yang1985
yang1985
yang1985
Yang
A Rotary iodel for Spur Gear
Assistant Professor.
Assoc. Mem. ASME
Dynamics
We develop a dynamic model for a spur gear system with backlash. This model is
Z. S. SUIT circular and is geometrically different from the rectilinear gear model ofAzar and
Visiting Scholar. Crossley. By taking advantage of involute tooth prof He, we are able to take material
compliance and energy dissipation into account. Furthermore, the complicated
University of California,
phenomenon of contact tooth pairs alternation between one and two during
Los Angeles, CA 90024 meshing is also included in the model. This model is believed to be closer to reality
than the existing model and hopefully is useful in studying gears in high-speed and
intermittent motions.
1 Introduction
Gear transmission plays an important role in modern
technology. It transfer both power and motion, and appears
in various kinds of machinery and control systems. Backlash
between gear teeth is unavoidable in gear transmission. It is
also necessary for lubricating the tooth surface and preventing
teeth from getting jammed. However, backlash also results in
additional dynamic force, reduced stability, and profound
noise and vibration. Particularly during high speed operations
as well intermittent motions, this problem becomes non-
negligible. Therefore, it is important to have a reasonable
model for analytical analysis of gear pair with backlash. 'a»ao
In 1971, Dubowsky and Freudenstein [1,2] developed a
rectilinear model called "Impact Pair" to analyze the
dynamic response of a mechanical system with clearance.
Using Dubowsky's model, Azar and Crosseley [3] later
studied the dynamic behaviors of meshing gears including the
effects of backlash, time-varying stiffness damping of the
gear teeth.
Today most gears used in industry are of involute tooth
profile. Teeth with this profile satisfy the fundamental law of Fig. 1 A pair of spur gear with backlash
gearing even with backlash. By using the kinematic charac-
teristics of involute curve, we now propose a circular model and r2), are separated. New pitch circles (with radii i?t and
for studying gear dynamics. This model differs from the R2) become tangent to each other. On these new pitch circles,
previous rectilinear model in shape, and considers of the tooth thickness is less than one half of the circular pitch so
backlash, material compliance, and energy dissipation. As a that backlash appears. Consequently, the line of contact
result, we think this model is more adequate in gear between teeth, which coincides with the common tangent of
simulation than previous ones. the two base circles, gets sharper and the new pressure angle
will be slightly greater than the original value.
2 Dynamic Model of Spur Gear If the gear teeth stay in contact during rotation, the ratio of
angular velocities can be written as
2.1 Kinematic Description. A pair of standard spur gears Rh _Ri
(pressure angle = 15 or 20 deg) is generally assembled with (1)
slightly larger center distance than the nominal one. In this R h R,
case, as shown in Fig. 1, the original pitch circles (with radii r, where Rb is the radius of the base circle, and Z is the number
of teeth. Since backlash exists, when the driving gear slows
down, stops, or reverses direction, gear teeth may lose contact
momentarily. In this case, impacts between teeth will occur,
The second author is currently with the Department of Mechanical Engineer- and the angular velocities of gears 1 and 2 will no longer
ing, Shaanxi Mechanical Engineering Institute, the People's Republic of China. satisfy the relationship given in equation (1).
Contributed by the Mechanisms Committee and presented at the Design
Engineering Technical Conference, Cincinnati, Ohio, September 10-13, 1985, Spur gear drive with involute teeth profiles is a rotary
of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS. Manuscript received at system described by inertia, applied torques, and angular
ASME Headquarters, December 4, 1984. Paper No. 85-DET-2. motion. When gear teeth are in contact, they always touch
Journal of Mechanisms, Transmissions, and Automation in Design DECEMBER 1985, Vol. 107/529
Copyright © 1985 by ASME
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Fig. 3 Herzian contact between cylinders
Bi |Ai)
Base Circle 1
CONTACT REGION
Base Circle2
Journal of Mechanisms, Transmissions, and Automation in Design DECEMBER 1985, Vol. 107/531
where Z, denotes the number of teeth on gear /, and aai is the for S < 0 , i.e., contact occurs at the left face(s) of tooth (teeth)
pressure angle of the tooth profile on the corresponding on gear one, we have
addedem circle, which can be calculated by
Z C Sa 0/ = -[^B2 + e ~ - 0 A J
Ct„l = COS " 'f^)=cos-'f
V r I
' ° °)
V Zj + 2 /
(19)
ai
As mentioned previously, a contact point measured on the </>m = - [ f e > + -£- -eb] (28)
common normal line can be mapped to the corresponding
point on the base circle via the property of involute curve. The
mapping is one-to-one, e.g., in Fig. 5, points B2 and B2 are a <t>n -[^2+(e-l)|^ -6b]
pair of two corresponding points. This property is useful in
finding the angular displacement of a gear from a given S Damping Factor and Damping Function
contact position on the common normal. Referring to Fig. 5,
let the contact occur at the right face of a gear one tooth, such Another unknown in this dynamic model of meshing gears
as point B2. Let the angle \j/ be the angle between the center (Fig. 2) is the damping force G{t) given in equations (4) and
line O ^ and line 0XB2: the line connecting the center of gear (8). When two elastic bodies impact on each other, most of the
one and the corresponding contact point on the base circle. elastic strain energy is restored, but a portion of it will be
Then dissipated in heat due to random molecular vibration. This
energy loss can be represented by the area of a hysteresis loop
tm= ~(at0-(3B2) (20) as shown in Fig. 7, and can also be considered as a damping
where effect during the impact [6]. There are two boundary con-
ditions for this damping force: zero damping at 6 = 0 (no
PB2=\ClBi\/rbUor = \ClB2\/r„ (21) contact), and zero damping at <5 = <5max (zero relative velocity).
and One way to satisfy these two conditions is to assume that this
TIME IN m. Fig. 9(a) Case 2: Relative displacement along the common normal
line
Fig. 8(a) Case 1: Relative displacement along the common normal
line
O 5 10 15 20
Fig. 8(b) Casel: Angular displacements T I M E IN ms
studies [6, 7, 8]. Following the approach of Lee and Wang [7],
we choose
G(t) = D88 (29)
where D is the still unknown damping factor. To determineD,
we consider the equation of relative motion of meshing gears
without external force. The equation can now be written as
J8 + D55+K8 = 0 (30)
where / represents the effective inertia of the two meshing
gears and J=JiJ2/(J] + J2)- This equation is nonlinear.
Instead of using the polynomial approximation technique of
[7], here we solve it analytically. Equation (30) can be
rearranged into the form of
8d8 (31)
D \ D8 + K/
Fig. 8(c) Case 1: Angular velocities
An analytical solution of equation (31) can be obtained by
integrating both sides directly. The result is
damping force is a function depending on both the relative
displacement, 6, and the relative velocity, 6, of the two
J . . JK / D8 + K\
D^-&)+DHD8TTK)-
t
meshing teeth. In other words, this damping force is con- where 6, (or say V,) represents the initial relative impact
sidered viscous, and at the same time, proportional to the velocity between the teeth. The relative departing velocity Vj
magnitude of the interpenetration. To express this damping can be obtained from equation (32) by letting 6 = 0, i.e.,
function, different formulas have been suggested in previous Vf=6\s=q. When 6 = 0, there are two possible solutions for 6,
Journal of Mechanisms, Transmissions, and Automation in Design DECEMBER 1985, Vol. 107 / 533
equation (34) can be approximated by taking the logarithmic Fig. 10(a) Case 3: Relative displacement along the common normal
expansion. The expression of the damping factor D can then line
be obtained (from reference [8]) as
6(1 -e) K
D= 2 (35)
[ ( 2 e - l ) + 3] ~V>
The coefficient of restitution in equation (35) can be obtained
approximately from a best-fit curve of Goldsmith's ex-
perimental data [5] as:
e= 1 - 0.022 VfM (36)
The maximum relative error between calculated e from
equation (36) and the original Goldsmith's data are less than
1.5 percent.
By using equations (29), (35), and (36), the damping force
G(t) in equations (4) and (8) can be calculated. Consequently,
the rotary model we propose for studying meshing gear
dynamics is complete.
6 Dynamic Simulation
For the convenience of digital simulation, the equations of
motion given in equations (4), (6), and (8)) are rewritten into a
TIME IN ma
compact form as
Fig. 10(b) Case 3: Angular velocities
jJ,=Ti(t)-RM[K(el) + D8]8*
J2e2 = T2(t)+Rb2[K(dl) + D8]8* rad/s. Figure 8(6) clearly shows the successive impact on the
alternative sides of the tooth pair. It also illustrates that the
where penetration \S\-B decreases and the period of impact in-
8* = 8 if S > 5 creases (i.e., the impact frequency decreases), as time in-
8*= -8 if S<-B creases. The angular displacements and velocities of gears one
and two are given in Figs. 8(b) and 8(c), respectively. Since
=0 if -B<S<B (37) gear one has a smaller diameter and inertia, the magnitude
Formulas for calculating 8; K and D are given in equations (3) and fluctuation of its angular displacement and velocity are
(16); (15) and (26); and (15), (26), (35), and (36), respectively. larger than those of gear two.
A program for simulating the spur gear impacts has been
developed by using the Runge-Kutta method, including a Case 2: Constant Load Operation. In this case, gears one
subroutine DVERK from the IMSL software package. The and two are loaded respectively with constant torques Tt and
program is called SIMULAT and is written in FORTRAN. T2 equal in magnitude but opposite in sign (Fig. 2). At the
Using the developed rotary model of equation (37) and this beginning, a 50 rad/s initial velocity is assigned to gear one.
program, we have investigated the dynamic behaviors of a The simulation result of time versus relative displacement is
pair of meshing spur gears. The design parameters of these given in Fig. 9(a). At time equals about 14.5 ms, there is a
gears are Young's modulus, Ex =E2 = 2.06S x 10 5 N/mm 2 ; small disturbance resulting in a higher relative displacement.
Poisson's ratio, v1 = p2=0.3; radii of gears, rx =20 mm, The disturbance is caused by the switch from two-pair contact
/•2 = 80 mm; pressure angle, <x0=20 deg; number of teeth, to one-pair contact. At 18.9 ms, another small disturbances
Z j = 2 0 , Z 2 = 80; thickness of gears, L = 10 mm; and due to the change from one-pair contact to two-pair results in
backlash, 5 = 0.05 mm. Three cases are studied. They are: lower relative displacement. We believe that a gear impact
free vibration, constant load operation, and sinusoidal ex- model which successfully includes the variation in number of
citation. contact pairs is new. Figure 9(a) shows that this change in
contact pairs also affects angular velocity during the meshing;
Case 1: Free Vibration. First, we study the case of free it periodically introduces small disturbances into the gear
vibration. Figure 8(a) given the relative displacement, S motion, and prevents the system's dynamic response from
plotted against time. The initial velocity of gear one is set at 50 reaching a real steady state.
Journal of Mechanisms, Transmissions, and Automation in Design DECEMBER 1985, Vol. 107 / 535