DBZ6J User's Manual

DBZ6J
Laser Control Card

User’s Manual
The copyright and ownership of this manual belongs to Changsha BSL Info. Tech. Co., Ltd.
and its affiliates ("BSL" for short). No person (and organization) may copy, scan, store,
disseminate, transfer, or reproduce without the written authorization of BSL. Sell, transfer,
change the content, or use any part of this manual by yourself or for others to use in any way.
This manual and its contents are only for operating and using this product and may not be
used for other purposes.
Release Notes
Version Revision Personnel Revision Time Definition
V1.0 Zi Li 20231213 Original version
Note:
The hardware design of the DBKZ6J-A3 control card has been optimized. Please strictly
follow the instruction manual of the corresponding model to operate without confusion.
CATALOG
1 SAFETY INSTRUCTION ----------------------------------------------------------------------------1
2 OVERVIEW -------------------------------------------------------------------------------------------- 2
3 ELECTRIC CONNECTION ------------------------------------------------------------------------ 3
3.1 Interface Description ---------------------------------------------------------------------- 3
3.1.1 Power supply interface -------------------------------------------------------------3
3.1.2 Galvanometer control interface ------------------------------------------------ 3
3.1.3 Fiber laser control interface ------------------------------------------------------4
3.1.4 Power interface ----------------------------------------------------------------------- 6
3.1.5 IO interface -----------------------------------------------------------------------------7
3.1.6 VGA interface --------------------------------------------------------------------------8
3.1.7 Serial port -------------------------------------------------------------------------------8
3.2 Connection of input and output signals ----------------------------------------- 9
3.2.1 Use of universal single-ended input signals -------------------------------9
3.2.2 Use of universal differential input signals --------------------------------10
3.2.3 Use of universal output signals ---------------------------------------------- 10
4 TYPICAL CONNECTIONS ---------------------------------------------------------------------- 11

Changsha BSL Info. Tech. Co., Ltd. DBK6J User’s Manual
1 SAFETY INSTRUCTION
 Please read this section carefully before installing and using the DBZ6J control card.
If you have any questions about this document, please contact Changsha Basisi.
 Please turn on the machine power in strict accordance with the following order:
computer, DBZ6J control card, galvanometer, and laser. Otherwise, injury may
occur due to the uncontrollable laser beam. We recommend that you use a light
shutter to avoid injury from uncontrolled laser light and wear protective eyewear
when operating the laser.
 The DBZ6J control card is designed to control a laser scanning system. Please follow
all laser safety instructions (including but not limited to those described in the laser,
galvanometer, and related sections of this document). All safety instructions
regarding laser systems should be understood and followed by the customer.
Customers must strictly comply with relevant safe operating instructions and are
independently responsible for the safety of the laser system used. Safety rules may
vary from country to country. It is the customer's responsibility to comply with all
local regulations.
 Please check carefully before running the software. Software errors may cause the
system to stop responding. In this case, neither the galvanometer nor the laser can
be controlled.
 Please prevent the board card from being damaged by moisture, dust, corrosion,
and impact from foreign objects.
 When storing and using the board, please avoid damage from electromagnetic fields
and static electricity. They may damage the electronics on the board. Please use
anti-static packaging bags to store boards; please wear well-grounded anti-static
protective gloves to touch the boards.
 Please ensure that the board is stored in an environment between -20°C and +60°C.
The allowed working environment temperature is 0℃ to +45℃.
1
2 OVERVIEW
The DBZ6J control card is a control card developed for marking machines using pulsed
fiber lasers, ultraviolet lasers, and CO2 lasers. See Figure 2-1 for the overall dimensions of
the control card:
SERIAL PORT POWER
Network port
EXTENSION
AXIS IO
GALVANOMETER LASER
Figure 2-1 DBZ6J control card overall dimensions
 The DB25 socket is used to output the laser control signal, and it is directly
connected to the pulsed fiber laser through a 25-pin cable.
 The DB15 socket is used to output the galvanometer signal. The galvanometer
control signal is a digital signal and can be directly connected to the internationally
common digital galvanometer through the XY-100 protocol.
 Use DB15 socket to expand the axis IO input and output: the input signal includes
the extended axis zero signal and limit signal, 3-way TTL universal input signal, the
output signal includes the pulse signal and direction signal of the expanded axis,
3-way TTL universal output signal, and the GATE of the laser /FPS/PWM signal.
 USB2.0 interface to connect mouse or keyboard.
 Use DB15 socket VGA output to connect to the monitor.
 Use the RJ45 network port to connect to the router.
2
3 ELECTRIC CONNECTION
3.1 Interface Description
3.1.1 Power supply interface
This marking control card requires a 12V DC power supply, and the required voltage range is
12~24V. It is recommended to use a 12V/2A or 24V/1A switching power supply. The power
supply is connected from J9 (see 3.1.4 for details).
3.1.2 Galvanometer control interface

The galvanometer control interface CON1 uses a standard DB15 female socket. The
galvanometer control signal is a digital signal and can be directly connected to the digital
galvanometer. Since the digital signal transmission protocols used by digital galvanometers
are not exactly the same, it is necessary to confirm which transmission protocol the digital
galvanometers use.
Figure 3-1 Galvanometer control DB15 female socket top view pin definition
Table 3-1 below shows the pin definitions:
Pin No. Signal Name Definition
1, 9 CLK－/ CLK＋ Clock signal－ /Clock signal＋
2, 10 SYNC－/ SYNC＋ Synchronizing signal－ /Synchronizing signal＋
X Channel－/ Galvanometer X signal－ /

3, 11
X Channel＋ Galvanometer X signal＋
3
Y Channel－/ Galvanometer Y signal－ /

4, 12
Y Channel＋ Galvanometer Y signal＋
5, 6, 7, 13, 14 NULL Reserved
8, 15 GND Ground
Table 3-1 Galvanometer control pin description

Note: Differential digital signals need to be transmitted through a shielded twisted pair
cable.
3.1.3 Fiber laser control interface

The fiber laser control interface CON3 is a standard DB25 female socket, and the 25-pin
socket of the fiber laser is connected through a 25-pin cable.
Figure 3-2 Laser control DB25 female socket top view pin definition
Laser power. TTL output. (Pin 2 can be reused as

1~8 P0~P7 serial data input, and pin 3 can be reused as serial
clock input.)
9 PLATCH Power latch signal. TTL output.
13
14 GND The reference location of the control card.
4

16, 21, 11, 12 SGIN0~3 Laser status input
17 VCC Control the 5V power output of the card.
18 MO Main oscillator switching signal. TTL output.
19 AP Power amplifier switching signal. TTL output.
20 PRR Repeating pulse frequency signal. TTL output.
RedLight/ The red light indication signal of the laser can be

22 Pulse width reused as pulse width adjustment ENABLE and TTL
adjustment enable output.
23 EMSTOP Emergency stop switch signal. TTL output.
10, 15, 24, 25 NULL This pin is left floating and not connected.
Table 3-2 Definition of each pin of laser control
Note: Control interface description
1) P0 ~ P7 are 8-bit buses used to set power. P0 is LSB and P7 is MSB. The input range is
0~255, corresponding to the nominal power value of 0~100%.
Setting 1 Setting 2 Setting 3 Setting 4 Setting 5

P0 0 0 0 0 1
P1 0 0 0 0 1
P2 0 0 0 0 1
P3 0 0 0 0 1
P4 0 0 0 1 1
P5 0 0 1 1 1
P6 0 1 1 1 1
P7 1 1 1 1 1
Output Nominal
50% 75% 87.5% 93.75% 100%
Power
Table 3-3 P0 ~ P7 power definition description
5
2) Pins 11, 12, 16 and 21 are laser status inputs. They represent different states
depending on the laser. For example: the laser status input only defines the use of pins
16 and 21. These 2 bits represent the following status of the laser:
Pin 16 Pin 21 Definition of Laser Status Input
L L The laser temperature is not in the operating temperature range. *
L H Normal status
H H MO abnormal
Table 3-4 Input status definition description
3) The other pin definitions of the laser control interface comply with the driving
requirements of general fiber lasers. Different lasers may have small differences in drive
timing. The application software that works with them can be set in the interface to make
the laser work at its best. Under normal circumstances, the laser can work normally after
being connected to the control interface of DBZ6J according to the definition.
3.1.4 Power interface
Figure 3-4 Top view of the power supply and expansion axis interface DB15 male socket

1 12-24V 12-24V power input.
2 GND Power ground.
3 ETH Connect to the earth.
Table 3-6 Definition of power supply and expansion axis interfaces
6
3.1.5 IO interface
Figure 3-5 IO interface DB15 female socket top view pin definition
15 MOTOR1_PULTTL Extended axis pulse signal.
14 MOTOR1_DIRTTL Extended axis direction signal.
1 IN0/ORG Extended axis zero signal.
9 IN1/LIMIT Extended axis limit signal.
11 IN2 Single-ended universal input signal.
2 OUT1 Single-ended universal output signal.
3 GATE LASER GATE.
6 FPS Laser first pulse suppression.
7 PWM Laser PWM, connected to UV or CO2.
12, 13 GND Ground.
Table 3-7 IO interface definition description
7
3.1.6 VGA interface
Figure 3-6 VGA interface DB15 female socket top view pin definition
1 VGA_R Red component signal.
2 VGA_G Green component signal.
3 VGA_B Blue component signal.
4 NC Unused.
5, 6, 7, 8, 10 GND Ground.
9 VCC Power supply 5V.
11 NC Unused.
12 SDA Serial data signal.
13 HS Horizontal sync.
14 VS Vertical sync.
15 SCL Serial clock signal.

Table 3-8 VGA interface definition description
3.1.7 Serial port
Figure 3-7 Serial port DB9 female socket top view pin definition
8
1，4，6， NC Unused.
2 TX Send a signal.
3 RX receive signal.
5 GND Ground.
Table 3-9 Serial port interface definition description
3.2 Connection of input and output signals

3.2.1 Use of universal single-ended input signals
Single-ended universal input signals such as pins 4, 8, and 10 of the IO interface, the internal
circuit is as shown in Figure 3-6:
Figure 3-6 Single-ended universal input circuit

This kind of input signal only needs to connect a switch to the ground at the IN4 end. Of
course, the external circuit can also use an electronic switch. When the switch is connected to
GND, the input is "0", and when the switch is open, the input is "1".
9
3.2.2 Use of universal differential input signals

Differential universal input signal, its internal circuit is as shown in Figure 3-7:
Figure 3-7 Universal differential input circuit
When using differential input, decide whether to connect an external current-limiting
resistor based on the actual voltage value of the external power supply VCC to ensure that
the input current is between 5mA and 10mA. If the input voltage is greater than 12V, it is
recommended to connect a current-limiting resistor in series outside the control card.
Assuming that the input current is selected to be 10mA, the calculation method of the input
resistor current limit R is as follows (unit ohms):
R = VCC×1000/10 – 1000
3.2.3 Use of universal output signals

Universal output signals, such as pins 2, 5, and 10 of the IO interface, are TTL compatible. The
output voltage is directly output to the GND signal. The output must avoid short circuit or
grounding, otherwise the board will be damaged, and the output current should be
guaranteed to be less than 5mA.
10
4 TYPICAL CONNECTIONS
PC POWER
VGE
DISPLAY ROUTER
KEYBOARD
MOUSE
PLC
GALVANOMETER LASER
Figure 4-1 Typical connection diagram of DBZ6J control card
11

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DBZ6J

Laser Control Card

V1.0 Zi Li 20231213 Original version

1 SAFETY INSTRUCTION ----------------------------------------------------------------------------1

3 ELECTRIC CONNECTION ------------------------------------------------------------------------ 3

3.1 Interface Description ---------------------------------------------------------------------- 3

3.1.1 Power supply interface -------------------------------------------------------------3

3.1.2 Galvanometer control interface ------------------------------------------------ 3

3.1.3 Fiber laser control interface ------------------------------------------------------4

3.1.4 Power interface ----------------------------------------------------------------------- 6

3.1.5 IO interface -----------------------------------------------------------------------------7

3.1.6 VGA interface --------------------------------------------------------------------------8

3.1.7 Serial port -------------------------------------------------------------------------------8

3.2 Connection of input and output signals ----------------------------------------- 9

3.2.1 Use of universal single-ended input signals -------------------------------9

3.2.2 Use of universal differential input signals --------------------------------10

3.2.3 Use of universal output signals ---------------------------------------------- 10

4 TYPICAL CONNECTIONS ---------------------------------------------------------------------- 11

SERIAL PORT POWER

Figure 2-1 DBZ6J control card overall dimensions

supply is connected from J9 (see 3.1.4 for details).

3.1.2 Galvanometer control interface

Table 3-1 below shows the pin definitions:

Pin No. Signal Name Definition

1, 9 CLK－/ CLK＋ Clock signal－ /Clock signal＋

2, 10 SYNC－/ SYNC＋ Synchronizing signal－ /Synchronizing signal＋

X Channel－/ Galvanometer X signal－ /

Pin No. Signal Name Definition

Y Channel－/ Galvanometer Y signal－ /

5, 6, 7, 13, 14 NULL Reserved

Table 3-1 Galvanometer control pin description

3.1.3 Fiber laser control interface

socket of the fiber laser is connected through a 25-pin cable.

Table 3-2 below shows the pin definitions:

Pin No. Signal Name Definition

Laser power. TTL output. (Pin 2 can be reused as

9 PLATCH Power latch signal. TTL output.

14 GND The reference location of the control card.

Pin No. Signal Name Definition

17 VCC Control the 5V power output of the card.

18 MO Main oscillator switching signal. TTL output.

19 AP Power amplifier switching signal. TTL output.

20 PRR Repeating pulse frequency signal. TTL output.

RedLight/ The red light indication signal of the laser can be

23 EMSTOP Emergency stop switch signal. TTL output.

Table 3-2 Definition of each pin of laser control

Note: Control interface description

0~255, corresponding to the nominal power value of 0~100%.

Setting 1 Setting 2 Setting 3 Setting 4 Setting 5

Table 3-3 P0 ~ P7 power definition description

Pin 16 Pin 21 Definition of Laser Status Input

L L The laser temperature is not in the operating temperature range. *

Table 3-4 Input status definition description

3.1.4 Power interface

Table 3-6 below shows the pin definitions:

Pin No. Signal Name Definition

2 GND Power ground.

3 ETH Connect to the earth.

Table 3-6 Definition of power supply and expansion axis interfaces

Pin No. Signal Name Definition