ZONE3

3D Multisensor Software
ZONE3 and OGP - Put 30+ Years of Multisensor
Experience to Work for You

ZONE3® metrology software puts the power of OGP®’s 30 years of multisensor experience into your measurement
system for faster, easier and more productive measurements than ever before.

Fast – Full field image processing and high-speed cameras allow entire scenes to be measured instantly.

Capable – Full multisensor capability, including scanning laser and scanning probe support, GD&T and custom
scripting.

Easy – Alignments, measurements and constructions are shown graphically in real time, regardless of which
member of the ZONE3 family you use — Express, Prime, Pro or Offline.

ZONE3 integrates seamlessly with other OGP metrology applications through the Portal.
You can retain a library of OGP MeasureMind® 3D and Measure-X® routines and continue to
run them from within their native applications, while taking advantage of new and advanced
capabilities by adding ZONE3 to your existing SmartScope® multisensor systems.

MeasureMind3D to ZONE3 Translator

ZONE3 offers a time-saving method to convert a MeasureMind3D routine into a ZONE3 project. You can open a
MeasureMind3D routine file (.rtn) in ZONE3, examine the generated part routine consisting of converted steps, edit
the steps as needed, and save the resulting ZONE3 project file (.qpf).

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THE ZONE3 PROCESS

Logic
06 01
Initiate

05
Reporting 02
Multisensor
Programming
Feedback

Evaluation
Data
Acquisition
03
04
See ZONE3 Process details

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 Initiate
01 02
Manual Measurement 03 04 05 06 Feedback
Use manual targets to make quick and easy walk up measurements.
• No need to set up a part or import a CAD file.
• Manual measurements can be read directly off the DRO.
Use FeatureExtractor to automatically identify and measure features
visible within the FOV.
• With one click, all prominent features are displayed as flyouts
in the video window.
• Hover over features to see relationships to other geometries.
• Found features can be used for quick measurements or to
automate the programming of a production part.
Part Identification
Use AutoID to automatically run a routine. ZONE3 will search for and
automatically run part routines that match the part(s) that you have
placed on the machine stage and are visible within the video window.
• ZONE3 compares the outlines of parts to the thumbnail images
of parts whose routines have been registered in the AutoID
database.
• ZONE3 then runs the default part routine associated with each
identified part, in descending order by part size.

Video Align to CAD

The Reposition via Video tool* can be used to automatically align using a CAD model.
• A trace is performed on the outer boundary of a part and the CAD model is automatically adjusted to
the appropriate position and orientation.
• If the part does not fit within the FOV, the stage will automatically move to capture the entire outer
boundary.

Operator Interface
LaunchPad is a simplified yet highly configurable user interface where users with minimal training can
launch and run programs.
• Setup instructions, documents, videos, barcode identification, etc., can be added to each program.

See ZONE3 and Regulated Environments, Part #794063-0919, for further details on how ZONE3 can
help you comply with complex regulatory requirements such as FDA 21 CFR Part 11.
*Patent Pending
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 Multisensor Programming
01 02 03 04 05 06
ZONE3 Metrology Software represents a totally new way ofFeedback
working with multisensor measurement systems.
Truly sensor independent - ZONE3 can operate SmartScope multisensor systems with any combination of
video, laser, touch and scanning probes. Designed to work with any combination of sensors with no need to
designate a primary sensor.
Video Sensors
Fast, non-contact video measurement provides high accuracy
and repeatability for dimensions defined by edges. ZONE3 offers
a wide variety of image analysis tools for feature detection and
part orientation.

Tactile Sensors (TP20/TP200 or SP25)

Tactile sensors measure areas that cannot be seen by optics,
such as cylinder interiors or sphere exteriors. Touch trigger tactile
sensors find data points one at a time, while continuous contact
scanning sensors offer high speed data gathering for surfaces.

Feather Probe™
Feather Probes use a specific sensing technology to determine
when a resonating stylus has come close enough to a surface
to dampen its resonance. This sensor can acquire a data point
with only milligrams of force. Its small size makes it perfect for
measuring micro-miniature or fragile components.

Laser Sensors (Triangulation or Interferometric)

Laser sensors excel at fast, accurate Z-axis point acquisition.
Use a laser for height, depth and planar measurements, or
for surface profiling on complex curves and surfaces. Laser
sensors may be through-the-lens (TTL) or off-axis (DRS™).
TeleStar® Interferometric sensors may be through-the-lens
(TTL) or off-axis (TeleStar® Probe).

Rainbow Probe™
Chromatic white light sensors analyze the optical spectrum
of reflected white light to measure surface height changes on
transparent, translucent, fragile or liquid surfaces with
sub-micron resolutions.

VersaFlex™*
The VersaFlex multisensor head offers up to three simultaneously
available sensors on an articulating probe head on FlexPoint™
systems. With several sensors simultaneously available, there is
no down time while individual sensors are exchanged from a
change rack, and no need to recalibrate each time a sensor
is used.
* US Patent Number 10 222 207 B2
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 Data Acquisition
02 03 04 05
Visual Validation: Guiding You Through 06
the Measurement Process
Feedback
ZONE3 previews offer visual validation of each operation before it’s executed. You get immediate visual
feedback so common errors and unintended consequences are avoided.

Two different outcomes based on the user’s Constructions of bolt hole circle and maximum
selection of Datums A-B-C (left), or A-C-B (right). distance between two holes in that circle.

Advanced Video Tools

Snapshot Full-Field Image The Acquire Image tool allows
Processing combined a video image to be acquired
with intelligent routine and archived, or used in a
Optimization can be used to subsequent re-measurement
measure as many features as (useful for visualization
can be seen simultaneously. and documentation of part
conditions).

Area Multi-Focus uses The Blob finder locates

optical focus to create an irregular geometries and reports
array of 3D data points that advanced results such as area,
can be used in constructions centroid, perimeter, bounding
or feature definitions. length/width, etc. in single or
multiple FOV’s. Also useful for
searching an area of unknown
defects or features.

Path Generation
ZONE3 AutoPath uses CAD nominals to automatically create an optimal path for each measurement.
AutoPath is fully multisensor capable. Use AutoPath with any sensor.
Video Touch Probe Laser

Real-Time Kinematic Model

Kinematic model simulation of the machine, parts, fixtures, and sensors,
update in real time and can be used to detect potential collisions.

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 Evaluation / Reporting
03 04 • 05 06
ZONE3 recognizes ASME Y14.5 and ISO 1101 standards for GD&T.
Feedback
• Animated tolerance zones* allow you to visualize the specified tolerance condition.
• Specialized modules are available for Roughness, Gear, and Thread Evaluation.
• Results can be output to PDF, Excel, or graphically to truly visualize the result.
04 05 • 06
File OutputFeedback
can also be used to export in any text-based format (TXT, CSV, DAT, STA, etc.)
to provide raw data or point clouds for external evaluation.

Logic / Feedback
05 06 • Feedback
ZONE3’s logic and feedback capabilities allow integration with your entire team to optimize the design
and production processes and improve your overall quality.
• ZONE3 projects can be easily customized using user input prompts, variables, branching, and other
advanced parametric programming capabilities.
06 Feedback • These tools provide the logic to create turnkey solutions that can easily be incorporated into automation
environments with robotic integration.
• Advanced CAD tools such as replacing the model within an existing project and automatic programming
of imported models with PMI (Product and Manufacturing Information) can assist you in achieving
Industry 4.0 principles.

* US Patent Number 8 793 097 B2

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Choose the ZONE3 Version that is Right for You
ZONE3 Versions
• ZONE3 Express offers full measurement capabilities and tools, basic GD&T functionality, and the ability to work
with 2D CAD files.
• ZONE3 Prime offers all the functionality of Express, plus full 3D CAD capability and advanced GD&T functionality.
• ZONE3 Pro adds enhanced productivity and analysis tools for the power user.
• ZONE3 Offline mimics Pro, but is designed for use at an offline workstation, eliminating the need for a measuring
machine for programming.
For complete details, see ZONE3 Feature Comparison, Part #794043-0419.

Ongoing Support
The ZONE3 Help system provides a convenient way to find information about ZONE3 concepts and features, tutorials
with step-by-step instructions, and information of what’s new in each version of ZONE3. Context-sensitive access allows
you to hover the pointer over the window or control that you want help with and directly access the section where it is
referenced.

Join the Community!

ZONE3.zone is the online forum for ZONE3 users. Connect with fellow ZONE3 users and OGP Application Engineers
to share metrology tips and get answers to your questions about ZONE3 features – from alignments and measurement,
to routine editing and reporting, and everything in between!
Through the forum, Software Subscription Agreement (SSA) holders can easily download the current release of
ZONE3 as well as access an extensive database of ZONE3 Knowledge Documents.

ZONE3 Availability
ZONE3 is available exclusively for new or installed OGP Multisensor Measurement Systems.
OGP authorized representatives are metrology specialists, qualified to evaluate your measurement requirements and
recommend the solution that best fits your needs. Your local representative is ready to help you with product details,
demonstrations, training, or purchase information.
Contact OGP to find your representative: sales@ogpnet.com

Optical Gaging Products, a division of Quality Vision International

850 Hudson Avenue • Rochester, NY 14621-4896 • USA
Phone: (585) 544-0400 • (800) 647-4243 • Fax: (585) 544-8092
info@ogpnet.com
www.ogpnet.com
© 2019 Quality Vision International Inc. Specifications subject to change without notice. All rights reserved. Trademarks are the properties of their respective owners.
Export of this product is controlled under U.S. Export Regulations. An Export License may be required for deliveries or re-export outside the United States. Part Number 790883-0919