Pickling_Behaviour_of_2205_Duplex_Stainless_Steel_
Pickling_Behaviour_of_2205_Duplex_Stainless_Steel_
Pickling_Behaviour_of_2205_Duplex_Stainless_Steel_
Research Article
Pickling Behaviour of 2205 Duplex Stainless Steel Hot-Rolled
Strips in Sulfuric Acid Electrolytes
1,2 1
Jianguo Peng and Moucheng Li
1
Institute of Materials, Shanghai University, Shanghai 200072, China
2
Research Institute, Baoshan Iron & Steel Co., Ltd., Shanghai 200431, China
Correspondence should be addressed to Jianguo Peng; peng_jianguo@baosteel.com and Moucheng Li; mouchengli@shu.edu.cn
Copyright © 2020 Jianguo Peng and Moucheng Li. This is an open access article distributed under the Creative Commons
Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is
properly cited.
Pickling behaviour of the oxide layer on hot-rolled 2205 duplex stainless steel (DSS) was studied in H2SO4 solutions with
electrolytic workstation. The pickling rate at 75°C increases slightly with the H2SO4 concentration from 100 to 250 g L−1 but
increases markedly as the concentration is higher than 250 g L−1. The solution temperature greatly accelerates the pickling rate.
Fe3+ ion is an effective oxidant, which shows stronger inhibitive effect. The rotating disk electrode was used to simulate the moving
state of steel strips in practice. The movement with the speed from 0 to 20 m min−1 results in weak acceleration effect on the
pickling process. Under dynamic conditions, the pickling rate increases noticeably with changing the pulse current density from 0
to 0.2 A cm−2. The industrial pickling efficiency of 2205 DSS hot-rolled strips increases from 5–8 m/min to 15–18 m/min. The
surface quality is improved.
on static pickling [16–26], but very few on dynamic pickling Table 1: Chemical composition of 2205 DSS specimens (wt. %).
[22]. The stainless steel strips in the industrial pickling C Si Mn S P Cr Ni Mo N
process are moving. Therefore, the studies focused on dy-
0.024 0.62 1.42 0.001 0.024 21.13 5.46 3.11 0.15
namic pickling are of practical significance.
The pickling technology and mechanism are well known
for the austenitic and ferritic stainless steels in the literature,
but there are few systematical reports focused on the pickling WE RDE
for duplex stainless steel, especially for DSS 2205 hot-rolled RE
strips. With the rapid development of economy and living
CE
standard, the demand for 2205 DSS is increasing quickly.
However, the production of 2205 DSS is restricted greatly by
its pickling process. It is necessary to study the pickling laws
and improve the pickling efficiency for 2205 DSS hot-rolled
strips. In this work, the pickling behaviour of the 2205 DSS
hot-rolled strip in H2SO4 electrolytes under both static and 3
dynamic conditions was investigated. The pickling mecha- Electrochemical
workstation 4
nism was discussed on the basis of mass loss and surface 2
analysis. WE 1
16
14
10
Fe3O4/ Fe2O3
(a) (b)
Figure 5: SEM surface images after static pickling in H2SO4 solutions at 75°C with different concentrations: (a) 300 g L−1 and (b) 450 g L−1.
14
12
Weight loss rate (gm–2 min–1)
10
0
50 55 60 65 70 75 80 85 90
Temperature (°C)
Figure 6: The static pickling rate of the specimen in 300 g L−1 H2SO4 solutions at different temperatures.
(a) (b)
Figure 7: SEM surface images after static pickling in 300 g L−1 H2SO4 solutions at temperatures 60°C (a) and 90°C (b).
Advances in Materials Science and Engineering 5
Ions Fe Cr Mn Ni Cu Nb Ti Mo
18
Concentration
20.6 2.80 0.06 0.55 <0.01 <0.01 <0.01 0.04
14
10
12
8
10
Weight loss rate (gm–2 min–1)
6 8
6
4
0.00 0.04 0.08 0.12 0.16 0.20
2 Current density (A cm–2)
Figure 10: Variation of the dynamic pickling rate with current
density in 300 g L−1 H2SO4 solutions at 75°C.
0
0 10 20 30 40 50 60
4. Discussion
Concentration of metal ions (g L–1)
Fe3+ The residual oxides on the surface of the test specimen are
Fe2+ composed of Fe2O3, Fe3O4, and FeCr2O4, as shown in
Figure 3. While pickling of 2205 DSS hot-rolled strips in
Figure 8: The static pickling rate in 300 g L−1 H2SO4 solutions at
75°C with different iron ions. H2SO4 electrolytes, it involves two processes, chemical
pickling process and electrolytic pickling process.
When chemical pickling is carried on for 2205 DSS, FeO,
10 Fe2O3, Fe3O4, and alloying elements can be dissolved in
H2SO4 solutions. The chemical pickling process involves the
9 following chemical reactions [30]:
Weight loss rate (gm–2 min–1)
8
FeO + H2 SO4 ⟶ FeSO4 + H2 O (1)
7
Fe3 O4 + 4H2 SO4 ⟶ FeSO4 + Fe2 SO4 3 + 4H2 O (2)
6
Fe2 O3 + 3H2 SO4 ⟶ Fe2 SO4 3 + 3H2 O (3)
5
2
Cr + H2 SO4 ⟶ CrSO4 + H2 ↑ (6)
0 5 10 15 20
Rotary speed (m min–1)
The oxide scales on the test specimen are mainly
Figure 9: Dynamic pickling rate in 300 g L−1 H2SO4 solutions at comprised of FeCr2O4, as shown in Figure 3. The FeCr2O4 is
75°C under different rotary speed conditions. insoluble in sulfuric acid solution [7]. The matrix of 2205
DSS is dissolved slowly in sulfuric acid solution for its ex-
cellent corrosion resistance. The oxide scales on the test
0.2 A cm−2 than at 0 A cm−2 (i.e., the chemical pickling). The specimen are dissolved very slowly in sulfuric acid solutions
electrolytic pickling efficiency has a positive correlation with by means of peeling mechanically. Therefore, the chemical
the pulse current density. After dynamic electrolytic pick- pickling of the 2205 DSS hot-rolled strip is very slow. For
ling, there is almost no oxide scales on the specimen surfaces most stainless steels, higher pickling temperature and sul-
compared with static electrolytic pickling. With the increase furic acid concentration do not increase their pickling ef-
of current density from 0.04 A cm−2 to 0.2 A cm−2, the Cr- ficiency after a certain level [30]. But, for 2205 DSS, the oxide
depleted layer may dissolve obviously and the surfaces be- scales still exist after chemical pickling in 450 g L−1 H2SO4 at
come smooth, as shown in Figure 11. 90°C.
6 Advances in Materials Science and Engineering
Oxide scale
(d) (e) (f )
Figure 11: SEM surface images after static (a–c)) and dynamic (d–f)) pickling in 300 g L−1 H2SO4 solutions at 75°C with current density
0.04 A cm−2 (a and d), 0.12 A cm−2 (b and e), and 0.2 A cm−2 (c and f ).
At the beginning of the static chemical pickling process, When the test specimen serves as the relative cathode,
small gas bubbles nucleate and grow on the specimen Cr(OH)3 and Fe(OH)3 are deposited on the surface of the
surface. During the pickling process, more and more gas test specimen. H2 is precipitated between the oxide layers,
bubbles will form and adsorb on the specimen surface, which is beneficial to the separation of the deposited sedi-
which must reduce the contact areas of effective pickling. ment from the matrix. The cathodic electrolytic reactions are
As for the dynamic pickling of specimens on the rotating as follows [10, 30, 32]:
disk, the movement may decrease the adsorption and
growth of gas bubbles on the specimen surface to a certain 2H2 O + 2e ⟶ 2OH− + H2 ↑ (11)
extent [31]. Therefore, the chemical pickling rate of the
annealed 2205 DSS specimens under dynamic condition is Fe3+ + 3OH− ⟶ Fe(OH)3 ↓ (12)
higher than under static condition. Nevertheless, the ac-
celeration effect of dynamic speed is very weak, with about CrO4 2− + 4H2 O + 6e ⟶ Cr(OH)3 ↓ (13)
5∼10% increase in the pickling rates, as observed in
Figure 8.
When sulfuric acid is used as an electrolyte, it can Cr2 O7 2− + 4H2 O + 6e ⟶ 2Cr(OH)3 ↓ + 8OH− (14)
conduct electricity. The test specimen serves as the anode Electrolytic pickling is faster than normal chemical
and cathode with the alternative change. When the test pickling for most stainless steels [20]. The electrolytic
specimen serves as the relative anode, the insoluble FeCr2O4 pickling process in H2SO4 electrolytes is the combined effect
is oxidized into soluble HCrO4 − and Cr2 O7 2− . The anodic of electrolysis and chemical pickling. When the electrolytic
electrolytic reactions are as follows [10, 30, 32]: pickling is performed under static conditions, a maximum of
about 20% of the current goes to dissolution reactions,
2H2 O ⟶ O2 ↑ + 4H+ + 4e (7) whereas about 80% of the current is consumed in oxygen gas
FeCr2 O4 + 4H2 O ⟶ FeO + HCrO4 − + 7H+ + 6e (8) production [10]. For the dense and compact oxide scales of
the test specimens, spallation or peeling of the oxide scales
FeCr2 O4 + 4H2 O ⟶ FeO + Cr2 O7 2− + 8H+ + 6e (9) induced by gas evolution does not play a decisive role. As
3+ shown in Figure 11, the oxide scales are remained on the test
2FeO3 ⟶ 4Fe + 3O2 ↑ + 12e (10) specimens after static electrolytic pickling. When the
Advances in Materials Science and Engineering 7
0.2
0.0
–0.2
Ewe (V)
–0.4
–0.6
–0.8
–1.0
0 50 100 150 200 250 300 350
Time (s)
No iron ions
10gL–1Fe2+
10gL–1Fe3+
Figure 12: Corrosion potential in 300 g L−1 H2SO4 solutions at 75°C containing different Fe ions.
5 5
4 4
3 3
–Z″ (Ω cm2)
–Z″ (Ω cm2)
2 2
1 1
0 0
–1 –1
0 1 2 3 4 5 6 0 2 4 6 8 10 12
Z′(Ω cm2) Z′ (Ω cm2)
(a) (b)
500 Cf
400 Rs
Cdl
Rf
300
–Z″(Ω cm2)
Rt
200
100
0
0 100 200 300 400 500 600 700
Z′ (Ω cm2)
(c) (d)
Figure 13: Nyquist plots in 300 g L−1 H2SO4 solutions at 75°C containing no ions (a), 10 g L−1 Fe2+ (b), and 10 g L−1 Fe3+ (c), and the
corresponding circuit of the impedance spectrum (d).
8 Advances in Materials Science and Engineering
Table 3: Fitted results for EIS spectra in 300 g L−1 H2SO4 solutions at 75°C containing different ions.
Ions Rs, Ω cm2 Y0-f Sα , Ω−1 cm−2 αf Rf, Ω cm2 Y0-dl Sα , Ω−1 cm−2 αdl Rt, Ω cm2
No ions 0.82 0.00218 0.87 2.80 0.0658 0.92 1.6
10 g L−1 Fe2+ 0.94 0.00185 0.96 3.14 0.093 0.84 10
10 g L−1 Fe3+ 1.04 0.000133 0.95 54.99 0.000281 0.68 70.6