JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M. TECH. (DESIGN FOR MANUFACTURING/ DESIGN AND MANUFACTURING)

COURSE STRUCTURE AND SYLLABUS

I Year – II Semester
Category Course Title Int. Ext. L P C
marks marks
Core Course IV Design of Hydraulic & Pneumatic Systems 25 75 4 -- 4
Core Course V Precision Engineering 25 75 4 -- 4
Core Course VI Advanced Tool Design 25 75 4 -- 4
Core Elective III 1. Intelligent Manufacturing Systems 25 75 4 -- 4
2. Product Data Management
3. Neural Network & Fuzzy Logic
Core Elective IV 1. Advanced Optimization Techniques & Applications 25 75 4 -- 4
2. Smart Materials & Structures
3. Vibration Analysis & Condition Monitoring
Open Elective II 1. Concurrent Engineering & Product Life Cycle 25 75 4 -- 4
Management
2. Experimental Techniques & Data Analysis
Laboratory II Manufacturing Simulation & Precision Engineering Lab 25 75 -- 4 2
Seminar II Seminar 50 -- -- 4 2
Total Credits 24 8 28
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing)

DESIGN OF HYDRAULICS & PNEUMATIC SYSTEMS

UNIT – I:
Oil hydraulic systems Hydraulic pumps, types and construction details, sizing and selection.
Direction control valves, flow and pressure control valves.

UNIT – II:
Linear actuators types Piston rod design sizing and selection, Rotary actuators, hydraulic reservoir
accumulators.

UNIT – III:
Design of hydraulic circuits, seals and packings, hydraulic servo techniques, cylinders and air motors.

UNIT – IV:
Sequencing and synchronizing circuits, accumulator, low cost automation Hydro circuits, accumulators,
Hydro pneumatic circuits principles of pneumatic circuit design.

UNIT – V:
Maintenance and trouble shooting of hydraulic and pneumatic circuits, components,
PLC Automation and uses of Microprocessors.

REFERENCES:

1 Oil Hydraulic Systems/ S.R. Majumdar/ Tata Mc. Graw Hill

2 Pneumatic systems, principles and maintenance/ S.R. Majumdar/Tata Mc.GrawHill
3 Hydraulic and pneumatics/ Andrew Darr/ Jaico Publishing Hoise.
4 Fluid power with applications/ Antony Esponssito/ Prentice Hall
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year I Sem. (Design for Manufacturing)

PRECISION ENGINEERING

UNIT I:
Concepts of Accuracy:
Introduction – Concept of Accuracy of Machine Tools – Spindle and Displacement Accuracies – Accuracy
of numerical Control Systems – Errors due to Numerical Interpolation Displacement Measurement
System and Velocity lags.
Geometric Dimensioning and Tolerancing: Tolerance Zone Conversions – Surfaces, Features,
Features of Size, Datum Features – Datum Oddly Configured and Curved Surfaces as Datum Features,
Equalizing Datums – Datum Feature of Representation – Form controls, Orientation Controls – Logical
Approach to Tolerancing.

UNIT II:
Datum Systems:
Design of freedom, Grouped Datum Systems – different types, two and three mutually perpendicular
grouped datum planes; Grouped datum system with spigot and recess, pin and hole; Grouped Datum
system with spigot and recess pair and tongue – slot pair – Computation of Transnational and rotational
accuracy, Geometric analysis and application.

UNIT III:
Tolerance Analysis:
Process Capability, Mean, Variance, Skewness, Kurtosis, Process Capability Metrics, Cp, Cpk, Cost
aspects, Feature Tolerances, Geometric Tolerances. Surface finish, Review of relationship between
attainable tolerance grades and different machining process, Cumulative effect of tolerances sure fit law,
normal law and truncated normal law.

UNIT IV:
Tolerance Charting Techniques:
Operation Sequence for typical shaft type of components, Preparation of Process drawings for different
operations, Tolerance worksheets and centrally analysis, Examples, Design features to facilitate
machining; Datum Features – functional and manufacturing Components design – Machining
Considerations, Redesign for manufactured, Examples.

UNIT V:
Fundamentals of Nanotechnology: Systems of nanometer accuracies – Mechanism of metal
Processing – Nano physical processing of atomic bit units. Nanotechnology and Electrochemical atomic
bit processing.
Measuring Systems Processing: In processing or in-situ measurement of position of processing point-
Post process and on-machine measurement of dimensional features and surface-mechanical and optical
measuring systems.

REFERENCES:
1. Precision Engineering in Manufacturing/Murthy R.L./New Age International (P) limited, 1996.
2. Geometric Dimensioning and Tolerancing / James D. Meadows / Marcel Dekker inc. 1995.
3. Nano Technology / Norio Taniguchi / Oxford University Press, 1996.
4. Engineering Design – A systematic Approach / Matousek / Blackie & Son Ltd., London
5. Precision Engineering/VC Venkatesh & S Izman/TMH
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing)

ADVANCED TOOL DESIGN

UNIT – I:
Tool Materials:
Prosperities of materials: Tools steels, Cast Iron, Mild or low carbon steels, Non metallic and nonferrous
materials, Heat treating

UNIT – II:
Design of Cutting Tools:
Single Point cutting tools: Milling cutters, Drills, Selection of carbide steels – Determination of shank size
for single point carbide tools, Determining the insert thickness for carbide tools

UNIT – III:
Design of Jigs and Fixtures:
Basic principles of location and clamping: Locating methods and devices, Jigs-Definition Types, General
considerations in the design of Drill jigs, Drill bushing, Methods of Construction. Fixtures-Vice fixtures,
Milling, Boring Lathe Grinding fixtures.

UNIT – IV:
Design of Sheet Metal Blanking and Piercing Dies:
Fundamentals of Die cutting operation, Power press types, General press information, Materials Handling
equipment. Cutting action in Punch and die operations. Die clearance, Types of Die construction. Die
design fundamentals-Banking and piercing die construction, pilots, stripper and pressure pads presswork
material, Strip layout, Short run tooling for piercing.

UNIT – V:
Design of Sheet Metal Bending, Forming and Drawing Dies:
Bending dies, Drawing dies, Forming dies, Drawing operations, Variables that effect metal flow during
drawing. Determination of blank size, Drawing force, Single and double action draw dies.

REFERENCES:
1. Donaldson “Tool Design”/ Tata Mc Graw Hill
2. Production Technology/HMT/Tata McGraw Hill/
3. Production Technology by R.K. Jain and S.C. Gupta.
4. Mechanical Metallurgy/ George F Dieter/ Tata Mc Graw Hill
5. Machine Tools/C Elanchezhian & M. Vijayan/Anuradha Publications
6. Principles of Machine Tools, Bhattacharya A and Sen.G.C. New Central Book Agency
7. Hand Book of Metal forming/ Kurt Lange/ Mc Graw-Hill,.1987
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Core Elective – III)

INTELLIGENT MANUFACTURING SYSTEMS

UNIT I:
Computer Integrated Manufacturing Systems Structure and functional areas of CIM system, - CAD,
CAPP, CAM, CAQC, ASRS. Advantages of CIM. Manufacturing Communication Systems - MAP/TOP,
OSI Model, Data Redundancy, Top- down and Bottom-up Approach, Volume of Information. Intelligent
Manufacturing System Components, System Architecture and Data Flow, System Operation.

UNIT II:
Components of Knowledge Based Systems - Basic Components of Knowledge Based Systems,
Knowledge Representation, Comparison of Knowledge Representation Schemes, Interference Engine,
Knowledge Acquisition.

UNIT III:
Machine Learning - Concept of Artificial Intelligence, Conceptual Learning, Artificial Neural Networks -
Biological Neuron, Artificial Neuron, Types of Neural Networks, Applications in Manufacturing.

UNIT IV:
Automated Process Planning - Variant Approach, Generative Approach, Expert Systems for
Process Planning, Feature Recognition, Phases of Process planning. Knowledge Based System for
Equipment Selection (KBSES) - Manufacturing system design. Equipment Selection Problem, Modeling
the Manufacturing Equipment Selection Problem, Problem Solving approach in KBSES, Structure of the
KRSES.

UNIT V:
Group Technology: Models and Algorithms Visual Method, Coding Method, Cluster Analysis Method,
Matrix Formation - Similarity Coefficient Method, Sorting-based Algorithms, Bond Energy Algorithm, Cost
Based method, Cluster Identification Method, Extended CI Method. Knowledge Based Group
Technology - Group Technology in Automated Manufacturing System. Structure of Knowledge based
system for group technology (KBSCIT) — Data Base, Knowledge Base, Clustering Algorithm.

REFERENCES:

1. Intelligent Manufacturing Systems/ Andrew Kusiak/Prentice Hall.

2. Artificial Neural Networks/ Yagna Narayana/PHI/2006
3. Automation, Production Systems and CIM / Groover M.P./PHI/2007
4. Neural networks: A comprehensive foundation/ Simon Hhaykin/ PHI.
5. Artificial neural networks/ B.Vegnanarayana/PHI
6. Neural networks in Computer intelligence/ Li Min Fu/ TMH/2003
7. Neural networks/ James A Freeman David M S kapura/ Pearson education/2004
8. Introduction to Artificial Neural Systems/Jacek M. Zurada/JAICO Publishing House Ed. 2006.
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Core Elective – III)

PRODUCT DATA MANAGEMENT

UNIT I:
Introduction-Need for IPPD – strategic importance of product development – integration of customer,
designer, material supplier and process planner, Competitor and costumer – behavior analysis.
Understanding customer – promoting customer understanding – involve customer in development and
managing requirements – Organization – process management and improvement – Plan and establish
product specification.

UNIT II:
Concept Generation and Selection:
Task – Structured approaches – Clarification – Search – Externally and internally – explore systematically
– reflect on the solutions and process – concept selection – methodology – benefits.
PRODUCT ARCHETECTURE: Implications – Product change – variety – component standardization –
product performance – manufacturability.

UNIT III:
Product Development Management:
Establishing the architecture – creation – clustering – geometric layout development – fundamental and
incidental interactions – related system level design issues – secondary systems – architecture of the
chunks – creating detailed interface specifications.
Industrial Design: Integrate process design – Managing costs – Robust design – Integrating CAE, CAD,
CAM tools – simulating product performance and manufacturing processing electronically – Need for
industrial design – impact – design process.

UNIT IV:
Investigation of customer needs – conceptualization – refinement – management of the industrial design
process – technology driven products – user – driven products – assessing the quality of industrial
design.

UNIT V:
Design for Manufacturing and Product Development:
Definition – Estimation of manufacturing cost – reducing the component costs and assembly costs –
Minimize system complexity. Prototype basics – Principles of prototyping – planning for prototypes –
Economics analysis – Understanding and representing tasks – baseline project planning – accelerating
the project execution.

REFERENCES:
1. Product Design and Development / Kari T. Ulrich and Steven D. Eppinger / McGraw Hill
International Edns. 1999.
2. Concurrent Engg/integrated Product development / Kemnneth Crow / DRM Associates, 26/3, Via
Olivera, Palos Verdes, CA 90274(310)377-569, Workshop Book.
3. Effective Product Design and Development / Stephen Rosenthal / Business One Orwin,
Homewood, 1992, ISBN, 1-55623-603-4.
4. Tool Design–Integrated Methods for Successful Product Engineering / Staurt Pugh / Addsion
Wesley Publishing, Neyourk, NY, 1991, ISBN 0-202-41369-5.
5. Production and Operations Management/Chase/TMH
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Core Elective – III)

NEURAL NETWORKS AND FUZZY LOGIC

UNIT-I
Knowledge and Processing – Knowledge and Intelligence- logic frames- production systems.
Fundamentals of Fuzzy logic-characteristics of fuzzy logic and systems-Fuzzy sets-Fuzzy number-
Equality of fuzzy sets- Empty Fuzzy set –Fuzzy point-universal Fuzzy set. Operations on Fuzzy sets-
Intersection-union –complement.

UNIT-II
Fuzzy Relations-classical N-Array Relation-Reflexivity-Anti reflexivity-symmetricity –Transitivity-
Equivalence-Binary fuzzy relations, operation on Fuzzy relations-Intersection-union-projection-Cartesian
product.

UNIT-III
Fuzzy Implications, Translation rules, Triangular norms, Triangular conorm, Fuzzy Rule base system,
Fuzzy logic controller, Defuzzification Methods, Fuzzy logic applications-prevention of Road accidents-
control room temperature-Robot control system-domestic applications-Industrial applications.

UNIT-IV
Basic concepts of Neural Network-Processing units-connection between units-output rules- Network
topologies-paradigms of learning –perception, Back-propagation, classification Models-Association
Models, optimization models.

UNIT-V
Rule Based Neural Networks-Network Training –Application of Neural Network in Mathematical Modeling-
Knowledge based approaches-applications in Mechanical Engineering –Fuzzy –Neural, example, Neuro
–Fuzzy examples-Intelligence in Automation.

REFERENCES:
1. Fuzzy logic &Neural Networks/ Chennakesava R. Alavala/ New Age International,2008
2. Intelligent Control Fuzzy Logic Applications/ Clarence W.de Silva/ CRS Press,1995.
3. Fuzzy Logic with engineering Applications/ Timothy J. Ross/ Mc Graw Hill Inc., 1995.
4. Neural Networks in Computer Intelligence/ Limin Fu / Tata McGraw Hill Publishing Company
Ltd.,2003
5. Stamations and Understanding Neural Networks and Fuzzy Logic/ V. Karthalopoulos Basic
concepts Applications, IEE Neural Networks Council PHI 2001.
6. Neural Networks Algorithms, Applications/ James A. Freeman and David M. Skapura
&Programming Techniques/ Pearson Education Asia,2001
7. Artificial Neural Networks/ Yegnarayane.B/ Prentice Hall- 2001.
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Core Elective – IV)

ADVANCED OPTIMIZATION TECHNIQUES AND APPLICATIONS

UNIT- I
Single Variable Non-Linear Unconstrained Optimization: One dimensional Optimization methods:-
Uni-modal function, elimination methods, ,, Fibonacci method, golden section method, interpolation
methods – quadratic & cubic interpolation methods.
Multi variable non-linear unconstrained optimization: Direct search method – Univariant method - pattern
search methods – Powell’s- Hook -Jeeves, Rosenbrock search methods- gradient methods, gradient of
function, steepest decent method, Fletcher Reeves method, variable metric method.

UNIT- II
Geometric Programming: Polynomials – arithmetic - geometric inequality – unconstrained G.P-
constrained G.P

UNIT- III
Dynamic Programming: Multistage decision process, principles of optimality, examples, conversion of
final problem to an initial value problem, application of dynamic programming, production inventory,
allocation, scheduling replacement.

UNIT- IV
Linear Programming: Formulation – Sensitivity analysis. Change in the constraints, cost coefficients,
coefficients of the constraints, addition and deletion of variable, constraints.
Simulation – Introduction – Types- steps – application – inventory – queuing – thermal system

UNIT -V
Integer Programming: Introduction – formulation – Gomory cutting plane algorithm – Zero or one
algorithm, branch and bound method
STOCHASTIC PROGRAMMING:
Basic concepts of probability theory, random variables- distributions-mean, variance, correlation, co
variance, joint probability distribution- stochastic linear, dynamic programming.

REFERENCES:
1. Optimization theory & Applications / S.S.Rao / New Age International.
2. Introductory to operation Research / Kasan & Kumar / Springar
3. Optimization Techniques theory and practice / M.C.Joshi, K.M.Moudgalya/ Narosa Publications
4. Operation Research / H.A.Taha /TMH
5. Optimization in operations research / R.LRardin
6. Optimization Techniques /Benugundu & Chandraputla / Pearson Asia
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Core Elective – IV)

SMART MATERIALS AND STRUCTURES

UNIT -I
Overview of Smart Materials, Structures and Products Technologies.

UNIT -II
Smart materials (Physical Properties) Piezoelectric Materials, Elecrostrictive Materials, Magnetostrictive
Materials, Magneto electric Materials. Magnetorheological Fluids, Electroheological Fluids, Shape
Memory Materials, Fiber-Optic Sensors.

UNIT -III
Smart Sensor, Actuator and Transducer Technologies: Smart Sensors: Accelerometers; Force
Sensors; Load Cells; Torque Sensors; Pressure Sensors; Microphones; Impact Hammers; MEMS Sensors;
Sensor Arrays Smart Actuators; Displacement Actuators; Force Actuators; Power Actuators: Vibration
Dampers; Shakers; Fluidic Pumps; Motors ; smart Transducers: Ultrasonic Transducers; Sonic
Transducers.

UNIT-IV
Measurement, Signal Processing, Drive and Control Techniques: Quasi -static and Dynamic
Measurement Methods; Signal conditioning devices; Constant voltage, Constant-current and Pulse drive
methods; Calibration methods; Structural dynamics and Identification techniques; Passive, Semi -active
and Active control; Feedback and feed forward/control strategies

UNIT-V
Design, Analysis, Manufacturing and Applications of Engineering Smart Structures and Products:
Case studies incorporating design, analysis, manufacturing and application issues involved in integrating
smart materials and devices with signal processing and control capabilities to engineering smart structures
and products; Emphasis on structures, automation and precision manufacturing equipment, automotives,
consumer products, sporting products, computer and telecommunications products, as well as medical and
dental tools and equipment.

REFERENCES:
1. Smart Materials and Structures/ M.V.Gandhi and_B.So Thompson/ Chapman & Hall, London; New
York, 1992 (ISBN 0412370107).
2. Smart Structures and Materials/ B.Cui Shaw/Artech House, Boston, 1996 (ISBN:0890066817)
3. Smart Structures; Analysis and Design/ A.V.Srinivasan/ Cambridge University Press, Cambridge;
New York, 2001 (ISBN: 0521650267).
4. Electro ceramics: Materials, Properties/ A.J.Moulson and J.M-Herbert/ Wiley/ 2nd Edition, (ISBN:
0471497479).
5. Piezoelectric Sensories: Force, Strain, Pressure, Acceleration and Acoustic Emission Sensors.
Materials and Amplifiers/ G. Gautschi/ Springer, Berlin; New York,2002 (ISBN:3540422595)
6. Piezoelectric Actuators and wtrasonic Motors/ K.Uchino/ Kluwer Academic Publishers, Boston, 1997
(ISBN: 0792398114)
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Core Elective – IV)

VIBRATION ANALYSIS AND CONDITION MONITORING

UNIT-I
Causes and effects of vibration, Vibration of single Degree and Multi Degree of freedom systems.
Steady state and transient characteristics of
Vibration.

UNIT-II
Introduction to Condition Monitoring, Failures types, investigation and occurrences. Causes of failure,
Characteristics of vibration ~SHM, Periodic motion, Displacement, Velocity and acceleration. Peak to
peak & RMS,
Linear and logarithmic scales and phase angle.

UNIT-III
Vibration measuring instruments, vibration transducers, signal conditioning elements. Display and recording
elements. Vibration meters and analyzers.

UNIT-IV
Condition monitoring through vibration analysis. Frequency analysis, Filters, Vibration signature of active
systems, vibration limits and standards. Contaminant analysis, SOAP and other contaminant monitoring
techniques,

UNIT-V
Special vibration measuring techniques Change in sound method, Ultrasonic measurement method,
Shock pulse measurement, Kurtosis, Acoustic emission monitoring, Cepstrum analysis, Modal analysis,
critical speed analysis, shaft -orbit & position analysis..

REFERENCES:
1. Mechanical Fault Diagnosis and Condition Monitoring/ Collacott. R.A./ Chapman & Hall, London, 1982,
2. Introduction to Machinery Analysis and Monitoring/ John S. Mitchell/ Perm Well Books, Perm Well
Publishing Company, Tulsa, Oklahoma,1993,
3. Vibration Measurement and Analysis/ Nakra.B.C .Yadava, G.S. and Thuested .L./ National Productivity
Council, New Delhi, 1989.
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Open Elective – II)

CONCURRENT ENGINEERING AND PRODUCT LIFE CYCLE MANAGEMENT

UNIT I:
Introduction: Extensive definition of Concurrent Engineering(CE),CE design methodologies, Review of
CE techniques like DFM (Design for manufacture), DFA(Design for assembly),QFD (Quality function
deployment), RP (Rapid protyping), TD (Total design), for integrating these technologies, organizing for
CE, CE tool box, Collaborative product development.

UNIT II:
Use of Information Technology: IT Support Solid modeling, product data management, Collaborative
product commerce, Artificial Intelligence, expert systems, Software hardware component design.

UNIT III:
Design Stage: Lifecycle design of products, opportunities for manufacturing enterprises, Modality of
Concurrent engineering design, Automated analysis idealization control, CE in optimal structural design,
Real time constraints.

UNIT IV:
Need for PLM: Importance of PLM, Implementing of PLM, Responsibility for PLM, Benefits to different
managers, Components of PLM, Emergence of PLM, Life cycle problems to resolve, Opportunities to
seize.

UNIT V:
Components of PLM: components of PLM, Product lifecycle activities, Product organizational structure,
Human resources in product lifecycle, Methods, techniques, practices, Methodologies, Processes,
System components in lifecycle, slicing and dicing the systems, Interfaces, Information, Standards.

REFERENCES:
1. Integrated Product Development / M.M .Anderson and L.Hein/ IFS Publications
2. Design for Concurrent Engineering/ J Cleetus/ CE Research Centre, Morgantown,
3. Concurrent Engineering Fundamentals/ Prasad / Prentice hall India Integrated Product Development
4. Concurrent Engineering in product Design and Development/ I.Moustapha / New age International
5. Product Life Cycle Management/ John Stark/ Springer –Verlag/ UK
6. Product Lifecycle Management/ Michael Grives/ Mc Graw Hill
7. Concurrent Engineering: Automation tools and Technology/Andrew Kusiak/ Wiley Eastern Technology
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing) (Open Elective – II)

EXPERIMENTAL TECHNIQUES AND DATA ANALYSIS

UNIT-I
Measurement of Cutting Forces : Strain gauge and piezoelectric transducers and their characteristics.
Dynamometer construction, Bridge circuits. Instrumentation and calibration, Displacement and strain
measurements by photo elasticity. Holography, interferometer, Moire, techniques, strain gauge rosettes.

UNIT-II
Temperature Measurement: Circuits and instrumentation for different transducers viz,
bimetallic, expanding fluid, electrical resistance, thermister, thermocouples, pyrometers. Flow
Measurement : Transducers for flow measurements of Non-compressible and compressible
fluids. Obstruction and drag methods. Vortes shredding flow meters. Ultrasonic, Laser Dopler and
Hotwire anemometer. Flow visualization techniques shadow graphs, Schlieren photography.
Interferometer.

UNIT-III
Metallurgical Studies: Optical and electron microscopy, X-Ray diffraction, Bragg's Law and its
application for studying crystal structure and residual stresses. Electron spectroscopy, electron
microprobe.
Surface Measurements: Micro hardness, roughness, accuracy of dimensions and forms. 3-D co-ordinate
Measuring Machines.

UNIT-IV
Experiment Design & Data Analysis: 'Statistical! methods, Randomized block design, Latin and
orthogonal squares, factorial design. Replication and randomization.
Data Analysis: Deterministic and random data, uncertainly analysis, tests for significance : Chi-square,
student's V test. Response Surface Methodology,(Regression modeling, direct and interaction effects.
ANOVA, F-test. Time Series analysis, Autocorrelation and autoregressive modeling.

UNIT-V
Taguchi Methods: Experiment design and planning with orthogonal arrays and line - graphs.
Additive cause effect model. Optimization of response level. Identification of Design and noise factors.
Performance evaluation and Optimization by signal- noise ratios. Concept of loss function and its
application.

REFERENCES:
1. Holman, J.P.: Environmental Methods for Engineers, McGraw Hill Int., New York.
2. Venkatesh, V.C., and Chandrasekharan, Experimental Methods in Metal Cutting, Prentice Hall of India,
Delhi.
3. Davis, O.V.; The Design and Analysis of Industrial Experiments, Longman London.
4. Box and Jenkins; Time Series analysis, Forecasting and control, Holden Day Sanfrancisco.
5. Dove and Adams, Experimental stress analysis and motion measurement Prentice Hall of India Delhi.
6. Tapan P.Bagchi, Taguchi Methods Explained, Prentice Hall of India, Delhi.
 JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD

M.Tech – I year II Sem. (Design for Manufacturing)

MANUFACTURING SIMULATION & PRECISION ENGINEERING LABORATORY

A. MANUFACTURING SIMULATION

The students will be given training on the use and application of the following software to manufacturing
problems:

1. Auto MOD Software.

2. PROMOD
3. SLAM-II
4. CAFIMS
5. Flexsim

They also learn how to write sub routines in C-language and interlinking with the above packages.
Problems for modelling and simulation experiments:

1. AGV planning
2. ASRS simulation and performance evaluation
3. Machines, AGVs and AS/RS integrated problems
4. JIT system
5. Kanban flow
6. Material handling systems
7. M.R.P. Problems
8. Shop floor scheduling etc.

B. PRECISION ENGINEERING

1. Hydraulic and Pneumatic circuits

2. Closed loop control systems
3. Study of the chip formation in turning process
4. Study of operation of tool and cutter grinder, twist drill grinder, Centreless grinder
5. Determination of cutting forces in turning
6. Experiments in unconventional manufacturing processes-AJM and study of USM, EDM, Laser
Machining and Plasma spraying
7. Inspection of parts using tool makers microscope, roughness and form tester
8. Study of micro-controllers, programming on various CNC machine tools and also controllers
9. Studies on PLC programming
10. Study and programming of robots
11. Condition monitoring in machining process using acoustic emission.