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SCOPE OF WORK TO BE PERFORMED BY MSM AND THE APPROVED O&M
CONTRACTOR SHALL INCLUDE BUT NOT LIMITED TO THE FOLLOWING:
1. Optimally operate and maintain installed units of all facilities
2. Carryout general operation and maintenance of the Gas Dehydrating Facilities in accordance with OPB and OEM recommended standards for the plants and equipment. 3. Carryout general operation and maintenance for all utilities and associated auxiliaries connected to or required for the availability and operation of the Plants. Such utilities to include power generation, air units, hydraulic units and all other such sub facilities as required for the availability of the plants. 4. Carryout operations and maintenance for all Assets’ Flow stations with all associated static, rotary, storage equipment and utilities. 5. Support LACT unit and wellhead operations and maintenance. 6. Standardize and document Operations and maintenance Manuals for all plant facilities, in accordance with OPB and OEM recommended operation and maintenance plans. Procedures are expected to reflect trends and patterns for the plants and equipment. 7. Carryout pipeline integrity checks and preservation. This is to include but not limited to cathodic protection checks, re-lagging of failed insulations on process lines, and pipeline routine coating. 8. Identify, prepare, and carryout out non-routine critical equipment maintenance in accordance with OEM recommended periodic maintenance plan. 9. Ensure timely and up-to-date certification of all plant safety critical equipment such as relief valves, detectors, firefighting equipment (Hose Reels, Extinguishers among others), Pressure/Flow/Level/Temperature transmitters & sensors, Quality meters & Analysers, Laboratory analysis of product testing systems among others, shall be statutorily inspected, replaced as required, and calibrated in compliance to regulatory and insurance requirement. 10. Provide, maintain, and manage first line fire and gas safety systems, to ensure early detection, prevention and first line responder intervention. 11. Basic First Aid & Emergency Response: Contractor shall be responsible for management of basic first aid response to site personnel and manage emergency response processes including medical evacuation and community disturbances in line with NEPL Emergency Response Procedures. 12. Environmental and Process Safety: Contractor shall manage all environmental activities related to the facilities’ operations and maintenance including effluent water discharge, emission & flare gas control, leak preventions, etc. 13. Waste Management: Contractor shall manage all plant or process wastes, and all offsite generated wastes, to include collection of hazardous and non-hazardous waste and safe disposal in compliance to all statutory requirements. 14. Material Handling (Chemicals and consumables): contractor shall develop and maintain robust minimum inventory list, MSDS for all stored materials, manual handling, warning signages for all chemicals, consumable materials required for the operations and maintenance of the facilities. 15. Provide and maintain minimum critical equipment spares for all plants’ equipment, as required to guarantee optimal plant availability. 16. Housekeeping and fumigation: Contractor shall ensure regular housekeeping and fumigation within and around the facilities including the FLBs, to control rodents and reptiles. 17. Grass cutting services of all the well heads, export lines, flow lines, access roads, flow stations, Living quarters, Helipad areas, inside plants, Trailer car parks in the entire locations. 18. Security and Surveillance: Provide security services for the entire field including but not limited to processing facilities, flowlines & pipelines ROWs, Wellheads, FLB, and LACT Unit. 19. Personnel: Contract shall provide efficient manning for all plants and facilities; to include specialist, skilled operators and technicians and other semi-skilled personnel as may be required for the efficient and productive running of plants and facilities. This function shall include required training for personnel. 20. Personnel: Contractor personnel shall demonstrate knowledge and gas plant facilities from wellhead operations to flow stations, Slug removal and cleaning and gas compression, Mechanical Refrigeration loops, JT valve and Turbo expansion loop, Exchangers, De-methanizer, Residue Gas Compression and Custody transfer metering, Propane and LPG Fraction towers, Condensers, Hot Oil loop, Reboilers and product export and recycle tanks and pumps, Power generation and MCC, Process automation and safety system, Chemical injection, Fire and gas detection, fire water and deluge system, Plant Air compression and distribution, Flare, Telecoms and Plant Security System. 21. Personnel: Provide Personal Protective Equipment (PPEs) as an applicable mandatory requirement for all personnel doing work. 22. Tools: Provide working tools for the operations and maintenance of the Plants and facilities. 23. Catering & Laundry services: Contractor shall be responsible for the provision of feeding for all site personnel, to include catering and laundry services. 24. Reporting: Contractor shall communicate in approved template daily plant operations reports to include safety records in accordance with defined KPIs in section 25. Contractor shall be required to issue monthly O&M report capturing all plant and offsite activities with details of maintenance backlogs and operational constraints. 26. Audits: Contractor shall support in full, routine Audits of O&M activities. 27. Permits: Contractor shall provide prompt notification for renewals of operating Licenses and Permits for the plants and facilities. 28. CMMS: Contractor shall deploy a holistic Computerized Maintenance Management System for the plants and facilities. CMMS for deployment shall be presented for acceptance and approval before deployment. 29. The contractor is responsible for furnishing continuous equipment, vehicles, heavy duty machinery, and tools required for the secure and effective upkeep and functioning of the oil and gas facilities in line with the manpower distribution tabulated in table 1 below:
30. Contractor shall provide Original Equipment Manufacturers Technical Support
Agreements administration for all oil and gas facilities. Contractor shall revalidate all OEM specialized technical agreement administration on a cost-plus basis for 10% mark up for but not limited to the following: ARIEL COMPRESSOR CATERPILLAR LA TURBINE GAS CHROMATOGRAPH OEM NOV PUMPS
U4 - A Comprehensive Preventive Maintenance Checklist For A Chemical Manufacturing Plant Can Help Ensure The Reliable and Safe Operation of Equipment and Processes