3technical Spec_3phct Pc-1221
3technical Spec_3phct Pc-1221
3technical Spec_3phct Pc-1221
1. SCOPE :
2. STANDARDS APPLICABLE :
Unless otherwise specified elsewhere in this specification, the
performance and testing of the meters shall conform to the following
Indian/International Standards and all related Indian/International
standards to be read with upto-date and latest amendments/revisions
thereof:
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applicable.
4. DESIGN:
Meter shall be designed with application specific integrated circuit (ASIC) or
micro controller; shall have no moving part; electronic components shall be
assembled on printed circuit board using surface mounting technology; factory
calibration using high accuracy (0.05 class) software based test bench.
5. CLIMATIC CONDITIONS:
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As per IS 14697-1999 (reaffirmed 2004) meter to perform
satisfactorily under non air conditioned environment (within stipulation
of IS).
Meter body will confirm to IP 51 degree of protection. For outdoor
use meter shall be installed in sealed enclosure conforming to IP 55.
The meters shall be suitably designed and treated for normal life and
satisfactory operation under the hot and hazardous tropical climate conditions.
and shall be dust and vermin proof. All the parts and surfaces which are
subjected to corrosion shall either be made of such material or shall be provided
with such protective finish which provides suitable protection to them from any
injuries effect of excessive humidity. The meter shall be required to operate
satisfactorily and continuously under the following tropical climatic conditions:
6. SUPPLY SYSTEM :
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Multiplying factor to arrive at actual primary values wherever applicable
shall be calculated from the CT ratio of the installed CTs i.e. meter shall read in
secondary values of voltage and current.
Class of accuracy of the meter shall be 0.5S. The accuracy should not drift
with time.
(i) Voltage circuit: The active and apparent power consumption in each
voltage circuit including the power supply of meter at reference voltage,
reference temperature and reference frequency shall not exceed 1.5W per
phase and 8VA per phase respectively
ii) Current circuit: The apparent power taken by each current circuit at
basic current, reference frequency and reference temperature shall not
exceed 1 VA per phase.
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11 STARTING CURRENT:
The meter should start registering the energy at 0.1% Ib and unity power
factor.
ii) All the materials and electronic power components used in the
manufacture of the meter shall be of highest quality and reputed
make to ensure higher reliability, longer life and sustained
accuracy.
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meeting the test requirement of heat deflection test as per ISO 75, Glow wire test
as per IS 11000 part 2/Sec-1-1984 or IEC PUB,60695-2-12, Ball pressure test as
per IEC 60695-10-2 & Flammability test as per UL 94 or as per IS 11731 part 2
1986) or equivalent high grade engineering plastic for easily reading all the
displayed values/parameters, name plate details and observation of operation
indicator. The window shall be ultra-sonically welded with the meter cover such
that it cannot be removed undamaged without breaking the meter cover seals,
even in case of transparent meter cover which has separate window.
x) The terminal block, the ETBC and the meter case shall ensure
reasonable safety against the spread of fire and should not be
ignited by thermic overload of live parts in contact with them.
xi) The terminal block shall be of high grade non-hygroscopic, fire-
retardant, low-tracking, fire-resistant, high grade engineering
plastic.
xii) The meter shall have nickel-plated brass terminals. The terminals
shall have suitable construction with barriers and cover to provide
firm and safe connection of current and voltage leads of stranded
copper conductors with copper reducer type terminal ends
(thimbles).
xiii) The manner of fixing the conductors to the terminal block shall
ensure adequate and durable contact such that there is no risk of
loosening or undue heating. Screw connections transmitting contact
force and screw fixings which may be loosened and tightened
several times during the life of the meter shall screw into a metal
nut. All parts of each terminal shall be such that the risk of
corrosion resulting from contact with any other metal part is
minimized. Two screws shall be provided in each current terminal
for effectively clamping the external leads or thimbles. Electrical
connections shall be so designed that contact pressure is not
transmitted through insulating material. The internal diameter of
the terminal holes shall be minimum 5.0 mm. The clearances and
creepage distances shall conform to clause 6.6 of IS 14697:1999.
xiv) The meter shall be compact in design. The entire design and
construction shall be capable of withstanding stresses likely to
occur in actual service and rough handling during transportation.
The meter shall be convenient to transport and immune to shock
and vibrations during transportation and handling.
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washing of cards, after wave soldering process is to be carried out as a
standard practice. Assembly line of the manufacturing system shall have
provision for testing of sub-assembled cards. Manual placing of
components and soldering, to be minimized to items, which cannot be
handled by automatic machine. Handling of ‘PCB’ with ICs/C-MOS
components , to be restricted to bare minimum and precautions to prevent
‘ESD’ failure to be provided. Complete assembled and soldered PCB should
undergo functional testing using computerized Automatic Test Equipment.
Fully assembled and finished meter shall undergo ‘burn-in’ test process for
12 hrs at 55 degree Celsius (Max. temperature not to exceed 60 degree
Celsius) under base current (Ib) load condition.
Test points should be provided to check the performance of each
block/stage of the meter circuitry. RTC shall be synchronized with NPL time
at the time of manufacture. Meters testing at intermediate and final stage
shall be carried out with testing instruments, duly calibrated with reference
standard, with traceability of source and date.
The meter shall be factory calibrated and sealed suitably before dispatch.
Good quality seals should have six digits non repeated numbers with
embossing on both sides - one side with the logo of the manufacturer and
the on the other side the logo of the concerned ESCOM. Only patented
seals (seals from the manufacturer who has official right to manufacture
the seal) shall be used. Seals can with stand up to 270 deg C, so that it can
not be tampered by boiling like ordinary plastic seals. Two sealing screws
shall be provided for proper sealing of the meter cover so that access to
the internal part shall not be possible without breaking the seal.
Additionally, two sealing holes shall be provided on meter case suitable for
inserting sealing wire of min. 2mm dia.
Two no. of sealing screws should also be provided to seal the terminal
cover
by the purchaser.
The above sealing inserting arrangement shall be integral part of moulded
case. The provision of sealing shall also be integral part of the meter and
the seals shall not be supplied loose with the meter.
A tracking and recording software for all new seals shall be provided by the
manufacturer of the meter so as to track total movement of seals starting
from manufacturing, procurement, storage, record keeping, installation,
series of inspections, removal and disposal.
Every meter shall have name plate beneath the meter cover such that the
name plate cannot be accessed without opening the meter cover and
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without breaking the seals of the meter cover and the name plate shall be
marked indelibly. The name plate marking should not fade or otherwise be
adversely affected by UV exposure with lapse of time. The basic markings
on the meter name plate shall be as follows: -
i. Manufacturer’s name and trade mark.
ii. Type Designation.
iii. Number of phases and wires.
iv. Serial number.
v. Month & year of manufacture with bar code.
vi. Reference voltage.
vii. Rated secondary current of CT (-/5 A).
viii. Principal unit(s) of measurement.
ix. Meter constant
x. Class index of meter.
xi. “Property of GESCOM".
xii. Purchase Order Number & Date.
xiii. IS and S mark
xiv. Category Type
xv. TOD Zone Timing
18. SOFTWARES:
The BCS software shall be made available and shall be installed on BCS by
the Supplier..
1) Software for reading, down loading data of the meter time, setting and
TOD programming in the meter, normally resident in the Common Meter
Reading Instrument (CMRI); The software shall be supplied separately in
the form of floppies/CDs.
2) Windows based Base Computer Software (BCS) for receiving data from
CMRI and downloading instructions from base computer to CMRI. This BCS
should have, amongst other requirements and features and facilities
described later in this specification, the facility to convert meter-reading
data into user definable ASCII file format.
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2. Meter shall have Scroll Lock facility to display any one desired
parameter continuously from display parameters.
7. The meter shall be provided with adequate magnetic shielding so that any
external magnetic field (AC Electro Magnet or DC Magnet) as per the values
specified in CBIP Technical Report No.325 (with latest amendments) applied
on the meter shall not affect the proper functioning and recording of energy as
per error limits prescribed by CBIP.
The accuracy of the meter should not be affected
with the application of abnormal voltage/frequency
generating device such as spark discharge of
approximately 35 kV. The meter shall be tested by feeding
the output of this device to meter in any of the following
manner for 10 minutes:
i) On any of the phases or neutral terminals.
ii) On any connecting wires of the meter.
iii) Voltage discharge with 0-10 mm spark gap
iv) At any place in load circuit
The accuracy of meter shall be checked before and
after the application of above device(s) with site conditions. Also,
meter shall be tested for Immunity to Conducted Disturbances in
accordance to IEC 62052-11 and any other tests as per relevant
standards can be carried out.
The bidder should furnish the details as to how their meter
is able to detect/protect the above tampers and fraud with
sketches and phasor diagrams wherever necessary. If bidder has
any better proposal for tamper logic, the same may be submitted
along with the offer for purchaser's consideration. Additional
features, If any, in their meter may also be clearly indicated.
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which shall be added in the main active energy (import)
register.
b) The meter shall record apparent energy in forward direction
even if one or more CT's are reversed. KVAh computation shall
be based on reactive lag energy only. However provision shall
be made to compute KVAH on lag and lead energies if
required in future.
c) The maximum demand shall be computed from the main
active energy registers. However there should be provision to
select apparent energy as demand whenever required.
9. The meter cover should be ultrasonically welded with meter base.
The cover shall not just be held with base on two points of sealing.
It should be supported all along the boundary of base and cover of
the meter as well, so that even before ultrasonic welding, the cover
should be fit perfectly with the base. The ultrasonic welding of
meter case shall be such that if in case of any attempt to open the
meter cover from base, there should be a clearly visible evidence of
opening / tampering of meter case, meter shall display
“tamper” permanently.
20. Deleted
21. Deleted
In addition to above the meter shall also record the Name plate details,
programmable parameters (readable as profile), occurrence and restoration
of tamper events along with the parameters (Table A5.1, A5.2 and A6.1 to
A6.8 respectively of enclosed guideline document)
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Detail of category wise parameters requirement suitable for specific location
such as feeder/DT metering, interface points/boundary points is given in
following tables of guidelines document enclosed as annexure:
Category Parameter group Annexure Table:No.
Substation Feeder/ Instantaneous parameters All
Distribution Transformer
meter
Block Load Profile parameters A2.2
Boundary/Ring Instantaneous parameters A3.1
fencing/Interface Meters
Block Load Profile parameters A3.2
The meter shall display the required parameters in two different modes as
follows:-
1 LCD Check
2 Meter Serial Number
3 Date & Time
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4 First Previous Month Cum kWh (b1)
5 Second Previous Month Cum kWh (b2)
6 First Previous Month MD in kW with date& Time (b1)
7 Phase wise Currents
8 Phase wise Voltages
9 Phase wise Instantaneous pf
10 Instantaneous total pf
11 Phase sequence
12 Frequency
13 Instantaneous Apparent Power
14 Instantaneous Active Power
15 Instantaneous Reactive Power
16 Power Failure Count
17 Total Power Failure Hours
18 Total Tamper Count
19 Anamoly
20 Reset Count
21 Running MD in kW with date & Time
22 Cumulative kWh
23 Cumulative Lag kVArh
24 Cumulative Lead kVArh
25 Cumulative Apparent Energy
26 Billing KVAh
27 Billing Avg Power factor
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5 Second Previous Month Cum kWh
6 First Previous Month MD in kW with date& Time
7 Phase wise Currents
8 Phase wise Voltages
9 Phase wise Instantaneous pf
10 Instantaneous total pf
11 Phase sequence
12 Frequency
13 Instantaneous Apparent Power
14 Instantaneous Active Power
15 Instantaneous Reactive Power
16 Power Failure Count
17 Total Power Failure Hours
18 Total Tamper Count
19 Anamoly
20 Reset Count
21 Running MD in kW with date & Time
22 Cumulative kWh
23 Cumulative Lag kVArh
24 Cumulative Lead kVArh
25 Cumulative Apparent Energy
26 Cumulative MD in KW
27 Phase wise Voltage Failure Count
28 Current Open Status Count
29 Voltage Unbalance Count
30 Current Unbalance Count
31 Current Bypass Count
32 Current Reversal Count
33 Over Voltage Count
34 Over Current Count
35 Neutral Disturbance Count
36 Magnetic Tamper Count
37 Cover Open Status
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38 Date & Time of Cover Open
39 RTC status
40 Battery status
41 First Previous Month billing Energy in kWh
42 Second Previous Month billing Energy in kWh
43 Third Previous Month billing Energy in kWh
44 Fourth Previous Month billing Energy in kWh
45 Fifth Previous Month billing Energy in kWh
46 Sixth Previous Month billing Energy in kWh
47 First Previous Month billing MD in kw
48 Second Previous Month billing MD in kW
49 Third Previous Month billing MD in kW
50 Fourth Previous Month billing MD in kW
51 Fifth Previous Month billing MD in kW
52 Sixth Previous Month billing MD in kW
53 First Previous Month billing pf
54 Second Previous Month billing pf
55 Third Previous Month billing pf
56 Fourth Previous Month billing pf
57 Fifth Previous Month billing pf
58 Sixth Previous Month billing pf
59 Zone wise billing C kWh and MD in kw of previous month (b1)
60 Zone wise Cumulative kWh and MD in kw
HR Mode: (2+6)
1 Cumulative kWh, kVArh lag & lead, kVAh
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(iii) Cumulative period of failure of potential in each phase
shall be displayed in months / days / hours / minutes from the date of
Installation.
(iv) Cumulative period of failure of current in each phase
shall be displayed in months / days / hours / minutes from the date of
Installation.
(v)Cumulative period of failure of power shall be displayed in months / days /
hours / minutes from the date of Installation.
(vi) Tamper Count (First in, First out basis)
Note: Failure of potential, failure of current and failure of power shall be
displayed in days, hours and minutes from the date of installations. 6 months/of
billing parameters should be provided in demand mode.
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reader to take meter reading even under power off conditions. The same push
button shall be used for displaying the readings included in auto scroll mode
only during power outages.
The meter shall have a test output accessible from the front and be
capable of being monitored with suitable testing equipment. The operation
indicator, if fitted, must be visible from the front. Test output device shall
be provided in the form of LED/LCD(s) for active and reactive energies.
Resolution of the test output device shall be sufficient to enable
the starting current test in less than 10 minutes.
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The RS 485 port shall be used at Substations suitable for multi-
drop connections of the meter for exporting data to sub-station
data logger/DCU/Computer and the remote end server. The RS 232
port shall be used at boundary points meters, Distribution
Transformer meters for consumer meters, capable to transfer and
export data to the remote end server through, suitable
communication mediums (GPRS/GSM/EDGE/CDMA/ PSTN/LPR) Both
ports shall support the default and minimum baud rate of 9600
bps.
2 No’s of HHUs(Windows based operating system) along with
accessories and software to be supplied (free of cost) to per O&M
division (i.e. 16 divisions) during initial supply of meters to the
utilities.
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scope of supply. The software shall be compatible for use with IBM
compatible PC and also with both serial port and USB port The meters
have the RRAMR interface facilities.
Parameters required for load survey:
o KWH
o KVAh
o KVArh lag
o KVArh lead
o Voltage (avg. of 30 – min period) phase wise
o Current (avg of 30 – min period) phase wise.
The predefined date and time for registering the billing parameters of
active, apparent, power factor and apparent Maximum Demand readings
shall be 00.00 hours of the first day of each calendar (billing) month. All
billing parameters shall be transferred to billing registers and shall be
displayed on auto cyclic display mode referred to as "BILLING
PARAMETERS". Additionally manual resetting shall be provided using a
push button.
The following additional parameters should be made available at the
Base Computer Software (BCS) end:
a) MD reset count.
b) Billing Parameters for last 6 Histories.
Minimum of Eight TOD shall be provided and each TOD shall have display of
import of KVAh, KWh, MD in KW, KVA, Avg, P.F. and facility to down load through
MRI to PC and print out.
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35. SELF DIAGNOSTIC FEATURE :
The meter should have features to detect the occurrence and restoration of,
at least, the following common ways of abnormalities:
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The above information should be possible to download from the meter
through hand held unit and available at BCS end.
Power on/off: The meter shall be capable to record power on /off events
in the meter memory. All potential failure should record as power off
event.
Once one or more compartments have become full, the last tamper
event pertaining to the same compartment will be entered and the earliest
(first one) tamper event should disappear. Thus, in this manner each
succeeding tamper event will replace the earliest recorded event,
compartment wise. Events of one compartment/category should overwrite
the events of their own compartment/category only.
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The accuracy of parameters measured by meters shall be tested in
accordance with the relevant standards described in clause 2.0 of this
specification.
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45. SAMPLES FOR TESTING (Conducted for evaluation of bid)
Two sample meters conforming to this specification duly sealed along with the
routine test certificates shall be furnished with the bid.
After start of supplies and within the contract period the owner at any time will
select sample meters out of the Lots supplied to store /outlets of successful
Bidders for testing at CPRI for conducting type tests and other tests as
mentioned in this specification at the cost of utility. The Bidder’s representative
can also be present at the time of selection. If the meters fail in the tests, action
will be initiated as per terms and conditions of bid documents.
(B) The bidder shall invariably furnish the following information along with his
bid, failing which his bid shall be liable for rejection. The information shall be
separately given for individual type of material offered.
(i) Statement giving list of important raw materials, names of sub suppliers for
the raw materials, list of standards according to which the raw materials
are tested! List of tests normally carried out on raw material in presence of
bidder's representative and copies of test certificates.
(ii) Information and copies of test certificates as in (i) above in respect of
bought out accessories.
(iii) List of manufacturing facilities available.
(iv) Level of automation achieved and list of areas where manual processing
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exists.
(v) List of areas in manufacturing process, where stage inspections are
normally carried out for quality control and details of such tests and
inspections.
(vi) List of testing equipment available with the bidder for final testing of
equipment specified and test-plant limitations, if any, vis-a -vis the type,
special acceptance and routine tests specified in the relevant standards
and this specification. These limitations shall be very clearly brought out in
schedule of deviations provided with the tender.
(C) The outlets of manufacturer which pass the tests as per the clause 37(b)
will be continued for a period of one year. The supplier shall maintain record
of the issue of meters as per prevailing format and this can be checked by
GESCOM representative of the officer of the rank of Executive Engineer at all
reasonable times. If contract extended for more than one year a ny time after two
year, the meters will again be picked up from the outlets at random and the
meters will be tested at CPRI/NABL accredited labs at the cost of GESCOM.
If the meter fails in testing, the outlets are liable for closure. After 2 year of
opening of outlets further renewal of contract is again subject to furnishing of
valid type tests reports at the cost of supplier and price negotiations with
GESCOM at that point of time. In case of any disagreement in cost/quality
after two year, outlets will be closed and retendered. The supplier shall keep
the outlets open for at least 6 months (after 2 year) or till such other
alternative arrangements are made.
The bidder shall furnish all the necessary information as desired in the
Guaranteed Technical Particulars. If the bidder desires to furnish any other
information (s) in addition to the details as asked for, the same may be
furnished.
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date of intimation from the concerned Consumer or from the GESCOM
authorities. In case defective meters are not replaced in stipulated period the
penalty as per clause of delay in delivery shall be applicable.
50. TESTS:
The test reports/certificate/records for all type tests specified having been
successfully performed on the type of the meter offered shall be submitted
with the tender. The bidder shall clearly bring out the deviations from this
specification clause by clause whether on account of tests or manufacturing
process or features incorporated in the meter. The tender lacking with above
information and without supporting test reports for meter meeting the
requirement of tests laid in this specification are likely to be rejected.
53. Type of display - The meter should have bright LCD electronic display with
back lit with minimum description of parameters (eg., words like kWh, kVArh,
(lag/ lead), kW, kVA pf, billing parameters like b01, b02….., TOD zone parameter
t01, t02…. )
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Superintending Engineer (El)
Procurement, GESCOM,
Kalaburagi.
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