BA_9163_EN

OPERATION MANUAL
Digital indicator
Model 9163
©2011 burster Manufacturer:

präzisionsmesstechnik gmbh & co kg burster praezisionsmesstechnik gmbh & co kg
All rights reserved Talstrasse 1 – 5 P.O. Box 1432
76593 Gernsbach, 76587 Gernsbach,
Germany Germany
Valid from: 02.07.2020 Tel.: (+49) 07224 / 6450

Fax.: (+49) 07224 / 64588
E-Mail: info@burster.de
www.burster.de
3035-009163EN5999-071527
Model 9163 Digital indicator
Note:
Exclusion of warranty liability for operating manuals
All information in the present documentation was prepared and compiled with great care and reproduced
subject to effective control measures. No warranty is provided for freedom from errors. We reserve the
right to make technical changes. The present information as well as the corresponding technical data can
change without notice. Reproduction of any part of this documentation or its processing or revision using
electronic systems is prohibited without the manufacturer's prior written approval.
Components, devices and measured value sensors made by burster praezisionsmesstechnik (hereinafter
referred to as "product") are the results of targeted development and meticulous research. As of the date
of delivery, burster provides a warranty for the proper condition and functioning of these products covering
material and production defects for the period specified in the warranty document accompanying the
product. However, burster excludes guarantee or warranty obligations as well as any liability beyond that
for consequential damages caused by improper use of the product, in particular the implied warranty of
success in the market as well as the suitability of the product for a particular purpose. Furthermore, burster
assumes no liability for direct, indirect or incidental damages as well as consequential or other damages
arising from the provision and use of the present documentation.
Page 2
Digital indicator Model 9163
9163 as panel-mount unit
9163 as bench-top unit
Page 5
Page 6
Contents
1. For your safety ................................................................................................................. 11
1.1 Warnings and notes .............................................................................................. 11
1.2 General warnings.................................................................................................. 12
2. Introduction ...................................................................................................................... 13
2.1 Normal use ........................................................................................................... 13
2.2 Customer Service ................................................................................................. 14
2.2.1 Customer service department ................................................................. 14
2.2.2 Factory warranty ..................................................................................... 14
2.2.3 Address ................................................................................................... 14
2.2.4 Equipment data ....................................................................................... 15
2.3 Basic model .......................................................................................................... 15
2.4 Options ................................................................................................................. 15
2.4.1 Panel-mount unit ..................................................................................... 15
2.4.2 Bench-top unit ......................................................................................... 15
2.4.3 DigiVision 9163-P100 software ............................................................... 16
3. Preparing for use.............................................................................................................. 17

3.1 Unpacking............................................................................................................. 17
3.2 Installation / panel-mounting ................................................................................. 18
3.2.1 Installation dimensions ............................................................................ 18
3.2.2 Installation instructions ............................................................................ 18
4. Electrical connections ..................................................................................................... 21

4.1 Panel-mount unit................................................................................................... 22
4.1.1 Inputs and outputs on the 9163 Vxxxx0 version (single-channel unit) .... 22
4.1.2 Inputs and outputs on the 9163 Vxxxx1 version (two-channel unit) ........ 27
4.1.3 Inputs and outputs on both versions ....................................................... 35
4.1.4 Power supply .......................................................................................... 40
4.2 Bench-top unit ...................................................................................................... 42
4.2.1 Connector pin assignments..................................................................... 43
4.2.2 Connections ............................................................................................ 46
Page 7
5. Controls ............................................................................................................................. 55
6. Power-up............................................................................................................................ 57
6.1 Self-diagnosis ........................................................................................................ 57
6.2 Measurement mode............................................................................................... 57
6.3 Errors during measurement mode ......................................................................... 58
7. Basic operation ................................................................................................................. 59

7.1 Accessing a specific menu .................................................................................... 59
7.2 Accessing the parameters in the menu ................................................................. 59
7.3 Adjusting a parameter value .................................................................................. 60
7.4 Returning to the main menu .................................................................................. 60
7.5 Operating hierarchy ............................................................................................... 61
7.5.1 Level 1 ..................................................................................................... 61
7.5.2 Main menu ............................................................................................... 62
8. Retrieving information on the current status ................................................................. 63

8.1 Displaying the software version ............................................................................. 63
8.2 Displaying the equipment code ............................................................................. 63
8.3 Displaying the error code for a specific input ......................................................... 64
8.4 Displaying the position of the decimal point........................................................... 65
8.5 Displaying the scale values ................................................................................... 66
9. Input configuration ........................................................................................................... 69

9.1 Configuring a main input........................................................................................ 69
9.2 Configuring an auxiliary input ................................................................................ 75
9.3 Selecting the sensor excitation .............................................................................. 79
9.4 Selecting the transmitter excitation voltage 15 V / 24 V......................................... 80
10. Output configuration ........................................................................................................ 81

10.1 Specifying the output parameters .......................................................................... 81
10.2 Selecting the analog output ................................................................................... 82
10.3 Fine adjustment of the analog output .................................................................... 85
10.4 Setting alarm limits ................................................................................................ 86
10.4.1 Enabling alarm limits................................................................................ 88
10.4.2 Configuring an alarm limit ........................................................................ 88
10.4.3 Adjusting an alarm limit ............................................................................ 96
10.4.4 Selecting the contact type (NC / NO) ....................................................... 97
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11. Interface configuration .................................................................................................... 98
11.1 Configuring the serial interface ............................................................................. 98
11.2 Profibus interface (only for instruments with the Profibus option) ......................... 99
12. Hardware configuration ................................................................................................. 101

12.1 Accessing the protected area ............................................................................. 101
12.2 Parameter lock ................................................................................................... 102
12.3 Instrument settings ............................................................................................. 105
12.3.1 Mathematical functions ......................................................................... 105
12.3.2 Button assignment ................................................................................ 111
12.3.3 Digital inputs ......................................................................................... 113
12.3.4 Display settings ..................................................................................... 115
13. Sensor-specific calibration............................................................................................ 118

13.1 Potentiometer or linear signals ........................................................................... 118
13.2 Strain Gauge Sensors and Strain Gauge Simulators.......................................... 121
13.3 RTD (PT100) ...................................................................................................... 129
13.4 Thermocouple (TC)............................................................................................. 131
13.5 Input linearization................................................................................................ 132
13.6 Restoring factory-set calibration ......................................................................... 136
14. Instrument power-up / power-down via software (stand-by) ...................................... 139

14.1 Switch-off (power-down / stand-by) .................................................................... 139
14.2 Switch-on (power-up).......................................................................................... 139
15. Maintenance.................................................................................................................... 141

15.1 Cleaning ............................................................................................................. 141
15.2 Repair ................................................................................................................. 141
15.3 Troubleshooting .................................................................................................. 142
16. Technical specifications ................................................................................................ 143
17. Order codes, accessories and options ........................................................................ 145
18. Appendix ......................................................................................................................... 147

18.1 Menu options ...................................................................................................... 147
18.2 Block diagram ..................................................................................................... 158
18.3 Functional block diagram .................................................................................... 159
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Page 10
1. For your safety
1.1 Warnings and notes
The symbol on the instrument denotes that the user should refer to the operating
instructions
DANGER!
in this manual warns of immediate hazards which result in severe personal injury or death.
WARNING!
in this manual refers to a hazard or unsafe practice which can result in severe personal
injury or death.
CAUTION!
in this manual refers to a hazard or unsafe practice which can result in personal injury or
product or property damage.
Note:
This indicates precautions which should be observed to ensure proper handling of the
equipment
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1.2 General warnings
WARNING!
The following instructions must be followed to prevent electric shock and
injuries:
 Observe all safety notices and instructions.

 Do not connect voltages that are higher than those specified. The
voltage ranges supported are listed in the technical specifications.
 Disconnect the digital indicator from the power supply before opening it.
 Make sure that all the parameter sets are correct before operating the
instrument.
 Do not use the instrument if it is damaged.
 Never use the instrument in explosive areas.
CAUTION!
The following points must be observed to prevent injuries and damage to
property:
 The 230 V unit has Class II protection and is classified as Installation

Category II.
 Instruments with 20...27 V AC/DC power supply must only be supplied
from a current source with Class III protection.
 Connect a two-pole circuit breaker (with CE mark) in the input supply to
the instrument to disconnect the power supply. The circuit breaker must
be installed in the immediate vicinity of the instrument within easy reach
of the user. One circuit breaker can be used for more than one
instrument.
 External control circuits connected to the instrument must have Class II
insulation.
 The circuit boards in the instrument are sensitive to electrostatic
voltage. Take suitable precautions when handling the boards.
 Never use hydrocarbon-based cleaning solvents (e.g. benzene etc.)
Page 12
2. Introduction
This instrument is designed to measure rapidly changing electrical quantities. It includes up to two analog
main inputs plus two auxiliary inputs, which can be used for numerous potential applications such as
differential measurements.
The main inputs are suitable for standard linear signals and for pressure transducers, load cells,
potentiometers, thermocouples and resistance thermometers. Custom linearization of the inputs is also
possible.
The inputs can be configured via the keypad.
This range of indicators from burster provides the ideal solution for all applications in which high
performance and continuous operation is vital.
Such applications include:
• Pressure sensing and monitoring (absolute or difference value)

• Position sensing and monitoring
• Monitoring limits of measured values in automatic systems involving high-speed processes, with a
signal feedback option
The instrument has two digital inputs in addition to the analog inputs. These can be used for functions
such as reset and hold.
In addition, up to four relay or logic outputs with configurable function are available.
An optional (opto-isolated) high-resolution analog output can also be provided for functions such as
analog signal feedback of actual values, peak values, limits and difference values.
The 9163 digital indicator can optionally be fitted with a Profibus-DP interface. This provides a simple
means of interfacing the 9163 digital indicator to an automation system.
2.1 Normal use

The 9163 digital indicator is designed to measure rapidly changing electrical quantities. It can be used in
numerous potential applications including differential measurements.
The inputs of the 9163 are configured via the keypad. They are suitable for standard linear signals and for
pressure transducers, load cells, potentiometers, thermocouples and resistance thermometers. Custom
linearization of the inputs is also possible.
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2.2 Customer Service
2.2.1 Customer service department
For enquiries about repairs

Please call us on:
07224-645-53
Please have your serial number ready for such enquiries. We need this number to find out the technical
specifications of your instrument and hence provide you with rapid assistance.
The serial number is shown on the type plate.
2.2.2 Factory warranty

burster praezisionsmesstechnik gmbh & co kg provides a manufacturer's warranty for a period of 24
months after delivery.
Any repairs required during this time will be made without charge.
Damage caused by improper use of the device is not covered by the warranty.
If you are returning the device for repairs, please note the following requirements for packing and
shipping:
• If you have a problem with the unit, please attach a note to the case summarizing the fault.
• Technical specifications subject to change at any time without notice. We also state explicitly that
we do not accept liability for consequential damage.
2.2.3 Address
burster praezisionsmesstechnik gmbH & co kg
Talstrasse 1–5
D-76593 Gernsbach, Germany
Tel: 0049 (0)7224 – 645 – 0
Fax: 0049 (0)7224 – 645 – 88
e-mail: info@burster.de
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2.2.4 Equipment data
 Please enter the information from the type plate in the table below after unpacking the instrument.
If you need to contact the burster Customer Service department, you will need to quote this information.
SN: (serial number)

CODE: (finished product code)
Type: (order code)
Supply: (type of power supply)
VERS: (software version)
2.3 Basic model

• 1 main input for strain gauge sensors, potentiometers, DC/DC sensor, PT100 or thermocouples.
• 2 auxiliary inputs for standard signals and potentiometers
• 1 power supply for transmitters
• 2 configurable data inputs, p switching (PNP)
• 1 selectable sensor excitation, suitable for strain gauge sensors, potentiometers or transmitters
• 4 outputs: relay outputs OUT1, OUT2, OUT3 and OUT4
2.4 Options
2.4.1 Panel-mount unit

• One additional main input (useful for differential measurements)
• Analog output
• Opto-isolated serial interface, RS232, RS485
• Profibus connection
2.4.2 Bench-top unit

• One additional main input (useful for differential measurements)
• Analog output
• Opto-isolated serial interface, RS232, RS485
• USB connection
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2.4.3 DigiVision 9163-P100 software
The 9163 digital indicator is part of an equipment family supported by the PC-based DigiVision data
acquisition software. The digital indicator must have the RS232 / RS485 option to be able to use this
software tool.
By purchasing this additional software package, you can visualize up to eight measurements at once. In
addition, DigiVision lets you display a range of process and test data.
DigiVision also gives you access to various settings and options for the 9163.
In addition, DigiVision includes a facility for exporting measurements to an Excel file.
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3. Preparing for use
3.1 Unpacking
Perform these tasks immediately after unpacking:
 Enter the technical data from the type plate in the table in section 2.2.4: "Equipment data".
158H 159H
If you need to contact the burster Customer Service department, you will need to quote this
information.
 Inspect the instrument carefully for damage.
 Check that the shipment is complete.
A standard package includes:
o 9163 digital indicator

o 2 fixing clips
o Shock protection
o Dust protection seal
o Operating manual
 Make sure that the order code matches the device configuration.
The digital indicator must be configured correctly for the given application.
o Correct number and type of inputs/outputs

o Required options and accessories present
o Correct supply voltage
 Please notify burster immediately of any discrepancies, missing parts or signs of damage.
 Before installing the 9163 series unit in the instrument panel, read section 3.2: "Installation / panel-
160H 16H
mounting".
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3.2 Installation / panel-mounting
3.2.1 Installation dimensions
Figure 1: Installation dimensions of the 9163 digital indicator (dimensions in millimeter)
3.2.2 Installation instructions

 Read the basic installation rules before you install the unit.
If you do not follow our safety instructions, there may be problems with electrical safety and
electromagnetic compatibility.
Furthermore, disregarding the safety instructions will forfeit the warranty.
Basic installation rules for the 9163

If you connect the unit to devices that are not electrically isolated (e.g. thermocouples):
 Provide a dedicated conductor for the ground connection.
The ground connection must never be made directly via the machine rack.
If you install the unit in applications in which there is a risk of personal injury, damage to machinery or
property:
 Combine the unit with additional limit monitoring equipment.
 Check regularly during operation whether the alarm limit has actuated.
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If sensors are operating in an inflammable or explosive atmosphere:
 Connect these sensors to the unit solely via suitable isolating points.
All interfaces must comply with the applicable regulations.
 Lay the mains-voltage cables separately from the input and output lines to the unit.
 Arrange the sensor leads separately from the power section and relays.
 Never install the units in control rooms in which contactors, relays, thyristor controllers (in
particular those using phase control), motors, high-power remote switches etc. are installed.
 Never expose the unit to dust, moisture, corrosive gases or heat sources.
 Ensure that the ventilation slots are unobstructed.
The ventilation slots must never be covered.
The operating temperature must lie in the range 0 °C to 50 °C.
The maximum ambient temperature is 50 °C
 Use cable lugs designed for a tightening toque of 0.5 Nm.
CAUTION!
Risk of electric shock!
The 230 V unit has Class II protection and is classified as

Installation Category II
Instruments with 20...27 V AC/DC power supply must only be supplied from a
current source with Class III protection.
The panel-mount unit does not have an On/Off switch!
Connect a two-pole circuit breaker (with CE mark) in the input supply to the
instrument to disconnect the power supply.
The circuit breaker must be installed in the immediate vicinity of the

instrument within easy reach of the user.
One circuit breaker can be used for more than one instrument.
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The digital indicator pack contains the following installation components:
• Fixing clips (A) for fitting the unit in the instrument panel
• Seal (B) for protecting against dust and water spray
 Fit the digital indicator in the instrument panel as shown in the diagram.
Figure 2: Fitting the digital indicator
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4. Electrical connections
CAUTION!
The 230 V unit has Class II protection and is classified as

Installation Category II
Instruments with 20...27V AC/DC power supply must only be supplied from a
current source with Class III protection.
The panel-mount unit does not have an On/Off switch!
Connect a two-pole circuit breaker (with CE mark) in the input supply to the
instrument to disconnect the power supply. The circuit breaker must be
installed in the immediate vicinity of the instrument within easy reach of the
user.
One circuit breaker can be used for more than one instrument.
All connecting terminals are on the rear of the unit.
Section 16: "Technical specifications" contains the technical specifications.

162H 163H
Table 1: Cables for electrical connections to digital indicator

Function Cable type Length
2
Connecting lead up to 1 mm 1m
Connecting leads to relay output up to 1 mm2 3.5 m
Serial connection cable up to 0.35 mm2 3.5 m
Thermocouple input up to 0.8 mm2 5m

compensated
Input for strain gauge sensors, potentiometers, linear up to 1 mm2 3m
signals from PT100 resistance thermometers
Analog outputs for signal feedback up to 1 mm2 3.5 m
Digital inputs / outputs up to 1 mm2 3.5 m
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4.1 Panel-mount unit
4.1.1 Inputs and outputs on the 9163 Vxxxx0 version (single-channel unit)
CAUTION!
External control circuits connected to the instrument must have Class II
insulation.
Note:
All capacitors must be of VDE standard class (class x2) and capable of withstanding a voltage of at least
230 V AC. The maximum power dissipation capacity of the resistor must equal at least 2 W.
Note:
The company of burster präzisionsmesstechnik gmbh & co kg does not accept liability under any
circumstances for personal injury or property damage resulting from unauthorized access, improper use
or inappropriate operation or use given the technical properties of the unit, or from use that contravenes
the instructions given in the present operating manual.
Follow these instructions when connecting the unit:

 Arrange the input leads separately from the leads for the power supply, and from the outputs and
main power lines.
 Use twisted/screened cable with its shield grounded at least at one end.
 For output lines that are switched under load (cotactor, solenoid valves, motors, fans etc.),
connect an RC element (resistor and capacitor in series) in parallel with the load.
This will suppress interference emissions.
 For an inductive load, connect a type 1N4007 diode in parallel with the load.
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Figure 3: Electrical connections to the digital indicator, 9163 Vxxxx0 version, in summary
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Input IN1 strain gauge sensor, 4-wire
Note:
The test and calibration report for the sensor will specify the size of the calibration resistor.
Input IN1 TC – thermocouple
You can connect thermocouples of type J, K, R, S and T.
Following customized linearization, you can also connect thermocouples of type B, E, N, L, U, G,

D and C.
 Make sure you connect the polarity correctly.
 Use a suitable compensation line for extending the lead.
Page 24
Input IN1 connected to 3-wire transmitter with excitation supplied by unit
The sensor type depends on the selected transmitter.
Input IN1 (current)

This input is suitable for a linear DC current signal
Current level Output

impedance
0/4 mA to 20 mA 50 Ω
Page 25
Input IN1 (voltage)
This input is suitable for a linear DC voltage signal
Voltage Output impedance

±60 mV >10 MΩ
±100 mV >10 MΩ
±1.0 V >2 MΩ
±5.0 V >2 MΩ
±10.0 V >2 MΩ
Input IN1 potentiometer
Input IN1 PT100
Note:
Only use connecting leads with a suitable cross-section i.e. > 1 mm2.
Page 26
4.1.2 Inputs and outputs on the 9163 Vxxxx1 version (two-channel unit)
CAUTION!
insulation.
Note:
Note:
The company of burster präzisionsmesstechnik gmbH & co kg does not accept liability under any

main power lines.
 For output lines that are switched under load (contactor, solenoid valves, motors, fans etc.),
Page 27
Figure 4: Electrical connections to the digital indicator, 9163 Vxxxx1 version, in summary
Page 28
Note:
Connect the "CAL“ sensor line to terminal 24 so that it is at the same potential as "-Exc". If the connecting
leads are swapped over, the digital indicator displays the error "" or "..x" after an 80 % calibration.
Note:
Connect the "CAL“ sensor line to terminal 26 so that it is at the same potential as "-Exc". If the connecting
leads are swapped over, the digital indicator displays the error "" or "..x" after an 80 % calibration.
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 Pt100 for compensation of external reference

junction if required
 Pt100 for compensation of external reference

junction if required

D and C.
Page 30
Page 31
Input IN1 (current)


impedance
0/4 mA to 20 mA 50 Ω
Input IN1 (voltage)

±0.06 V >10 MΩ
±0.1 V >10 MΩ
±1.0 V >2 MΩ
±5.0 V >2 MΩ
±10.0 V >2 MΩ
Page 32
Input IN2 (current)

impedance
0/4 mA to 20 mA 50 Ω
Input IN2 (voltage)

±60 mV >10 MΩ
±100 mV >10 MΩ
±1.0 V >2 MΩ
±5.0 V >2 MΩ
±10.0 V >2 MΩ
Page 33
Input IN1 PT100
2-wire connection 3-wire connection
Note:
Only use wires with a suitable cross-section i.e. > 1 mm2.
Input IN2 PT100

2-wire connection 3-wire connection
Note:
Only use wires with a suitable cross-section i.e. > 1 mm2.
Page 34
4.1.3 Inputs and outputs on both versions
CAUTION!
Risk of electric shock.
insulation.
Note:
Note:
The company of burster präzisionsmesstechnik gmbH & co kg does not accept liability under any

main power lines.
Page 35
Inputs IN3, IN4 connected to 3-wire transmitter with excitation supplied by unit
Inputs IN3, IN4 connected to 2-wire transmitter with excitation supplied by unit
Inputs IN3 and IN4 (current)
Page 36
Inputs IN3 and IN4 (voltage)
Inputs IN3 and IN4 potentiometer
Vpot stands for the supply voltage to the potentiometer.
Digital inputs DI1 and DI2
Digital inputs (PNP): 24V, maximum 5 mA (factory default).
Isolated contact (NPN): maximum 5 mA (Hd1).

Use the parameters .x, in menu  to enable the digital inputs DI1 and DI2.
You can find further information in section 12.3.3: "Digital inputs" on page 113.
Page 37
Outputs OUT1, OUT2, OUT3 and OUT4 (Relay)
Relay: 5 A, 250 V AC / 30 V DC
Digital outputs
Connection to the analog output
You can select the following output types:
02 ... 10 V, ±10 V, max. 25 mA short-circuit protected
04 ... 20 mA for a maximum load of 500 Ω
Use configuration parameters to select the type.
Page 38
Serial interface: RS232
Serial interface: RS485 2-wire (standard)
WARNING!
You will get an electric shock if the voltage is connected.
Disconnect the digital indicator from the power supply before opening it.
120 Ω termination resistor can be connected by:
closing jumper S3, opening S2.
Line polarization can be selected by:
closing jumper S4 (S6,S7,S9 closed; S8 open)
Page 39
Serial interface: RS485 4-wire
WARNING!
Disconnect the digital indicator from the power supply before opening it.
120 Ω termination resistor can be connected by:
closing jumper S3 (Tx), closing S2 (Rx).
Line polarization via Rx can be selected by:
closing jumpers S4, S5 (S6,S7,S9 open; S8 closed)
4.1.4 Power supply
Before connecting the 9163 to the power supply:

 Make sure that the instrument is suitable for the given supply voltage.
The appropriate supply voltage can be found from the order code for the unit:
Order code Correct supply voltage

9163-V0xxxx 100 to 240 V AC/DC
9163-V1xxxx 20 to 27 V AC/DC
 Provide a circuit breaker with fuse for the power supply to the electronic instruments in the
instrument panels.
 Always use cables with the correct voltage and current rating for the electrical connections.
You can find further information on suitable cables in section 4: "Electrical connections" on
167H 168H
page 21.
169H
The current and voltage values are listed in section 16: "Technical specifications" on page 143.
170H 17H 172H
Page 40
Using screw terminals for 9163 connection:
 Secure the cables at least in pairs.
 Connect the 9163 separately from electromechanical power switchgear.

The 9163 and electromechanical power switchgear such as relays, contactors, solenoid valves
etc. must always be supplied from separate lines.
 Ground the equipment.
The following grounding conditions must be met:
o voltage between neutral line and ground <1V

o resistance <6 Ω.
 Use suitable line filters in the vicinity of high frequency generators or arc welding machines.
 Lay the mains-voltage cables separately from the signal lines.
If the power supply lead to the electronic instrumentation is subject to strong interference from switching
of thyristor controllers or motors:
 Provide the 9163 with a dedicated isolating transformer with grounded shielding.
If the mains voltage is subject to strong fluctuations:
 Install a voltage stabilizer.
Figure 5: Power supply for the digital indicator
Standard : 100 to 240 V AC/DC ±10%
Optional: 20 to 27 V AC ±10%
Power: max. 20 VA; 50/60 Hz
Page 41
4.2 Bench-top unit
CAUTION!
insulation.
Note:
Note:

main power lines.
Page 42
4.2.1 Connector pin assignments
Figure 6: View towards the rear of the unit
Analog Out / Digital In / Digital Out
View towards the rear of the unit
Pin Assignment Pin Assignment

1 + analog output 8 + OUT1
2 - reference ground, analog output 9 + OUT2
3 + digital input 1 10 + OUT3
4 + digital input 2 11 + OUT4
5 - reference ground, digital inputs 12 not used
6 not used 13 - reference ground
7 not used
Sensor 1 (IN1) and Sensor 2 (IN2)

1 + sensor excitation 5 / 10 V 5 reference ground 5 / 10 V
2 + CAL / + RTD 6 + signal
3 + transmitter excitation 15 / 24 V 8 ref. ground 15 / 24 V / signal
View towards the rear
of the unit 4 - CAL / - RTD 9 - signal
Page 43
Sensor 3 / 4 (IN3 / IN4)
1 + sensor excitation 5 / 10 V 6 + IN3 signal
3 + transmitter excitation 15 / 24 V 8 ref. ground 15 / 24 V / signal
View towards the rear 5 reference ground 5 / 10 V 9 + IN4 signal
of the unit
Adapter cable for burster standard connection to auxiliary channels (Sensor 3 / 4)

Plug Assignment Sensor
3 + sensor excitation 15 / 24 V 1/2
6 + IN3 signal 6 (IN3)
8 reference ground 15 V / 24 V / signal 4/5/9
9 + IN4 signal 6 (IN4 9
Case Shield Case
Adapter cabel model A
Plug Assignment Sensor

1 + sensor excitation 5 V / 10 V 1/2
5/8 reference ground 5 V / 10 V / signal 4/5/9
Case Shield Case
Adapter cabel model B
Page 44
Optional RS232
Pin Assignment
2 Tx
3 Rx
View towards the rear 5 GND
of the unit
Optional RS485
Pin Assignment
1 - Rx
4 - Tx
View towards the rear 6 + Tx
of the unit
9 + Rx
Page 45
4.2.2 Connections
CAUTION!
insulation.
Note:
Note:

main power lines.
 For output lines that are switched under load (circuit breakers, solenoid valves, motors, fans etc.),
Page 46
Input IN1 / IN2 strain gauge sensor, 4-wire
Note:
Input IN1 / IN2 TC – thermocouple
View towards the rear of the

unit

D and C.
Page 47
Input IN1 / IN2 connected to 3-wire transmitter with excitation supplied by unit
Input IN1 / IN2 connected to 2-wire transmitter with excitation supplied by unit
Input IN1 / IN2 (current)


impedance
0/4 mA to 50 Ω
20 mA
Page 48
Input IN1 / IN2 (voltage)
Voltage Output
impedance
±60 mV >10 MΩ
±100 mV >10 MΩ
±1.0 V >2 MΩ
±5.0 V >2 MΩ
±10.0 V >2 MΩ
Input IN1 / IN2 potentiometer

Note:
The pin assignment for connecting a potentiometer differs between a single-channel and two-channel
instrument!
Adapter cable for connecting potentiometers with a burster standard connection to the
two-channel unit:
Adapter cabel model A Adapter cabel model B
Page 49
Input IN1 / IN2 PT100
Note:
Only use connecting leads with a suitable cross-section i.e. > 1 mm2.
Inputs IN3 / IN4 connected to 3-wire transmitter with excitation supplied by unit
Inputs IN3 / IN4 connected to 2-wire transmitter with excitation supplied by unit
Page 50
Inputs IN3 and IN4 (current)
Inputs IN3 and IN4 (voltage)
Inputs IN3 and IN4 potentiometer
Page 51
Connection to the analog output

You have the following options:
0 – 10 V, 2 – 10 V, ±10 V, max. 25 mA short-circuit protected
0 – 20 mA, 4 – 20 mA for a maximum load of 500 W
Use configuration parameters to select the type.
Digital inputs DI1 and DI2

Digital inputs (PNP): 24 V, maximum 5 mA (factory default).
Isolated contact (NPN): maximum 5 mA (Hd1).

Use the parameters .x, in menu  to enable the digital inputs DI1 and DI2.
You can find further information in section 12.3.3: "Digital inputs" on page 113.
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Outputs OUT1, OUT2, OUT3 and OUT4
Relay: 5 A, 250 V AC / 30 V DC
Digital outputs
Serial interface: RS232
Page 53
Serial interface: RS485 2-wire (standard):
Serial interface: RS485 4-wire
Page 54
5. Controls
All the controls are grouped on the instrument front panel (degree of protection: IP54).
Table 2: User interface

No. Description Function
1 PV display Displays the actual value, menu name, parameter name and error codes.
(Process Value
display)
2 Sub-display Displays the index value for the process value shown on the PV display; the
units are specified in the configuration.
3 Cursor buttons Increments/decrements the parameter values as far as the maximum/minimum
▲▼ value. Holding the button down speeds up the rate at which the displayed
value is incremented/decremented.
[F] button Switches between the various menus and parameters. Confirms the current
parameter value (or modified parameter value) and opens the next parameter.
[PEAK] button Enables maximum peak value for input These functions are only enabled
IN1 (factory default) when the display is showing the
actual value in level 1
[CAL RST] button Checks the strain gauge calibration for
input IN1 (factory default) (for configuration see the
parameters , ,  in
[] button Tare (factory default) menu  )
[F]+[] buttons Confirms the current parameter value (or the parameter value modified using
the ▲▼ buttons) and opens the previous parameter.
4 AL1 to AL4 Status display for alarm limits: ON (illuminated)
OFF (not illuminated)
5 L1 to L4 Status display for functions; for configuration see parameters ., .,
., . in menu 
L1 = ON Display maximum peak value, IN1
L2 = ON Monitors automatic calibration, IN1
L3 = ON (DI1 enabled) replicate DI1
OFF (DI1 disabled)
L4 = ON (DI2 enabled) replicate DI2
OFF (DI2 disabled)
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6. Power-up
Optimum performance of the instrument depends on configuring and setting the control parameters
correctly.
The versatility and high performance of these instruments is achieved by setting a large number of
parameters. These can either be preset directly using the buttons on the control panel, or by downloading
a configuration file using the DigiVision software, for which you need the optional RS232 interface.
The DigiVision software only lets you configure the digital indicator. To capture sensor readings you need
to purchase the 9163-P100 software.
6.1 Self-diagnosis
Figure 7: Self-test
The instrument performs a self-test immediately after power-up. During this test, all segments of the
display and the 7 LEDs flash.
If the instrument passes the self-test successfully, it switches to normal operating mode
(Main menu / level 1).
If the self-test identifies a fault, an error code is displayed. This error code is also saved in the
parameter  in the menu .
The error codes and their meanings are listed in section: 6.3 "Errors during measurement mode" on
173H 174H
page 58.
175H
6.2 Measurement mode
Figure 8: PV, displays the actual value.
You can cycle through each of the channels and the alarm limits by pressing the [F] button briefly to
display their values on the PV display. These are used to define the operation of the instrument in the
main menu.
You can use the ▲ und ▼ buttons to increment or decrement the selected limit to the required value.
Holding down the [F] button for 3 seconds returns you to the main menu.
You can switch between net and gross values using the keyboard or the digital inputs. When the gross
value is being displayed, the decimal point flashes beside the units digit.
You can find further information on operating the unit in section 7: "Basic operation" on page 59.
176H 17H 178H
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6.3 Errors during measurement mode
If errors occur during measurement use, the "PV" display shows an error code.
Table 3: Error codes and their meanings

Error code Meaning
 The actual value is less than the lower scale value (parameter  in menu )
 The actual value is greater than the upper scale value (parameter   in menu )
 Input short-circuited, or readings at input below the minimum values (e.g. because
thermocouple connected incorrectly).
The 4… 20 mA transmitter is faulty or has no excitation.
 Broken sensor or the input signal is greater than the upper scale value.
 No sensor excitation (strain gauge), sensor faulty or not connected.
. No supply voltage to sensor.
. Third wire of Pt100 sensor broken or not connected.
..x Calibration error at input x (x = 1...4).
You can find further information in section: 15.3 "Troubleshooting" on page 142.
179H 180H 18H
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7. Basic operation
7.1 Accessing a specific menu

 In the main menu, hold down the [F] button.
The PV display cycles through the titles of the enabled menus.
Which menus are enabled depends on a jumper on the CPU card and on the parameter-lock
setting.
Once you have reached the menu you require:
 Release the [F] button.
You are now in the menu you require.
7.2 Accessing the parameters in the menu

Once you are in the right menu:
 Press (but do not hold down) the [F] button.
This takes you through the individual menu options (parameters) until you get to the parameter
you are looking for.
The display now toggles between the parameter name and its corresponding value.
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7.3 Adjusting a parameter value
As soon as you have reached a particular parameter, the display starts to flash. You see alternately the
name and the current value of the parameter.
 Hold down one of the two buttons ▲ or ▼.
The display now shows the current parameter value, which you are adjusting either up or down.
The instrument starts with a small step size e.g. "1". This step is automatically increased by a
power of ten once ten values have been stepped through. So in our example, the step size "1"
changes first to "10" then "100" etc.
Once you have adjusted the parameter to the value your require:
 Press (but do not hold down) the [F] button to confirm it.
Changing to a lower step size:

 Release the ▲ or ▼ button.
The display now toggles between the parameter name and the parameter value.
 Wait until the parameter name has been displayed at least once.
 Continue to adjust the value as before.
After another ten values, the instrument again switches to a higher step size.
7.4 Returning to the main menu

 Press the [F] and [] buttons simultaneously.
You are taken directly back to the main menu.
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7.5 Operating hierarchy
7.5.1 Level 1
Figure 9: Diagram showing structure of level 1
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7.5.2 Main menu
Figure 10: The main menu
Note:
You can toggle the display of menu parameters using parameters in the hardware configuration
Parameters and menus that are not needed are hidden. If the ▲, ▼ or [F] buttons are not pressed within
15 s, the display returns to level 1.
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8. Retrieving information on the current status
8.1 Displaying the software version

 Switch from the main menu into the menu .
To do this, hold down the [F] button until  is displayed.
 Press the [F] button briefly once.
You are now at the parameter .
The display now toggles between the parameter name "" and the software version.
8.2 Displaying the equipment code

 Go to the parameter .
To do this, press the [F] button briefly several times until  is displayed.
The unit now toggles between the parameter name "" and the equipment code.
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8.3 Displaying the error code for a specific input
 Go to the relevant parameter .
To do this, press the [F] button briefly several times until  is displayed.
The menu  contains the parameters labeled  to  that hold the error codes for the four
inputs.
The error codes for the mathematical functions Fin.A and Fin.b are held by parameters  and
.
You can find further information on the functions Fin.A and Fin.b in
section 12.3.1: "Mathematical functions" on page 105.
The unit now toggles between the parameter name "" and one of the error codes from the
following table.
Error code Meaning

 No error at this input.
 The actual value is less than the lower scale value (parameter  in menu )
 The actual value is greater than the upper scale value (parameter   in menu ).
 Input short-circuited, or readings at input below the minimum values (e.g. because
thermocouple connected incorrectly).
The 4 … 20 mA transmitter is faulty or has no excitation.
 Broken sensor or the input signal is greater than the upper scale value.
 No sensor excitation (strain gauge), because sensor is faulty or not connected.
 No supply voltage to sensor.
 Third wire of Pt100 sensor broken or not connected.
 Calibration error at input x (x = 1 ... 4).
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8.4 Displaying the position of the decimal point
 Go to the parameter ..
To do this, press the [F] button briefly several times until . is displayed.
This parameter contains the position of the decimal point for the mathematical function Fin.A.
 Press the [F] button briefly.
You are now at parameter ..
This parameter contains the position of the decimal point for the mathematical function Fin.b.
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8.5 Displaying the scale values
 Go to the parameter ..
To do this, press the [F] button briefly several times until .is displayed.
This contains the lower scale value for the mathematical function Fin.A.
 Switch to the parameter ..
To do this, press the [F] button briefly.
This contains the lower scale value for the mathematical function Fin.b.
 Switch to the parameter ..
This contains the upper scale value for the mathematical function Fin.A.
 Switch to the parameter ..
This contains the upper scale value for the mathematical function Fin.b.
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Figure 11: The Information menu in full
Page 67
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9. Input configuration
The advanced Configuration / Parameterization menus for the 9163 digital indicator contain parameters
that let you define the finest points of the instrument configuration. This means that the digital indicator
can satisfy the requirements of practically any application.
WARNING!
Warning of personal injury and property damage!
Make sure that all the parameter sets are correct before operating the
instrument.
The following pages provide information on the various menus of the 9163 indicator in turn. Each
parameter is accompanied by details of its function, its default value if any, and the limits within which it
can be set.
Note:
Please refer to the values in the tables when setting parameters. For some parameters you also need to
add on values to obtain certain functions.
9.1 Configuring a main input

You configure the two main inputs of the 9163 digital indicator in the menus . and .. Both menus
have an identical structure and the same settings. Each menu contains the settings for one main input.
 Switch from the main menu into the relevant configuration menu (. or .).
To do this, hold down the [F] button until . or. is displayed.
You are now at the parameter .
 Set a specific sensor type for the input by entering the sensor class.
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The following sensor types are possible:
Class Sensor type Scale value
0 Input disabled
1 TC J °C 0 / 1000
2 TC J °F 32 / 1832
3 TC K °C 0 / 1300
4 TC K °F 32 / 2372
5 TC R °C 0 / 1750
6 TC R °F 32 / 3182
7 TC S °C 0 / 1750
8 TC S °F 32 / 3182
9 TC T °C -200 / 400
10 TC T °F -328 / 752
11 PT100 °C -200 / 850
12 PT100 °F 328 / 1562
13 Potentiometer ≥100 Ω, supply voltage 2.5 V -19999 / 99999
14 Strain gauge sensors with positive polarization. Sensitivity: -19999 / 99999
1.5 to 4 mV/V
15 Strain gauge sensors with symmetric polarization. Sensitivity: -19999 / 99999
1.5 to 4 mV/V
16 60 mV -19999 / 99999
17 ±60 mV -19999 / 99999
18 100 mV -19999 / 99999
19 ±100 mV -19999 / 99999
20 1V -19999 / 99999
21 ±1 V -19999 / 99999
22 5V -19999 / 99999
23 ±5 V -19999 / 99999
24 10 V -19999 / 99999
25 ±10 V -19999 / 99999
26 0 to 20 mA / 4 to 20 mA -19999 / 99999
27 Do not use!
28 Strain gauge sensors, positive polarization, calibrated, 40mV -19999 / 99999
29 Strain gauge sensors, symmetric polarization, calibrated, 40mV -19999 / 99999
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Add-on functions:
• +32 for a sensor-specific linearization.
• +64 for thermocouples with external compensation element.
Note:
You can use class settings 28 and 29 without calibrating the sensor. Set the required parameters
for offset and sensitivity.
For class settings 28 and 29, a 10 V supply voltage corresponds to maximum sensitivity of
4 mV/V.
Once you have set the sensor class:
The display now shows the parameter .
You use this parameter to set the digital filter for the input concerned.
You can set the filter in a range between 0.00 and 20.00 seconds.
Note:
The digital filter  is a display filter, i.e. it affects the display.
Note:
Set the digital filter to the value "0" to disable it.
Once you have set the digital filter:
You are now at the parameter .
This parameter is used to set the position of the decimal point.
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 Use the following codes to set the position of the decimal point.
Only positions "0" and "1" are available for thermocouples.
Code Format Add-on functions:

0      If it is a linear input:
1    . • +8 disables the message  and  (linear inputs only).

2   .  • +16 disables the message 
(only for sensors type 0 to 15 and for Sensors type 28 and 29)
3  .  
• +32 for linear differential inputs (16...25)
4 .   
Once you have set the position of the decimal point for this input:
 Continue by setting the upper and lower scale values.
To do this, press the [F] button.
The display now shows the parameter .
That is the adjustment’s lower scale value.
 Set the lower scale value.
Once you have set the lower scale value:
 Repeat the procedure for the upper scale value.
The display shows the parameter .
 Confirm the upper scale value with the [F] button.
The display now shows the parameter .
 Specify the correction offset for this input.
The correction offset can lie between –999 and +999 scale divisions.
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 Confirm with the [F] button.
If you have set the parameter  to a sensor of class "28" or "29", you can now specify the sensitivity
and the offset.
Otherwise you skip these steps.
You have now reached the parameter  (offset) (only for sensors of class "28" and "29").
 Now set the offset.
This can lie between -9.999 and +9.999 mV.
Once you have made the setting:
 Press the [F] button briefly to confirm it.
The parameter  is used for setting the sensitivity (only for sensors of class "28" and "29").
Configuration of this input is now complete and you are back in the main menu.
Page 73
Figure 12: Configuring a main input using the example of ..
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9.2 Configuring an auxiliary input
You configure the two auxiliary inputs of the digital indicator using the menus . and .. Both
menus have an identical structure and the same settings. Each menu contains the settings for one
auxiliary input.
 Switch from the main menu into the relevant configuration menu (. or .).
To do this, hold down the [F] button until . or. is displayed.
You are now at parameter .
 Set a specific sensor type for the input by entering a sensor class.
The following sensor types are possible:
Class Sensor type Scale value

0 Input disabled
1 0 to 10 V -19999 / 99999
2 0 to 20 mA / 4 to 20 mA -19999 / 99999
3 Do not use!
4 Potentiometer -19999 / 99999
Add-on function:
• +32 for custom linearization.
Page 75
Once you have set the type of sensor:
The display now shows the parameter .
You use this parameter to set the digital filter for the input concerned.
You can set the filter in a range between 0.00 and 20.00 seconds.
Note:
The digital filter  is a display filter, i.e. it affects the display.
Note:
Set the digital filter to the value "0" to disable it.
Once you have set the digital filter:
 Press the [F] button.
You are now at the parameter .
This parameter is used to set the position of the decimal point.
 Use a code to set the position.
Only positions "0" and "1" are available for thermocouples.
Code Format Add-on function:

0      • +8 disables the message  and .
1    .
2   . 
3  .  
4 .   
Once you have set the position of the decimal point for this input:
 Continue by setting the upper and lower scale values.
To do this, press the [F] button.
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The display now shows the parameter .
That is the adjustment’s lower scale value.
Once you have set the lower scale value:
The display shows the parameter .
 Repeat the procedure for the upper scale value.
 Confirm the upper scale value with the [F] button.
The display now shows the parameter .
 Enter the correction offset for this input.
The correction offset can lie between –999 and +999 scale divisions.
Configuration of this input is now complete and you are back in the main menu.
Page 77
Figure 13: Configuring an auxiliary input using the example of ..
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9.3 Selecting the sensor excitation
 Open the menu .
To do this, in the main menu hold down the [F] button until  is displayed.
 Press the [F] button briefly several times until  is displayed.
 Specify the type of sensor excitation.
The following types of sensor excitation are possible:
Code Sensor excitation

0 2.5 V for potentiometer (only for input IN1)
1 5 V strain gauge sensors
2 10 V strain gauge sensors
The maximum current is 200 mA.
 Press the [F] button briefly to confirm your selection.
That completes configuration of the outputs. You are now back in the main menu.
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9.4 Selecting the transmitter excitation voltage 15 V / 24 V
WARNING!
You will get an electric shock if the voltage is connected!
Disconnect the digital indicator from the power supply before opening the
case.
CAUTION!
Risk of damage from electrostatic voltages!
Take suitable precautions when handling the boards.
You set the transmitter excitation voltage using a jumper on the CPU board.
Figure 14: Selecting the transmitter excitation voltage 15 V / 24 V
Page 80
10. Output configuration
10.1 Specifying the output parameters
Follow these steps:

 The display now shows .
You use this parameter to specify the reference signal for the alarm limit output 1.
 You do this by entering a code.
Code Function Code Function

0 OFF 8 AL1 or AL2
1 Limit 1 (AL1) 9 AL1 or AL2 or AL3
2 Limit 2 (AL2) 10 AL1 and AL2
3 Limit 3 (AL3) 11 AL1 and AL2 and AL3
5 Replicate logic input 1 16 or AL3 ... AL4
6 Replicate logic input 2 17 and AL3 ... AL4
7 Replicate button . ([]) 18 Limit 4 (AL4)
Add-on function:
• +32 inverts the output concerned.
 Press the [F] button briefly to confirm the code.
This takes you to the parameters for outputs 2 to 4 (parameters . to .).
 Repeat the procedure to specify the reference signal for these outputs as well.
Once you have specified in parameter . the reference signal for the alarm limit output 4, you then
reach the parameter ..
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10.2 Selecting the analog output
 Press the [F] button briefly several times until . is displayed.
 You use this parameter to specify the type of the analog output (OUT W).
The following settings are possible:
Code Format Add-on function:

0 Output disabled • +8 to invert.
1 0 to 10 V
2 2 to 10 V
3 0 to 20 mA
4 4 to 20 mA
5 ±10 V
 Press the [F] button briefly to confirm the type of output.
The display now shows the parameter ..
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 Assign a reference variable.
Code Reference variable Add-on functions:

0 IN1 • +32 analog output to physical
max./min. when input in High/Low
1 IN2
state (outside the calibration limits).
2 IN3
• +64 only for . = 0, 1, 2, 3, 4, 5:
3 IN4 Output to minimum when the input is in
state ,  or .
4 Fin.A (Mathematical function A)
5 Fin.b (Mathematical function b)
12 Value acquired via serial port
13 Peak value, Input 1 maximum
14 Peak value, Input 1 minimum
15 Peak-to-peak value, Input 1
16 Peak value, Input 2 maximum
17 Peak value, Input 2 minimum
18 Peak-to-peak value, Input 2
19 Limit 1 (AL1)
20 Limit 2 (AL2)
21 Limit 3 (AL3)
 Press the [F] button briefly to confirm the reference variable.
The display now shows the parameter ..
You use this parameter to specify the lower scale value for the analog outputs.
 Enter the lower scale value for the analog outputs.
 Press the [F] button briefly to confirm the value.
 Using the parameter ., specify the upper scale value.
You are now at the last configuration stage, the sensor excitation ().
Page 83
Figure 15: Configuring the outputs
Page 84
10.3 Fine adjustment of the analog output
Note:
If necessary, you can abort the fine adjustment procedure for the analog output from the parameter .
onwards. To abort the process, hold down the [] + [F] buttons simultaneously. You are then taken back
to the parameter ..
 First go to the menu .
To do this, hold down the [F] button until  is displayed.
 Use the ▲ or ▼ buttons to set the value "99".
Once you have set the value, you get access to the protected area.
 Hold down the [F] button until . is displayed.
 Enter the value "7".
 Press the [F] button briefly to confirm this value.
You are now at the parameter ..
 Enter the minimum value.
 Use the ▲ and ▼ buttons to set the value.
The display now shows the parameter .
 Enter the maximum value.
 Use the ▲ and ▼ buttons to set the value.
That completes the fine adjustment of the analog output.
You are now back in the main menu at the top of the menu ..
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10.4 Setting alarm limits
Note:
If several alarm limits (having an assigned character string) are being output simultaneously, the alarm
limit with the lowest number takes priority (AL1 = highest priority; AL4 = lowest priority).
Absolute limit
For AL1, inverse absolute limit (undershoot) with positive hysteresis  , . = 1 (*) = 0.
Limit is Off if actuated during power-up phase.
For AL2, direct absolute limit (overshoot) with negative hysteresis  , . = 0
Symmetric absolute limit
For AL1, absolute inverse symmetric limit with hysteresis  , . = 4
For AL1, absolute direct symmetric limit with hysteresis  , . = 5
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Note:
The relative alarm is referred to a previous absolute alarm (SP) e.g. AL1 absolute; AL2 = relative, referred
to AL1
Relative limit referred to SP (previous absolute limit)
For AL1, relative inverse limit with negative hysteresis  , . = 3
For AL1, relative direct limit with negative hysteresis  , . = 2
* Minimum hysteresis: 2 scale divisions
Symmetric relative limit referred to SP (previous absolute limit)
For AL1, relative inverse symmetric limit with hysteresis  , . = 6
For AL1, relative direct symmetric limit with hysteresis  , . = 7
Note:
For limits that are related (. = relative) to other reference variables (.) that have different settings
for the decimal point, the response threshold is always based on the scale divisions without taking the
decimal points into account. Example: if . = 0 (referred to IN1) and . = 6 (relative, referred to IN3)
and IN1 has  = 1, IN3 has  = 2, AL1 = 200.0 IN3 = 10.00, . = 1, the response threshold of the
limit is 300.0
Page 87
10.4.1 Enabling alarm limits
 Hold down the [F] button until  is displayed.
 Press the [F] button briefly several times until . is displayed.
This is used for enabling alarm limits.
 Set the number of alarm limits to be enabled.
You can enable up to four (4) alarm limits.
After enabling the limits, you can specify the button functions for the control panel. The parameters .
to  are used for this purpose.
10.4.2 Configuring an alarm limit

Before you can configure an alarm limit, you must first enable it. This is done in the menu .
 First switch from the main menu into the menu .
 Then hold down the [F] button until  is displayed.
Page 88
 Press the [F] button briefly several times until . is displayed.
 Use the ▲ or ▼ buttons to set the number of alarm limits to be enabled.
You can enable up to four alarm limits.
 Press the [F] button to confirm the value.
This enables a specific number of alarm limits (up to four allowed). All other settings are made in the
menu .
 Now go to the menu .
To do this, hold down the [F] button until  is displayed.
You are now at the parameter . ("" stands for the number of the limit: AL1, AL2 etc.).
 Use the code to specify the reference variable for the respective limit.
The following reference variables are possible:
Code Reference variable Code Reference variable

0 IN1 13 Peak value, Input 1 maximum
1 IN2 14 Peak value, Input 1 minimum
2 IN3 15 Peak-to-peak value, Input 1
3 IN4 16 Peak value, Input 2 maximum
4 Fin.A (Mathematical function A) 17 Peak value, Input 2 minimum
5 Fin.b (Mathematical function b) 18 Peak-to-peak value, Input 2
12 Value acquired via serial port
Add-on function:
• +32 only for AL1 and AL2: relative limit In.3 and In.4 of digital input
(diG.1,2 codes: 4, 5, 6).
 Press the [F] button briefly to confirm the reference variable.
Page 89
You are now at the parameter ..
This parameter is used for entering the type of alarm limit.
 Use the code to specify the type of limit.
The types are classified as follows:
Code Direct (overshoot) or Absolute or relative to Normal limit or

inverse (undershoot) current setpoint value symmetric limit
(window)
0 Direct Absolute Normal
1 Inverse Absolute Normal
2 Direct Relative Normal
3 Inverse Relative Normal
4 Inverse Absolute Symmetric
5 Direct Absolute Symmetric
6 Inverse Relative Symmetric
7 Direct Relative Symmetric
Note:
Limit 1 can only be absolute, because a relative limit must always relate to a previous absolute limit.
Add-on function
 Add the value for the add-on function onto the code for the type of alarm limit.
• +8, disabled during power-up phase until first limit reached.

• +16, enable limit buffer.
• +32, change the color of the PV display when limit is active.
• +64, the relative limit is referred to input IN3 (excludes code . = 2).
• +128, the relative limit is referred to input IN4 (excludes code . = 3).
• +256, change the color of the PV display when value exceeds limit (only for limits with delay).
• +512, enable the assigned character string when limit is active.
• +1024, enable the assigned character string when value exceeds limit (only for limits with delay).
 Confirm the limit type and any add-on function by pressing the [F] button briefly.
Page 90
The display now shows the parameter ..
This parameter is used to set the hysteresis for the alarm limit (±9 999 scale divisions).
 Specify the hysteresis value and confirm it by pressing the [F] button briefly.
Next you must set the activation time for the respective limit. You do this in two steps.
First you come to the parameter ., which is where you enter a value for the activation time.
 Now specify the value for the activation time.
You can give the time in milliseconds, seconds or minutes.
 Confirm this value with the [F] button.
 In parameter ., specify the units for the activation time.
Code Units
0 Milliseconds
1 Seconds
2 Minutes
If, for parameter ., you have enabled an add-on function that uses an assigned character string, you
can now enter this string. Otherwise you skip the next steps and continue directly with configuring the next
alarm limit or configuring the lower extreme value.
Note:
Before you can assign a character string to an alarm limit, you must enable the character set by adding
the value "512" or "1024" to the code for the parameter  ("n" is the number of the limit between "1"
and "4") in the menu . If a different value has been added, the parameters for setting the character
string are not displayed.
You can assign each enabled alarm limit a five-character alphanumeric string, which is displayed on the
PV display (display level 1).
Each of the five characters is denoted by a specific upper-case letter:
Page 91
Figure 16: Letter notation used for the five characters in the display
This notation is also used for the parameters ., ., ., . and . in menu .
You must give these parameters certain values according to which character string you want displayed for
a limit.
These values are made up of the individual values of the display segments. The value of a character is
simply the sum of the segment values
Figure 17: How the character value is generated.
Example:
In order to produce the character , you must set the relevant parameter to the value
1+2+4+8+64 = 79.
The table below contains the values for the most commonly used characters.
You are now at the parameter ..
 Specify here the first character (character A) of the assigned character string.
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Table 4: Values for the most commonly used characters
Character Value Character Value Characte Value
r
 63 95  4
 6  119  6
 91  124  56
 79  88  55
 102  57  84
 109  94  92
 125  123  63
 7  121  115
 127  113  80
 111  61  109
 128  116  120
 118  62
 Press the [F] button briefly to confirm the character.
Specify characters B to E in the same way as for character A. The parameters , ,  and  are
provided for this purpose.
Once you have specified character E, you have completed the character-string assignment.
If you have enabled other alarm limits that you have not configured yet, you are then taken back to the
parameter ., where you can configure these limits.
If you have now configured all the enabled alarm limits, you are taken to the parameter ., which is
where you specify the lower extreme value for the alarm limit.
 Set the lower extreme value.
This value must lie between –19 999 and 99 999.
 Press the [F] button briefly to confirm this value.
The display now shows the parameter ..
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 Specify the upper extreme value here.
This value must also lie between –19 999 and 99 999.
You have now reached the last step of the limit configuration process: parameter .
This parameter defines the behavior of the output if a sensor breaks (error code ,  and
).
 Use a code to specify the behavior in the event of a broken sensor.
Code Limit 1 Limit 2 Limit 3 Add-on function:

0 OFF OFF OFF • +16, to set limit 4 to "ON"
1 ON OFF OFF
2 OFF ON OFF
3 ON ON OFF
4 OFF OFF ON
5 ON OFF ON
6 OFF ON ON
7 ON ON ON
 Press the [F] button briefly to confirm the input.
Configuration of the alarm limits is now complete and you are back in the main menu.
Page 94
Figure 18: Procedure for configuring the alarm limits
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10.4.3 Adjusting an alarm limit
 In measurement mode, press the [F] button briefly several times until the sub-display shows the
number of the alarm limit that you wish to adjust.
 Press the ▲ or ▼ button.
This changes the setting for the limit concerned.
Page 96
10.4.4 Selecting the contact type (NC / NO)
WARNING!
case.
CAUTION!
The jumpers for selecting the contact type (normally closed “NC” / normally open “NO”) for the relay
outputs are located on the soldering side of the power supply board.
Note:
NO1-NO4 means contact type “NO” (factory setting)
NC1-NC4 means contact type “NC”
Page 97
11. Interface configuration
11.1 Configuring the serial interface

The menu  is used for configuring a serial interface for data transfer.
 Switch from the main menu into the menu .
To do this, hold down the [F] button until  is displayed.
 Press the [F] button once briefly.
The display now shows the parameter .
This is used for setting the device address. A possible address must lie in the range "0" to "247".
 Set the required address.
The display shows the parameter .
This is where you set the baud rate for data transmission.
The following baud rates are possible:
Code Baud
rate
0 1 200
1 2 400
2 4 800
3 9 600
4 19 200
5 38 400
6 57 600
7 115 200
Page 98
 Press the [F] button.
The display now shows the parameter .
This parameter is used for setting the parity.
Code Parity
0 none
1 odd
2 even
The serial interface is now configured.
Figure 19: The menu  is used for configuring a serial interface
11.2 Profibus interface

(only for instruments with the Profibus option)
The separate Profibus manual contains information on the Profibus.
Page 99
Page 100
12. Hardware configuration
12.1 Accessing the protected area

The protected area contains:
• Mathematical functions
• Limit enable
• Button assignment
• Configuration of digital inputs
• Display settings
• Linearization of inputs
• Sensor-specific calibration
To gain access to the protected area:

 Go to the menu .
To do this, in the main menu hold down the [F] button until  is displayed.
This menu contains just one parameter.
Once you have set the value, the protected area is unlocked. The protected area remains
unlocked as long as you stay within it.
To access menus within the protected area, hold down the [F] button as usual.
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12.2 Parameter lock
WARNING!
case.
CAUTION!
The component side of the CPU card contains the jumper S9 which is used to control access to the
menus of the instrument.
Enable access:
 Close jumper S9.
Disable access:
 Open jumper S9.
As you run through the menus (by holding down the [F] button), the menu  is followed by the display
.
Access to the subsequent menus is only possible if you set the parameter  to the value "99".
You can use the parameter  to enable/disable the display and/or editing of specific parameters. These
parameters include:
•  to 
• .
• .
• . to 
Page 102
In addition, you can block access to these configuration menus:
• Main inputs (., .)
• Auxiliary inputs (., .)
• Alarm limits ()
• Outputs ()
• Serial interface ()
• 
In addition, you can inhibit the software power-down (instrument stand-by) and disable the tare function.
 Hold down the [F] button until  is displayed.
 Set the Pro parameter to one of these values:
Code Display and edit these parameters

0 , , , 
., .
., ., ., .
1 , , , 
., .
, 
3 ., .
Add-on functions
• +4 to block access to the menus ., ., ., .,  and 
• +8 to block access to the menu  and the interface configuration
• +16 to inhibit the software power-down (instrument stand-by)
• +32 to disable the tare memory function
Page 103
Figure 20: Access to the menu  is password protected
Page 104
12.3 Instrument settings
12.3.1 Mathematical functions
 Press the [F] button briefly several times until . is displayed.
This parameter is used to select the mathematical function that you can apply to the input values
of the digital indicator.
Code Function
0 Function disabled
1
2 IN1 + IN2
3 IN1 – IN2
4 IN1 / IN2 (IN2 can only take positive values in the range 1 to 99 999)
5 (IN1 can only take positive values in the range 0 to 99 999)
6 (IN1 + IN2)/2
7 IN3 x C1.A
8 (IN1 + IN2 + IN3 + IN4) / 4
If you select function 0, 2, 3, 4, 5, 6 or 8, you skip the following steps and you are taken directly to
the parameter for selecting the second mathematical function ..
If you select function 7, you must specify the coefficient . (range –9.99 to 99.99). Once you
have entered this value, you are taken directly to the parameter for selecting the second
mathematical function ..
Page 105
If you select function 1, you need to specify further parameters before getting to the second
mathematical function ..
If you select function 1:
 Specify the values for the two variables . and ..
Code Variable Code Variable

0 =0 3 IN3
1 IN1 4 IN4
2 IN2 6 Fin.B
 Press the [F] button briefly to confirm each value.
 The display now shows the parameter ..
 You now need to specify the mathematical operator A.
Code Operator Code Operator

0 + 2 x
1 - 3 /
 Specify the coefficient ..
This coefficient must lie in the range -9.99 to 99.99.
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 Specify the next coefficient ..
Code Value
0 1
1 1/2
2 2
 Now specify the coefficient ..
 Specify the coefficient ..
Code Value
0 1
1 1/2
2 2
 Finally, specify the coefficient ..
Once you have specified the coefficient ., you have finished configuring the parameters for
mathematical function A.
Page 107
Example: simple differential measurement
This differential measurement shall be applied to the inputs IN3 and IN4.
We set the parameters for the mathematical function A as follows:
. =
. = IN3
. = IN4
. = -
. = 1
. = 1
. = 1
. = 1
. = 1
If we substitute the parameters . to . in the selected formula, one obtains the formula:
Which gives:
You are now at parameter ..
Page 108
This parameter is used to select the mathematical function that you can apply to the input values
of the digital indicator.
Code Function
0 Function disabled
1
2 IN1 + IN2
3 IN1 – IN2
4 IN1 / IN2 (IN2 can only take positive values in the range 1 to 99 999)
5 (IN1 can only take positive values in the range 0 to 99 999)
6 (IN1 + IN2)/2
7 IN3 x C1.b
8 (IN1 + IN2 + IN3 + IN4) / 4
If you select function 0, 2, 3, 4, 5, 6 or 8, skip the following steps and you are taken directly to the
parameter for enabling the alarm limits (see section 10.4.1 "Enabling alarm limits").
If you select function 7, you must specify the coefficient . (range –9.99 to 99.99). Once you
have entered this value, you are taken directly to the parameter for enabling the alarm limits.
If you select function 1, you need to specify further parameters before getting to the parameter for
enabling the alarm limits.
If you select function 1:
 Specify the values for the two variables . and ..

0 =0 3 IN3
1 IN1 4 IN4
2 IN2 6 Fin.A
 Press the [F] button briefly to confirm each value.
 The display now shows the parameter ..
Page 109
 You now need to specify the mathematical operator B.
Code Operator Code Operator

0 + 2 x
1 - 3 /
 Specify the coefficient ..
 Specify the next coefficient ..
Code Value
0 1
1 1/2
2 2
 Now specify the coefficient ..
 Specify the coefficient ..
Page 110
Code Value
0 1
1 1/2
2 2
 Finally, specify the coefficient ..
Once you have specified the coefficient ., you have finished configuring the parameters for
mathematical function B. You are now at parameter .. This is used for enabling alarm limits.
Page 108 contains an example of a mathematical function.
12.3.2 Button assignment

 Press the [F] button briefly several times until . is displayed.
Factory default:
. stands for the [PEAK] button.
. stands for the [CAL / RST] button.
. stands for the [] button.
Page 111
You have the following assignment options for all three buttons:

0 Locked (no function) 16 Strain gauge calibration IN1
2 HOLD IN1 23 Zero display (tare) IN1
3 Clear limit buffer 24 Zero display (tare) IN1 / Clear limit buffer
7 Set / Reset = OUT1 to 4 (only for .) 25 Zero display (tare) IN1 /
8 Enable peak value + (maximum IN1) Clear peak-value buffer IN1
9 Enable peak value - (minimum IN1) 26 Zero display (tare) IN1 / Clear limit buffer /
10 Enable peak-to-peak value Clear peak-value buffer IN1
(max. peak value – min. peak value) IN1 27 Display HOLD
11 Clear peak-value buffer IN1 28 FLASH IN1
12 Clear limit buffer / peak-value buffer IN1 29 Net /Gross (when Gross value being shown
the units digit flashes on the display.
15 Strain gauge calibration check IN1

(using shunt resistor)
Add-on functions
• +32 when referring to IN2 (only for table values that refer to IN1).
• +64, only possible for ., disables the function "button [F] + []" ("back menu").
"HOLD" function
The input value and the limit status values are "frozen" during the period the digital input is active.
When an input is active, then resetting the limit buffer results in all energized relays being released
and the buffer for all limits being cleared.
"FLASH" function
The input value is read and the limits are "frozen"; if the logic input goes active, the input value is
"frozen" and the limits are updated based on the last value detected.
When you have confirmed the function you are taken to the parameter .. This parameter is
used with the subsequent parameter . to define the function of the two digital inputs.
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12.3.3 Digital inputs
 You are now at the parameter ..
This is used for setting the process type and mains frequency.
The "Fast" setting is used e.g. for pressure and flow-rate control functions, whereas "Slow" is used
e.g. for temperature regulation functions.
You have the following selection options:
Code Process type Code Process type

0 Fast (mains frequency 50 Hz) 4 Fast (mains frequency 60 Hz)
2 Slow (mains frequency 50 Hz) 6 Slow (mains frequency 60 Hz)
Add-on function:
• +8 sets the digital inputs DI1 and DI2 to "NPN" operation.
 You are now at the parameter ..
This parameter is used with the subsequent parameter . to define the function of the two
digital inputs.
Page 113
 Specify the functions of the two digital inputs.

0 Locked (no function) 16 Strain gauge calibration IN1
2 HOLD IN1 17 Software shut-down of device
3 Clear limit buffer 18 Disable the [F] button
4 Limit threshold 1 of input IN.3 19 Remote operation of [F] button
5 Limit threshold 2 of input IN.4 20 Remote operation of ▲ button
6 Limit threshold 1 of input IN.3 21 Remote operation of ▼ button
and limit threshold 2 of input IN.4 23 Zero display (tare) IN1
7 Set / Reset = OUT1 to 4 24 Zero display (tare) IN1 /
8 Enable peak value + (maximum IN1) Clear limit buffer
9 Enable peak value - (minimum IN1) 25 Zero display (tare) IN1 /
10 Enable peak-to-peak value Clear peak-value buffer IN1
(max. peak value – min. peak value) IN1 26 Zero display (tare) IN1 / Clear limit buffer /
11 Clear peak-value buffer IN1 Clear peak-value buffer IN1
12 Clear limit buffer / peak-value buffer IN1 27 Display HOLD IN1

28 FLASH IN1
15 Strain gauge calibration check IN1 29 Net / Gross (when enabled = gross)
(using shunt resistor) 30 Change color of PV display.
Add-on functions
• +32 when referring to IN2 ( only for table values that refer to IN1).
• +64 for an input with inverted logic.
• +128 to force logic state "1" (on).
The display now shows the parameter ., which is used for configuring the display.
Page 114
12.3.4 Display settings

 Press the [F] button briefly several times until . is displayed.
 Specify here the variable that the display will show in normal mode.

1 IN1 9 Fin.A
2 IN2 10 Fin.B
3 IN3 32 alternating IN1, IN2 (approx. 1.2 s)
4 IN4 64 alternating IN1, IN2, IN3 (approx. 1.2 s)
8 Analog output 128 alternating IN1, IN2, IN3, IN4
(approx. 1.2 s)
Add-on function:
• +16 for a green process-value display.
• + 512 avoids the automatic switching of the display
 Then specify the physical variable to be displayed in the F display.
. specifies the physical variable for the F display in the PV display.
. specifies the physical variable for IN1 to be displayed in the F display.
. specifies the physical variable for IN2 to be displayed in the F display.
. specifies the physical variable for IN3 to be displayed in the F display.
. specifies the physical variable for IN4 to be displayed in the F display.
Page 115
You have the following options for all parameters:
0 10 nA
1 °C 11 A
2 °F 12 _.n
3 rH 13 _.S
4 PA 14 Li
5 PH 15 %
6 bA 16 i.1
7 _.h 17 i.2
8 nU 18 i.3
9 U 19 i.4
Once you have confirmed the physical variable for IN4, the display shows the parameter ..
 Use this parameter and the subsequent parameters (.,  and ) to set the function of the
LEDs L1-L4.
You have the following options for all four parameters:

0 no function 18 AL1 and AL2
3 HOLD IN1 19 AL1 and AL2 and AL3
4 HOLD IN2 20 Check on automatic calibration IN1
7 Replicate DI1 21 Check on automatic calibration IN2
8 Replicate DI2 22 Display peak value + (maximum IN1)
9 Fault (broken sensor) 23 Display peak value - (minimum IN1)
13 AL1 24 Display peak-to-peak value IN1
14 AL2 25 Display peak value + (maximum IN2)
15 AL3 26 Display peak value - (minimum IN2)
16 AL1 or AL2 27 Display peak-to-peak value IN2
17 AL1 or AL2 or AL3
Add-on function:
• +32 enables flashing of the LED when the display is active.
• +64 to invert the state of the LED.
Once you have specified the functions of the LEDs you have completed the hardware configuration
process. When you have confirmed the function you are taken back to the main menu.
Page 116
Figure 21: The instrument settings are made in the menu .
Page 117
13. Sensor-specific calibration
The calibration procedure depends on the sensor that was specified for the selected input.
General information
The type 9163 digital indicator can be calibrated (scaled) by a choice of methods.
• Calibration using a physical variable

• Calibration by entering data from the sensor test certificate
The following sections describe in greater detail the various calibration and adjustment options.
13.1 Potentiometer or linear signals

Calibration is necessary in order to define the relationship between the electrical signals measured by the
connected sensors and the measured values to be displayed. This is a two-point calibration. Normally the
sensors have a test and calibration certificate which you can use to find the values of the electrical
signals.
A certificate may look like the example shown below, where the most important values are highlighted.
Figure 22: Test and calibration certificate for a potentiometric position sensor
Measurements using a calibrated gauge block have proved to be the most straightforward and practical
way of calibrating systems that measure position and length (such as potentiometric position sensors).
Potentiometric angle sensors can also be connected.
Page 118
Perform the following steps to carry out a calibration:
Note:
Before a calibration, connect all the sensors to the digital indicator. If all the sensors that are connected to
the digital indicator during normal operation are not connected, measurement errors can arise in the
calibration.
Note:
If necessary, you can abort the calibration procedure from the parameter . onwards. To abort the
process, hold down the [] + [F] buttons simultaneously. You are then taken back to the parameter
..
Note:
Potentiometric position sensors usually have electrical dead regions at the beginning and end of the
measurement range, where the measurement signal does not change despite movement of the sliding
shaft.
 Connect the sensors to the instrument.

 Select the relevant input:
Code Function
1 Input IN1
2 Input IN2
3 Input IN3
4 Input IN4

You are now at the parameter ..
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 Set the potentiometer to the minimum value.
This means that the potentiometer slider must sit in the position for the minimum voltage.
If the input value is symmetrical, the slider must sit in the center position.
 Press the [F] button briefly to confirm the minimum value.
The display now shows the parameter ..
 Set the potentiometer to the maximum value.
The potentiometer slider must sit in the position for the maximum voltage.
 Press the [F] button briefly to confirm the maximum value.
This completes calibration of a potentiometer or a linear signal.
You are now back in the main menu at the top of the menu ..
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13.2 Strain Gauge Sensors and Strain Gauge Simulators
Note:
If you are using a calibrator for calibration, set the parameter  in the menu  to "0". Otherwise the
digital indicator signals an error .
The calibration procedure below is used to define the relationship between the electrical measurement
signal from the connected strain gauge sensor (-lower calibration value, upper calibration value) and the
measurement that is to be displayed (lower scale value, upper scale value). It is a simple two-point
calibration procedure.
Figure 23: Measured quantity and sensor signal
*You are able to change the magnitude  during calibration.
The values are related as follows:
Lower scale value  Lower calibration value

Upper scale value  Upper calibration value
The lower calibration value is the electrical signal from the sensor when the “load” given by the lower
scale value is applied (usually the zero point of the sensor).
Since the zero point of a strain gauge tends to shift from the origin as a result of the way the gauge is
mounted (components used to transfer the force exert an initial load themselves) or material ageing, the
electrical value specified under "zero point" in the sensor test certificate rarely tallies with the value
actually measured. So always perform the teach-in for this value.
Other terms:
Rated load  Upper scale value

Zero signal  Zero point, zero signal without assembly parts, lower calibration value
Output signal at rated load, sensitivity in preferential measurement direction, upper
Rated output 
calibration value
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Type of connection: 4-wire technology
Figure 24: 4-wire technology
A measuring chain contains a number of components, each contributing to the overall measurement
accuracy of the test setup. One can avoid these accuracy problems by using the standard solution of the
6-wire circuit, or by calibrating as a unit the 4-wire circuit as the complete measuring chain.
In most applications, however, the 4-wire connection is quite adequate.
Note:
The type 9163 digital indicator only supports 4-wire technology.
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Perform the following steps to carry out an adjustment using a Sensor:
Note:
Before an adjustment, connect all the sensors to the digital indicator. If not all the sensors that are
connected to the digital indicator during normal operation are connected, measurement errors can arise in
the adjustment.
It is also possible to connect a Strain Gauge Simulator model 9405, which can simulate the output signal
of a strain gauge simulator. This will give you the ability to make an adjustment of the indicator with a
sensor of a measurement range that can not be covered by a reference. For more information about
adjustments using a Strain Gauge Simulator refer to page 125.
Note:
If necessary, you can abort the indicator adjustment procedure from the parameter . onwards. To
abort the process, hold down the [] + [F] buttons simultaneously. You are then taken back to the
parameter ..
 Connect the sensor to the instrument.
 Remove any load from the sensor.
Code Function
1 Input IN1
2 Input IN2
3 Input IN3
4 Input IN4
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You are now at the parameter . (refer to Figure 26: on 137).
This parameter is used for recording the zero output when the sensor is not under load.
If you have specified a strain gauge sensor for this channel and the input range 40 mV (sensor class 28 or
29, see section 9.1: "Configuring a main input" on page 69) you get directly back to ..
186H 187H
If you have specified a strain gauge sensor with a sensitivity of 1.5 to 4 mV/V for this channel (sensor
class 14 or 15, see section 9.1: "Configuring a main input" on page 69) the display starts to flash.
18H 189H 190H
 In this case, wait a few seconds.
The display jumps to the parameter ..
This parameter is used to define the output signal and nominal value (e.g. the nominal force) of
the sensor.
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 Now load the sensor with the reference weight or reference pressure (typical is the end of range
value, e.g. pressure or load).
 Use the ▲ and ▼ buttons to adjust the displayed reference value.
The display starts to flash again.
 Wait a few seconds.
You are now at the parameter ..
This parameter is used for the final calculation of the zero point.
 Remove any load from the sensor.
That completes the calibration of the strain gauge sensor.
You are now back in the main menu at the top of the menu ., where you can perform further
calibrations.
Perform the following steps to carry out an adjustment using a Strain Gauge Simulator
model 9405:
Connecting a Strain Gauge Simulator model 9405 gives you the ability to make an adjustment of the
indicator with a sensor of a measurement range that can not be covered by a reference value.
Note:
If necessary, you can abort the indicator adjustment procedure from the parameter . onwards. To
abort the process, hold down the [] + [F] buttons simultaneously. You are then taken back to the
parameter ..
 Connect the Strain Gauge Simulator to the instrument.
 Set the Strain Gauge Simulator to 0 mV/V.
It is also possible to use the zero signal of the particular sensor. Doing this, you have to connect
this Sensor to the indicator without any load.
Page 125
Code Function
1 Input IN1
2 Input IN2
3 Input IN3
4 Input IN4
You are now at the parameter . (refer to Figure 26:on 137).
This parameter is used for recording the preset zero value of the connected
Strain Gauge Simulator.
If you have specified a strain gauge sensor for this channel and the input range 40 mV (sensor class 28 or
29, see section 9.1: "Configuring a main input" on page 69) you get directly back to ..
H 186H 187H
If you have specified a strain gauge sensor with a sensitivity of 1.5 to 4 mV/V for this channel (sensor
class 14 or 15, see section 9.1: "Configuring a main input" on page 69) the display starts to flash.
18H 189H 190H
Page 126
 In this case, wait a few seconds.
The display jumps to the parameter ..
This parameter is used to define the output signal and nominal value (e.g. the nominal force) of
the sensor.
If you have used the sensor for recording the zero signal, connect the Strain Gauge Simulator
now.
 Now set the Strain Gauge Simulator to the next lower sensitivity, seen from the sensor’s
sensitivity.
If your sensor has a sensitivity of e.g. 1.0480 mV/V, stated in the report, you have to set the
Strain Gauge Simulator to 1.0 mV/V.
 Calculate the reference value using the formula:
Example: Calculation of the reference value, if you use a Strain Gauge Simulator
Nominal value: 200 N
Sensitivity of the sensor: 1.0480 mV/V
Simulator setting: 1 mV/V
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 Use the ▲ and ▼ buttons to adjust the displayed value of reference weight or pressure.
The display starts to flash again.
 Wait a few seconds.
You are now at the parameter ..
This parameter is used for the final calculation of the zero point.
 Set the Strain Gauge Simulator to 0 mV/V.
If you have used the sensor for recording the zero signal, you now have to connect the sensor
again, without any load.
That completes calibration of the strain gauge sensor.
calibrations.
Page 128
13.3 RTD (PT100)
This passive sensor is made of platinum. The nominal resistance at a temperature of 0 °C equals 100 Ω.
The mean temperature change between 0 °C and 100 °C equals 0.385 % / °C. The temperature values
and the corresponding resistance values are specified in DIN EN 60751.
The sensors are classed A or B. A Class A sensor can deviate by 0.35 °C at 100 °C, and a Class B
sensor by 0.8 °C.
The temperature is measured by measuring the resistance of the Pt100 resistance thermometer, which is
then converted by the instrument into °C.

Note:
calibration.
Note:
If necessary, you can abort the fine adjustment procedure for the analog output from the parameter
. onwards. To abort the process, hold down the [] + [F] buttons simultaneously. You are then
taken back to the parameter ..
Code Function
1 Input IN1
2 Input IN2
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You are now at the parameter ..
This parameter is used for the minimum resistance of the RTD. For a Pt100 this equals 18.52 Ω; it
cannot be changed.
You are now at the parameter ..
This parameter is used for the maximum resistance of the RTD. For a Pt100 this equals 390.48 Ω;
it cannot be changed.
That completes calibration of the RTD sensor.
calibrations.
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13.4 Thermocouple (TC)
These active sensors are made of two wires of different metals or metal alloys fused together at one end.
When the fused junction is heated, a thermal EMF is produced at the wire ends. The amplitude of the
EMF depends on the type of metals used and the temperature difference between the measuring point
and the reference junction.
Materials used nowadays comply with the set of fundamental values given in DIN EN 60584 and
DIN 43710.

Note:
calibration.
Note:
If necessary, you can abort the fine adjustment procedure for the analog output from the parameter .
onwards. To abort the process, hold down the [] + [F] buttons simultaneously. You are then taken back
to the parameter ..
Hold down the [F] button until . is displayed.
Code Function
1 Input IN1
2 Input IN2
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The display now shows the parameter ..
This parameter is used by the digital indicator for calibration at 0 mV.
You are now at the parameter ..
This parameter is used by the digital indicator for calibration at 50 mV.
The next parameter is the parameter ..
 Enter the ambient temperature of the instrument in °C.
That completes calibration of the thermocouple (TC).
calibrations.
13.5 Input linearization

The menu  is used for input linearization.
 Hold down the [F] button until  is displayed.
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You are now at the parameter ., which is used to input the linearization type.
You can select from the following linearization types:
Code Linearization type

0 Variable intervals (maximum 32 intervals)
1 Variable intervals with teach-in of IN1 (maximum 32 intervals (= steps))
5 Linearization with fixed intervals (64 intervals (= steps))
 Press the [F] button briefly to confirm the linearization type.
The linearization process for an input is identical up to this point for all linearization types.
From point "." onwards, however, the procedure for linearization types 0 to 4 differs from that for
linearization type 5.
You have selected one of the linearization types 0 to 4:

Once you have selected the linearization type or scale for the temperature sensor, you reach the
parameter ..
 Set the number of intervals (steps) you require.
You must set a value of at least one and no more than 32.
Once you have confirmed the number by pressing the [F] button briefly, you access the parameter
..
Enter here the same value that you have set for this input in the parameter . This value must
lie between –19 999 and 99 999.
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After confirming ([F] button), the display shows the parameter ..
If linearization involves "teach-in", the input is measured. You need to confirm this value by
pressing the [F] button.
 Set here the assigned / measured input value in multiples of 1/10 000 of the value that you will
specify in the parameter ..
The value of the parameter . must lie between 0 and 10 000.
Repeat these steps for the number of intervals that you have specified in the parameter ..
You have selected linearization type 5:

Once you have selected the linearization type or scale for the temperature sensor, you reach the
parameter ..
Enter here the same value that you have set for this input in the parameter . This value must
lie between –19 999 and 99 999.
 Confirm this value ([F] button).
 Enter the values for the intervals 1 to 64.
Use the following equation to calculate these values:
"n" = number denoting the interval (1-64).
The value for the equation must lie between –19 999 and 99 999 for each value of "n".
Note:
The value . must equal the value that you have set for this input in the parameter .
Page 134
Figure 25: Input linearization
Page 135
13.6 Restoring factory-set calibration
 Add 32 to the code of the input whose calibration you wish to reset (+32).
This produces the following codes for restoring the factory-set calibration:
Code Function
0 -
33 Input IN1
34 Input IN2
35 Input IN3
36 Input IN4
39 . - Fine adjustment of the analog output
You have then reset the calibration of the input concerned to the factory setting.
calibrations.
Page 136
Figure 26: Calibration of different sensor types
Page 137
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14. Instrument power-up / power-down via software
(stand-by)
The factory default is for the ON / OFF function to be enabled.
This function can be assigned to a digital input.
14.1 Switch-off (power-down / stand-by)

 Press and hold the [F] and ▲ buttons simultaneously for longer than 5 seconds.
The 9163 now puts itself in the OFF state.
During this stand-by mode, the mains supply is maintained and the lower (PV) display is deactivated, with
the display "OFF" remaining on.
All outputs (limit outputs and relay outputs) assume the OFF state (logic outputs to "0", relays released).
All instrument functions, with the exception of actual-value acquisition and display and the power-up
function, are deactivated.
14.2 Switch-on (power-up)

 Press and hold the [F] button for longer than 5 seconds.
The 9163 now switches from the OFF state into the ON state.
Disabling the ON / OFF function entirely

If you have fully disabled the ON / OFF function, you cannot put the instrument into stand-by mode.
 Add 16 to the value of the parameters  (see section 12.2: "Parameter lock" on page 102)
19H 192H 193H
( + 16).
If the power supply is disconnected when the instrument is in stand-mode, the 9163 returns to the "OFF"
state when the power supply is restored.
Page 139
Page 140
15. Maintenance
WARNING!
case.
If the instrument is installed in accordance with the instructions and recommendations of this operating
manual, and configured correctly, it will work properly. Apart from normal cleaning of the front panel and
internal components where necessary, no other special maintenance operations are required.
Before opening the case, always make sure that the power supply is disconnected from the instrument.
To access the internal components (e.g. for cleaning or checking the jumpers), you simply need to
unscrew the fixing screws on the front panel and pull out the unit. There is no need to disconnect cables.
The instrument has no On-Off switch.
15.1 Cleaning
CAUTION!
The front panel of the digital indicator will be damaged.
Never use hydrocarbon-based cleaning solvents (e.g. benzene etc.)
Use a cloth moistened with water or alcohol to clean the front panel and the case.
Do not use compressed air to remove dust from the printed circuit boards: use a clean paint brush with
soft hairs.
15.2 Repair
Repairs must only be carried out by technical personnel authorized by burster.
If unauthorized persons make repairs or modifications to the hardware, the warranty is immediately void.
The component side of the CPU card contains the jumper S9 which, if inserted, enables access to the
menus of the instrument.
Page 141
15.3 Troubleshooting
Table 5: Symptoms and their cause
Symptom Cause and remedial action
The display and the LEDs on the The power supply to the instrument is the problem. Check
instrument do not switch on whether the supply voltage lies across terminals 10 and 11.
Make sure that the supply voltage matches the specification in
the order code:
9163-V0xxxx: 100 to 240 V AC/DC
9163-V1xxxx: 20 to 27 V AC/DC
The characters shown on the display One or more segments of the display may be faulty. Switch the
are incomplete or illegible unit off and back on again, and check whether all the segments
are working. During power-up, a self-diagnosis test is performed
in which all the segments flash (displays the value ). If one
or more segments are not flashing, contact burster Customer
Services.
When I hold down the [F] button, the If the problem occurs at the first installation, it is probably
configuration menu is not displayed. because the instrument's hardware configuration is not set to
accept any changes to the preset parameters, apart from
changes to the setpoint value and the limits in display level 1.
(The jumper S9 on the CPU card enables access to the
parameters for editing).
When I press the [F] button Access to some menus and/or parameters is protected by a
and hold it down, I cannot access all password  and a protection code . Section 12: "Hardware
194H 195H
the parameters configuration" on page 101 explains how to enter the password
196H
and protection code.

or configuration menus
Instead of showing the actual value, In the first four cases, an error has been detected in the input
the PV display shows one of the signal (see section 3 for details).
following :
messages: For a Pt100 sensor:
 -  -  -  -  The input is short-circuited. If the thermocouple has a short-
circuit, the PV display shows the (entered) ambient temperature
. - .
of the instrument instead of the actual value.
For a 4 to 20mA input signal:
The transmitter is faulty or has no excitation.
: the strain gauge sensor is faulty or has no excitation.
.: no voltage for sensor excitation.
.: third wire of Pt100 sensor broken or not connected.
Page 142
16. Technical specifications
Only those values, functions and ranges are guaranteed whose accuracy is specified within relative or
absolute tolerances or within specified limits.
Table 6: Technical specifications of the digital indicator
Display 1 x 5 digit, two-color red/green, character height 13 mm

1 x 2 digit, red, character height 7 mm
14 x red LEDs
Buttons 6 mechanical buttons (Peak, CAL/RST, *, UP, DOWN, F)
Accuracy 0.1 % of upper scale value ±1 scale division at an ambient
temperature of 25 °C
Temperature drift < 150 ppm/°C of upper scale value for respective inputs
/ voltage and strain gauge
Main input/main inputs IN1, IN2 Strain gauge sensors: 350 Ω, sensitivity 1.5...4 mV/V, with
sensor excitation 5/10 V DC ±5%
Potentiometer: ≥ 100 Ω, Ri > 10 MΩ at 2.5 V DC
DC linear: ± 60mV, ± 100mV, ± 1V, ± 5V, ± 10V, Ri > 10MΩ
0/4...20 mA, Ri = 50 Ω
TC, RTD
Sampling interval: 2 msec
Type TC (thermocouple) (ITS90) J, K, R, S, T (IEC 584-1, CEI EN 60584-1,60584-2)
Custom linearization possible (64 linearization steps)
Compensation error 0.1° / °C
Type RTD (resistance thermometer) Pt100 (DIN43760),
(ITS90)
Max. wire resistance for RTD 20 Ω
Type PTC / Type NTC 990 Ω, 25°C / 1 kΩ, 25 °C
Reliability Short-circuit and broken-sensor detection, Monitoring of
sensor excitation, LBA limit
Auxiliary inputs IN3, IN4 Potentiometer: 1...10 kΩ, at 10 Vdc
DC linear signals: 10 V, Ri > 2 MΩ
0/4...20 mA, Ri = 50 Ω
Sampling interval: 10 msec
Linear scale values -19 999...99 999, configurable decimal point
Limit outputs with relay NO (NC) 5A, 250 V / 30 V DC
OUT 1, OUT 2, OUT 3, OUT 4
Limit outputs with transistor 24 Vdc, > 18 V at 20 mA
OUT 1, OUT 2, OUT 3, OUT 4 Ru = 390 Ω
Page 143
Digital inputs Insulation voltage 1500 V, Sampling interval 60 ms, 24 V DC,
DI1, DI2 5 mA (PNP) or from isolated contact (NPN) max. 5 mA.
PNP/NPN selected using configuration parameter
Type of analog output OUT W Analog, resolution better than 0.03 %, Insulation voltage
1500 V, refresh rate 2 ms, synchronous with scanning of IN1
and IN2 values
0/2...10 V, ±10 V max. 25 mA, short-circuit protected
0/4...20 mA, max. load 500 Ω
Upper adjustment limit -100.0 ... 100.0 %
Stand-by function: The actual value display remains enabled
Configurable limits Up to 4 limits can be assigned to one output, and configured
as follows: maximum value, minimum value, symmetrical
values, absolute/relative values, LBA for AL1, AL2, calculated
every 2 ms, synchronous with scanning of IN1 and IN2
values; for AL3, AL4, calculation every 2...4 ms depending on
the number of limits
Special functions for limits Disable option in power-up phase, limit buffer, reset via
keyboard and/or contact
Sensor excitation 5 V DC, 10 V DC for strain gauge sensors, max. 200 mA
1, 2 V DC for potentiometer ≥ 100 Ω
Transmitter excitation 24 V DC ±5 %, max. 200 mA
Serial interface RS232, RS485 insulation voltage 1500 V
Baud rate 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200 bit/s
Protocol MODBUS RTU
Power supply (variable-voltage switch (standard) 100...240 V AC/DC ±10 %
mode power supply) (optional) 20...27 V AC/DC ±10 %
50/60 Hz, max. 20 VA
Protected by internal fuse; cannot be accessed by user
Front panel degree of protection IP54
Operating/storage temperature 0...50 °C/-20...70 °C
Relative humidity 20...85 % non-condensing
Operating environment For use in enclosed rooms, altitude up to 2000 m
Installation Removable from the front when installed in instrument panel
Installation regulations Installation Category II, Degree of pollution 2, Class II
insulation
Weight 450 g
Page 144
17. Order codes, accessories and options
Adapter cables and software are listed on the next page
Page 145
Accessories for Sensormaster 9163-V3xxxx Order code
Adapter cable from sensor socket 1 or 2 to strain gauge sensors with Type 99209-609A-0090002
5 V DC or 10 V DC excitation voltage with fitted plug 9900-V209 and to
potentiometric position sensors with 5 V DC excitation voltage with fitted
plug 9900-V209.
Adapter cable from sensor socket 1 or 2 to transmitter with 15 V DC or Type 99209-609B-0090002
24V DC excitation voltage and sensors with fitted plug 9900-V209.
Adapter cable from sensor socket 3/4 to transmitter with 10 V DC Type 99208-609B-0090002
excitation voltage or potentiometric position sensors with 5V DC excitation
voltage and fitted plug 9900-V209 and sensor connecting cable with
99209-XXXX....
Adapter cable from sensor socket 3/4 to transmitter with 15 V DC or Type 99208-609A-0090002
24V DC excitation voltage and fitted plug 9900-V209.
Software
Convenient DigiVision configuration and analysis software for the 9163 Type 9163-P100
equipment range
Page 146
18. Appendix
18.1 Menu options
Table 7: Level 1
Display Default value CONF MOD bus Description
 /  /  - PV LSW: 530
PV MSW: 531
. LSW: 536 Main input IN1
MSW: 537
. LSW. 538 Main input IN2
MSW: 539
. LSW: 540 Auxiliary input IN3
MSW: 541
. LSW: 542 Auxiliary input IN4
MSW: 543
. LSW: 544 Result of mathematical function A
MSW: 545
. LSW: 546 Result of mathematical function b
MSW: 547
. 4 000 LSW: 554 Limit 1
MSW: 555
. 9 000 LSW: 556 Limit 2
MSW: 557
. 14 000 LSW: 558 Limit 3
MSW: 559
. 19 000 LSW: 560 Limit 4
MSW: 561
Table 8: Menu 

 1.33 and 581 Software version
above
 1 693 Equipment code
. 0 582 Error code for IN1
. 0 583 Error code for IN2
. 0 584 Error code for IN3
. 0 585 Error code for IN4
. - 1333 Error code for .

. - 1334 Error code for .
Page 147
. - 1335 Position of decimal point .
. - 1336 Position of decimal point .
. - LSW: 1337 Lower scale value . (read only)

MSW: 1338
. - LSW: 1339 Lower scale value . (read only)

MSW: 1340
. - LSW: 1341 Upper scale value . (read only)

MSW: 1342
. - LSW: 1343 Upper scale value . (read only)

MSW: 1344
Table 9: Menu 

 1 693 Equipment code
 4 694 Serial communications baud rate
 0 695 Serial communications parity
Table 10: Menu .

. 15 696 Sensor or signal type for input IN1
. 0,01 967 Digital filter, Input IN1
. 20 698 Position of decimal point for IN1
. -19 999 LSW: 699 Lower scale value, Input IN1
MSW: 700
. 20 000 LSW: 701 Upper scale value, Input IN1

MSW: 702
. 0 703 Offset, Input IN1
. 0,000 704 Offset, Input IN1, calibrated using 40mV upper
scale value
. 3,000 705 Sensitivity, Input IN1, calibrated using 40 mV

upper scale value
Page 148
Table 11: Menu .
. 15 706 Sensor or signal type for input IN2
. 0,01 707 Digital filter, Input IN2
. 0 708 Position of decimal point for IN2
. -3 000 LSW: 709 Lower scale value, Input IN2

MSW: 710
. 3 000 LSW: 711 Upper scale value, Input IN2
MSW: 712
. 0 713 Offset, Input IN2
. 0,000 714 Offset, Input IN2, calibrated using 40mV upper
scale value
. 4,000 715 Sensitivity, Input IN2, calibrated using 40mV
upper scale value
Table 12: Menu .

. 1 716 Sensor or signal type for input IN3
. 0,02 717 Digital filter, Input IN3
. 3 718 Position of decimal point for IN3
. 0,00 LSW: 719 Lower scale value, Input IN3

MSW: 720
. 100,00 LSW: 721 Upper scale value, Input IN3

MSW: 722
. 0,00 723 Offset, Input IN3
Table 13: Menu .

. 2 724 Sensor or signal type for input IN4
. 0,02 725 Digital filter, Input IN4
. 3 726 Position of decimal point for IN4
. 0,0 LSW: 727 Lower scale value, Input IN4

MSW: 728
. 2 000,0 LSW: 729 Upper scale value, Input IN4

MSW: 730
. 0,0 731 Offset, Input IN4
Page 149
Table 14: Menu 
. 0 732 Reference for Limit 1
. 0 733 Type of limit 1
. -1 734 Hysteresis for limit 1
. 0 735 Activation time for limit 1
. 0 736 Time base for activation time for limit 1
. 0 1283 Character A of character string for limit 1
. 0 1284 Character B of character string for limit 1
. 0 1285 Character C of character string for limit 1
. 0 1286 Character D of character string for limit 1
. 0 1287 Character E of character string for limit 1
. 0 737 Reference for Limit 2
. 0 738 Type of limit 2
. -1 739 Hysteresis for limit 2
. 0 740 Activation time for limit 2
. 0 741 Time base for activation time for limit 2
. 0 1288 Character A of character string for limit 2
. 0 1289 Character B of character string for limit 2
. 0 1290 Character C of character string for limit 2
. 0 1291 Character D of character string for limit 2
. 0 1292 Character E of character string for limit 2
. 0 742 Reference for Limit 3
. 0 743 Type of limit 3
. -1 744 Hysteresis for limit 3
. 0 745 Activation time for limit 3
. 0 746 Time base for activation time for limit 3
. 0 1293 Character A of character string for limit 3
. 0 1294 Character B of character string for limit 3
. 0 1295 Character C of character string for limit 3
Page 150
. 0 1296 Character D of character string for limit 3
. 0 1297 Character E of character string for limit 3
. 0 747 Reference for Limit 4
. 32 748 Type of limit 4
. -1 749 Hysteresis for limit 4
. 0 750 Activation time for limit 4
. 0 751 Time base for activation time for limit 4
. 0 1298 Character A of character string for limit 4
. 0 1299 Character B of character string for limit 4
. 0 1300 Character C of character string for limit 4
. 0 1301 Character D of character string for limit 4
. 0 1302 Character E of character string for limit 4
Table 15: Menu 

. 1 787 Reference for output, OUT1
. 2 789 Reference for output, OUT2
. 3 791 Reference for output, OUT3
. 4 793 Reference for output, OUT4
. 5 799 Type of analog output W
. 0 800 Reference, Output W
. -19 999 LSW: 801 Lower scale value, Output W
. 20 000 MSW: 803 Upper scale value, Output W
 1 807 Sensor-excitation selection
Table 16: Menu 

 0 Password
 0 49 Protection code
Page 151
Table 17: Menu 
. 0 809
. 0 815 Mathematical function A
. 0 816 First operand of .
. 0 817 Second operand of .
. 0 818 Operator of .
. 0,00 819 Coefficient .
. 0 820 Coefficient .
. 0,00 821 Coefficient .
. 0 822 Coefficient .
. 0,00 823 Coefficient .
. 0 824 Mathematical function b
. 0 825 First operand of .
. 0 826 Second operand of .
. 0 827 Operator of .
. 0,00 828 Coefficient .
. 0 829 Coefficient .
. 0,00 830 Coefficient .
. 0 831 Coefficient .
. 0,00 832 Coefficient .
. 4 834 Number of active limits
. 8 835 [PEAK] button function
. 11 836 [CAL/RST] button function
. 23 837 [] button function
. 0 838 Function of digital input DI1
. 0 839 Function of digital input DI2
 0,5 846 Digital filter for PV display
. 17 847 Selection of variable displayed on PV

display
Page 152
. 8 848 Selection of variable displayed on F
display
. 16 1279 Selection of units for F display for In.1
. 17 1280 Selection of units for F display for In.2
. 18 1281 Selection of units for F display for In.3
. 19 1282 Selection of units for F display for In.4
. 22 849 LED 1 function
. 41 850 LED 2 function
. 0 851 LED 3 function
. 0 852 LED 4 function
Table 18: Menu 

. 1 858 Linearization type
. 4 859 Number of intervals
. 0 LSW: 860 Point 0, value assigned to (step 0)

MSW: 861 lower scale value
. 2 500 LSW: 862 Point 1, input value [1/10,000] (step 1)

MSW: 863 of upper scale value.
. 5 000 LSW: 864 Value assigned to point 1 (step 2)

MSW: 865
. 5 000 LSW: 866 Point 2, input value [1/10,000] (step 3)

. 10 000 LSW: 868 Value assigned to point 2 (step 4)

MSW: 869
. 7 500 LSW: 870 Point 3, input value [1/10,000] (step 5)

. 15 000 LSW: 872 Value assigned to point 3 (step 6)

MSW: 873
. 9 999 LSW: 874 Point 4, input value [1/10,000] (step 7)

Page 153
Display Default value CONF Profibus Description
. 20 000 LSW: 876 Value assigned to point 4 (step 8)
MSW: 877
. 0 LSW: 878 Point 5, input value [1/10,000] (step 9)

. 0 LSW: 880 Value assigned to point 5 (step 10)

MSW: 881
. 0 LSW: 882 Point 6, input value [1/10,000] (step 11)

. 0 LSW: 884 Value assigned to point 6 (step 12)

MSW: 885
. 0 LSW: 886 Point 7, input value [1/10,000] (step 13)

. 0 LSW: 888 Value assigned to point 7 (step 14)

MSW: 889
. 0 LSW: 890 Point 8, input value [1/10,000] (step 15)

. 0 LSW: 892 Value assigned to point 8 (step 16)

MSW: 893
. 0 LSW: 894 Point 9, input value [1/10,000] (step 17)

. 0 LSW: 896 Value assigned to point 9 (step 18)

MSW: 897
. 0 LSW: 898 Point 10, input value (step 19)

MSW: 899 [1/10,000] of upper scale
value.
. 0 LSW: 900 Value assigned to point 10 (step 20)

MSW: 901
. 0 LSW: 902 Point 11, input value (step 21)

value.
. 0 LSW: 904 Value assigned to point 11 (step 22)

MSW: 905
. 0 LSW: 906 Point 12, input value (step 23)

value.
. 0 LSW: 908 Value assigned to point 12 (step 24)

MSW: 909
Page 154
. 0 LSW: 910 Point 13, input value (step 25)
value.
. 0 LSW: 912 Value assigned to point 13 (step 26)

MSW: 913
. 0 LSW: 914 Point 14, input value (step 27)

value.
. 0 LSW: 916 Value assigned to point 14 (step 28)

MSW: 917
. 0 LSW: 918 Point 15, input value (step 29)

value.
. 0 LSW: 920 Value assigned to point 15 (step 30)

MSW: 921
. 0 LSW: 922 Point 16, input value (step 31)

value.
. 0 LSW: 924 Value assigned to point 16 (step 32)

MSW: 925
. 0 LSW: 926 Point 17, input value (step 33)

value.
. 0 LSW: 928 Value assigned to point 17 (step 34)

MSW: 929
. 0 LSW: 930 Point 18, input value (step 35)

value.
. 0 LSW: 932 Value assigned to point 18 (step 36)

MSW: 933
. 0 LSW: 934 Point 19, input value (step 37)

value.
. 0 LSW: 936 Value assigned to point 19 (step 38)

MSW: 937
. 0 LSW: 938 Point 20, input value (step 39)

value.
. 0 LSW: 940 Value assigned to point 20 (step 40)

MSW: 941
Page 155
. 0 LSW: 942 Point 21, input value (step 41)
value.
. 0 LSW: 944 Value assigned to point 21 (step 42)

MSW: 945
. 0 LSW: 946 Point 22, input value (step 43)

value.
. 0 LSW: 948 Value assigned to point 22 (step 44)

MSW: 949
. 0 LSW: 950 Point 23, input value (step 45)

value.
. 0 LSW: 952 Value assigned to point 23 (step 46)

MSW: 953
. 0 LSW: 954 Point 24, input value (step 47)

value.
. 0 LSW: 956 Value assigned to point 24 (step 48)

MSW: 957
. 0 LSW: 958 Point 25, input value (step 49)

value.
. 0 LSW: 960 Value assigned to point 25 (step 50)

MSW: 961
. 0 LSW: 962 Point 26, input value (step 51)

value.
. 0 LSW: 964 Value assigned to point 26 (step 52)

MSW: 965
. 0 LSW: 966 Point 27, input value (step 53)

value.
. 0 LSW: 968 Value assigned to point 27 (step 54)

MSW: 969
. 0 LSW: 970 Point 28, input value (step 55)

value.
. 0 LSW: 972 Value assigned to point 28 (step 56)

MSW: 973
Page 156
. 0 LSW: 974 Point 29, input value (step 57)
value.
. 0 LSW: 976 Value assigned to point 29 (step 58)

MSW: 977
. 0 LSW: 978 Point 30, input value (step 59)

value.
. 0 LSW: 980 Value assigned to point 30 (step 60)

MSW: 981
. 0 LSW: 982 Point 31, input value (step 61)

value.
. 0 LSW: 984 Value assigned to point 31 (step 62)

MSW: 985
. 0 LSW: 986 Point 32, input value (step 63)

value.
. 0 LSW: 988 Value assigned to point 32 (step 64)

MSW: 989
. 0,00 990 Step mV lower scale limit -

only for Tc custom
. 0,00 991 Step mV upper scale limit -

only for Tc custom
. 0,000 992 Step mV for temperature

50°C - only for Tc custom
Page 157
18.2 Block diagram
Page 158
18.3 Functional block diagram
Page 159
Page 160
Page 161
Page 162
Page 163
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OPERATION MANUAL

©2011 burster Manufacturer:

Valid from: 02.07.2020 Tel.: (+49) 07224 / 6450

9163 as panel-mount unit

9163 as bench-top unit

3. Preparing for use.............................................................................................................. 17

4. Electrical connections ..................................................................................................... 21

7. Basic operation ................................................................................................................. 59

8. Retrieving information on the current status ................................................................. 63

9. Input configuration ........................................................................................................... 69

10. Output configuration ........................................................................................................ 81

12. Hardware configuration ................................................................................................. 101

13. Sensor-specific calibration............................................................................................ 118

14. Instrument power-up / power-down via software (stand-by) ...................................... 139

15. Maintenance.................................................................................................................... 141

16. Technical specifications ................................................................................................ 143

17. Order codes, accessories and options ........................................................................ 145

18. Appendix ......................................................................................................................... 147

1.1 Warnings and notes

 Observe all safety notices and instructions.

 The 230 V unit has Class II protection and is classified as Installation

The inputs can be configured via the keypad.

Such applications include:

• Pressure sensing and monitoring (absolute or difference value)

2.1 Normal use

2.2.1 Customer service department

For enquiries about repairs

The serial number is shown on the type plate.

2.2.2 Factory warranty

SN: (serial number)

2.3 Basic model

2.4.1 Panel-mount unit

2.4.2 Bench-top unit

In addition, DigiVision includes a facility for exporting measurements to an Excel file.

 Inspect the instrument carefully for damage.

 Check that the shipment is complete.

A standard package includes:

o 9163 digital indicator

o Correct number and type of inputs/outputs

3.2.1 Installation dimensions

Figure 1: Installation dimensions of the 9163 digital indicator (dimensions in millimeter)

3.2.2 Installation instructions

Furthermore, disregarding the safety instructions will forfeit the warranty.

Basic installation rules for the 9163

 Provide a dedicated conductor for the ground connection.

 Combine the unit with additional limit monitoring equipment.

All interfaces must comply with the applicable regulations.

 Ensure that the ventilation slots are unobstructed.

The ventilation slots must never be covered.

The operating temperature must lie in the range 0 °C to 50 °C.

The maximum ambient temperature is 50 °C

 Use cable lugs designed for a tightening toque of 0.5 Nm.

The 230 V unit has Class II protection and is classified as

The panel-mount unit does not have an On/Off switch!

The circuit breaker must be installed in the immediate vicinity of the

Figure 2: Fitting the digital indicator

The 230 V unit has Class II protection and is classified as

The panel-mount unit does not have an On/Off switch!

All connecting terminals are on the rear of the unit.

Section 16: "Technical specifications" contains the technical specifications.