How To Analyse Playstation 5 SMPS Power Supply
How To Analyse Playstation 5 SMPS Power Supply
How To Analyse Playstation 5 SMPS Power Supply
Breakdown / Troubleshooting
fixmyapp
Research
https://www.youtube.com/@fixmyappjim
Image source: ifixit.com
Which tools do you need when fixing power supplies?
Capacitor discharging
tool
Oscilloscope
Electronic load
fixmyapp
voltage
https://www.youtube.com/@fixmyappjim TREYResearch
Re s e a r c h
2
Safety Guidelines
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 3
Research
Re s e a r c h
These capacitors can kill you! Disclaimer –Caution!
Power supplies contain capacitors
that can store electrical energy
even after the supply is
disconnected.
Always assume that capacitors are
charged and take appropriate
precautions to discharge them
before touching or working on the
circuit. Use suitable tools, such as
insulated discharge probes, and
follow recommended safety
procedures.
Always discharge with High voltage can be
Discharging tool!! between: 200V - 470V
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 4
Research
Re s e a r c h
6 common faults with SMPS
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 5
Research
Re s e a r c h
6 common faults with SMPS
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 6
Research
Re s e a r c h
6 common faults with SMPS
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 7
Research
Re s e a r c h
6 common faults with SMPS
Output voltage is present then it is turned off The rectifier diodes in the secondary section wil Bad component on secondary side Multimeter red proble to
and this cycle repeats produce an voltage that goes high and then low Bad filter capacitors cold ground. Red probe
(on / off) Faulty component in regulation circuit to the output of the
Error detection / feedback circuit rectifier diode.
Bad component on primary side
g s g s
d d
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 8
Research
Re s e a r c h
6 common faults with SMPS
When the generated output voltage is too high The rectifier diodes in the secondary section wil - Multimeter red proble to
the SMPS will go in shutdown mode. The SMPS produce an voltage that goes to +12V and higher cold ground. Red probe
does this too protect the device that is to +20V and then to +0V. to the output of the
connected to the ouput. In this case the PS5 rectifier diode.
g s g s
d d
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 9
Research
Re s e a r c h
6 common faults with SMPS
The power supply sometimes works ok and No power Dry solder joint Visual inspection
sometimes not. Power Loose connection Measure startup resistor
Primary side - startup resistor
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 10
Research
Re s e a r c h
Front
+12V recitification
Secondary filter
capacitors
+12V OUTPUT
Main fuse Bridge rectifier Power Factor Correction LLC resonant converter
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 11
Research
Re s e a r c h
https://www.youtube.com/@fixmyappjim
Front Main filter capacitors Rectifiers generate +12V
Secondary Output Capacitors
Main transformer
Capacitor Y capacitor
Zero-ohm resistor
(Current sense) Secondary Output
Two - Y capacitors Solid Capacitors
DC voltage output
Main Fuse 12V – 10A
Y capacitor reduces
APFC Boost Diode Asymmetrical mains pollution
MOV Resonant
fixmyapp
AC Supply input APFC Boost Prevents main filter APFC MOSFET
Inductor capacitor from being inductor
NTC
Bridge Rectifier Three coils /chokes
discharged when APC
Mosfet is turned on again FET – Half
Bridge
TREYResearch
Re s e a r c h
12
https://www.youtube.com/@fixmyappjim
Back
Switching Regulator Chip for
synchronous rectification
Optoisolator
Discharge IC
This is a dual
operational
amplifier and
voltage
reference.
fixmyapp
TREY 13
Research
Re s e a r c h
Check inside of case
Scorch mark
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 14
Research
Re s e a r c h
https://www.youtube.com/@fixmyappjim
Voltage Testing – 1.1 AC input voltage
Red probe
Black probe
AC POWER ON!
COLD SIDE
Sub Power Supply
HOT SIDE
Main Power Supply
PIN 1
PIN 2
COLD SIDE
Sub Power Supply
HOT SIDE
Main Power Supply
PIN 1
PIN 2
AC cable broken
Red probe
Black probe RFI / EMI filtering
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 18
AC POWER ON!
Research
Re s e a r c h
Voltage Testing – 1.2 Main filter capacitor
PFC
Power factor correction (PFC) is a technique used
in electrical systems to improve the power factor
of an AC power supply. The power factor is a
measure of how effectively electrical power is
being utilized by a device or system. It represents
the ratio of real power (measured in watts) to
apparent power (measured in volt-amperes).
Testing done?
Multimeter in DC mode! Power off! - discharge capacitor
Black probe Don’t let the probes touch other pins!
Red probe
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 19
Research
Re s e a r c h
Voltage Testing – 1.3 Supply voltage VCC – PWM IC
VCC - PIN
Identify the VCC Pin of the PWM / Power IC: Look
at the datasheet or pinout diagram of the specific
PWM power IC you are using. The VCC pin is
usually marked clearly in the documentation.
AC POWER ON!
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 20
Research
Re s e a r c h
Voltage Testing – 1.4 Secondary Output Voltages
Testing output voltages on the cold side you need
to know what voltages are generated.
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 21
Research
Re s e a r c h
Voltage Testing – 2.1 Use oscilloscoop to test waveforms
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 22
Research
Re s e a r c h
Voltage Testing – 2.1 Use oscilloscoop to test PWM waveforms
Set oscilloscope
in AC mode
Set the time and voltage Good output signal means: IC is getting power,
HOT SIDE components near the IC are working.
Main Power Supply Troubleshoot the cold side.
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 23
Research
Re s e a r c h
Voltage Testing – 2.2 Use oscilloscoop to test drain of mosfet
Set oscilloscope
in AC mode
Set the time and voltage See the signal of the drain pin.
HOT SIDE
Main Power Supply
Goes to drain
of mosfet
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 24
Research
Re s e a r c h
Voltage Testing – 2.2 Use oscilloscoop to test DC output voltage
Set oscilloscope
in DC mode
Set the time and voltage The DC output voltage generated should be a
COLD SIDE clean DC voltage. On the scope the waveform
Sub Power Supply should be a straight horizontal line without
distortion and ripples.
When the DC output voltage is clean you can
assume the main and secondary filter
capacitors are working ok.
When the DC output voltage has ripple
you need to check all the filter capacitors
with a ESR meter.
Ripple in DC voltage,
this is not good
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 25
Research
Re s e a r c h
Troubleshooting – Bridge rectifier
+- 0.5V +- 0.5V
COLD SIDE
Sub Power Supply
HOT SIDE
Main Power Supply
Shorted rectifier
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 26
Research
Re s e a r c h
Troubleshooting – Main filtering capacitor
Filter capacitor
• Value drops
• Open circuit
• ESR value is high
• Bulged HOT SIDE COLD SIDE
• Short circuit Main Power Supply Sub Power Supply
• Breakdown under load
- No voltage
- Voltage blink
- Unstable voltage
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 27
Research
Re s e a r c h
https://www.youtube.com/@fixmyappjim
Troubleshooting – No VCC APFC / LCC/ PWM controller
No voltage
fixmyapp
TREY 28
Research
Re s e a r c h
https://www.youtube.com/@fixmyappjim
Troubleshooting – Optoisolator
Regulation circuit
Voltage blink
Lower output voltage
Shutdown after supply is on
fixmyapp
TREY 29
Research
Re s e a r c h
APFC / PWM controller IC DAP053T
PIN 13
APFC Boost Diode
18,4V
VCC APFC MOSFET
1.12 LLC High and Low side mosfet
0.679 0.614 O.L.
PIN 2
Boost Sense. This pin get the
8.2V Zenerdiode. If this PFC output. When there is a 0.697 0.686 0.521 1.16
zenerdiode is bad the FPC shutdown, this pin goes low.
can go out of range This is done by the
creating +500V on the optocoupler 0.596 GND 0.653 1.486
main caps! Measure it out
of circuit.
Powergood
0.711 0.688 0.663 O.L. Feedback
Shutdown
= diode measurements
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 30
Research
Re s e a r c h
APFC / PWM controller IC DAP053T = TEA2016AAT
LLC current sense input; externally VCC – 18.4V Input
connected to the resonant current supply external Input for half-bridge slope
sense resistor DC supply detection; externally connected to half-bridge node
HB between the LLC
MOSFETs
1 1 1 1 7
9 8
3 2 1 0
X
Sense input for boost voltage (PFC) LLC capacitor voltage sense input;
externally connected to divider across
LLC capacitor
2 3
X
4 5 6
1
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 31
Research
Re s e a r c h
APFC / PWM controller IC DAP053T = TEA2016AAT
8
1
1 9
2
5
1
4 1
1
2
3
3
1
2
1
1
0
2 1
3 3
= diode measurements
fixmyapp
TREY 32
https://www.youtube.com/@fixmyappjim Research
Re s e a r c h
Front
1 1
1 2
1
2 4
5 7
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 33
Research
Re s e a r c h
APFC / PWM controller IC
1
0
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 34
Research
Re s e a r c h
Synchronous rectification MP6924A
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 35
Research
Re s e a r c h
Synchronous rectification MP6924A
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 36
Research
Re s e a r c h
Power supply failing under load Conditions
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 37
Research
Re s e a r c h
Electronic load results
Working APFC Not correctly working APFC
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 38
Research
Re s e a r c h
Fast shutdown on output Shutdown symptoms
Ouput has a
voltage but
immediately
shutdown.
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 39
Research
Re s e a r c h
Measure output for shorts
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 40
Research
Re s e a r c h
+12V Output shorted – possible causes
Check for bulged capacitors and/or
measure ESR of the capcitor out of
the circuit
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 41
Research
Re s e a r c h
Check for shorts and search for burn marks
Diode
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 42
Research
Re s e a r c h
Fusible resistor Fusable resistor
A fusible resistor, also known as a
fuse resistor or a safety resistor, is
a type of resistor that is designed
to act as a fuse in case of excessive
current or power dissipation. It
combines the functions of a
resistor and a fuse into a single
component.
Resistor must have
continuity and is very
low ohm’s
Resistor has continuity then
resistor and is low resistance
then it is OK
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 43
Research
Re s e a r c h
Optoisolator for voltage correction feedback Feedback loop
By using an optoisolator in the
feedback loop, the output voltage
can be constantly monitored and
regulated. Any deviation from the
desired voltage will be detected by
This mosfet turn’s the LED on of the
the optocoupler, allowing the
optoisolator. If mosfet is broken control circuit to make appropriate
Optoisolator power the output voltage can be low. adjustments.
good signal from hot
side to cold side
2
OUTPUT < +12v check mosfet /
optoisolator
Optoisolator for
voltage correction PIN 4
If main capacitors voltage is higher then +-
feedback, this set’s 390V check if these optoisolator are ok and
the output voltage not leaking.
3
https://www.youtube.com/@fixmyappjim fixmyapp
TREY 44
Research
Re s e a r c h