleng.2017.03.078)
Latin Symbols: Subscripts: [16] Mrzljak, V., Poljak, I., Medica-Viola, V.: Thermodynamical
E� stream flow power, kJ/s 0 ambient conditions analysis of high-pressure fed water heater in steam
h specific enthalpy, kJ/kg D destruction propulsion system during exploitation, Shipbuilding: Theory
and Practice of Naval Architecture, Marine Engineering and
m� mass flow rate, kg/s or kg/h ex exergy
Ocean Engineering 68 (2), p. 45-61, 2017.
p pressure, MPa IN inlet (input)
P work done, kJ/s OUT outlet (output) (doi:10.21278/brod68204)
[17] Lemmon, E. W., Huber, M. L., McLinden, M. O.: NIST
Q� heat transfer, kJ/s Reference Fluid Thermodynamic and Transport Properties
s specific entropy, kJ/kg·K REFPROP, Version 8.0, User’s Guide, Colorado, 2007.
T temperature, °C or K [18] https://www.greisinger.de, (accessed: 25.10.18.)
X� heat heat exergy transfer, kJ/s [19] http://www.industriascontrolpro.com, (accessed: 25.10.18.)
[20] http://www.krtproduct.com, (accessed: 28.10.18.)
[21] https://www.kyma.no, (accessed: 29.10.18.)
8. References
[1] Bloch, H. P.: Petrochemical Machinery Insights, Elsevier
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[2] Sutton, I.: Plant Design and Operations, Elsevier Inc., 2015.
[3] Mrzljak, V., Poljak, I., Žarković, B.: Exergy Analysis of Steam
Pressure Reduction Valve in Marine Propulsion Plant on
Conventional LNG Carrier, International Journal of Maritime
Science & Technology "Our Sea" 65(1), p. 24-31, 2018.
(doi:10.17818/NM/2018/1.4)
29
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INTERNATIONAL SCIENTIFIC CONFERENCE
MACHINES. TECHNOLOGIES. MATERIALS
13-16.03.2019, BOROVETS, BULGARIA
PROCEEDINGS
YEAR III, ISSUE 1 (12), BOROVETS, BULGARIA 2019
VOLUME I
MACHINES. TECHNOLOGIES. MATERIALS
PUBLISHER:
Chairman: Prof. DHC Georgi Popov Vice Chairman: Prof. Dr. Eng. Tsanka Dikova
Members: Prof. Mihail Aurel Titu RO
Acad. Ivan Vedyakov RU Prof. Mladen Velev BG
Acad. Yurij Kuznetsov UA Prof. Mohamed El Mansori FR
Prof. Aleksander Mihaylov UA Prof. Movlazade Vagif Zahid AZ
Prof. Anatoliy Kostin RU Prof. Nikolay Dyulgerov BG
Prof. Adel Mahmud IQ Prof. Oana Dodun RO
Prof. Ahmet Ertas TR Prof. Olga Krivtsova KZ
Prof. Andrzej Golabczak PL Prof. Peter Kostal SK
Prof. Boncho Bonev BG Prof. Raul Turmanidze GE
Prof. Gennady Bagluk UA Prof. Renato Goulart BR
Prof. Detlef Redlich DE Prof. Roumen Petrov BE
Prof. Dipten Misra IN Prof. Sasho Guergov BG
Prof. Dmitry Kaputkin RU Prof. Seiji Katayama JP
Prof. Dmitry Dmitriev UA Prof. Sergej Dobatkin RU
Prof. Eugene Eremin RU Prof. Sergej Nikulin RU
Prof. Ernest Nazarian AM Prof. Stefan Dimov UK
Prof. Juan Alberto Montano MX Prof. Svetan Ratchev UK
Prof. Esam Husein KW Prof. Svetlana Gubenko UA
Prof. Ilir Doci KO Prof. Sveto Cvetkovski MK
Prof. Ivo Malakov BG Prof. Tale Geramitchioski MK
Prof. Katia Vutova BG Prof. Vadim Kovtun BY
Prof. Krasimir Marchev USA Prof. Viktor Vaganov RU
Prof. Leon Kukielka PL Prof. William Singhose USA
Prof. Lyudmila Ryabicheva UA Prof. Yasar Pancar TR
Prof. Milan Vukcevic ME Prof. Wu Kaiming CN
CONTENTS
SECTION “MACHINES”
SPATIAL GEARING: KINEMATIC CHARACTERISTICS OF THE INSTANTANEOUS CONTACT
Assoc. Prof. Abadjieva E. PhD., Prof. Sc. D. Abadjiev V. PhD. ............................................................................................................................ ..... 5
SUBSTITUTION OF GEAR-BAR MECHANISM WITH BAR MECHANISM ON THE INFEED MECHANISM OD BOTTLE
WASHER
Spec. Sci. Vidak Šabanović , Prof. Dr. Goran Ćulafić .............................................................................................................................. ................. 18
NUMERICAL ANALYSIS OF TURBO-GENERATOR STEAM TURBINE ENERGY EFFICIENCY AND ENERGY POWER LOSSES
CHANGE DURING THE VARIATION IN DEVELOPED POWER
PhD. Mrzljak Vedran, PhD. Poljak Igor, Prof. PhD. Prpić-Oršić Jasna .................................................................................................................... 22
INFLUENCE OF THE AMBIENT TEMPERATURE CHANGE ON STEAM PRESSURE REDUCTION VALVE EXERGY
DESTRUCTION AND EXERGY EFFICIENCY
PhD. Mrzljak Vedran, PhD. Poljak Igor, PhD. Orović Josip, Prof. PhD. Prpić-Oršić Jasna ..................................................................................... 26
SECTION “TECHNOLOGIES”
МОДЕЛИРОВАНИЕ РАДИАЛЬНО-СДВИГОВОЙ ПРОКАТКИ АУСТЕНИТНОЙ НЕРЖАВЕЮЩЕЙ СТАЛИ AISI-321 С
ЦЕЛЬЮ ОПРЕДЕЛЕНИЯ ОПТИМАЛЬНЫХ ТЕХНОЛОГИЧЕСКИХ ПАРАМЕТРОВ ДЛЯ ПОЛУЧЕНИЯ УМЗ-СТРУКТУРЫ
Д.т.н., проф. Найзабеков А.Б., к.т.н., доцент Лежнев С.Н., PhD Арбуз А.С., PhD Панин E.A. ........................................................................ 34
A-TIG WELDING AS A SOLUTION FOR NICKEL AND MANGANESE SAVINGS IN DUPLEX STAINLESS STEEL WELDED
JOINTS
Ph.D. Bušić M., Ph.D. Jurica M., Prof. Ph.D. Garašić I., Prof. Ph.D. Kožuh Z. ....................................................................................................... 38
AN EXPERIMENTAL STUDY FOR THERMAL AND HYDRAULIC PERFORMANCE OF A MINI CHANNEL SHELL AND TUBE
HEAT EXCHANGER USING LOW CONCENTRATION NANOFLUIDS PREPARED WITH AL2O3 NANOMATERIALS
M.Sc. Mehmet Senan Yilmaz, Assist. Prof. PhD. Hasan Kucuk, Res. Assist. PhD. Murat Unverdi ........................................................................ 47
AN EXPERIMENTAL STUDY ON CUTTING FORCES AND SURFACE ROUGHNESS IN MQL MILLING OF ALUMINUM 6061
B.Sc. Conger D.B., M.Sc. Emiroglu U., Assoc. Prof. M.Sc. Uysal A. PhD., Prof. M.Sc. Altan E. PhD. ................................................................. 67
FLANK WEAR OF SURFACE TEXTURED TOOL IN DRY TURNING OF AISI 4140 STEEL
Mech. Eng. Eskizara H. B., R. Assist. Emiroglu U., Prof. Dr. Altan E. ............................................................................................................. ....... 71
EFFECTS OF PROCESS PARAMETERS IN PLASMA ARC CUTTING ON STAINLESS STEELS AND STRUCTURAL STEEL
Erbilen M., Çakır O. .................................................................................................................................... ............................................................... 75
HOME PAGES, DEFINITION AND CLASSIFICATION OF THEIR ELEMENTS AND THEIR DISPLAY ON THE USERS'
COMPUTERS
Asst. Prof. Bidjovski Goran PhD. ................................................................................................................................................................ .............. 91
SECTION “MATERIALS”
INCREASE IN STRENGTH PROPERTIES OF LOW-CARBON STEELS DUE TO STRUCTURAL TRANSFORMATIONS AT
DEFORMATION BY ROTARY SWAGING
Prof., Dr.Sci. Dobatkin S.V., Dr. Rybalchenko O.V., Tokar A.A., Prof., Dr.Sci. Odessky P.D., Lunev V.A., Morozov M.M.,
Dr.Sci. Yusupov V.S. ..................................................................................................................................................... .......................................... 102
PREPARATION AND PROPERTIES OF CARBON ADSORBENTS BASED ON PLANT RAW MARERIALS AND POLYMERIC
WASTE
Доц. к.т.н. Нистратов А.В., проф. д.т.н. Клушин В.Н. ............................................................................................................................. .......... 115
CRACK RESISTANCE EVALUATION FOR Al+3.5% Mg ALLOYS BY MEASURMENTS OF ULTRASONIC VELOCITIES AND
HARDNESS
Assoc. Prof. PhD Alexander Popov, PhD. Eng. Georgy Dobrev ..................................................................................................................... ........ 124
INFLUENCE OF THE SYNTHESIS METHOD ON THE CRYSTALLINE STRUCTURE, PHASE COMPOSITION AND
PROPERTIES OF TiCrFeNiCuC EQUIATOMIC ALLOYS
M.Sc. Marych M., Mamonova A., PhD., Prof. Bagliuk G., Dr. Sc. ........................................................................................................................ 138
RECYCLED TIRE RUBBER MODIFIED BITUMENS FOR IMPROVING THE QUALITY OF THE ROAD CONSTRUCTIONS IN
ALBANIA
Dhoska K. PhD., Markja I. PhD. ............................................................................................................................................ .................................. 145