1-s2.0-S0958946507000844-main
1-s2.0-S0958946507000844-main
1-s2.0-S0958946507000844-main
com
a
Department of Chemistry, Dumlupinar University, Kütahya, Turkey
b
Department of Chemistry, Eskisßehir Osmangazi University, Eskisßehir 26040, Turkey
Received 17 March 2006; received in revised form 29 March 2007; accepted 4 May 2007
Available online 18 May 2007
Abstract
In this paper, the effect of DMA–MMA diblock copolymer on the properties of ordinary Portland cement and cement containing
boron has been studied. Variation in setting time, compressive strength and volume expansion has been determined. Cement hydration
was monitored by X-ray diffraction (XRD) and by Fourier transforms infrared spectroscopy, in combination with the thermoanalytical
methods (TG/DTA). The microstructural observation of the hydrated cement paste was performed by scanning electron microscopy
(SEM). The result showed that DMA–MMA prolongs the early setting time of the Portland cement and composite cement, and had
no noticeable effect on the final setting time of the both cement types. DMA–MMA diblock copolymer reduced the water-to-cement
ratios (w/c) from 0.5 to 0.42, which improved the compressive strength of the mortars at all curing ages. The experimental results also
indicated that DMA–MMA did not only change the rate of cement paste hydration, but also the microstructure of calcium–silicate–
hydrate (C–S–H).
2007 Elsevier Ltd. All rights reserved.
Keywords: Retardation; Microstructure; Strength; Chemical admixture; Cement paste; Diblock copolymer
1. Introduction mortar and retards the cement setting. The setting time
and early strength must be regulated by suitable activator
In recent years, investigation and production of com- to satisfy the demand of building engineering.
posite cements based on the partial replacement of The accelerating water-reducing admixtures give greater
Portland cement by waste materials have made consider- strengths during the earlier hydration period and faster set-
able progress [1–4]. The replacement materials participate ting times, which allow the finishing operation to be carried
in the hydraulic reactions, contributing significantly to out in a timely manner [5]. This product type is formulated
the composition and microstructure of the hydrated prod- using water-reducer ingredients (such as lignosulfonates
uct. Among these materials, are industrial by-products, and hydroxycarboxylic acid), and a high proportion of
such as borogypsum from boric acid production plants, accelerators (calcium chloride or calcium formate). How-
colemanite ore waste (CW), and tincal ore waste (TW) ever, one of the limitations of the use of water-reducing
from enrichment process in boron plants. These materials admixtures containing calcium chloride in reinforced con-
contain significant amount of boron impurity, which has crete is that when present in larger amounts, they promote
a positive contribution to the long-term strength develop- corrosion of the reinforcement. Hence, there is a contin-
ment of the mortar [3]. However, the presence of boron uing attempt at finding an alternative additive to calcium
in cement leads to a reduction in the early strength of the chloride, one equally effective but without these limitations.
Our earlier studies showed that increasing replacement
*
Corresponding author. Tel.: +90 274 2652051; fax: +90 274 2652056. of Portland cement by TW resulted in a strength reduction
E-mail address: aolgun@dumlupinar.edu.tr (A. Olgun). of concrete and retarded setting time of the cement [3].
0958-9465/$ - see front matter 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.cemconcomp.2007.05.002
A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346 335
2. Experimental procedure
2.2. Cement mixtures
2.1. Raw materials
Two series of mixtures noted as P(96%PC + 4%G) and
Raw materials were Portland cement clinker (PC), gyp- T(93.3%PC + 3.7%G + 3%TW) were prepared according
sum (G) from Denizli Cement Plant (Denizli, Turkey), and to TS-EN 197-1 [8]. The raw materials mixed in the
tincal ore waste from Eti-Boron Plant (Eskisßehir, Kırka, required proportion were ground using a laboratory type
Turkey). The chemical compositions of main raw materials grinding mill to a fineness of 27% mass residue on 32-
are listed in Table 1. The hydrophilic–hydrophobic DMA– lm-size mesh. Particle size analysis was carried out accord-
MMA [2-(dimethylamino) ethyl methacrylate]-[methyl ing to TS EN 196-6 [8]. The fineness of the cement was
methacrylate] diblock copolymer used in this study was determined by Blaine specific surface area equipment.
synthesized by group transfer polymerization. The number
of average molecular wight (Mn) and molecular weight 2.3. Preparation of cement paste
distribution (PD) determined by gel-permeation chromato-
graph was 40,000 and 1.10, respectively. The DMA content The required water of standard consistency, setting time,
of the DMA–MMA diblock copolymer was 92 mol% as and volume expansion were examined according to TS-EN
determined by 1H NMR spectroscopy. The details of the 196-3 [8]. The mixing of cement pastes was carried out with
synthesis are reported elsewhere [6,7]. the standard water of consistency as given in Table 2. Two
reference pastes were prepared from the cements designated
CH3 CH 3 as P and T with deionized water only. DMA–MMA was
CH2 C CH 2 C added to the mixing water before mixing operation. The
C=O 0.92 C=O 0.08
dosages of DMA–MMA were 0.1 and 0.5 mass% of the
O O cement. The cement pastes were obtained using a mixer
CH2 CH3 for 1 min at low speed (60 rpm) and 4 min at high speed
CH2
N
(120 rpm). The paste was then poured into moulds creating
H 3C CH3 100 · 10 · 10 mm prisms. The samples were cured at
20 ± 2 C and 90 ± 2% relative humidity. The samples were
Table 2
Water percent, setting time, and physical characteristics of cementitious mixes
Symbol Cement mixes Water (%) Setting time (min) Fineness (wt%) Volume expansion (mm) Density (kg/m3) Specific surface
(m2/kg)
Initial Final +32 l 90 l Cold Hold Total
P 25 190 240 27 1 1 1 2 3.15 352.7
P1 P + 0.1%DMA–MMA 25.5 200 250 0 0 0
P2 P + 0.2%DMA–MMA 26.0 210 260 0 0 0
P3 P + 0.3%DMA–MMA 26.5 220 270 0 0 0
P4 P + 0.4%DMA–MMA 27.0 230 270 0 0 0
P5 P + 0.5%DMA–MMA 28.0 240 270 0 0 0
T 26 300 380 27.2 1.0 1 1 2 3.13 352.0
T1 T + 0.1%DMA–MMA 26.5 310 390 0 0 0
T2 T + 0.2%DMA–MMA 27.0 320 400 0 0 0
T3 T + 0.3%DMA–MMA 27.5 330 400 0 0 0
T4 T + 0.4%DMA–MMA 28.0 340 400 0 0 0
T5 T + 0.5%DMA–MMA 28.2 350 400 0 0 0
336 A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346
then demolded and placed in deionized water. The cement A cement prism was cut into cubes of approximately
paste specimens were cured for 2, 7, and 28 days, and then 10 mm square, one side of which was ground flat. The
they were taken out of the water. The hydration process was hydrated samples were soaked in acetone to stop hydration
stopped by grinding the hydrated samples with acetone and reactions. After drying the sample of specimens were
by washing the residue several times with more acetone. The coated with gold, and then the SEM images of samples
samples were dried at 65 C. were obtained using a JEOL JXA 840A scanning electron
microscope.
2.4. Compressive strength test
3.2. X-ray diffraction
The specimen preparation for strength tests was per-
formed at room temperature. Mortar specimens were A piece of hydrated cement paste prism was taken and
produced by mixing one part of the cement with three parts was ground to a fine powder of <63 lm. A Rikagu Miniflex
of sand, using two different water-to-cement ratios (w/c) of X-ray diffractometer using mono-chromatic CuKa radia-
0.50 and 0.42. DMA–MMA diblock copolymer was added tion operating at a voltage of 30 kV and current of
to mixing water during the mixing operation. The dosages 15 mA was used. A scanning speed of 22h/min and a step
of DMA–MMA diblock copolymer were 0.1, 0.2, 0.3, 0.4, size of 0.02 were used to examine the samples in the range
and 0.5 mass% of cement. The cement–water mixtures were of 5–752h.
stirred at low speed for 30 s, and then, with the addition of
sand, the mixtures were stirred for 4 min. The mortars pre- 3.3. Infrared spectroscopic test
pared were cast into 40 · 40 · 160 mm moulds for strength
tests. After 24 h of curing at 20 C, the samples were The FT-IR spectra of both the 28-day hydrated neat
demolded, and then immediately immersed in a water- cement and DMA–MMA diblock copolymer modified
curing tank. The temperature of the water was maintained cement pastes were recorded on a Bruker Vertex 70 FT-
at 20 ± 1 C during the curing period. The compressive IR spectrometer equipped with the harric MVP2-unit in
strength test was carried out at the ages of 2, 7, and 28 days the range of 4000–400 cm1 region.
according to TS EN 196-1 [8]. The strength value was the
average of three specimens. 3.4. Differential thermal analysis
50
P
45
P1
40 P2
P3
Compressive strength, MPa
35
P4
30 P5
25
20
15
10
0
2 Day 7 Day 28 Day
Age, Days
Fig. 1. Effects of DMA–MMA diblock copolymer on the compressive strength of the PC mortar (water to cement ratio, 0.50).
A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346 337
function of the ignited weight of the sample as suggested by are the molecular weights of portlandite and water,
Taylor [9]. The amount of portlandite CH (%) was respectively.
obtained directly from TG curves by Eq. (1):
4. Results and discussion
MWCH
CHð%Þ ¼ WLCHð%Þ ð1Þ
MWH
4.1. Setting characteristics and volume expansion
where WLCH(%) corresponds to the weight loss, in percent, The initial and final setting time of the Portland cement
occurring during CH hydration, and MWCH and MWH and TW cement are given in Table 2. The initial and final
50
T
45 T1
T2
40
T3
T4
Compressive strength, MPa
35
T5
30
25
20
15
10
0
2 Day 7 Day 28 Day
Age, Days
Fig. 2. Effects of DMA–MMA diblock copolymer on the compressive strength of the TW mortar (water to cement ratio, 0.50).
60
P
P1
P2
50
P3
P4
Compressive strengths, MPa
P5
40
30
20
10
0
2 Day 7 Day 28 Day
Age, Days
Fig. 3. Effects of DMA–MMA diblock copolymer on the compressive strength of the PC mortar (water to cement ratio, 0.42).
338 A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346
setting times of the neat cement and cement containing MMA diblock copolymer, the initial setting times of the
boron were found to be 190 and 240 min, and 300 and both cement and cement containing boron are gradually
380 min, respectively. Many workers have reported that prolonged. Similarly, the inclusion of DMA–MMA
the presence of boron in the cement retards the cement set- diblock copolymer into the cement up to 0.3% (weight of
ting [1,3]. J. Bensted et al. observed this retardation and cement) extends the final setting time of the both cements
attributed it to a coating effect and the inhibition of cal- in the same extends. It is interesting that DMA–MMA
cium hydroxide nucleation [10]. Apagyi and Csetenyi also diblock copolymer slightly increases the final setting time
noted that the boron in the cement increased portlandite of the PC and TW cement, and the retarding ability dimin-
solubility [11]. ish with the increase of the polymer content. The present
Table 2 shows that the initial setting times of cements study is not concerned to reveal the nature of the mecha-
are prolonged by the addition of DMA–MMA diblock nism of retardation of DMA–MMA diblock copolymer.
copolymer. With the increase of the amount of DMA– However, many investigators have concluded that the
60
T
T1
50 T2
T3
Compressive strength, MPa
T4
T5
40
30
20
10
0
2 Day 7 Day 28 Day
Age, Days
Fig. 4. Effects of DMA–MMA diblock copolymer on the compressive strength of the TW mortar (water to cement ratio, 0.42).
DTA
uV
20.0
P
10.0
0.0
P1
-10.0
-20.0
P5
-30.0
-40.0
-50.0
-60.0
0.0 200.0 400.0 600.0 800.0 1000.0
Temp [C]
Fig. 5. DTA/TG of the hydrated Portland cement pastes (with and without DMA–MMA diblock copolymer).
A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346 339
retarding action of the admixture is, in most cases, due to The effects of diblock copolymer on the volume
its effect on C3S hydration and adsorption of the admixture expansion of cement paste are given in Table 2. The
on the surface of the cement particles [12,13]. It seems that results indicate that DMA–MMA diblock copolymer
the retardation process in the presence of DMA–MMA slightly decreases expansion of cement paste compared
diblock copolymer is due to its tendency to decrease the to control cement paste containing no polymer. In
surfaces areas available for the hydration of C3S, and polymer-modified systems, the possible factor behind
C3A particles. the reduction in volume may be attributed to the
DTA
uV
30.0
20.0 T
10.0
0.0 T1
-10.0
-20.0 T5
-30.0
-40.0
-50.0
-60.0
0.0 200.0 400.0 600.0 800.0 1000.0
Temp [C]
Fig. 6. DTA/TG of the hydrated TW cement pastes (with and without DMA–MMA diblock copolymer).
13.0
P
T
12.5
12.0
CH content (%)
11.5
11.0
10.5
0.0 0.1 0.5
Polymer content (%)
Fig. 7. Effect of DMA–MMA diblock copolymer content on the calcium hydroxide content (CH) of cement pastes.
340 A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346
attractive forces produced between polymer and hydrated the polymer beyond 0.1%, while the strength of the PC
cementitious particles. mortar slightly increased (Figs. 1 and 2). As curing time
expanded to 7 days, the compressive strength of the
4.2. Effect of DMA–MMA diblock copolymer on the DMA–MMA diblock copolymer activated TW mortars
strength development of mortar was higher than that of TW mortar containing no polymer,
and the strength increased gradually with the increase of
The effects of DMA–MMA diblock copolymer on the polymer content. The effect of polymer on strength of PC
strength development of PC and TW mortars (w/c = 0.5) mortar showed similar trend as 2 days curing age. At 28
are shown in Figs. 1 and 2. At 2 days of curing age, the days, the compressive strength of the polymer activated
compressive strength of the PC mortar and TW mortar TW mortar was lower than that of TW mortar without
without DMA–MMA diblock copolymer were observed DMA–MMA diblock copolymer. This observation shows
as 19.0 and 15.2 MPa, respectively. The strength of the that incorporation of DMA–MMA diblock copolymer
TW mortar considerably increased with the addition of in mortar clearly influences the hydration process. The
442
P
T
440
438
THC ( C)
O
436
434
432
430
0.0 0.1 0.5
Polymer content (%)
Fig. 8. Effect of DMA–MMA diblock copolymer content on dehydration temperature (TCH) of cement pastes.
Fig. 9. XRD patterns of PC cement cured for 2 days (with and without DMA–MMA).
A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346 341
possible mechanism, which may lead to decreased strength increased with the increasing DMA–MMA diblock copoly-
in DMA–MMA diblock copolymer activated TW speci- mer content. This observation shows that compressive
mens, may be related to the fact that the presences of boron strength of the mortars can be improved at all curing ages
in cement affects the solubility of portlandite that alters the by the addition of DMA–MMA diblock copolymer with a
degree of the attractive forces produced between polymers reduction water–cement ratio.
and hydrated cementitious particles.
The effect of DMA–MMA diblock copolymer on the 4.3. DTA analysis
compressive strength of PC and TW mortars (w/c = 0.42)
cured up to 28 days is given in Figs. 3 and 4. Apparently, Differential thermal analysis and TGA were used to
the trend in Fig. 3 is similar to that in Fig. 4. The compres- study the effects of DMA–MMA diblock copolymer on
sive strength of the DMA–MMA diblock copolymer mod- the hydration of different cement phases. Three major
ified mortars was higher than that of the mortars without endothermic reactions were occurred during the heating
DMA–MMA diblock copolymer. The strength values of the cement pastes hydrated for 28 days. As Bensted
Fig. 10. XRD patterns of PC cement cured for 7 days (with and without DMA–MMA).
Fig. 11. XRD patterns of PC cement cured for 28 days (with and without DMA–MMA).
342 A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346
and Varma [14], and Odler and Abdul-Maula [15] sug- show a slight decrease in the dehydration temperature of
gested, the decomposition peaks of CSH (at 120 C) and CH. When more DMA–MMA diblock copolymer is pres-
ettringite (at 145 C) overlap beyond 4 h of hydration. ent (0.5%), dehydration temperature of CH increases for
Therefore, it is possible to assign the first peaks to CSH both cement pastes (Fig. 8). Fig. 7 shows that DMA–
hydration and ettringite decomposition (Figs. 5 and 6). MMA diblock copolymer (0.5%) considerably increases
An endothermic peak at about 410–460 C corresponds the quantity of CH phases in the pastes. It is not that the
to the decomposition of calcium hydroxide to calcium amount of CH in PC cement paste without DMA–MMA
oxide and water. An endothermic peak at about 650 C is diblock copolymer is lower than that of TW cement paste.
related to the decomposition of carbonate phases. This result indicates that the presence of boron impurity in
As shown in Figs. 5 and 6, DMA–MMA diblock the cement paste has remarkable effects on the development
copolymer influences the DTA curves of PC and TW of CH in the cement. The addition of a higher level of
cement pastes. Cement pastes with 0.1% DMA–MMA DMA–MMA diblock copolymer limited the development
Fig. 12. XRD patterns of TW cement cured for 2 days (with and without DMA–MMA).
Fig. 13. XRD patterns of TW cement cured for 7 days (with and without DMA–MMA).
A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346 343
of CH as demonstrated by mix P5, where the extent of CH copolymer content. Calcium carbonate was formed after
formation was significantly lower than for other mixtures. 7 days of curing age (Fig. 10). The relative amount of cal-
cium carbonate in these XRD patterns can be attributed to
4.4. X-ray diffraction the carbonation of Ca(OH)2. In the case of C3S phases, the
peaks of maximum intensity overlap with those of C2S,
The development in time of the two cement systems which makes its evolution difficult to determine. Therefore,
(with and without polymer), as indicated by XRD, is their trend can be interpreted jointly. The amount of these
shown in Figs. 9–14. They show the X-ray patterns phases decreased with increasing time and DMA–MMA
obtained after 2, 7, and 28 days of curing. The XRD diblock copolymer content. There is a marked difference
patterns indicating the hydration of the neat cement and in the XRD patterns of the cement cured for 7 days. Cal-
polymer activated cement are shown in Fig. 9. The cium hydroxide was formed in greater amounts in control
expected crystalline hydration products are evident. Cal- system, and the amount decreased with increasing DMA–
cium hydroxide was formed with appreciable amounts in MMA diblock copolymer content.
two days, and remained a good crystalline reaction product The X-ray traces for the TW cement paste are shown in
throughout the period of investigation. The amount of Figs. 12–14. The phases identified were: calcium hydroxide,
Ca(OH)2 increased with increasing DMA–MMA diblock C3S, C2S, and calcium carbonate. The amount of the
Fig. 14. XRD patterns of TW cement cured for 28 days (with and without DMA–MMA).
Fig. 15. Fourier-transform infrared spectrum of Portland cement pastes (with and without DMA–MMA diblock copolymer).
344 A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346
Fig. 16. Fourier-transform infrared spectrum of TW cement pastes (with and without DMA–MMA diblock copolymer).
tions at 460 cm1 in dry cement [16]. In our study, the shift- hydrated for 28 days are presented in Figs. 17–22. The
ing of Si–O asymmetric stretching (v3) vibration to higher microstructure of the PC cement paste without polymer
wave numbers (961–967 cm1) indicates the polymerization shown in Fig. 17 indicates a comparatively dense micro-
of silicate units SiO4
4 with the formation of the CSH phase structure, typical of a sound Portland cement paste. A very
[17]. Relative intensity of the Si–O stretching (v3), Si–O large Ca(OH)2(CH) crystal and a porous composite mass
bending (v4) vibration at 524 cm1, and Si–O bending (v5) of calcium silicate hydrate (CSH) are also observed.
vibration bands also undergoes significant changes as a Fig. 18 shows that the morphology of crystallite size of
result of polymerization of the SiO4
4 in PC and TW cement CH phase is significantly affected by polymer. The crystal-
paste. The intensity of Si–O stretching (v3) vibration bands lites are smaller and thinner with the presence of polymer
for PC cement paste gradually decreased with the increas- than with the PC paste containing no admixture. In the
ing DMA–MMA diblock copolymer content (Fig. 15). PC cement containing 0.5% DMA–MMA diblock copoly-
mer, the CH has been significantly converted the hydration
4.6. SEM observation of microstructure products, and a very dense structure of CSH has been
formed (Fig. 19). A polymeric film partially covering the
Scanning electron micrographs of selected cement paste hydrated phases was also observed.
(with and without DMA–MMA diblock copolymer)
Fig. 20. SEM micrographs of fracture surface of cement paste containing Fig. 22. SEM micrographs of fracture surface of cement paste containing
tincal ore waste after 28 days of hydration (without DMA–MMA diblock tincal ore waste after 28 days of hydration (with 0.5% DMA–MMA
copolymer). diblock copolymer).
346 A. Olgun et al. / Cement & Concrete Composites 30 (2008) 334–346