Block 3
Block 3
Block 3
Overview
Structure
9.0 Objectives
9.1 Introduction
9.2 Meaning of Standard Cost
9.3 Standard Cost and Estimated Costs
9.4 Concept of Standard Costing
9.5 Objectives of Standard Costing
9.6 Standard Costing and Budgeting
9.7 Advantages of Standard Costing
98 Limitations of Standard Costing
9.9 Pre-requisites for the Success of Standard Costing
9.10 Concept of Standard Hour
9.11 Revision of Standards
9.12 Let Us Sum Up
9.13 Key Words
9.14 Answers to Check Your Progress
9.15 Terminal Questions
9.0 OBJECTIVES
After studying this unit, you should be able to:
●● understand the concept of standard costing and its importance;
●● know the pre-requisites for the success of standard costing in an
organisation; and
●● familiar with the concept of standard hour and revision of standards.
9.1 INTRODUCTION
One of the prime functions of management accounting is to facilitate
managerial control and the important aspect of managerial control is cost
control. The efficiency of management depends upon the effectiveness of
cost control. Therefore, it is very important to plan and control cost. Standard
costing is one of the most important tools which helps the management
to plan and control cost of business operations, Under standard costing,
all costs are pre-determined and pre determined costs are then compared
with the actual costs. The difference between pre-determined costs and the
actual costs is known as variance which is analysed and investigated to the
reasons. The variances are then reported to management for taking remedial
steps so that the actual costs adhere to pre-determined costs. In historical
costing actual costs are ascertained only when they have been incurred.
186
They are useful only when they are compared with pre-determined costs. Standard Costing:
Such costs are not useful to management in decision-making and cost An Overview
control. Therefore, the technique of standard costing is used as a tool for
planning, decision-making and control of business operations. In this unit
you will study the basic concepts of standard costing.
or
Standard Overhead for the Period
Standard Overhead Rate (per hour) =
Standard Production (in units) for the Period
Note: These questions will help you to understand the unit better. Try to
write answers for them. But do not submit your answers to the University.
These are for your practice only.
199
UNIT 10: MATERIAL VARIANCES
Structure
10.0 Objectives
10.1 Introduction
10.2 Meaning and Purpose
10.3 Classification of Variances
10.4 Direct Material Cost Variance
10.4.1 Direct Material Price Variance
10.4.2 Direct Material Usage Variance
a) Material Mix Variance
b) Material Yield Variance
10.5 Let Us Sum Up
10.6 Key Words
10.7 Answers to Check Your Progress
10.8 Terminal Questions
10.0 OBJECTIVES
After studying this unit, you will be able to:
●● understand and analyse the cause of variance between planned and
actual results;
●● explain how standards for direct material are set;
●● assess the efficiency of the usage of material in a manufacturing
concern; and
●● analyse different sub - variances of material.
10.1 INTRODUCTION
You have learnt in the previous unit the basic concepts of standard costing.
You also know that the purpose of standard costing is to determine standard
costs and their comparison with the actual costs to find out the causes of
difference so that remedial action may be taken by the management in time.
The difference between the predetermined costs and actual costs is known
as ‘Variance’. The variance may be sub-divided and analysed further for
effective cost control and decision-making. In this unit you will learn about
Direct Material Rate Variances and their sub-variances in detail.
Variable Fixed
Price Usage Price Efficiency Efficiency
Overhead Overhead
Variance Variance Variance Variance Variance
Variance Variance
204
This Variance will be considered favourable when standard quantity is more Material Variances
than actual quantity and vice versa. The Production Manager will be held
responsible for material usage variance. Material usage variance will arise
due to the following reasons:
i) Use of sub-standard or defective materials,
ii) Carelessness in the use of materials,
iii) Use of substitute materials,
iv) Inefficient production methods,
v) Change in designs than those specified,
vi) Pilferage of material,
vii) Use of non standard mix,
viii) Use of defective plant,
ix) Incorrect processing of materials resulting in wastages,
x) Improper inspection and supervision of work men,
xi) Incorrect setting of standards etc.
Direct Material Cost Variance is equal to the sum of Direct Material Price
Variance and Material Usage Variance. Thus,
Direct Material Cost Variance = Material Price Variance + Material Usage
Variance.
Illustration 3
Gemini Chemical Industries provides the following information from their
records:
For making 10 kgs. of GEMCO, the standard material requirement is
Material Quantity Rate per kg.
A 8 units Rs. 6.00
B 4 units Rs. 4.00
During April, 2004, 1000 kgs of GEMCO were produced. The actual
consumption of material is as under:
Material Quantity Rate per kg.
A 750 units Rs. 7.00
B 500 units Rs. 5.00
Calculate:
a) Material Cost Variance
b) Material Price Variance
c) Material Usage Variance
Solution
a) Material Cost Variance = Standard Cost – Actual Cost
Material x : Rs.4800 – Rs.5250 = Rs.450 (A)
Material y : Rs 1600 – Rs. 2500 = Rs. 900 (A)
205
Standard Costing and Material x and y = Rs. 450 (A) + Rs. 900 (A)
Variance Analysis
= Rs. 1350 (A)
b) Material Price Variance
= (Standard Price – Actual Price) × Actual Quantity
Material x = (Rs. 6 – Rs. 7) 750
= Rs. (–1) 750 = Rs.750 (A)
Material y = (Rs. 4 – Rs. 5) × 500 = Rs. 500 (A)
x + y Material = Rs.750 (A) + Rs.500 (A) = Rs. 1250 (A)
c) Material Usage Variance = ( Standard Quantity – Actual Quantity) ×
Standard Price for actual output
= Material x + Material y
= (800 kg. – 750 kg) Rs. 6 + (400 kg – 500 kg) Rs4
= Rs.300 (F) + Rs.400 (A)
= Rs. 100 (A)
Verification:
Material Cost Variance = Material Price Variance + Material Usage
Variance
Rs. 1350 (A) = Rs. 1250 (A) + Rs. 100 (A)
Working
Material Standard Cost Actual Cost
Quantity Rate Amount Quantity Rate Amount
(kg) (Rs.) (Rs.) (kg) (Rs.) (Rs.)
A 800 (1000 kg 8/10) 6 4800 750 7 5250
B 400(1000 kg 8/10) 4 1600 500 5 2500
6400 7750
206
where, Material Variances
Standard Quantity for each material
Revised Standard Quantity = × Total Actual Quantity
Total Standard Quantity for all material
for all material
Or
RSQ = Total Actual Quantity × Standard Ratio
If the actual quantity is more than revised standard quantity, an adverse
variance will occur and vice versa.
Material mix variance may arise due to the following reasons:
i) Price actually paid for materials differs from standard prices
ii) Delay in supply of raw materials
iii) Non-availability of one or more components of the mix.
iv) Non-purchase of materials at proper time.
v) Inefficiency in production department to use proper mix.
vi) Actual mix may be different from standard mix, etc.
Illustration 4
A product made from raw materials X and Y has the following Standard
Mix:
Material Quantity (Kg.) Price (Rs.) Amount (Rs.)
A 2 2.00 4.00
B 8 1.00 8.00
10 12.00
The actual mix is as follows:
Material Quantity (Kg.) Price (Rs.) Amount (Rs.)
A 8 2.00 16.00
B 4 1.25 5.00
12 21.00
Compute Material Mix Variance.
Solution:
Material Mix Variance = (Revised Standard Quantity – Actual
Quantity) × Standard Price
here,
Total Actual Quantity
Revised Standard Mix = × Standard Quantity of each material
Total Standard Quantity
12
Material A = × 2 = 2.4 kg
10
Total Actual Quantity
Material B = × Standard Quantity of B
Total Standard Quantity
12
= × 8 = 9.6 kg
10
208
d) Material Mix Variance= (Revised Standard Quantity – Actual Material Variances
Quantity) × Standard Price
Material A: (56–80) × Rs.10 = Rs. 240 (A)
Material B: (84–60) × Rs.20 = Rs. 480 (F)
Rs. 240 (F)
Revised Standard Quantity of :
Total Actual Quantity
Material A = × Standard Quantity of A
Total Standard Quantity
140
= ×60 = 56 kg
150
Total Actual Quantity
Material B = × Standard Quantity of B
Total Standard Quantity
140
= × 90 = 84 kg
150
209
Standard Costing and Illustration 6
Variance Analysis
XY Company Ltd. a manufacturer of product P, uses standard cost system
gives you following details for 1000 kgs of product P.
Ingredients Quantity Kg Price per Kg (Rs.) Cost (Rs.)
A 800 2.50 2000
B 200 4.00 800
C 200 1.00 200
Input 1200
Output 1000
Actual Records Indicate :
Consumption in January
A 1,57,000 kgs. @Rs. 2.40
B 38,000 kgs. @ Rs. 4.20
C 36,000 kgs @ Rs. 1.10
Actual finished production for the month of January is 2,00,000 kgs.
Calculate:
1) Material Cost Variance
2) Material Price Variance
3) Material Mix Variance
4) Material Yield Variance
5) Material Usage Variance
Solution
1) Material Cost Variance = (Standard Quantity - Actual Quantity)
A = (1,60,000 kgs × Rs. 2.50) – (157000 kgs × Rs. 2.40)
= Rs. 400,000 – Rs. 3,76,800 = Rs. 23200 (F)
B = (40,000 kgs × Rs. 4) – (38000 kgs × Rs. 4.20)
= Rs. 160,000 – Rs. 159,600 = Rs. 400 (F)
C = (40,000 kg × Re. 1) – (36000 kgs × Rs. 1.10)
= Rs.40,000 – Rs.39,600 = Rs.400 (F)
M.C.V = Rs. 24000 (F)
2) Material Price Variance = (Standard Price - Actual Price) × Actual
Quantity
Material A = (Rs. 2.50 – Rs. 2.40) × 1,57,000 = Rs. 15,700 (F)
Material B = (Rs. 4.00 – Rs. 4.20) × 38,000 = Rs. 7,600 (A)
Material C = (Rs. 1.00 – Rs. 1.10) × 36,000 = Rs. 3,600 (A)
Total Material Price Variance Rs. 4,500 (F)
3) Material Mix Variance: (Revised Standard Mix – Actual Mix) ×
Standard Price
Where,
210
Material Variances
Standard Material
Revised Standard Mix = × Total Actual Material
Total Standard Materials
or
Total Actual Material × Standard Ratio
800 4
A= × 231000 = 1,54,000 kg. or 231000 kg × =1,54,000 kg
1200 6
200 1
B= × 231000 = 38,500 kg. or 231000 kg × = 38,500 kg
1200 6
200 1
C= ×231000=38,500 kg.or 231000 kg × =38,500 kg
1200 6
231000 kgs
=
1.2kg (i.e 1200 kg ÷1000 kg)
= 1,92,500 kg.
Std. material cost per unit of output = Rs. 3000 ÷1000 output
Material Yield Variance = (Actual Yield – Standard Yield) ×
Standard output price
= (200,000- 192,500) × Rs. 3
= Rs.22,500(F)
5) Material Usage Variance =
(Standard Quantity for actual output –
Actual Quantity) × Standard Price
Material A = (1,60,000kg – 1,57,000kg) × 2.50 = Rs. 7500 (F)
Material B = (4,00,00 kg – 38,000 kg) × 4.00 = Rs. 8000 (F)
Material C = (4,00,00 kg – 36,000 kg) ×1.00 = Rs. 4000 (F)
Rs.19500 (F)
212
Material Variances
10.5 LET US SUM UP
Variance is the difference between the standard cost and the actual cost
during a period. Variance analysis means the measurement of the deviations
of actual performance from the desired performance and finding the causes
of such deviations so that corrective action may be taken by the management
in time. Thus, variance analysis helps the management to locate deficiency
and assign responsibility to a particular cost centre.
The variance may be broadly divided into controllable and uncontrollable
variances. The division of variance into controllable and uncontrollable is
important from management point of view as it facilitates to the principle
of management by exception. Variances may also be classified into Cost
Variances and Sales Variances. The Cost Variance may be sub-divided into
Direct Material Cost Variance, Direct Labour Cost variance and Overhead
Cost Variance. The Direct Cost Material Variance is again sub-divided
as Material Price Variance and Material Usage Variances. The Material
Usage Variance may be further sub-divided into Material Mix Variance and
Material Yield Variances.
Note : These questions will help you to understand the unit better. Try to
write answers for them. But do not submit your answers to the University,
These are for your practice
215
UNIT 11: LABOUR VARIANCES
Structure
11.0 Objectives
11.1 Introduction
11.2 Direct Labour Cost Variance
11.2.1 Direct Labour Rate Variance
11.2.2 Direct Labour Time Variance or Labour Efficiency Variance
a) Labour Idle Variance
b) Labour Mix Variance
c) Labour Revised Efficiency Variance
11.3 Let Us Sum Up
11.4 Key Words
11.5 Answers to Check Your Progress
11.6 Terminal Questions
11.0 OBJECTIVES
After studying this unit, you will be able to:
●● understand the meaning of labour cost variance;
●● explain how standards for direct labour are set;
●● assess the efficiency of the usage of labour in a manufacturing
concern; and
●● analyse different sub - variances of material and labour.
11.1 INTRODUCTION
You have learnt in the previous unit the meaning, classification of variances
and different types of material cost vaaiance. Another important type of
variance is the labour cost variance. Besides material cost variance a proper
control of the labour cost variance is imperative for the smooth running of
any manufacturing enterprise. In this unit different aspects of direct labour
cost variances will be described.
or
= (Std. hours × Std. Rate) – (Actual hours × Actual rate)
= (SH × SR) – (AH × AR)
It is to be noted that when the actual output differs from standard output,
standard labour cost of actual output is to be worked out and then the
following formula is to be applied:
Direct Labour Cost Variance = Standard Cost of Actual Production – Actual
Cost
Let us see the following illustration how Direct Labour Cost Variance is
calculated:
Illustration 1
From the following information, calculate direct labour cost variance:
Standard wage rate per hour : Rs. 5
Standard time set : 1000 hours
Actual wage rate per hour : Rs. 6
Actual time taken : 980 hours.
Solution
Direct Labour Cost Variance = (SH × SR) – (AH × AR)
= (1000 × Rs.5) – (980 Rs.6)
= Rs.5000 – Rs.5880
= Rs.880 (A)
Direct Labour Cost Variance is sub-divided into:
1) Labour Rate Variance, and
2) Labour Efficiency Variance
Labour Efficiency or Time Variance may again sub-divided into:
a) Labour Idle Time Variance
b) Labour Mix Variance, and
c) Labour Revised Efficiency Variance
The above classification may also be shown diagramatically as follows:
217
Standard Costing and 11.2.1 Labour Rate Variance
Variance Analysis
Labour rate variance is that portion of the labour usage variance which is
due to the difference between standard rate specified and actual rate paid. It
is calculated with the help of the following formula:
Labour Rate Variance = (Standard Rate – Actual Rate) × Actual Hours Paid
LRV = (SR – AR) AHP
The variance will be favourable if actual rate is less than the standard
rate and it will be adverse if actual rate is more than the standard rate.
The responsibility for labour rate variance lies with the production centre.
Labour rate variance is generally uncontrollable. If the variance is due to
wrong grade of labour, the responsibility lies on production foreman.
Labour rate variance arises due to the following reasons:
i) Change in the basic wage rate of piece-work rate.
ii) Employment of one or more workers of different grades than the
standard grade.
iii) Payment of more overtime than fixed earlier.
iv) Higher or lower wage rates paid to casual labourers.
v) Faculty recruitment and placement of workers.
vi) New workers not being paid at full wage rates etc.
Illustration 2
Using the data given in illustration 1, calculate Labour Rate Variance.
Solution
Labour Rate Variance = (Standard Rate – Actual Rate) × Actual Hours Paid
= (Rs.5 – Rs.6) × 980 Hours
= Re.1× 980 hours
= Rs. 980 (Adverse)
11.2.2 Labour Time Variance or Labour Efficiency Variance
Labour efficiency ratio is the difference between the standard labour hours
specified for actual output and the actual hours paid for. This variance helps
in controlling efficiency of workers and also labour cost. This variance can
be calculated as follows:
Labour Efficiency Variance
= (Standard Hours for Actual Production – Actual Hours
Worked) × Standard Rate
LEV = (SHAP AHW) SR
If actual time taken for doing a work is more than the specified standard
time, the variance will be unfavourable and vice versa. Labour efficiency
variance arises due to one or more of the following reasons:
i) Defective machinery and equipment
ii) Lack of proper supervision
iii) Use of defective or non-standard materials
218
iv) Lack of proper training to workers Labour Variances
220
a) Labour Cost Variance = Standard Labour Cost – Actual Labour Cost Labour Variances
221
Standard Costing and Where,
Variance Analysis
RSH = Actual Total Hours Worked × Standard Ratio of Workers
or
Standard Hours of the grade
×Total Actual Hours Worked
Total Standard Hours
Where,
Actual Hours Worked = Actual hours – Idle Time
If the actual hours taken are less than the Revised Standard Hours, the
variance is favourable, and vice versa.
Illustration 4
From the following information, calculate Labour Mix Variance:
Standard Actual
Grade A 80 workers @ Rs. 5 per hour 100 workers @ Rs 6 per hour
Grade B 120 worker Rs. 3 per hour 80 workers @ Rs. 2 per hour
200 180
Solution
Labour Mix Variance = (Revised Standard hours – Actual Hours Paid) ×
Standard Rate
Revised Standard Hour
Standard Hours of the grade
= ×Total Actual Hours Worked
Total Standard Hours
80 2
RSH for Grade A = × 180 = 72 hours OR 180 hrs × = 72 hrs.
200 5
120 2
RSH for Grade B = × 180 = 108 hours OR 180 hrs × = 108 hrs.
200 5
LMV = Rs.56(A)
c) Labour Revised Efficiency Variance (LREV)
This variance arises due to the difference between the total actual hours
taken and the total standard hours specified for the actual output. This
variance is a sub-variance of labour efficiency variance. It arises when there
is difference between actual hours paid and actual hours worked, there will
be Revised Efficiency Variance and Idle Time variance. The formula for
Labour Revised Efficiency Variance is:
LREV = (Standard Hours for Actual output – Revised Standard
Hours) × Standard Rate
222
Where, Labour Variances
Standard Hours of the grade
RSH = ×Total Actual hours paid
Total Standard Hours
Or
= Total Actual Hours Paid × Standard Ratio
d) Labour Yield Variance (LYV)
It is similar to Material Yield Variance. It studies the impact of actual yield
on labour cost where output varies from the standard. The formula for LYV
is:
Labour Yield Variance
= (Actual yield – Standard yield) × Standard labour cost per unit of output
Where,
Std. output
Std. Yield = × AHW;
Total AH
(It is applicable where there is a difference in the actual total hours worked
and the total hours paid)
Std.cost
Std. labour cost per unit =
Std.Output (Units)
If the standard yield is more than the actual yield, the variance will be
adverse and vice versa.
Illustration 5
From the following data, calculate Labour Yield Variance
Standard time : 600 hours
Standard rate : Rs. 10 per hour
Standard output : 300 units
Actual output : 225 units
Solution
Labour Yield Variance = (Actual Yield – Standard Yield) × Std. Output cost
per unit
Standard Cost
Standard output cost per unit =
Standard Output (unit)
600 hrs × Rs. 10
=
300 units
= Rs. 20
LYV = (Actual Yield – Std Yield) × Std Output per unit
223
Standard Costing and
Standard wages Actual wages
Variance Analysis
Skilled: 90 workers @ Rs.2 per hour 80 workers @ Rs.2.50 per hour
Unskilled: 60 workers @ Rs.3 per hour 70 workers @ Rs.2 per hour
Budgeted hours : 1000 Actual hours: 900
You are required to calculate the following:
i) Labour Cost Variance
ii) Labour Rate Variance
ii) Labour Efficiency Variance
iv) Labour Mix Variance
v) Revised Labour Efficiency Variance
Solution
Type of Standard Actual
workers *Hours Rate Amount **Hours Rate Amount
(Rs.) (Rs.)
Skilled 90,000 Rs.2 1,80,000 72000 Rs.2.50 1,80,000
Unskilled 60,000 Rs.3 1,80,000 63000 Rs.2.50 1,26,000
1,50,000 3,60,000 1,35,000 3,06,000
* Hours = No. of Workers × Budgeted Hours
**Hours = No. of Workers × Actual Hours
i) Labour Cost Variance
= (Std Hours of actual output × Std Rate) – (Actual Hours × Actual
Rate)
Skilled = (90,0000 × Rs.2) – (72,000 × Rs.2.50) = NIL
Unskilled = (60,0000×Rs.3) – (63,000 ×Rs.2.50) = Rs. 54,000 (F)
LCV = Rs. 54,000 (F)
ii) Labour Rate Variance
= (Std Rate – Actual Rate) × Actual Hours
Skilled = (Rs.2 – Rs.2.50) × 72,000 = Rs. 36,000 (A)
Unskilled = (Rs.3 – Rs.2) × 63,000 = Rs. F)
LRV = Rs. 27,000 (F)
iii) Labour Efficiency Variance
= (Std. Hours – Actual Hours) × Standard Rate
Skilled = (90,000 – 72,000) × Rs. 2 = Rs. 36,000 (F)
Unskilled = (60,000 – 63,000) × Rs.3 = Rs. 9,000 (A)
LEV = Rs. 27000 (F)
iv) Labour Mix Variance
= (Revised Std. hours – Actual Hours) × Standard Rate
224
Where, Labour Variances
Standard Hours of the grade
Revised Standard Hour = × Total Actual Hours Worked
Total Standard Hours
Or
= Actual Hours Worked × Std Ratio
90,000 3
Skilled = ×135000 = 81000 hours or 13500 hrs × = 81000 hrs
1,50,000 5
60,000 2
Unskilled = ×135000 = 54000 hours or 13500 hrs × = 54000 hrs
1,50,000 5
iv) Labour Revised Efficiency Variance = (Std Hrs – Revised Std Hrs.) ×
Std Rate
Skilled = (90000 – 81000) × Rs. 2 = Rs. 18000 (F)
Unskilled = (60000 – 54000) × Rs. 3 = Rs. 18000 (F)
= Rs. 36,000 (F)
Verification
LCV = LRV + LEV
Rs.54000(F) = Rs.27000 (F) + Rs.27000 (F)
Rs.54000(F) = Rs.54000 (F)
LEV = LMV + LREV
Rs.27000 (F) = Rs. 9,000 (A) + Rs. 36,000 (F)
Rs.27000 (F) = Rs.27000 (F)
Illustration 7
A gang of workers normally consists of 60 skilled, 30 semi-skilled and 20
unskilled. They are paid at standard rates per hour as under:
Skilled Re.0.80
Semi-skilled Re.0.60
Unskilled Re.0.40
In a normal working week of 40 hours, the gang is expected to produce
4000 units of output.
During the week ended 31 December, the gang consisted of 80 skilled,
20 semi-skilled and 10 unskilled. The actual wages paid were @ Re.0.70,
Re.0.65 and Re.0.30 respectively. 3200 units were produced. Four hours
were lost due to abnormal idle time.
225
Standard Costing and Calculate
Variance Analysis
i) Wage variance
ii) Wage Rate Variance
iii) Labour Efficiency Variance
iv) Idle Time Variance
v) Labour Mix Variance
vi) Labour Revised Efficiency Variance
vii) Labour Yield Variance
Solution
Type of Standard Actual
workers Hours Rate Amt Hours Rate Amt
(Rs.) (Rs.) (Rs.) (Rs.)
Skilled 60 40 = 2400 0.80 1920 80×40 = 3200 0.70 2240
Semi-skilled 30 40 = 1200 0.60 720 20×40 = 800 0.65 520
Unskilled 20 40 = 800 0.40 320 20 × 40 = 400 0.30 120
Total 4400 2960 4400 2880
2400 6
Skilled = × 3960 = 2160 or 3960 × = 2160 hrs
4400 11
1200 3
Semi-Skilled = × 3960 = 1080 or 3960 × = 1080 hrs
4400 11
800 2
Unskilled = × 3960 = 720 or 3960 × = 720 hrs
4400 11
Actual hours worked = (Normal working hours – Idle time) × No. of workers
Skilled = (40 hrs. – 4 hrs.) × 80 = 2880 hrs
Semi- skilled = (40 hrs. – 4 hrs.) × 20 = 720 hrs
Semi- skilled = (40 hrs. – 4 hrs.) × 10 = 360 hrs
Total = 3960 hrs
227
Standard Costing and vi) Labour Revised Efficiency Variance
Variance Analysis
= (Std hrs for actual output – Revised Std hrs) × Std Rate.
Skilled = (1920 – 2160) × 0.80 = 192 (A)
Semi-Skilled = (960 – 1080) × 0.60 = 72 (A)
Unskilled = (640 – 720) × 0.40 = 32 (A)
LREV = 296 (A)
4400 hrs
Std hours for actual output = × 3200 units = 3520 hrs
4000 units
6
Skilled: 3520 hrs = = 1920 hrs
11
3
Semi-skilled: 3520 hrs × = 960 hrs
11
2
Unskilled: 3520 hrs × = 640 hrs
11
228
4) State whether the following statements are ‘True’ or ‘False’ Labour Variances
i) The difference between standard labour cost and actual labour
cost is called direct labour cost variance.
ii) Labour idle time variance is the sub-variance of labour rate
variance.
iii) Direct Labour Cost Variance = Labour rate variance + Labour
efficiency variance.
(iv) Labour efficiency variance and material usage variances measure the
difference in labour performance.
(v) The idle time variance may be either favourable or unfavourable.
11.3 LET US SUM UP
The Labour directly engaged in the production of a product is known as
direct labour and the wages and to such labour are termed as the direct
wages. Labour variances arise when actual labour cost are different from
the standard labour cost.
Direct labour variance is the difference between the standard direct labour
cost specified for the activity to be achieved and the actual direct labour cost
incurred.
Direct Labour cost variance may be sub-divided into labour price and Labour
Efficiency Variances. Labour Mix Variance, Labour Yield Variance and
Labour Idle Variances are the sub-variances of Labour Efficiency variances.
The sub-division of variance of each element of cost gives valuable
information to the management to control cost and decision making.
11.4 KEY WORDS
Direct Labour Cost Variance : It is the difference between the standard
labour cost specified and the actual direct labour cost incurred.
Labour Rate Variance : The difference between the standard rate specified
and the actual rate paid.
Labour Efficiency Variance : The difference between the standard labour
hours specified and actual hour paid for.
Labour Idle Time Variance : Standard wage payable during the idle hours
due to abnormal circumstances like strikes, lockouts etc.
Labour Mix Variance : Difference between standard cost of standard mix
and standard cost of actual mix.
11.5 ANSWERS TO CHECK YOUR PROGRESS
A. 4. i) True, ii) False, iii) True iv) True, v) False
11.6 TERMINAL QUESTIONS
1) What is meant by direct labour cost variance ? Explain with the help
of a suitable illustration.
2) Write notes on the following :
a) Labour Rate Variance
b) Labour Idle Time Variance
c) Labour Mix Variance
d) Labour Revised Efficiency variance
229
Standard Costing and 2) What are the methods of classification of variances?
Variance Analysis
3) A manufacturing concern which has adopted standard costing
furnishes you the following information:
Standard
Material for 70 kg Finished Products 100 kg
Price of materials Re.1 per kg
Actual
Output 2,10,000 kgs
Material used 2,80,000 kgs
Cost of materials Rs.2,52,000
Calculate:
a) Material Usage Variance
b) Material Price Variance
c) Material Cost Variance
4) The details about the composition and the weekly wage rate of labour
force engaged on a job scheduled to be completed in 30 weeks are as
follows:
Category No. of Standard Actual no. of Actual
of Labourers Weekly Labourers weekly
Workers wage rate wage rate
Skilled 75 60 70 70
Sem- 45 40 30 50
Skilled
Unskilled 60 30 80 20
The works get completed in 32 weeks. Calculate the Labour Variances.
5) In a factory 100 workers are engaged and the average rate of wages
is Rs.5/per hour. Standard working hours per week are 40 and the
standard performance is 10 units per gang hour.
During a week in April, 2005 wages paid for 50 workers were Rs.5
per hour, 10 workers at Rs.3.50 per hour and 40 workers at Rs.5.20
per hour. Actual output was 380 units.
The factory did not work for 5 hours due to breakdown of machinery.
Calculate:
a) Labour Cost Variance
b) Labour Rate Variance
c) Labour Efficiency Variance
d) Labour Yield Variance
e) Idle Time Variance
[Ans. LVC = Rs. 8280 (F), LRV = Rs. 280 (F), LEV = Rs. 8000 (F),
LYV = Rs. 818 (F), ITV = Rs. 1000 (A)]
Note : These questions will help you to understand the unit better. Try to
write answers for them. But do not submit your answers to the University,
These are for your practice
230
UNIT 12: OVERHEAD Variances
Structure
12.0 Objectives
12.1 Introduction
12.2 Classification of Overhead Variance
12.3 Variable Overhead Cost Variance
12.4 Fixed Overhead Variances
12.4.1 Fixed Overhead Volume Variance
12.4.2 Fixed Overhead Expenditure Variance
12.5 Sales Variances
12.5.1 Sales Value Variance
12.5.2 Sales Margins or Profit Variance Method
12.6 Control Ratios
12.7 Disposition of Variances
12.8 Let Us Sum Up
12.9 Key Words
12.10 Answers to Check Your Progress
12.11 Terminal Questions
12.0 OBJECTIVES
After studying this unit, you would be able to:
●● analyse the classification of overhead variances;
●● find out fixed overhead volume and expenditure variances;
●● understand sales value and sales margin variances; and
●● comprehend the control ratios that are used in controlling operations
as well as disposition of variances.
12.1 INTRODUCTION
After having studied the first part of variance analysis consisting of material
and labour variances, let us proceed to analysis of variances relating to
overheads. The overheads variance analysis is different from variance
analysis relating to materials and labour. Here the overheads and inputs are
already determined. These predetermined overheads and inputs are called
the standard. The overhead is considered in terms of predetermined rate and
is applied to the input. There can be different bases for the absorption of
overheads like labour hours, machine hours, output (in units), etc.
Overhead variances may be classified into fixed and variable overhead
variances and fixed overhead variance can be further analysed according
to the causes. In the case of variable overheads, it is assured that variable
overheads vary directly with production so that any change in expenditure
can affect costs. Some say that a variance may arise through inefficiency,
231
Standard Costing and but as these costs are usually very small per unit of output, it is to be ignored
Variance Analysis and any variance in variable overhead is attributed to expenditure variance.
Considering the fixed overheads cost, the difficulty arises in determining
standard overhead rates because this is dependent on the volume or level
of activity. Any change in volume or level of activity causes a change in
the overhead rate. Therefore fixing the volume or level of activity is a
crucial aspect in determining standard overhead rate. Usually the normal
volume is taken as the basis for determination of standard overhead rate. If
the management decides to change the normal volume or level of activity,
without a corresponding change in the fixed amount of overheads, then a
change occurs in the overhead rate. Here it may be noted that in the case
of material or labour variances, the volume decision does not in any way
influence the fixation of standard rate. So to resolve this problem, normally
the budget is used in place of the standard.
In this unit you will study variable and fixed overheads cost variances and
its sub variances. The unit also deals with sales variance, control ratios and
finally disposition of variances.
Volume Expenditure
Variance Variance
Rs.15600
= = Rs.2.60
6000 hrs.
3000 kgs
= × 1 kg = 6000 hrs
2 hrs
Variable OH Variance = (4500 hrs × Rs. 2.60) – Rs. 14000
= Rs. 11700 – Rs. 14000
= Rs. 2300 (A)
236
Check: Overhead Variances
= 20,800 hours
i) Fixed Overhead Variance =
(Std hours for actual output × Std fixed O.H. rate) – Actual Fixed
overheads
= (20,800 hours × Re. 1) – 20,400
= Rs. 20,800 – Rs. 20,400
= Rs. 400 (F)
ii) Expenditure Variance = Budgeted Fixed Overhead – Actual Fixed
Overhead
= Rs. 20,000 – Rs. 20,400
= Rs. 400 (A)
iii) Fixed Overhead Volume Variance =
Std Recovery rate of Fixed OH × (Std hours for actual output –
Budgeted hours)
= Re. 1 × (20,800 – 20,000)
237
Standard Costing and = Rs. 800 (F)
Variance Analysis
iv) Fixed Overhead Efficiency Variance =
Std Recovery rate of Fixed OH × (std hours for actual output – Actual
hours)
= Re. 1 (20,800 – 20,100)
= Rs. 700 (F)
v) Fixed Overhead Capacity Variance =
Std rate of recovery Fixed OH × (Actual hours – Budgeted hours)
= Re. 1 × (20,100 – 20,000)
= 100 (F)
Check:
Fixed O.H. Volume Variance = Efficiency Variance – capacity Variance
Rs. 800 (F) = Rs. 700 (F) + Rs. 100 (F)
Illustration 4:
ABC Company Ltd. has furnished you the following information for the
month of January 2005:
Budget Actual
Output (units) 15,000 16,250
No. of Working days 25 26
Hours 30,000 33,000
Fixed Overheads (Rs.) 45,000 50,000
238
Actual Fixed Overhead Overhead Variances
= Rs.45,000 – Rs.50,000
= Rs.5000 (A)
iii) Fixed Overhead Volume variance =
Std. Recovery rate of Fixed OH × (Std. hours for actual output –
Budgeted hours)
= Rs. 1.50 × (32,500 – 30,000)
= Rs. 1.50 × 2500
= Rs. 3650 (F)
iv) Fixed Overhead Efficiency Variance =
Std. Fixed OH Recovery rate × (Std hours for actual output – Actual
hours)
= Rs. 1.50 × (32,500 – 33,000)
= Rs. 1.50 × 500
= Rs. 750 (A)
v) Fixed overhead calender variance =
Std. rate of recovery of Fixed OH (Revised budgeted hours – Budgeted
hours)
= Rs.1.50 × (31,200 – 30,000)
= Rs.1800 (F)
Revised budgeted hours = Std. hours per day × Actual no. of days
30,000
= × 26 = 31,200 hours
25
vi) Fixed Overhead Capacity Variance =
Std Fixed OH Recovery rate × (Actual hours – Revised Budgeted
hours)
= Rs. 1.50 (33,000 – 31,200)
= Rs. 1.50
= Rs. 2700 (F)
Check :
i) Fixed O.H. Variance =
Efficiency Variance + Efficiency Variance + Capacity Variance +
Calender Variance
Rs.1250 (A) = Rs.5000 (A) + Rs.750 (A) + Rs.2700 (F) + Rs.1800 (F)
Rs.1250 (A) = Rs.1250 (A)
ii) Fixed Volume Variance =
Efficiency Variance + Calender Variance + Capacity Variance
Rs.3750 (F) = Rs.750 (A) + Rs.1800 (F) + Rs.2700 (F)
Rs.3750 (F) = Rs.3750 (F)
239
Standard Costing and
Variance Analysis 12.5 Sales Variances
The Variances so far we learnt relate to cost of goods manufactured
viz., material, labour and overheads. The purpose of variance analysis is
complete unless sales variance is included in the presentation of information
to management. Sales Variances are calculated by two methods viz., Sales
Value Method (or Turnover Method) and Sales Margin or Profit Method.
Sales variances arise due to the changes in price and changes in Sales
volume. A change in value may be due to the change in quantity or a change
in sales mix.
Sales variance can be understood with the help of the following chart:
Sales Variances
Sales variance may be studied under two heads, namely Sales Value
Variance and Sales Mix or Profit variances. Again Sales Value Variance is
subdivided into Sales Price Variance and Sales Volume Variances. Sales
Volume Variance may again be subdivided into Sales Quantity Variance and
Sales Mix Variance. Similarly, Sales Margin Variances may be divided into
Sales Price Variance and Sales Volume Variance. Sales volume Variance is
subdivided into Sales Mix Variance and Sales Quantity Variance. Now, let
us study these variances in detail.
12.5.1 Sales Value Variance
This Variance is also called Sales revenue variance. It is the difference
between budgeted sales and actual sales. The formula for computing this
variance is:
Sales Value Variance = Actual Sales – Budgeted Sales
If actual sales are more than the budgeted sales, a favourable variance would
be reported and vice versa. This variance is on account of difference in price
or volume of sales.
Sales Price Variance
This variance measures the impact of change in selling price on the turnover
as a whole. It is measured by the difference between Standard Sales and
Actual Sales.
The formula is :
Sales Price Variance = Actual Sales – Standard Sales
Or
= Actual Quantity Sold × (Actual Selling Price – Standard Selling Price)
240
Sales Volume Variance Overhead Variances
241
Standard Costing and Illustration 4
Variance Analysis
You are given the following data. Compute Sales Variance based on
Turnover.
Product A B C Total
Budget Units 3,000 2,000 1,000
Price (Rs.) 30 20 10
Total (Rs.) 90,000 40,000 10,000 1,40,000
Actual Units 3,500 2.400 500
Price (Rs.) 35 25 5
Total (Rs.) 1,22,500 60,000 2,500 1,85,000
Solution :
Rs.14000
Standard Price per unit of Standard Mix = 6000 units = Rs. 23.33
1) Revised Standard Sales =Total Actual Sales (in units) × Std Ratio
: A – 6400 × 3/6 = 3200
: B – 6400 × 2/3 = 2/33
: C – 6400 × 1/6 = 1067
2) Standard Ratio of Units = A:B:C = 3000:2000:1000
= 3:2:1
3) Computation of Standard Sales = Standard Price Actual Sales
Product A B C Total
Units 3,500 2,400 500 6,400
Price (Rs.) 30 20 10
Total (Rs.) 1,05,000 48,000 5,000 1,58,000
1) Sales Value Variance = Actual Sales – Budgeted Sales
Product A B C Total
Budgeted Sales (Rs.) 90,000 40,000 10,000 1,40,000
Actual Sales (Rs.) 1,22,500 60,000 2,500 1,85,000
Variance (Rs.) 32,500 (F) 20,000 (F) 7,500 (A) 45,000 (F)
2) Sales Volume Variance = Standard Sales – Budgeted Sales
Product A B C Total
Budgeted Sales (Rs.) 90,000 40,000 10,000 1,40,000
Actual Sales (Rs.) 1,05,000 48,000 5,000 1,58,000
Variance (Rs.) 15,000 (F) 8,000 (F) 5,000 (A) 18,000
(F)
3) Sales Volume Variance = Actual Sales – Standard Sales
Product A B C Total
Budgeted Sales (Rs.) 1,05,000 48,000 5,000 1,58,000
Actual Sales (Rs.) 1,22,500 60,000 2,500 1,85,000
Variance (Rs.) 17,500 (F) 12,000 (F) 2,500 (A) 27,000 (F)
242
4) a) Sales Quantity Variance = Overhead Variances
244
Solution: Overhead Variances
Actuals
A 1000 55 55,000 45 45,000 10 10,000
B 700 95 66,500 85 59,500 10 7,000
C 1100 78 85,800 65 71,500 13 14,300
2800 2,07,300 1,76,000 31,300
Revised Standard Quantity (RSQ) = Total Actual Quantity × Std. Ratio
= 2800 × (18:13:24)
18
A = 2800 × = 916
55
13
B = 2800 × = 662
55
24
B = 2800 × = 1222
55
Calculation of Profit Variances
1) Sales Margin Variance = Budgeted Profit – Actual Profit
Toy Budgeted Profit (Rs.) Actual Profit (Rs.) Variance (Rs.)
A 4,500 10,000 5,500 (F)
B 9750 7,000 2750 (A)
C 12,000 14,300 2,300 (F)
Total 26,250 31,300 5,050 (F)
2) Sales Price Variance = Standard Profit – Actual Profit
Where,
Standard Profit = Actual Quantity × Profit per unit
Toy Budgeted Profit (Rs.) Actual Profit (Rs.) Variance (Rs.)
A 5,000 10,000 5,500 (F)
B 10,500 7,000 3,500 (F)
C 11,000 14,300 3,300 (F)
Total 26,500 31,300 4800 (F)
3) Sales Volume Variance
= Standard Profit per unit × (Standard Quantity – Actual Quantity)
245
Standard Costing and
Toy Std. Profit Std. Quantity Variance (Rs.)
Variance Analysis
(Rs.) Actual Quantity
A 5 900-1000 500 (F)
B 15 650-700 750 (F)
C 10 1200-1100 1000 (A)
Total 250 (F)
4) Sales Quantity Variance =
Standard Profit per unit × (Standard Quantity – Revised Standard Quantity)
Toy Std. Profit Std. Quantity–RSQ Variance (Rs.)
(Rs.)
A 5 900-916 80 (F)
B 15 650-662 180 (F)
C 10 1200-1222 220 (A)
Total 480 (A)
5) Sales Mix Variance =
Standard profit per unit (Revised Standard Quantity - Actual Quantity)
Toy Std. Profit Revised Std. Variance (Rs.)
(Rs.) Quantity–Actual
Quantity
A 5 916-1000 420 (F)
B 15 662-700 570 (F)
C 10 1222-1100 1220 (A)
Total 230 (A)
Check:
Sales Volume Variance = Sales Quantity Variance + Sales Mix Variance
250 (F) = 480 (F) + 230 (A)
Sales Margin Variance = Sales Price Variance + Sales Volume Variance
5050 (F) = 4800 (F) + 250 (F)
Note : These questions will help you to understand the unit better. Try to
write answers for them. But do not submit your answers to the University.
These are for your practice only.
252